Professional Documents
Culture Documents
November 2014
20
67
FLUID CONDITIONER
SPRING
CONTROL VALVES
VARIABILITY
SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
RESTRICTION
LINE RESTRICTION
(FIXED)
12
76
PUMP OR MOTOR
HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
VALVES
VALVE ENVELOPES
AUX
ATTACHMENT
VALVE PORTS
13
ONE POSITION
84
64
15
AB
THREE - WAY
P T
NORMAL POSITION
SHIFTED POSITION
32
91
68
SPRING
LOADED
SHUTTLE
PILOT
CONTROLLED
87
51
MEASUREMENT
PRESSURE
972M:
LSJ1-UP
A8P1-UP
JPR1-UP
ROTATING SHAFTS
TEMPERATURE
SOLENOID
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO
THERMAL
DETENT
92
87
COMBINATION CONTROLS
966M:
EJA1-UP
DYC1-UP
KJP1-UP
59
11
16
PRESSURIZED
VENTED
53
BASIC
SYMBOL
INFINITE POSITION
61
FOUR - WAY
CHECK VALVES
81
GENERAL MANUAL
MANUAL SHUTOFF
PUSH BUTTON
PEDAL
RELEASED PRESSURE
SPRING
49
63
56
EXTERNAL RETURN
69
SPRING LOADED
49 10
86
79
78 80
60
58 57
INTERNAL RETURN
54
GAS CHARGED
LINES CROSSING
MACHINE VIEWS
COMPLETE
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
SINGLE ACTING
LINES JOINING
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
DOUBLE ACTING
INTERNAL PASSAGEWAYS
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
INTERNAL
SUPPLY PRESSURE
HYDRAULIC MOTORS
HYDRAULIC PUMPS
FIXED
DISPLACEMENT
SIMPLIFIED
ACCUMULATORS
55
92
TWO - WAY
A B
P T
50
62
THREE POSITION
CONTROL VALVES
65
TWO POSITION
INFINITE
POSITIONING
3 POSITION
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
2 POSITION
FLOW IN
EITHER
DIRECTION
Printed in U.S.A.
Component Locations
Schematic
Location
E-3
E-1
E-1
B-7
E-3
E-3
E-3
E-3
E-3
E-2
E-2
B-6
B-6
D-1
D-6
B-7
D-2
E-1
E-1
B-6
C-2
C-2
E-2
E-2
E-3
B-2
D-4
E-3
E-3
D-3
E-2
E-1
D-3
E-3
B-2, B-1
E-3
E-3
E-3
E-3
D-2
D-2
D-1
D-2
Valve - Solenoid
313-7668
44
Valve - Solenoid
Valve - Solenoid
Valve - Work Port Relief (Auxiliary Function)
277-8863
397-9397
9T-1573
45
46
47
E-2, E-3
D-2, D-3
C-2, C-1
B-2, B-1
E-2
D-1
C-2, C-1
355-9981
388-4770
356-6454
378-4323
344-7391
419-5574
416-8195
6E-4701
6E-4701
396-9028
313-7668
366-6703
6E-5278
345-9961
48
49
50
51
52
53
54
55
56
57
58
59
60
61
E-4
F-5
D-6
E-5
E-6
E-5
E-5
E-4
D-7
E-6
E-5, F-5
F-4
E-5
F-5
375-2804
375-2805
349-5934
349-5935
436-3444
350-7075
352-4500
296-5270
344-7391
296-5270
366-0678
373-1565
448-4308
8C-3446
188-8726
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
E-8
E-8
E-8
E-8
C-8
E-8
B-8
F-5
E-8
E-7
E-8
E-8
E-8
F-8
E-8
361-2507
123-4750
112-1817
416-4796
77
78
79
80
B-3
B-4
B-4
B-4
362-9555
237-8180
385-2761
371-4745
81
82
83
84
D-5
F-8
D-4
E-7
351-9419
436-5961
296-5270
269-1982
105-6117
210-5587
85
86
87
88
89
90
F-6
F-6
F-8, F-4
F-7
F-6
F-6
341-0824
388-4776
91
92
E-5
F-5
74
73
71
85
90
83
70 G11
23 24
41
14
21 22
33
25
88
TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR
ELECTRIC MOTOR
PRESSURE SWITCH
PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
ELECTRICAL WIRE
89
C
G8
G3
G9
G12
G1
72
PRESSURE
SWITCH
G6
G5
G7
G4
TEMPERATURE
SWITCH
LEVEL
SWITCH
FLOW
SWITCH
CURRENT STANDARD
CURRENT STANDARD
G2
CIRCUIT NUMBER
IDENTIFICATION
325-AG135 PK-14
WIRE COLOR
STEERING SYSTEM
Accumulator - Pilot
Cylinders - Steering
Pump - Steering
Pump/motor - Secondary Steering (Attachment)
Sensor - Pressure (Attachment)
Sensor - Pressure (Attachment)
Solenoid - On/off
Valve - Check
Valve - Check Secondary Steering (Attachment)
Valve - Check Manifold (Attachment)
Valve - Solenoid
Valve - Steering
Valve - Steering Backpressure
Valve - Steering Relief
FAN/BRAKE/PILOT SYSTEM
Accumulator - Brake
Accumulator - Brake Accumulator (Attachment)
Cooler - Hydraulic Oil
Cooler - Hydraulic Oil (Attachment)
Filter - Kidney Loop
Motor - Fan
Pump - Fan
Sensor - Pressure
Sensor - Pressure
Sensor - Pressure
Valve - Electrohydraulic Fan Drive And Eh Brake Charge Valve With Ped Relief
Valve - Electrohydraulic Fan Drive And Eh Brake Charging
Valve - Park Brake
Valve - Sample
Valve - Thermal Bypass
QUICK COUPLER SYSTEM
Cylinders - Quick Coupler (Attachment) Not Shown
Valve - Check
Valve - Manual (Attachment)
Valve - Quick Coupler (Attachment)
MISCELLANEOUS
Pump - Transmission
Valve - Axle Oil Cooler Divider
Valve - Diff-lock - Front (Integrated Ls Boost & Qc Drain)
Valve - Diff-lock - Rear (Attachment)
BRAKE SYSTEM
Brake Gp - Control
Brake Gp - Parking Brake
Sensor - Press
Sensor Gp - Pos
Switch As - Limit
Valve Gp - Brake Control
ADDITIONAL
Sensor Gp - Valve Position
Sensor Gp - Cylinder Position
NOTE: Always use Parts Manual for your Specific machine
52
48
CIRCUIT NUMBER
IDENTIFICATION
55
WIRE
COLOR
WIRE GAUGE
325-PK
PREVIOUS STANDARD
82
75
66
WIRE
WIRE COLOR
325-PK-14
36
37
38
39 40
31
42
47
18
Tap Locations
Pressure, Sampling, and Sensor
Tap
Number
G1
G2
G3
G4
G5
G6
G7
G8
G9
G10
G11
G12
B
C
SOS
Description
Fan Pump Discharge Gauge Port
Fan Pump Load Sense Gauge Port
Implement/redundant Steering Pilot Supply Gauge Port
Primary Steering Pilot Supply Gauge Port
Brake Accumulator Gauge Port
Steering Pump Discharge Gauge Port
Steering Pump Load Sense Gauge Port
Implement Pump Discharge Gauge Port
Implement Pump Load Sense Gauge Port
Differential Lock Pressure - Front
Differential Lock Pressure - Rear
Quick Coupler Supply Gauge Port
Front Brake Pressure
Rear Brake Pressure
Oil Sample Port
Schematic
Location
E -7
D -4
E -4
E -8
D -7
D -5
D -5
D -4
D -4
E -7
B -5
F -6
E -6
F -8
34
1
44
45
D -8
30
29
44
28
35
46
19
43
44
35
27
26
44
17
CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE
(EXAMPLE VALVE)
Machine
Location
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
30 Page,
Accumulator - Pilot
Accumulator - Ride Control
Accumulator - Ride Control
Breather
Cylinder - 966 Tilt (High Lift Attachment)
Cylinder - 966 Tilt (Logger Attachment)
Cylinder - 966 Tilt (Standard)
Cylinder - 972 Tilt (High Lift Attachment)
Cylinder - 972 Tilt (Standard)
Cylinder - Lift (Right Hand)
Cylinder - Lift (Left Hand)
Filter - Return
Filter - Return Filter
Manifold - Ride Control
Pump - Implement
Screen - Case Drain Return
Sensor - Pressure
Sensor - Pressure (Pcs & Ad Attachment)
Sensor - Pressure (Pcs Attachment)
Tank - Hydraulic
Valve - 1 Function Auxiliary (Attachment)
Valve - 2 Function Auxiliary (Attachment)
Valve - 2 Function Implement With Ride Control
Valve - 2 Function Implement With Ride Control (Logger Attachment)
Valve - Anti-drift Seat
Valve - Aux Load Sense Check Valve
Valve - Backpressure
Valve - Implement Lockout Solenoid
Valve - Implement Pilot Check
Valve - Load Sense Relief/bleed
Valve - Makeup
Valve - Manual Lower
Valve - Margin Relief
Valve - Pilot Operated Check
Valve - Pressure Limiter (Auxiliary Function)
Valve - Relief (Tilt-head)
Valve - Relief (Tilt-head) (Logger Attachment)
Valve - Relief (Tilt-rod)
Valve - Relief (Tilt-rod) (Logger Attachment)
Valve - Ride Control Balance Spool
Valve - Ride Control Ped Relief
Valve - Ride Control Pressure Limiter
Valve - Ride Control Pump Check
Part
Number
355-9981
435-4298
435-4297
312-2684
359-6692
359-6693
359-6691
359-6694
359-6693
349-2514
349-2515
376-1286
376-1288
432-5661
365-8177
118-8693
344-7391
349-1178
349-1178
380-9930
445-4988
445-4990
453-0229
453-0228
356-8561
123-4750
349-8844
333-8242
6E-4701
375-3789
234-4869
112-1817
370-5764
445-6109
371-1784
451-6647
451-6648
332-1985
332-1986
430-8983
251-8330
373-9483
123-4750
KENR5563-02
Description
FRONT AXLE
REAR AXLE
AXLE
RESERVIOR
PARKING
BRAKE
DIFFERENTIAL LOCK
TO
TRANSMISSION
CONTROL
FP
TO BRAKE
LIGHTS
RP
C
(90) VALVE GP BRAKE CONTROL:
210-5587
FT
NO
RT
(75)
T
CONNECTIONS ONLY FOR
AXLE OIL COOLING
ATTACHMENT
B
E6
E15
S2
(51) PUMP/MOTOR
SEC STEERING:
378-4323
B
G5
PSG
A1
A2
PS2
PS1
G4
E5
E7
50
A.PS
S1
DUMP
LIFT
RACK
(48) ACCUMULATOR
PILOT:
355-9981
T
P
LS
G11
(62) ACCUMULATOR:
375-2804
(63) ACCUMULATOR ATCH:
375-2805
E8
TILT CYLINDER:
(7) 966 STANDARD: 359-6691
(5) 966 HIGH LIFT ATCH: 359-6692
(6) 966 LOGGER ATCH: 359-6693
(9) 972 STANDARD: 359-6693
(8) 972 HIGH LIFT ATCH: 359-6694
NC
sos
GP
DIFFERENTIAL LOCK
A1
LOWER
B1
B2
A2
E4
A4
E9
ML
A3
E11
E13
PS
G2
E2
LS
A.RC
E20
T.AUX
E1
G8
PS.AUX
T
RACK
RAISE
G6
P.AUX
TRANSMISSION
HOLD
HOLD
DUMP
LOWER
P1
P1
SA1
SP
E21
FLOAT
P2
Qmax Qmin
T
G7
M1g
PG
S1
G10
LS
G1
D1
D
(15) PUMP - IMPLEMENT:
365-8177
S
(50) PUMP - STEERING:
356-6454
LS
30 Page,
KENR5563-02
DR DR PP
G3
E12
E14
DL
E10
LS
G9
PORT A
LEVER REARWARD
LEFT HAND LINE ON BOOM
LEFT HAND PORT & SOLENOID ON VALVE
PORT B
LEVER FOWARD
RIGHT HAND LINE ON BOOM
RIGHT HAND PORT & SOLENOID ON VALVE
E18
E16
NOTE E
B
AUXILIARY VALVE SUPPLY
LI
S
AIR
BLEED
TAP
LS
E22
LS
C1
G12
E23
AUXILIARY VALVE RETURN
C2
PS
PORT A
HOLD
HOLD
PORT B
PORT B
(4) BREATHER:
312-2684
PORT A
E24
E17
(13) FILTER:
376-1288
E19
LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines
Component Group
CALLOUTS
YY
Callout Number
(Machine Location from
Component Locations Table)
Component
Name
THIS SCHEMATIC IS FOR THE 996M AND 972M WHEEL LOADER HYDRAULIC SYSTEM
MEDIA NUMBER: KENR5563-02
SCHEMATIC PART NUMBER (HYDRAULIC): 371-9232, CHANGE: 06, VERSION: (-)
SCHEMATIC PART NUMBER (BRAKE): 392-0017, CHANGE: 00, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.