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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL
AZ3F CHASSIS

ORIGINAL MANUAL ISSUE DATE: 3/2012

Segment: P-2A
Version

Date

Subject

1.0
2.0

3/2012
9/2012

Original manual issue.


Correction of part number for SCREW (+PSW)(M3x6). (P.19, P.35, P.36, P.52)

KDL-22EX553/KDL-26EX553/KDL-32EX653(AEP/UK/IT)
Following S/N Range is for (BCN)
1,000,001-1,950,000

LCD Digital Color TV

9-888-481-02

SERVICE MANUAL
AZ3F CHASSIS
Segment: P-2A

LCD Digital Color TV

9-888-481-02

MODEL LIST
MODEL
KDL-22EX550

COLOR
Black

COMMANDER
RM-ED050

DEST.
AEP

MODEL
KDL-32EX650

COLOR
Black

COMMANDER
RM-ED050

DEST.
AEP

KDL-22EX553

Black
White
Black
White
Black
White

RM-ED050
RM-ED050
RM-ED050
RM-ED050
RM-ED050
RM-ED050

AEP
AEP
UK
UK
IT
IT

KDL-32EX653

Black
Black
Black

RM-ED050
RM-ED050
RM-ED050

AEP *1
UK
IT

KDL-32EX655

Black

RM-ED050

AEP

KDL-22EX555

Black

RM-ED050

AEP

KDL-26EX550

Black
White

RM-ED050
RM-ED050

AEP
AEP

KDL-26EX553

Black
White
Black
White
Black
White

RM-ED050
RM-ED050
RM-ED050
RM-ED050
RM-ED050
RM-ED050

AEP
AEP
UK
UK
IT
IT

KDL-26EX555

Black
White

RM-ED050
RM-ED050

AEP
AEP

*1
Serial number range 1,300,001 ~ 1,400,000 are B2B models.
Its commercial name is FWD-32EX650P.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

WARNINGS AND CAUTIONS

- ENGLISH

CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!


Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

WARNINGS AND CAUTIONS

- FRENCH

ATTENTION!!
Ces instructions de service sont lusage du personnel de service qualifi seulement.
Pour prvenir le risque de choc lectrique, ne pas faire lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi faire ainsi.

WARNING!!
Afi n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout dpannage. Le chssis de ce rcepteur est
directement raccord lalimentation du secteur.

POUR TRANSPORTER LE TLVISEUR


Tenez compte de ce qui suit pendant linstallation du tlviseur :
Dbranchez tous les cbles avant de transporter le tlviseur.
Transportez le tlviseur avec le nombre de personnes appropri ; un tlviseur de grande taille doit tre transport par au moins deux personnes.
Lors du transport du tlviseur, lemplacement des mains est trs important pour votre scurit, ainsi que pour viter de causer des dommages.

ALERTE!!
Afi n deviter tout risque delectrocution provenant dun chassis sous tension, un transformateur disolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a lalimentation du secteur.

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!


Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont dune importance critique pour la securite du
fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages
de circuit dont limportance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de
composants critiques, ou lorsquun mauvais fonctionnement suspecte.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL


When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)

Do not press on the panel or frame edge to avoid the risk of electric shock.
Do not scratch or press on the panel with any sharp objects.
Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
Do not expose the LCD panel to direct sunlight.
Avoid contact with water. It may cause a short circuit within the module.
Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
Always clean the LCD panel with a soft cloth material.
Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

SAFETY CHECK-OUT

Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
limit indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground


A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

SELF DIAGNOSIS FUNCTION


The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the users knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.
DIAGNOSTIC TEST INDICATORS
When an error occurs, the STANDBY LED will flash a set number of times to
indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
If the screen displays a 0, no error has occurred .

STBY LED
Flash time
2
3

0.5
0.5

6
7

BACKLITE
TEMP_ERR
TEMP_ERR

HDMI equalizer/switch I2C NACK


Tuner or demodulator I2C NACK
Not used
Panel ID EEPROM I2C NACK (Also panel power failure is a
suspect)
Backlight failure
Over temperature protection
Temp. sensor I2C NACK
Software Error (Also the main boards memory or Wi-Fi
module is a suspect)

9
10
11

Not used
Not used
Not used

12

Not used

4
5

DISPLAY OF STANDBY LED FLASH COUNT

Service menu Item


name
Diagnostic Item Description
(Screeen Display)
MAIN_POWE
Main 12 V failure
DC_ALERT
Main 5.0/3.3/1.2 V failure
AUD_PROT
Audio amp. protection
HDMI_EQ
TU_DEMOD
P_ID_ERR

SELF-DIAGNOSTIC SCREEN DISPLAY


For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be confirmed, it is possible to bring up past occurrences of failure for
confirmation on the screen:
[To Bring Up Screen Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
*

DISPLAY

Channel 5

Volume

TV POWER

* : Note that this differs from entering the service mode (volume +)

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

SELF DIAGNOSIS FUNCTION


[SELF DIAGNOSTIC SAMPLE SCREEN DISPLAY]
SELFCHECK

Item name

STBY LED flash time

CPU Watch-dog timer

000RESERVED
000RESERVED
002MAIN_POWE
003DC_ALERT
003AUD_PROT
003HDMI_EQ
003TU_DEMOD
004VLED
004LD_ERR
005HFR_ERR
005TCON_ERR1108231325
005P_ID_ERR
006BACKLITE
007TEMP_ERR
007FAN_ERR
010EMITTER
101VPC_WDT
102MEPS_WDT
103HOST_WDT
104STBY_WDT

00
00
00
00
00
00
00
00
00
00
01
00
00
00
00
00
00
00
00
00

00810067100088

Panel operation time by hour (MAX:65535)


Boot count (MAX:65535)

Error count (00-99)

Error history (Last failure time beforehand) *1


Error history (Failure time before last) *1
Error history (The last failure time) *1
*1 : Format of error history
YYMMDDhhmm (in UTC)
Example:1108231325 -> Aug 23 13:25 2011 UTC

Total operation time by hour (MAX:65535)


Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to 0.
Clearing the Self Check Diagnostic List
1. Error history and Error count :
2. Panel operation time :

Press the Channel 8 => Channel 0 .


Press the Channel 7 => Channel 0 .

Exiting the Self-diagnostic screen


To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.
KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

10

SEC 1. DISASSEMBLY
There are clutch in the yellow frame[

]. Therefore please be careful in the case of the disassembly or assembly of parts.

Note: When removing the rear cover, to prevent damaging the rear cover, please refer Appendix 1.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

11

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-1.EASEL STAND

EASEL STAND

2 Screws (SCREW, +PSW M5X16) P/N: 2-580-608-01

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

EASEL STAND

12

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-2. AC COVER AND POWER SUPPLY CORD

AC COVER

REAR COVER

POWER
SUPPLY
CORD

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

Note: When assemble the AC COVER, hold the AC COVER and tighten a screw.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

13

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-3. REAR COVER

REAR COVER

6 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01


2 Screws (SCREW +BVTP 3X12 TYPE2 IT-3) P/N:7-685-648-79

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

14

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-4. SPEAKER BOX ASSY

<A>
SPEAKER BOX ASSY

<A>

<B>

<B>
SPEAKER BOX ASSY

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

15

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-5. WIRELESS LAN CARD
1

WIRELESS LAN CARD

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

Note: Refer to the connection from the antenna when


installing a wireless module.

WIRELESS LAN CARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

WIRELESS LAN CARD

16

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-6. SWITCH UNIT
1

SWITCH UNIT

SWITCH UNIT

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

SWITCH UNIT

17

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-7. CONNECTOR AND HARNESS

CONNECTOR

HARNESS

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

18

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-8. ANTENNA
<A>
1

2
ANTENNA

ANTENNA
1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

<A>

<B>

<B>
1

ANTENNA

ANTENNA

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

19

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-9. SIDE BRACKET
1

SIDE BRACKET

BAC BOARD

2
SIDE BRACKET

BAC BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

20

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-10. BAC BOARD
1

BAC BOARD

7 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

3
BAC BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

BAC BOARD

21

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-11. GL1 BOARD
1

GL1 BOARD

GL1 BOARD

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41


KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

22

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-12. SPACER (B)

Note: Dont install G board without Spacers

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

23

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-13. INSULATION SHEET
1

INSULATION SHEET

INSULATION SHEET

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

24

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-14. HL BOARD
1
HL BOARD

2
HL BOARD

3
HL BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

25

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-15. THERMAL SHEET AND BEZEL
Note: Attention when attach the Thermal Sheet.
1

4 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01

BEZEL

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

BEZEL

26

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-16. LCD BRACKET

4 Screws (SCREW, +PSW M3X6) P/N: 2-990-421-41

FFC

LCD BRACKET
LCD BRACKET

LCDPANEL

Note Dont pinch FFC when attaching LCD


BRACKET to LCDPANEL.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

27

DISASSEMBLY

1-1. KDL-22EX550/553/555
1-1-17. FFC AND LCD PANEL
1

FFC

DISCONNECT

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

FFC

LCD PANEL

28

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-1.EASEL STAND

EASEL STAND

2 Screws (SCREW, +PSW M5X16) P/N: 2-580-608-01

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

EASEL STAND

29

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-2. AC COVER AND POWER SUPPLY CORD

AC COVER

REAR COVER

POWER
SUPPLY
CORD

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

Note: When assemble the AC COVER, hold the AC COVER and tighten a screw.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

30

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-3. REAR COVER

REAR COVER

6 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01


2 Screws (SCREW +BVTP 3X12 TYPE2 IT-3) P/N:7-685-648-79

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

31

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-4. SPEAKER BOX ASSY

<A>
SPEAKER BOX ASSY

<A>

<B>

<B>
SPEAKER BOX ASSY

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

32

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-5. SWITCH UNIT
1

SWITCH UNIT

SWITCH UNIT

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

SWITCH UNIT

33

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-6. CONNECTOR, HARNESS AND FFC

HARNESS
CONNECTOR

FFC

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

34

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-7. ANTENNA
<A>
1

2
ANTENNA

ANTENNA
1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

<A>

<B>

<B>
1

ANTENNA

ANTENNA

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

35

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-8. HOLDER
1

HOLDER

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

HOLDER

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

36

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-9. WIRELESS LAN CARD
1

WIRELESS LAN CARD

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

Note: Refer to the connection from the antenna when


installing a wireless module.

WIRELESS LAN CARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

WIRELESS LAN CARD

37

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-10. SIDE BRACKET
1
SIDE BRACKET

BAC BOARD

2
SIDE BRACKET

BAC BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

38

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-11. BAC BOARD

BAC BOARD

7 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

BAC BOARD

BAC BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

39

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-12. GL3 BOARD
1

GL3 BOARD

GL3 BOARD

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41


KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

40

DISASSEMBLY

1-1. KDL-26EX550/553/555
1-2-13. SPACER (B)

Note: Dont install G board without Spacers

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

41

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-14. INSULATION SHEET
1

INSULATION SHEET

INSULATION SHEET

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

42

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-15. HL BOARD
1

HL BOARD

HL BOARD

HL BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

43

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-16. THERMAL SHEETBEZEL
Note: Attention when attach the Thermal Sheet.
1

4 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01

BEZEL

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

BEZEL

44

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-17. LCD BRACKET

4 Screws (SCREW, +PSW M3X8) P/N: 2-580-592-01

FFC
LCD BRACKET

Note Dont pinch FFC when attaching LCD


BRACKET to LCDPANEL.
KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

LCD BRACKET

LCDPANEL

45

DISASSEMBLY

1-2. KDL-26EX550/553/555
1-2-18. FFC AND LCD PANEL

FFC

FFC

DISCONNECT
LCD PANEL

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

46

DISASSEMBLY

1-3. KDL-32EX653
1-3-1. HEAD STAND AND PIPE STAND

3 Screws (SCREW, +PSW M5X16) P/N: 2-580-608-01

HEAD STAND

PIPE STAND

2 Screws (SCREW, +PSW M5X16) 2-580-608-01


KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

47

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-2. AC COVER AND POWER SUPPLY CORD

AC COVER

REAR COVER

POWER SUPPLY CORD

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

Note: When assemble the AC COVER, hold the AC COVER and tighten a screw.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

48

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-3. REAR COVER

REAR COVER

5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01


3 Screws (SCREW +BVTP 3X12 TYPE2 IT-3) P/N:7-685-648-79
7 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01
2 Screws (SCREW, +PSW M4X10) P/N:4-159-298-01
2 Screws (JOINT, SCREW) P/N: 4-400-043-01

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

49

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-4. SPEAKER BOX ASSY

<A>
SPEAKER BOX ASSY

<A>

<B>

<B>
SPEAKER BOX ASSY

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

50

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-5. SWITCH UNIT
1

SWITCH UNIT

SWITCH UNIT

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

SWITCH UNIT

51

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-6. ANTENNA
<A>
1

2
ANTENNA

ANTENNA

<A>

<B>

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

<B>
1

ANTENNA

ANTENNA

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

52

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-7. WIRELESS LAN CARD
1

WIRELESS LAN CARD

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

Note: Refer to the connection from the antenna when


installing a wireless module.

WIRELESS LAN CARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

WIRELESS LAN CARD

53

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-8. BOTTOM FRAME
1
BOTTOM FRAME

2 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01


3 Screws (SCREW, +PSW M4X10) P/N:4-159-298-01

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

BOTTOM FRAME

54

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-9. HARNESS AND FFC

HARNESS

FFC

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

55

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-10. UNDER BRACKET
1

BAP BOARD

UNDER BRACKET

BAP BOARD

UNDER BRACKET

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

56

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-11. SIDE BRACKET
1
SIDE BRACKET

BAP BOARD

2
SIDE BRACKET

BAP BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

57

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-12. BAP BOARD
1

BAP BOARD

6 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

BAP BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

58

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-13. GL2 BOARD

GL2 BOARD
GL2 BOARD

4 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41


KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

59

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-14. SPACER (B)

Note: Dont install G board without Spacers

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

60

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-15. INSULATION SHEET
1

INSULATION SHEET

INSULATION SHEET

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

61

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-16. HL BOARD
1

HL BOARD

HL BOARD

HL BOARD

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

62

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-17. THERMAL SHEET AND CLAMPER
Note: Attention when attach the Thermal Sheet.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

CLAMPER

CLAMPER

63

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-18. PANEL BRACKET (H)

2 Screws (SCREW, +PSW M3X6) P/N: 4-256-393-01

PANEL BRACKET (H)

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

PANEL BRACKET (H)

PANEL BRACKET (H)

64

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-19. PANEL BRACKET (V)
1
PANEL BRACKET (V)

2
PANEL BRACKET (V)

PANEL BRACKET (V)

PANEL BRACKET (V)

PANEL BRACKET (V)

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

PANEL BRACKET (V)

65

DISASSEMBLY

1-3. KDL-32EX650/653/655
1-3-20. LCD PANEL AND BEZEL

LCD PANEL

BEZEL

2
LCD PANEL

BEZEL

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

66

SEC 2. ADJUSTMENT
HOW TO ENTER SERVICE MODE
1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.

DISPLAY

Channel 5

Volume

TV POWER

3) Service mode display.


Note: First of all, when you enter Service Mode, you can see Digital service mode.
Whenever you press OPTIONS or JUMP on remote, each service mode is changed.
Digital -> Chassis -> VPC

DIGITALSERVICE
001OP
000VERS

<MAIN><EXT>
DM1.301W00AARF:01.05
WF1.003W00AAWF:2.0.0.99
DF1.001W00AAWF:0B
YM1.010W00AACAM:X.XXX
DB2.105W00AAFD:XXXX
(DM1.301W00AA)
DD1.016W00AA
WP0.521W00AA<PEM>
MID:1C117081PM1.012W00LU
PID:04020000PB1.000W00LU
PNL:LTY320AB01PL1.011J46LUX
POP:X.XXXPD1.011J46LUX
KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

Category number
Item number

CHASSIS
000
000

SERVICE
WYVERN
S2_NOISE_TH32

Item name

Category
name

Data

67

ADJUSTMENT

4) How to use the remote commander.

Function

The flow of control

Service mode on

<Test>+<TV>/<Display><5><Vol Up><Power>

Service mode off

<Other> / <Power off + on>

Item up / down

<1>/<4>

Category up / down

<2>/<5>

Data up / down

<3>/<6>

Test reset

<8> + <Mute> + <0>

Read data

<9> + <0>

Execute

<10 or 0>

Write data

<Mute> + <0>

Change module

<Jump> / <Option>

5) After entering service mode, then turn off the power switch.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

68

ADJUSTMENT

CHANGE DATA
Note: Digital service mode dont have to Save. (except 002 MODEL and 005 CHPRSET category)
1) Change Data of Digital service mode. (except 003 DIG_SRV_MODE category)
a. Press 2 / 5 on remote to select (up / down) category.
b. Press 1 / 4 on remote to select (up / down) Item.

DIGITAL
004TUNER
000!A_NOSIG_DET

SERVICE
001

c. Press 3 / 6 on remote change (up / down) data.

2) Change Data of Digital service mode. ( 003 DIG_SRV_MODE category)


003 DIG_SRV_MODE is one category of Digital service mode.
Please note because this operation is special.
a. Press 2 / 5 on remote to select 003 DIG_SRV_MODE.

DIGITAL
003DIG_SRV_MODE
000TEST_PATTERN

SERVICE

b. Press 1 / 4 on remote to select (up / down) Item.


c. Press 0 / 10 on remote to select item.
d. Press number key 1~9 directly. * stamp move.
e. Press 12 / enter / select to decide and advance next step. Press return, when returning on the
previous page.

DIGITAL(DIG_SRV_MODE)SERVICE
TEST_PATTERN
*1Video
2Audio

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

69

ADJUSTMENT

SAVE CHANGING DATA


1) Write data for Chassis or VPC service mode
a. Press Mute on remote.
It shows green SERVICE changes to green WRITE.
b. Press 0 or enter on remote. Green WRITE changes to red WRITE. It indicate writing is processing.
c. After a while, red WRITE changes to green SERVICE. Writing process is done at this point.
2) TV reboot is necessary for applying data change.

CHASSIS
000
000

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

WRITE
WYVERN
S2_NOISE_TH32

70

ADJUSTMENT

WHITE BALANCE ADJUSTMENT


Note: Please execute this adjustment if necessary.
Change Data of VPC service mode. (006 WB category)
a. Press 1 or 4 on remote to select WB adjustment menu.
b. Change data by pressing 3 or 6. Each range of these items is 0~255.
c. Press mute 0 on remote to save the data.
SERVICE comment is changed to WRITE, indicating writing process.
d. After a while, WRITE comment returns to SERVICE, which means writing process is done..

VPC
006
000

SERVICE
WB
R_DRV

VPC
006
001

SERVICE
WB
G_DRV

VPC
006
002

SERVICE
WB
B_DRV

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

128

VPC
006
003

SERVICE
WB
R_BKG

128

128

VPC
006
004

SERVICE
WB
G_BKG

128

128

VPC
006
005

SERVICE
WB
B_BKG

128

71

ADJUSTMENT

VCOM ADJUSTMENT
Note: Please execute this adjustment if necessary.
1) Change Data of VPC service mode.
a. Select 002 VCOM category by pressing 2 / 5 on remote.
b. Select 000 ENABLE item by pressing 1 / 4 on remote.

VPC
002
000

SERVICE
VCOM
ENABLE0

VPC
002
001

SERVICE
VCOM
ADJUST64

c. Change ENABLE from 0 to 1 to enable VCOM adjustment.

d. Select 002 VCOM category by pressing 2 / 5 on remote.


e. Select 001 ADJUST item by pressing 1 / 4 on remote.
f. Change data by pressing 3 / 6 on remote controller.
g. Finish the adjustment when the picture seems OK.

Attention:
-Every time the data changed by pressing 3 / 6 Key, the VCOM pattern will display for 5s and in the mean time OSD will disappear, After the 5s period, VCOM pattern
will disappear and OSD will display again.
The 5s time can be adjust by data change.
-If pressing the 3/6 key again during the 5s period, the VCOM pattern display time will be extended to another 5s.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

72

ADJUSTMENT

SET TO SHIPPING CONDITION


How to do shipping condition.
a. Move to Digital service mode.
Press 8 on remote.
It shows green SERVICE changes to green RST-.
Press mute on remote.
Added green EXE after green RST- .
d. Press 0 on remote. Green EXE-RST changes to red EXE-RST. It indicate writing is processing.
After a while, red EXE-RST changes to green SERVICE.
And all LED lights.
Writing process is done at this point.

TIMER

Standby

POWER

<Another way>
You can set to shipping condition w/o entering Service Mode.
-> Cursor Up on remote + Power Key on Front panel.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

73

SEC 3. TROUBLE SHOOTING


3-1. TRIAGE CHART
Note: B board and Power board are different in name every inch. Therefore this section displays difference point in"*".

Symptoms - Shutdown. Power LED


blinking red diagnostics sequences
Reference
2

POWER

POWER
AUDIO

POWER

10

Green LED
Blinking
Green LED
non-stop
Blinking

No
Video - missing or distorted
Power
No Green
Stationary
No video
No video
Power LED colored lines
one of Inputs all Inputs
(Dead Set)
or dots

Remote

Network

Audio

Skype

No
Remote

Wireless
Skype
can't
No Audio
Can't Work
connect

B* BOARD
G* BOARD
HL BOARD
SPEAKER
Skype MODULE
LVDS CABLE
T-CON
LCD PANEL
Problem

PANEL

PANEL

(TCON)

(INVERTER)

TEMP

Software EMITTER

: doubtful part
: Few possibility

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

74

TROUBLE SHOOTING

3-2. FLOW CHART


START

Does the Power Led


stay on when the
TV is switched on ?

No

See
No Power

Is the network
connection OK?

Yes
Is the Standby Led
blink ?

See
Standby LED Blink

No

Is the Skype
function OK?

No

See
Skype malfunction

No

See
HDD Rec malfunction

Yes
Yes

See
Power LED Blink

Is the HDD Rec


function OK?
Yes

No
Is the Picture and
Sound OK ?

See
Network malfunction

Yes

Yes

Is the Power Led


blink ?

No

No

See
No Picture / No Sound

END

Yes
Do the buttons
on the TV & Remote
Commander work
properly?

No

See
TV/ Commander
button malfunction

Yes

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

75

TROUBLE SHOOTING

3-3. NO POWER

No power

Long AC off
(> 15 min.).

OK

Power protection or
CPU abnormal stop

NG

Check STBY_+3.3V
at 10 pin of CN6001
on the B* board
OK

B* board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

NG

Replace the harness


between G* board and
B* board

NG
G* board

Symptom
improvement

Harness

76

TROUBLE SHOOTING

3-4. STANDBY LED BLINK


1) 2 times blinking (Main Power Error)

2 times blinking

Check REG+12V at
pins 3/5 of
CN6001 on
the B* Board
12V OK

B* Board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

12V NG

Replace
Between G* Board to
B* Board Harness

NG
G* Board

Symptom
improvement

Harness

77

TROUBLE SHOOTING

2) 3 times blinking (Main Board Error)

AUDIO

3 times blinking
DC_ALERT

Check D+1.2V at
JL6002
on the B* Board

NG

F6001,IC6001,etc
(B* Board)

OK

Check +3.3V_MAIN
at JL6005 on
the B* Board

Check AUDIO+12.5V
at pin 2/4 of
CN6001 on
the B* Board

F6003,IC6003,etc
(B* Board)

G* Board

OK

Check +12.5V
at F4601 on
the B* Board

NG

NG

NG
F4601,IC4601,etc
(B* Board)

OK

OK
AUDIO

Check
Speaker Impedance
at SP Connector

FE/BE Communication
Other B* Boards parts
(Audio, Tuner, HDMI Eq...)

NG
Speaker

OK

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

78

TROUBLE SHOOTING

3) 5 times blinking (T-con Error)

5 time blinking

NG
Check PANEL_VCC
at JL6001 on
on the B* Board
about 5V : 22 Model
about 12V : ex. 22 Model

NG
G* Board

OK

Panel (T-con)
change

B* Board

Symptom
improvement
Symptom
improvement

Replace the Harness


Between G* and Panel
(Only 3a-G)

Harness

Panel (T-con)

NG

Replace
the LVDS FFC

Symptom
improvement
LVDS FFC

NG

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

79

TROUBLE SHOOTING

4) 6 times blinking (Backlight Error)

6 time blinking

Check
BACKLIGHT_MON
at JL6017
on the B* board

Under 2.65V
B* board

Check the connection


between G* board and
the light source
(inside the panel module).

NG
LS connection

Over 2.65V

Check the harness


between G* board
and B* board.

NG
G-B harness

Light source
(Inside Panel module)

OK
Symptom
improvement
Change G* board

G* board

NG

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

80

TROUBLE SHOOTING

5) 7 times blinking (Temperature Error)

6) 8 times blinking (Software Error)

7 times blinking

Setting circumstance
is OK?
Temperature,
Ventilation, etc.

8 times blinking

NO
Set to another
Location, etc.

NO
B* Board

Symptom
improvement

YES

Change B* Board,
and Aging a few hours

If the Symptom
Improved by changing
the WIFI module

Panel

WIFI Module

OK

B* Board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

81

TROUBLE SHOOTING

3-5. POWER (Green) LED BLINKING


Non-Stop blinking

POWER (Green) blinking

>= 200 Ohm


Check
the impedance between
TCON_VCC (CN6401#19)
and GND (CN6401#12)

G* Board

< 200 Ohm

>= 200 Ohm


Remove the LVDS FFC.
And recheck the impedance.

T-con
(Panel module)

< 200 Ohm

B* Board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

82

TROUBLE SHOOTING

3-6. NO PICTURE

No Picture

Press HOME key.


Menu displayed?

NO

YES

B* Board

Check
BL_ON and BLINKING
at CN6401#5 & 4
on the G* Board

Both H
Replace
the LVDS FFC

NG

Panel
(Tcon)

Symptom
improvement

Not both H

Replace the harness


between G* board
and B* board)

NG

Harness
G* to B*)

FFC
(LVDS)

OK

NG
Change B* Board

G* board

Symptom
improvement
B* board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

83

TROUBLE SHOOTING

3-7. NO SOUND

No Sound

Audio System
Check the
Speakers setting

Change to
TV Speaker

TV Speakers

NG
Check the Speaker
Harness

Symptom
improvement

Speaker Harness

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

Replace
the B* Board

Symptom
improvement
B* Board

NG

Speaker

84

TROUBLE SHOOTING

3-8. TV COMMANDER BUTTONS MALFUNCTION


1) TV button malfunction

Button malfunction
on the TV

Replace the Harness


between B* to
Switch Unit

Symptom
improvement

NG

Symptom
improvement

Harness

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

Switch Unit change

Switch Unit

NG

B* Board

85

TROUBLE SHOOTING

2) IR remote commander malfunction

TV isnt controlled
by remote commander

Green LED light


at power indicator

OK

Green LED blinks


at power indicator
when using commander
near sensors window

OK

Mechanical
(ex. bezel)

NG

NG

Check the Harness


between the B* Board
and the HLR Board
NG

OK
Sensor is broken

Symptom
improvement
Harness

Exchange the Harness


NG

Exchange the
HLR Board

Symptom
improvement
HLR Board

NG
B* Board
KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

86

TROUBLE SHOOTING

3-9. NETWORK MALFUNCTION


1) Wired Network malfunction

Wired Network
on the TV

Connection result
Cable Connection

NG

NG
Check the Ethernet Cable

Ethernet Cable

OK

OK

B* Board

Connection result
Local Access

NG

Auto
Wired Set-up
IP address setting

Check Local router DHCP server

Manual

OK

Check IP address
and Local router setting
NG
Connection result
Internet Access

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

Proxy setting

87

TROUBLE SHOOTING

2) USB Wireless Network malfunction

Wireless Network
on the TV

Error Message appear


when the Wireless
Network is selected?

YES
USB Dongle

NO

Is the radio field


Strength too weak
or even No signal?

YES
Access Point

NO

B* Board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

88

TROUBLE SHOOTING

3-10. Skype MALFUNCTION 1/2

Skype malfunction

No
USB plugged?

Insert USB

Yes

No
Able to run Skype App?

NG
-Unplug other USB device
-AC OFF/ON
OK

Yes

Spec. USB overload.

NG

NG
Connect to other
USB port

Insert other Skype unit


or
USB dongle

OK

OK

B* board

Skype unit

NG
B* board

No
Network connected?

Do network setup

Yes

Next page

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

89

TROUBLE SHOOTING

3-10. Skype MALFUNCTION 2/2

Previous page

No

Sound
quality

No

Far end
Video/Audio quality?

Sound quality?
No video?

Auto-Focus work?

Yes

Yes

No video

Network speed
or
far end system issue

Enough network speed?

NG
Call Skype sound test

OK

Far end setting/system

Move unit away


from speaker
NG

Skype unit

Yes
No
Manual Focus work?

Skype unit

Yes

Check Auto-Focus area

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

90

TROUBLE SHOOTING

3-11. HDD-Rec MALFUNCTION

HDD Rec
Malfunction

HDD is connected
to the appropriate
USB port?

No

Connect to the
appropriate port

No

Is the drive size larger


than 32GB and
Smaller than 2TB??

Yes

USB Hub is inserted


in between the
USB port and HDD?
Yes

USB Hub is
not supported

No

Only 32GB~2TB
is supported

Yes

All the setups and


restrictions listed in
iManual are cleared?

No
Check the iManual

Yes

B board

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

91

SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM
4-1-1. KDL-22/26EX550/553/555
DiSEqC_Out
DiSEqC_In

CI/CI+

(for S2 model)

USB1

H Con.

Xtal
27M

DMD_CLK_ENABLE2
DMD_CLK_ENABLE1
DMD_RST
Xtal
IF2

Ext Demod

[ASCOT2SR]

IF1

IFAGC
[JUNO]

[TPS2553DBV]

TS1
I2CB

2Gb

USB
HUB

Ether
PHY

One
NAND

DDR3

[GL850G]

[RTL8201F]

Muxed

1333

4Gb

2Gb

12M

LVDS_ODD

I2CC

I2CA

EQ SW

TS
SYSTEM1_PWR

SYSTEM2_PWR

Xtal
41M

1.5V
IF1

DDC

3.3V

HDMI_ARC
Xtal

3.3->1

48M

Xtal

TMDS
DDC
CEC

32.76
8K

Reset

SYSTEM2_PWR
Push

AC_MON

2.5V
LDO
5V

DDC

Reset
3.3V
LDO

[PST3629]

75
Drv

GND

[NJM2561]

TV_Out

1.2V

REG_12V

T-CON_VCC
REG12V
REG12V
AUDIO_12V
SYSTEM2_PWR AUDIO_12V
S1.2V S1.8V
LDO LDO

3.4V
LDO

/RST

PC_RGB_EN

COMP_Y, Pb, Pr
VideoB_Det
COMP_LR

COMP

I2CA (EQSW, Temp Sensor)


I2CB (Ext Demod/AudioAMP)
I2CC (Panel)

UARTC (ECS/Hotel)
UARTD (VPC_LOG)

COMP_Y
COMP_Pb
COMP_Pr

[LM75B]

(Service)

SIRCS
PWM_DIMMER
DMD_CLK_ENABLE2
Blinking

Tuner_LR
Scart1_LR

PC

PC_CON_Det
PC_R,PC_G,PC_B,PC_H,PC_V
PC_LR
PC_5V, PC_DDC

DEBUG_LED3
PANEL_PWR
DMD_CLK_ENABLE1
DMD_RST

Line Out_LR

[TPA6138A2]

HP/Line
Out

Sircs

Power_KEY
KEY

KEY

HP_DET
PC_RGB_EN

HP_/ Line Out Det


HP/Line Out LR

TV_Out_LR
Tuner_LR

X_AUDIO_MON
HDMI_ARC

OPAMP
[NJU72011RB]

SPDIF

Temp Sensor

DC_DIMMER
DEBUG_LED2

COMP_LR
PC_LR
OPAMP

Temp
Sensor

I2CA

PC_G
PC_B
PC_R
PC_H
PC_V

LPF
Cr_Det

UARTA(LOG)
UARTC(ECS)
UARTD(VPC_LOG)
Reset

UARTA (LOG)

Atreyu

STBY 3.3V

TCON-ON
DC_DIMMER2
PWM_DIMMER1
BACKLIGHT_ON
BACKLIGHT_MON
MAIN_PWR
AC_MON
ACT_STBY
Blinking (32inch and over)

JTAG

Scart_CV
Scart_G
Scart_B
Scart_R
Scart_FB

REG_12V

REG_12V

COMP_Y

TV_Out
TV_Out_LR
Scart_CV,R,G,B,FB
Scart_LR
ASPECT1

DDC

Power

[Sil9287B]

CEC2

SCART

T-CON_VCC (5V)

41M

Power_Control

HDMI2

1333

Crystal

Xtal
X_SYSTEM1_RST
TMDS1
DDC1
DDC_5V_1
HPD1
ARC
CEC1
TMDS2
DDC2
DDC_5V_2
HPD2

P
A
N
E
L

DDR3

TL-JIG

LNA

Current
Limit

(for T2/C2 model)

Silicon
Tuner

Current
Limit

USB3
Wifi

TCON

BINT(WP)

4M

HDMI1
(ARC)

Ether

IFAGC
[Luxor]

5V

I2CB

Terrestrial

MS

Ext Demod

LNA

X_SYSTEM1_RST

DDC
[A8298]

X_SYSTEM1_RST
5V

LNB_POWER

Satellite

Light_Sensor_Det

Atreyu_SPDIF

SPDIF

Light Sensor

Main Speaker_Out_LR

DC_MON
KEY

Light_Sensor_Det

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

H/L

ASPECT1
DC_5V_Det
PANEL_PWR_Det
BACKLIGHT_MON

SPI

AC_MON

UART
I2C

STBY_LED
TIMER_LED
PIC_MUTE_LED
MAIN_PWR
SYSTEM1_PWR
SYSTEM2_PWR

PWM
Analog Signal

POWER_KEY
DEBUG_LED1

[YDA175]

AUDIO_MON
X_SYSTEM1_RST

PS_STATUS (no use)

X_FAULT
X_AUDIO_MUTE2
X_AUDIO_MUTE1
Digital Video/TS/TMDS
Digital Audio
Analog Video
Analog Audio

POWER_LED
REC_LED
X_SYSTEM1_RST
NMI
BACKLIGHT_ON
ACT_STBY
X_AUDIO_MUTE1
X_AUDIO_MUTE2
VIDEOA_DET
VIDEOB_DET
CR_DET
PC_CON_DET

Audio
Power AMP

Main Speaker_Out_LR

BINT/Panel less

Main
SPEAKER

POWER_LED
STBY_LED
TIMER_LED
REC_LED
PIC_MUTE_LED

LED

Panelless

92

DIAGRAMS

4-1-2. KDL-32EX650/653/655
DiSEqC_Out
DiSEqC_In

CI/CI+

(for S2 model)

USB1
H Con. USB2

Ether

DMD_CLK_ENABLE2
DMD_CLK_ENABLE1
DMD_RST
Xtal
IF2

Ext Demod

[ASCOT2SR]

IF1

IFAGC
[JUNO]

[TPS2553DBV]

[TPS2553DBV]

TS1
I2CB

One
NAND

DDR3

[GL850G]

[RTL8201F]

Muxed

1333

4Gb

2Gb

12M

LVDS_ODD
LVDS_EVEN
I2CA

EQ SW

TS
SYSTEM1_PWR

SYSTEM2_PWR

Xtal
41M

1.5V
IF1

DDC

3.3V

HDMI_ARC
Xtal

3.3->1

48M

Xtal

TMDS
DDC
CEC

32.76
8K

Reset

SYSTEM2_PWR
Push

AC_MON

2.5V
LDO
5V

DDC

Reset
3.3V
LDO

[PST3629]

CEC4
75
Drv

GND

[NJM2561]

TV_Out

1.2V

REG_12V

T-CON_VCC
REG12V
REG12V
AUDIO_12V
SYSTEM2_PWR AUDIO_12V
S1.2V S1.8V
LDO LDO

3.4V
LDO

/RST

SCART

PC_RGB_EN

COMP_Y, Pb, Pr
VideoB_Det
COMP_LR

COMP

I2CA (EQSW, Temp Sensor)


I2CB (Ext Demod/AudioAMP)
I2CC (Panel)

UARTC (ECS/Hotel)
UARTD (VPC_LOG)

COMP_Y
COMP_Pb
COMP_Pr

[LM75B]

(Service)

SIRCS
PWM_DIMMER
DMD_CLK_ENABLE2
Blinking

Tuner_LR
Scart1_LR

PC

PC_CON_Det
PC_R,PC_G,PC_B,PC_H,PC_V
PC_LR
PC_5V, PC_DDC

DEBUG_LED3
PANEL_PWR
DMD_CLK_ENABLE1
DMD_RST

Line Out_LR

[TPA6138A2]

HP/Line
Out

Sircs

Power_KEY
KEY

KEY

HP_DET
PC_RGB_EN

HP_/ Line Out Det


HP/Line Out LR

TV_Out_LR
Tuner_LR

X_AUDIO_MON
HDMI_ARC

OPAMP
[NJU72011RB]

SPDIF

Temp Sensor

DC_DIMMER
DEBUG_LED2

COMP_LR
PC_LR
OPAMP

Temp
Sensor

I2CA

PC_G
PC_B
PC_R
PC_H
PC_V

LPF
Cr_Det

UARTA(LOG)
UARTC(ECS)
UARTD(VPC_LOG)
Reset

UARTA (LOG)

Atreyu

STBY 3.3V

TCON-ON
DC_DIMMER
PWM_DIMMER
BACKLIGHT_ON
BACKLIGHT_MON
MAIN_PWR
AC_MON
ACT_STBY
Blinking (32inch and over)

JTAG

Scart_CV
Scart_G
Scart_B
Scart_R
Scart_FB

REG_12V

REG_12V

COMP_Y

TV_Out
TV_Out_LR
Scart_CV,R,G,B,FB
Scart_LR
ASPECT1

DDC

TL-JIG

[Sil9287B]

T-CON_VCC (12V)

41M

Power

HDMI4

CEC3
TMDS4
DDC4
DDC_5V_4
HPD4

Ether
PHY

Power_Control

HDMI3

CEC2
TMDS3
DDC3
DDC_5V_3
HPD3

2Gb

USB
HUB

I2CC

HDMI2

HDMI1
(ARC)

1333

Crystal

Xtal
X_SYSTEM1_RST
TMDS1
DDC1
DDC_5V_1
HPD1
ARC
CEC1
TMDS2
DDC2
DDC_5V_2
HPD2

P
A
N
E
L

DDR3

LUT_SEL1
LUT_SEL2

LNA

Current
Limit

(for T2/C2 model)

Silicon
Tuner

Current
Limit

Current
Limit

USB3
Wifi

TCON

LUT_SEL0

4M

X_SYSTEM1_RST
5V

27M

5V

Xtal

IFAGC
[Luxor]

5V

I2CB

Terrestrial

MS

Ext Demod

BINT(WP)

DDC
[A8298]

LNA

X_SYSTEM1_RST

LNB_POWER

Satellite

Light_Sensor_Det

Atreyu_SPDIF

SPDIF

Light Sensor

Main Speaker_Out_LR

DC_MON
KEY

Light_Sensor_Det

ASPECT1
DC_5V_Det
PANEL_PWR_Det
BACKLIGHT_MON

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

H/L

AC_MON

SPI

STBY_LED
TIMER_LED
PIC_MUTE_LED
MAIN_PWR
SYSTEM1_PWR
SYSTEM2_PWR

UART
I2C

POWER_KEY
DEBUG_LED1

PWM
Analog Signal

PS_STATUS (no use)

X_SYSTEM1_RST

POWER_LED
REC_LED
X_SYSTEM1_RST
NMI
BACKLIGHT_ON
ACT_STBY
X_AUDIO_MUTE1
X_AUDIO_MUTE2
VIDEOA_DET
VIDEOB_DET
CR_DET
PC_CON_DET

[YDA175]

AUDIO_MON

LUT_SEL2
LUT_SEL1
LUT_SEL0

Main Speaker_Out_LR

X_FAULT
X_AUDIO_MUTE2
X_AUDIO_MUTE1
Digital Video/TS/TMDS
Digital Audio
Analog Video
Analog Audio

BINT/Panel less
TCON_RDY

Main
SPEAKER

Audio
Power AMP

POWER_LED
STBY_LED
TIMER_LED
REC_LED
PIC_MUTE_LED

LED

Panelless

93

DIAGRAMS

4-2. CONNECTOR DIAGRAM


4-2-1. KDL-22EX550/553/555 (1/2)
CMI

BAC board
4
2

SW
SW module

GND
POWER_INT
KEY1
1-822-693-11
JAM SZ15-03WLR

1
2
3

27
25
26
1-842-738-11
SZ15-03HGR

BAP- H Harness

HL board
LED/IR/OPT_Sensor
IR Capture

wifi module

STBY+3.3V
GND
LED_REC
LED_STBY
LED_TIMER
LED_POWER
LED_PIC_MUTE
OPT_SENS
VD+3.3V
SIRCS
IR_CAPTURE
1-821-138-11
JAM SYT10-11WS

1
2
3
4
5
6
7
8
9
10
11

GND
DC 5V
USB_DATA+
USB_DATAGND (S-GND)
1-819-334-11
JST SM05B-GHS-TB

1
2
3
4
5

SPEAKER
Front
Lch

L+ (Terminal # 187)

L- (Terminal # 110)

SPEAKER
Front
Rch

R- (Terminal # 110)

R+ (Terminal # 187)

EU model ONLY

23
21
19
17
15
18
20
22
24
16
NC
1- 821- 125- 11
SYT10- 11HG

1
2

CN9007
BAC-W
NC
RF STBY3.3V

BAC-S
HOTEL_REG+12V
HOTEL_CL_STBY_+3.3V

CN2002
GND
SDA
SCL
NC
GND
RX3+

1
2
3
4
5
6

RF_TX

HOTEL_VOL_DOWN

RX3-

5
1
NC
NC

4
5
6
7

RF_RX
RF UART_SEL
RF_RST
RF_GND

HOTEL_VOL_UP
HOTEL_CL_MAIN_+3.3V
HOTEL_HTL_LINEOUT_L
HOTEL_HTL_GND

GND
RXCLK+
RECLKGND

8
9
10
11

HOTEL_SP_MUTE

LVDS-FFC

30pin FFC

To BAC
30 GND
29 SDA
28 SCL
27 CMI Internal use
26 GND
25 RX3+
24 RX323
22
21
20

GND
RXCLK+
RXCLKGND

NC

NC

RX2+

12

NC
NC

9
10

WIFI USB_P
WIFI GND

RX2GND

13
14

18 RX217 GND

NC

11

WIFI USB_N

RX1+

15

16 RX1+

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

WIFI GND
WIFI VBUS
NC
HLR LED_ON_TIMER
HLR SIRCS
HLR LED_STBY
HLR LED_POWER
HLR LED_REC
HLR LED_PIC_MUTE
HLR GND
HLR OPT_SENS
HLR STBY_3.3V
HLR 3.3V
SW_POWER_KEY
SW_KEY
SW GND
NC
NC
GND
1-820-162-11
MOLEX

RX1GND
RX0+
RX0GND
NC
GND
BINT
GND
GND
POWER
POWER
POWER
POWER
POWER
1-842-088-12
FFC Connector

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

NC
NC
NC
5
10
4
6
3
7
2
8
1
9
2
3
1
NC
NC
NC
1-820-388-12
501189-3051

HOTEL_CL_AC_MON

HOTEL_CL_I2CA_SDA
HOTEL_CL_I2CA_SCL
HOTEL_CL_GND

X Board

19 RX2+

15 RX114 GND
13 RX0+
12 RX011 GND
10 CMI Internal use
9 SELLVDS(GND)
8 BINT(WE)
7 GND
6 GND
5 VCC (12V)
4 VCC (12V)
3 VCC (12V)
2 VCC (12V)
1 VCC (12V)
P-TWO / 187053-30091
LVDS Connector (Receptacle)

4
2
3
5
1
1-819-495-11
GHR-05V-S
Faston #187
1
2
Faston #110

Faston #110
3
4
Faston #187

CN4601
1

L+

2
2

2
3

LR-

1-842-593-11
JST PBVP-04V

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

R+
1-842-566-12
JST SM04B-PBVSS-TB(LF)(SN)

94

DIAGRAMS

4-2-1. KDL-22EX550/553/555 (2/2)


BAC board
CN6001

GL1 Board

CN
To B board (100106)
POWER_ON
AC_OFF_DET
T-CON_ON
PS_STATUS
STBY_GND
STBY3.3V
GND
GND
T-CON_VCC12V
T-CON_Vcc12V
AU_12V

28
27
26
25
24
23
22
21
20
19
18

AU_12V

17

BTV12V
BTV12V
REG12V
REG12V
GND
GND
GND
GND
AU_GND
AU_GND
DIGITAL_STBY
BL ON
BLINKING
BL_ERR
PWM_DIMMER
DC_DIMMER
1-842-551-11

16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

13
19
20
NC
11
10
NC
NC
NC
1
4
2
NC
NC
5
3
9
G-B
7
NC
NC
8
6
15
17
12
18
14
16
1-842-598-11
SJM20-28HG

JAM SJM20-28WLB

CN6801
- OUT
- OUT
+OUT1
+OUT2
- OUT
- OUT
XAP-06V-S
1-793-240-11

AC_IN
AC-N
AC-L
CN6001
SFP79-02WLB JAM
1-822-908-11

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

1
2

TCON_VCC

17

AUDIO+12.5V

13

REG+12.5V

18
14
7
11
8
12
23
24
4
28
2
6
1
5
3
27
26

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

AUDIO+12.5V
REG+12.5V
AUDIO+12.5V_GND
REG+12.5V_GND
AUDIO+12.5V_GND
REG+12.5V_GND
STBY3.3V
GND/PS_STATUS
BLINKING
POWER_ON
PWM_DIMMER
DIGITAL_STBY
DC_DIMMER
BL_ON
BL_ERR
AC_OFF_DET
TCON_ON

1-843-150-11 1-843-151-11
PBDP-20V-S SM20B-PBDSS-TF

Harness

CMI
G-Panel
Harness

1
2
3
4
5
6

19

X Board
1
2
3
4
5
6

VLEDVLEDVLED+
VLED+
VLEDVLEDCviLux/CI1406M1HRF-NH

1
2

AC pigtail

95

DIAGRAMS

4-2-2. KDL-26EX550/553/555 (1/2)


BAC board

SW module

GND
POWER _INT
KEY1
1-822-693-11
JAM SZ15-03WLR

1
2
3

27
25
26
SZ15-03HGR
1-821-900-11

BAC- H Harness

HL board

WIFI VBUS
WIFI USB_P

RX3-

GND
RXCLK+

5
6

GND
WIFI USB_N
GND

NC

NC

WIFI GND

NC

NC

NC

NC
NC

HOTEL_VOL_UP

RX2+

12
13

LVDS-FFC
B-TCON

25 RX3+
24 RX323 GND
22 RXCLK+
21 RXCLK20 GND
19 RX2+

30pin FFC

18 RX217 GND

NC
NC

9
10

HOTEL_SP_MUTE
HOTEL_VOL_DOWN

NC

11

NC

RX1+

15

16 RX1+

12
13
14
15

HOTEL_HTL_LINEOUT_L
NC
NC

RX1-

16

GND
RX0+
RX0-

17
18

15 RX114 GND

23

LED/IR/OPT_Sensor

GND

21

NC
NC
NC

IR Capture

LED_REC
LED_STBY
LED_TIMER

3
4
5

19
17
15

5
10
4

LED_POWER
LED_PIC_MUTE
OPT_ SENS
VD+3.3V
SIRCS

6
7
8
9
10

18
20
22
24
16

16
17
18

3
7

19
20

IR_CAPTURE

11

21
22
23
24

NC
1-821-125-11
SYT10-11HG

HOTEL_HTL_GND

RXCLKGND

9
10
11

8
1
9
2

HLR LED_ON_TIMER
HLR SIRCS
HLR LED_STBY
HLR LED_POWER
HLR LED_REC

GND
NC
GND
B-INT / WP

HLR LED_PIC_MUTE
HLR GND

GND
GND

HLR OPT_SENS

GND
VCC
VCC

HLR STBY_3.3V
HLR 3.3V
SW_POWER_KEY

NC
NC
NC

25
26
27
28
29
30

CN4601 OK
L+

2
2
1

2
3
4

LRR+

3
1

SW_KEY
SW GND
NC
HOTEL_REG+12V
GND
1-820-162-11
Molex

14

19
20
21
22
23
24
25
26
27

28
29
VCC
30
VCC
1-842-088-11/21
FLAT CABLE CONNECTOR 30P: P-TWO

WXGA Panel

28 SCL
27 Internal use (TST AGE)
26 GND

RX2GND

CN100
STBY+3.3V

1-821-138-11
JAM SYT10-11WS

SCL
NC

4
5
6

NC

To BAC
30 GND
29 SDA

1
2
3

GND
RX3+

CN9007

SW

CN2002
GND
SDA

13 RX0+
12 RX011 GND
10 Internal use (LUT0)
9 SELLVDS
8 WE
7 GND
6 GND
5 GND
4 VCC
3 VCC
2 VCC
1 VCC
P-TWO/187053-30091

Faston #187

SPEAKER
Front
Lch

L+ (Terminal # 187)

L- (Terminal # 110)

SPEAKER
Front
Rch

R- (Terminal # 110)

R+ (Terminal # 187)

1
2
Faston #110

Faston #110
3
4
Faston #187

1-842-593-11
JST PBVP-04V

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

1-842-566-12
JST SM04B-PBVSS-TB(LF)(SN)

96

DIAGRAMS

4-2-2. KDL-26EX550/553/555 (2/2)

GL3 Board

BAC board

CN6401
To B board (100106)
POWER_ON

28

AC_OFF_DET

27

T-CON_ON

26

PS_STATUS

25

STBY_GND

24

13
19

23
22

GND

21

T-CON_VCC12V

20

T-CON_Vcc12V

19

AU_12V

18

AU_12V

17

BTV12V

16

2
NC

BTV12V

15

NC

REG12V

14

REG12V

13

GND

12

5
3
9

GND

11

GND

10

NC
NC
1

GND

AU_GND

NC
NC
8

AU_GND

DIGITAL_STBY

BL ON

15
17

BLINKING

BL_ERR

PWM_DIMMER

DC_DIMMER

JAM SJM20-28WLB
-OUT

-OUT

2
3

-OUT
-OUT
NC

REG+12.5V

18
14
7

4
5
6

AUDIO+12.5V
REG+12.5V
AUDIO+12.5V_GND

11
8
12

7
8
9

REG+12.5V_GND
AUDIO+12.5V_GND
REG+12.5V_GND

23
24

10
11

STBY3.3V
GND/PS_STATUS

12

BLINKING

28
2

13
14

POWER_ON
PWM_DIMMER

6
1
5
3

15
16
17
18

DIGITAL_STBY
DC_DIMMER
BL_ON
BL_ERR

27
26

19
20

AC_OFF_DET
TCON_ON

1-843-150-11 1-843-151-11(JST)
PBDP-20V-S SM20B-PBDSS-TF

12
18
14
16

4
5
6
7

+OUT2

8
9

+OUT1

10

+OUT3

G-B Harness

13

1-842-598-11
SJM20-28HG

1-842-551-11

-OUT

17

10
NC

STBY3.3V
GND

-OUT

19

20
NC
11

CN6001
1 TCON_VCC
2 AUDIO+12.5V

LS

CF25102HOTT-05

P-TWO 161035-10041-3

CN6801

AC_IN
AC-N
AC-L

1
2

1
2

AC pigtail

CN6101
SFP79-02WLB JAM
1-822-908-11

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

97

DIAGRAMS

4-2-3. KDL-32EX650/653/655 (1/2)


BAP board
CN9006

SW
SW module

GND

POWER _INT
KEY1
1-822-693-11
JAM SZ15-03WLR

2
3

36
33
35
SZ15-03HGR
1-821-900-11

HL board
CN100
STBY+3.3V
LED/IR/OPT_Sensor
IR Capture

GND
LED_REC

1
2

29
27

25

LED_STBY
LED_TIMER
LED_POWER
LED_PIC_MUTE

4
5
6
7

21
19
23
26

OPT_ SENS
VD+3.3V
SIRCS

8
9
10

28
30
20

IR_CAPTURE

11

1-821-138-11
JAM SYT10-11WS

NC
1-821-125-11
SYT10-11HG

Panel_Ctrl3 / NC
Panel_Ctrl4 / LUT_SEL2
Panel_Ctrl5 / LUT_SEL1

3
4
5

Panel_Ctrl6 / LUT_SEL0

To BAP
51 SEL1/LVDS Option
50 NC

49
48
47
46

NC
LUT SEL2
LUT SEL1
LUT SEL0

NC

NC

WIFI GND
WIFI VBUS

NC

WIFI USB_P

Panel_Ctrl7 / NC

NC

NC
NC

GND
WIFI USB_N

6
7

WIFI GND
EMI_FAIL

Panel_Ctrl8 / PANEL_SEL
Panel_Ctrl9 / BUS_SW
Panel_Ctrl10 / NC
Panel_Ctrl11 / SDA

8
9
10
11

NC

EMI_12V

Panel_Ctrl12 / SCL

12

40 Panel_Ctrl12 / SCL

NC
NC

9
10

GLS_CTRL1
EMI_GND

GND
PANEL_EVEN4_P

13
14

38 PANEL_EVEN4_P

NC

11

GLS_CTRL2

PANEL_EVEN4_N

15

37 PANEL_EVEN4_N

NC
NC
NC

12
13
14
15

NC
RF GND

PANEL_EVEN3_P
PANEL_EVEN3_N
GND

16
17
18

36 PANEL_EVEN3_P
35 PANEL_EVEN3_N
34 GND

PANEL_EVEN_CLK_P
PANEL_EVEN_CLK_N
GND
PANEL_EVEN2_P

19
20
21
22

33
32
31
30

PANEL_EVEN_CLK_P
PANEL_EVEN_CLK_N
GND
PANEL_EVEN2_P

PANEL_EVEN2_N
PANEL_EVEN1P
PANEL_EVEN1_N
PANEL_EVEN0_P

23
24
25
26

29
28
27
26

PANEL_EVEN2_N
PANEL_EVEN1P
PANEL_EVEN1_N
PANEL_EVEN0_P

PANEL_EVEN0_N
GND
PANEL_ODD4_P
PANEL_ODD4_N

27
28
29
30

25
24
23
22

PANEL_EVEN0_N
GND
PANEL_ODD4_P
PANEL_ODD4_N

PANEL_ODD3_P
PANEL_ODD3_N
GND
PANEL_ODD_CLK_P
PANEL_ODD_CLK_N

31
32
33
34
35

21
20
19
18
17

PANEL_ODD3_N
GND
PANEL_ODD_CLK_P
PANEL_ODD_CLK_N

GND
PANEL_ODD2_P
PANEL_ODD2_N

36
37
38

16 GND
15 PANEL_ODD2_P
14 PANEL_ODD2_N

NC

BAP- H Harness

T-con Board
CN2001
Panel_Ctrl1 / LVDS_OPTION
Panel_Ctrl2 / TCON_RDY

NC
NC
NC
NC
5
10
4
NC
6
NC
3
7
2
8
1
9
NC
NC
2
NC
3
1
NC
NC
NC
NC
1-819-538-11
SHLDP-40V-S(B)

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

RF Rx / HOTEL_VOL_UP
RF RST / HOTEL_SP_MUTE
RF Tx / HOTEL_VOL_Down
RF STBY3.3V / HOTEL_CL_STBY_+3.3V
RF UART_SEL
HLR LED_ON_TIMER
HLR SIRCS
HLR LED_STBY
WIFI VBUS / HOTEL_CL_I2CA_SDA
HLR LED_POWER
WIFI GND / HOTEL_CL_I2CA_SCL
HLR LED_REC
HLR LED_PIC_MUTE

45 NC

LVDS-FFC
B-TCON

44
43
42
41

NC
Panel_Ctrl9 / BINT
NC
Panel_Ctrl11 / SDA

39 GND

51pin FFC

PANEL_ODD3_P

34

HLR GND
HLR OPT_SENS
HLR STBY_3.3V
HLR 3.3V
HOTEL_CL_MAIN_+3.3V
HOTEL_HTL_LINEOUT_L
SW_POWER_KEY
HOTEL_CL_AC_MON

35

SW_KEY

PANEL_ODD1P

39

13 PANEL_ODD1P

36
37
38
39
40

SW GND
HOTEL_HTL_REG+12V
SONY LOGO
LOGO 5V
LOGO GND / HOTEL_CL_GND
1-818-692-22
JST

PANEL_ODD1_N
PANEL_ODD0_P
PANEL_ODD0_N
GND
GND
Panel_Ctrl13
GND

40
41
42
43
44
45
46

12
11
10
9
8
7
6

PANEL_ODD1_N
PANEL_ODD0_P
PANEL_ODD0_N
GND
GND
GND
NC

PANEL_VCC_SW

47

PANEL_VCC_SW

PANEL_VCC_SW
PANEL_VCC_SW

48
49

4
3

PANEL_VCC_SW
PANEL_VCC_SW

PANEL_VCC_SW
50
PANEL_VCC_SW
51
1-842-546-11
FFC Direct Connector :I-PEX

2
1

PANEL_VCC_SW
PANEL_VCC_SW

32
33

JAE/FI-RE51S-HF

Faston #187

SPEAKER
Front
Lch

L+ (Terminal # 187)

L- (Terminal # 110)

SPEAKER
Front
Rch

R- (Terminal # 110)

R+ (Terminal # 187)

1
2
Faston #110

Faston #110
3
4
Faston #187
1
2
2
1
1-842-593-11
JST PBVP-04V

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

1
2
3
4

CN4601
L+
LRR+
1-842-566-12
JST SM04B-PBVSS-TB(LF)(SN)

98

DIAGRAMS

4-2-3. KDL-32EX650/653/655 (2/2)

FY12 GL2
Board

BAP board

CN6401
To B board (100106)
POWER_ON

28

AC_OFF_DET

27

T-CON_ON

26

20

PS_STATUS

25

NC

STBY_GND

24

11

STBY3.3V

23

10

22

NC

GND

21

NC

T-CON_VCC12V

20

NC

T-CON_Vcc12V
AU_12V

19
18

1
4

AU_12V

17

BTV12V

16

NC

BTV12V

15

NC

REG12V

14

REG12V

13

GND

12

GND

11

GND

10

NC

GND

NC

AU_GND

AU_GND

DIGITAL_STBY

15

BL ON

17

BLINKING

12

BL_ERR

18

PWM_DIMMER

DC_DIMMER

NC
NC
+OUT2

17

G-B Harness

CN6001
1 TCON_VCC
2 AUDIO+12.5V

13

REG+12.5V

18
14
7

4
5
6

AUDIO+12.5V
REG+12.5V
AUDIO+12.5V_GND

11
8
12

7
8
9

REG+12.5V_GND
AUDIO+12.5V_GND
REG+12.5V_GND

23
24

10
11

STBY3.3V
GND/PS_STATUS

12

BLINKING

28
2

13
14

POWER_ON
PWM_DIMMER

6
1
5
3

15
16
17
18

DIGITAL_STBY
DC_DIMMER
BL_ON
BL_ERR

27
19 AC_OFF_DET
26
20 TCON_ON
1-843-150-11 1-843-151-11(JST)
PBDP-20V-S SM20B-PBDSS-TF

14
16

1-842-598-11
SJM20-28HG

JAM SJM20-28WLB
+OUT1

19

19

GND

1-842-551-11

CN6801

13

1
2
3
4

MOLEX L4P

LS

1-822-359-11
CN6802

-OUT1
NC
NC
-OUT2
NC

1
2
3
4
5

MOLEX L5P
1-822-360-11

AC_IN
AC-N
AC-L

1
2

1
2

AC pigtail

CN6101
SFP79-02WLB JAM
1-822-908-11

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

99

DIAGRAMS

4-3. CIRCUIT BOARDS LOCATION

KDL-22EX550/553/555

KDL-26EX550/553/555

GL1 Board

GL3 Board

BAC Board

Switch Unit

BAC Board

HL Board

Switch Unit

HL Board

KDL-32EX650/653/655

GL2 Board

Switch Unit
KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

BAP Board

HL Board
100

SEC 5. EXPLODED VIEWS


Items with no part number and no description are not stocked because they are seldom required for roution service.
The construction parts of an assembled part are indicated with a collation number in the remark colum.
Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

101

EXPLODED VIEWS

5-1. KDL-22EX550/553/555
5-1-1. CHASSIS-1

REF. No. PART No.


1
1-489-984-11
1-490-075-11
2
1-858-710-11
3
1-754-745-11
4
1-754-822-11
5
1-458-355-21
6

7
8

4-416-327-51
4-416-327-91
4-416-327-11
1-839-691-11
1-839-667-11
4-297-990-01
4-297-990-21

DESCRIPTION
SWITCH UNIT
SWITCH UNIT
LOUDSPEAKER (3X10CM)
ANTENNA
ANTENNA
WIRELESS LAN CARD

MARK
BLACK
WHITE

REAR COVER (22 TR1) A


REAR COVER (22 TRI) A
REAR COVER (22 TRI) A
CORD, POWER (WITH CONNECTOR)
CORD, POWER (WITH CONNECTOR)
AC COVER S
AC COVER S

BLACK
WHITE
555
Except UK
UK
BLACK
WHITE

2
1

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

102

EXPLODED VIEWS

5-1. KDL-22EX550/553/555
5-1-2. CHASSIS-2

REF. No. PART No.


51
4-414-836-01
4-414-836-11
52
A-1871-157-A
A-1871-159-A
53
1-811-560-11
54
4-297-999-51
55
1-474-384-11

51

52

56
59

57
58
59

58

A-1872-216-A
A-1873-449-A
A-1875-610-A
A-1873-434-A
4-297-988-91
4-297-988-71
4-300-810-01
4-298-470-01

DESCRIPTION
BEZEL (22 TR1) A
BEZEL (22 TRI) A
HL-B-NG-REC-IR-MOUNT
HL-W-NG-REC-IR-MOUNT
LCD PANEL(C216B1-LE3)
SHEET, INSULATION
GL1 STATIC CONVERTER (TV)

MARK
BLACK
WHITE
BLACK
WHITE

BACS SERVICE P2A 22W S AEP ST


BACS SERVICE P2A 22W S AEP T2
BACS SERVICE P2A 22W S MHP T2
BACS SERVICE P2A 22W S AEP S2
BRACKET, SIDE (SMALL)
BRACKET, SIDE (SMALL)
SHEET, THERMAL (ATREYU)
BRACKET, LCD (22 TR1) A

550
553 (AEP)
553 (IT)
555
BLACK
WHITE

53

57
56

54

55

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

103

EXPLODED VIEWS

5-2. KDL-26EX550/553/555
5-2-1. CHASSIS-1

REF. No. PART No.


101
1-489-984-11
1-490-075-11
102
1-858-710-11
103
1-754-822-11
104
1-754-823-11
105
1-458-355-21
106

105

107
108

4-297-990-21
4-297-990-01
1-839-691-11
1-839-667-11
4-417-175-51
4-417-175-91
4-417-175-11
4-417-175-71

DESCRIPTION
SWITCH UNIT
SWITCH UNIT
LOUDSPEAKER (3X10CM)
ANTENNA
ANTENNA
WIRELESS LAN CARD

MARK
BLACK
WHITE

AC COVER S
AC COVER S
CORD, POWER (WITH CONNECTOR)
CORD, POWER (WITH CONNECTOR)
REAR COVER (26 TR1) A
REAR COVER (26 TRI) A
REAR COVER (26 TRi) A
REAR COVER (26 TRI) A

WHITE
BLACK
Except UK
UK
BLACK
WHITE
555 BLACK
555 WHITE

103
102

102

104
101
108

107

106

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

104

EXPLODED VIEWS

5-2. KDL-26EX550/553/555
5-2-2. CHASSIS-2

REF. No. PART No.


151
4-414-830-01
4-414-830-11
152
A-1871-157-A
A-1871-159-A
153
1-811-561-11
154
1-910-803-01
155
4-297-999-51

151

152

156
157
159

158
153
160

159
160

1-474-378-11
A-1874-795-A
A-1874-803-A
A-1875-603-A
A-1874-797-A
4-297-988-71
4-297-988-91
4-298-474-02
4-300-810-01

DESCRIPTION
BEZEL (26 TR1) A
BEZEL (26 TRI) A
HL-B-NG-REC-IR-MOUNT
HL-W-NG-REC-IR-MOUNT
LCD PANEL (C260B3-LE2)
FFC 10PIN
SHEET, INSULATION
GL3 STATIC CONVERTER (TV)
BACS SERVICE P2A 26W S AEP STD
BACS SERVICE P2A 26W S AEP T2
BACS SERVICE P2A 26W S MHP T2
BACS SERVICE P2A 26W S AEP S2
BRACKET, SIDE (SMALL)
BRACKET, SIDE (SMALL)
BRACKET, LCD (26 TR1) A
SHEET, THERMAL (ATREYU)

MARK
BLACK
WHITE
BLACK
WHITE

550
553 (AEP)
553 (IT)
555
WHITE
BLACK

157

158

154

155

156

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

105

EXPLODED VIEWS

5-3. KDL-32EX650/653/655
5-3-1. CHASSIS-1

REF. No.
201
202
203
204
205

PART No.
1-489-984-11
1-858-714-11
1-754-824-11
1-754-825-11
4-424-611-01

DESCRIPTION
SWITCH UNIT
LOUDSPEAKER (3X10CM)
ANTENNA
ANTENNA
FRAME, BOTTOM (M)

206
207

1-458-355-21
1-839-691-11
1-839-667-11
4-297-989-01
4-419-069-61

WIRELESS LAN CARD


CORD, POWER (WITH CONNECTOR)
CORD, POWER (WITH CONNECTOR)
AC COVER
REAR COVER (32 ZEU) A

208
209

MARK

Except UK
UK

206

205

201
203
204

209
202

208

207

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

106

EXPLODED VIEWS

5-3. KDL-32EX650/653/655
5-3-2. CHASSIS-2

251

252

253

254

REF. No.
251
252
253
254
255

PART No.
4-414-824-01
A-1871-157-A
4-297-524-01
4-297-525-01
4-297-998-41

DESCRIPTION
BEZEL (32 NK1) A
HL-B-NG-REC-IR-MOUNT
BRACKET, PANEL (V)
BRACKET, PANEL (H)
SHEET, INSULATION (GL2)

256
257

260

1-474-383-11
4-297-986-81
4-297-986-91
4-297-982-91
A-1875-705-A
A-1875-721-A
A-1875-722-A
A-1875-711-A
1-811-511-11

GL2 STATIC CONVERTER (TV)


BRACKET, UNDER (MOLD C)
BRACKET, UNDER (MOLD C)
BRACKET, SIDE (MOLD C)
*2
BAPS SERVICE P2A FHD S AEP STD
BAPS SERVICE P2A FHD S AEP T2
BAPS SERVICE P2A FHD S MHP T2
BAPS SERVICE P2A FHD S AEP S2
LCD PANEL (S32WSL)

261

4-300-810-01

SHEET, THERMAL (ATREYU)

258
259

261

260
253

258

255

655
650
653 (AEP)
653 (IT)
655

*2
Refer to Service Procedure for Panel, Board and Software Change/Upgrade
for disabling Tuner function of B2B model.

259

256

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

MARK

257

107

EXPLODED VIEWS

5-4. OTHER PART


5-4-1. MISCELLANEOUS

PART No.
1-910-802-96
1-910-802-98
1-910-803-00
1-910-802-97
1-910-802-99
1-839-954-11
1-839-953-11
1-839-955-11

DESCRIPTION
HARNESS ASSY EU+14P
HARNESS ASSY EU
HARNESS ASSY EU
CONNECTOR ASSY 28P
CONNECTOR ASSY 28P
FLEXIBLE FLAT CABLE
FLEXIBLE FLAT CABLE
FFC WITH CONNECTOR

4-298-004-01
4-408-119-01
4-262-708-04

SPACER (B)
CUSHION (PWB G)
CLAMPER, CABLE

4-412-735-21
4-412-735-11
4-400-419-11
4-400-432-21
4-400-432-31

LABEL, (BAT-S MOLD SIDE)


LABEL, (BAT-S MOLD SIDE)
LABEL, SIDE TERMINAL (32ZEU)
LABEL, UNDER TERMINAL
LABEL UNDER TERMINAL

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

5-4-2. ACCESSORIES

MARK
22 inch
26 inch
32 inch
22 inch
26 inch
22 inch
26 inch
32 inch

PART No.
1-490-022-11
4-300-957-11
4-300-957-21
4-300-958-12
4-400-036-01
2-580-608-31
4-411-984-22
4-411-984-31
4-411-984-92
2-580-639-01

DESCRIPTION
MARK
REMOTE COMMANDER (RM-ED050)
STAND EASEL(SS)
22/26 inch WHITE
STAND EASEL(SS)
22/26 inch BLACK
STAND, HEAD P(M)
32 inch
STAND, PIPE (M)
32 inch
SCREW, +PSW M5X16
MANUAL, INSTRUCTION (DE, ES, FR, IT, NL, PT)
MANUAL, INSTRUCTION (DK, FI, NO, SE)
MANUAL, INSTRUCTION (BG, CZ, GR, HU, PL, RO, SK, TR)
SCREW, +BVTP 4X12 TYPE2 IT-3

22/26 inch WHITE


22/26 inch BLACK
32 inch
32 inch
32EX655

108

END

9-888-481-02
KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

Sony Corporation
Home Entertainment
Business Group

English
2012CL08-Data
Made in Japan
2012. 03
109

APPENDIX-1
PROCEDURE TO REMOVE OF REAR COVER
1. Remove screw for Rear cover and AC cover.
2. Create clearance between Bezel Assy and Rear cover with holding Rear cover.
3. Insert finger in the bottom corner.

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

110

APPENDIX-1

PROCEDURE TO REMOVE OF REAR COVER


4. Holding the rear cover so that it doesn't move, and then release the side hook.

Note: Without holding Rear cover by hand, Rear cover hooks wont be released easily. (Possibility of damage to Rear cover hooks or Bezel Clips.)
Bezelhook
Rearcoverhook

PAN
EL
<Without holding Rear cover>

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

BezelRearcover
fittingistighten
byRearcover
deformation

BezelRearcoverfittingsection
<Rear cover deformation>
111

APPENDIX-1

PROCEDURE TO REMOVE OF REAR COVER


5. Lift the lower part of the rear cover, and then release the top hook and corner hook.

Note: When releasing the top hook from the rear cover, push the rear cover forward.

<OK>

KDL-22/26EX550,553,555,32EX650,653,655(AEP/UK/IT)

<NG>

112