Professional Documents
Culture Documents
By PP Wiki
Created 5 Feb 2009 - 05:54
Automotive
Automotive Production Rates & Build Times:
Bridges
Bridges Production Rates & Buld Times:
Bridge Decking
Traffic Decking
Installation of temporary traffic decking, consisting of steel beam decking and concrete panels.
A typical rate of = 1.6 m2/hr.
Cable Stringing
Covered Steel Footbridge
Simple universal beam steel bridge in modular sections, welded on site. 16 truss sections each 15 m in length, supported
on H-frame vertical columns / supports.
Structural Steelwork...
Task / Description
Slow
Ave
Fast
Units
1.2
days/no
3.3
m/day
Design
Final Finishes
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Slow
Ave
Fast
3.4
4.6
Tons/day
1.6
Tons/day
5.2
Tons/day
0.3
Tons/day
Units
Blockwork
Blockwork
Task / Description
Slow
Ave
Fast
Units
1.8
2.5
3.2
m2/hr
1.4
1.9
2.5
m2/hr
1.2
1.6
2.1
m2/hr
1.5
2.2
2.9
m2/hr
1.4
1.9
2.1
m2/hr
1.2
1.6
2.0
m2/hr
1.4
2.1
2.9
m2/hr
1.2
1.6
2.1
m2/hr
1.1
1.4
1.8
m2/hr
71.4
m2/hr
29.4
m2/hr
17.6
m2/hr
Building Frameworks
Curtain Walling
Curtain Walling rate
Assume 30m2 per week for general curtain walling
Slow
Ave
Fast
Task / Description
14.5
m2/day
70.0
m2/day
Clerestory Frame/Glazing, 3m x 4m
28.0
m2/day
35.0
m2/day
1.2
m2/hr
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Units
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1.1
m2/hr
25.0
m2/day
Bolt
4 No
Numbers
-->
6 No
8 No
Make
Softwood
Framework
0.50
0.70
0.93
Fix Bolts /
Framework
1.32
1.54
1.73
Strike
Framework
0.38
0.44
0.49
Item
Metal Frameworks
Roof Structure
Structural Steel Structures
For medium sized applications with a single crane and fixing gang.
A typical rate
Structural steel for glazed wall, made of 18 no "bow string" strusses 25 m tall, cross braced and wired together,
consisting of 69 tonnes of steelwork. Erection in 6 weeks.
Erection Rate
1.65 tonnes/day
Strucural steelwork for curved building roof, 18 number curved complex trussess and cross pearlins etc. Consisting of
500 tonnes of steel. Initially programmed for 14 weeks site installation period.
GA drawings
0- 6
Shop Drawings
4 - 13
14 - 17
Shop Fabrication
18 - 30
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Corrosion Protection
22 - 32
Site Pre-Assembly
32 - 34
Erection Time
35 - 38 (24 hr working)
Erection Rate
8.95 tonnes/day
Structural steelwork for glazed wall and atria over, 4 number bow string trussess in wall and in roof. Consisting of 7.5
tonnes of steelwork. Erection in 6.5 weeks.
Erection Rate
0.23 tones/day
Timber Frameworks
Roof Structure
Usually carried out with a minimum of a 2 man gang, sometimes with an additional labourer.
For a typical semi-detached house structure or similar...
Wall Plates
2.76 m/hr
Rafters
1.17 m/hr
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Slow
Ave
Fast
Units
Roof Trusses
1.3
no/hr
Wall Plates
2.7
m/hr
Roof Rafters
1.2
m/hr
Ceiling Joists
32.1
m/hr
18.2
20.0
21.7
no/hr
13.3
16.6
18.2
no/hr
14.1
15.6
16.1
no/hr
18.8
20.1
21.7
no/hr
10.4
16.1
16.6
no/hr
5.1
5.4
5.8
no/hr
4.3
4.8
5.1
no/hr
3.5
4.3
4.6
no/hr
5.7
6.6
7.6
no/hr
2.1
2.3
2.5
no/hr
1.3
1.5
1.6
no/hr
8.2
9.0
9.6
no/hr
7.6
8.0
9.1
no/hr
6.5
7.4
8.3
no/hr
12.0
13.1
15.3
no/hr
142.0
166.0
175.0
no/hr
9.2
m/hr
3.9
m/hr
9.1
m/hr
3.8
m/hr
3.5
m/hr
1.3
m/hr
5.1
7.2
9.3
m/hr
1.3
2.5
3.9
m/hr
7.3
8.1
9.0
m/hr
4.6
5.2
5.8
m/hr
5.4
5.9
6.6
m/hr
5.1
m/hr
25.0
m/hr
20.5
m/hr
Chases
Chases
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By Hand
Chase depth
-->
0-25mm
25-37mm
37-50mm
Ne 25 mm
wide
4.17
2.78
2.08
25-50 mm
wide
3.45
2.27
1.69
50-75 mm
wide
2.86
1.92
1.45
75-100 mm
wide
2.50
1.67
1.23
Ne 25 mm
wide
11.1
5.56
4.17
25-50 mm
wide
6.67
4.55
3.33
50-75 mm
wide
6.67
4.55
3.33
75-100 mm
wide
5.00
3.33
2.50
Machine
Chase depth
-->
0-25mm
25-37mm
37-50mm
Ne 25 mm
wide
3.03
2.04
1.54
25-50 mm
wide
2.50
1.67
1.25
50-75 mm
wide
2.13
1.41
1.05
75-100 mm
wide
1.82
1.22
0.92
Chase depth
-->
0-25mm
25-37mm
37-50mm
Ne 25 mm
wide
5.88
4.00
3.03
25-50 mm
wide
5.00
3.33
2.50
50-75 mm
wide
4.17
2.86
2.13
75-100 mm
wide
3.70
2.44
1.81
Machine
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Chase
depth -->
0-25mm
25-37mm
37-50mm
Ne 25 mm
wide
3.85
2.63
1.96
25-50 mm
wide
3.23
2.17
1.64
50-75 mm
wide
2.70
1.82
1.36
75-100 mm
wide
2.33
1.56
1.18
Machine
Ne 25 mm
wide
7.69
5.00
3.85
25-50 mm
wide
6.25
4.17
3.13
50-75 mm
wide
5.26
3.57
2.70
75-100 mm
wide
4.55
3.13
2.33
Chase depth
-->
0-25mm
25-37mm
37-50mm
Ne 25 mm
wide
7.69
5.00
3.85
25-50 mm
wide
6.25
4.17
3.13
50-75 mm
wide
5.26
3.45
2.63
75-100 mm
wide
4.55
3.03
2.27
Chase depth
-->
0-25mm
25-37mm
37-50mm
Ne 25 mm
wide
14.2
10.0
7.69
25-50 mm
wide
11.1
7.69
5.88
50-75 mm
wide
10.0
7.14
5.26
Machine
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75-100 mm
wide
9.09
6.25
4.76
Box Type
-->
Small
Large
Hand
7.14
3.57
Machine
12.5
5.56
Hand
6.67
4.17
Machine
12.5
6.25
Lightweight
Blockwork
Hand
Hand
Machine
20.0 25.0
10.0 14.3
Heavyweight
Blockwork
Hand
Hand
Machine
7.69 12.5
3.85 5.88
Concrete
Brickwork
Hight of
Beam
Soffit--->
Width
0 - 3.5 m
Fix
3.5 - 5.0 m
Strike
Fix
Strike
100 0.70
200 mm
1.23
0.58
1.02
200 0.81
300 mm
1.39
0.68
1.15
300 0.93
500 mm
1.54
0.78
1.28
500 1.16
750 mm
1.85
0.96
1.54
1.23
2.17
1.03
1.82
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exc 750
mm
Hight of 0 - 3.5 m
Beam
Soffit--->
3.5 - 5.0 m
Width
Strike
Fix
Strike
100 0.96
200 mm
1.69
0.91
1.67
200 1.11
300 mm
1.92
1.05
1.82
300 1.27
500 mm
2.08
1.20
2.00
500 1.56
750 mm
2.50
1.49
2.44
2.86
1.39
2.70
Fix
Hight of 0 - 3.5 m
Beam
Soffit--->
3.5 - 5.0 m
Depth
Strike
Fix
Strike
100 0.78
200 mm
1.23
0.74
1.18
200 0.93
300 mm
1.39
0.88
1.32
300 1.06
500 mm
1.54
1.02
1.47
500 1.47
750 mm
2.08
1.39
2.00
2.33
1.47
2.33
Fix
3.5 - 5.0 m
Depth
Strike
Fix
Strike
100 0.91
200 mm
1.47
0.87
1.39
200 1.09
300 mm
1.64
1.04
1.56
300 1.27
500 mm
1.82
1.20
1.72
Fix
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Columns Formwork
Rates include for fixing, cleaning and minor repair works etc, rates in m2/hr unless otherwise stated.
Cross
Sectional
Area-->
Ne 0.2 m2
Exc 0.2 m2
Item
Fix
Strike
Fix
Strike
KickersDirect to
slab (no/hr)
4.00
12.50
2.63
8.33
KickersSuspended
(no/hr)
2.08
12.50
1.39
8.33
2-3m
Fix
3-4m
Strike
Fix
Strike
0.00 1.35
0.05 m2
2.70
1.67
3.57
1.69
0.05 0.10 m2
3.45
1.82
3.85
0.10 1.82
0.20 m2
4.00
2.33
4.55
2.04
0.20 0.40 m2
4.55
2.44
5.00
exc
2.33
0.40 m2
5.26
2.50
5.88
Footing formwork
Activity
Material (M)
Material
(M)
Material (M)
Sqm
0.8
Mandays/10Sqm
1.5
Mandays/10Sqm
MS Wall Form
Panel - 1250 x
500 :
16Nos/10Sqm
Props 2m to 3m
Long : 2
Nos/Rm
Shuttering
Oil :
4Ltr/10Sqm
0.48
Mandays/10Sqm
0.9
Mandays/10Sqm
TASKS
Footing Footing
Shuttering &
formwork Providing
Support
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Item
Shutter size
Fix
Strike
1.64
3.85
1.82
4.55
5.00
5.56
exc 3.00 m2
2.50
7.14
1.72
4.55
4.55
6.25
6.67
To Pilecaps 0.75 m
0.75 - 1.50 m
To
0.75 m2
Foundations
To Ground
Beams
1.82
4.55
6.67
7.14
1.50 m
Formwork
Formwork
Task / Description
Slow
Ave
Fast
Units
0.9
1.6
2.0
m2/hr
Pilecaps, 0.7-2.5m2
1.6
2.0
2.3
m2/hr
Pilecaps, 2.5-3.0m2
2.0
2.3
2.5
m2/hr
2.3
2.5
3.1
m2/hr
1.1
1.7
1.8
m2/hr
1.7
1.8
2.5
m2/hr
1.8
2.5
2.6
m2/hr
2.5
2.6
3.5
m2/hr
0.6
0.8
1.2
m2/hr
0.9
1.0
1.1
m2/hr
1.0
1.1
1.3
m2/hr
1.2
1.3
1.5
m2/hr
1.5
1.6
1.8
m2/hr
1.4
1.5
1.7
m2/hr
5.3
7.1
10.0
m2/hr
0.9
1.8
1.9
m2/hr
1.0
2.2
2.5
m2/hr
1.2
2.5
2.9
m2/hr
1.0
1.4
2.0
m2/hr
1.9
2.3
3.3
m2/hr
2.3
2.8
3.5
m2/hr
3.2
4.5
4.0
m2/hr
3.8
4.8
5.4
m2/hr
Ground Slabs
1.0
1.5
1.8
m2/hr
3.2
4.1
5.4
no/hr
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1.2
2.8
3.2
no/hr
1.3
1.6
1.8
m2/hr
1.8
2.1
2.4
m2/hr
2.0
2.3
2.5
m2/hr
7.9
9.5
10.3
m2/hr
6.9
7.5
8.3
m2/hr
8.5
10.2
12.0
m2/hr
3.5
4.5
6.0
m2/hr
5.2
6.5
7.5
m2/hr
2.5
3.5
hrs/no
0.7
0.8
1.0
m2/hr
0.8
0.9
1.2
m2/hr
0.4
0.6
m2/hr
0.7
0.8
m2/hr
2.5
2.8
m2/hr
2.3
2.6
m2/hr
1.1
1.4
1.8
m2/hr
300.0
500.0
mm/hr
2.1
3.2
3.8
m2/hr
1.9
3.0
3.5
m2/hr
15.6
17.5
m2/hr
43.5
47.5
m2/hr
29.3
31.2
m2/hr
2.8
3.5
4.2
m2/hr
1.2
1.5
1.9
m2/hr
0.9
1.1
1.4
m2/hr
7.6
8.2
9.1
no/hr
3.1
3.9
4.5
no/hr
4.5
6.2
7.1
no/hr
3.1
3.7
4.5
no/hr
Formwork Re-Use
Typical rate for number of formwork uses before shutter remake. NOTE: This varies significantly depending on care
taken with shutters and programme time available etc.
Walls = 20 uses
Slab Soffits = 10 - 15 uses
Beam & Column Boxes = 30 uses
Hollorib Decking
Hollorib Decking
Lay decking = 350 m2/day
Shear Connecting Studs 235 m2 studded per day per gun (4,000 studs/week)
Concrete topping = 4,000 m2/week or 2,000 m2/week incl power floating
Raft formwork
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Activity
Material (M)
Material
(M)
Material (M)
Sqm
0.71
Mandays/10Sqm
1.41
Mandays/10Sqm
MS Wall Form
Panel - 1250 x
500 :
16Nos/10Sqm
Props 2m to 3m
Long : 2
Nos/Rm
Shuttering
Oil :
4Ltr/10Sqm
0.42
Mandays/10Sqm
0.84
Mandays/10Sqm
TASKS
Raft Raft
Shuttering &
formwork Providing
Support
Ramp formwork
Activity
Ramp
formwork
TASKS
Task - UOM
Ramp Shuttering
&
Sqm
Providing
Support
Ramp Deshuttering
& Stacking
Sqm
Appropriately
at Same
Location
Material (M)
Material (M)
Material
(M)
Adjustable
Props 2.02m to
MS Floor Form MS Floor
3.75 m :
0.22
0.44
Panel - 750 x
Form Panel 2Nos/Sqm
Mandays/Sqm Mandays/Sqm 600 1250 x 500 :
and
13.3Nos/10Sqm 6.4Nos/10Sqm
Shuttering
Oil :
5Ltr/10Sqm
0.13
0.26
Mandays/Sqm Mandays/Sqm
Shades Formwork
Activity
TASKS
Shades
Formwork
Weather
Shade,
Chajjas,
Corbels
Shuttering
(Including
Propping)
Task - UOM
Sqm
Adjustable
MS Floor
Props 0.12
0.14
Form Panel 2.02m to
Mandays/Sqm Mandays/Sqm 750 x 600 3.75 m :
2.2Nos/Sqm
2Nos/Sqm
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Material (M)
Material
(M)
Material
(M)
Shuttering
Oil :
0.3Ltr/Sqm
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Weather
Sqm
Shade,
Chajjas,
Corbels Deshuttering &
Stacking
Appropriately
at Same
Location
0.07
0.08
Mandays/Sqm Mandays/Sqm
Staircase formwork
Task Labor (L) Carpenter
UOM (Mandays)
Activity
TASKS
Staircase
formwork
Staircase
(Excluding Spiral
Staircase) Shuttering &
Providing Support
Sqm
Staircase
(Excluding Spiral
Staircase) Deshuttering &
Stacking
Appropriately at
Same Location
Sqm
Material (M)
0.23
Mandays/Sqm
0.46
Mandays/Sqm
Adjustable
MS Floor Form
Props Panel - 750 x
2.02m to
600 3.75 m :
2.2Nos/Sqm
2Nos/Sqm
0.14
Mandays/Sqm
0.28
Mandays/Sqm
Material (M)
Material (M)
Shuttering
Oil :
5Ltr/10Sqm
Tunnel Forms
Concrete - Tunnel Forms A system of forms which enables walls and slabs to be cast in the same pour. suited to
buildings with large number of identically sized rooms, such as hotels or flats. Used in conjunction with high speed
concrete pumps, pre-formed reinforced cages.
Rates
Setup
14 days
7 days
Waffle Flooring
Rate includes for erection of decking and infill beams, cut position & nail plywood ribs, transport position and fix 800 mm
x 800 mm waffle forms, clean and oil plywood and adjust to levels (m2/hr). Conservative Erection Rate...
2.4 m grid, ne 3.5 m high soffit = 1.42 m2/hr
3.5 - 5.5 m high soffit = 1.13 m2.hr
Typical composite rate of 18.5 m2/day per 4 man gang. Rate includes decking, waffles and reinforcement fixing.
Walls formwork
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Activity
TASKS
Walls (Any
Thickness),
Including
Walls
Buttresses formwork Shuttering &
Providing
Support - Up to
3.5m Height
Sqm
2.22
Mandays/10Sqm
(Including Both
Sides)
2.64
Mandays/10Sqm
(Including Both
Sides)
Sqm
1.32
Mandays/10Sqm
(Including Both
Sides)
1.76
Mandays/10Sqm
(Including Both
Sides)
Material (M)
Material
(M)
MS Wall Form
Panel - 1250 x
500 - 32
Nos/10Sqm
(Including
Both Sides)
Props - 2m
to 3m
Long :
4Nos/Rm
(Including
Both Sides)
Material (M)
Shuttering
Oil :
5Ltr/10Sqm
(On One
Side)
With
Mechanical
Sander
Walls
5.56
m2/hr
8.62 m2/hr
Columns
2.80
m2/hr
6.99 m2/hr
Sides and
Soffits of
Beams
2.80
m2/hr
6.99 m2/hr
Soffits of
Slabs
4.21
m2/hr
7.58 m2/hr
Vertical Bolt
Holes
16.67
no/hr
Horizontal
Bolt Holes
14.49
no/hr
Vertical
28.57
Shutter Joints m/hr
Horizontal
25.00
Shutter Joints m/hr
Rub Down
Precast
Concrete
16.95
m2/hr
Scabble
Single
head
brush
hammer
0 - 4 mm 30.74
hrs/m2
Three
head
brush
hammer
0 - 4 mm 37.14
hrs/m2
0 - 8 mm 59.14
hrs/m2
0 - 8 mm
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71.12
hrs/m2
Mixing Concrete
Mixing By Hand
A typical rate of 0.32 m3/hr of concrete. Compulsory Paddle Mixer Generally with one or two 3.5m3 drums, giving a cycle
time of 60 to 80 seconds (m3/Hr).
Mix Time -->
60 secs
80 secs
Single drum
plant
210
158
315
Task / Description
Slow
Ave
Fast
Units
2.4
Tonnes
8.3
2.5
3.7
24.4
Tonnes
16.4
17.0
20.0
0.3
m3/hr
158.0
180.0
210.0
m3/hr
315.0
370.0
420.0
m3/hr
120.0
m3/hr
90.0
m3/hr
degrees
CONCRETING
Properties
1 m3 of concrete weights 2.4 tonnes Skip Capacities Dual Flow Skips
Skip
Size
Qty Per
Lift
Laiden
Weight
0.50 m3
0.44 m3
1,261 kg
0.75 m3
0.68 m3
1,850 kg
2,585 kg
1.00 m
0.94 m
Qty Per
Lift
Laiden
Weight
0.50 m3
0.44 m3
1,361 kg
0.75 m3
0.68 m3
2,057 kg
Readymix
Lorries
- Length
8.23 m
- Width
2.43 m
- Height
3.66 m
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- Weight
24.38
tonnes
- Turning
Circle
16.36 m
1.39
Paths
0.57
Drains,
tipped
direct
0.85
Drains,
thrown in
0.68
Slip Forming
Concrete - Slip Forming
A typical period of 10 - 14 days is required to setup the shutter on the ground and cast the platform.
Rate of climb of formwork = 200 - 300 mm/hr.
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Table Forms
Concrete - Table Forms
Fast method of forming walls/slabs with movable shutter. This rate is inclusive of walls and columns etc.
Rate of 100 - 150 m2/day
Concrete Finishing
Concrete Finishing
Task / Description
Slow
Ave
Fast
Units
9.2
13.9
25.0
m2/hr
11.7
17.2
29.4
m2/hr
13.9
20.8
37.0
m2/hr
55.8
90.1
170.0
m2/hr
28.8
48.5
85.0
m2/hr
65.0
95.0
145.0
m2/hr
15.0
25.0
30.0
m2/hr
5.5
8.6
m2/hr
2.8
6.9
m2/hr
2.8
7.0
m2/hr
4.2
5.5
m2/hr
14.8
16.8
25.8
no/hr
18.0
m2/hr
30.7
59.5
73.8
hrs/m2
0-40 m2
40-200 m2
exc 200 m2
Steel Float
by Hand
9.26
13.89
25.00
17.24
29.41
Power
Float
13.89
20.83
37.04
90.91
166.67
Brush on
Trowel
Margin
27.78
45.45
83.33
Sprayed
55.56
using hand
pump
90.91
142.86
Wire
6.99
Brush,
expose agg
11.76
20.83
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Concrete Pumping
Large Concrete Pours, lorry pump.
Simple Rule Of Thumb, concretors 0.5 - 1.0 hrs/m3 of concrete, depending on access, pour size and concrete
availability.
Base Slabs etc, 1,200m3 equalling 25 - 35m3/hr per pump, with 3 No pumps and 12 men for 2 shifts of 12 hrs.
OFC Laying
OFC Laying
By Using Concrete/Road Cutter Equipment
Resources
Productivity
if everything is planned properly with adequate overlap of 3-4 days. 400-500m/day can be achieved.
By using trenching machine
Productivity
If everything has planned properly with adequate overlap of 2-3 days. 250-300m/day can be achieved.
Place Concrete
Barrowing Concrete (m3/hr).
Receive concrete from mixer/lorry direct to barrow, wheel to placing position, tip and return.
Distance
0 - 10 m
2.32
10 - 20 m
1.81
20 - 50 m
1.08
0 - 10 m
0.99
10 - 20 m
0.87
20 - 50 m
0.66
Extra over to place direct, for dump and shovel in from side, a typical rate of 0.26 hrs/m3.Direct From Ready Mix Lorry
(m3/hr).
Type
Ready
Mix
Via
Dumper
Via
Dumper
Tip
Direct
Tip Direct
Thrown
In
Mass Fill
3.12
2.56
1.49
50mm
Blinding
1.27
1.06
0.82
Ground
Beams ne
0.1 m2 SA
1.52
1.30
1.00
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Ground
Beams ex
0.1 m2 SA
1.69
1.49
1.16
Pile Caps
ne 0.1 m2
SA
1.16
1.06
0.79
Pile Caps
ex 0.1 m2
SA
2.56
2.13
7.69
Duct Walls
0.78
0.71
0.52
Stub
Columns
0.43
0.39
0.29
Ground
Slab ne
155 mm
2.13
1.82
1.22
Ground
Slab 150300 mm
2.33
1.96
1.27
Ground
Slab 300500 mm
2.56
2.13
1.35
0.85
0.73
18
m3/hr
ne 100
mm
2.17
2.63
2.94
3.23
3.45
3.85
1.64
1.82
1.59
exc 0.10
m2
1.82
1.82
ne 150
mm
1.61
1.89
2.33
exc 225
mm
2.56
3.23
Independent
Beams
1.54
1.54
Stairs and
Landings
1.27
1.89
Solid Slabs
Coffered Slabs
Columns
Wall
0.8 m3
1.2 m3
1.5 m3
2.3 m3
0 - 20 m
14.08
18.82
25.00
33.33
10.41
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20 - 50
m
9.09
12.36
16.39
22.22
29.41
50 - 100
m
7.29
10.41
13.88
18.86
25.00
100 250 m
5.78
7.87
10.00
13.51
18.18
250 500 m
3.65
4.95
8.33
8.95
12.35
500 750 m
2.16
2.92
4.27
5.43
7.87
750 1,000 m
3.97
5.78
0.8 m
Skip
Pile Caps
SA ne 2 1.19
m2
1.39
1.61
Mass Fill
Pours
SA 2-5
m3
1.75
2.04
2.33
ne 10
m3
3.70
4.17
4.76
10-25
m3
4.00
4.55
0.84
exc 25
m3
4.35
5.00
5.86
ne 100
mm
0.90
1.09
1.21
100-150 1.09
mm
1.31
1.47
150-200 1.26
mm
1.53
1.69
200-300 1.26
mm
1.53
1.69
1.66
1.85
Trough &
Coffered
Slabs
0.95
1.09
1.21
Structural
Topping
ne 100
mm
0.90
1.09
1.25
Stairs &
Landings
0.64
0.64
0.64
Slabs
Blinding
ne 150
mm
0.88
1.00
1.10
Beams
SA
0-0.05
m
0.52
0.58
0.69
SA
0.58
0.05-0.1
m
0.65
0.78
SA ex
0.1 m
0.76
0.85
1.02
ne 100
mm
0.64
0.76
0.88
Walls
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Columns
100-150 0.76
mm
0.92
1.05
150-300 0.95
mm
1.11
1.28
exc 300
mm
1.10
1.28
1.47
SA ne
0.05 m2
0.43
0.45
0.48
0.48
SA
0.05-0.1
m2
0.50
0.54
SA ex
0.1 m2
0.53
0.57
0.51
Concrete Placement
Task / Description
Slow
Ave
Fast
Units
30.0
40.0
50.0
m3/hr
85.0
100.0
120.0
m2/hr
40.0
50.0
70.0
m2/hr
2.1
2.3
2.5
m3/hr
1.5
1.8
2.1
m3/hr
0.8
1.1
1.5
m3/hr
2.8
3.1
3.3
m3/hr
1.3
1.6
m3/hr
1.5
1.7
m3/hr
1.0
1.5
2.3
m3/hr
0.8
1.1
m3/hr
0.4
0.6
m3/hr
2.1
2.3
2.6
m3/hr
0.9
1.0
m3/hr
1.2
1.4
1.6
m3/hr
4.0
4.5
5.5
m3/hr
0.9
1.3
1.7
m3/hr
1.2
1.5
1.8
m3/hr
0.9
1.1
1.2
m3/hr
0.6
0.7
0.9
m3/hr
0.8
1.0
1.1
m3/hr
0.5
0.6
0.8
m3/hr
0.6
0.8
1.0
m3/hr
0.6
1.1
1.5
m3/hr
0.4
0.5
0.6
m3/hr
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Slow
Ave
Fast
Units
48.0
hrs
120.0
hrs
Pre-Cast Works
PRECAST CONCRETE FLOOR SYSTEMS
Plank Elements (crane handled)
Rates given in hours/plank.
Plank
ne 3m
Lengths
3-6m
ex 6m
Unload/stack at
ground level
0.016
0.019
0.022
Unload/stack
upper levels
0.021
0.024
0.028
Sling from
ground to levels
0.019
0.021
0.025
Place in position
from stack
0.120
0.150
0.180
Activity
Block
75125ex
Thickness 125mm 200mm 200mm
Activity
Unload
By
pallets/stack forklift
on ground
By
Crane
0.90
1.02
1.20
1.20
1.26
1.38
Unload
By
pallets/stack forklift
at upper
By
levels
Crane
1.50
1.62
1.80
2.34
2.40
2.70
Sling from
ground to
levels
By
forklift
1.44
1.56
1.74
By
Crane
1.56
1.62
1.80
12.00
13.80
15.00
Place in
position from
stacks
Reinforcement
Footing Reinforcement
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Activity
Task L Barbender/Fitter
UOM (Mandays)
TASKS
L - Helper
(Mandays)
0.28
Mandays/0.1Mt
Bars 0.38
Include
Mandays/0.1Mt 5%
Wastage
Bars 0.28
Include
Mandays/0.1Mt 5%
Wastage
Bars 0.32
Include
Mandays/0.1Mt 5%
Wastage
Mt
0.2
Mandays/0.1Mt
Mt
0.29
Mandays/0.1Mt
Binding
Wire :
5 kg/0.1Mt
Cover
Blocks 10No/0.1Mt
Reinforcement
Mesh reinforcement - to slabs = 10.5 m2/hr
Mesh reinformcement - to beams/columns = 2.5 m2/hr
Reinforcement
Task / Description
Slow
Ave
Fast
Units
40.3
38.4
36.5
hrs/tonne
28.2
26.9
25.8
hrs/tonne
22.5
20.6
20.1
hrs/tonne
16.9
16.3
15.4
hrs/tonne
12.0
11.5
10.9
hrs/tonne
9.2
8.6
8.2
hrs/tonne
6.9
6.7
6.5
hrs/tonne
5.7
5.5
5.2
hrs/tonne
5.3
5.1
4.9
hrs/tonne
5.2
4.9
4.6
hrs/tonne
55.4
52.8
50.6
hrs/tonne
38.8
37.0
35.1
hrs/tonne
29.5
28.4
26.9
hrs/tonne
23.4
22.4
21.9
hrs/tonne
16.6
15.8
15.1
hrs/tonne
12.4
11.9
11.3
hrs/tonne
9.9
9.2
8.7
hrs/tonne
6.8
6.6
6.2
hrs/tonne
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6.1
5.9
5.6
hrs/tonne
6.1
5.9
5.6
hrs/tonne
41.2
40.8
39.1
hrs/tonne
29.2
28.6
27.4
hrs/tonne
22.7
22.0
21.2
hrs/tonne
17.6
17.3
16.9
hrs/tonne
12.4
12.2
11.8
hrs/tonne
9.4
9.2
8.7
hrs/tonne
7.4
7.2
7.0
hrs/tonne
7.0
6.8
6.4
hrs/tonne
6.4
6.1
5.9
hrs/tonne
5.3
5.1
4.8
hrs/tonne
48.9
48.0
45.5
hrs/tonne
34.4
33.6
31.9
hrs/tonne
26.6
25.8
24.3
hrs/tonne
20.9
20.4
19.5
hrs/tonne
14.6
14.4
13.8
hrs/tonne
11.3
10.8
10.5
hrs/tonne
8.6
8.4
8.2
hrs/tonne
Reinforcement Ratios
Reinforcement Ratios
Task / Description
Slow
Ave
Fast
Units
14.8
%
ratio
13.2
14.1
%
ratio
20.6
25.6
%
ratio
15.6
%
ratio
15.8
18.7
28.7
%
ratio
14.7
15.0
%
ratio
Binding
Wire :
5 kg/0.1Mt
Cover
Blocks 10No/0.1Mt
Staircase Reinforcement
Activity
TASKS
Task L Barbender/Fitter
UOM (Mandays)
Mt
0.32
Mandays/0.1Mt
L - Helper
(Mandays)
Bars 0.34
Include
Mandays/0.1Mt 5%
Wastage
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Staircase ReinStraightening,
Cutting (With
Manual Cutting),
bending - Using
TMT Bars, Mild
Steel, Tor Steel.
Mt
Mt
0.2
Mandays/0.1Mt
0.29
Mandays/0.1Mt
0.28
Bars Mandays/0.1Mt Include
5%
Wastage
Bars 0.32
Include
Mandays/0.1Mt 5%
Wastage
Walls Reinforcement
Activity
TASKS
Task L Barbender/Fitter
UOM (Mandays)
L - Helper
(Mandays)
Mt
0.41
Mandays/0.1Mt
Bars 0.45
Include
Mandays/0.1Mt 5%
Wastage
Mt
0.2
Mandays/0.1Mt
Bars 0.28
Include
Mandays/0.1Mt 5%
Wastage
Mt
0.39
Mandays/0.1Mt
Bars 0.43
Include
Mandays/0.1Mt 5%
Wastage
Mt
0.47
Mandays/0.1Mt
Bars 0.5
Include
Mandays/0.1Mt 5%
Wastage
Mt
0.55
Mandays/0.1Mt
Bars 0.57
Include
Mandays/0.1Mt 5%
Wastage
Binding
Wire :
5 kg/0.1Mt
Cover
Blocks 10No/0.1Mt
Decking
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Decking
Task / Description
Slow
Ave
Fast
7.1
Units
m/day
Slabs - unreinforced
Slabs - reinforced
Walls - unreinforced
Depth
Hand Machine
Ne 50 mm
2.35
1.96
50 - 100 mm
3.15
2.46
3.94
5.55
Ne 50 mm
4.71
3.92
50 - 100 mm
5.52
4.32
4.71
9.09
all walls
3.04
4.71
Walls - reinforced
all walls
5.52
3.92
Beams - reinforced
all sizes
7.50
5.89
Columns - reinforced
all sizes
9.20
7.30
3.60
3.00
Foundations - reinforced
5.40
4.80
all sizes
Pavings
Depth
Hand Machine
Ne 50 mm
1.96
1.56
50-100 mm
2.08
1.64
100-150 mm 2.17
1.75
3.57
Hand Machine
1.38
1.57
all sizes
1.57
Foundation
2.75
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Task / Description
Slow
Ave
Fast
Units
3.2
1.9
hrs/m3
5.5
4.1
3.7
hrs/m3
5.2
3.9
hrs/m3
9.1
6.2
4.7
hrs/m3
4.7
3.9
3.1
hrs/m3
5.6
4.7
3.9
hrs/m3
3.6
3.3
3.0
hrs/m3
5.4
5.1
4.8
hrs/m3
Concrete Beams
7.5
6.5
5.6
hrs/m3
Concrete Columns
9.2
8.2
7.3
hrs/m3
1.9
1.7
1.5
hrs/m3
2.1
1.6
hrs/m3
2.1
1.7
hrs/m3
3.6
hrs/m3
2.4
1.8
1.3
hrs/m3
Brickwork, foundations
2.7
2.1
1.5
hrs/m3
Cutting Holes
Cutting Holes in concrete by Hand (no/hr
Ne 50 cm2
2.94 1.85
1.75
50-100 cm2
2.22 1.39
1.32
100-150 cm2
1.67 1.11
1.05
250-500 cm2
1.28 0.88
0.83
Ne 50 cm2
5.88
5.00
4.55
50-100 cm2
4.00
3.45
3.03
100-150 cm2
2.50
2.17
1.92
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150-250 cm2
1.67
1.45
1.28
250-500 cm2
Common Brickwork
Common Brickwork, by Machine (no/hr)
Hole depth (mm) --> 0-75 75-125 125-250 250-375 375-500
Ne 100 cm2
16.6
7.69
5.26
4.00
100-250 cm2
12.5
5.88
4.00
2.94
250-500 cm2
10.0
5.00
3.33
2.50
500-100 cm2
8.33
4.17
2.78
2.08
11.1 8.33
5.56
3.85
100-250 cm2
9.09 7.14
4.55
3.23
250-500 cm2
7.69 5.88
3.85
2.70
500-100 cm2
6.67 4.76
3.23
2.27
Cutting Back
Cutting Back Concrete
Cutting Piles For Pile Caps, Using Breaker & Air Tools
Providing A Rough Finish (hrs/pile)
Pile Diameter-->
0 - 100mm high
0.32
1.38
1.74
8.10
100-200mm high
0.39
1.83
2.16
8.58
200-300mm high
0.44
1.92
2.34
9.00
300-500mm high
0.49
2.10
2.50
9.50
500-750mm high
0.68
2.55
2.55 10.01
3.37
4.20 10.52
Pile Diameter-->
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0 - 100 mm high
1.93
2.25
9.72
100-200 mm high
2.39
2.81 10.29
200-300 mm high
2.49
3.04 10.85
300-500 mm high
2.73
3.25 11.40
500-750 mm high
3.45
4.30 12.01
750-1000mm high -
4.38
5.43 12.62
Ne 25 mm deep 15.2
Cutting Back
Task / Description
Slow
Ave
Fast
Units
0.6
0.3
hrs/no
1.5
0.4
hrs/no
1.8
0.8
hrs/no
1.9
0.8
hrs/no
2.5
1.1
hrs/no
4.2
2.3
hrs/no
9.2
8.2
hrs/no
10.1
9.5
hrs/no
11.5
10.2
hrs/no
15.2
m/hr
11.5
m/hr
6.7
m/hr
0.2
m3/hr
2.5
m/day
Slow
Ave
Fast
Units
1.5
2.1
3.1
m/hr
1.2
1.6
2.5
m/hr
Cutting Chases
Cutting Chases
Task / Description
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1.0
1.4
2.1
m/hr
0.9
1.2
1.8
m/hr
3.1
4.0
5.8
m/hr
2.5
3.3
5.0
m/hr
2.1
2.9
4.2
m/hr
1.8
2.4
3.7
m/hr
2.1
2.7
4.1
m/hr
1.6
2.3
3.5
m/hr
1.4
1.9
2.8
m/hr
1.2
1.6
2.5
m/hr
4.2
5.5
11.1
m/hr
3.3
4.5
6.7
m/hr
3.3
4.5
6.7
m/hr
2.5
3.3
5.0
m/hr
3.8
5.0
7.7
m/hr
3.2
4.2
6.3
m/hr
2.6
3.4
5.3
m/hr
2.3
3.1
4.5
m/hr
7.7
10.0
14.2
m/hr
5.9
7.7
11.1
m/hr
5.2
7.2
10.0
m/hr
4.7
6.3
9.1
m/hr
1.9
2.6
3.8
m/hr
1.6
2.1
3.2
m/hr
1.3
1.8
2.7
m/hr
1.2
1.5
2.3
m/hr
3.8
5.0
7.7
m/hr
3.2
4.2
6.2
m/hr
2.7
3.6
5.2
m/hr
2.3
3.1
4.5
m/hr
Slow
Ave
Fast
Units
7.1
9.5
12.5
no/hr
3.6
4.5
5.6
no/hr
6.6
9.5
12.5
no/hr
4.2
5.3
6.3
no/hr
20.0
23.0
25.0
no/hr
10.0
12.5
14.3
no/hr
7.7
10.0
12.5
no/hr
3.8
4.8
5.9
no/hr
Cutting Switchboxes
Cutting Switchboxes
Task / Description
Housing Demolitions
Demolition
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Task / Description
Slow
Ave
Fast
2.5
2.0
2.5
3.4
m2/hr
8.7
m2/hr
7.1
m2/hr
5.7
m2/hr
3.2
4.6
5.0
m2/hr
2.1
3.1
5.9
m2/hr
Units
Tonnes/m3
3.9
m2/hr
3.2
m2/hr
4.0
m2/hr
1.3
m2/hr
2.6
m2/hr
1.8
hrs/100
1.9
hrs/no
6.2
m2/hr
16.5
m/hr
7.3
hrs/no
0.6
hrs/no
0.8
hrs/no
0.9
hrs/no
0.3
hrs/on
0.1
hrs/no
1.1
hrs/m
3.9
hrs/m
1.4
/hrs/no
0.8
/hrs/no
6.1
m/hr
Ceramic wall
tiles
Wallpaper
All rates in m2/hr, unless otherwise indicated. Remove and cart away.
2.50
-1 layer
8.70
-2 layers
7.05
-3 layers
5.75
Lathe &
Plaster
ceilings
4.55
Plaster to
walls
3.05
External
render
3.90
Floor screed
3.05
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Page 33 of 100
Concrete
paving
Brickwalls London
Stocks
4.00
x 1 brick
1.35
- Londond
Stocks x
0.5 bricks
2.65
Sand/Lime
mortar
1.80 hrs/100
Fireplace and
metal hearth
1.90 hrs/no
Floor Boards
6.20
Architrave,
dado, skirting
etc
16.50 m/hr
Staircase
Windows
7.35 hrs/no
2
0.65 hrs/no
1 - 2 m2
0.80 hrs/no
2 - 3 m2
0.91 hrs/no
0-1m
Doors
0.25 hrs/no
Door frame
0.10 hrs/no
Floor &
Ceiling Joists
1.09 hrs/m
Wall plate
3.90 hrs/m
Bath
1.45 hrs/no
Basin
0.85 hrs/no
Pipework, incl
brackets etc
6.15 m/hr
Ave
Fast
Task / Description
1.2
hrs/no
1.6
hrs/no
0.3
m2/hr
0.2
m2/hr
0.2
m2/hr
0.9
hrs/no
1.2
hrs/no
1.8
hrs/no
0.1
hrs/no
0.2
hrs/no
0.3
hrs/no
0.3
0.6
1.2
hrs/no
2.2
no/hr
1.8
no/hr
1.5
no/hr
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Units
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1.2
no/hr
0.8
no/hr
0.4
no/hr
0.3
no/hr
5.0
no/hr
PVC Manhole
15.0
mins/no
Land Drains
Task / Description
Slow
Ave
Fast
Units
Land Drains, Concrete, butt jointed, under 150mm dia, 0-5m run
11.6
m/hr
Land Drains, Concrete, butt jointed, under 150mm dia, 5-30m run
14.1
m/hr
Land Drains, Concrete, butt jointed, under 150mm dia, over 30m run
18.8
m/hr
8.4
m/hr
10.2
m/hr
Land Drains, Concrete, butt jointed, 150-225mm dia, over 30m run
11.9
m/hr
5.4
m/hr
6.5
m/hr
Land Drains, Concrete, butt jointed, 225-300mm dia, over 30m run
7.9
m/hr
Drainage
Task / Description
Slow
Ave
Fast
Units
5.7
m/hr
8.1
m/hr
9.5
m/hr
12.2
m/hr
15.2
m/hr
18.2
m/hr
22.2
m/hr
27.7
m/hr
33.3
m/hr
10.6
m/hr
12.8
m/hr
21.2
m/hr
25.6
m/hr
4.7
m/hr
5.5
m/hr
6.6
m/hr
4.4
m/hr
5.0
m/hr
6.2
m/hr
3.2
m/hr
3.8
m/hr
4.5
m/hr
2.1
m/hr
2.6
m/hr
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3.1
m/hr
1.4
m/hr
1.7
m/hr
2.4
m/hr
1.1
m/hr
1.3
m/hr
1.6
m/hr
8.3
m/hr
10.0
m/hr
12.5
m/hr
7.7
m/hr
9.1
m/hr
10.0
m/hr
5.2
m/hr
6.2
m/hr
7.7
m/hr
2.7
m/hr
3.3
m/hr
4.0
m/hr
1.7
m/hr
2.1
m/hr
2.5
m/hr
1.4
m/hr
1.6
m/hr
2.1
m/hr
2.4
mins/no
9.1
m/hr
16.6
m/hr
20.0
m/hr
9.1
m/hr
16.6
m/hr
20.0
m/hr
6.6
m/hr
12.5
m/hr
14.3
m/hr
6.2
m/hr
11.1
m/hr
12.5
m/hr
5.8
m/hr
10.0
m/hr
12.1
m/hr
12.5
m/hr
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Page 36 of 100
14.3
m/hr
11.2
16.6
30.1
m/hr
10.0
m/hr
12.5
m/hr
14.3
m/hr
7.1
m/hr
9.1
m/hr
8.3
10.0
13.8
m/hr
6.8
m/hr
4.5
m/hr
5.5
m/hr
2.5
m/hr
2.9
m/hr
3.7
m/hr
1.9
m/hr
2.3
m/hr
Hepsleve Rubber Joint System, over 375mm dia, over 30m run
2.7
m/hr
2.8
m/hr
3.4
m/hr
3.8
m/hr
2.7
m/hr
3.2
m/hr
3.6
m/hr
2.5
m/hr
2.9
m/hr
3.4
m/hr
2.4
m/hr
2.7
m/hr
3.3
m/hr
2.2
m/hr
2.6
m/hr
2.9
m/hr
1.1
m/hr
2.4
m/hr
2.5
m/hr
2.9
4.2
m/day
2.5
3.8
m/day
2.1
2.6
m/day
3.6
m/hr
4.3
m/hr
5.0
8.0
m/hr
3.4
m/hr
4.1
m/hr
4.5
9.0
m/hr
3.3
m/hr
3.8
m/hr
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Page 37 of 100
4.1
m/hr
3.0
m/hr
3.5
m/hr
4.0
m/hr
2.8
m/hr
3.3
m/hr
3.7
m/hr
2.6
m/hr
3.1
m/hr
3.6
m/hr
7.0
m/hr
4.0
5.5
9.0
m/hr
Slow
Ave
Fast
Units
6.4
8.0
9.4
m3/hr
5.5
6.9
8.1
m3/hr
5.2
6.5
7.9
m3/hr
4.7
5.9
8.2
m3/hr
12.6
15.4
18.9
m3/hr
11.7
14.3
16.7
m3/hr
10.9
13.3
15.6
m3/hr
9.7
11.8
14.0
m3/hr
18.2
20.0
23.0
m3/hr
16.5
18.1
20.0
m3/hr
15.4
16.7
19.3
m3/hr
13.3
15.4
17.7
m3/hr
Slow
Ave
Fast
Units
14.5
20.0
25.6
m3/hr
15.2
20.4
25.6
m3/hr
12.3
18.5
23.2
m3/hr
11.2
16.9
21.3
m3/hr
25.4
30.3
35.7
m3/hr
25.6
31.3
37.0
m3/hr
22.5
27.8
33.3
m3/hr
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18.9
24.4
30.3
m3/hr
8.0
hrs
6.5
hrs
5.5
hrs
260.0
m3/hr
Slow
Ave
Fast
Units
2.0
no/day
1.0
no/day
Anchors stressing
2.2
no/day
Bored Piling
Bored Piling
Task / Description
Slow
Ave
Fast
8.0
4.0
4.0
days/no
10.0
8.0
days/no
25.0
10.0
days/no
45.0
25.0
days/no
60.0
45.0
days/no
2.0
hrs
3.5
m/hr
2.1
m/hr
2.5
m/hr
0.5
m/hr
1.5
m/hr
1.0
m/hr
0.5
m/hr
0.5
m/hr
0.2
0.3
m/hr
0.1
0.2
m/hr
0.1
m/hr
2.0
hrs
5.0
hrs
0.8
m/hr
0.5
m/hr
60.0
53.0
50.0
hrs
5.0
hrs
2.5
hs/cage
2.0
hrs/no
8.0
hrs
2.0
hrs
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Units
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12.0
hrs
14.0
hrs
48.0
hrs
72.0
hrs
3.2
2.2
2.5
hrs/no
6.5
hrs/no
m/hr
Bulk Excavation
Bulk Excavation
Task / Description
Slow
Ave
Fast
Units
15.0
20.0
33.0
40.0
45.0
60.0
2.5
Tonnes/m3
2.4
Tonnes/m3
1.9
Tonnes/m3
1.8
Tonnes/m3
30.0
48.0
59.0
m3/hr
25.0
33.0
41.0
m3/hr
34.0
42.0
52.0
m3/hr
6.9
8.7
10.2
m3/hr
23.4
28.6
33.4
m3/hr
45.5
50.0
58.0
m3/hr
5.6
7.1
8.2
m3/hr
20.5
25.0
29.0
m3/hr
36.8
40.0
46.0
m3/hr
5.6
7.1
8.3
m3/hr
20.5
25.0
28.7
m3/hr
37.0
40.0
46.0
m3/hr
4.5
6.1
7.2
m3/hr
17.9
22.2
25.0
m3/hr
25.7
28.6
32.9
m3/hr
Dewatering
Cofferdam Works
Soil Mix Wall Three auger machine drilling and mixing cement into three cores. H-piles dropped into two, then machine
moves along by two holes.
An average output was 4 - 5 m/day.
Dewatering
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To setup a cofferdam dewatering system, including boring, pump installation and outflow pipework and drainage tanks
etc, typical rates are...
Small 2 hole system, for an overrun tunnel, with a single drilling rig takes about 7 - 10 days to get up and running.
A larger system, with 10 - 15 holes, for a station type cofferdam will take in the region of 3 weeks with 2 rigs. This
can be speeded up with the use of more rigs to reduce the well boring times.
A typical rate of 2.5 days per pump installation can be used to calculate detailed pumping arrangements. The water level
can be dropped in a "closed cofferdam" within a 6 to 8 hour period for a 25,000 m2 cofferdam with a 2 m water level
reduction. For smaller closed areas it will take only a few hours at most to reduce the water level by 2.5 - 3 metres.
Recharge System - Average well depth of say 55 m deep, not into rock, 9 wells in 10 days or 1.11 days/no with an
additional 4 - 5 days to connect pipework and recharge backup tanks etc.
Dewatering
Task / Description
Slow
Ave
Fast
Units
10.0
8.0
6.0
days
21.0
days
2.5
days/pump
3.5
days/pump
Depth in
Metres->
Ne 1.5
1.5-3.0
3.0-4.5
Sand/Soil
lose
0.66
0.45
0.33
0.38
0.28
Gravel
0.45
0.31
0.23
Clay/Heavy
Soil
0.46
0.31
0.24
Boulder Clay
0.38
0.26
0.19
Ne 1.5
1.5-3.0
3.0-4.5
Sand/Soil
lose
0.5
0.33
0.29
Gravel
0.34
0.23
Clay/Heavy
Soil
0.35
0.24
Boulder Clay
0.28
0.19
6.25
10 - 20 m
3.23
20 - 50 m
2.13
Sand
Gravel
Clay
Boulders
0 - 25 mm
20.00
16.67
20.00
14.29
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25 - 50 mm
11.11
8.33
9.09
7.69
50 - 75 mm
7.69
5.88
6.25
5.00
75 - 125 mm
5.56
4.35
4.55
3.70
n.e.25mm 2575mm
75.200mm Exc.200mm
n.e. 200 m2
1.03
1.03
1.12
1.23
exc. 200 m2
1.37
1.37
1.49
1.64
n.e. 200 m2
0.86
0.93
1.03
exc. 200 m2
1.14
1.23
1.37
n.e. 200 m2
0.85
1.02
1.27
exc. 200 m2
1.02
1.27
1.69
Sand/Soil
Gravel/Shingle
Hardcore
0.8m3
1.0m3
1.2m3
n.e. 200 m2
18.67
38.46
43.48
52.63
exc. 200 m2
24.39
50.00
55.56
66.67
n.e. 200 m2
18.87
38.46
43.48
52.63
exc. 200 m2
24.39
50.00
55.56
66.67
n.e. 200 m2
15.87
31.25
37.04
43.48
19.23
40.00
47.62
55.56
n.e. 200 m2
17.24
35.71
43.48
47.62
exc. 200 m2
22.22
45.45
55.56
62.50
Machine Bucket->
Sand/Soil
Gravel/Shingle
Hardcore
exc. 200 m
Clay
Note:
n.e means "not exceeding"
Excavation Works
Excavate & Load
Excavate Spoil Heaps and Load to Transport (m3/hr):
Material
0.6 m3
0.8 m3
1.0 m3
1.2 m3
Sand/Soil
20.0
25.6
30.3
35.7
Gravel
20.4
25.6
31.3
37.0
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Clay/Chalk
18.5
23.2
27.8
33.3
21.3
24.4
30.3
Note:
0.6m3, 0.8m3, 1.0m3 and 1.2m3 are excavator bucket capacity.
20.0, 25.6, 30.3 and 35.7 etc are excavation rates in m3 / hr
Machine
Bucket ->
0.6m3
0.8m3
1.0m3
1.2m3
Pushed
n.e.20 m
20.00
25.00
30.30
35.71
Pushed 20 50 m
13.89
20.41
23.81
27.78
Pushed 50 125 m
7.63
12.66
16.67
20.41
20.40
25.64
31.25
37.04
Pushed 20 - 14.29
50 m
20.83
25.00
28.57
Pushed 50 100 m
12.82
17.24
21.28
18.52
23.26
27.78
33.33
Pushed 20 - 12.66
50 m
18.52
21.74
25.64
Pushed 50 100 m
11.63
15.15
18.87
16.95
21.28
24.39
30.30
Pushed 20 - 11.63
50 m
16.95
19.61
23.26
Pushed 50 100 m
10.42
13.70
17.54
Gravel
Pushed n.e.
20 m
7.69
Clay/Chalk/Heavy Soil
Pushed n.e.
20 m
6.99
Boulder Clay
Pushed n.e.
20 m
6.33
0.6m3
0.8m3
1.0m3
1.2m3
Sand/Soil
17.86
23.26
27.03
30.30
Gravel
16.67
23.26
27.78
31.25
Chalk/Heavy
Soil
14.71
21.74
25.00
29.41
Boulder Clay
13.70
19.61
22.22
27.03
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Ground Excavation
Ground Excavation Rates (m3/hr):
Ground Type
Bucket
Bulk Works
Basements
Trenches
Sand/Soil
0.3m3
8.7
8.0
7.1
8.4>
0.4m3
28.5
15.4
25.0
10.0
0.5m3
50.0
20.0
28.6
13.3
0.3m3
7.1
6.9
6.1
4.5
0.4m3
25.9
14.3
22.2
8.7
0.5m3
40.0
18.1
28.6
11.1
0.3m3
7.1
6.5
6.1
4.1
Gravel
Clay/Chalk
V.Difficult
0.4m3
25.0
13.3
22.2
8.3
0.5m3
40.0
16.7
28.6
10.5
0.3m3
6.1
5.9
5.4
4.1
0.4m3
22.2
11.8
20.0
7.7
0.5m3
28.6
11.8
20.0
6.7
Slow
Ave
Fast
Units
6.7
8.4
9.9
m3/hr
3.2
4.5
5.0
m3/hr
3.3
4.1
5.2
m3/hr
3.3
4.1
5.2
m3/hr
8.2
10.0
11.7
m3/hr
7.1
8.7
10.2
m3/hr
6.5
8.3
9.4
m3/hr
6.3
7.7
9.1
m3/hr
12.2
13.3
15.4
m3/hr
10.2
11.1
12.9
m3/hr
9.7
10.5
12.1
m3/hr
6.1
6.7
7.7
m3/hr
Material Weights
Wagon sizes and tonnage capacities vary and should be taken into consideration.
Spoil By Barge
Removal / Transportation Of Spoil By Barge:
The size, getting material to the facility, location and movement restrictions of the barge loading facilities are critical to
production. A 2,000 m3 flat bottom barge, could easily be loaded 1.5 times per day, with a planned allowance of 2 no
movements per day for example...
1,000 m3 barge, filled in 9.5 hrs = 2 movements/day
1,500 m3 barge, filled in 6.5 hrs = 3.5 movements/day
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Spoil By Conveyor
Removal / Transportation Of Spoil By Conveyor: The size and location of the conveyor are critical to production and
should be sized according to the most critical peaks in excavation.
There are the following parameters to select...
Max excavation per hour
185 m3/hr
600 mm
150 m/min
20 degrees
You must then read off, from the manufacturers tables the conveyor capacity...
Cross-sectional area of load
0.02979 m2
Ground Compaction
Compact & Consolidate
Compact & Consolidate using Vibratory Roller or compactor.
Deep Compaction
Essentially required in order to reduce expected ground settlement and to protect underground utilities / structures etc.
Deep compaction by 350 mm dia Vibroflot, 3 m centres in sand.
Working on 12 hour basis, a vibroflot will achieve an output of 3-4,000 m3/shift (5,000 m3/day has been achieved in
an extended shift).
Ground Compaction
Task / Description
Slow
Ave
Fast
Units
330.0
380.0
465.0
m3/hr
28.5
31.2
45.2
m2/hr
Vibro-Roller, Soil
58.8
m2/hr
Vibro-Roller, Clay
55.6
m2/hr
Vibro-Roller, Hardcore
38.4
m2/hr
Vibro-Roller, Ash
57.8
m2/hr
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Ne 100m
100-200mm
200-300mm
exc 300m
Loose Sand/Soil
0.85
1.02
1.28
1.69
0.92
1.16
1.56
Hoging
0.81
0.97
1.20
1.61
Hardcode
0.71
0.84
1.06
1.41
Ground Monitoring
Reclamation & Filling
Spread & Leveling
Spread and Level
Task / Description
Slow
Ave
Fast
Units
13.9
20.4
25.0
m3/hr
7.6
9.5
12.6
m3/hr
14.2
20.4
25.6
m3/hr
7.6
10.2
12.8
m3/hr
12.7
18.4
23.2
m3/hr
6.9
8.9
11.6
m3/hr
11.6
16.9
21.3
m3/hr
6.3
8.2
10.4
m3/hr
23.8
28.5
35.7
m3/hr
16.7
18.5
20.4
m3/hr
25.0
32.0
37.0
m3/hr
17.2
19.3
21.2
m3/hr
21.7
27.5
33.3
m3/hr
15.1
16.9
18.8
m3/hr
19.6
24.5
30.3
m3/hr
13.7
15.9
17.5
m3/hr
18.6
28.5
38.5
m3/hr
24.4
37.2
50.0
m3/hr
18.9
28.6
38.4
m3/hr
24.2
37.2
50.0
m3/hr
15.8
23.5
31.2
m3/hr
19.2
29.6
40.0
m3/hr
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17.2
26.4
35.7
m3/hr
22.2
33.8
45.4
m3/hr
43.5
48.0
52.6
m3/hr
55.5
61.1
66.7
m3/hr
43.8
48.3
52.9
m3/hr
55.5
61.1
66.7
m3/hr
37.1
40.3
43.5
m3/hr
47.6
51.6
55.6
m3/hr
43.8
45.7
47.6
m3/hr
55.6
59.1
62.5
m3/hr
Steel Strutting
Steel Strutting...
Task / Description
Slow
Ave
Fast
Units
2.0
days/no
6.0
days/no
Trench Excavations
Trench Excavation...
Slow
Ave
Fast
Units
Task / Description
5.6
7.1
8.2
m3/hr
4.8
6.1
7.3
m3/hr
4.8
6.1
7.1
m3/hr
9.7
5.4
6.4
m3/hr
20.5
25.0
29.2
m3/hr
18.2
22.2
26.0
m3/hr
18.2
22.2
26.0
m3/hr
17.0
20.0
23.4
m3/hr
26.0
28.6
33.1
m3/hr
26.3
28.6
33.2
m3/hr
26.3
28.6
33.2
m3/hr
22.7
25.0
28.8
m3/hr
3.3
4.5
6.8
m2/hr
3.0
4.2
6.5
m2/hr
2.7
4.0
6.0
m2/hr
6.6
7.1
8.8
m2/hr
6.2
6.7
9.2
m2/hr
5.8
6.2
10.5
m2/hr
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Trench Depth
-->
Ne1.5m
1.5-3m
3-4.5m
Single horiz
boards
Fix Strike
16.7 33.3
--
--
Double horiz
boards
Fix Strike
7.7 16.7
7.7 14.3
--
Single strut
vert boards
Fix Strike
14.3 33.3
--
--
Close
Boards,with
whaling
Fix Strike
4.5 9.1
4.2 8.3
4.0 8.0
Trench
Depth
Ne1.5m
1.5-3m
3-4.5m
Single
horiz
boards
Fix Strike
5.6 11.1
5.3 10.0
--
Double
horiz
boards
Fix Strike
7.1 14.3
7.1 14.3
--
5.9 112.5
5.6 11.1
5.3 10.0
Close
Boards,
with
whaling
7.1 14.3
6.7 1.3
6.7 12.5
Fix Strike
Fencing Works
Fencing Works
Task / Description
Slow
Ave
Fast
Units
1.0
1.2
m/hr
3.3
4.5
no/hr
3.2
4.0
no/hr
4.2
m/hr
4.4
m/hr
5.5
m/hr
23.8
m/hr
33.3
m/hr
41.6
m/hr
71.4
m/hr
100.0
m/hr
125.0
m/hr
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4.1
no/hr
Foundation Works
Elements relating to substructures / foundations...
Barrette Piles
Barrette Piles
Task / Description
Slow
Ave
Fast
0.5
1.1
1.2
4.0
40.0
50.0
55.0
2.4
days/no
4.0
3.5
2.0
days/no
0.7
days/no
Units
hrs/no
hrs/cage
m3/hr
Bored Piling
Pre-Drilling - Site Investigation
Pre-boring will be carried out at each location to ascertain the target founding level.
Rotary rig drilling operations incorporate the use of a steel core that is used when a core sample is required.
Another type of boreing is called Wash Bore or Percussive Bore which simply means that a bore is flushed out
and is used when no soil sample is required. Typical rates are...
Type of Strata
Plant Used
Rate (m/hr)
10.00
3.15
Wash Boring
Rotary
0.50
With a standard rig, working a 12 hour shift, a typical output rate of 66 hrs/hole/rig is possible.
As-Built Information. On Central Reclamation, Contract UA11/91, borehole drilling completed with the following
results...
1.
2.
3.
4.
Before starting excavation at the pile position the following steps are taken:
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Survey and record the existing ground level at the pile position
Setout the pile location from the reference points and in order to monitor the position of the steel casing, control
pins are usually established at two orthogonal positions, offset from the centre of the pile.
Pile Tolerances
In the case of out of position casings, adjustment can be made to keep the vertical alignment and plan position
within the limits of no more than 75 mm off-centre on plan position and not deviating by more than 1:75 from the
vertical axis.
Pile Excavation / Casings
The shaft of the pile is excavated within a temporary steel casing with an outside diameter of say approximately
200 - 300 mm greater than the pile diameter. The casing is used mainly in areas of unstable ground and are driven
using hydraulic casing oscillator attached to a crawler crane or a casing vibrator.
Shaft excavation is carried out using a single or double hammer grab supported by crawler crane. The steel casing
toe is kept in front of the excavation level until it is 0.5 metres above the pile cut-of level. The pile shaft is often
flooded with bentonite or water and excavation proceeds to the top of the CDG.
Excavation then proceeds by reverse circulation drilling (RCD) using large diameter drilling heads with special rock
cutters and flushing by air lift. Bentonite or water levels are always maintained above the ground water level to
ensure stability of the shaft.
Calculation Of Bored Pile Construction / Excavation Time
Piling times can be reduced by the use of service cranes for reinforcement and concreting activities.
An additional extended shift would often be required for certain piles, as would RCD down-time.
Forecast construction times can be derived by using output rates (hours per item)...
Operation
Element
Details
Hours
Add or Remove
2 hrs
Add or Remove
Installation
Cleaning Time
Concreting
5 hrs
Reinforcement cages
8 hrs
2 hrs
( < 70 m deep)
12 hrs
14 hrs
48 hrs
Curing Time
72 hrs
Cycle Time
2 hrs
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Plant Used
Rate (m/hr)
Grab
3.50 m/hr
Grab
2.10 m/hr
Grab
2.50 m/hr
RCD/Grab
1.50 m/hr
RCD
1.00 m/hr
RCD
0.50 m/hr
CDT
RCD / Grab
0.50 m/hr
Corestones
RCD / Chisel
0.50 m/hr
RCD
0.25 m/hr
RCD
0.125 m/hr
RCD
0.10 m/hr
Forecast excavation or cycle times can then be derived by analysing ground conditions. Site investigation will
provide the depths / types of strata which can then be matched to production output rates (see above).
Note - A piles diameter has negligible effect on production time and as such is ignored.
Example - For a pile founding on rock at 60 m deep...
(a) Calculate Allowance For Plant Time / Other Elements (hrs)....
Element
Hours
Set up RCD
5.0
Excavate Time
See Below
5.0
5.0
10.0
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5.0
2.0
12.0
2.0
52.0 hrs
0 - 20
Sand/minor rubble
2.00
Grab
10.0
20 - 35
1.50
RCD/Grab
10.0
35 - 47
1.00
RCD
12.0
47 - 57
0.50
RCD
20.0
57 - 60
Rock socket
0.20
RCD
15.0
Excavation Time
(With 12 hr shifts)
(b + d)
9.9 days
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Note - due to the required plant assembly and operation times, 4 days is the minimum possible pile construction time for
any situation.
Methods For Overcoming Obstructions
If the obstruction is shallow (ie 0 to 2.5 m below ground level) a backhoe-breaker will be used to form a suitable
hole.
Where the obstructions are located at greater depths an oversized temporary casing is driven by the oscillator to
the top of the obstruction.
If the obstruction is above water level a hand operated air hammer is used, a typical rate of = 0.8 m/hr
If below water level a down the hole hammer or heavy chisel supported by crawler crane will be used, a typical rate
of = 0.5 m/hr
If a concrete plug is required to provide a well formed shaft wall when an obstruction or excessive overbreak or
fault is encountered...
Element
Hours
Remove RCD
5 hrs
2 hrs
Cure Concrete
36 hrs
2.5 hrs
5 no
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Coring Test - Certain piles selected by the Engineer will be cored their full depth. The depth of cores into the base
material (rock) will usually be at least 600 mm. Cores are placed in correct order and relative position in core boxes
which clearly mark the depths of cores. The cores are usually photographed and submitted to the Engineer. The
testing of the coring will provide additional information about the quality of the concrete as well as the condition of
the interface between concrete and rock.
Sonic Logging Test - In order to test the quality of the concrete as well as the integrity of the pile in its overall
length and pile toe condition sonic core testing is used. Sonic tubes are installed with the reinforcement cage in
order to allow the lowering of the signal transmitter and signal receiver probe down the bottom of the pile. These
tubes are sealed at the bottom.
Vibration Tests - This test determines the pile length and shape and the overall pile concrete quality. This is a
specialist test.
Contigous Piling
Principles of Construction Often known as "Colcrete" piling, which is a type of trade name. Usually replaced by
diaphragm walling methods.
Essentially typical bored piles, or down-the-hold bored piles, are constructed with a spacing such that each pile is
virtually touching the next. These are constructed on a hit-and-miss basis.
After a suitable length of these piles are in place (often 9 piles or so) a smaller drilling rig follows on behind placing the
"colcrete" piles. A small diameter shaft, often 100 mm or so, is drilled on the external face of the pile wall close to the
interection between the two main piles. This excavated pile is fitted with a grout tube and backfilled with gravel. The pile
is then grouted and forms a seal between the adjacent piles. This type of pile wall can be constructed with either a
standard reinforcement cage or a "H" pile.
Info below achieved on project in Bermonsey, London - Sept 2010
1 rig, 600dia contig piles, 12-15m deep, 12No per day (average), 15No per day (max)
Rule of thumb based on Hit 1, Miss 3 = 8.5l/m day per rig.
Labour: 1 Rig driver, 1 banksman, 1 conc pump operative, 3 x steel fixers, 1 x 360 driver
Plant: 1x rig, 1x mini 360 exc, 1x 6m3 mixer, 1x pump, Deliveries: 4 - 5No 6m3 wagons per rig per day (av 2m3 per pile)
Mobilisation: 1 day (Allow for 2 days)
Next trade - Excavate and blind around piles (for ring beam) - start 7 elasped days after last piles in the run are complete
(4 working and 7 elasped days after piling start based on Hit 1 miss 3 method and 12No/d). 34 linear metres released for
Groundworker to start.
All piles 600mm in dia. No smaller piles or grout tubes used as described in the post by technical development. The face
of the basement wall will be faced with a single skin of blockwork at a later date (non critical).
Method: Hit 1, Miss 3
Diaphragm Walling
Driven Piles
West Piling (P.C. Shells), Rate of 100 m/day
Balken Piling (Solid P.C. Pile), Rate of 120 - 135 m/day
H-Piling, Rate of 200 - 500 m/day
Ground Anchors
Multiple Bell Ground Anchors
Multiple Bell Ground Anchors Often used in London Clay.
Uncased, 10 m long 2.0 no/day
Top Cased type, 15 m long 1.0 no/day
Anchor Stressing 2.0 no/day
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Usually at 3 m horizontal centres and can only be worked on with 5 - 6 m spacings. So a hit and miss method must be
adopted, giving a significant programme constraint.
Grouting Operations
Grouting
Vertical Grout Curtain
Application of grout curtain. A typical rate of 6.20 hrs/m run.
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As-Built Examples
Perimeter wall caissons, 800 mm diameter, excavated to a depth of 26 metres (HK Central Subway).
Excavation Time 18 - 24 days
Excavation to Concreteing Time 26 - 35 days
Difficult ground of sea wall or ground obstructions can easily increase theoverall construction time to 50 or 150
days.
Mini Piling
Mini Pile Construction
Small diameter piles quickly driven into position, with suitable concrete pile cap.
Diameter Depth Hrs per pile m/hr depth
235 mm
35 m
40 hrs/no
0.87 m/hr
Secant Piling
Principles Of Construction
Often known as "Benoto" piling, which is a type of trade name. Usually replaced by diaphragm walling methods.
Essentially typical bored piles, or down-the hold type bored piles, are constructed with a spacing slightly smaller
than the chosen diameter of the piles. Once a suitable length of piling has been completed, the "holes" are filled
with a similar bored pile which intersects and "bites" into the two previously constructed piles.
Usuall these piles are strengthened with a steel "H" pile, rather than the typical reinforcement cages used in
standard bored piling.
As-Built Examples
Large diameter circular secant pile cofferdam.
Structure consisting of 1,200 mm diameter secant piles to a depth of 20 which then stepped into 900 mm
contiguous piles for a further 20 m depth. Each pile was probed to 10 m depth in advance. A total of 255 number
piles were constructed.
The "cofferdam" had a 1.4 m deep concrete base slab with a concrete lining to the walls.
An intermediate concrete roof slab was placed to form an underground box structure.
Overall construction time 12 weeks (Heathrow Express).
Task / Description
Slow
Ave
Fast
12.0
Units
wks
Sheet Piling
Sheet Piling On reclamation, sand fill, sheet piling by crane and drop hammer, vibro hammer or diesel hammer.
A rate of 20 - 25 No/day to 20 to 35 m deep.
1 no = 0.4 m wide on plan and 6 m long.
Therefore 8 - 10 m/day per rig is achievable.
On more difficult areas, such as through existing ground or a sea wall for example.
A rate of 10 - 12 No/day to 20 m deep.
Therefore 4 - 6 m/day per rig is achievable.
For more shallow sheet pile walls
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Slow
Ave
Fast
Units
55.0
60.0
m/day
3.5
32.0
10.5
m/day
Strutting
Strutting
To install simple horizontal heavy duty strutting, a typical rate of 2 days per strut/gang is reasonable.
To install diagonal slab/roof cross-brace strutting, a typical rate of 6 days per strut/gang is reasonable.
To remove these struts, allow a rate of 3.5 days per strut.
Hight of
Slab Soffit
-->
0 - 3.5 m
3.5 - 5.0 m
Plan Area
Fix
Strike
Fix
Strike
ne 5.0 m2
1.92
3.03
1.61
2.13
3.13
1.85
2.56
7.5 - 10.0
m2
2.44
3.57
2.04
3.03
10.0 - 15.0
m2
2.63
4.00
2.17
3.45
15.0 - 20.0
m2
2.78
4.35
2.33
3.57
20.0 - 30.0
m2
2.94
4.76
2.50
4.00
30.0 - 40.0
m2
3.13
5.00
2.63
4.17
5.26
2.70
4.55
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Excavate 1 panel in 2 days + 1 day bentonite and sheet pile, giving a rate of 1 - 1.5 m/day.
Therefore, once started 2 - 2.25 m/day is expected.
Slurry Mix Walls
Task / Description
Slow
Ave
Fast
1.8
2.5
3.4
Slow
Ave
Fast
3.8
4.5
6.4
Units
m/day
Task / Description
Units
m/day
Underpinning
Concrete Pinning - During underpinning operations a cycle of every 4th or 5th pin being constructed concurrently is
adopted.
Rate of 1.2 m/day, i.e. 1 number support pin per day
Underpinning...
Task / Description
Slow
Ave
Fast
Units
1.2
2.2
m/day
0.4
0.7
m2/hr
0.1
0.3
m2/hr
0.2
m2/hr
0.8
m/hr
0.7
m/hr
0.5
m/hr
Slow
Ave
Fast
Units
5.9
6.2
6.8
m/hr
Granolithic Flooring
Typically carried out with a gang of 2 layers and a single labourer.
Typical rate of 3.15 m2/hr
Mosaic Tiles
Standard tiles of 0.045 x 0.045 m.
Partitioning
Partitioning
Task / Description
Timber Studding
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1.6
2.0
2.5
m2/hr
1.1
1.5
2.1
m2/hr
Skimming to Plasterboards
5.5
6.1
6.7
m2/hr
3.2
3.6
m2/hr
0.8
1.1
1.4
m2/hr
0.3
0.5
0.6
m2/hr
17.8
20.2
m2/hr
2.6
3.0
3.4
m2/hr
0.8
1.1
1.6
m2/hr
3.0
3.5
3.9
m2/hr
2.2
2.6
2.9
m2/hr
5.9
7.3
9.1
m/hr
3.5
4.6
5.8
m/hr
2.9
3.6
4.8
m/hr
2.1
2.8
3.7
m/hr
11.1
m/hr
16.6
m/hr
28.5
no/hr
0.8
hrs/no
0.7
hrs/no
0.6
hrs/no
0.6
hrs/no
0.4
hrs/no
0.6
hrs/no
0.1
hrs/no
Preparation Works
Construction Design
Site Clearance
Site Clearance
Initial Works
Clearing Site of Bushes, shrubs, roots 25.00 m2/hr
Lifting turf to be sorted and stacked
2.95 m2/hr
14 hrs/each
18 hrs/each
26 hrs/each
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Slow
Ave
Fast
Units
25.0
38.0
m2/hr
2.9
m2/hr
14.0
m2/hr
18.0
hrs/no
22.0
hrs/no
26.0
hrs/no
0.9
m/hr
0.8
m/hr
0.6
m/hr
Slow
Ave
Fast
Units
8.0
10.0
14.0
m/hr
2.5
3.2
3.9
m/hr
0.4
0.8
0.9
m/hr
0.2
0.5
0.7
m/hr
0.1
0.4
0.7
m/hr
Site Investigation
Site Investigation...
Task / Description
Instrumentation
A typical rate of 3 days per instrument can be used to calculate detailed ground monitoring scenarios.
Felt Roofs
Built-Up Felt Roofs
Usually carried out with a minimum of a 1 man gang with a labourer.
Large Roof Areas = 52 m2/day
Smaller or Complicated Areas = 35 m2/day
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Task / Description
Slow
Ave
Fast
Units
45.0
m2/day
39.0
m2/day
52.0
m2/day
35.0
m2/day
1.4
Tons/day
Copper Roofing
Metal roof works are usually carried out with 2 men gangs of skilled labour. The rates do not include for the timber
backing structures etc.
Copper Roofing
Flat Roof Copper Work = 3.0 m2/day
Sloping Roof Copper Work = 2.7 m2/day
Lead Roofing
Metal roof works are usually carried out with 2 men gangs of skilled labour.
The rates do not include for the timber backing structures etc.
Lead Roofing Flat Roof Lead Work = 2.5 m2/day
Sloping Roof Lead Work = 2.1 m2/day
Metal Decking
Metal Decking Systems
Usually carried out with a minimum of a 3 man gang with a labourer.
Large Roof Areas = 70 m2/day
Smaller or Complicated Areas = 28 m2/day
Metal Decking
Task / Description
Slow
Ave
Fast
70.0
m2/day
28.0
m2/day
9.5
m2/day
3.0
m2/day
2.7
m2/day
2.4
m2/day
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Units
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2.1
m2/day
2.8
m2/day
1.9
m2/day
2.5
m2/day
2.1
m2/day
1.3
m2/day
88.0
m/day
76.0
m/day
3.5
m/day
3.3
m/day
3.2
m/day
0.8
no/day
0.7
m2/day
Metal Features
Metal Roof Features
Composite rates have been calculated to provide an approximation of the time elements for these ancillary parts to metal
roofs.
Dormer Cheeks
1.36 m2/day
3.20 m/day
0.80 no/day
Dome Structures
0.75 m2/day
Titanium Roofing
Titanium Roofing System
Metal roof works are usually carried out with 2 men gangs of skilled labour. The rates do not include for the timber
backing structures etc.
Titanium roof on multiple sub-layers.
Typical composite rate of 9.5 m2/day.
Installation
Typical timing and sequence of works. This is for an order of 5,000 m2 (HK Station Upper & Lower Roofs)...
Element
Week Manpower
Temporary Works
0-2
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Metal Decking
2- 3
12
Gutter Subframe
3- 6
Vapour Barrier
4 - 13 4
Rockwool
4 13 44
Cement Board
4 13 6
4 13 4
Gutter Lining
6- 9
Titanium Cladding
8 17 17
Aluminium Pannelling
9 - 14 6
Zinc Roofing
Zinc Roofing
Metal roof works are usually carried out with 2 men gangs of skilled labour. The rates do not include for the timber
backing structures etc.
Flat Roof Zinc Work = 2.3 m2/day
Sloping Roof Zinc Work = 1.9 m2/day
Rainwater Works
Rainwater Works
Task / Description
Slow
Ave
Fast
Units
3.3
m/hr
3.1
m/hr
3.1
no/hr
2.1
m/hr
2.5
m/hr
2.2
no/hr
2.5
m/hr
2.9
m/hr
1.9
no/hr
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DownPipes
75 mm UPVC Pipes
3.3 m/hr
2.1 m/hr
Guttering
75 mm UPVC Gutter
3.1 m/hr
2.5 m/hr
Fittings
A composite rate has been calculated to be used as an extra-over basis for all pipe fittings etc.
75 mm UPVC Fittings
3.1 no/hr
2.2 no/hr
Roof Insulation
Polystyrene Boarding
Expanded Polystyrene Boards
8.55 m2/hr
12.00 m2/hr
19.00 m2/hr
Roof Lights
Sheeted Roofs
Asbestos Roofs
Asbestos Type Roofs
A typical rate of 39 m2/day
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Profiled Sheeting
Profiled Sheeting Systems
Usually carried out with a minimum of a 2 man gang. Large Roof Areas = 54 m2/day
Sheeted Roofs
Sheeted Roofs
Task / Description
Slow
Ave
Fast
Units
50.0
m2/day
40.0
m2/day
54.0
m2/day
P.V.C. Sheeting
P.V.C. Sheeting
Usually carried out with a minimum of a 3 man gang with a labourer.
Large Roof Areas = 50 m2/day
Smaller Areas = 40 m2/day
Polythene Waterproofing
Polythene Sheeting Sheet materials (DPC/DPM's etc) fixed to prepared concrete surfaces.
Horizontal Surfaces = 20.0 m2/hr
Tiled Roofs
Slates and Tiling
Task / Description
Slow
Ave
Fast
Units
18.0
m2/day
8.5
m2/day
36.0
m2/day
52.0
m2/day
26.0
m2/day
Slate Roofs
Slate Roofs
Usually carried out with a 2 man gang, sometimes with an additional labourer.
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Natural Cumbrian
Asbestos Slates
36.0 m2/day
Tiled Roofs
Usually carried out with a 2 man gang with 1 labourer. The rates include for felting, battening and fixing of tiles etc.
26 m2/day
Waterproofing
Task / Description
Slow
Ave
Fast
Units
3.5
4.2
5.8
m2/hr
1.2
1.7
2.2
m2/hr
4.8
5.0
6.3
m2/hr
3.3
3.5
4.4
m2/hr
3.8
4.0
4.8
m2/hr
3.3
3.5
4.2
m2/hr
20.0
m2/hr
18.7
25.0
31.3
m2/hr
11.2
15.0
17.3
m2/hr
75.0
m2/hr
38.0
m2/hr
Lay sand and cement floor screeds to accurate levels and finish with steel/wood
float. Rate apply to a gang or 2 labourers and 1 screeder with materials being delivered
by hoist and barrow.
Thickness ->
15 to 20mm 4.85
20 to 30mm 4.63
30 to 40mm 4.17
40 to 50mm 3.79
(Ave4.50,BestRate 5.26)
50 to 65mm 3.29
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65 to 100mm 3.00
Underground rooms with poor lighting and ventilation, a typical rate of 1.63 m2/hr.
This rate achieved by labour only subcontractors and hence is very slow.
Typical rates for fixing of the floor screed battens, for tamping of screeds etc.
Fix
10.0 m/hr
Strike
20.0 m/hr
Stairs
Beams/Cols
6 mm
40.2
42.5
49.7
54.5
8 mm
28.7
30.5
35.3
38.6
10
mm
22.4
23.9
27.5
30.0
12
mm
18.1
19.1
22.1
24.1
16
mm
13.3
14.0
16.1
17.5
20
mm
10.4
11.0
12.5
13.5
25
mm
8.5
8.9
10.1
10.9
32
mm
6.6
6.8
7.7
8.2
40
mm
50
mm
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Stairs
Beams/Cols
6 mm
40.2
42.5
49.7
54.5
8 mm
28.7
30.5
35.3
38.6
10
mm
22.4
23.9
27.5
30.0
12
mm
18.1
19.1
22.1
24.1
16
mm
13.3
14.0
16.1
17.5
20
mm
10.4
11.0
12.5
13.5
25
mm
8.5
8.9
10.1
10.9
32
mm
6.6
6.8
7.7
8.2
40
mm
50
mm
Stairs
Beams/Cols
6 mm
38.4
40.8
48.0
52.8
8 mm
26.9
28.6
33.6
37.0
10
mm
20.6
22.0
25.8
28.4
12
mm
16.3
17.3
20.4
22.4
16
mm
11.5
12.2
14.4
15.8
20
mm
8.6
9.2
10.8
11.9
25
mm
6.7
7.2
8.4
9.2
32
mm
5.5
6.8
7.9
6.6
40
mm
5.1
5.9
5.9
50
mm
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Stairs
Beams/Cols
6 mm
37.9
40.2
47.4
52.2
8 mm
26.4
28.2
33.0
36.3
10
mm
20.2
21.6
25.2
27.7
12
mm
15.8
16.8
19.8
21.8
16
mm
11.0
11.7
13.8
15.2
20
mm
8.2
8.7
10.2
11.2
25
mm
6.2
6.7
7.8
8.6
32
mm
5.3
5.6
6.9
7.2
40
mm
4.4
5.6
4.2
4.6
50
mm
4.1
4.5
Dia
Of
Steel
Slabs/Fnds Walls
Stairs
Beams/Cols
6 mm 38.4
40.8
48.0
52.8
8 mm 26.9
28.6
33.6
37.0
10
mm
20.6
22.0
25.8
28.4
12
mm
16.3
17.3
20.4
22.4
16
mm
11.5
12.2
14.4
15.8
20
mm
8.6
9.2
10.8
11.9
25
mm
6.7
7.2
8.4
9.2
32
mm
5.5
6.8
6.6
40
mm
5.1
6.1
5.9
50
mm
4.9
5.1
5.9
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Stairs
6 mm
41.8
44.0
42.2
8 mm
29.0
31.3
29.5
10
mm
22.2
24.5
22.7
12
mm
17.4
19.7
18.0
16
mm
12.1
14.4
12.7
20
mm
9.0
11.3
9.5
25
mm
6.8
9.1
7.4
32
mm
4.7
7.0
5.3
40
mm
3.7
6.0
4.2
Beams/Cols
Stonework Floors
Sequence of operations...
Expose base slab aggregate, clean, wet slab, apply bonding agent, lay screed
topping (50 mm) compact and cure screed. Once cured, setout lines and levels and
lay and tamp stones onto setting bed. Protect area until cured and maintain
protection to prevent traffic damage etc.
Each area should then be grouted after the installation of the paving. Typical floor
block panel size 0.5 m2/stone.
Stone floors
10.45 m2/day
A paving team consists of 1 fixer and 0.5 mate's (1 mate per 2 fixers).
Terrazzo Flooring
In situ flooring
3.60 m2/hr
Precast flooring
4.65 m2/hr
Tower Cranes
Tower Cranes...
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Task / Description
Slow
Ave
Fast
Units
11.0
7.5
days
10.0
days
3.2
mins/lift
0.5
mins/15m
3.3
seconds/m
Wall
Walls
Facing Brickwork
Facing Brickwork, by Hand (no/hr)
Hole depth
(mm) -->
75-125
125-250
250-375
375-500
0-75
Ne 100 cm2
5.56
3.70
2.63
100-250 cm2
4.55
3.13
2.22
250-500 cm2
3.85
2.56
1.82
500-1000
cm2
3.23
2.13
1.52
125-250
250-375
375-500
7.69
5.26
3.70
100-250
cm2
5.88
4.35
3.13
250-500
cm2
5.00
3.57
2.56
500-1000
cm2
4.55
3.03
2.13
Hole
depth
(mm) -->
0-75
Ne 100
cm2
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Walls Straight
Rates include for making ,fixing, cleaning and minor repair works etc, rates in m2/hr.
Item
Shutter
Size
Fix
Strike
Kickers
ne 150
mm
deep
10.0
25.0
150 7.14
200 mm
20.0
Fully
framed
formwork
1.0-1.5
m2
1.85
4.55
(using
raking
struts)
1.5-2.0
m2
1.92
5.00
2.0-3.0
m2
2.13
5.26
3.0-5.0
m2
2.33
5.88
"StoriForm"
Shutters
3.70
(manhandled)
4.35
4.76
5.00
5.0 2.13
10.0 m2
5.26
"StoriForm"
shutters
4.55
(craneassisted)
5.00
5.56
5.88
2.86
5.0 10.0 m2
7.14
10.0 15.0 m
12.5
4.55
4.76
exc
15.0 m2
11.11
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Plasterboard
Plasterboard
Task / Description
Slow
Ave
Fast
Units
3.6
4.0
5.5
m2/hr
4.0
5.0
6.7
m2/hr
12.5
m2/hr
16.5
m2/hr
0.1
hrs/m
Slow
Ave
Fast
Units
2.2
2.8
3.1
m2/hr
2.1
2.6
2.8
m2/hr
9.9
10.0
10.1
m2/hr
5.2
5.4
6.4
m2/hr
3.3
3.6
3.9
m2/hr
5.0
m/hr
6.1
6.7
7.3
m2/hr
5.5
6.1
6.7
m2/hr
12.6
13.8
15.4
m2/hr
7.7
8.3
9.8
m2/hr
4.5
5.0
5.5
m2/hr
3.2
4.5
5.5
m2/hr
1.1
1.7
2.4
m2/hr
2.7
3.2
5.4
m2/hr
Task / Description
Slow
Ave
Fast
Units
4.8
5.7
m2/hr
4.6
5.5
m2/hr
3.2
4.2
5.3
m2/hr
2.0
3.8
5.2
m2/hr
3.3
3.9
m2/hr
3.0
3.6
m2/hr
10.0
m/hr
Plastering
Plastering
Task / Description
Covings
Rendering
Screeding
Screeding...
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Lay Blocks
1.5 m2/hr
3.1 m2/hr
Working Platforms
Working Platforms
Task / Description
Slow
Ave
Fast
Units
11.1
11.9
12.5
m
run/hr
9.1
10.0
10.5
m
run/hr
2.8
3.2
3.8
m
run/hr
3.2
3.7
4.6
m
run/hr
10.6
12.5
18.5
m3/hr
18.5
22.5
24.5
m3/hr
24.5
30.0
33.5
m3/hr
200.0
%x
erect
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Escalator Installation
Modular Design Escalators Packages
The escalator trusses are usually delivered in 1.6 m cubes, which include the internal workings etc. Normally 3 to 4
sections go to make up a standard escalator (an 11 m rise), however sizes and lengths vary greatly.
Delivery Implications
The largest single element is the nose piece which is approximately 1.8 m wide, 3 m long and 2.5 m high. This section
weight 1,500 kg. The other truss sections weight only 1,000 kg at most. The maximum weight of an entire escalator (10
m rise) is estimated at 15,000 kg. It is usual to being the escalators in from the top landing and lower the whole truss
down into its final position. Power supply being 415 volt 3 phase hard wired, T&C may be done with temporary supplies.
Typical Project Strategy
Sequence /timing of works:
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Total installation time being 12 - 14 weeks, excluding the "Stop Work" period during which the civil finishing works are
completed.
Task / Description
Slow
Ave
Fast
Units
14.0
12.0
11.0
wks
60.0
48.0
wks
1.0
wks
8.0
6.0
4.0
wks
5.0
wks
2.0
wks
2.0
wks
2.0
wks
Fibre Cables
There are 4 phases to laying fibre cables - The laying of the duct, the pulling of the fibre cable, the splicing/terminating of
the cable and the testing of the cable.
The production rate for the laying of the duct will be as any similar small diameter pipe and dependent on the location
and linear distance.
The cable pulling phase has less to do with the length of the pull and much more to do with the number of pulls required ie draw pit to draw pit distance is less important than the number of times the cable pulling operation is started and
stopped. Production is therefore the number of pulls per day. The installers will generally attempt to install the cable from
termination point to termination point in one day. Depending on the environment, an assumption of one pull a day is
conservative and 2 a day being more optimistic. Crew sizes are small, 3/4 operatives.
The termination is obviously a speciallist job and likely to be carried out by different small crew than the pulling of the
cable.
The duration is dependent on the number of fibres in the cable, but an assumption of one day per location and another
day for testing at that location is reasonable.
Fire Services
Fire Services
Fire Protection
Spray Fire Protection, Rate of 45 tonnes/week protected, 200 m2/week for 300 m thickness
Sheet Fire Protection, Rate of 150 m2/week
Lift Installation
Lift Installation
Sequence of Work
A standard installation sequence for a "conventional hydraulic lift with 2 - 3 storeys and doors etc.
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Procurement
Lifts are long lead items - from 12 weeks for a standard lift and considerably longer (1 to 1.5 years) for specially
designed installations
Installation Periods
Therefore, the overall duration of the installation, including delivery, architectural finishes, by others, and Form 5
submission etc...
Rule Of Thumb
Upto 8 storeys = 12 - 16 weeks
Upto 15 storeys = 16 - 24 weeks
More Accurately
2 to 3 storey installation = 3 wks/level
4 storeys and above = 2 wks/level
Test & Commissioning
Rule of thumb, allow 2 weeks plus 1 day per lift per storey.
Lift Installation
Task / Description
Slow
Ave
Fast
3.0
wks/floor
2.0
wks/floor
1.0
day/floor
12.0
wks
75.0
65.0
52.0
wks
Units
Panel
Size
Fix
Strike
Using Bolts
and Struts
1.0 - 1.5
m2
1.22
3.13
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(man-handled)
1.5 - 2.0
m2
1.28
3.23
2.0 - 3.0
m2
1.39
3.45
3.0 - 5.0
m2
1.54
3.85
"StoriForm"
shutters
1.5 - 2.0
m2
1.47
3.85
(man-handled)
2.0 - 3.0
m2
1.49
4.00
3.0 - 5.0
m2
1.69
4.35
4.55
"StoriForm"
shutters
1.5 - 2.0
m2
1.54
4.35
(craneassisted)
2.0 - 3.0
m2
1.56
4.76
3.0 - 5.0
m2
1.72
5.00
5.56
10.0 15.0 m2
2.56
7.14
exc
15.0m2
2.70
7.69
Defence Sector
Defence Sector Production Rates & Build Times:
Slow
Ave
Fast
Units
1.8
m2/hr
11.2
14.2
20.2
m2/hr
7.7
m/hr
6.2
m/hr
Slow
Ave
Fast
Units
1.1
0.5
0.1
hrs/no
0.3
0.1
hrs/no
Carpentry Carcassing
Carpentry Carcassing
Task / Description
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0.2
hrs/no
0.5
0.4
hrs/no
1.2
0.8
hrs/no
0.3
hrs/no
0.6
0.3
hrs/no
1.4
1.0
hrs/no
2.3
no/hr
0.1
hrs/m
0.3
no/hr
9.0
9.6
11.6
no/hr
6.8
7.2
9.7
no/hr
5.5
5.8
7.3
no/hr
12.8
14.0
14.7
no/hr
10.8
12.1
12.6
no/hr
9.6
10.8
11.1
no/hr
20.0
25.0
28.5
no/hr
20.1
23.8
26.3
no/hr
23.0
m/hr
12.6
m/hr
1.7
m2/hr
3.4
m2/hr
3.8
m2/hr
4.2
m2/hr
5.5
m2/hr
9.1
10.2
m2/hr
4.1
4.8
m2/hr
8.3
9.1
m2/hr
4.0
4.6
m2/hr
10.0
11.5
m2/hr
5.1
5.8
m2/hr
9.3
9.1
m2/hr
5.5
5.9
m2/hr
Slow
Ave
Fast
0.6
0.4
0.3
hrs/no
1.3
0.9
0.6
hrs/no
0.4
0.3
hrs/no
0.7
0.5
0.4
hrs/no
1.6
1.2
0.7
hrs/no
0.2
0.3
hrs/no
0.5
0.4
0.3
hrs/no
1.2
0.8
0.5
hrs/no
0.4
0.3
0.2
hrs/no
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Units
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1.2
0.6
0.5
hrs/no
1.4
1.2
1.0
hrs/no
0.3
0.2
hrs/m
0.4
0.3
hrs/m
6.3
8.5
m/hr
4.6
5.6
m/hr
8.2
11.1
m/hr
3.3
5.5
m/hr
2.4
3.7
m/hr
8.5
11.3
m/hr
7.6
m/hr
4.5
m/hr
8.6
m/hr
9.5
12.2
18.2
m/hr
1.2
10.1
16.9
25.0
m/hr
15.5
18.6
20.4
m/hr
1.3
0.9
0.6
hrs/no
1.9
1.2
0.9
hrs/no
0.2
hrs/no
0.6
hrs/no
0.4
hrs/no
0.8
0.6
hrs/no
0.7
0.5
hrs/no
0.8
0.7
hrs/no
1.9
1.5
1.1
hrs/no
3.7
2.9
2.6
hrs/no
6.3
hrs/no
1.2
0.6
0.1
hrs/no
0.9
0.5
0.3
hrs/no
0.9
0.2
hrs/no
0.3
0.2
hrs/no
0.5
m2/hr
Architrave Mouldings
Architrave, Fix to Doors
hrs/door
Carpentry Miscellaneous
Carpentry Miscellaneous
25 m/hr
Fixing Blocks
50
no/hr
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10 m/hr
Waterstopvertical
5 m/hr
Flexell
expansion
joint
20 m/hr
Flexell in
large areas
5 m2/hr
4.17
10.0
0.25 0.50 m
deep
3.85
10.0
0.50 1.00 m
deep
3.45
10.0
exc 1.00
m deep
3.23
9.1
1.89
2.56
0.25 0.50 m
deep
1.72
2.44
0.50 1.00 m
deep
1.37
1.92
exc 1.00
m deep
1.23
1.79
1.37
2.08
0.25 0.50 m
deep
1.14
1.69
0.50 1.00 m
deep
1.05
1.59
exc 1.00
m deep
0.92
1.45
9.09
14.29
0.01 0.05
m2
7.69
10.00
0.05 0.10
m2
4.55
6.25
3.03
4.55
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exc
0.10
m2
Dummy Frames (no/hr)
0.0 - 1.5 6.25
m2
12.50
9.09
3.70
9.14
exc 3.0
m2
Ceiling Finishes
Ceiling Finishes
Task / Description
Slow
Ave
Fast
Units
2.6
3.5
m2/hr
0.7
m2/hr
1.2
m2/hr
Facade Waterproofing
Asphalt Waterproofing
Asphalt coatings to prepared concrete surfaces, usually undertaken with a 3 man gang.
Horizontal Surfaces = 210 m2/wk
Vertical Surfaces = 85 m2/wk
Bentonite Waterproofing
Sheeting to be installed and covered over immediately in order to prevent drying out, carried out with a gang of at least 3
people.
Horizontal Surfaces = 25.0 m2/hr
Vertical surfaces = 15.0 m3/hr
Bituminous Waterproofing
Brush applied coatings (tretol etc) to prepared concrete surfaces.
A two coat application = 5.0 m2/hr
A three coat application = 3.5 m2/hr
Sheet materials (bituthene etc) fixed to prepared concrete surfaces.
Horizontal Surfaces = 4.0 m2/hr
Vertical Surfaces = 3.5 m2/hr
Cladding Restoration
Brickwork Restoration = 6.5 m2/day
Stonework Restoration = 20.0 m/day (single course)
Curtain Walling
Typical Curtain Walling = 25.0 m2/day
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Slow
Ave
Fast
Units
9.5
m/hr
2.0
m2/hr
Window Glazing
1.3
m2/hr
2.0
m2/hr
1.3
m2/hr
Epoxy Waterproofing
Epoxy based material (eliminator etc), a 2 part mix. It is sprayed on and large areas can be completed in a short time.
Usually carried out in two coats, good ventilation is required.
A one coat application = 75 m2/hr
A two coat application = 38 m2/hr
Facade Cleaning
Water Jetting = 25.0 m2/day
Acid Etching = 9.0 m2/day
Grit Blasting = 12.0 m2/day
Glazing
Glazing to windows, a typical rate of 1.23 m2/hr
Sealed Glazing Units
Single glazed units = 80.0 m2/wk
Double glazed units = 45.0 m2/wk
Floor Finishes
Floor Finishes
Task / Description
Slow
Ave
Fast
Units
Granolithic Flooring
3.1
m2/hr
3.6
m2/hr
4.6
5.1
m2/hr
1.5
2.2
m2/hr
0.8
1.1
m2/hr
2.2
2.8
m2/hr
2.6
m2/hr
Linolium/Thermo-Plastic Flooring
3.1
5.0
m2/hr
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3.3
5.6
m2/hr
1.5
2.1
m2/hr
3.1
m2/hr
5.6
6.1
m2/hr
3.5
4.2
m2/hr
2.0
2.8
m2/hr
3.7
4.1
m2/hr
6.6
7.2
m2/hr
9.5
10.5
m2/hr
Carpeting
5.58 m2/hr
adhesive fixing
3.50 m2/hr
Carpet
fully fitted
2.05 m2/hr
Hardboard underlay
small areas
3.7 m2/hr
Hardboard underlay
large areas
6.6 m2/hr
9.5 m2/hr
complex areas
3.1 m2/hr
Large
simple areas
5.0 m2/hr
Kitchen Installations
Installation Sequences
Industrial and Commercial installations usually commence when false ceilings, floorings and final decorations are
substantially complete.
Kitchen Hood Installations are done before false ceiling completion and kitchen equipment is done after the civil
wall&floor finishes.
Installation Periods
100 people
50 m2
3 weeks
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500 people
150 m2
5 weeks
1,000 people
275 m2
8 weeks
Slow
Ave
Fast
Units
3.0
wks
5.0
wks
8.0
wks
1.0
mandays
2.0
mandays
Outdoor Paving
Outdoor Paving
Typically carried out with a 3 man gang, bedded in cement and sand base
Floor Areas
Small areas
much cutting
0.8 m2/hr
Large areas
little cutting
2.2 m2/hr
55.5 m/hr
1.56 m2/hr
Slow
Ave
Fast
Units
Prepare Walls
14.2
m2/hr
Prepare Doors
12.5
m2/hr
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25.0
m/hr
1.1
m2/hr
6.7
m2/hr
20.0
m/hr
1.7
2.1
m2/hr
3.1
3.8
m2/hr
3.3
m2/hr
2.2
m2/hr
3.6
m2/hr
2.4
m2/hr
1.5
m2/hr
2.0
m2/hr
4.0
m2/hr
2.0
m2/hr
8.0
m2/hr
6.0
m2/hr
6.0
m2/hr
4.5
m2/hr
2.3
m2/hr
20.0
m/hr
16.5
m/hr
7.1
m2/hr
6.2
m2/hr
2.5
m2/hr
2.0
m2/hr
2.0
m2/hr
1.7
m2/hr
2.9
m2/hr
6.1
m2/hr
5.0
m2/hr
4.2
m2/hr
4.1
m2/hr
1.3
2.4
m2/hr
0.9
1.7
m2/hr
2.5
m/hr
Ceilings
Emulsion paint
- 2 coat 6.05 m2/hr
- 3 coats 5.02 m2/hr
Textured paint 4.20 m2/hr
Artex 4.10 m2/hr
Floors
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Preparatory Works
Strip Existing Wallpapers (3 layers) 5.00 m2/hr
Burn Off/Heat Strip Paintwork 1.00 m2/hr
Chemically Strip Paintwork 1.30 m2/hr
Prepare walls 14.20 m2/hr
Prepare door frame 25.00 m/hr
Prepare door 12.50 m2/hr
Steel
Externally
One coat primer, 2 undercoats, 1 gloss 1.70 m2/hr
As above to steel stanchions and beams 0.90 m2/hr
As above to balustrades, railings etc 1.00 m2/hr
As above to gutter and downpipes etc 2.50 m/hr
Internally
One coat primer, 1 undercoat, 1 gloss 2.40 m2/hr
As above to steel stanchions and beams 1.30 m2/hr
As above to balustrades, railings etc 1.40 m2/hr
Timber
Internally
(Rates per coat unless stated otherwise)
Walls
Externally
2 coats sandtex etc
- to render/concrete 2.50 m2/hr
- to brick/blockwork 2.00 m2/hr
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1 sealer, 2 emulsion
- to render/concrete 2.00 m2/hr
- to brick/blockwork 1.70 m2/hr
Brickwork
Output 25m2 per man week overall facing brickwork
Internally
2 coats emulsion
- to plaster 8.00 m2/hr
- to brick/blockwork 6.00 m2/hr
1 mist, 2 emulsion
- to plaster 6.00 m2/hr
- to brick/blockwork 4.50 m2/hr
1 primer, 1 undercoat, 1 gloss
- to plaster 2.30 m2/hr
Undercoat
- to door frame 20.00 m/hr
Gloss
- to door frame 16.50 m/hr
Undercoat
- to door 7.14 m2/hr
Gloss
- to door 6.25 m2/hr
Rendering
Rendering
Task / Description
Slow
Ave
Fast
Units
2.2
2.7
m2/hr
1.5
1.7
m2/hr
1.2
1.4
m2/hr
1.5
1.7
m2/hr
1.4
m2/hr
Restoration Works
Restoration Works
Task / Description
Slow
Ave
Fast
25.0
m2/day
9.0
m2/day
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12.0
m2/day
6.5
m2/day
20.0
m/day
Soft Landscaping
Soil
Spread topsoil, prepare for turf/seeding = 2.5 m2/hr Spread fertilizer and rake in = 25.0 m2/hr
Planting
Hedges or Shrubs, ne 750 mm high = 4.0 no/hr Hedges or Shrubs, exc 750 m high = 1.5 no/hr Saplings, ne 3.0 m high =
1.7 hrs/no
Turfing
Typical rate including minor preparations = 135 m2/day
Landscaping
Task / Description
Slow
Ave
Fast
Units
2.5
m2/hr
25.0
m2/hr
4.0
no/hr
1.5
no/hr
1.7
no/hr
16.8
m2/hr
Staircases
Rates include for fixing, cleaning and minor repair works etc, rates in m2/hr .
System
Type--->
Part Framed
Fully Framed
Item
Fix
Strike
Fix
Strike
Sloping
soffit to
stairs
0.78
2.33
0.86
2.56
Landing
soffit to
stairs
0.85
2.56
0.94
2.86
Wall
0.47
Strings ne
300mm
deep
1.41
0.47
1.41
Wall
0.53
Strings ex
300mm
deep
1.59
0.53
1.59
Open
0.70
Strings ne
300mm
deep
2.08
0.70
2.08
Open
0.79
Strings ex
300mm
deep
2.38
0.79
2.38
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Riser
boards
fixed to
strings
0.84
2.50
Risers
fixed to
strings
and
braced
0.76
2.27
Stone Cladding
External Stone Walls Various stone finishes are available...
Polished / Tooled = Highly reflective finish. The full colour and grain of the stone becomes visible. A poished fiish seals
the pores and gives a good weather and chemical protection.
Honed = Very smooth finish without reflections to show the full colour of the stone.
Flamed = Produced by applying a high-temperature flame to the surface ofthe stone. This flame fractures the surface
crystals, leaving a rough textured finish.
Sequence of operations...
Each wall stone is individually numberd to correspond to theshop drawings. The setting out line is established and metal
brackets and subframe is installed in accordance with the initial setting out line. Prior to drilling a cover meter is
employed to check the cover on the concrete reinforcement. Each stone is individually supported and restrained.
Typical wall panel size 0.75 m2/stone.
Task / Description
Slow
Ave
Fast
5.6
7.0
7.8
m2/day
7.2
9.0
10.1
m2/day
6.9
8.7
9.7
m2/day
1.8
m2/day
6.9
8.0
9.2
m2/day
2.3
3.2
m2/day
4.0
m2/day
6.9
10.4
12.2
m2/day
1.3
m2/hr
1.1
m2/hr
Stone Floors
Units
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Slow
Ave
Fast
Units
5.0
m2/hr
5.0
m2/hr
4.2
m2/hr
4.0
m2/hr
Wall Finishes...
Task / Description
Slow
Ave
Fast
Units
1.1
1.5
no/hr
55.5
m/hr
1.5
m2/hr
20.4
27.1
32.0
no/hr
0.9
1.0
1.2
m2/hr
1.4
1.6
1.9
m2/hr
1.5
1.7
2.1
m2/hr
41.6
no/hr
62.5
no/hr
1.0
1.3
1.5
m2/hr
1.6
1.8
2.1
m2/hr
1.7
1.9
2.2
m2/hr
125.0
no/hr
2.2
2.5
2.6
m2/hr
Window Finishes
Window Finishes
Wall
strings
Incl cut to
shape ne
300 mm
wide
0.87
0.35
Incl cut to
0.44
shape 300500 mm
wide
Cut to stair 0.81
outline only
Open
strings
Incl cut to
shape ne
300 mm
wide
0.49
Incl cut to
0.55
shape 300-
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500 mm
wide
Soffits
Studding at 2.08
450 mm
centres
Framing
2.00
-butted and
nailed
Framing
1.37
-jointed and
nailed
Item
00.7 m2
0.7 - 1.5
m2
ex 1.5 m2
Shutters
made with
boards
1.32
1.85
2.50
Shutters
made with
plywood
1.72
2.50
4.55
1.14
1.61
IT Engineering Projects
IT Projects Production Rates & Build Times:
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Pipeline Construction
Pipe welding is not that straight forward. You have a number of welding passes to take into consideration, then NDT and
finally hydrotesting. I worked on a pipeline construction project in Iraq and used the following formulae to work out
duration for the welding.
The average welder can complete about 140 inches of weld per hour in ordinary 1/4 inch wall line pipe. Therefore, to
find the output duration per day you would need to:
Number of welds per hour is equal to = ((140/((diameter of pipe - in inches)*3.14))).
This gives you an hourly rate of pipeline joints per hour.
Times this by the number of hours in the shift to give the daily rate.
You can work out how many sections in the run by dividing the run by pipeline length (typically 12m).
Then divide this answer by the answer to the welds per hour. This will give you the outline duration for the welding.
The welding runs normally follow each other so add half a day lag for each pass (1 day extra).
Increase the overall duration by the estimated time to string the pipeline.
NDT can happen while the welding is ongoing (obviously on different sections of the pipeline). Add a day overlap from
the welding finish to complete NDT.
Depending upon the length, include a day to fill the pipeline for Hydrostatic Testing, a day to test and a day to drain.
Then you will need to add in a day for hook up.
The welding duration will decrease if you have more than 1 team completing the task.
We included an in country overhead factor which reduced productivity by 40% to allow for the heat (it was anything upto
60 degrees in the desert in summer), they did a lot of work before the sun came up etc.
Overall, this rule of thumb worked very well. Obviously, you will be rounding up rather than rounding down.
Additional...
I am involved in a number of pipelines across India and when they deploy automatic welding they can cover 500m a day
on 30inch pipe.
Its a bit slower when you are going over a mountain range.
Pharmaceutical
Pharmaceutical Production Rates & Build Times:
Slow
Ave
Fast
Units
2.7
4.2
m2/hr
2.3
2.7
m2/hr
1.5
2.3
m2/hr
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1.1
1.5
m2/hr
1.7
2.8
m2/hr
1.6
1.9
m2/hr
0.3
m2/hr
0.2
m2/hr
2.5
m2/hr
0.9
1.3
1.9
m2/hr
1.0
1.2
m2/hr
10.5
m2/hr
2.5
m2/hr
6.2
m/hr
4.5
m/hr
5.0
m/hr
5.5
m/hr
3.5
m/hr
7.7
m/hr
5.8
m/hr
6.2
m/hr
7.1
m/hr
6.6
no/hr
5.8
no/hr
8.3
no/hr
Road Basecourse
A good rule of thumb for the construction of road basecourse
Urban environment:
Spread & Compact Production = 30m3/hr
Trimming Production = 250m2/hr
Rural environment:
Spread & Compact Production = 50m3/hr
Trimming Production = 350m2/hr
Road Markings
Road and Car Park Markings
75 mm road lines = 20.5 m/hr
Road writing = 3.5 hrs/word or symbol
Road Surfaces
Barber Greene 8798 machine laying 100 mm in two coats (m2/hr)...
Tarmacadam = 160.0
Asphalt = 145.0
Manual laying 100 mm in two coats (m2/hr)...
Tarmacadam = 7.7
Asphalt = 5.0
Average laying of Asphalt wearing Course=40 Ton/hr so one crew can do 400 ton of asphalt /day
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Slow
Ave
Fast
Units
0.4
m3/hr
12.5
m2/hr
7.7
m2/hr
6.7
m2/hr
Rule of Thumb
Rule of Thumb
Task / Description
Slow
Ave
Fast
5.0
4.0
3.0
days/no
50.0
m3/day
10.0
8.0
6.0
days/no
Formwork Fixing
12.0
m2/day
Reinforcement Fixing
0.7
Tonnes/day
Concrete Placement
16.0
m3/day
140.0
m3/day
Blockwork Laying
7.0
m2/day
12.0
m2/day
7.0
12.0
17.5
m2/day
Blockwork Laying
Units
Stonework Cladding
5.1
m2/day
Window Glazing
1.5
m2/hr
Granolithic Flooring
4.5
m2/hr
Floor Screeding
4.5
m2/hr
Floor Screeding
60.0
m2/day
1.5
m2/hr
Shipbuilding
Shipbuilding Rates & Build Times:
Transportation
Transportation Production Rates & Build Times:
Cable Car
The 21 months duration for the 14km cable car project from the land available date is made up of the following activities:
5 months lead time to the mast foundation contract before the cable car contractor can get access to the
foundation for a 10 months installation works.
The cable car contractor's installation is followed by the last 2 months of their overall 6 months testing and
commissioning.
This is then followed by a 4 months of Test & Trial Running.
The 27 months programme of cable car's manufacturing, delivery, installation and test and commissioning is based on
the extract of the supplier's programme.
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Conveying Systems
Equipment Conveying decks
Conveying decks may be used in a variety of industries, for example in airport baggage handling systems or cargo
handling systems.
Clamshell Grab Mounted on a crawler crane... 2.0 m3 bucket (HK Cut & Cover Tunnels)
33 m3/hr
1.5 m3 per lift
2.9 mins per lift
2.5 m3 bucket (HK Station Box)
41 m3/hr
2.0 m3 per lift
3.1 mins per lift
Hydraulic Excavator
Rail Grab
Machine Rail Mounted Hydraulic Grab
Rate of 30 - 50 m3 of sand per hour (dependant upon depth), with 1.5 m3 made (2.0 m3 bucket) with each machine lift.
Giving a required lift rate of 2.4 mins.
A rate of 37 m3/hr (per rig) was achieved on HK Station box excavation. This was achieved with inadequate supervision
and and long breaks etc. The standard lift time was 3 mins.
Railways
Electrical System
Electrical System
Task / Description
Slow
Ave
Fast
38.0
wks
16.0
wks
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8.0
wks
6.2
m/hr
5.6
m/hr
4.3
m/hr
3.7
m/hr
3.5
m/hr
1.8
m/hr
1.6
m/hr
1.0
1.5
m/hr
0.7
1.2
m/hr
0.7
1.2
3.1
m/hr
0.2
m/hr
0.5
m/hr
1.3
m/hr
Trackwork
Trackwork...
Task / Description
Slow
Ave
Fast
9.6
m/day
10.2
m/day
10.6
m/day
17.1
41.0
m/day
35.0
m/day
35.0
m/day
20.0
m/day
34.0
m/day
29.0
m/day
3.6
4.6
5.7
m/day
57.0
71.0
115.0
m/day
28.0
m/day
8.5
12.8
17.4
m/day
71.0
m/day
29.0
m/day
52.0
m/day
38.0
m/day
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Slow
Ave
Fast
Units
12.0
days
12.0
days
11.0
5.0
days
12.0
6.0
days
5.0
days
1.0
days
10.0
days
12.0
9.0
days
12.0
6.0
days
2,100.0
m
run/day
1.0
days
Slow
Ave
Fast
Units
8.0
6.0
5.5
mins
0.3
0.9
1.2
m3/cycle
2.0
2.6
2.9
m3/cycle
1.2
1.4
1.8
m3/cycle
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Design Works
Drill & Blast Method
Headings & Hand Tunneling
Vertical Shafts
Vertical Shafts
Vent shaft 10 m dia, build 1 m/day, excavate at 80 m3/day
Vent shaft connecting tunnels 6m dia, build 0.75 m/day, excavate at 21 m3/day
ID 7.0 - 10.0 m
ID > 10.0 m
ID 7.0 - 10.0 m
1.5 m/day
ID > 10.0 m
1.0 m/day
Inclined Tunnels
ID < 7.0 m
2.0 m/day
ID 7.0 - 10.0 m
1.0 m/day
Vertical Shafts
ID < 9.0 m
1.5 m/day
ID 9.0 - 15.0 m
1.0 m/day
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Circulation Halls
1 m of hall
circumference/day.
Excavation Of
Junctions
1 junction in 6 days =
0.17 m/day
2.5 m/day
ID > 6.5 m
2.0 m/day
Inclined Tunnels
ID < 6.0 m
2.0 m/day
ID > 6.0 m
1.5 m/day
Vertical Shafts
ID < 9.0 m
2.0 m/day
ID > 9.0 m
2.5 m/day
Circulation Halls
ID 11.0 m
2.0 m/day
Intermediate
Landings
With Columns
1 junction in 4
days = 0.25
m/day
NATM Tunnels
Task / Description
Slow
Ave
Fast
7.0
10.0
10.0
10.0
2.5
2.9
3.2
m/day
1.5
2.0
2.5
m/day
1.0
1.3
1.5
m/day
1.5
1.8
2.0
m/day
1.5
m/day
1.0
1.5
m/day
1.5
2.0
3.2
m/day
0.5
1.0
2.2
m/day
1.0
1.5
2.2
m/day
0.5
1.0
2.6
m/day
0.8
1.0
1.2
m of
circumf/day
0.2
190.0
225.0
279.0
m3/day
255.0
300.0
366.0
m3/day
382.0
450.0
549.0
m3/day
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Units
m/day
11/3/2014
2.1
2.5
2.8
m/day
1.5
2.0
2.4
m/day
1.5
2.0
2.3
m/day
1.0
1.5
1.9
m/day
1.8
2.0
2.5
m/day
2.2
2.5
3.1
m/day
2.0
2.3
m/day
1.7
2.0
2.1
m/day
1.6
2.1
2.3
m/day
0.2
0.3
m/day
8.4
12.0
m/day
25.0
3.2
4.0
4.9
m/day
3.3
3.9
4.2
m/day
2.2
2.5
2.7
m/day
1.2
1.5
1.7
m/day
Elevated Watercourse
Modification of an existing 6 m high elevated canal. Normal canal is 12 m in width, to allow single passing on
bridge/aqueduct structures, a 5.5 m minimum width is required. Normal depth of water is 1.3 m.
Some 4 number "V" shaped piers on 1,200 mm bored piles, each 20m deep, supported a central span of 40 m with 17 m
elevated "run on" section between the piers and ground abutments.
Overall length 75 m and 5.5 m wide water course and 3.5 m footways on each side. Clay dams were installed at each
end, canal was drained (fish removed !) with some 35,000 m3 of excavation removed.
Overall time period = 38 weeks
Construct new lock = 29 weeks
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