3/2 WAY

3/2 WAY

150

150

150

125

100

40

DA

DOPO

SA

DA

SA

DOPC

SERVICE
OUTLET

B/WASH INLET

B/WASH OUTLET

RINSE OUTLET

AIR RELEASE

FILTER WATER
TRANSFER
PUMP

VALVE NO

V11A/B/C

V12A/B/C

V13A/B/C

V14A/B/C

P1-A/B/C/D

SERVICE
FILL
PRE SERVICE RINSE
SERVICE
REGENERATION
BACKWASH
FINAL RINSE

5/2 WAY

V10A/B/C

DESCRIPTION

3/2 WAY

SERVICE INLET

STAGE
NO
A)
1
2
3
B)
1
2

3/2 WAY

V09A/B/C

SV (TYPE )
LIMIT SWITCH
PER VALVE
QTY. PER
STREAM
VALVE SIZE
IN MM

LEGENDS :
DA = DOUBLE ACTING
DOPC = DIAP.OP.PRESS.TO CLOSE
DOPO = DIPH.OP.PRESS.TO OPEN
X =VALVE OPEN
U = DRIVE RUNNING

5/2 WAY

VALVE
DESCRIPTION

ACTIVATED CARBON FILTER - (ACF-A/B/C)

a) NO OF STREAMS INSTALLED : 3
b) NO OF STREAMS IN OPERATION : 3
c) SOLENOID VALVE TAG NO IS SAME AS
VALVE TAG NO
d) UNIT VALVE, SYSTEM VALVE AND ROTARY
EQUIPMENT ARE INDICATED FOR RESPECTIVE
OPERATION.

U
U
U

SET TIME
MINUTES

FLOW IN
M3/HR

2
5
24 HRS.

100
100
100

X
X
X

10
5

64
100

X
X
X

X
X

*X

NOTES :- 1 ) ACF WILL BE REGENERATED ONCE IN 24 HORS OF SERVICE OPERATION.

*2) AIR RELEASE VALVE WILL OPEN FIRST ALONGWITH SERVICE INLET VALVE
& AFTER DELAY OF 2 MIN. RINSE OUTLET VALVE WILL OPEN & AIR RELEASE VALVE WILL GET CLOSED.
3) WHEREVER 'X' IS NOT INDICATED IN THE CHART. IT MEANS VALVE IS CLOSED FOR THE PARTICULAR STEP.

SHEET 1 OF 6

ION EXCHANGE ( INDIA ) LTD.

U
U

WEAK ACID CATION WAC-A/B/C

150
DA

150
DOPO

100
DOP0

100
DOPC

100
DOPC

150
DOPO

40
DOPC

RINSE OUTLET

VALVE NO

V-29A/B/C

ACID INLET /INJ

V-26A/B/C

B/WASH OUTLET

V-25A/B/C

B/WASH INLET

V-23A/B/C

SERVICE OUTLET

V-24A/B/C

SET TIME
MINUTES

FLOW IN
M3/HR

2
5
12 HRS.

100
100
100

5
2
20
26
10

12.57
32.13
35.05
32.13
100

X
X
X

DEG WATER PUMP

SERVICE
FILL
PRE SERVICE RINSE
SERVICE
REGENERATION
WAC BACK WASH
ACID -PRE INJECTION
ACID - INJECTION
ACID RINSE
FINAL RINSE

3/2 WAY

P2-A/B/C/D

DESCRIPTION

3/2 WAY

VALVE
DESCRIPTION

U = DRIVE RUNNING

STAGE
NO
A)
1
2
3
B)
1
2
3
4
5

3/2 WAY

SERVICE INLET

DA = DOUBLE ACTING
DOPC =
DIAP.OP.PRESS.TO CLOSE
DOPO = DIPH.OP.PRESS.TO OPEN
X =VALVE OPEN

3/2 WAY

V-22A/B/C

LEGENDS :

3/2 WAY

FILT.WATER
TRAN.PUMP

QTY. PER
STREAM
VALVE SIZE
IN MM

3/2 WAY

P1-A/B/C/D

VALVE TAG NO
d) UNIT VALVE, SYSTEM VALVE AND ROTARY
EQUIPMENT ARE INDICATED FOR RESPECTIVE
OPERATION.

5/2 WAY

AIR RELEASE

SV (TYPE )
LIMIT SWITCH
PER VALVE

V-28A/B/C

a) NO OF STREAMS INSTALLED :3
b) NO OF STREAMS IN OPERATION : 3
c) SOLENOID VALVE TAG NO IS SAME AS

U
U
U

X**

X
X
X

X
X
X
X

X
X
X
X

U
U
U
X*

NOTES:
1** AIR RELEASE VALVE TO OPEN FOR 1 MIN BEFORE BACKWASH OPERATION IS STARTED.
2* WHEN RINSE OPERATION IS INITIATED SERVICE INLET & AIR RELEASE VALVES SHALL OPEN FIRST, AFTER 3 MINUTES RINSE
OUTLET VALVE SHALL OPEN & AIR RELEASE VALVE SHALL CLOSE
3 WAC WILL BE REGENERATED ALONGWITH THE SAC UNIT IN THROUGHFARE MODE. ACID PREINJECTION, ACID INJECTION & ACID RINSE OPERATIONS WILL BE TOGETHER IN
THROUGHFARE MODE. BALANCE OPERATIONS WILL BE DONE SEPARATELY.
4 WHEREVER 'X' IS NOT INDICATED IN THE CHART. IT MEANS VALVE IS CLOSED FOR THE PARTICULAR STEP.

SHEET NO.: 2 OF 6

ION EXCHANGE ( INDIA ) LTD.

STRONG ACID CATION SAC-A/B/C

STAGE
NO
A)
1
2
3
B)
1
2
3
4
5
6

DESCRIPTION
SERVICE
FILL
PRE SERVICE RINSE
SERVICE
REGENERATION
SAC BACK WASH
SAC M/C FLUSH
ACID PRE INJECTION
DOWNFLOW
ACID - INJECTION
DOWNFLOW
ACID RINSE
DOWNFLOW
SAC- FINAL RINSE

SET TIME
MINUTES

FLOW IN
M3/HR

2
5
12 HRS

100
100
100

5
5

28.29
28.29
14.6
17.52
17.52
17.52
14.6
17.52
100

2
20
26
5

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

MID COLL OUTLET

RINSE OUTLET

AIR RELEASE

POWER WATER

ACID SUCTION

FILT.WATER
TRANS.PUMP

DEG WATER PUMP

V-36A/B/C

V-41A/B/C

V-38A/B/C

V-191A

V-204A

P1-A/B/C/D

P2-A/B/C/D

1
40
DOPO

DOWN FLOW INLET

1
50
DOPC

V-34A/B/C

1
40
DOPC

ACID BLEED

1
150
DOP0

V39 A/B/C

1
100
DOPC

ACID BLOCK

1
80
DOPC

V42A/B/C

1
25
DOPC

ACID INLET /INJ

1
80
DOPC

V35A/B/C

1
80
DOPO

MID COLL FLUSH

INLET

1
80
DOPC

V-32A/B/C

1
100
DOPC
B/WASH OUTLET

1
100
DOPO

V-37A/B/C

1
150
DOPO

B/WASH INLET

1
150
DA

V-33A/B/C

VALVE NO

3/2 WAY

SERVICE OUTLET

DA = DOUBLE ACTING
DOPC
= DIAP.OP.PRESS.TO CLOSE
VALVE
DOPO = DIPH.OP.PRESS.TO OPEN DESCRIPTION
X =VALVE
OPEN
U = DRIVE RUNNING

3/2 WAY

V-31A/B/C

LEGENDS :

5/2 WAY

SERVICE INLET

SV (TYPE )
LIMIT SWITCH
PER VALVE
QTY. PER
STREAM
VALVE SIZE
IN MM

V-30A/B/C

a) NO OF STREAMS INSTALLED :3
b) NO OF STREAMS IN OPERATION : 3
c) SOLENOID VALVE TAG NO IS SAME AS
VALVE TAG NO
d) UNIT VALVE, SYSTEM VALVE AND ROTARY
EQUIPMENT ARE INDICATED FOR RESPECTIVE
OPERATION.

X
X
X

U
U
U

X*
X*

U
U

X
X

X
X

X
X

X
X

X
X

X
X

X**

NOTES:
1* AIR RELEASE VALVE TO OPEN FOR 1 MIN BEFORE BACKWASH OPERATION IS STARTED.
2** WHEN RINSE OPERATION IS INITIATED SERVICE INLET & AIR RELEASE VALVES SHALL OPEN FIRST, AFTER 3 MINUTES RINSE
OUTLET VALVE SHALL OPEN & AIR RELEASE VALVE SHALL CLOSE
3 SAC BACKWASH IS OPTIONAL AND SHALL BE DONE AFTER EVERY 7 REGENERATIONS & AFTER EACH BACKWASH DOUBLE QTY. OF
REGENERANT WILL BE INJECTED.
IN NORMAL REGENERATION OPERATION , SEQUENCE STARTS FROM M/C FLUSH STEP.
4 SAC WILL BE REGENERATED ALONGWITH THE WAC UNIT IN THROUGHFARE MODE. ACID PREINJECTION, ACID INJECTION & ACID RINSE OPERATIONS WILL BE TOGETHER IN
THROUGHFARE MODE. BALANCE OPERATIONS WILL BE DONE SEPARATELY.
5 WHEREVER 'X' IS NOT INDICATED IN THE CHART. IT MEANS VALVE IS CLOSED FOR THE PARTICULAR STEP.
SHEET NO.: 3 OF 6

ION EXCHANGE ( INDIA ) LTD.

STAGE
NO
A)

DESCRIPTION
SERVICE
FILL
PRE SERVICE RINSE
SERVICE
REGENERATION
WBA BACK WASH
ALKALI PREINJECTION
ALKALI INJECTION
ALKALI RINSE
FINAL RINSE

150
DA

150
DOPO

80
DOPO

80
DOPC

100
DOPC

150
DOPO

40
DOPC
DM WATER REGN.
PUMP

VALVE NO

P6-A/B/C

AIR RELEASE

V-71A/B/C

RINSE OUTLET

V-70A/B/C

CAUSTIC INLET /
INJECTION

V-72/B/C

B/WASH OUTLET

V-67A/B/C

3/2 WAY

B/WASH INLET

3/2 WAY

V-65A/B/C

3/2 WAY

SERVICE OUTLET

3/2 WAY

V-68A/B/C

3/2 WAY

SERVICE INLET

U=
DRIVE RUNNING

3/2 WAY

V-66A/B/C

DA = DOUBLE ACTING
DOPC =
DIAP.OP.PRESS.TO CLOSE
DOPO = DIPH.OP.PRESS.TO OPEN
X =VALVE OPEN

5/2 WAY

VALVE
DESCRIPTION

LEGENDS :

SV (TYPE )
LIMIT SWITCH
PER VALVE
QTY. PER
STREAM
VALVE SIZE
IN MM

SET TIME
MINUTES

FLOW IN
M3/HR

2
5
12 HRS.

100
100
100

X
X
X

X
X

X
B)
1
5
9.43
X
X
X*
2
2
31.09
X
X
U
3
15
33.92
X
X
U
4
22
31.09
X
X
U
5
10
100
X
X
X**
NOTES:
*1 AIR RELEASE VALVE TO OPEN FOR 1 MIN BEFORE BACKWASH OPERATION IS STARTED.
**2 WHEN RINSE OPERATION IS INITIATED SERVICE INLET & AIR RELEASE VALVES SHALL OPEN FIRST AND
AFTER DELAY OF 2 MIN RINSE OUTLET VALVE SHALL OPEN & AIR RELEASE VALVE SHALL GET CLOSED.
3 WBA WILL BE REGENERATED ALONGWITH THE SBA IN THROUGHFARE MODE. ALKALI PREINJECTION, ALKALI INJECTION AND ALKALI RINSE OPERATIONS WILL BE
TOGETHER IN THROUGHFARE MODE. BALANCE OPERATIONS WILL BE DONE SEPARATELY.
4 WHEREVER 'X' IS NOT INDICATED IN THE CHART. IT MEANS VALVE IS CLOSED FOR THE PARTICULAR STEP.

P2-A/B/C/D DEG WATER PUMP

WEAK BASE ANION WBA-A/B/C

a) NO OF STREAMS INSTALLED: 3
b) NO OF STREAMS IN OPERATION : 3
c) SOLENOID VALVE TAG NO IS SAME AS
VALVE TAG NO
d) UNIT VALVE, SYSTEM VALVE AND ROTARY
EQUIPMENT ARE INDICATED FOR RESPECTIVE
OPERATION.

U
U
U
U

SHEET NO. : 4 OF 6

ION EXCHANGE ( INDIA ) LTD.

STAGE
NO

DESCRIPTION

A)
1
2
3
A)
1

SERVICE
FILL
PRE SERVICE RINSE
SERVICE
REGENERATION
SBA BACK WASH

SBA M/C FLUSH

ALKALI PRE INJECTION

DOWNFLOW
ALKALI - INJECTION
DOWNFLOW
ALKALI RINSE
DOWNFLOW
SBA- FINAL RINSE

4
5
7

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

3/2 WAY

AIR RELEASE

POWER WATER

ALKALI SUCTION

HWT INLET

COND.IND.ISOL.
(RINSE)

COND.IND.ISOL.
(SERVICE)

DM WATER REGN.
PUMP

V-190A

V-186A

V-173

V161G/I/K

V161H/J/L

P6-A/B/C

V-87A/B/C

RINSE OUTLET

V-86A/B/C

MID COLL OUTLET

1
50
DOPC

V-79A/B/C

1
40
DOPO

DOWN FLOW
INLET

1
50
DOPC

V-77A/B/C

1
40
DOPC

ALKALI INLET /INJ

1
150
DOPO

V-82A/B/C

1
100
DOPC

ALKALI BLOCK

1
80
DOPC

V83A/B/C

1
80
DOPO

ALKALI BLEED

1
80
DOPC

V84A/B/C

1
25
DOPC

MID COLL FLUSH

1
80
DOPC

V-78A/B/C

1
80
DOPC
B/WASH OUTLET

1
100
DOPO

V-76A/B/C

1
150
DOPO

B/WASH INLET

1
150
DA

V-80A/B/C

2
5
12 HRS

100
100
100

7.64

7.64

10

3/2 WAY

SERVICE OUTLET

M3/HR

22

3/2 WAY

V-81A/B/C

FLOW IN

MINUTES

15

3/2 WAY

VALVE NO

SET TIME

3/2 WAY

SERVICE INLET

U = DRIVE RUNNING

3/2 WAY

V-75A/B/C

DA = DOUBLE ACTING
DOPC =
DIAP.OP.PRESS.TO CLOSE
DOPO = DIPH.OP.PRESS.TO OPEN
X =VALVE OPEN

5/2 WAY

VALVE
DESCRIPTION

LEGENDS :

SV (TYPE )
LIMIT SWITCH
PER VALVE
QTY. PER
STREAM
VALVE SIZE
IN MM

14.13
16.96
16.96
16.96
14.13
16.96
100

X
X
X

X
X
X

X
X

X
X

P2-A/B/C/D DEG WATER PUMP

STRONG BASE ANION SBA-A/B/C

a) NO OF STREAMS INSTALLED :3
b) NO OF STREAMS IN OPERATION : 3
c) SOLENOID VALVE TAG NO IS SAME AS
VALVE TAG NO
d) UNIT VALVE, SYSTEM VALVE AND ROTARY
EQUIPMENT ARE INDICATED FOR RESPECTIVE
OPERATION.

X
X
X

U
X

X
X

X**

X
X

NOTES:
1* AIR RELEASE VALVE TO OPEN FOR 1 MIN BEFORE BACKWASH OPERATION IS STARTED.
2** WHEN RINSE OPERATION IS INITIATED SERVICE INLET & AIR RELEASE VALVES SHALL OPEN FIRST, AFTER 3 MINUTES RINSE
OUTLET VALVE SHALL OPEN & AIR RELEASE VALVE SHALL CLOSE
3 SBA BACKWASH IS OPTIONAL AND SHALL BE DONE AFTER EVERY 7 REGENERATIONS & AFTER EACH BACKWASH DOUBLE QTY. OF
REGENERANT WILL BE INJECTED.
IN NORMAL REGENERATION OPERATION , SEQUENCE STARTS FROM M/C FLUSH STEP.
4 SBA WILL BE REGENERATED ALONGWITH THE WBA IN THROUGHFARE MODE. ALKALI PREINJECTION, ALKALI INJECTION AND ALKALI RINSE OPERATIONS WILL BE
TOGETHER IN THROUGHFARE MODE. BALANCE OPERATIONS WILL BE DONE SEPARATELY.
5 WHEREVER 'X' IS NOT INDICATED IN THE CHART. IT MEANS VALVE IS CLOSED FOR THE PARTICULAR STEP.
SHEET NO. : 5 OF 6

ION EXCHANGE ( INDIA ) LTD.

STAGE
NO
A)
1
2
3
B)
1
2
3
4
5
6
7
8
9
NOTE:

AIR RELEASE

V101A/B/C

AIR INLET

V 96A/B/C

RINSE OUTLET

1
50
DOPC

V 106A/B/C

1
40
DOPC

N PIT DRAIN

1
40
DOPO

V 105A/B/C

1
40
DOPC

M/C OUTLET

1
40
DOPO

V 95A/B/C

1
40
DOPC

ALKALI BLEED

1
40
DOPC

V104A/B/C

1
80
DOPC

ALKALI BLOCK

1
150
DOPO

V103A/B/C

1
150
SA

ALKALI INLET /INJ

1
100
DOPC

V 102A/B/C

1
25
DOPC

ACID BLEED

1
80
DOPC

V99 A/B/C

1
80
DOPO

ACID BLOCK

1
25
DOPC

V98A/B/C

1
80
DOPC

ACID INLET/INJ

1
80
DOPO

V97A/B/C

1
80
DOPC
MID.COLL.FLUSH
INLET

22.91
22.91
12.6
11.54

ACID-INJ/
ALK.INJ.
ACID RINSE
ALK.RINSE
DRAIN DOWN
AIR MIX
REFILL /FORCE SETTLE

10
10

FINAL RINSE

1
80
DOPC

V 92A/B/C

5
10

1
80
DOPO

B/WASH OUTLET

100
100
100

1
150
DOPO

V 94A/B/C

2
5
108 HRS.

B/WASH INLET

FILL
PRE SERVICE RINSE
SERVICE
REGENERATION
M .C. FLUSH
BACKWASH
ACID- PREINJECTION
ALKALI PREINJECTION

150
DA

V 93A/B/C

FLOW IN
M3/HR

DM WATER REGN
PUMP

P6-A/B/C

MB AIR BLOWER

B2-A/B

PH IND.ISOL.

V161 Q/R/S

3/2
WAY

SILICA
ANA.SAMPL.

3/2
WAY

V161D/E/F

3/2
WAY

COND.IND.ISOL.

3/2
WAY

V161A/B/C

3/2
WAY

HWT INLET

3/2
WAY

V173

3/2
WAY

MB BLOWER HDR
DRAIN

3/2
WAY

V 113

3/2
WAY

ACID SUCTION

3/2
WAY

V 204B

3/2
WAY

POWER WATER
AMT-2

3/2
WAY

V 191B

3/2
WAY

CAUSTIC SUCTION

3/2
WAY

V 186B

3/2
WAY

VALVE NO

SET TIME
MINUTES

DESCRIPTION

3/2
WAY

SERVICE OUTLET

U=

DRIVE RUNNING

3/2
WAY

V 91A/B/C

DA = DOUBLE ACTING
DOPC =
DIAP.OP.PRESS.TO CLOSE
DOPO = DIPH.OP.PRESS.TO OPEN
X =VALVE OPEN

3/2
WAY

SERVICE INLET

LEGENDS :

STREAM
VALVE SIZE
IN MM

3/2
WAY

V 90A/B/C

d) UNIT VALVE, SYSTEM VALVE AND ROTARY

EQUIPMENT ARE INDIA/BATED FOR RESPECTIVE
OPERATION.

3/2
WAY

POWER WATER
CDT-2

LIMIT SWITCH
PER VALVE
QTY. PER

3/2
WAY

VALVE
DESCRIPTION

b) NO OF STREAMS IN OPERATION :3
c) SOLENOID VALVE TAG NO IS SAME AS
VALVE TAG NO

5/2
WAY

V 190B

SV (TYPE )

P2-A/B/C/D DEG WATER PUMP

MIXED BED MB-A/B/C

a) NO OF STREAMS INSTALLED :3 NOS

SERVICE

5
15
(2+3)

15.12
13.85
12.6
11.54
305.49
100

10

100

28

X
X
X

X
X

X
X
X

X
X
X

X
X

X
X

X
X
X

U
U
U

X
X

X
X

X
X

U
U
X

U
X

X
X
X

X
X
X

X
X

X
X
X

X*

1 MB WILL BE REGENERATED ON RECHING HIGH CONDUCTIVITY AT OUTLET OR ON PASSING OF PREDETERMINED VOLUME OF

POLISHED WATER OR EXCEEDING SILICA LEVEL OF MB WHICH EVER OCCURS FIRST.
*2 WHEN FINAL RINSE OPERATION IS INITIATED SERVICE INLET VALVE & AIR RELEASE VALVE WILL OPEN AND AFTER DELAY OF 2 MIN.
RINSE OUTLET VALVE SHALL OPEN & AIR RELEASE VALVE SHALL GET CLOSE.
3 USE OF HWT INLET VALVE (V 173) IN THE SEQUENCE IS OPTIONAL
4 WHEREVER 'X' IS NOT INDICATED IN THE CHART. IT MEANS VALVE IS CLOSED FOR THE PARTICULAR STEP.
SHEET NO.6 OF 6

ION EXCHANGE ( INDIA ) LTD.