Welding Type Why What to Do {6 Over rave speed or cooing rate. 6 Reduce travel speed. 7.Unslable ges flow rate ceused |7 Clean spatter stuck on the tip COZMAG | ‘by too many spate stuck on | end use an-spatter to extend the tp. tiene, Insufcient or damp shielding | 8 Maintain the CO, purity above as. {99.95% and moisture content below 0.005% ‘Weldbead surface covered | 1.Clean the weld bead with organic impurity, such as rust, ol, oxdation fim, et. 2.Damp tux 2.Dry the fux at 300°C 3Poluted fux 3 Property maintain and store fx. saw | 40vertravel speed 4 Reduce rave speed S Insufficient tux height 5 Adust rubber pipe of tux hopper higher 6 Fluxis too much 6 Adus rubber pipe of fx one. 30-40mm height for automatic wading is recommended 7.Undlean or rusted wire 7 replace dean wit, B improper petaiy /8 Replace DC with DC ‘No gas fow caused by ‘Instal heater attached on gas pressure meter cooing regulator and check tow rate ee in the meantime, Equipments | 2SPaterstuck on thet, |2Clean he fp requenty anc use ant-spater. 3.Wire surface covered with of |3 Property maintain and store crrust wire. ‘.Excessivdy long arclength. | 1 Reduce welding vatage. 2.Too short ESO 2 Adjust ESO with flowing wire instruction. SattShidded | 28ase meta surtace covered 3 Property clean base metal Fcaw | withrust, paint, moisture, ets. | surface prior to welding 4Weldng angleis oversean | 4 Maintain welcing ande about 5 Too fast travel speed 020 5 Property maintain ravel speed 159Defect: Undercut Welcing Type Why What to Do ‘.Weldng eurenttoo high. | 1 Reduce welding curent 2 improper stick electrode. | 2 Property choose stick electrode size and typ. 3 Excessively long arc length. | 3 Property maintain arclength sMAW — | Aimpropermanipulaten, | 4.Use proper electrode angles and pause at each side of weld bead when using @ ‘weaving technique. ‘5.Undlean base metal surface] § Property dean base meta suave. 6.Base metal is overheated. | 6 Use smaller electrode size ‘.Excescivalylong arclength. | 1.Reduce arclength. 2 Too fast revel speed 2Reduce travel speed incorrect aiming position for | 3.Property maintain aiming coymag | Wrewhen filet welding position for wire 4.lmproper manipulaton or | 4.Correct manipulation Weaving when vertical ‘welding, 190