Activity 6.

4 Product Disassembly Chart

Product Name:
Date:
Time:

M9 Sportvan

Group members:
11/24/14
10:00 AM

Part
#

Part Name

Wheels

Diameter
: 1.446
Width:
.422

Rotates around axle to

move car.

Molded
polycarbo
nate
plastic

Tire
Treads

In
1.405:
Out
1.691
Width:
0.618

Applied to wheel rims to

give traction to wheels and
expel car into motion

Rubber

Bottom
length:
6.065
Top
length:
6.046
Height:
1.209
Width:
2.989

Protects/ covers
connectors and the
geometric figures when
seated in the car.

Roof/Win
dshield

Qty

Dimensions

Function

Material

(caoutch
ouc)

transluce
nt
polycarbo
nate
plastic

Tahseen Khan
Henry Bartholomew
(All dimensions in Inches)

Mass
or
Weight

Texture
and Finish

XX
XX

Smooth
polished
texture.
(reflects
light)
Ridges
and
patterned
rough
texture.

Slides onto
axles.
Put in tire
treads.
Moves car.
Put on wheel
rims.

Circular pattern
of triangles. Hole
for axle to fit
through.

Smooth
Plastic

Placed over
people in slots
above
connectors.

See through,
Scratched
slightly, dirt.

Densit
y

XX

Interaction with
Other Parts

General Notes
(i.e.; wear, stress
indicators)

Intricate curved
line patterns.

2012 Project Lead The Way, Inc.

IED Activity 6.4 Product Disassembly Chart Page 1

Main
block
(middle)

Width:
3.247
Length:
3.1
Hole
depth:
0.972

Holds slots for figures to fit

in. Connects to the front
and rear blocks, which
have the wheels of the car.

non toxic
lacquer
treated
solid
hardwoo
d

connector piece

Helps connect two blocks

together, making them 1.
secure, but also removable
with adequate force.

ABS
(Acrylon
itrile
butadien
e
styrene
)

Star
Shaped
Person

Placed inside the star

shaped slot inside the
vehicle or the blocks.

Polycar
bonate

Square
Shaped
Person

Length
holes: .531
Length of
piece:
2.284
Depth(whol
e piece):
0.91
Width:
0.797
Head
width: .554
Width of
legs: .567
Total
length:
1.768
Head
width: .554
Width of
legs: .567
Total
length:
1.768

Placed inside the square

shaped slot inside the
vehicle or the blocks.

Polycar
bonate

Part Name

Qty

Dimensions

Function

Part
#

Material

XX
XX
XX
XX
XX
Density

Mass
or
Weight

smooth
chemicall
y treated
wood

Connects to
Wood texture/
other blocks
design
with connector

Smooth,
cool,
reflects
light,

Placed in
between two
holes in main
blocks,
connects two
blocks.

Place to push in,

when held
makes piece
removable

Reflective Fits into slots

,smooth
inside middle
and rear
blocks.

Dimensions vary
slightly based on
geometric shape on
bottom

Reflective Fits into slots

,smooth
inside middle
and rear
blocks.

Dimensions vary
slightly based on
geometric shape on
bottom

Texture
and Finish

Interaction with
Other Parts

General Notes
(i.e.; wear, stress
indicators)

2012 Project Lead The Way, Inc.

IED Activity 6.4 Product Disassembly Chart Page 2

Head
width: .554
Width of
legs: .567
Total
length:
1.768
Head
width: .554
Width of
legs: .567
Total
length:
1.768
Length of
cut: 0.39
Smaller
hole: .408
Bigger
hole: .52

Placed inside the triangle

shaped slot inside the
vehicle or the blocks.

Polycar
bonate

Placed inside the circle

shaped slot inside the
vehicle or the blocks.

Polycar
bonate

Placed inside front and

rear block to hold the
wheels in place.

Polycarb
onate
plastic

Length:
3.227
Width/hei
ght: 1.54
Depth:
2.735

Holds the two rear wheels

in place. Necessary for the
car to function. It connects
to the main block.

Solid
Hardwo
od

Depth:
1.597
Width:
1.314
Length:
3.349
Height of
front:

The front part of the car.

Complete with headlights.
Is necessary to have the 2
front wheels of the car,
and for it to move.

Solid
Hardwo
od

Triangle
Shaped
Person

Circle
Shaped
Person

10

axles

11

Rear
end
block

12

Front
block

XX

Reflective Fits into slots

,smooth
inside middle
and rear
blocks.

Dimensions vary
slightly based on
geometric shape on
bottom

XX

Reflective Fits into slots

,smooth
inside middle
and rear
blocks.

Dimensions vary
slightly based on
geometric shape on
bottom

Less
reflective
Rough

Placed inside
the front and
rear blocks.
Wheels are
placed onto it.

XX

Lacquer
finished
wood
Smooth
texture

Connects to
middle block.
Has axles and
wheels
attached to it.

XX

Lacquer
finished
wood
Smooth
texture

Connects to
the middle
block. Axles
and wheels
attached to it.

Cut or hole on
either side of the
axle that goes
halfway down its
side. Hole wider
towards the
front.
Smaller than the
middle block, but
holds same
amount of
figures and
house the back
wheels.
Smaller than
both of the
blocks, and only
holds the front
two wheels.

XX

2012 Project Lead The Way, Inc.

IED Activity 6.4 Product Disassembly Chart Page 3

0.995
Depth of
lights(hole
): .466

13

14

15

16

XX
XX
XX
XX

2012 Project Lead The Way, Inc.

IED Activity 6.4 Product Disassembly Chart Page 4