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*
*
INVOLUTE GEAR TEETH
*
*
*
* CALCULATION OF TEETH BASED ON DIN 3960 /3990 *
*
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BL.1/ST. 1 5180596
PINION
-----CENTER DISTANCE
CD
NORMAL MODULE
MN
FACE WIDTH
F
GEAR RATIO (NOMINAL)
NG
NUMBER OF TEETH
N
GEAR RATIO
NG/NP
GEAR RATIO ERROR
BORE DIAMETER IN GEAR
NORMAL PRESSURE ANGLE
PHIN
TRANSVERSE PRESSURE ANGLE PHIS
OPERATING TRAN. PR. ANGLE PHIT
HELIX ANGLE (STAND. DIA.) PSIS
BASE HELIX ANGLE
PSIB
HELIX ANGLE (OP. PITCH DIA.) PSI

GEAR
---160.0000+/- .025
4.5000
56.00
64.00
3.9300
14
55
3.9286
-.0364
80.00
80.00
20 0 0
20 13 45
22 48 28
9 0 0
8 27 11
9 9 30

SUM OF ADDENDUM MOD. COEFFICIENT

ADDENDUM MODIFICATION COEFF. X
OPERATING PITCH DIAMETER
D
REFERENCE DIAMETER
BASE DIAMETER
DB
OUTSIDE DIAMETER
DO
OUTSIDE DIA. ACTUALLY UTILIZED
ROOT DIA. (MACHINED BY TOOL) DR

.510000
64.927540
63.785303
59.850830
77.024990
80.797350
55.503850

TOOTH DEPTH
HT
ADDENDUM COEFF. OF BASIC RACK
EDGE RADIUS COEFF.(CUTTING TOOL)
CHANGE IN ADD. REL. TO OUTS. DIA
TOOTH THICKNESS ON OUTSIDE DIA.

10.625
1.400
.250
-.175
1.886

TRANSVERSE PITCH
NORMAL PITCH
TRANSVERSE BASE PITCH
NORMAL BASE PITCH
AXIAL PITCH

PERC.
MM
DEG
DEG
DEG
DEG
DEG
DEG

.664431

PT
P
PB
PN
PX

.154431
255.072500
250.585119
235.128300
260.339900
260.564900
239.071800
10.482
1.400
.250
-.318
3.707

14.313
14.137
13.430
13.285
90.371

SPECIFIC SLIDING ON THE ROOT

LENGTH OF LINE OF ACTION PIN./G.
LENGTH OF LINE OF ACTION
Z
TRANSVERSE CONTACT RATIO
MP
FACE CONTACT RATIO
MF
TOTAL CONTACT RATIO
MG+MF

-1.317
11.658

NUMBER OF TEETH FOR SPAN MEASUR.

MIN. FACE WIDTH FOR SPAN MEASUR.
BASE TANGENT LENGTH (SPAN MEAS.)
MEASURING CYL. FOR TOOTH THICKN.
TOOTH THICKNES ON MEASUR. CYL.
CHORDAL HEIGHT

3
7.070
35.695
68.000
7.325
4.705

WEIGHT OF GEAR
MOMENT OF INERTIA

MM
MM
MM

MM
MM
MM
MM
MM
MM
MM
MM

-1.521
6.444
18.102
1.348
.620
1.968

-.612
-.000844

MM
MM
MM
MM
MM
MM

7
16.088
90.416
252.000
7.087
4.219
22.401
.194811

MM
MM

MM
MM
MM
MM
MM
KG
KGM**2

NORMAL BACKLASH MIN/MAX

CIRCUMFERENTIAL BACKLASH MIN/MAX

.197/ .416+/- .019

.216/ .457+/- .021

MM
MM

BL.2/ST. 1 5180596

DRAWING DATA
============
OUTSIDE DIAM. (CALC. VALUE) DO
OUTSIDE DIAM.(MACHINING DIM.) DO
AXIAL RUNOUT
PLAN
RADIAL RUNOUT
FR
CHANGE IN ADD.REL TO OUTS.DIA. K
PITCH AT OUTSIDE DIAMETER
PAT
QUALITY

DIN 3962/3963

GEAR 1
-----CASE HARD.ST

GEAR 2
-----CASE HARD.ST

77.02
77.02
12.0
22.0

260.34
260.34
14.0
25.0

MM
MM
MYM
MYM

-.18
17.28

-.32
14.87

MM
MM

NUMBER OF TEETH
Z
NORMALE MODULE
MN
PITCH DIAMETER
D
HELIX ANGLE
BE
ADDENDUM MODIFICATION COEFF. X

14
55
4.50
4.50
63.785303
250.585119
9 0 0
.510
.154

MM
MM
DEG

BASE TANGENT LENGTH TOLERANCE AW

BASE TAGENT LENGTH WITH TOL.W(N)
HOBBING BASE TAN.L. WITH TOL. WV

.093/ .208
.104/ .207
35.603 -.116
90.313 -.104
35.873+ .080
90.583+ .080

MM
MM
MM

TOOTH THICKNESS TOLERANCE

AS
TOOTH THICKNESS WITH TOL. SN(N)
TOOTH CORDAL HEIGHT
HN
NORMAL CHORDAL TOOTH THICKN. SNV
NORMAL CHORDAL HEIGHT (HOBB) HNV
TOOTH CHORDAL FLUCTUATION
RS

.105/ .236
.111/ .222
7.220 -.131
6.976 -.111
4.71
4.22
7.507+ .091
7.263+ .086
4.71
4.22
12.5
14.0

MM
MM
MM
MM
MM
MYM

TOOTH ALIGNMENT ERROR

FHBE
LONGITUDINAL FORM ERROR
FBEF
PROFILE ANGLE ERROR
FHAL
PROFILE FORM ERROR
FF
ADJACENT PITCHES FLUCTNATION FU
ADJACENT PITCH ERROR
FP
ACCUMULATED PITCH ERROR
FGP
TOTAL COMPOSITE ERROR
FGIDD
TOOTH TO TOOTH COMP. ERROR FIDD

10.0
9.0
7.0
10.0
11.0
9.0
28.0
25.0
11.0

DIAGRAM LENGTH (GENERATED)

DIAGRAM LENGTH (GEAR/GEAR)
STARTING POINT AKTIV PROFILE
BASE RADIUS

DLE
DLN
SAP
RB

BASE HELIX ANGLE

GENERATING ANGLE

BEE
BEK

CENTER DISTANCE
ACTUAL RATIO

A
U

10.0
9.0
7.0
10.0
11.0
9.0
36.0
28.0
12.0

MYM
MYM
MYM
MYM
MYM
MYM
MYM
MYM
MYM

18.36
18.10
6.14
29.925

21.00
18.10
37.78
117.564

MM
MM
MM
MM

8 27 11
33 45 21

8 27 11
40 23 4

DEG
DEG

160.000
3.929

160.000
3.929

MM

NUMBER OF TEETH MATING GEAR

OUTSIDE RADIUS
USABLE RADIUS (GEAR/GEAR)

ZG

55

14

RA
RNF

38.51
30.55

130.17
123.49

MM
MM