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OWNER
CONTRACTOR
VENDOR
PO NO
CRANE MODEL
ITEM
DESCRIPTION
TAG NO
BOOM LENGTH
: 50 M
LOCATION
NORTH FIELD
DYNAMIC LIFT
RADIUS
STATIC LIFT
RADIUS
:
:
25T AT 12M
: M4640
: MUMBAI HIGH
25T AT 50M
CRANE SERIAL NO :
247
MANUFACTURER :
REFERENCE DOCUMENTS :-
1.
2.
3.
QAP NO
RE-60148-QA-34, Rev. 03
G.A. DRG.NO
RE-60182-DE-005,Rev. 06
API SPEC.
1.SPEED TESTS:
1.1 MAIN HOIST:
Sr
.
MOTIO
N
1.
MAIN
HOIST
LOA
D
(Ton
s)
Distanc
e Load
Moved
(Meter)
Time
record
ed
Avera
ge
time
Speed
(M/Min)
Req
.
Act.
28
27.27
Remarks
4.5
25
2 Meter
4.4
4.4
4.43
Accepted
MOTIO
N
LOAD
(Tons)
Distance
Load
Moved
(M)
1.
AUX
HOIST
2M
Time
recorde
d
Avera
ge
time
1.40
1.53
1.60
Speed
(M/Min)
Remarks
Req
Act.
.
1.51
76
79.47
Accepted
SLEW
MOTION
TIME
(Sec)
Revolutio
n
Req.
Act.
1.
SLEW LEFT
38
1.5
1.57
Accepted
2.
SLEW RIGHT
38
1.5
1.57
Accepted
Sr.
Remarks
2. LOAD TESTS:
2.1 MAIN HOIST:
CRANE RADIUS
(MTRS)
STATIC RATED
LOAD (TONS)
ACTUAL LIFTED
LOAD (TONS)
REMARK
8.3
14
18
22
26
30
33
38
42
46
50
25
25
23
21
19
17
15
12.5
10.5
10
9.5
25
25
23
21
19
17
15
12.5
10.5
10
9.5
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
CRANE RADIUS
(MTRS)
RATED LOAD
(TONS)
ACTUAL LIFTED
LOAD (TONS)
REMARK
Minimum to
Maximum
OK
Location
Remark
Flood light
Boom
Boom tip
O.K.
O.K.
Top of yoke
O.K.
Cabin
O.K.
Walkway
O.K.
Engine room
O.K.
PARAMETER CHECK
OBSERVATION
Flow (LPM)
1
2
3
4
5
6
7
8
9
Main Pump
Main motor
Aux. pump
Aux. Motor
Slew Pump
Slew Motor
Luff Pump
Luff Motor
Taco hour meter
Running RPM
Pressure(BAR
)
REMARKS
5.ACCESSORIES CHECK
S.
N
1
2
3
4
5
6
7
8
TAG Description
REMARK
VERIFIED & OK
VERIFIED & OK
Slew Lock
VERIFIED & OK
VERIFIED & OK
EPU
VERIFIED & OK
Speed variation
VERIFIED & OK
VERIFIED & OK
Wiper assembly
VERIFIED & OK
6. Manual and Controlled lowering of the load by stopping the prime mover is
checked for main and auxiliary hoist and found satisfactory.
7. Anti two blocks test for main & auxiliary hooks carried out and found
satisfactory.
9. Functional test of Pneumatic & Hydraulic starter carried out and found
satisfactory.
10. PAINTING:
10.1 FINAL DFT:
Sr.
No.
1
2
3
4
5
CRANE
COMPONENTS
Crane Base
Yoke
Boom( Base section)
Boom ( Insert section)
Boom ( Top section)
DFT
365
365
365
365
365
TO
TO
TO
TO
TO
450
450
450
450
450
REMARK
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Canopy
Boom Cat ladder
Bottom catwalk
Hammer head catwalk
Yoke catwalk
365
365
365
365
365
TO
TO
TO
TO
TO
450
450
450
450
450
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
CRANE
COMPONENTS
Crane Base
Yoke
Boom( Base section)
Boom ( Insert section)
Boom ( Top section)
Canopy
Boom Cat ladder
Bottom catwalk
Hammer head catwalk
Yoke catwalk
REMARK
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
10.3DIMENSIONAL CHECK:
S.N.
1
2
3
PARAMETERS
Base lug centre to Top
Sheave Pin Center
Total Boom length
Tail Radius
READINGS
REMARK
12508,12506
Accepted
50006,50004
4608,4607
Accepted
Accepted
7. NOISE LEVEL:
S.N.
1
2
3
Parameters
At 1 meter away
from engine
Inside cabin
At 1 meter away
from Crane on the
ground
READINGS( minimum 4)
REMARK
Accepted
Accepted
Accepted
Based on above observation, the crane meets the requirements of PO and API 2C and released for
dispatch.
INSPECTED BY:
VERIFIED BY: