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Wire Description

Wire
Wire
Number Color

Wire
Wire
Number Color

Description

Caterpillar Monitoring System MID 30


096
110
177
248
263
271
324
600
601
819
821
830

Fuel Level Sender


Engine Coolant Temperature Sensor
Torque Converter Oil Temperature Sensor
Data Link
Sensor Power Supply
Action Alarm
Action Lamp
Hydraulic Oil Temperature Sensor
Brake Air Pressure
Display Data Link
Display Power Supply
Brake Oil Temperature Sensor

RD

Bat (+)

508

PU

Radio Speaker - Left

102

BU

Hd Lmp

509

WH

Radio Speaker-Left (Common)

105

BR

Key Sw

511

BR

Radio Speaker - Right

515

GY

Blower Motor (Hi)

Battery

F-12

Solenoid - First Gear Clutch 5

B-8

21

113

OR

Opr Mon Panel B+ Switched

516

GN

Blower Motor (Medium)

114

GN

BU

Blower Motor (Lo)

E-11

Solenoid - Forward Clutch 2

B-8

21

Warning Horn (Forward)

517

Breaker - Alternator

116

BR

Floodlamps

521

YL

A/C Sw to Refrigerant Sw

Breaker - Aux

E-11

Solenoid - Left Brake

C-8

14

124

GN

A/C

522

WH

A/C Clutch to Thermostat Sw

Breaker - Blower

F-11

Solenoid - Left Steer Clutch

C-8

14

129

BU

Cigar Lighter

523

BR

Wiper - Left (Park)

Cigar Lighter

A-5

Solenoid - Park Brake Dump

C-8

14

140

BU

Powertrain Control

524

BU

Wiper - Left (Lo)

158

BR

A/C Condenser

525

GY

Wiper - Left (Hi)

Control - ECB

C-11

Solenoid - Reverse Clutch 1

B-8

21

160

PU

Engine Intake Air Heater

526

YL

Wiper - Right (Park)

Converter - 24 to 12 Volt

D-10

Solenoid - Right Brake

C-8

14

176

OR

Console

527

GN

Wiper - Right (Lo)

Diode

B-1

22

Solenoid - Right Steer Clutch

B-8

15

197

GN

Aux Ckt

528

PK

Wiper - Right (Hi)

Engine Intake Air Heater

B-2

16

Solenoid - Second Gear Clutch 4

B-8

15

198

PK

Dump Valve

529

WH

Washer Left

199

OR

Aux Ckt

530

OR

Washer Right

Fuse

E-11

Solenoid - Service Brake Dump

C-8

15

592

BU

DC/DC Converter Power Output

Gauge Cluster

C-4

Solenoid - Third Gear Clutch 3

B-8

15

593

GN

Condenser Fan Relay to Motors

Horn Forward

F-1

Solenoid - Priority Valve

A-11

23

A513

PK

DC/DC Converter Memory Output

Indicator Strip

B-6

Starter

C-2

26

BK

Main Chassis

201

BK

Opr Mon Panel CMS

202

BK

XMSN CtrI

203

BK

Chassis Diagnostic

600

BR

Dash Lamp Basic

Lamp - Action

C-4

Switch - Air Inlet Heater

B-6

207

BK

Starter Diagnostic

608

GN

Flood Lamp - Rear

Lamp - Dome

A-6

30

Switch - Auto Downshift

B-6

270

BK

CMS Ident Code 0

610

OR

Head Lamp Basic

Motor - Blower

A-3

Switch - Auto Shift

B-6

271

BK

CMS Ident Code 1

663

GY

Gage Lamps - Smart EMS

Motor - Blower

B-3

Switch - Blower

C-6

272

BK

CMS Ident Code 2

273

BK

CMS Ident Code 3

709

OR

Sensor Power Supply

Motor - Condenser

A-12

Switch - Console Raise/Lower

D-7

274

BK

CMS Ident Code 4

751

GN

XMSN Shift Sol No. 1 or 3

Motor - Console Raise/Lower

D-7

Switch - Coolant

D-2

22

275

BK

CMS Ident Code 5

752

YL

XMSN Shift Sol No. 2

Motor - Front Wiper

E-4

Switch - Disconnect

F-12

276

BK

XMSN Ctrl Ident Code 0

754

BU

XMSN Shift Sol No. 3 or 1

277

BK

755

OR

XMSN Shift Sol No 4 or 5

Motor - Left Wiper

D-5

Switch - Downshift

E-7

XMSN CtrI Ident Code 1

D-7

10

Switch - Engine Oil

E-2

24

Lighting Circuits

Control Circuits

278

BK

XMSN Ctrl dent Code 2

E707

GN

Display +V

Motor - Rear Wiper

279

BK

XMSN CtrI Ident Code 3

E708

PK

Display Clock

Motor - Right Wiper

B-6

11

Switch - Forward Horn

B-5

280

BK

XMSN CtrI dent Code 4

E735

PU

Smart EMS Tack/Serv Mtr/Odometer Select

Motor - Washer (Front, Rear, Left, Right)

D-11

Switch - Front Wiper

A-7

13

290

BK

CMS Service

F780

PK

Parking Brake Sw

291

BK

F781

BR

Downshift Sw (NO.)

Operator Monitor

B-4

Switch - Key Start

C-6

CMS Clear

C-3

12

Switch - Lamp

D-6

F782

OR

Reverse Sw (NO.)

Radio - 12V or 24V

301

BU

Starter No. 1 Sol

F783

GN

Upshift Sw (N.C.)

Relay - Condenser

A-12

Switch - Left Wiper

A-7

13

302

OR

Starter No. 1 Resistor to Diagnostic

F784

YL

Downshift Sw (N.C.)

Relay - Engine Intake Air Heater

B-2

16

Switch - Operator Monitor

B-6

304

WH

Starter RIy No. 1 Output

F785

WH

Upshift Sw (N.O.)

306

GN

Starter RIy Coil to Neut Start SW or Key Sw

F786

GY

Reverse Sw (N.C.)

Relay - Main

F-11

Switch - Parking Brake

F-7

F-12

Switch - Power Train Filter

A-11

23

307

OR

Key Sw to Neut Start Sw

F788

PU

Left Steer Clutch

Relay - Start

308

YL

Main Power Rly Coil

F789

YL

Right Steer Clutch

Resistor - Blower

A-3

Switch - Rear Wiper

A-8

13

310

PU

Start Aid Sw to Start Aid Sol

F790

BR

Service Brake Pedal

Resistor - Blower

B-3

Switch - Refrigerant

C-1

22

311

WH

Start Air 501 to Temp Sw

F791

BU

Right Brake Solenoid

321

BR

Bckp Alarm Lamp Travel Alarm

F792

WH

Left Brake Solenoid

Resistor - Starter

C-2

26

Switch - Reverse

D-7

D-4

Switch - Right Wiper

A-8

13
20

322

GY

Warning Horn (Forward)

G730

PK

EPIC II - Park Brake Sol

Resistor - Panel Lamps

326

PU

Key Sw "C" Term.

G731

GY

EPIC H - Secondary Service Brake Sol

Sender - Engine Speed

E-2

25

Switch - Service Brake

B-5

334

BU

Start Aid Sol #2

828

WH

Hydrst Left Ster Pedal Sensor

Sender - Fuel Level

D-12

17

Switch - Start Aid

C-6

335

BR

Air Inlet Heater

830

OR

Hydrst Right Ster Pedal Sensor

Sender - Hydraulic Oil

A-11

18

Switch - Upshift

E-7

337

WH

Prelube Pushbutton Sw to Prelube Timer

851

WH

Hydrst Speed and Direction Sensor

373

GN

Air Inlet Heater

892

BR

Port/CAT Data Link (-)

Sender - Power Train Oil

E-2

19

Thermostat

B-3

893

GN

Port/CAT Data Link (+)

Sender - Trans Input Speed

E-2

19

Trans Intermediate Speed 0

A-9

21
21

403

GN

Alternator (R) Term.

F842

BU

AIH Post Heat

404

YL

Hydraulic Oil Temp

F843

YL

Inching Pedal

A-9

21

Trans Output Speed

A-9

21

Opr Mon Oil Press. (Lo Setting)

F846

PU

ECB LED Driver

Coolant Temp

F847

YL

ECB Sw P1

Sensor - Direction

F-7

410

WH

Opr Mon Action Alarm

F848

OR

ECB Sw IP2

Sensor - Inching Pedal

A-5

20

411

PK

Opr Mon Master Action Lamp

F849

WH

ECB Sw 1P3

413

BR

Fuel Pressure

F849

WH

ECB Sw IP3

415

GN

Operator Monitor Test

F850

PK

ECB Sw IP4

A = Operator Compartment - Front Dash

419

YL

Opr Mon Parking Brake

G848

GN

Auto Indicator

B = Operator Compartment - Left Console

424

GY

Power Train Temp

900

PU

XMSN Shift 501 No. 5 or 4

426

BR

Opr Mon Power Train Oil Filter

973

BR

CST Autoshift- Auto/Manual Sw 2

441

OR

Eng Coolant Temp Gage

975

WH

CST Autoshift- Sol Return

442

GY

Hyd System Temp Gage

977

YL

CST Autoshift- Auto/Manual Sw 1

443

YL

Power Train Temp Gage

E900

WH

ECM Trans Output Spd +

447

PK

Fuel Level Gage

E901

GN

ECM Trans Output Spd -

450

YL

Tach Sender (+)

E902

PU

ECM Trans Interm Spd +

C413

YL

Display Data

E903

YL

ECM Trans Interm Spd -

C414

BU

Display Load

E903

YL

ECM Trans Interm Spd -

E904

BR

ECM Trans Interm Spd Q+

Wiper - Front (Hi)

E906

OR

ECM Trans Output Spd Q+

BR

Wiper - Rear (Park)

E907

GY

ECM Trans Output Spd Q-

504

YL

Wiper - Rear (Lo)

E908

BR

ECM Trans Intput Spd +

505

BU

E909

WH

ECM Trans lnput Spd -

Mode Number

Wiper - Rear (Hi)

506

PU

Washer - Front

G939

PK

ECM Switch Return

507

WH

Washer - Rear

K977

PK

ECM Trans Oil Temp Sensor

K978

BU

ECM Pump Sol

K997

BU

+V Sensor, SEMS

3E-6449

Brake Oil Diverter

6
4W-9972

Sender Hydraulic Oil

9X-7781

Power Train Filter

114-5333

A/C Pressure

Printed in U.S.A.

2003 Caterpillar
All Rights Reserved

Harness And Wire Electrical Schematic Symbols


3

Electrical Schematic Symbols And Definitions

28

AA

Actuate

Deactuate

Contact Position

38 3C
(100 5F)

27C MIN
(80 .6F)

Normally Closed

25

54C
(130F)

110C
(230F)

Normally Closed

210 70 kPa
(30 10 psi)

Normally Open

275 to 1750 kPa


(40 to 255 psi)

Normally Open

21

Receptacle

Plug

Pressure
Symbol

22

Temperature
Symbol

Level
Symbol

Pin or Socket
Number

Flow
Symbol

16

10

Component
Part Number

Single Wire
Connector

30

13

18

Wire, Cable, or Harness


Assembly Identification

26

11

Typical representation of a
Sure-Seal connector. The
plug and receptacle contain
both pins and sockets.

17

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

12 8
23
20
6
19 A

14
15

29

24

1
2

1
2

Off Machine Switch Specification


Function

6GN1-UP
3CR1-UP
7LR1-UP
5ES1-UP
6AS1-UP

C = Operator Compartment - Right Console

4
Part No.

D5M Track-Type Tractor


Electrical System

Machine location are repeated for components located close together

OR

A-9

PU

503

Charging System Display

Trans Intermediate Speed


Trans Output Speed 0

GY

502

20
22

406

ECM Trans Interm Spd Q+

Component Data Display

A-5
D-2

405

ECM Trans Interm Spd Q-

Transmission Calibration Mode

Sensor - Brake position


Sensor - Coolant Temp

BU

Main Power Rly Output

E905

Steering Braking Calibration

C-3

Auto Downshift Indicator

PU

Wiper - Front (Lo)

Solenoid - Engine Shutdown

A/C Compressor/Refrigerant Press. Sw

112

GN

Tattletale (Log)

Radio Speaker - Right (Common)

OR

501

C-6

GN

BR

Service

22

513

E904

B-1

512

Wiper - Front (Park)

Numeric Readout

Solenoid - A/C Clutch

Alt Output(+) Term.

BR

21

Wipers

Monitoring Circuits

Harness Code

A-11

B-2

Sensor - Left Steer Lever Position

BU

500

Normal

Sensor - Trans Temp

OR

Accessory Circuits

Mode Of Operation

109

Basic Machine Circuits

Monitoring System Modes

D-12

108

200

Parking Brake Switch


Steering System Oil Temperature Sensor
Electrical System
Transmission Oil Temperature Sensor
Engine Speed Sensor
Data Link
Electronic Control Module
Sensor Power Supply
Service Brake Switch
Direction Selector Position Sensor
Autoshift Switch - Power Train
Service Brake Pedal Position Sensor
Inching Pedal Position Sensor
Parking Brake Switch
Downshift Switch
Upshift Switch
Reverse Switch
Harness Code
Transmission Output Speed 1 Sensor
Torque Converter Output Speed Sensor
Transmission Output Speed 2 Sensor
Transmission Intermediate Speed 1 Sensor
Transmission Intermediate Speed 2 Sensor
Left Steering Lever Position Sensor
Right Steering Lever Position Sensor
Parking Brake Solenoid
Left Steering Brake Solenoid
Right Steering Brake Solenoid
Reverse Clutch Solenoid Valve 1
Forward Clutch Solenoid Valve 2
Speed 3 Clutch Solenoid Valve 3
Speed 2 Clutch Solenoid Valve 4
Speed 1 Clutch Solenoid Valve 5
Priority Valve Solenoid
Left Steering Clutch Solenoid Valve
Right Steering Clutch Solenoid Valve
Transmission Unidentifiable Failure Mode

Alarm - Backup

SENR8492-01
July 2003

Machine
Location
B

Alternator

Ground Circuits

Power Train Electronic Control System MID 113


070
075
168
177
190
248
254
269
298
299
368
468
573
618
621
622
623
650
671
672
673
674
675
676
677
681
689
690
691
692
693
694
695
697
698
699
718

101

Schematic
Location
F-7

Component

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

A
325-PK-14

AA
1

9X-1123
325-PK-14

Contact position at the contacts of the harness connector.

Failure Mode Identifiers (FMI) List


FMI No.

Pin

Failure Description

Resistor, Sender and Solenoid Specifications

Data valid but above normal operational range.

Data valid but below normal operational range.

3E-5239

Relay - Condenser

360

Data erratic, intermittent, or incorrect.

3E-6332

Solenoid - Start Aid

6.00

Voltage above normal or shorted high.

3E-7842

Resistor - Starter/Diagnostic Conn

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

9G-1950

Resistor - Blower Motor

Mechanical system not responding properly.

101 -7740

Relay - Main Power

53. 5.3

Abnormal frequency, pulse width, or period.

125-1302

Relay - Start

27.5 2.8

Abnormal update.

134-3999

Solenoid - A/C Clutch

17.6 0.6

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

Part No.

8C-3663

Component Description

Resistance (Ohms)

13

12 8

30

10

150 7.5

Normally closed switch that will open with an increase of a specific condition.

Overall 2.0 0.1

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

Form Number

B C

Schematic
Location

Machine
Location

CONN 1

D-12

28

CONN 2

A-11

14

CONN 3

C-11

CONN 4

D-11

CONN 5

A-10

CONN 6

B-10

CONN 7

F-10

CONN 8

A-9

21

CONN 9

B-9

29

CONN 10

D-9

CONN 11

F-9

3
B

CONN 12

E-7

Alternator 132-2156

SENR4757

CONN 13

E-7

Electronic Clutch Brake Control

SENR8367

CONN 14

A-6

18

Starting And Charging Systems

SENR2947

CONN 15

B-5

CONN 16

B-5

A
A

Caterpillar Monitoring System

SENR6717

CONN 17

C-5

Starter 106-8558

SENR3559

CONN 18

B-3

CONN 19

D-3

CONN 20

E-3

19

CONN 21

F-3

19

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Wire
Gauge

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

Connector Location
Connector Number

200-BK-14

Circuit Number
Identification

Start (Latch) Coil -1.55 0.15


Stop (Unlatch) Coil -10.3 1.03

Solenoid - Engine Start/Stop

Wire
Color

Socket

At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

1
18

28

9
11

17

20

14

This indicates that the component has a wire connected to it that is connected to ground.
19

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

24

15
21

22

16

23
29

No circle indicates that the wire cannot be disconnected from the component.

25

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.

26

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

D74327

Machine Harness Connector and Component Locations

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

20Page, KWG

Component

Machine
Location
A

Component

SENR8492-01

CID No.

Alarm - Action

Schematic
Location
A-3

Accessory Circuits (Continued)

Power Circuits

Component Identifiers (CID) List

Component Location

Description

L5

ASSEMBLE TO
GROUND STUD

200-BK-14
200-BK-14
200-BK-10
200-BK-16
200-BK-14
200-BK
200-BK
200-BK
202-BK-14
202-BK-14
201-BK
201-BK
201-BK-14
200-BK-10

200-BK-10
A

CONN 4

BK

276-BK
277-BK
278-BK
279-BK
280-BK
G939-PK

25
26
32
36
14
28
31
13
19
20
23
24
29
30
35
33
34
39
2
3
4
5
8
9
10
11
12
17
18
21
22
27
37
38
1
6
7
15
16
40

F780-PK
419-YL
F781-BR
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY

L13

158-BR-14
521-YL-14
200-BK-14

A
B
C

158-BR-14
521-YL-14
200-BK-14

NOTE B
202-BK-14
892-BR
752-YL
202-BK-14
G731-GY
893-GN
751-GN
755-OR
F788-PU
900-PU
F789-YL
F848-OR
F842-BU
F850-PK
977-YL
F849-WH
140-BU-14
140-BU-14
975-WH-14
G939-PK
G939-PK
140-BU

L16
S
200-BK-14
200-BK-14
BK-14
CONDENSOR

MOTOR 106-2721

2
1

WH/RD-14

L15

L15

593-GN-14
593-GN-14

HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4

THIRD GEAR CLUTCH


INCHING PEDAL SENSOR
PRIORITY VALVE SOL
AIR INLET HEATER
TRANS OIL TEMP SEN
+ V SENSOR
RIGHT BRAKE SOLENOID
TRANS OUT SPEED SERVICE BRAKE PEDAL
LEFT BRAKE SOLENOID
TRANS OUT SPD +
2F-2R INDICATOR
TORQUE CON OUT SPD TRANS INT SPD +
TRANS OUT SPD Q +
AUTO INDICATOR
TORQUE CON OUT SPD +
TRANS INT SPD Q TRANS OUT SPD Q 2F-1R INDICATOR
TRANS INT SPD TRANS INT SPD Q +
BACK UP ALARM
ENGINE SPEED SENSOR
1F-2R INDICATOR
SOLENOID RETURN

GROUND
DATA LINK FORWARD CLUTCH SOL
GROUND
SECONDARY BRAKE SOL
DATA LINK +
REVERSE CLUTCH SOL
SECOND GEAR CLUTCH
LEFT STEER CLUTCH
FIRST GEAR CLUTCH
RIGHT STEER CLUTCH
AUTOSHIFT N.O.
AIH POST HEAT SW
SW IP 1
AUTO KICKDOWN SW
AUTOSHIFT N.C.
+ BATTERY
+ BATTERY
SOLENOID RETURN
SWITCH RETURN
SWITCH RETURN

4
5
11
1
9
2
6
7
8
10
12
13
14
18
19
20
22
23
24
25
28
29
30
31
34
35
36
37
38
40
3
15
16
17
21
26
27
32
33
39

851-WH
830-OR
828-WH
G730-PK

CONDENSOR

L15

L16
L15

BK-14

608-GN-14
200-BK-14
608-GN-14
200-BK-14

AIR CONDITIONER CONDENSOR

OROPS
FLOOD
LAMP
107-6689

R
R

158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14
S

OROPS
FLOOD
LAMP
106-8964

R
R

608-GN-14
608-GN-14
608-GN-14
200-BK-14
200-BK-14
200-BK-14

A
CAB
FLOOD
LAMP
107-6689

NO ROPS
FLOOD
LAMP
107-6689

1
2
3
4
5
6

200-BK-14
608-GN-14

200-BK-14
608-GN-14

1
2
3
4
5
6

CAB
FLOOD
LAMP
106-8964

L14

1
2
3
4
5
6

158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

WITH NO ROPS FLOODS


PLUG HARNESS A INTO
HARNESS Q
WITH CAB FLOODS
PLUG HARNESS A INTO
HARNESS S
L20

TRANS
TEMP
SENSOR
118-7226

12

140-BU-14
G939-PK
G939-PK
140-BU-14
975-WH-14
975-WH-14

140-BU
140-BU-14
140-BU-14
975-WH-14
975-WH-14
975-WH-14
975-WH-14
V

442-GY

L18

L17

L16
GN-16
GN-16

1
2

L17
K978-BU
975-WH
H

+ V SENSOR
GROUND
SIGNAL

POWER
TRAIN
FILTER SW
NOTE E
NOTE G
9X-7781

L15

HYDRAULIC
OIL SENDER
4W-9972

PRIORITY VALVE
136-1679

G939-PK
G939-PK
140-BU
140-BU-14
975-WH-14
140-BU-14

G939-PK
G939-PK

L20

608-GN-14
200-BK-14

G939-PK
G939-PK

140-BU-14
140-BU-14
140-BU
140-BU

L20

200-BK-14
608-GN-14

L14

G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK

RD
BK
GN

A
B
C

709-OR
G939-PK
K977-PK
201-BK
426-BR
426-BR
201-BK

1
2
H

K978-BU
975-WH
G939-PK
K977-PK
709-OR
426-BR
201-BK

L28
L17

CONN 2
L20

11

A
4
5
1
2
3
6
7
8

158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

975-WH
975-WH
975-WH
975-WH
975-WH
975-WH

975-WH-14
975-WH-14
975-WH-14

L12

G730-PK
G730-PK

975-WH-14
975-WH

NOTE B

L18

G731-GY
975-WH

G730-PK
975-WH

F788-PU

F788-PU
975-WH

F792-WH

F792-WH
975-WH

L9
F791-BU

F791-BU
975-WH
975-WH-14

F842-BU
F843-YL
977-YL
334-BU
973-BR
F846-PU
G848-GN
F848-OR
F849-WH
F850-PK
176-YL
200-BK
306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

975-WH-16
975-WH-16

3
4
5
6
7
8
9
10
11
12
1
2
21
25
29
37
40
19
20
22
23
24
26
28
31
32
33
34
35
36
39
14
15
16
17
18
27
30
38
1
2
3
4
5
6
7
8
9
10
11
12
13

F842-BU
F843-YL
977-YL
334-BU
973-BR
F846-PU
G848-GN
F848-OR
F849-PK

L7

752-YL
975-WH

L7

CONN 6

L2

L2

L8

751-GN
975-WH

CONN 9

176-YL
200-BK
306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
307-OR
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

L10

L8

P
R
K
J
N
H
L
A
B
C
D
E
F
G
M
S
T
A
P

975-WH
975-WH
752-YL
751-GN
900-PU
755-OR
754-BU
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
E900-WH

NOTE B

755-OR
975-WH

754-BU
975-WH

E902-PU
E903-YL

L9

1
2
3
4
1
2
3
4
1
2
1
2
1
2
1
2

4
1
2
6
3
5

GN
BK
GY
BR
OR

RIGHT
BRAKE
121-4030
RIGHT
STEER
CLUTCH
121-4030

1
2

RD
RD

REVERSE
CLUTCH 1
118-1336

1
2

FIRST GEAR
CLUTCH 5
118-1336

RD
RD

SECOND GEAR
CLUTCH 4
118-1336

RD
RD

THIRD GEAR
CLUTCH 3
118-1336

WH
BK

CONN 5
E900-WH
E901-GN

L10

2
1

WH
BK

NOTE B: BOTH PAIRS


U
WH
E906-OR
2
E907-GY
BK
1

523-BR-16
524-BU-16
525-GY-16
L37
108-BU-16
200-BK-16
108-BU-16
200-BK-16
L38
500-BR-16
501-GN-16
502-OR-16
200-BK-16
200-BK-16
A513-PK
592-BU
108-BU-16
102-RD
508-PU
508-PU
508-PU
509-WH
509-WH
509-WH
511-BR
511-BR
511-BR
512-GN
512-GN
512-GN

500-BR-16
501-GN-16
502-OR-16
508-PU
509-WH
511-BR
512-GN
200-BK-16
200-BK-16
A513-PK
592-BU
108-BU-16
108-BU-16
200-BK-16
102-RD
526-YL-16
527-GN-16
528-PK-16
102-RD
200-BK-16
200-BK
108-BU-16
108-BU-16
200-BK
200-BK-16
102-RD

M
+
M

4 E

L39

102-RD
200-BK-16
A513-PK
592-BU
200-BK-16
200-BK-16
108-BU-16
108-BU-16
200-BK-16
108-BU-16
200-BK-16
108-BU-16
108-BU-16
506-PU-16
507-WH-16
529-WH-16
530-OR-16

M
H

M
L

NC
NO

1
2
5
4
3

B
B M

REAR WIPER SW
3T-6655

TRANS
INTERMEDIATE
SPEED 1 SENSOR
3E-8848

M P
W
M

M
H
B
B M

M
L

M P
W
M

M
H
B
B M

M
L

M P
W
M

OFF
ON
ST

AIH EXTENDED
POST HEAT SWITCH
133-9405

BI-DIRECTIONAL
MODE SW
133-9405

OPERATOR
MONITOR SW
133-9405

M
H

RIGHT
WIPER
117-9061
M
527-GN-16
4
1
200-BK-16
2
108-BU-16
6
3
526-YL-16
528-PK-16
5

B
B
M

LEFT WIPER SW
3T-6655

FRONT WIPER SW
3T-6655

108-BU-16

108-BU-16
507-WH-16

108-BU-16

102-RD
200-BK

NC
NO

L28

NC
NO

NC
NO

NC
NO

L33

2
1

709-OR
709-OR
F846-PU
973-BR
F847-YL

WH
OR
BK

WH
OR
BK

WH
OR
BK

WH
OR
BK

G848-GN
709-OR

A
B
C

A
B
C

A
B
C

A
B
C

E
F842-BU
G939-PK

102-RD

MOTOR
B+

F849-WH
F848-OR
201-BK
STANDARD
CODE
CONNECTOR
111-7055

E
977-YL
201-BK

CONN 15

201-BK
411-PK

7
1
2
3
4
5
6
8

L31

201-BK
270-BK
271-BK
272-BK
273-BK
274-BK
275-BK

NOTE B
113-OR
893-GN
892-BR
441-OR
447-PK
442-GY
405-GY
426-BR
K997-BU
443-YL
403-GN

L32

270-BK
271-BK
272-BK
273-BK
274-BK
275-BK

291-BK
290-BK
E735-PU

RD
WH
BK

CONN 14
1
102-RD
2
108-BU-16
3
A513-PK
4
592-BU
5
506-PU-16
6
507-WH-16
7
529-WH-16
8
530-OR-16
9
10
11
12 200-BK-14
M A

129-RD
200-BK

SERVICE
BRAKE
COM NC
PEDAL SW
Y
132-7077
NO Y
BRAKE
+ BATTERY
POSITION GROUND
SENSOR
SIGNAL
9X-5592

A
CIGAR
LIGHTER
9W-0335
A

L33

INCHING PEDAL
SENSOR
NOTE F
126-3741

+ BATTERY
GROUND
SIGNAL

Y
198-RD
G731-GY
A
RD
A
BK
B
YL
C
RD
BK
YL

C414-BU
E708-PK
E707-GN
C413-YL
411-PK
201-BK

291-BK
290-BK
E735-PU
410-WH

114-RD

ACTION LAMP
LAMP 115-1748
BASE 123-0304
2
1
3
4
5
6

BK
OR
GN
WH
YL
BU

L39

GAGE
CLUSTER
100-5895
GROUND
+V DISPLAY
CLOCK
DATA
LOAD
HARN CODE

LAMP
7N-5876

892-BR
893-GN
113-OR

4
1
2
3

600-BR

201-BK
E707-GN
E708-PK
C413-YL
C414-BU

201-BK
E735-PU

322-GY

DOME LAMP
3E-6389
A
C
B

LIGHT PIPE
LAMP 123-9294
BASE 3T-3158

200-BK

7
1
2
3
4
5
6
8

PSDD CODE
CONNECTOR
136-1205

FORWARD
HORN SW
3T-2357

RESISTOR
116-6203

200-BK

CONN 17
C
DATALINK
201-BK
B
SERVICE
F
CONNECTOR G
113-OR
A
893-GN
D
E
892-BR
H
J
E
E
MONITOR
1
290-BK
SERVICE
291-BK
2
CONNECTOR
3
E735-PU
201-BK
4
CONN 16

709-OR

BK
GY
BR
OR

L32
L32

L33

GND

GN

200-BK

TRANS
OUTPUT
SPEED 1 SENSOR
3E-8848

1
2
3
4

WH
WH

102-RD

TRANS
INTERMEDIATE Q
SPEED 2 SENSOR
3E-8848

C
S
B

AUTOSHIFT INDICATOR
125-3401
108-BU-16

201-BK

L30

G848-GN
124-GN-14
522-WH-14
521-YL-14
308-YL
326-PU
307-OR
105-RD
310-PU
F842-BU
G939-PK
977-YL
973-BR
709-OR
F846-PU
F847-YL
F848-OR
F849-WH
201-BK

G848-GN
709-OR
F846-PU
973-BR
F847-YL
F842-BU
G939-PK
F849-WH
F848-OR
201-BK
977-YL

326-PU
E
307-OR
E
105-RD
E
AUTO KICKDOWN
INDICATOR
133-8979

+8V POWER
2F-1R LAMP
2F-2R LAMP
1F-2R LAMP

200-BK-14

RIGHT WIPER SW
3T-6655

L28

310-PU
308-YL

308-YL
308-YL

BLOWER SW
6P-3236

L33

OPERATOR STATION

TRANS
OUTPUT Q
SPEED 2 SENSOR
3E-8848

KEY START SW
9G-7641

AUTO KICKDOWN
SW 133-9405

M
L

L31

600-BR

522-WH-14
521-YL-14
124-GN-14
310-PU
308-YL
326-PU
307-OR
105-RD

START AID SW
133-9405
A
C
B

L31

L31

WH
BK
OR

B+

L31

600-BR

L39

600-BR

L39
200-BK-14
522-WH-14
521-YL-14
124-GN-14

201-BK
201-BK
201-BK
201-BK-14

608-GN-14
610-OR-14
102-RD-14
116-BR-14
200-BK-14
200-BK
200-BK
200-BK
200-BK
200-BK

200-BK-14

610-OR-14

MOTOR
T

BK
GY
BR
OR

FRONT
WIPER
134-3504

200-BK

L28

3 E

GN

H LEFT
WIPER
117-9060

MOTOR
T
B+

4
1
2
6
3
5

L38

608-GN-14

AUTO INDICATOR
+8V POWER
200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK
108-BU-16
108-BU-16
108-BU-16
108-BU-16
108-BU-16
108-BU-16
102-RD
102-RD
A513-PK
592-BU
506-PU-16
507-WH-16
529-WH-16
530-OR-16

GND

BK
GY
BR
OR

15
25
34
35
13
2
7
11
17
21
1
5
14
8
9
10
19
20
24
28
30
26
27
31
3
12
22
16
6
29
32
36
37
33
23
38
39
18
4
40

L39

509-WH
508-PU
200-BK-16

L39

310-PU
311-WH
COOLANT
SW
3E-6449

608-GN-14
608-GN-14
521-YL-14
521-YL-14

509-WH
508-PU
200-BK-16
108-BU-16
102-RD

WH/BK, GN/BK
WH,GN
BK

LH SPEAKER (-)
LH SPEAKER (+)
GROUND

YL
RD
GY/BK, PU/BK
GY/PU

+12 VOLT MEMORY


+12 VOLT
RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

12 VOLT RADIO
NOTE D
NOTE H

1
2
3
4
5
6
7
8

512-GN
511-BR
M

T B

WH/BK, GN/BK
WH/GN
BK
BU

LH SPEAKER (-)
LH SPEAKER (+)
GROUND
+ 24 VOLT
+24 VOLT MEMORY

GY/BK, PU/BK
GY/PU

RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

L28

B
A
C

ANTENNA
6C-3431

326-PU

VV

200-BK-14

L33

L33

HARN CODE 0
HARN CODE 1
HARN CODE 2
HARN CODE 3
HARN CODE 4
HARN CODE 5

1
6
2
5
4
3

B
B

CIRCUIT CONNECTED

301-BU
302-OR

1
2

CIRCUIT NOT CONNECTED

RESISTOR
3E-7842

G
B

201-BK
201-BK
200-BK-14

304-WH-8

T
522-WH-14
200-BK-14
517-BU-14
516-GN-14
515-GY-14

101-RD-4

B
101-RD-4
AA

FF
FRAME

ENGINE

L22

975-WH
334-BU

1
2

160-BU-4

BLOWER
MOTOR 3E-6386

HH

160-BU-4

BK-14

OPERATOR SW
ACTION ALARM

BK
BK

ENGINE
INTAKE
AIR
HEATER
RELAY
3E-0075

HH

101-RD-4

GG

ENGINE
INTAKE
AIR HEATER
6I-4753

515-GY-14
515-GY-14

RD
BK

1
6
2
5
4
3

ACTION
ALARM
3E-6328

140-BU-14
G939-PK
F843-YL

B
200-BK-4

FLOOD
LAMP
106-8964

PART NO.

CHG

LOC

A
B
C
D
E
F
G
H
J
K
M
N
P
Q
R
S
T
U
V
Y

HARNESS AS.
133-8906 01
109-0699 01
134-3853 00
109-0681 06
135-2892 01
110-1118
00
111-7198
01
113-7915
01
133-8468 01
127-6424 00
111-8868
02
123-8329 01
120-9890 02
110-0829
00
110-1132
00
110-1145
00
131-3818 00
121-0198 01
110-0215
02
02
112-7686

D-3
E-3
F-10
F-1
D-3
D-11
B-3
A-11
B-10
A-3
A-6
C-12
B-9
A-12
E-12
B-12
E-12
A-9
E-12
B-5

W
GG
HH

WIRE AS.
9M-9812
7G-1060
106-2750

01
00
00

F-12
B-2
B-2

AA
BB
CC
DD
FF
VV

CABLE AS.
1S-0969
111-8867
9G-0200
6T-9661
8Y-9603
9U-8746

06
00
04
00
01
01

F-12
F-12
F-12
F-12
B-2
C-3

NOTE

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH

D
GG

B
THIS SCHEMATIC IS FOR THE D5M ECB TTT (108-2290 CHG01)

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAUGE CIRCUIT.
MONITOR CIRCUIT. (EMS)

1
2

PANEL LAMP CIRCUIT.

515-GY-14
200-BK-14

WASHER/WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.

BK-14
L25

GROUND CIRCUIT.

OPERATOR STATION

ENGINE SHUTDOWN CONTROL CIRCUIT.


L23

L23

START AID CIRCUIT.

L24

L24

ALL DASHED LINES ARE ATTACHMENTS.

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAGE
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
AT LEAST 1 TURN / 25 MILLIMETERS
(892-BR, 893-GN); (E902-PU, E903-GN);
(E904-PK, E905-BU); (E900-WH, E901-GN);
(E906-OR, E907-GY); (E908-BR, E909-WH);
(450-YL, G939-PK).
NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK
(ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON)
NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
24 VOLT RADIO
RADIO OPTIONS
12 VOLT RADIOS
24 VOLT RADIOS
135-5946 FIXED U.S.
9X-6810 FIXED U.S.
3E-6107 FIXED EUROPE
3E-7890 FIXED EUROPE

NOTE E: NORMALLY OPEN BEFORE INSTALLATION


NOTE F: USED ONLY WITH POWERSHIFT DIRECT DRIVE ARRANGEMENT
NOTE G: NOT USED ON POWERSHIFT DIRECT DRIVE ARRANGEMENT
NOTE H: ONLY ONE RADIO MAY BE INSTALLED AT ONE TIME

L25

L25

A/C CLUTCH
134-3999

200-BK-14
517-BU-14
516-GN-14
515-GY-14

RESISTOR
9G-1950

L24

GN-14
GN-14

ALT

L25

DIODE
106-8704

ALTERNATOR
132-2156

L33

L23

IDENT

L23

2
1

REFRIGERANT
SW
NOTE A
114-5333

WH/RD-14

RESISTOR
9G-1950

CLEAR SW
SERVICE SW

1
2

STARTER
106-8558

515-GY-14
200-BK-14
200-BK-14
515-GY-14

CONN 18

CIRCUIT GROUPING
DESIGNATION

FF

WH/RD-14

ATCH WIRE, CABLE,


COMPONENT
L

MTR BAT

B
B

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

302-OR
207-BK

DESCRIPTION

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

BLOWER
3E-6387

THERMOSTAT
3E-5464

SYMBOL

200-BK-10
301-BU-10

FF
G

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

BLADE, SPADE, RING,


OR SCREW TERMINAL

OROPS
HEATER
410-WH
201-BK

200-BK-14
200-BK-14
200-BK-14
610-OR-14
610-OR-14

201-BK
K997-BU
441-OR

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

ENGINE SHUTDOWN
SOLENOID 8C-3663

MOTOR

MOTOR

BLOWER
MOTOR 3E-6392

BK
OR
WH

GROUND
+V SENSOR
SIGNAL

WH/RD-14

L25

ABBREV
B

BK-14

L24

L24

311-WH
200-BK

L19

322-GY
114-RD
200-BK
129-RD
K978-BU
975-WH
G939-PK
K977-PK
709-OR
426-BR
201-BK
158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

1
2

201-BK
201-BK
200-BK-14
201-BK

VV

24 VOLT RADIO
NOTE D
NOTE H

OPERATOR
MONITOR
126-9401
NOTE B
NOTE C

+ BATTERY
DATA LINK +
DATA LINK COOLANT TEMP
FUEL LEVEL
HYD OIL TEMP
ENGINE OIL PR
PWR TRN FILTER
+V SENSOR
PWR TRN TEMP
ALTERNATOR

L24

BK
BK

198-RD-16
G731-GY
140-BU-14
G939-PK
F790-BR

521-YL-14
326-PU
610-OR-14
522-WH-14
441-OR
403-GN
405-GY
K997-BU
443-YL

L29

COOLANT
TEMP
SENSOR
118-7226

1
2
3
4
5
6
7
8

A513-PK
592-BU
512-GN
511-BR

A
1
2

608-GN-14

CONN 19

E
663-GY
200-BK
200-BK

LOAD
CLOCK
+V DISPLAY
DATA
ACTION LAMP
GROUND

NOTE B
G848-GN
F849-WH
F848-OR
200-BK-14
116-BR-14
102-RD-14
F846-PU
F847-YL
709-OR
F842-BU
124-GN-14
307-OR
105-RD
308-YL
977-YL
310-PU
G939-PK
973-BR
201-BK-14
113-OR
893-GN
447-PK
442-GY
892-BR
426-BR

608-GN-14
610-OR-14
200-BK-14
116-BR-14
102-RD-14
124-GN-14
F846-PU
F847-YL
709-OR
F848-OR
F842-BU
521-YL-14
326-PU
307-OR
105-RD
G848-GN
522-WH-14
308-YL
310-PU
G939-PK
973-BR
F849-WH
977-YL
201-BK-14
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
K997-BU
443-YL
403-GN

443-YL

610-OR-14
200-BK-14
610-OR-14
200-BK-14
200-BK-14
200-BK-14

L30

L
GND

A
14
3
8
9
13
19
4
5
6
15
16
17
18
20
22
23
24
28
29
30
33
34
36
37
2
1
7
10
11
12
21
31
32
38
39
40
25
26
27
35

608-GN-14
610-OR-14
200-BK-14
116-BR-14
102-RD-14
124-GN-14
F846-PU
F847-YL
709-OR
F848-OR
F842-BU
521-YL-14
326-PU
307-OR
105-RD
G848-GN
522-WH-14
308-YL
310-PU
G939-PK
973-BR
F849-WH
977-YL
201-BK
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
K997-BU
443-YL
403-GN

443-YL

L22

311-WH
441-OR
K997-BU
326-PU
302-OR
207-BK
304-WH-8
101-RD-4
403-GN
109-RD-4
521-YL-14
522-WH-14
200-BK-14

OPERATOR STATION

E B3

CONN 8

2
1

2 E

E B2

B+

GN

4
1
2
6
3
5

RIGHT
SPEAKER
6T-7695
511-BR
512-GN

L37

200-BK-14
108-BU-16
523-BR-16
525-GY-16

L30

B1

LEFT
STEER
CLUTCH
121-4030
LEFT
BRAKE
121-4030

FORWARD
CLUTCH 2
118-1336

1
2

MOTOR

PARKING
BRAKE
SOLENOID
133-2250

RD
RD

RD
RD

GND

LEFT
SPEAKER
6T-7695

SECONDARY
BRAKE
SOLENOID
133-2250

1
2

1
2

NO

524-BU-16

200-BK-16
108-BU-16
500-BR-16
502-OR-16

LAMP SW
109-7189

DIRECTION SW
123-6377

501-GN-16
L38

L23

L37

M
+
M

509-WH
508-PU

L34

M P
W
M

NOTE B: BOTH PAIRS


U
E904-BR
WH
2
E905-BU
BK
1

L28

10

900-PU
975-WH

NOTE B

L28

F789-YL
975-WH

975-WH-14
975-WH
975-WH

CONSOLE
RAISE/LOWER
110-9178

L7

PARKING
BRAKE
SOLENOID

G730-PK

L18

176-YL
200-BK
337-WH
306-GN
G848-GN
F791-BU
F792-WH
F843-YL
754-BU
K978-BU
334-BU
K977-PK
709-OR
E901-GN
E900-WH
E909-WH
E902-PU
E906-OR
E908-BR
E905-BU
E907-GY
E903-YL
E904-BR
321-BR
450-YL
F790-BR
F847-YL
F846-PU
G730-PK
G731-GY
F848-OR
F850-PK
F849-WH
202-BK-14
202-BK-14
892-BR
893-GN
751-GN
752-YL
755-OR
900-PU
973-BR
977-YL
F842-BU
F788-PU
F789-YL
G939-PK
140-BU-14
140-BU-14
975-WH-14
G939-PK
975-WH-14

975-WH
975-WH
975-WH
G731-GY

G731-GY
G731-GY

G731-GY

L18

J2
(CONN B)

L16

L2

F789-YL

WH/RD-14
MOTOR 106-2721

L12

754-BU
F843-YL
K978-BU
334-BU
K977-PK
709-OR
F791-BU
E901-GN
F790-BR
F792-WH
E900-WH
973-BR
E909-WH
E902-PU
E906-OR
G848-GN
E908-BR
E905-BU
E907-GY
F846-PU
E903-YL
E904-BR
321-BR
450-YL
F847-YL
975-WH-14

ECB
CONTROL
109-0563
NOTE B

J1
(CONN D)

2
1

DIRECTION SENSOR
RIGHT STEER SENSOR
LEFT STEER SENSOR
PARK BRAKE SOLENOID

PARK BRAKE SW (N/C)


PARK BRAKE SW (N/O)
DOWNSHIFT SW (N/O)
DIRECTION SW (N/O)
UPSHIFT SW (N/C)
DOWNSHIFT SW (N/C)
UPSHIFT SW (N/O)
DIRECTION SW (N/C)

20Page, KWG

SENR8492-01

L2

NC COM

L37
L38

REAR
WIPER
114-0133

L7

1
2
3
4
5
6

BK
BK
BK
BK

200-BK-16
108-BU-16
503-BR-16
505-BU-16

L6
L6

L13
L12

L12

MOTOR

L23

L24
L23

L24

L24

L13
L12

L13
CONN 3

RELAY
3E-5239

L13

L13

POWERTRAIN
CONFIGURATION
HARNESS CODE
ECB/ECPC PSDD
3 SPEED
123-8789

201-BK-14

E901-GN
E900-WH
E903-YL
E902-PU
E905-BU
E904-BR
E907-GY
E906-OR

BK

L13

1
2
3
4
5
6

BK
BK

POWERTRAIN
CONFIGURATION
HARNESS CODE
ECB/ECPC
3 SPEED
111-7003

NOTE: PLUG ONLY REQUIRED


WITH 24 VOLT RADIOS.
REMOVE PLUG AND
INSTALL CONVERTER
WITH 12 VOLT RADIOS.

MODULE

24 TO
12 VOLT
CONVERTER
119-1733
NOTE D

G939-PK
F786-GY
F782-OR

504-YL-16

1
2
3
4
5
6
7
8

V
FUEL
LEVEL
SENDER
123-7408

PLUG
115-2462

BK-16

507-WH-16
506-PU-16
529-WH-16
530-OR-16
200-BK-16

201-BK

202-BK-14

CONSOLE
RAISE/LOWER
SW
110-7880

L35

L2

447-PK

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

1
2
3
4
5
6

L22
L24
L23

TRANS
INPUT
SPEED
3E-8848
NOTE G
POWERTRAIN
OIL SENDER
4W-9972
NOTE G

610-OR-14
200-BK-14

CONN 19

RD
YL

L24

WH-16
BK-16

522-WH-14

AUX CKT
PLUG

1
2

L22

2
1

513-OR-14
522-WH-14

L5

3
4
1
2

L29

L29

L22

2
1

200-BK-14
200-BK-14
197-GN-16
199-OR-16

3
4

L29
L21

E908-BR
E909-WH

E908-BR
E909-WH

CONN 20

L22

L23

NOTE B: BOTH PAIRS

L19

326-PU

L3

L3

200-BK-10

109-RD-4

ENGINE
SPEED
6V-2455

WH-16
BK-16

521-YL-14
513-OR-14

1
2
3
4
5
6

L6

2
1

2
1

507-WH-16
506-PU-16
529-WH-16
530-OR-16

RIGHT
WASHER
7T-8890

L35

200-BK-10

1
2

BK
BK

REAR
WASHER
7T-8890

L35

176-YL
200-BK

975-WH
975-WH
975-WH
G731-GY
201-BK-14
201-BK
200-BK-14
200-BK-14
200-BK-14
200-BK
200-BK-14

L34

450-YL
G939-PK

450-YL
G939-PK

101-RD-4

405-GY
201-BK

513-OR-14
522-WH-14

MOTOR

306-GN
176-YL
200-BK-10

L34
DOWNSHIFT SW
132-7419

L3

304-WH-8

1
2

L4

L4

E909-WH
E908-BR
321-BR
F790-BR
450-YL

UPSHIFT SW
132-7450

709-OR
709-OR

2
1

BK
BK

403-GN
109-RD-4

MOTOR

102-RD-14
108-BU-16
203-BK
200-BK
200-BK
200-BK-16
201-BK
200-BK-14
608-GN-14
447-PK
507-WH-16
506-PU-16
529-WH-16
530-OR-16
A513-PK
592-BU
321-BR
975-WH
442-GY

L2

1
2
6
3
5
4

109-RD-4
L19

322-GY-16
200-BK-14

C
B
A

ENGINE
OIL SW
3E-7690

302-OR
207-BK
304-WH-8
101-RD-4
403-GN
109-RD-4

975-WH
321-BR

LEFT
WASHER
7T-8890

203-BK
101-RD
304-WH
109-RD
112-PU
308-YL
105-RD
306-GN
207-BK
302-OR
310-PU
311-WH

197-GN-16
200-BK-14
608-GN-14
975-WH
321-BR
447-PK
201-BK
442-GY
203-BK
507-WH-16
506-PU-16
529-WH-16
530-OR-16
200-BK-16
102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

L35

L2

F783-GN
G939-PK
F785-WH
F784-YL
G939-PK
F781-BR

101-RD-4

521-YL-14
450-YL
G939-PK
405-GY
E908-BR
443-YL
441-OR
403-GN
E909-WH
522-WH-14
326-PU
K997-BU

RD-00

FRONT
WASHER
7T-8890

140-BU-10

L4

304-WH-8

1
2
3
4
5
6
7
8
9
10
11
12

B
322-GY
610-OR-14
200-BK-14

BK-00
BK-00

MOTOR

199-OR-16

CONN 12

L21

L19

L29

521-YL-14
450-YL
G939-PK
405-GY
E908-BR
443-YL
441-OR
403-GN
E909-WH
522-WH-14
326-PU
K997-BU

FORWARD
HORN
7T-0969

310-PU
322-GY
610-OR-14
311-WH
311-WH
441-OR
K997-BU
326-PU
302-OR
207-BK
304-WH-8
101-RD-4
403-GN
109-RD-4
521-YL-14
522-WH-14
405-GY

200-BK-10
301-BU-10

176-YL

AUX 1

200-BK-16
MOTOR

116-BR-14

CONSOLE

F847-YL
307-OR
892-BR
893-GN
K978-BU
K977-PK
709-OR

L8

L21

L21

207-BK
302-OR
322-GY
610-OR-14
311-WH
310-PU

RD-00

FLOODLAMPS

113-OR

G939-PK
G939-PK

322-GY
450-YL
G939-PK
E908-BR
E909-WH
101-RD-4
304-WH-8
302-OR
207-BK
109-RD-4
311-WH
310-PU
521-YL-14
326-PU
610-OR-14
522-WH-14
441-OR
403-GN
405-GY
K997-BU
443-YL

1
2
3
4
5
6

RD-00

OPERATOR MONITOR

CONN 13

FLOOD
LAMP
106-8964

L23
L24
L25
L22

108-BU-16

RELAY PANEL

304-WH-8

WIPERS

L21

610-OR-14
200-BK-14

CONN 21
207-BK
302-OR
322-GY
610-OR-14
311-WH
310-PU

OPERATOR STATION

140-BU-10

426-BR
608-GN-14
521-YL-14
G848-GN
F849-WH
F848-OR
200-BK-14
116-BR-14
102-RD-14
F846-PU
F847-YL
709-OR
F842-BU
124-GN-14
307-OR
105-RD
308-YL
977-YL
310-PU
G939-PK
973-BR
201-BK-14
113-OR
893-GN
447-PK
442-GY
892-BR
608-GN-14

311-WH
310-PU

NOTE B

NOTE B

2
1

15A

158-BR-14

POWERTRAIN CTRL

L7

2
1

L25

L25

2
1

10A

A/C CONDENSER

102-RD-14

6
7

1
BK
BK

515-GY-14
516-GN-14
517-BU-14

10A

198-RD-16

3
4

176-YL
200-BK
337-WH
306-GN

L11

L11

12
1

L5

L25

2
1

10A

C
C

DUMP VALVE

108-BU-16
108-BU-16
102-RD-14
102-RD
102-RD-14
158-BR-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
198-RD-16
140-BU-14
140-BU-14
140-BU-14
140-BU-14

G939-PK
337-WH

PARKING BRAKE
SW 118-0639

11

START AID
SOLENOID
3E-6332

114-RD
200-BK
129-RD
K978-BU
975-WH
G939-PK
K977-PK
709-OR
201-BK
158-BR-14
200-BK-14
200-BK-14
608-GN-14
521-YL-14
426-BR
322-GY

L32

10A

108-BU-16

140-BU
G730-PK

10

BK
GN
PK
YL
BK
WH
BK
BU
WH
WH
PK
OR

3
RD-00

L32

10A

114-RD

1
2
3
4
5
6
7
8
9
10
11
12

306-GN
F780-PK
419-YL

RIGHT
STEER
LEVER
POSITION
9X-5592

321-BR
975-WH
975-WH
321-BR
114-RD
200-BK
129-RD
K978-BU
975-WH
G939-PK
K977-PK
709-OR
201-BK
158-BR-14
200-BK-14
200-BK-14
G848-GN
F848-OR
F849-WH
442-GY
116-BR-14
102-RD-14
307-OR
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
G939-PK
973-BR
977-YL
200-BK-14
201-BK-14
447-PK
608-GN-14
F842-BU
F847-YL
F846-PU
709-OR
310-PU
310-PU
450-YL
G939-PK
E908-BR
E909-WH
101-RD-4
304-WH-8
302-OR
207-BK
109-RD-4
311-WH
975-WH
334-BU
102-RD
108-BU-16
A513-PK
592-BU
506-PU-16
507-WH-16
529-WH-16
530-OR-16
200-BK-14
G939-PK
F843-YL
140-BU-14
G731-GY
F790-BR
140-BU-14
198-RD-16
G939-PK

116-BR-14
102-RD-14

C
C

20A

FORWARD HORN

+ BATTERY
GROUND
SIGNAL

515-GY-14
516-GN-14
517-BU-14

129-RD

L1

RD
BK
YL

522-WH-14
200-BK-14

112-PU-14

10A

CIGAR LIGHTER

105-RD
308-YL
306-GN

A
B
C

L37
L38

1
2

112-PU-14

10A

105-RD

L7

LEFT
STEER
LEVER
POSITION
9X-5592

502-OR-16

A
608-GN-14
200-BK-14

KEY

L12

L12
L1

+ BATTERY
GROUND
SIGNAL

108-BU-16
507-WH-16

112-PU-14

10A

102-RD-14

RD
BK
YL

501-GN-16

112-PU-14

LAMPS

L8

TRANSMISSION
DIRECTION
LEVER
POSITION SW
134-6062

506-PU-16
500-BR-16

112-PU-14

10A

A
B
C

525-GY-16

112-PU-14

200-BK-16

608-GN-14
608-GN-14
200-BK-14
200-BK-14

20A

AUX
BREAKER
3T-8728

A
3
203-BK
5
975-WH
6
321-BR
7
447-PK
4
447-PK
201-BK
201-BK
1
442-GY
442-GY
2
8
CONN 1

1
2

101-RD-14

10A

L13

L13

140-BU-14
140-BU-14
105-RD
308-YL
198-RD-16
108-BU-16
102-RD-14
102-RD
158-BR-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
108-BU-16
102-RD-14
203-BK
306-GN
140-BU-14
140-BU-14
176-YL
202-BK-14
202-BK-14
200-BK
201-BK
200-BK-14
200-BK
200-BK
200-BK-16

+ BATTERY
GROUND
SIGNAL

524-BU-16

608-GN-14
200-BK-14

T
1
2

203-BK
975-WH
321-BR

BK
BK

101-RD-14

102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

608-GN-14
200-BK-14

R
1
2

197-GN-16

BACKUP
ALARM
123-6449

101-RD-14

112-PU-14
WITH NO ROPS FLOODS
PLUG HARNESS A INTO
HARNESS T
WITH OROPS FLOODS
PLUG HARNESS A INTO
HARNESS R

101-RD
304-WH
109-RD
112-PU
306-GN
308-YL
105-RD
203-BK
203-BK
105-RD
308-YL
306-GN

F780-PK
F781-BR
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY
419-YL
G730-PK
851-WH
830-OR
828-WH

RD
BK
YL

529-WH-16
523-BR-16

200-BK-14
608-GN-14

310-PU
302-OR
207-BK
311-WH

124-GN-14

200-BK-16

101-RD-14

200-BK-16

NO ROPS
FLOOD
LAMP
107-6689

608-GN-14
608-GN-14
608-GN-14
200-BK-14
200-BK-14
200-BK-14

101-RD-14

C 80A
C
ALTERNATOR
BREAKER
9S-4693

L3

140-BU-14
G939-PK
830-OR

528-PK-16

608-GN-14
200-BK-14
608-GN-14
200-BK-14
608-GN-14
200-BK-14

L4
L3

140-BU-14
G939-PK
828-WH

527-GN-16

OROPS
FLOOD
LAMP
106-8964

L4

BLOWER BREAKER
3T-8728
101-RD
109-RD-4
101-RD-4

109-RD-4
101-RD
101-RD-4

L14

L14

140-BU-14
140-BU-14
140-BU-14
140-BU
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK

A
B
C

523-BR-16
524-BU-16
525-GY-16
500-BR-16
501-GN-16
502-OR-16
508-PU
509-WH
511-BR
512-GN
526-YL-16
527-GN-16
528-PK-16
108-BU-16
108-BU-16
200-BK-16
506-PU-16
507-WH-16
529-WH-16
530-OR-16

20A

140-BU-14
G939-PK
851-WH

108-BU-16
511-BR
512-GN
508-PU
509-WH
200-BK-16
530-OR-16
526-YL-16
527-GN-16
528-PK-16
529-WH-16
523-BR-16
524-BU-16
525-GY-16
506-PU-16
500-BR-16
501-GN-16
502-OR-16
108-BU-16
507-WH-16

112-PU-14
112-PU-14

109-RD-4
109-RD-4

OROPS
FLOOD
LAMP
107-6689

308-YL
200-BK-10

L34

RD-00

310-PU
302-OR
207-BK
311-WH
105-RD
198-RD-16
108-BU-16
102-RD-14
102-RD
158-BR-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU-14
140-BU-14
442-GY
975-WH
321-BR
608-GN-14
447-PK
507-WH-16
506-PU-16
529-WH-16
530-OR-16
A513-PK
592-BU
F842-BU
F843-YL
977-YL
334-BU
973-BR
F846-PU
F848-OR
F849-WH
G848-GN
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK

L1

L5

L1

OPERATOR STATION

200-BK-10
308-YL

L6

503-BR-16
504-YL-16
505-BU-16
108-BU-16
200-BK-16
508-PU
509-WH
511-BR
512-GN

200-BK
308-YL

608-GN-14
200-BK-14
608-GN-14
200-BK-14
R

200-BK-10
124-GN-14
109-RD-4
101-RD-4
102-RD-14

CAB
FLOOD
LAMP
106-8964

L6

L34

507-WH-16

BK
BK

L8

L1
L5
L7
L8

L34

2
1

START
RELAY
125-1302

CONN 11

OPERATOR STATION

L5
L7

L5

FRAME
GROUND

200-BK
306-GN

109-RD-4

TO
MODULE

DD

1
2

BK-6

BK-16
BK-16

BK-00
W

CAB
FLOOD
LAMP
107-6689

MAIN RELAY
101-7740
STRIP 110-4638

1
2
3
4
5
6

DD

306-GN
308-YL

DISCONNECT
SW
7N-0718

304-WH

112-PU

109-RD

CC

12V BATTERY
3T-5760 STD
9X-3404 ATCH

112-PU-14

NEG

112-PU-14
112-PU-14

BK-00
203-BK

RD-00

CC

POS

NOTE:
10A FUSE; 3K-8782
15A FUSE; 8M-8948
20A FUSE; 8M-0456
FUSE HOLDER; 4K-5122

4
14
17
10
18
2
3
24
7
13
19
20
22
1
5
6
8
9
11
12
15
16
21
23
25
C
A

3
1
4
9
12
8
5
6
7
2
10
11

CONN 7
112-PU
109-RD
304-WH
101-RD
306-GN
308-YL
304-WH-8
102-RD-14
124-GN-14
109-RD-4
101-RD-4
200-BK-10
140-BU-10
114-RD
129-RD
199-OR-16
158-BR-14
116-BR-14
108-BU-16
198-RD-16
197-GN-16
105-RD
113-OR
176-YL

L1

DIAGNOSTIC CONN.

600-BR
663-GY

RD-00
RELAY PANEL

NEG POS

BB

201-BK
201-BK

RD-00

AA

BB

530-OR-16
526-YL-16

12V BATTERY
3T-5760 STD
9X-3404 ATCH

201-BK-14
201-BK

10

11

201-BK
201-BK
201-BK

12

D72655

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