Roland SC545EX

SERVICE NOTES
1
2
3
4
5
6
Contents
1 Structure & Spare Parts
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
1-17
COVERS ................................................................................... 1-1

FRAME ..................................................................................... 1-3
HEAD CARRIAGE .................................................................... 1-5
DRIVE UNIT ............................................................................. 1-7
CHASSIS .................................................................................. 1-9
PINCH ROLLER ..................................................................... 1-11
STAY ROLL ............................................................................. 1-12
TOOL CARRIAGE ................................................................... 1-13
WIPER SYATEM ..................................................................... 1-14
PUMP SYSTEM ....................................................................... 1-15
INK SYSTEM ........................................................................... 1-16
BASE FRAME .......................................................................... 1-17
ACCESSORIES & STAND ...................................................... 1-18
TUC-1 CONTROLLER ............................................................ 1-19
TUC-1 OTHERS ...................................................................... 1-20
TUC-1 ACCESSORIES .......................................................... 1-21
TU-550 .................................................................................... 1-21
2 Electrical Section
2-1
2-2
2-3
2-4
2-5
2-6
2-7
WIRING MAP ............................................................................ 2-1

MAIN BOARD ............................................................................ 2-3
HEAD / SERVO BOARD ......................................................... 2-11
SUB BOARD ........................................................................... 2-23
TUC-1 ...................................................................................... 2-29
HEATER BOARD .................................................................... 2-30
MAINTENANCE PARTS LIST ................................................. 2-32
3 Replacement of Main Parts

3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
HEAD REPLACEMENT ............................................................. 3-1

WIPER REPLACEMENT ........................................................... 3-8
CAP TOP REPLACEMENT ...................................................... 3-10
TOOL CARRIAGE REPLACEMENT ........................................ 3-15
CARRIAGE MOTOR REPLACEMENT .................................... 3-18
PUMP REPLACEMENT ........................................................... 3-22
INK TUBE REPLACEMENT .................................................... 3-26
BOARDS REPLACEMENT ...................................................... 3-30
BATTERY REPLACEMENT ..................................................... 3-42
CARRIAGE WIRE REPLACEMENT ....................................... 3-46
ENCODER SCALE REPLACEMENT ...................................... 3-51
PINCH ROLLER REPLACEMENT .......................................... 3-54
CUTTER PROTECTION REPLACEMENT .............................. 3-54
4 Adjustment
4-1
Special Tools ............................................................................. 4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
SERVICE MODE ....................................................................... 4-2

HOW TO UPGRADE FIRMWARE .......................................... 4-16
HEAD ALIGNMENT ................................................................. 4-19
LIMIT POSITION & CUT DOWN POSITION INITIALIZE ....... 4-30
LINEAR ENCODER SETUP ................................................... 4-34
CAP HEIGHT ADJUSTMENT .................................................. 4-36
CROP MARK SENSOR ADJUSTMENT .................................. 4-38
TOOL/CROP MARK SENSOR POSITION ADJUSTMENT ..... 4-42
PRINT/CUT POSITION ADJUSTMENT .................................. 4-45
CALIBRATION (FEEDING DIRECTION) ................................ 4-49
TOOL HEIGHT ADJUSTMENT ................................................ 4-51
TOOL PRESSURE ADJUSTMENT .......................................... 4-53
CARRIAGE WIRE TENSION ADJUSTMENT ......................... 4-56
NETWORK BOARD INITIALIZE ............................................. 4-59
OPERATION OF THE HEATER CONTROLLER .................... 4-61
SETTING THE PARAMETER OF THE HEATER CONTROLLER
4-62
5 Supplemental Information
5-1
SENSOR MAP ........................................................................... 5-1
6 Troubleshooting
6-1 WHITE FINE LINES / BANDING / MISSING DOT / SCRATCHY
PRINTING / BLURRED PRINTING .................................................... 6-1
6-2 IT DOESNT PRINT AT ALL ...................................................... 6-2
6-3 INK DROPS ON MEDIA ........................................................... 6-2
6-4 SHIFTING IN PRINTING ........................................................... 6-3
6-5 VERTICAL BANDING ............................................................... 6-3
6-6 PRINT DOES NOT MATCH WITH CUT .................................... 6-4
6-7 STITCH CUT ............................................................................. 6-5
6-8 START AND END POINTS DO NOT MATCH ........................... 6-6
6-9 DISTORTED FIGURE ............................................................... 6-7
6-10 MEDIA SHIFTING ..................................................................... 6-7
6-11 MOTOR ERROR ....................................................................... 6-8
6-12 ERROR MESSAGE ................................................................... 6-9
SERVICE CALL ........................................................................ 6-9
6-13 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE
6-10
6-14 RESULTS OF PRINTING ARE COARSE ............................... 6-10
6-15 ERROR MESSAGE (HEATER CONTROLLER) ...................... 6-11
7 Service Activities
7-1
7-2
7-3
INSTALLATION CHECK LIST ................................................... 7-1

MAINTENANCE CHECK LIST ................................................ 7-21
Specification ........................................................................... 7-23
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Third Edition
SC-545EX '05.JUN.
Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.
Printed in Japan
Copyright 2005 ROLAND DG CORPORATION
8799-02
Revision Record
Revision
No.
Date
Description of Changes
Approval
Issued
2005.2.17
First Edition
Inagaki
Sato
2005.2.25
1-2 FRAME, 1-13 ACCESSORIES & STAND_ Part No. has been revised.
Inagaki
Nakatani
2005.6.22
1-3,4,12,13 Part No. has been revised.

6-11 Motor Error codes have been added.
Kato
Hioki
To Ensure Safe Work
To Ensure Safe Work
About
and
Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols

The
symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means danger of electrocution.
The
symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific thing
that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the
and
: Tips and advise before the adjustment.
symbols, the symbols shown below are also used.
About the Labels Affixed to the Unit
Turn off the primary power SW

before servicing.
Do not recharge, short-circuit,

disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery
for insulation for disposal or
preservation.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.
HIGH VOLTAGE,
HANDLING ATTENTION
Do not touch during power on
Electric shock, Compornents damage
Do not repair. Replace power unit.
Do not replace fuse. Can not be recovered.
Electric charge.
Do not touch when power is on.
SC-545EX
1-1
S2
S10
S8
S8
S8
S6
S11
12
S8
S2
S10
35
33
14
18
S6
S7
S8
5
S10
32
S2
S5
S1
S11
1
S10
S2
S10
17
28
S6
26
34
24
S6
S3
11
27
21
S7
33 S5
S10
10
20
S6
S1
S6
30
S4
S5
S6
S9
S5
15
31
29
16
22
S6
25
23
19
13
S6
1 Structure & Spare Parts
1-1 COVERS
1-1 COVERS
PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
Parts Name
11879107 -00 ABSORBER TK-12
S1
31029816AS -00 BUSH SET,ROLL 3*4 100 PCS.
22095143 -00 APRON,B CJ-540
S2
22095137 -00 APRON,F FJ-540
S3
31289112AS -00 CUPSCREW SET,M3*10 NI 100 PCS.
22095142 -00 APRON,F UNDER FJ-540
S4
22025986 -00 COVER,I/S SJ-540
S5
31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.
22025965 -00 COVER,I/S MOTOR FJ-540
S6
22025972 -00 COVER,INNER I/S FJ-540
S7
31149703AS -00 RING SET,E-RING ETW-4 100 PCS.
22045378 -00 COVER,PANEL SJ-745EX
S8
31019137 -00 SCREW,BINDING M3*8 NI+EXT.TW

31019161 -00 SCREW,BINDING M4*8 NI+ETX.TW
22025964 -00 COVER,PLATE L FJ-540
S9
10
22025979 -00 COVER,RAIL B FJ-540
S10 31049171AS -00 SCREW SET,CAP M3*12 NI 50 PCS.
11
22025983 -00 COVER,RAIL F SJ-540
S11
12
22025673 -00 COVER,SIDE L FJ-540
13
22025674 -00 COVER,SIDE R FJ-540
14
22025967 -00 COVER,TOP L FJ-540
15
22025970 -00 COVER,TOP R FJ-540
16
22225101 -00 ESCUTCHEON FJ-500
17
22115881 -00 FRAME,COVER F FJ-540
18
21655252 -00 HOLDER,COVER F FJ-540
19
21645106 -00 HOOK,INT SW FJ-540
20
22495211 -00 KEYTOP,DS-LD1H BLK
21
22495210 -00 KEYTOP,DS-LX1H BLK
22
22535287 -00 LABEL,CAUTION CARRIAGE #LA266
23
22535394 -00 LABEL,CLAMP MEDIA FJ-540 #LA502
24
22535483 -00 LABEL,CORPORATE LOGOTYPE #LA696
25
22535390 -00 LABEL,EMERGENCY STOP #LA496
26
22535529 -00 LABEL,HEATER SJ-745EX #LA759
27
22535524 -00 LABEL,LOGO SC-545EX #LA751
28
22535535 -00 LABEL,SOLJET PRO2V #LA777
29
22535330 -00 LABEL,WARNING SOL INK #LA396
30 W811502130 -00 PANEL BOARD ASS'Y CJ-540

31
22055356 -00 PLATE, F COVER CM-500
32
22055550 -00 PLATE,COVER F FJ-540
33
22155958 -00 SHAFT,COVER F FJ-540
34
21475195 -00 SHEET,PANEL SC-545EX
35
21425110 -00 WASHER,COVER FJ-50
1-2
31139104 -00 SCREW,PLAPOINT M4*6 BK FE
64
S28
63
13
12
1-3
S28
S24
83
S24
S27
22
S27
S28
63
S12
S11
51
49
S6
S16
36
89
S16 S15
S24 S16
81
S27
S24
12
S27
35
13
76
24
22
S16
S12
23
S15
S16
63
63
S28
S7
S1
S18
69
S19
S20
29
S9
15
S2
S21
S5
80
68
62
42
53
73
S21
S14
S22
S4
S31
74
S30
S7
78
S6
S8
71
71
40
32
21
47
72
S25 S9
57
37
S7
S20
S9
68
46
52
38
87
59
79
62
S25
91 17
10
S23
29
70
S17
S7
S22
S8
S1
46
88
S7
92
S22
19
S14
75
93
73
S21
S7
60
34
S25
S26
S7
S24
S18
94
S22
76
33
S8
14
73
S21
66
45
41
50
S10
S16
S25
65
S24
S24
82
S16 24
S15
S15
67
S10
S7
S3
S24
84
S24
31
S15
11
S9
S25
87
S7
87
17
27
54
S7
S7
56
39
44 4
S10
S10
44
S23
17
43
25
S13
90
S16
86
11
S8 9
91
54
S7
19
27
30
39
S13
58
20
S10
16
S23
S6
28
48
18
S7
77
S5
S25
56
39
85
S7
61
S26
S29
55
26
1-2 FRAME
1-2 FRAME
Parts Name
Parts No.
Parts Name
11879122 -00 ABSORBER,K-16
66
22665275 -00 SHEET,LINEAR SCALE FJ-540
11909133 -00 ADAPTER,SCREW 2FAI FJ-50
67
21475141 -00 SHEET,RAIL CABLE FJ-540
68
22125432 -00 SHUTTER,FAN FJ-540
11909168 -00 ADAPTER,TUBE 2-3FAI FJ-540
69
22125431 -00 SHUTTER,GRIT FJ-540
22805484 -00 ASS'Y, GRIT ROLLER CJ-540
70
21625101 -00 SHUTTER,PLATEN HU-540
22805467 -00 ASS'Y,TUBING 2*1900MM FJ-540
71
22185128 -00 SLIDER CLAMP MEDIA FJ-500
22805478 -00 ASS'Y,TUBING 2*20MM FJ-540
72
22175122 -00 SPRING,BACK UP PNC-960
22805469 -00 ASS'Y,TUBING 3*1300MM FJ-540
73
22625106 -00 SPRING,PLATEN HEATER HU-540
22355808 -00 BASE, RAIL CJ-540
74
22625122 -00 SPRING,PREHEATER SJ-745EX
10
22355810 -00 BASE,SHAFT L CJ-540
75
22625123 -00 SPRING,US-602 SJ-745EX
11
22355809 -00 BASE,SHAFT R CJ-540
76
22715337 -00 STAY,BED JOINTFJ-540
12
22175870 -00 BEARING 10-19ZZ
77
22715346 -00 STAY,PLATE CABLE 2 FJ-540
13
22115106 -00 BEARING HOUSING A 211-106
78
22715478 -00 STAY,PREHEATER SPRING SJ-745EX
14
22005134 -00 BED,CJ-540
79
22715335 -00 STAY,P-SENSOR B FJ-540
15
22005137 -00 BED,F FJ-540
80
22715336 -00 STAY,P-SENSOR F FJ-540
16
12159573 -00 BUSH,80F-0603
81
22715318 -00 STAY,RAIL CABLE FJ-540
17
12159508 -00 BUSH,SHAFT OILES 80F-1206
82
22715341 -00 STAY,RAIL CABLE RIGHT FJ-540
18
23475205 -00 CABLE-CARD 12P1 2510L BB
83
22715328 -00 STAY,RAIL GUIDE L CJ-540
19
21775101 -00 CAM,SHAFT P-ROLLER CJ-500
84
22715329 -00 STAY,RAIL GUIDE R CJ-540
20
11769118 -00 CLAMP,FCM2-S6-14
85
22715376 -00 STAY,TUBE 2 FJ-540
21
21765122 -00 CLAMP,MEDIA FJ-540
86
22135441 -00 STOPPER,LINEAR SCALE FJ-540
22
22165165 -00 COLLAR
87
22135365 -00 STOPPER,SHAFT SQUARE CX-24
23
22025974 -00 COVER,FEED MOTOR FJ-540
88
22325443 -00 SUPPORT,CABLE CJ-540
24
22025992 -00 COVER,INNER I/S TOP FJ-540
89
22325447 -00 SUPPORT,FRAME L FJ-540
25
22045479 -00 COVER,RAIL UNDER CJ-540
90
22325448 -00 SUPPORT,FRAME R FJ-540
26
22235415 -00 CUSHION,PLATE CABLE FJ-540
27 W8115021A0 -00 CUT FLEX BOARD
91
22785105 -00 SUPPORT,SHAFT SQUARE FJ-540
92
25415104 -00 THERMISTOR LCA-PT-N
28
W811502180 -00 CUT ORG BOARD ASSY
93
22805512 -00 THERMOSTAT,BED
29
21715110 -00 FAN,SCBD24H7-016
94
22805513 -00 THERMOSTAT,PLATEN
30
12399352 -00 FILTER(E) FRC-45-12-6.5
31
22195154 -00 FRAME,DRIVE PULLEY SJ-745EX
32
22115882 -00 FRAME,MIDDLE L FJ-540
33
22115894 -00 FRAME,MIDDLE R2 FJ-540
34
22115885 -00 FRAME,RAIL PINCHROLL CJ-540
35
36
22115891 -00 FRAME,SIDE L FJ-540

W811904240 -00 GRIT ENCODER BOARD ASSY
PARTS LIST -Supplemental PartsParts No.

S1
Parts Name
31029804AS -00 BUSH SET,ROLL 3*5.5 100 PCS.
S2
31499101 -00 CLAMP,BASE SKM-1
S3
31379102 -00 CLAMP,FLAT CABLE FCS-25P
37
22135656 -00 GUIDE CABLE FLEX CUT CJ-540
S4
31329601AS -00 CLAMP SET,INSULOK T-18S 100 PCS.
38
22135660 -00 GUIDE, CABLE CJ-540
S5
39
22135559 -00 GUIDE,TUBE 8 FJ-500
S6
7838602700 -00 HEATER,BED HU-540 100-117V
S7
7838603600 -00 HEATER,BED HU-540 220-240V
S8
31119904 -00 PIN,SPRING 2.5*8 SUS STRAIGHT
7838602500 -00 HEATER,PLATEN HU-540 100V REVISED1
S9
7838603200 -00 HEATER,PLATEN HU-540 117V
S10
40
41
31129102 -00 PIPE,POLYCA 4*8*10

31299102AS -00 RIVET SET,NYLON P2655B 20 PCS.
7838603500 -00 HEATER,PLATEN HU-540 220V
S11
42
21655131 -00 HOLDER,LINEAR SCALE CJ-70
S12
43
11659149 -00 HOLDER,RING O 2FAI FJ-50
S13
44
S14
45
22535388 -00 LABEL,G-ROLLER 170 CJ-540 #LA487
S15
46
22535387 -00 LABEL,G-ROLLER 50 CJ-540 #LA486
S16
47
21895152 -00 L-BEARING LWES15C3R2320QE
S17
31019702AS -00 SCREW SET,BIND P-TIGHT 3*6 BC 100PCS.
48
22145457 -00 LEVER,SHAFT CJ-540
S18
31049107AS -00 SCREW SET,CAP M3*12 BC 20 PCS.
49
21575109 -00 NUT,BOSS H14MM S3MM N3MM
S19
31049155AS -00 SCREW SET,CAP M3*12 BC+PW 20 PCS.
50
22635116 -00 PAD,CUTTER CJ-540
S20
51
22055558 -00 PLATE,AUTOCUT JOINT FJ-540
S21
52
22055316 -00 PLATE,LINEAR SCALE CJ-70
S22
53
22055583 -00 PLATE,SHUTTER 2 FJ-540
S23
31049142AS -00 SCREW SET,CAP M3*6 BC MEC 20 PCS.
54
22055581 -00 PLATE,SHUTTER GUIDE CABLE CJ-540
S24
31049117 -00 SCREW,CAP M4*12 BC+PW 4*9*0.8
55
22055585 -00 PLATE,STAY CABLE 2 FJ-540
S25
31049174AS -00 SCREW SET,CAP M4*15 NI 20 PCS.
56
22055561 -00 PLATE,TUBE GUIDE FJ-540
S26
57
22185431 -00 RAIL, GUIDE CJ-540
S27
58
22185432 -00 RAIL,CABLE CJ-540
S28
59
22185436 -00 RAIL,LINEAR SCALE FJ-540
S29
60
22185430 -00 RAIL,PINCHROLL CJ-540
S30
31239103AS -00 SCREW SET,W-SEMS M3*8 BC+PW 50PCS.
61
11509111 -00 ROLLER,STAY CABLE FJ-600
S31
31249201AS -00 WASHER SET,PLAIN 3*6*0.5 C 100PCS.
62
15099115 -00 SENSOR-INTERRUPTER GP2A25NJ
63
22075126 -00 SET,GRIT ROLLER CJ-540
64
22155967 -00 SHAFT,FEED FJ-540
65
22295263 -00 SHAFT,SQUARE FJ-540

1-4
31409702 -00 SADDLE,LOCKING EDGE LES-1010

31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
31409811 -00 SADDLE,LOCKING WIRE LWS-1211Z
31019117AS -00 SCREW SET,BINDING M3*8 BC 100 PCS.
31049172 -00 SCREW,CAP M3*20 NI

31049119 -00 SCREW,CAP M3*4 BC
31069104 -00 SCREW,CAP M4*6+FL C

31089110AS -00 SCREW SET,PAN M3*4 C+PW 100 PCS.
31199704 -00 SCREW SET,SET WP M3*8 BC 20 PCS.
31239112 -00 SCREW,W-SEMS M3*45 BC
S3
1-5
S2
23
15
S16
S15
S7
S3
26
46
S14
45
5
S14
12
S3
20
27
S3
S3
16
S7
S13
26
S3
S2
14
S3
31
18
S3
30
S5
23
39
44
S9
37
S7
42
43
S3
41
47
24
35
22
S3
S5
S3
49
34
14
47
10
S12
S3
S12
S8
25
S12
28
12
13
21
CARRIADGE BOARD PART
19
S12
S3
36
11
S1
38
S6
S7
S8
S10
48
S3
32
40
29
17
S4
33
S7
S6
S6
1-3 HEAD CARRIADGE
1-3 HEAD CARRIADGE

Parts Name
Parts No.
Parts Name
21905170 -00 ADAPTER,CARRIAGE L FJ-540
S1
31329501AS -00 CLAMP SET,PUSH MOUNT RT30SSF5 20PCS.
21905169 -00 ADAPTER,CARRIAGE R FJ-540
S2
21905166 -00 ADAPTER,HEAD FJ-540
S3
S4
31289108AS -00 CUPSCREW SET, M3*8 NI 100 PCS.
22805470 -00 ASS'Y,HEAD INKJET SOL SJ-540
S5
22805476 -00 ASS'Y,PLATE DAMPER FJ-540
S6
22805467 -00 ASS'Y,TUBING 2*1900MM FJ-540
S7
31159901AS -00 RIVET SET,NYLON P3045W 20 PCS.
22355815 -00 BASE, HOLDER CARRIAGE FJ-540
S8
22355814 -00 BASE,CARRIAGE AL FJ-540
S9
31019120 -00 SCREW,BINDING M3*15 BC
10
23505851 -00 CABLE ASSY HEAD U/D SENS FJ-540
S10
11
23505853 -00 CABLE ASS'Y,P-SIDE SENSOR FJ-540
S11
31049104 -00 SCREW,CAP M2.6*4 BC
12
23475206 -00 CABLE-CARD 21P1 330L BB
S12
31069104 -00 SCREW,CAP M4*6+FL C
13
23475200 -00 CABLE-CARD 36P1 2480L BB
S13 31679902AS -00 SCREW SET C-SEMS M2*8 C 100 PCS.
14
21775103 -00 CAM,CARRIAGE FJ-540
S14 31089121AS -00 SCREW SET,PAN M2.3*8 NI+PW 100PCS.
15
22025958 -00 COVER,CARRIAGE F PC FJ-540
S15 31199905AS -00 SCRW SET,SET CONE M3*16 BC 20PCS.
16
22025957 -00 COVER,CARRIAGE T FJ-540
S16 31179908AS -00 SCREW SET,UREA M3*20 N-1 WH 50PCS.
17
22025959 -00 COVER,CARRIAGE BOARD FJ-540
18
22025960 -00 COVER,HEAD BOARD FJ-540
19
12029989 -00 COVER,TKP0180-2B R50-75
20
7811801000 -00 ASS'Y,INK DAMPER BK 2FAI SJ-540
21
12399352 -00 FILTER(E) FRC-45-12-6.5
22
22115888 -00 FRAME,CARRIAGE BASE FJ-540
23
22115889 -00 FRAME,CARRIAGE SIDE U/D FJ-540
24
22115890 -00 FRAME,CARRIAGE U/D FJ-540
25
22135602 -00 GUIDE,CABLE FJ-500
26
22135618 -00 GUIDE,CARRIAGE CAP FJ-540
27
22135440 -00 GUIDE,HEAD AL FJ-540
28
22135559 -00 GUIDE,TUBE 8 FJ-500
29
21655248 -00 HOLDER,CABLE FJ-540
30
31
22145454 -00 LEVER,CARRIAGE FJ-540
32
W811502150 -00 LINEAR ENCODER BOARD ASSY
33
21345105 -00 LOCK,CJ-500
34
22395112 -00 MAGNET,CJ-540
35
15229705 -00 PHOTO INTERRUPTER GP1A71A1
36
22055557 -00 PLATE,ENC SENS FJ-540
37
22055547 -00 PLATE,GND FJ-540
38
22055486 -00 PLATE,HOLD FILTER W11 CX-500
39
22055548 -00 PLATE,SLIDER CARRIAGE FJ-540
40 W8115021C0 -00 PRINT CARRIAGE BOARD ASS'Y CJ-540

41
22155960 -00 SHAFT,HEXAGON CARRIAGE FJ-540
42
22185127 -00 SLIDER,CARRIAGE FJ-540
43
22165216 -00 SPACER,U/D LEVER FJ-540
44
22175159 -00 SPRING,CARRIAGE SIDE FJ-50
45
22175520 -00 SPRING,HEAD ADJUST 500 FJ-540
46
22625132 -00 SPRING,LOCK DO.8 CJ-540
47
22625109 -00 SPRING,PULL CARRIAGE 3500 FJ-540
48
22715322 -00 STAY,HOLDER CARRIAGE FJ-540
49
22715321 -00 STAY,SENSOR CARRIAGE FJ-540
REVISED2
1-6
S8
S29
S21
56
29
30
S26
S24
S29 S24
32
S8
S1
S24
33
16
S4
S8
S4
S8
S4
S8
S4
S8
S8
S5
22
S1
S17
54
S25
43
1-7
S18
S25
S8
S1
36
S24
23
S8
28
S17
S27
27
S11
15
51
25
61
S4
S8
S16
55
S10
21
S10
57
S4 S7
S15
S20
S8
59
S8
37
S6
S16
45
S22
40
S15
24
S2
S31
17
46
S24
8
52
S9
31
63
S28
60
S24
S8
4
26
51
10
42
S13
10
S21
S28
S23
44
49 20
38 6
50
S24
S14
12 S14
S19
13
58
S28
S19
S26
12 53
S12
35
S30
34
S25
S8
S4 S7
21
11
S4 S7
S1
S17
22
39
16
S15
S1
S8
47
S16
62
S20
S1
24
41
18 48
19
S16
S16
S3
S16
S11
14
S2
1-4 DRIVE UNIT
1-4 DRIVE UNIT

Parts Name
Parts No.
Parts Name
12359113 -00 ABSORBER TK-2320
51
22175157 -00 SPRING,C P-ROLLER CM-500
22805342 -01 ASS'Y,MOTOR FEED CJ-500
52
22625132 -00 SPRING,LOCK DO.8 CJ-540 REVISED2
22805471 -00 ASS'Y,PULLEY HD48.46S16 FJ-540
53
22035161 -00 STAND,LEVER FJ-500
22805580 -00 ASS'Y,SCAN MOTOR FJ-540
54
22035193 -00 STAND,PULLEY FJ-540
11869103 -00 BALL,4MM
55
22715484 -00 STAY PANEL CABLE GUIDE SJ-745EX
22845144 -00 BASE,ADJUSTER CJ-540
56
22715320 -00 STAY,FA-CODER FJ-540
22355807 -00 BASE,RAIL FJ-540
57
22715476 -00 STAY,HC BOARD SJ-745EX
22355811 -00 BASE,SCAN MOTOR FJ-540
58
22715244 -00 STAY,SENSOR CARRIAGE FJ-500
22175870 -00 BEARING 10-19ZZ
59
22715325 -00 STAY,SENSOR PINCH FJ-540
10
22175815 -00 BEARING F8-16ZZ
60
22715249 -00 STAY,SHAFT PULLEY FJ-500
11
12159573 -00 BUSH,80F-0603
61
22715475 -00 STAY,THERMOSTAT SJ-745EX
12
12159563 -00 BUSH,80F-1006
62
23115108 -00 SW,PXR-4
13
23415266 -00 CABLE-ASSY ESD SJ-1000
63
21945144 -00 WIRE FJ-540
14
23505847 -00 CABLE-ASSY FEED-MOTOR54 FJ-540
15
23505833 -00 CABLE-ASSY FRONT-COVER SW FJ-540
16
23505834 -00 CABLE-ASSY MAINT-COVER SW FJ-540
17
23505845 -00 CABLE-ASSY SCAN-MOTOR FJ-540
18
23415281 -00 CABLE-ASSY ACJ-SW 5EX
19
23415282 -00 CABLE-ASSY HUJ-SW 5EX
20
21365103 -00 CASE,LOCK CJ-70
S1
21
21745109 -00 COLLAR.LEVER FJ-540
S2
31329602AS -00 CLAMP SET,INSULOK T-18L 100 PCS.
22
22025963 -00 COVER,I/S SW FJ-540
S3
23
22025980 -00 COVER,INT SW FJ-540
S4
24
12399334 -00 FILTER(E),TFC-16-8-13
S5
25
21995124 -00 FLANGE,MOTOR FEED FJ-540
S6
26
21995122 -00 FLANGE,MOTOR FJ-540
S7
31289111AS -00 CUPSCREW SET, M4*6 NI 100 PCS.
27
22115882 -00 FRAME,MIDDLE L FJ-540
S8
28
22115894 -00 FRAME,MIDDLE R2 FJ-540
S9
29
22115891 -00 FRAME,SIDE L FJ-540
S10
30
21685128 -00 GEAR, H300S10
S11
31119904 -00 PIN,SPRING 2.5*8 SUS STRAIGH
31
21685149 -00 GEAR,H235S20(B8) T2
S12
32
25095120 -00 GRID ENCODER TS5217N561 FJ-540
S13
33
22115121 -00 HOUSING,R-BEARING FRAME FJ-540
S14
34
22485104 -00 KNOB FJ-50
S15
35
22485113 -00 LEVER,CAM PINCH SC-545EX
S16
36
12399102 -00 MAGNET CATCH TL-105
S17
37
15229705 -00 PHOTO INTERRUPTER GP1A71A1
S18
38
22055717 -00 PLATE,ADJUSTER LOCK 2 CJ-540
S19
39
22055564 -00 PLATE,LEVER LINK CJ-540
S20
40
22055637 -00 PLATE,SPACER LOCK CJ-540
S21
41
13129170 -00 POWER SW AJ7201B
S22
42
21975157 -00 PULLEY,HD48.46S16(B35C39.5 F53)
S23
43
21975154 -00 PULLEY,UD49.2S4(B4.6C6.6)
S24
31049117 -00 SCREW,CAP M4*12 BC+PW 4*9*0.8
44
15229506 -00 SENSOR INTERRUPTER,GP1A05A5
S25
45
22295117 -00 SHAFT,LOCK CJ-70
S26
46
22155963 -00 SHAFT,PULLEY FJ-540
S27
47
22125429 -00 SHUTTER,F-M-R FJ-540
S28
48
W880101420 -00 SJ-745EX HU JUNCTION BOARD
Parts Name
31029101 -00 BUSH,NB-19
31379116 -00 CLAMP,WIRE T30MR

31289107 -00 CUPSCREW,3*12 NI
31129102 -00 PIPE,POLYCA 4*8*10

31149704AS -00 RING SET,E-RING ETW-6 SUS 100 PCS.
31149705 -00 RING,E-RING ETW-7 SUS
31019149 -00 SCREW,BINDING M2.3*8 BC
31019115AS -00 SCREW SET,BINDING M3*4 BC 100 PCS.
31069104 -00 SCREW,CAP M4*6+FL C
S29
31199701AS -00 SCREW SET,SET WP M3*3 C 20 PCS.
49
22185101 -00 SLIDER,LOCK CJ-70
S30
31049130AS -00 SCREW SET,CAP M4*12 C+PW 20 PCS.
50
22175134 -00 SPRING,A CJ-70
S31
31179908AS -00 SCREW SET,UREA M3*20 N-1 WH 50PCS.
1-8
1-9
18
19
S3
31
25
S10
S15
S5
S12
22
S11
S11
S2
S12
31
21 S4
S13
CN3
31
S11
31
S15
S7
S5
36
S8 S9
30
S5
S10
23
16
S11
11
S17
40
S10
S5
CN2
S12
32
S5
S5
S15
39
26
S15
S4
S14
S12
S16
14
13
S4
33
29
S12
S17
S4
35
38
S6
S12
37
S14
20
S5
S12
41
24
S5
28
S5
S5
S6
S5
S5
S8
27
S5
34
S5
S6
S6
S6
12
S1
17
10
15
1-5 CHASSIS
1-5 CHASSIS
Parts Name
Parts No.
Parts Name
W880101410 -00 AC JUNCTION BOARD SJ-745EX
S1
31379111 -00 CLAMP,CABLE CKS-13-H
22805353 -00 ASSY,NETWORK BOARD FJ-500
S2
15009101 -00 BATTERY CR2032
S3
23505849 -00 CABLE-ASSY G-ENCODER54 FJ-540
S4
23505999 -00 CABLE-ASSY HEAD BOARD FAN FJ-540
S5
23505462 -00 CABLE-ASSY AC NEUTRAL BLUE FJ-50
S6
23505463 -00 CABLE-ASSY AC LIVE BROWN FJ-50
S7
31279116 -00 LABEL,EARTH MARK-1 NO. E-580
23505842 -00 CABLE-ASSY PAPER-SENS FJ-540
S8
31279121 -00 LABEL,FLASH-LIGHTING NO.E-582

31279191 -00 LABEL,WARNING FUSE REPLACE #347
23505840 -00 CABLE-ASSY POWER HEAD FJ-540
S9
10
23505841 -00 CABLE-ASSY POWER SERVO FJ-540
S10 31299102AS -00 RIVET SET,NYLON P2655B 20 PCS.
11
23505843 -00 CABLE-ASSY PRI-CAR SENS FJ-540
S11
12
23415287 -00 CABLE-ASSY,5EX HU SIGNAL
S12 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
13
23415288 -00 CABLE-ASSY,AC GROUND GREEN 5EX
S13
14
23415277 -00 CABLE-ASSY,5EX POWER AC
S14
15
23415275 -00 CABLE-ASSY,5EX POWER SUPPLY
S15
16
23475196 -00 CABLE-CARD 24P1 850L BB
S16 31169103AS -00 SCREW SET,FLAT M3*6 BC 100 PCS.
17
23475197 -00 CABLE-CARD 25P1 105L BB
S17
18
23475203 -00 CABLE-CARD 26P1 810L BB
19
22815157 -00 CHASSIS, SJ-745EX
20
22025971 -00 COVER,CHASSIS FJ-540
21
12439518 -00 FAN
22
12399351 -00 FILTER(E) FRC-40-12-6.5
23
12399331 -00 FILTER(E),FPC-31-12
24
12559104 -00 FUSE,ULTSC N1 6.3A/125V 100-117V

12559572 -00 FUSE 5X20CEE-3.15AT WICKMANN 200-240V
25 W811904020 -00 HEAD BOARD FJ-540

26
14049102 -00 INLET,SUP-J10G-E
27
22535257 -00 LABEL,CAUTION VOLTAGE #LA167
28
29
30
31279109 -00 LABEL,FUSE 6.3A/125V #LA626 100-117V

31279128 -00 LABEL,FUSE T3.15A/250V NO.E-573 200-240V
22535117 -00 LABEL,POWER CM-500 NO.893
7853905000 -00 MAIN BOARD ASS'Y SJ-1000
31
22055487 -00 PLATE,HOLD FILTER W26 CX-500
32
22055565 -00 PLATE,NET CARD FJ-540
33
34
13129170 -00 POWER SW AJ7201B

22425112U0 -00 POWER UNIT SWITCHING FJ-540
35 W811904010 -00 SERVO BOARD FJ-540

36
21475147 -00 SHEET,COATING SEAL FJ-540
37
22715483 -00 STAY HTR CABLE GUIDE SJ-745EX
38
22715494 -00 STAY SB SHILD SJ-745EX
39
22715326 -00 STAY SERVO BOARD FJ-540
40
22715327 -00 STAY,CHASSIS FAN FJ-540
41
22715477 -00 STAY,HEATER J BOARD SJ745EX
1-10
31209118 -00 SPACER,WPCS-12S-4.0
1-6 PINCH ROLLER
10
11
S2
7
S1
10
S1
3
S1
S1
S1
S1
S1
S1
2
6
6
5
5
S1
S1
S1
S3
9
8
S3

1
S1
S3
S3
Parts Name
Parts No.
22805483 -00 ASS'Y,P-ROLLER L/R CJ-540
S1
Parts Name
22805482 -00 ASS'Y,P-ROLLER M CJ-540
S2
31239102AS -00 SCREW SET,W-SEMS M3*8 BC 100 PCS.
22115765 -00 FRAME,P-ROLLER CJ-500
S3
31249211AS -00 WASHER SET,PLAIN 4.3*7*0.5 C 100PCS.
22145458 -00 LEVER,P-ROLLER CJ-540
22145831 -00 PIN NO.1 (214-831)
22145832 -00 PIN NO.2
22175105 -00 PINCH ROLL SPRING
21565103 -00 P-ROLLER FD16S4(B10) TYPE2
214-832
21565102 -00 P-ROLLER TD16S4(B10) TYPE2
10
22175157 -00 SPRING,C P-ROLLER CM-500
11
22715332 -00 STAY,SENSOR P-ROLLER CJ-540
1-11
1-7 STAY ROLL
S1
S2
S3
S4
2
S1
5
S3
S1
1
S1

1
2
Parts Name
Parts No.
22145217 -00 ARM CJ-540
S1
22145222 -00 ARM, L CJ-540
Parts Name
31049157 -00 CAP-SCREW,6*20 BC SPW+WASHER
S2
31109808 -00 NUT, HEXAGON M6
7498804000 -00 ASS'Y, BRAKE PNS-501
S3
31109603 -00 NUT, SQUARE M5
7811500300 -00 ASS'Y, SHAFT SHEET CJ-540
S4
22805597 -00 ASS'Y, STOPPER SCREW PNS-501
21815106 -00 BOLT, SHOULDER PNS-501
22135362 -00 STOPPER PNS-501
1-12
31249221AS -00 WASHER SET,PLAIN 8*18*1.6 C 100PCS.
1-8 TOOL CARRIADGE

S7
12
7
S8
S4
23
S5
20
S5
13
S15
24
S16
S5
S11
4
11
16
S10
S12
18
2
S1
S14
S13
10
S6
S2
19
S3
S9
15
21
17
5
14
9
22
S5
S5
Parts Name
Parts No.
Parts Name
22805292 -00 ASS'Y,CLAMP BLADE CM-500
23 W8115021B0 -00 TOOL CARRIAGE BOARD ASS'Y CJ-540
22805291 -00 ASS'Y,HOLDER BLADE CM-500
24
22805396 -00 ASS'Y,PLATE CAM SLIDE FJ-500
22355656 -00 BASE,CUTTER CM-500
21945144 -00 WIRE FJ-540
21815101 -00 BOLT,PENHOLDER
23505837 -00 CABLE-ASS'Y PINCH SENS CJ-540
23475205 -00 CABLE-CARD 12P1 2510L BB
S1
31029801AS -00 BUSH SET,ROLL 2*4 100PCS.
22025956 -00 COVER,CARRIAGE BOARD CJ-540
S2
22025404 -00 COVER,CARRIAGE CX-24
S3
Parts Name
31379116 -00 CLAMP,INSULOK T30MR
10 W811502190 -00 CROP SENS BOARD ASS'Y CJ-540
S4
11
22115798 -00 FRAME,CUTTER FJ-500
S5
12
22135656 -00 GUIDE,CABLE FLEX-CUT CJ-540
S6
13
21655255 -00 HOLDER,CUTTER CJ-540
S7
14
22285503 -00 NUT,PENHOLDER
S8
31159901AS -00 RIVET SET,NYLON P3045W 20 PCS.
15
21495115 -00 SCREW,BLADE SET CM-500
S9
31019118AS -00 SCREWSET,BINDING M3*10 BC 100 PCS.
16
15099115 -00 SENSOR-INTERRUPTER GP2A25NJ
S10 31019116AS -00 SCREW SET,BINDING M3*6 BC 100 PCS.
17
21475148 -00 SHEET,FILTER CROP CJ-500
S11 31049105AS -00 SCREW SET,CAP M3*6 BC 20 PCS.
18
22175154 -00 SPRING,BLADE UP CM-500
S12
19
22175155 -00 SPRING,SCREW CM-500
S13 31089110AS -00 SCREW SET,PAN M3*4 C+PW 100 PCS.
20
22715334 -00 STAY,TOOL CARRIAGE BOARD CJ-540
S14 31229103AS -00 SCREW SET,TRUSS M2*6 BC 100 PCS.
21
22
22715333 -00 STAY,TOOL CARRIAGE HOLD CJ-540

7811501800 -00 TOOL CARRIAGE ASS'Y CJ-540
31069104 -00 SCREW,CAP M4*6+FL C
S15 31239106AS -00 SCREW SET,W-SEMS M4*8 BC 50 PCS.

S16 31249402AS -00 WASHER SET,EXTERNAL TOOTH M4 C100PCS.
1-13
1-9 WIPER SYSTEM
21
S1
12
46
9
11
S1
24
S2
S2
32
S2
S2
38
13
S7
33
S2
34
14
S9
S5
27
31
45
S2
S2
10
22
25
S6
S2
44
35
S13
15
S2
4
S2
29
37
S3
S2
S2
41
S2
S3
3
17
S2
19
16
S12
15
30
S11
S13
26
S10
40
S2
42
S5
S2
39
S7
43
7 S2
20
S2
S10
Parts Name
Parts No.
22145221 -00 ARM,SERGE MIST SJ-540
33
S2
S4
PARTS LIST -Main Parts1

2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
28
S3
S3
Parts No.
S5
34 S8
23
S13
36
18
23
Parts Name
22185444 -00 RAIL,WIPER R FJ-540
22355812 -00 BASE,WIPER FJ-540
34
15229506 -00 SENSOR,INTERRUPTER GP1A05A5
22355813 -00 BASE,WIPER MOTOR FJ-540
35
22155962 -00 SHAFT,HEXAGON WIPER FJ-540
11929138 -00 BELT,408P2M4-530
36
22295132 -00 SHAFT,IDLE PULLEY STX-7
12159536 -00 BUSH,B-S6-17
37
22155961 -00 SHAFT,WIPER FJ-540
23505996 -00 CABLE-ASSY WIPER SENS FJ-540
38
22125433 -00 SHUTTER,WIPE F FJ-540
21775103 -00 CAM,CARRIAGE FJ-540
39
22185127 -00 SLIDER,CARRIAGE FJ-540
22025977 -00 COVER,SERGE MIST FJ-540
40
22175159 -00 SPRING,CARRIAGE SIDE FJ-50
22025985 -00 COVER,WIPE R FJ-540
41
22175518 -00 SPRING,PULL WIPE 1500 FJ-540
22025953 -00 COVER,WIPER FJ-540
42
22175140 -00 SPRING,TENSHONER STX-7
22045141 -00 COVRE,SCRAPER SP-300
43
22715324 -00 STAY,SENS WIPE U/D FJ-540
22275121 -00 FILTER(M),SERGE MIST2 SJ-540
44
21445106 -00 TRAY,WIPE FJ-540
22275122 -00 FILTER(M),INNER SERGE MIST SJ-540
45
11379105 -00 WIPER,HEAD ASP FJ-50
21995104 -00 FLANGE,PULLEY STX-7
46
21375107 -00 WIPER,SCRAPER FJ-540
22115887 -00 FRAME,WIPER FJ-540

22115886 -00 FRAME,WIPER U/D FJ-540
21685122 -00 GEAR,S10S20

21685144 -00 GEAR,S53S5(B15)
Parts No.
Parts Name
21685143 -00 GEAR,S90(B5M0.8HEX6)
S1
21655250 -00 HOLDER,SCRAPER FJ-540
S2
21655245 -00 HOLDER,WIPER FJ-540
S3
22435106 -00 MOTOR,103-593-1041
S4
21545159 -00 PAD,WIPE F SJ-540
S5
21545160 -00 PAD,WIPER TRAY SJ-540
S6
31019160 -00 SCREW,BINDING M3*25 BC LL
22055555 -00 PLATE,SENS WIPE U/D FJ-540
S7
22055537 -00 PLATE,SERGE MIST FJ-540
S8
22055548 -00 PLATE,SLIDER CARRIAGE FJ-540
S9
21975124 -00 PULLEY,T14P2S4+GEAR S53
S10
21975123 -00 PULLEY,WD6.94S9
S11
31069101 -00 SCREW,CAP M3*6+FL C

31089117 -00 SCREW,PAN M3*6 NI+PW
31199701AS -00 SCREW SET,SET WP M3*3 C 20 PCS.
31258119 -00 TUBE,SPIRAL SPP-08L L=320MM
22185443 -00 RAIL,GUIDE WIPER FJ-540
S12
31258122 -00 TUBE,VINYL 12*16(10M) L=450MM
22185445 -00 RAIL,WIPER L FJ-540
S13
31249952 -00 WASHER,POLYSLIDER 2.6*5*.5 CUT
1-14
1-10 PUMP SYSTEM

21
S3
38
18
10
27
30
36
S3
13
33
S7
S3
S3
28
14
S3
42
S12
S5
S12
17
S3
S8
S3
S5
S2
29
S13
17
11
18
S13
22
S12
14
S8
23
31
34
37
35
34
6 S3
6
19
28
34
10
S3
19
26
S3
24
S3
35
39
S3
S3
S3
5
S6
S8
34
S1
S1
S8
S14
S8
41
S3
21
S15
40
20
25
S3
12
S8
15
16
S3
S3
S10
32
S4
S3

1
Parts Name
Parts No.
7576340000 -04 SC-500 PUMP ASS'Y FOR SOL INK
30
Parts Name
22155956 -00 SHAFT,GUIDE TABLE FJ-540
12809448 -00 ASS'Y,CAP-TOP FJ-540
31
22155957 -00 SHAFT,SCREW M8 FJ-540
22845197 -00 BASE,BOTTOM 2 FJ-540
32
22165178 -00 SPACER,6FAI FJ-50
22355801 -00 BASE,TABLE MOTOR FJ-540
33
22175334 -00 SPRING,CAP HEAD FJ-540
21925137 -00 BELT,166P2M4-530
34
22175332 -00 SPRING,PLATE BUSH FJ-540
12159589 -00 BUSH,S10-1050
35
22175326 -00 SPRING,TABLE FJ-540
22335146 -00 CAP,TABLE SPRING FJ-540
36
22175324 -00 SPRING,TABLE MOTOR FJ-540
21365121 -00 CASE,CAP TOP FJ-540
37
22715364 -00 STAY,NUT SP-300
22025671 -00 COVER,CAP CASE FJ-540
38
22135436 -00 STOPPER,GUIDE SHAFT FJ-540
10
22565406 -00 DRIVE PULLEY
39
22325444 -00 SUPPORT,TUBE 16FAI FJ-540
11
22115876 -00 FRAME,BACK UP FJ-540
40
22325452 -00 SUPPORT,TUBE FR 16FAI FJ-540
12
22115875 -00 FRAME,FRONT CAP FJ-540
41
21965150 -00 TABLE,CAP-CASE 3 FJ-540
13
22115896 -00 FRAME,MAIN CAP 2 FJ-540
42
22805477 -00 ASS'Y,TUBING 1.4*30MM
14
22115895 -00 FRAME,SIDE CAP 2 FJ-540
15
21685122 -00 GEAR,S10S20
16
21685120 -00 GEAR,S34S4.3
17
22135616 -00 GUIDE,CAP CASE FJ-540
S1
18
22135614 -00 GUIDE,SIDE FRAME FJ-540
S2 31289112AS -00 CUPSCREW SET,M3*10 NI 100 PCS.
19
21655264 -00 HOLDER,TABLE SPRING SP-300
S3 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.
20
21645105 -00 HOOK,CAP CASE FJ-540
S4 31289108AS -00 CUPSCREW SET, M3*8 NI 100 PCS.
21
22435106 -00 MOTOR,103-593-1041
S5
22
21575126 -00 NUT,TABLE FJ-540
S6 31149703AS -00 RING SET,E-RING ETW-4 100 PCS.
23
21545161 -00 PAD,TUBING SJ-540
S7
24
22055602 -00 PLATE,NUT SP-300
S8 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
25
22055540 -00 PLATE,PUMP MOTOR FJ-540
S9 31199701AS -00 SCREW SET,SET WP M3*3 C 20 PCS.
26
22055579 -00 PLATE,SHUTTER TABLE 2 FJ-540
27
22055541 -00 PLATE,TABLE MOTOR FJ-540
28
11889107 -00 R-BEARING,D10S6(B3FL)
S12
31258122 -00 TUBE,VINYL 12*16(10M) L=400MM
29
15229506 -00 SENSOR INTERRUPTER,GP1A05A5
S13
31258119 -00 TUBE,SPIRAL SPP-08L L=320MM
1-15
Parts Name
31029105 -00 BUSH,NB-8
31109601 -00 NUT,SQUARE M3 FE C

1-11 INK SYSTEM

3
S4
S2
10
11
S1
S2
S7
14
7
S4
S2
5
S2
S3
S6
15
1
18
12
13
S2
S6
4
S6
S4
16
S5
S4
S4
17
17
S4
Parts Name
Parts No.
Parts Name
S1 31329601AS -00 CLAMP SET,INSULOK T-18S 100 PCS.
22805479 -00 ASS'Y,TUBING 2*100MM FJ-540
23475201 -00 CABLE-CARD 6P1 255L BB
22045384 -00 COVER,HTR WIRE SJ-745EX
22025984 -02 COVER,I/C FJ-540
S5
31409811 -00 SADDLE,LOCKING WIRE LWS-1211Z
11659218 -00 HOLDER,I/C SC-500
S6
S7
31019801 -00 SCREW,BINDING S-TIGHT M3*6 C
W811502110 -00 INKTANK BOARD ASS'Y
22535534 -00 LABEL,SET INK SC-545EX #LA780
10
22535328 -00 LABEL,USE ONLY SOL INK #LA387
11
22535330 -00 LABEL,WARNING SOL INK #LA396
12
22055594 -00 PLATE,INK CARTRIDGE HOLDER SP-300
13
22055699 -00 PLATE,INK CMCM SJ-745EX
14
22055567 -00 PLATE,INK JOINT FJ-540
15
22625103 -00 SPRING,PRESS CARTRIDGE SP-300
16
22035195 -00 STAND,INK CARTRIDGE SJ-745EX
17
22715317 -00 STAY,STAND I/C FJ-540
18
21435109 -00 TUBE,SILICONE 3*5*8

1-16
1-12 BASE FRAME
S7
15
S5
S3
S4
S8
14
S4
S6
11
S10
S9
10
1
S2
3
6
8
16
2
11
S9
13
S1
12
Parts Name
Parts No.
Parts Name
22355803 -00 BASE,AL FJ-540
23505997 -00 CABLE-ASSY 3-COVER SW FJ-540
23415279 -00 CABLE-ASSY CAP MOTOR 2 FJ-540
S3
31109802 -00 NUT,HEXAGON M4 C
23505856 -00 CABLE-ASSY CAP SENS FJ-540
S4
23505850 -00 CABLE-ASSY FAN MOTOR FJ-540
S5
31019703 -00 SCREW,BINDING P-TIGHT 3*8 BC
23415278 -00 CABLE-ASSY PUMP MOTOR 2 FJ-540
S6
31049117 -00 SCREW,CAP M4*12 BC+PW 4*9*0.8
23505836 -00 CABLE-ASSY SW JUNCTION54 FJ-540
S7 31049174AS -00 SCREW SET,CAP M4*15 NI 20 PCS.
23415280 -00 CABLE-ASSY WIPER MOTOR 2 FJ-540
S8
31069104 -00 SCREW,CAP M4*6+FL C
S9
31049157 -00 SCREW,CAP M6*20 BC+PW+SW
S10
31369101 -00 SPACER,PCB SUPPORT PCB-8L
W811904270 -00 FAN JUNCTION BOARD ASSY
10
22195155 -00 FRAME,SIDE R SJ-745EX
11
21655257 -00 HOLDER,ARM FJ-540
REVISED2
12 W811904220 -00 MOTSENS JUNCTION BOARD ASSY

13
21575109 -00 NUT,BOSS H14MM S3MM N3MM
14
22165213 -00 SPACER,BED LOWER FJ-540
15
22165212 -00 SPACER,BED UPPER FJ-540
16
22325451 -00 SUPPORT,TUBE FF2 16FAI FJ-540
1-17
1-13 ACCESSORIES & STAND

27
9
14
S7
23
S8
16
S5
S6
25
20
S4
28
30
29
12
17
18
S2
4
26
15
S1
19
117V
240VE
230V
S1
21
24
S1
11
22
10
3
240V
6
230VC
13
8
1
S3
REVISED2
Parts Name
Parts No.
23
Parts Name
11879122 -00 ABSORBER,K-16
13499111 -00 AC CORD H05VV-F 240VE 10A S
13499109 -00 AC CORD SJT 117V 10A 3PVC
23495214 -00 AC CORD VCTF 100V 7A 3P-S
25
22155133 -00 PIPE,TOOL D9*L150 FJ-540
23495124 -00 AC-CORD 3ASL/100 240VA 10A SAA
26
22055569 -00 PLATE,BOTTLE INK FJ-540
23495125 -00 AC-CORD H05VV 230V 10A S
27
22035194 -00 STAND,BASE FJ-540
13499209 -00 ADAPTER PLUG (100V)
28
22135446 -00 STOPPER,DRAIN TUBE FJ-540
22145219 -00 ARM,BASE AL FJ-540
29
12569656 -00 TWEEZERS PTS-01
7811900800 -00 ASS'Y,STAND FJ-540
30
11379105 -00 WIPER,HEAD ASP FJ-50
10
22805480 -00 ASS'Y,STOPPER CARRIAGE FJ-540
11
22355817 -00 BASE,BOTTLE INK FJ-540
12
11849102 -00 BLADE,OLFA AUTO CUTTER XB10
13
13439801 -00 CABLE-AC 3P CHINA 10A/250V S
14
7811500200 -00 CARTON,SET CJ-540
24
22535527 -00 LABEL,CARTON SC-545EX #LA754

26015504 -00 MANUAL,USE EN SC-545EX(ENGLISH)
26015503 -00 MANUAL,USE JP SC-545EX(JAPANESE)
REVISED1
Parts Name
15
11369122 -00 CASE,PE BOTTLE 1-4638-03
S2
31279201 -00 LABEL,REPACKAGE #LA16
16
12329505 -00 CASTER,BWS-50BN
S3
31049123 -00 SCREW,CAP M6*20 BC
17
ST-037 -00 CLEAN STICK TX712A
S4
31049157 -00 SCREW,CAP M6*20 BC+PW+SW
18
21995112 -00 FLANGE,GUIDE PNS-501
S5
31049156 -00 SCREW,CAP M6*8 BC+FL
19
12139657 -00 GUIDE,INK FUNNEL PE 6-316-03
S6 31249220AS -00 WASHER SET,PLAIN 6.5*16*1 BC 100PCS.
20
22565682 -00 HEXAGONAL WRENCH 5
S7 31249221AS -00 WASHER SET,PLAIN 8*18*1.6 C 100PCS.
21
21655254 -00 HOLDER,FUNNEL FJ-540
S8
22
22535393 -00 LABEL,BOTTLE INK FJ-540 #LA501

1-18
31249310 -00 WASHER,SP M8 C
1-14 TUC-1 CONTROLLER
PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Parts No.
22805225
22805229
22805226
22805485
21985112
23505370
23505371
23505372
23505373
13369134
22025669
21995107
21685115
21655244
7599609000
13129170
22295148
22295149
13119310
13119311
-Main Parts-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
Parts Name
ASS'Y,COVER GEAR TUC-60/70
ASS'Y,GEAR S80S60 TUC-60/70
ASS'Y,MOTOR TUC-60/70
ASS'Y,FRAME R TUC-1
BRACKET,TUC-60/70
CABLE-ASSY 3P FBSW TUC-60/70
CABLE-ASSY 3P MODESW TUC-60/70
CABLE-ASSY 4P POWER TUC-60/70
CABLE-ASSY DIN TUC-60/70
CONNECTOR TCS-2230-01-1101
COVER,TUC-1
FLANGE,MOTOR TUC-60/70
GEAR,S24S6(B6.5C12) TUC-60/70
HOLDER,ADAPTER TUC-1
MAIN BOARD ASS'Y TUC-1
POWER SW AJ7201B
SHAFT,M4TAP TUC-60/70
SHAFT,SUPPORT TUC-60/70
SW,M-2013J-G
SW,M-2018J-G
PARTS LIST -Supplemental PartsS1

S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
1-19
Parts No.
31049159
31109501
31119701
31149502
31019135AS
31019129
31019151
31049120AS
31199701AS
31239101AS
31239107AS
31049136AS
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
Parts Name
CAP,DIPPING VCP-3 BK
NUT,WELL-NUT B-832
PIN,SNAP M14 SUS
RING,EXTERNAL C STW-14 SUS
SCREW SET,BIND M3*6 NI 100 PCS.
SCREW,BINDING M4*15 BC
SCREW,BINDING M5*10 BC
SCREW SET,CAP M4*6 BC 20 PCS.
SCREW SET,SET WP M3*3 C 20 PCS.
SCREW SET,W-SEMS M3*6 BC 100 PCS.
SCRWE SET,CAP M4*20 BC 20 PCS.
1-15 TUC-1 OTHERS
PARTS LIST
Parts No.
1
22805231
2
22805227
3
22805230
4
22805228
5
21985113
6
22115714
7
21655139
8
21545125
9
22295147
10 22185103
11 22185102
12 22715134
13 22715131
14 22715132
15 22135337
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-Main PartsParts Name

ASS'Y,ARM TUC-60/70
ASS'Y,MIRROR TUC-60/70
ASS'Y,SCREW TUC-60/70
ASS'Y,SENSOR TUC-60/70
BRACKET,SENSOR TUC-60/70
FRAME,L TUC-60/70
HOLDER,SLIDER TUC-60/70
PAD,STAY TUC-60/70
SHAFT,TUC-60/70
SLIDER,1 TUC-60/70
SLIDER,GUIDE TUC-60/70
STAY,MIRROR TUC-60/70
STAY,SENSOR LOW TUC-60/70
STAY,SENSOR UP TUC-60/70
STOPPER,MIRROR TUC-60/70
PARTS LIST -Supplemental PartsS1

S2
S3
S4
S5
S6
S7
S8
S9
1-20
Parts No.
31279149
31119701
31149503
31019116AS
31049112
31179902AS
31239107AS
31239101AS
31239104
-00
-00
-00
-00
-00
-00
-00
-00
-00
Parts Name
LABEL DO NOT KICK
PIN,SNAP M14 SUS
RING,C CTW-14 SUS
SCREW SET,BINDING M3*6 BC 100 PCS.
SCREW,CAP M4*10 BC
SCREW SET,UREA M3*6 N-1 BK 20 PCS.
SCREW,W-SEMS M3*15 BC
1-16 TUC-1 ACCESSORIES
PARTS LIST -Main Parts1

2
3
4
5
6
7
8
9
10
11
12
13
Parts No.
23495214
13499109
23495125
23495124
13499111
13439801
13499209
22605275
21995106
26015383
22425111
21935130
21935131
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
-00
Parts Name
AC CORD VCTF 100V 7A 3P-S
AC CORD SJT 117V 10A 3PVC
AC CORD H05VV 230V 10A S
AC CORD 3ASL/100 240VA 10A SAA
AC CORD H05VV-F 240VE 10A S
CABLE-AC 3P CHINA 10A/250V S
ADAPTER PLUG (100V)
CARTON,TUC-60/70
FLANGE,GUIDE 2 PNS-70
MANUAL, USE JP/EN TUC-1
POWER UNIT,AC-ADP.DCP-801
TOOL,HEXAGON 3 ZN
TOOL,HEXAGON 6 ZN
S1
S2
S3
S4
S5
Parts No.
31379103
31469101
31049147
31049120
31049148
-00
-00
-00
-00
-00
Parts Name
CLAMP,FLAT CABLE FCN-3010
CODE-KEEP,K-106
SCREW,CAP M4*40 BC
SCREW,CAP M4*6 BC
SCREW,CAP M8*10 NI
1-17 TU-550
Parts Name
Parts No.
Parts Name
22185427 -00 RAIL,SLIDER TU-550
S1
12339121 -00 CAP,50*30
S2
22155124 -00 PIPE,TAKE UP TU-500
S3
31249209AS -00 WASHER SET,PLAIN 4*8*0.5 BC 100PCS.
22135578 -00 GUIDE,PAPER PNS-50
22325428 -00 SUPPORT,MEDIA TU-550
22805230 -00 ASS'Y,SCREW TUC-60/70
22805406 -00 ASS'Y,SLIDER ADJUST TU-550
22605345 -00 CARTON,SET TU-550
1-21
31119702 -00 PIN SNAP M16
2 Electrical Section
2-1 WIRING MAP
2-1
SC-545EX WIRING MAP
2-2
2-2 MAIN BOARD

Arrangement Diagram_ Component Side
DIP SW
bit 1
bit 2
bit 3
bit 4
bit 5
bit 6
bit 7
bit 8
It indicates the version of the Main Board.
Model Selection
SC-545EX SJ-645/745EX
ON
ON
ON
Reserved
Always OFF
ON
ON
Always OFF
2-3
10K
R9
2.2K
R76
R84
R83
R82
VCC3
2.2K
R75
Y1
T223
T222
T12
10K
R22
FA365 16.666MHz
T17
CE9p
C11
R85
+ C23
10u/16V
+ C22
10u/16V
CE9p
C10
10
10
+ C21
10u/16V
10K
A1
A0
T18
T224
T225
PC6
PC5
PC4
B17
C16
A17
B16
C15
D15
B15
A16
C14
D14
A15
B14
C13
D13
A14
B13
A13
B12
C12
D12
A12
B11
A11
A10
C11
D11
B10
A9
B9
C8
C10
D10
D8
A8
B8
A7
C9
D9
B7
A6
C7
D7
B6
A5
B5
C4
C3
C6
A4
D6
B4
D5
A3
B3
A2
A1
C5
D16
H17
H18
N3
N4
U4
V18
CE1u
CE1u
VCC3
CE1u
VCC1.5
VCC1.5
CE1u
PC2
T19
T20
/RESET
A1
A0
T10
A18
A19
10K
A24
A25
R86
Cmd_MtoS
/Cmd_HS_MtoS
CE1u
PC3
A20
A21
A22
A23
10K
10K
VCC3
CE1u
PC1
A25
A24
A23
A22
A21
A20
A19
A18
T9
5
7
4
8
3
9
2
10
10K
R18 10K
STATUS0
STATUS1
10
R21
R20
T3
RA6
R17
R19
VCC3
2.2K
10K
R74
R10
T13 T14 T11 T8
VCC3
T2
VDDQ
CTS2
TCLK
MD8/RTS2
VDDQ
VSSQ
MD7/TXD
SCK2/MRESET
VDD
VSS
A18
A19
VDDQ
VSSQ
A20
A21
A22
A23
VDDQ
VSSQ
A24
A25
MD3/CE2A
MD4/CE2B
VDDQ
VSSQ
MD5/RAS2
DACK0
DACK1
A0
VDDQ
VSSQ
A1
STATUS0
STATUS1
MD6/IOIS16
VDDQ
VSSQ
ASEBRK/BRKACK
TDO
VDD
VSS
TMS
TCK
TDI
TRST
CKIO2ENB
NC
VDD-PLL2
VSS-PLL2
VDD-PLL1
VSS-PLL1
VDD-CPG
VSS-CPG
XTAL
EXTAL
NC
NC
NC
NC
NC
NC
NC
NC
T197
33
33
33
33
33
T1
VCC3
D47
D32
CE1u
D46
D33
HD6417297BP267
IC16
RA12
EXBA10E103J
RA11
EXBA10E103J
RA10
EXBA10E103J
RA9
EXBA10E103J
CE1u
D45
D34
D44
D35
D35
D47
D44
D32
D34
D46
D45
D33
1
5
7
4
8
3
9
2
10
6
/Cmd_HS_StoM
R95
10K
/WR2
D43
D36
D42
D37
CE1u
VCC3
D41
D38
D40
D39
D39
D43
D40
D36
D38
D42
D41
D37
1
PC9
10k
R13
5
7
4
8
3
9
2
10
6
33
R122
D15
D0
D14
D1
D3
D1
D12
D14
D2
D0
D13
D15
1
PC8
/RD2
/RD2
D13
D2
PC7
T5
EXBA10E103J
RA3
6
D12
D3
VCC1.5
VCC3
R12
10K
EXBA10E103J
RA2
VCC3
D29
D18
5
7
4
8
3
9
2
10
6
VCC3
T4
10K
/WR2
33
R116
VCC3
D63
D48
R73
D62
D49
1
D59
D52
D58
D53
VCC3
/IRL3
/IRL2
/IRL1
/IRL0
RRXD2
/RESET
/CS0
/CS1 R117
/CS4 R118
/CS5 R119
/CS6 R120
R121
/RESET
/CS0
/CS1
/CS4
/CS5
/CS6
D11
D4
D10
D5
D7
D5
D6
D10
D8
D4
D9
D11
5
7
4
8
3
9
2
10
1
EXBA10E103J
RA4
1
EXBA10E103J
RA5
D25
DREQ1
DREQ0
RXD
D22
D24
D23
WE7/CAS7/DQM7/REG
VSSQ
VDDQ
WE6/CAS6/DQM6
WE3/CAS3/DQM3/ICIOWR
WE2/CAS2/DQM2/ICIORD
RD/WR
VSSQ
VDDQ
RD/CASS/FRAME
RAS
VSS
VDD
CS2
CS3
VSSQ
VDDQ
DRAK0
DRAK1
A2
A3
VSSQ
VDDQ
A4
A5
A6
CKIO2
VSSQ
VDDQ
CKIO
A7
A8
A9
VSSQ
VDDQ
A10
A11
A12
NC
VSSQ
VDDQ
A13
A14
VSS
VDD
A15
A16
VSSQ
VDDQ
A17
WE0/CAS0/DQM0
WE1/CAS1/DQM1
WE4/CAS4/DQM4
WE5/CAS5/DQM5
VSSQ
VDDQ
CKE
D9
D6
T198
D33
D46
D32
D47
T21
W20
U18
U17
V17
Y20
W19
Y19
W18
U16
V16
Y18
W17
Y17
W16
U15
V15
Y16
W15
U14
V14
Y15
W14
U12
V13
U13
V12
Y14
W13
U11
V11
Y13
W12
Y12
W11
U10
V10
Y11
Y10
W10
Y9
U9
V9
W9
Y8
W8
V4
U8
V8
Y7
W7
U7
V7
Y6
W6
U6
V6
Y5
W5
Y4
W4
Y3
U5
V5
W3
CE1u
A17
A15
A16
A13
A14
A10
A11
A12
A7
A8
A9
T104
A4
A5
A6
A2
A3
T15
D22
D24
D23
D25
10K
R23
VCC3
VCC1.5
CE1u
PC11
PC12
VCC3
CE1u
PC10
1
2
3
4
8
7
6
5
RA19
RA20
RA21
RA22
EXBV8V330J EXBV8V330J
DD33 8
DD46 7
DD32 6
DD47 5
EXBA10E103J
D61
D50
D60
D51
10
2
9
3
8
4
7
5
D61
D63
D50
D49
D51
D62
D60
D48
D57
D54
D56
D55
1
D28
D19
10
2
9
3
8
4
7
5
D57
D53
D55
D58
D56
D59
D54
D52
D31
D16
D30
D17
10
2
9
3
8
4
7
5
D19
D31
D28
D16
D18
D30
D29
D17
D27
D20
D26
D21
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
VSS
CA
VDD-RTC
VSS-RTC
EXTAL2
XTAL2
NMI
IRL3
IRL2
IRL1
IRL0
MD2/RXD2
MD1/TXD2
MD0/SCK
RD/WR2
VSSQ
VSSQ
VDDQ
D63
D48
VSS
VDD
D62
D49
VSSQ
VDDQ
D61
D50
D60
D51
VSSQ
VDDQ
D59
D52
D58
D53
VSSQ
VDDQ
D57
D54
D56
D55
VSSQ
VDDQ
D31
D16
D30
D17
VSSQ
VDDQ
D29
D18
VSS
VDD
D28
D19
VSSQ
VDDQ
D27
D20
D26
D21
VSSQ
VDDQ
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
B2
B1
C2
C1
D4
D3
D2
D1
E4
E3
F3
F4
E2
E1
G3
G4
F2
F1
H3
H4
G2
G1
H2
H1
J3
J4
J2
J1
K2
K1
K3
K4
L1
L2
M1
M2
L3
L4
N1
N2
P1
P2
M3
M4
R1
R2
P3
P4
T1
T2
R3
R4
U1
U2
V1
V2
T3
T4
W1
Y1
U3
V3
W2
Y2
D8
D7
D35
D44
D34
D45
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
1
2
3
4
10
2
9
3
8
4
7
5
DD35
DD44
DD34
DD45
A10
A11
A12
A13
A14
A15
A16
A17
10
2
9
3
8
4
7
5
RA8
R54
10
2
9
3
8
4
7
5
RA7
R63
R62
R61
R60
R59
R58
R57
R56
R55
10K
T7
R14
VCC3
R131
R132
R133
R40
R41
R42
R43
R44
R45
R46
R47
R48
R49
R50
R51
R52
R53
R134
R135
R136
R137
R138
R139
R140
R141
R142
CLK120
A2
A3
A4
A5
A6
A7
A8
A9
T16
T6
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
EXBA10E103J
R115
R64
R68
R67
R66
R65
R114
EXBA10E103J
D23
D24
D22
D26
D25
D20
D21
D27
D37
D42
D36
D43
1
2
3
4
1
2
3
4
8
7
6
5
DD37
DD42
DD36
DD43
8
7
6
5
D39
D40
D38
D41
1
2
3
4
8 1
7 2
6 3
5 4
8
7
6
5
DD39
DD40
DD38
DD41
D1
D14
D0
D15
/WE0
DQM0
DQM1
DQM4
DQM5
CKE
/WE1
33
33
33
33
33
33
10k
R97
/CS3
/CS2
/RAS
/RD
/WR
DQM2
DQM3
DQM6
DQM7
RA0
RA1
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
RA15
RA16
RA17
RA18
RA19
RA20
RA21
RA22
RA23
RA24
RA25
33
VCC3
33
VCC3
33
33
33
33
33
33
33
33
33
10K
R15
VCC3
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
RRXD
/WE1
CKE
DQM5
DQM4
DQM1
DQM0
6
7
10
11
2
3
14
15
CE0.1u
PC64
VCC3
CLBA1
CLKB2
CLKB3
CLKB4
CLKA1
CLKA2
CLKA3
CLKA4
CY2308-2
S1
S2
REF
FBK
IC46
/WE0
10k
R98
9
8
16
/CS3
/CS2
/RAS
/RD
/WR
DQM2
DQM3
DQM6
DQM7
RA[0..25]
R99
TP15
R102
R101
R100
CLK60_2
CE0.1u
STATUS0
STATUS1
Cmd_StoM
RXD2
CLK60_2
CLK60_1
CLK120_2
Cd
OUT
RN5VD29A
GND
VDD
CE0.1u
PC65
VCC3
R111
CE0.1u
C1
R93
1K
TP2
VCC3
VCC
/MRD
/MWE0
/RESET
VCC3
CLK120_1
JP3
JP1
IC21
CLK60_1
33
33
CLK120_2
VCC3
CLK120_1
33
33
PC30
/CS0
MD[0..15]
GND
GND
WP/ACC
CE
OE
WE
RP
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC63
VCC3
RY/BY
VIH
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
MA[0..25]
37
15
47
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10
74LVC14
74LVC541
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC8
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
74LVC14
10K
R96
TP3
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
R94
1K
VCC3
CE0.1u
PC66
VCC3
IC20D
DD[0..63]
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
18
17
16
15
14
13
12
11
PS-40PE-D4T1-PN1
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN12
PC29
CE0.1u
RRXD
RRXD2
VCC3
/RESET
10K
R24
VCC3
VCC3
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA19
MA20
MA21
MBM29LV160B-90PFTN(HY29LV320)
27
46
14
26
28
11
12
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
IC20C
1
19
2
3
4
5
6
7
8
9
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15
MA25
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15
RA32
RA33
RA34
RA35
RA36
RA37
RA38
RA39
RA40
RA41
RA42
RA43
DD1 8
DD14 7
DD0 6
DD15 5
1
2
3
4
8
7
6
5
1
2
3
4
D3
D12
D2
D13
1
2
3
4
DD3 8
DD12 7
DD2 6
DD13 5
8
7
6
5
1
2
3
4
D5
D10
D4
D11
1
2
3
4
1
2
3
4
8
7
6
5
DD5 8
DD10 7
DD4 6
DD11 5
D7
D6
D8
D9
1
2
3
4
8
7
6
5
DD7
DD6
DD8
DD9
8 1
7 2
6 3
5 4
D63
D48
D62
D49
1
2
3
4
8
7
6
5
DD63
DD48
DD62
DD49
8 1
7 2
6 3
5 4
D61
D50
D60
D51
1
2
3
4
8 1
7 2
6 3
5 4
8
7
6
5
DD61
DD50
DD60
DD51
D59
D52
D58
D53
1
2
3
4
8 1
7 2
6 3
5 4
DD59 8
DD52 7
DD58 6
DD53 5
D57
D54
D56
D55
1
2
3
4
DD57 8
DD54 7
DD56 6
DD55 5
8
7
6
5
1
2
3
4
D25
D24
D22
D23
1
2
3
4
DD25 8
DD24 7
DD22 6
DD23 5
8
7
6
5
1
2
3
4
D31
D16
D30
D17
1
2
3
4
8
7
6
5
DD31
DD16
DD30
DD17
8
7
6
5
1
2
3
4
D27
D20
D26
D21
1
2
3
4
1
2
3
4
8
7
6
5
DD27
DD20
DD26
DD21
8
7
6
5
D29
D18
D28
D19
1
2
3
4
8
7
6
5
DD29
DD18
DD28
DD19
2-4
8 1
7 2
6 3
5 4
TXD2
Main Board _ 1/7 Circuit Diagram
RA[0..25]
2-5
RA22
RA23
RA24
RA25
RA20
RA21
RA18
RA19
/WR
/CS1
PC33
CE0.1u
PC34
VCC3
RA14
RA15
RA12
RA13
RA10
RA11
RA6
RA7
RA8
RA9
RA4
RA5
RA2
RA3
RA0
RA1
VCC3
VCC3
DD14
DD15
DD12
DD13
DD10
DD11
DD6
DD7
DD8
DD9
DD4
DD5
DD2
DD3
DD0
DD1
CE0.1u
/RD
/WE0
RA16
RA17 R236
/WR2
PC31
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
SN74LVCH16245ADGG-EL
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC7
VCC3
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC61
VCC3
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC60
VCC3
PC32
MA22
MA23
MA24
MA25
MA20
MA21
MA18
MA19
MA16
MA17
CE0.1u
PC36
MA14
MA15
MA12
MA13
MA10
MA11
MA6
MA7
MA8
MA9
MA4
MA5
MA2
MA3
MA0
MA1
CE0.1u
PC35
MD14
MD15
MD12
MD13
MD10
MD11
MD6
MD7
MD8
MD9
MD4
MD5
MD2
MD3
MD0
MD1
CE0.1u
TP14
TP1
/MRD
/MWE0
MA24 TP10
MA23 TP9
MA22 TP8
MA21 TP7
MA20 TP6
MA19 TP5
TP4
/CS0
MD[0..15]
MA0
TP12
CE0.1u
TP13
DD[0..63]
/CS3
DQM5
DQM4
DQM1
DQM0
CLK120_2
MA[0..25]
DQM3
DQM2
CKE
CLK120_1
/RAS
/RD
/WR
/CS2
DQM7
DQM6
RA[3..17]
DD[0..63]
RA17
RA16
RA15
NON
R153
R150
0
NON
NON
R149
R152
R151
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
RA15
RA16
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
6
12
28
41
46
52
54
37
38
18
17
16
19
39
15
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
6
12
28
41
46
52
54
37
38
18
17
16
19
39
15
21
20
23
24
25
26
29
30
31
32
33
34
22
35
DD48
DD49
DD50
DD51
DD52
DD53
DD54
DD55
DD56
DD57
DD58
DD59
DD60
DD61
DD62
DD63
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
6
12
28
41
46
52
54
37
38
18
17
16
19
39
15
21
20
23
24
25
26
29
30
31
32
33
34
22
35
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
BA1
BA0
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
IC52
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
1
3
9
14
27
43
49
CE0.1u
PC41
VCC3
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
uPD45128163G5-A75-9JF
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
IC55
6
12
28
41
46
52
54
37
38
18
17
16
19
39
15
1
3
9
14
27
43
49
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
DD32
DD33
DD34
DD35
DD36
DD37
DD38
DD39
DD40
DD41
DD42
DD43
DD44
DD45
DD46
DD47
PC38
1
3
9
14
27
43
49
CE0.1u
PC42
VCC3
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
uPD45128163G5-A75-9JF
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
IC56
DD32
DD33
DD34
DD35
DD36
DD37
DD38
DD39
DD40
DD41
DD42
DD43
DD44
DD45
DD46
DD47
VCC3
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
CE0.1u
DD48
DD49
DD50
DD51
DD52
DD53
DD54
DD55
DD56
DD57
DD58
DD59
DD60
DD61
DD62
DD63
PC37
RA15
RA16
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
uPD45128163G5-A75-9JF
1
3
9
14
27
43
49
VCC3
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
CE0.1u
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
uPD45128163G5-A75-9JF
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
BA1
BA0
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
IC51
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
RA15
RA16
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
6
12
28
41
46
52
54
37
38
18
17
16
19
39
15
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
6
12
28
41
46
52
54
37
38
18
17
16
19
39
15
21
20
23
24
25
26
29
30
31
32
33
34
22
35
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
1
3
9
14
27
43
49
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
DD16
DD17
DD18
DD19
DD20
DD21
DD22
DD23
DD24
DD25
DD26
DD27
DD28
DD29
DD30
DD31
PC39
1
3
9
14
27
43
49
CE0.1u
PC43
VCC3
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
CE0.1u
uPD45128163G5-A75-9JF
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
IC57
DD16
DD17
DD18
DD19
DD20
DD21
DD22
DD23
DD24
DD25
DD26
DD27
DD28
DD29
DD30
DD31
VCC3
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
uPD45128163G5-A75-9JF
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
BA1
BA0
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
IC53
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
21
20
RA15
RA16
6
12
28
41
46
52
54
37
38
18
17
16
19
39
15
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
6
12
28
41
46
52
54
37
38
18
17
16
19
39
15
23
24
25
26
29
30
31
32
33
34
22
35
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
1
3
9
14
27
43
49
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15
CE0.1u
PC40
1
3
9
14
27
43
49
CE0.1u
PC44
VCC3
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
uPD45128163G5-A75-9JF
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
IC58
DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15
VCC3
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
uPD45128163G5-A75-9JF
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
BA1
BA0
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
IC54
SELECT_NET
/FAULT_NET
/ACK_NET
BUSY_NET
PERROR_NET
REVERSE_DIR_NET
ND[0..7]
VCC
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
2
3
4
5
6
7
8
9
PC71
CE0.1u
19
1
SELECT
/FAULT
/ACK
BUSY
PERROR
SELECT_NET
/FAULT_NET
/ACK_NET
BUSY_NET
PERROR_NET
ND0
ND1
ND2
ND3
ND4
ND5
ND6
ND7
/INIT_NET
/INIT_NET
/SELECTIN_NET
/SELECTIN_NET
/AUTOFD_NET
/AUTOFD_NET
/STB_NET
/STB_NET
/INIT
/INIT
/SELECTIN
/SELECTIN
/AUTOFD
/AUTOFD
/STB
/STB
SELECT
/FAULT
/ACK
BUSY
PERROR
REVERSE_DIR
CD[0..7]
B0
B1
B2
B3
B4
B5
B6
B7
VCC
2
3
4
5
6
7
8
9
1
19
2
3
4
5
6
7
8
9
19
1
VCC
B0
B1
B2
B3
B4
B5
B6
B7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
74LS245(NON)
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC12
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
B0
B1
B2
B3
B4
B5
B6
B7
74LS245(NON)
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC11
PC68
NON
18
17
16
15
14
13
12
11
19
1
2
3
4
5
6
7
8
9
74LS245
IC15
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC14
2
3
4
5
6
7
8
9
19
1
CE0.1u
PC70
PC72
CE0.1u
VCC
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC13
PC67
NON
VCC
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
8
7
6
5
8
7
6
5
EXBV8V330J(NON)
1
2
3
4
RA18
33(NON)
CE1000p(NON)
C6
1
2
3
4
R79
1
2
3
4
5
1
2
3
4
5
10
9
8
7
6
1SS355(NON)
10
9
8
7
6
VCC
1
2
3
4
5
10
9
8
7
6
10
9
8
7
6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
VCC
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
PS-40SG-D4TS1-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CN9
/HRESET
/STB
D0
D1
D2
D3
D4
D5
D6
D7
/ACK
BUSY
PERROR
SELECT
/AUTOFD
NC
GND
GND
VCC
VCC
NC
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
/INIT
/FAULT
GND
NC
NC
/SELECTIN
/RESET
NC
CE0.1u
PC45
VCC3
57RE-40360-730B(D29)_(NON)
TO NETWORK
CN8
TO CENTRO
EXBV8V102J(NON)
RA27
3.9K(NON)
R77
EXBV8V102J
RA28
EXBA10E332J
RA25
RA23
EXBA10E332J(NON)
1
2
3
4
5
Cd
OUT
RN5VD29A
GND
VDD
IC62
1
5
CE0.01u
C13
R108
1K
VCC3
DD[0..63]
74LVC14
IC20A
2
PC69
18
17
16
15
14
13
12
11
B0
B1
B2
B3
B4
B5
B6
B7
74LVC14
IC20B
CE0.1u
VCC3
DD7
DD6
DD5
DD4
DD3
DD2
DD1
DD0
VCC3
VCC3
VCC
IC18
VC
VO
DB1
VADJ
VO
PQ070XZ1HZ
VO
LT1086CM
1SS355
VIN
IC19
D7
NON
C25
VI
1SS355
D6
NON
DB0
TP16
LT1086CM
1SS355
C7
VI
IC17
10K
D5
VCC3
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
R16
19
1
2
3
4
5
6
7
8
9
/GATE
/WR2
74LVC245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
TP17
4
DB5
DB4
TP20
R235
VCC
R81
1K 1%
R90
120 1%
R110
120 1%
R92
120 1%
R89
270 1%
R91
270 1%
120 1%
R78
R80
120 1%
R88
120 1%
CE0.1u
C14
10k
R104
VCC3
B2PS-VH
2
1
CN13
R105
10k
C15
CE0.1u
VCC1.8
CE0.1u
C16
10k
R106
VCC1.5
1.25(1+240/1000)=1.55V
C12
+
100u/25V
TP26
1.25(1+120/270)+120(120E-6)=1.82V
C9
+
100u/25V
TP25
1.25(1+390/240)+240(120E-6)=3.31V
C8
+
100u/25V
TP24
DB[0..7]
270 1%
C26
D8
+
100u/25V
SML-210MT
TP21
IC6
DB6
TP22
DB3
TP19
DB2
TP18
D1
EXBA10E332J(NON)
RA24
EXBA10E332J
RA26
EXBV8V330J(NON)
8
8
7
7
6
6
5
5
1
2
3
4
EXBV8V330J(NON)
8
1 8
7
2 7
6
3 6
5
4 5
RA16
1
2
3
4
RA17
1
2
3
4
EXBV8V330J(NON)
8
8
7
7
6
6
5
5
1
2
3
4
RA15
1
2
3
4
VCC
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
ADJ
1
ADJ
1
VCC
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
2-6
GND
DB7
TP23
2
5
DB[0..7]
53398-0890
1
2
3
4
5
6
7
8
CN10
CE0.1u
VCC3
10K
R29
10K
R26
VCC3
PC48
CE0.1u
TMS
TCK
/RESET
/WE0
/RD2
CLK60_1
PC47
VCC3
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
FA22
FA23
FA24
FA25
TDI
/CS4
/CS6
TCK
TMS
TDO
TDI
RA1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
GND
TDI
I/O8 A1
I/O9 A3
I/O10 A5
I/O11 A7
I/O12 A9
I/O13 A11
I/O14 A13
I/O15 A15
I1/CLK0
VCC3
GND
I1/CLK1
I/O16 B15
I/O17 B13
I/O18 B11
I/O19 B9
I/O20 B7
I/O21 B5
I/O22 B3
I/O23 B1
TMS
TCK
GND
5
7
4
8
3
9
2
10
/GATE
VCC3
IC2
GND
TDO
TRST
I/O55 D1
I/O54 D3
I/O53 D5
I/O52 D7
I/O51 D9
I/O50 D11
I/O49 D13
I/O48 D15
I4/CLK3
GND
VCC3
I3/CLK2
I/O47 C15
I/O46 C13
I/O45 C11
I/O44 C9
I/O43 C7
I/O42 C5
I/O41 C3
I/O40 C1
ENABLE
GND
MACH1
M4A3-128/64 TQFP100
16
15
14
13
12
11
10
9
SW1
KSD-08
1
2
3
4
5
6
7
8
FA[16..25]
TP27
TP28
TP29
TP30
TP31
TP32
/CS1
PERROR
BUSY
/ACK
/FAULT
SELECT
/STB
/AUTOFD
DB[0..7]
/INT_NET_HALF
/INT1284_NET
/INT_CENT_HALF
/INT1284
DB[0..7]
EXBA10E103J
/SELECTIN
/INIT
REVERSE_DIR
/REVERSE
STB_CLK
/CENT_WE
/DIRECT_RD
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
GND
GND
I/O7 A14
I/O6 A12
I/O5 A10
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
VCC3
GND
GND
VCC3
I5
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O58 D10
I/O57 D12
I/O56 D14
GND
GND
GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
10k
/FIFO_RD_NET
/FIFO_FULL_NET
/FIFO_HALF_NET
/FIFO_EMPTY_NET
R27
/AUTOFD_NET
/SELECTIN_NET
/INIT_NET
REVERSE_DIR_NET
/REVERSE_NET
STB_CLK_NET
/CENT_WE_NET
/DIRECT_RD_NET
PERROR_NET
BUSY_NET
/ACK_NET
/FAULT_NET
SELECT_NET
/STB_NET
/FIFO_FULL
/FIFO_HALF
/FIFO_EMPTY
TO_MACH2
/FIFO_RD
/FIFO_WR
/FIFO_WR_NET
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
24
26
23
10
11
13
14
19
20
21
22
15
18
/W
NON
D0
D1
D2
D3
D4
D5
D6
D7
D8
VCC3
/W
D0
D1
D2
D3
D4
D5
D6
D7
D8
9
25
8
7
6
5
4
31
30
29
28
3
/REVERSE_NET
/CENT_WE_NET
VCC3
10K
R25
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
12
13
14
15
16
17
18
19
18
17
16
15
14
13
12
11
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
8D
7D
6D
5D
4D
3D
2D
1D
CLK
OC
74LVC574(NON)
8Q
7Q
6Q
5Q
4Q
3Q
2Q
1Q
IC25
74LVC541(NON)
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
IC9
74LVC574(NON)
OC
CLK
1D
2D
3D
4D
5D
6D
7D
8D
IC24
9
8
7
6
5
4
3
2
11
1
1
19
2
3
4
5
6
7
8
9
19
18
17
16
15
14
13
12
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
STB_CLK
CD[0..7]
NON
PC75
VCC3
CD[0..7]
NON
PC74
VCC3
NON
PC73
VCC3
/RESET
10K
R28
VCC3
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
12
13
14
15
16
17
18
19
18
17
16
15
14
13
12
11
1
11
2
3
4
5
6
7
8
9
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q
8D
7D
6D
5D
4D
3D
2D
1D
CLK
OC
74LVC574
8Q
7Q
6Q
5Q
4Q
3Q
2Q
1Q
IC27
74LVC541
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
IC10
74LVC574
OC
CLK
1D
2D
3D
4D
5D
6D
7D
8D
IC26
9
8
7
6
5
4
3
2
11
1
1
19
2
3
4
5
6
7
8
9
19
18
17
16
15
14
13
12
ND0
ND1
ND2
ND3
ND4
ND5
ND6
ND7
ND0
ND1
ND2
ND3
ND4
ND5
ND6
ND7
ND0
ND1
ND2
ND3
ND4
ND5
ND6
ND7
ND[0..7]
STB_CLK_NET
CE0.1u
PC78
VCC3
ND[0..7]
CE0.1u
PC77
VCC3
CE0.1u
PC76
VCC3
NET_ECP_I/F
/RESET
/DIRECT_RD
/DIRECT_RD_NET
IDT72V03L35J-PR
/EF
/FF
/FL/RT /RESET
/XO/HF
/XI
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
/R
IC23
CE0.1u
PC49
9
25
8
7
6
5
4
31
30
29
28
3
IC22
PC46
/EF
/FF
/FL/RT /RESET
/XO/HF
/XI
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
/R
IDT72V03L35J-PR(NON)
24
26
23
10
11
13
14
19
20
21
22
15
18
VCC3
2
3
4
5
6
7
8
9
1
/REVERSE
11
/CENT_WE
CENT_ECP_I/F(NONE)
27
17
32
12
1
NC
NC
VCC
NC
NC
GND
16
27
17
32
12
1
NC
NC
VCC
NC
NC
GND
16
2-7
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
T128
T129
T130
T131
T132
T133
T134
T135
T136
T137
T138
T139
T140
T141
T142
T143
F0_SA_/SOE
VCC3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
IC29
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
T144
NON
NON
R124
R123
VCC3
VCC3
F0_SA_D0
F0_SA_D1
F0_SA_D2
F0_SA_D3
F0_SA_D4
F0_SA_D5
F0_SA_D6
F0_SA_D7
F0_SA_D8
F0_SA_D9
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D13
F0_SA_D14
F0_SA_D15
T145
R226
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
40
39
41
17
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC30
R147
R148
R145
R146
R143
R144
NC
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
CE0.1u
PC55
FD30
FD31
FD28
FD29
FD26
FD27
FD22
FD23
FD24
FD25
FD20
FD21
FD18
FD19
FD16
FD17
FA22
FA23
FA24
FA25
FA20
FA21
FA18
FA19
FA16
FA17
F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A6
F0_SA_A7
F0_SA_A8
F0_SA_A9
F0_SA_A10
F0_SA_A11
F0_SA_A12
CE0.1u
PC56
VCC3
F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A6
F0_SA_A7
F0_SA_A8
F0_SA_A9
F0_SA_A10
F0_SA_A11
F0_SA_A12
/ALT_CS
22
23
28
FA[16..25]
/ALT_CONFIG
/CS5
F0_SA_/SWE
F0_SA_/SOE
/ALT_WE
/ALT_RD
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
33
33
33
33
33
33
CY7C1021BV33-12ZC
BHE
BLE
OE
CE
WE
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC47
VCC3
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
R225
F0_SA_D0
F0_SA_D1
F0_SA_D2
F0_SA_D3
F0_SA_D4
F0_SA_D5
F0_SA_D6
F0_SA_D7
F0_SA_D8
F0_SA_D9
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D13
F0_SA_D14
F0_SA_D15
RA22
RA23
RA24
RA25
RA20
RA21
RA18
RA19
RA16
RA17
CE0.1u
PC53
DD30
DD31
DD28
DD29
DD26
DD27
DD22
DD23
DD24
DD25
DD20
DD21
DD18
DD19
DD16
DD17
CE0.1u
FD14
FD15
CE0.1u
VCC3
FD12
FD13
FD10
FD11
FD6
FD7
FD8
FD9
FD4
FD5
FD2
FD3
FD0
FD1
PC54
F0_SA_/SWE
/CS5
/WE1
/RD2
RA[0..25]
/WR2
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
PC52
VCC3
DD14
DD15
DD12
DD13
DD10
DD11
DD6
DD7
DD8
DD9
DD4
DD5
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
F0_SA_D1
F0_SA_D2
F0_SA_D3
F0_SA_D4
F0_SA_D5
F0_SA_D6
F0_SA_A11
F0_SA_A12
F0_SA_D0
CE1u
F0_SB_/SOE
F0_SB_/SWE
T146
T147
T148
T149
T150
T151
T152
T153
T154
T155
T156
T157
T158
VCC1.8
PC17
F0_SB_A6
F0_SB_A7
F0_SB_A8
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SA_D14
F0_SA_D15
F0_SA_D7
F0_SA_D8
F0_SA_D9
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D13
VCC3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
R228
T159
T160
T161
T162
T163
T164
T165
T166
T167
T168
T169
T170
T171
T172
T173
T174
R227
CE1u
DDA_StoM
DDA_CLK
DDA_MtoS
T199
VCCINT
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO3
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCINT
GND
^MSEL0
^MSEL1
CLK1p
CLKLK_ENA
^nCONFIG
CLK3p
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
VCCIO5
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
VCCINT
PC14
CE1u
PC16
CE1u
PC18
VCC1.8
PC15
F0_SA_A10
VCC3
PC13
CE1u
CE1u
F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A6
F0_SA_A7
F0_SA_A8
F0_SA_A9
VCC3
VCC1.8
T200
T176
T175
F0_SB_D0
F0_SB_D1
F0_SB_D2
F0_SB_D3
F0_SB_D4
F0_SB_D5
F0_SB_D6
F0_SB_D7
F0_SB_D8
F0_SB_D9
F0_SB_D10
F0_SB_D11
F0_SB_D12
F0_SB_D13
F0_SB_D14
F0_SB_D15
NON
R125
NON
VCC3
VCC3
F0_SB_D0
F0_SB_D1
F0_SB_D2
F0_SB_D3
F0_SB_D4
F0_SB_D5
F0_SB_D6
F0_SB_D7
F0_SB_D8
F0_SB_D9
F0_SB_D10
F0_SB_D11
F0_SB_D12
F0_SB_D13
F0_SB_D14
F0_SB_D15
R126
F0_SB_A9
F0_SB_A10
F0_SB_A11
F0_SB_A12
F0_SB_D0
F0_SB_D1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
/F0_INTREQ
ENC_PHB
ENC_PHA
/ALT_RD
FA22
40
39
41
17
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
T202
IC31
EP20K100EQC240-3
NC
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
CY7C1021BV33-12ZC
BHE
BLE
OE
CE
WE
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC48
F0_SB_D2
F0_SB_D3
F0_SB_D4
F0_SB_D5
F0_SB_D6
F0_SB_D7
F0_SB_D8
F0_SB_D9
F0_SB_D10
F0_SB_D11
DD2
DD3
FA21
FA20
FA19
FA18
FA17
FA16
FD31
FD30
FD29
FD28
F0_SB_D12
F0_SB_D13
F0_SB_D14
F0_SB_D15
DD0
DD1
22
23
28
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
T116
PC51
T201
T118
CE0.1u
T117
IC28
FD27
FD26
FD25
F0_SB_/SWE
F0_SB_/SOE
CE0.1u
CE0.1u
PC57
VCC3
F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A6
F0_SB_A7
F0_SB_A8
F0_SB_A9
F0_SB_A10
F0_SB_A11
F0_SB_A12
R233 0
VCC3
/CE
/ALT_WE
/ALT_RESET
T203
/ALT_CS
/ALT_STATUS
/ALT_CONF_DONE
T119
T120
VCC3
NON
R112
F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A6
F0_SB_A7
F0_SB_A8
F0_SB_A9
F0_SB_A10
F0_SB_A11
F0_SB_A12
T121
PC50
T122
T204
FD24
FD23
FD22
FD21
FD20
FD19
FD18
FD17
T123
T205
FD6
FD5
FD4
FD3
FD2
FD1
FD0
FD16
FD15
FD14
FD13
FD12
FD11
FD10
FD9
FD8
FD7
T177
T178
T179
T180
T181
T182
T183
T184
T185
T186
T187
T188
T189
CLK60_2
/F0_DAC_RESET
/F1_DAC_RESET
/RESET
R87
10K
I/O
VCCINT
I/O
VCCIO8
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
GND
I/O
I/O
VCC_CKLK4
GND_CKLK4
I/O
I/O
CLKLK_FB2p
CLK4p
^DATA0
^DCLK
CLK2p
^nCE
#TDI
VCCIO6
GND_CKLK2
GND
VCCINT
VCC_CKLK2
I/O
VCC_CKOUT2
GND_CKOUT2
I/O
CLKLK_OUT2p
I/O,LOCK2
GND
I/O
I/O,LOCK4
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCINT
I/O
240
239
238
237
236
235
234
233
232
231
230
229
228
227
226
225
224
223
222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO2
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
#TRST
^nCEO
FAST1
GND
VCCINT
FAST2
#TDO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO1
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO4
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
#TMS
#TCK
FAST3
GND
VCCINT
FAST4
^nSTATUS
^CONF_DONE
I/O
I/O
I/O
VCCIO7
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO7
NCHG3
NCHG2
NCHG1
NCHG0
CH3
CH2
CH1
CH0
2-8
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
R107
10K
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
CE1u
PC19
PC20
1
19
2
3
4
5
6
7
8
9
C17
C18
T110
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
SI0_A
SCK0
SCK1
SCK2
SCK3
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9
F0_DAC_B5
F0_DAC_B6
F0_DAC_B4
VCC
18
17
16
15
14
13
12
11
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC36
T106
T105
F0_DAC_B3
F0_DAC_B2
T108
CE22p CE22p
T107
T111
F0_DAC_B0
F0_DAC_B1
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_LAT0
F0_DAC_LAT1
/F0_DAC_RESET
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
F0_DAC_A8
F0_DAC_A9
F0_DAC_A1
F0_DAC_A0
VCC3
T109
CE1u
VCC1.8
FD[0..31]
CE0.1u
PC85
/ALT_DATA
/ALT_DCLK
1
19
2
3
4
5
6
7
8
9
1
19
2
3
4
5
6
7
8
9
1
19
2
3
4
5
6
7
8
9
1
19
2
3
4
5
6
7
8
9
1
19
2
3
4
5
6
7
8
9
1
19
2
3
4
5
6
7
8
9
/FF0_DAC_RESET
/FF1_DAC_RESET
/HRESET
CH0
CH1
CH2
CH3
NCHG0
NCHG1
NCHG2
NCHG3
SI0_B
SI1_B
SI2_B
SI3_B
LAT0
LAT1
LAT2
LAT3
SCK0
SCK1
SCK2
SCK3
SI0_A
SI1_A
SI2_A
SI3_A
F0_DAC_B2
F0_DAC_B3
F0_DAC_B4
F0_DAC_B5
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9
/F0_DAC_RESET
F0_DAC_A8
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1
F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
74LVC541
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC42
74LVC541
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC41
74LVC541
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC40
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
CE0.1u
PC84
CCH0
CCH1
CCH2
CCH3
NNCHG0
NNCHG1
NNCHG2
NNCHG3
CE0.1u
VCC3
18
17
16
15
14
13
12
11
SSI0_B
SSI1_B
SSI2_B
SSI3_B
LLAT0
LLAT1
LLAT2
LLAT3
PC83
VCC3
18
17
16
15
14
13
12
11
CE0.1u
PC82
SSCK0
SSCK1
SSCK2
SSCK3
SSI0_A
SSI1_A
SSI2_A
SSI3_A
CE0.1u
PC81
R170
R171
R172
R173
R174
R175
R176
R177
CE0.1u
PC80
R162
R163
R164
R165
R166
R167
R168
R169
CE0.1u
PC79
R154
R155
R156
R157
R158
R159
R160
R161
VCC3
18
17
16
15
14
13
12
11
VCC
18
17
16
15
14
13
12
11
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC35
VCC
18
17
16
15
14
13
12
11
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC34
VCC
18
17
16
15
14
13
12
11
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC33
LAT3
LAT2
LAT1
LAT0
SI3_B
SI2_B
SI1_B
SI0_B
SI3_A
SI2_A
SI1_A
DD[0..63]
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
NNCHG[0..3]
CCH[0..3]
LLAT[0..3]
SSI[0..3]_B
SSI[0..3]_A
SSCK[0..3]
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9
FF0_DAC_A8
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT1
FF0_DAC_LAT2
FF0_DAC_LAT3
FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_B[0..9]
FF0_DAC_LAT[0..3]
FF0_DAC_A[0..9]
F1_SA_/SOE
F1_SA_/SWE
T42
T43
T44
T45
T46
T47
T48
T49
T50
T51
T52
T53
T54
T55
T56
T57
F1_SA_/SWE
F1_SA_/SOE
0
T59
0
T58
R230
R229
F1_SA_D0
F1_SA_D1
F1_SA_D2
F1_SA_D3
F1_SA_D4
F1_SA_D5
F1_SA_D6
F1_SA_D7
F1_SA_D8
F1_SA_D9
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D13
F1_SA_D14
F1_SA_D15
/ALT_CONFIG
VCC1.8
F1_SA_D1
F1_SA_D2
F1_SA_D3
F1_SA_D4
F1_SA_D5
F1_SA_D6
F1_SA_A11
F1_SA_A12
F1_SA_D0
F1_SA_A10
F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A6
F1_SA_A7
F1_SA_A8
F1_SA_A9
NON
R128
NON
R127
VCC3
VCC3
40
39
41
17
T208
T209
T207
NC
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
CY7C1021BV33-12ZC
BHE
BLE
OE
CE
WE
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC49
PC26
CE1u
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
T206
VCCINT
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO3
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCINT
GND
^MSEL0
^MSEL1
CLK1p
CLKLK_ENA
^nCONFIG
CLK3p
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
VCCIO5
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
VCCINT
PC25
VCC3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
CE1u
VCC1.8
F1_SA_D0
F1_SA_D1
F1_SA_D2
F1_SA_D3
F1_SA_D4
F1_SA_D5
F1_SA_D6
F1_SA_D7
F1_SA_D8
F1_SA_D9
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D13
F1_SA_D14
F1_SA_D15
F1_SB_A6
F1_SB_A7
F1_SB_A8
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SA_D14
F1_SA_D15
F1_SA_D7
F1_SA_D8
F1_SA_D9
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D13
CE1u
CE1u
PC24
T210
22
23
28
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
F1_SB_A9
F1_SB_A10
F1_SB_A11
F1_SB_A12
F1_SB_D0
F1_SB_D1
PC23
/F1_INTREQ
ENC_PHB
ENC_PHA
/ALT_RD
FA22
F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A6
F1_SA_A7
F1_SA_A8
F1_SA_A9
F1_SA_A10
F1_SA_A11
F1_SA_A12
CE0.1u
PC58
VCC3
F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A6
F1_SA_A7
F1_SA_A8
F1_SA_A9
F1_SA_A10
F1_SA_A11
F1_SA_A12
F1_SB_D2
F1_SB_D3
F1_SB_D4
F1_SB_D5
F1_SB_D6
F1_SB_D7
F1_SB_D8
F1_SB_D9
F1_SB_D10
F1_SB_D11
VCC3
FA[16..25]
FA21
FA20
FA19
FA18
FA17
FA16
FD31
FD30
FD29
FD28
F1_SB_D12
F1_SB_D13
F1_SB_D14
F1_SB_D15
CE1u
T212
T213
T228
IC32
EP20K100EQC240-3
T60
T61
T62
T63
T64
T65
T66
T67
T68
T69
T70
T71
T72
CLK60_2
F1_SB_/SWE
F1_SB_/SOE
T27
T28
T29
CE1u
T226
/ALT_RESET
PC22
/ALT_WE
T73
T74
T75
T76
T77
T78
T79
T80
T81
T82
T83
T84
T85
T86
T87
T88
NON
R113
F1_SB_/SOE
F1_SB_/SWE
R234
VCC3
/ALT_CS
/ALT_STATUS
/ALT_CONF_DONE
T30
T31
T32
PC21
0
T89
T90
R232
R231
F1_SB_D0
F1_SB_D1
F1_SB_D2
F1_SB_D3
F1_SB_D4
F1_SB_D5
F1_SB_D6
F1_SB_D7
F1_SB_D8
F1_SB_D9
F1_SB_D10
F1_SB_D11
F1_SB_D12
F1_SB_D13
F1_SB_D14
F1_SB_D15
T33
VCC1.8
FD27
FD26
FD25
T227
T34
T215
FD16
FD15
FD14
FD13
FD12
FD11
FD10
FD9
FD8
FD7
NON
R130
NON
R129
VCC3
VCC3
F1_SB_D0
F1_SB_D1
F1_SB_D2
F1_SB_D3
F1_SB_D4
F1_SB_D5
F1_SB_D6
F1_SB_D7
F1_SB_D8
F1_SB_D9
F1_SB_D10
F1_SB_D11
F1_SB_D12
F1_SB_D13
F1_SB_D14
F1_SB_D15
NCHG7
NCHG6
NCHG5
NCHG4
CH7
CH6
CH5
CH4
T216
FD6
FD5
FD4
FD3
FD2
FD1
FD0
40
39
41
17
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
NC
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
CY7C1021BV33-12ZC
BHE
BLE
OE
CE
WE
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC50
22
23
28
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
I/O
VCCINT
I/O
VCCIO8
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
GND
I/O
I/O
VCC_CKLK4
GND_CKLK4
I/O
I/O
CLKLK_FB2p
CLK4p
^DATA0
^DCLK
CLK2p
^nCE
#TDI
VCCIO6
GND_CKLK2
GND
VCCINT
VCC_CKLK2
I/O
VCC_CKOUT2
GND_CKOUT2
I/O
CLKLK_OUT2p
I/O,LOCK2
GND
I/O
I/O,LOCK4
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCINT
I/O
240
239
238
237
236
235
234
233
232
231
230
229
228
227
226
225
224
223
222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO2
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
#TRST
^nCEO
FAST1
GND
VCCINT
FAST2
#TDO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO1
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO4
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
#TMS
#TCK
FAST3
GND
VCCINT
FAST4
^nSTATUS
^CONF_DONE
I/O
I/O
I/O
VCCIO7
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO7
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
2-9
LAT7
LAT6
LAT5
LAT4
SI7_B
SI6_B
SI5_B
SI4_B
SI7_A
SI6_A
SI5_A
T214
FD24
FD23
FD22
FD21
FD20
FD19
FD18
FD17
T211
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
F1_DAC_B4
T195
F1_DAC_B3
CE0.1u
PC59
VCC3
F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A6
F1_SB_A7
F1_SB_A8
F1_SB_A9
F1_SB_A10
F1_SB_A11
F1_SB_A12
SI4_A
SCK4
SCK5
SCK6
SCK7
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9
T191 F1_DAC_B5
F1_DAC_B6
T190
/CE
F1_DAC_B2
T194
T193
T196
F1_DAC_B0
F1_DAC_B1
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_LAT0
F1_DAC_LAT1
C19
C20
CE22p CE22p
T91
T92
T93
T94
T95
T96
T97
T98
T99
T100
T101
T102
T103
/F1_DAC_RESET
F1_DAC_A2
F1_DAC_A3
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
F1_DAC_A8
F1_DAC_A9
F1_DAC_A1
F1_DAC_A0
VCC3
T192
CE1u
PC28
F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A6
F1_SB_A7
F1_SB_A8
F1_SB_A9
F1_SB_A10
F1_SB_A11
F1_SB_A12
CE1u
PC27
VCC1.8
FD[0..31]
1
19
2
3
4
5
6
7
8
9
1
19
2
3
4
5
6
7
8
9
CH4
CH5
CH6
CH7
NCHG4
NCHG5
NCHG6
NCHG7
SI4_B
SI5_B
SI6_B
SI7_B
LAT4
LAT5
LAT6
LAT7
SCK4
SCK5
SCK6
SCK7
SI4_A
SI5_A
SI6_A
SI7_A
/ALT_DATA
/ALT_DCLK
F1_DAC_B2
F1_DAC_B3
F1_DAC_B4
F1_DAC_B5
F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9
1
19
2
3
4
5
6
7
8
9
1
19
2
3
4
5
6
7
8
9
1
19
2
3
4
5
6
7
8
9
1
19
2
3
4
5
6
7
8
9
/F1_DAC_RESET
F1_DAC_A8
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B0
F1_DAC_B1
F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
74LVC541
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC45
74LVC541
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC44
74LVC541
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC43
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
CE0.1u
PC91
CCH4
CCH5
CCH6
CCH7
NNCHG4
NNCHG5
NNCHG6
NNCHG7
CE0.1u
VCC3
18
17
16
15
14
13
12
11
SSI4_B
SSI5_B
SSI6_B
SSI7_B
LLAT4
LLAT5
LLAT6
LLAT7
PC90
VCC3
18
17
16
15
14
13
12
11
CE0.1u
PC89
SSCK4
SSCK5
SSCK6
SSCK7
SSI4_A
SSI5_A
SSI6_A
SSI7_A
CE0.1u
PC88
R194
R195
R196
R197
R198
R199
R200
R201
CE0.1u
PC87
R186
R187
R188
R189
R190
R191
R192
R193
CE0.1u
PC86
R178
R179
R180
R181
R182
R183
R184
R185
VCC3
18
17
16
15
14
13
12
11
VCC
18
17
16
15
14
13
12
11
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC39
VCC
18
17
16
15
14
13
12
11
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC38
VCC
18
17
16
15
14
13
12
11
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC37
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
NNCHG[4..7]
CCH[4..7]
LLAT[4..7]
SSI[4..7]_B
SSI[4..7]_A
SSCK[4..7]
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9
FF1_DAC_A8
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT1
FF1_DAC_LAT2
FF1_DAC_LAT3
FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A[0..9]
42V_SENSE
P_SIDE
HEAD_TH
FF1_DAC_A1
FF1_DAC_A3
FF1_DAC_A5
FF1_DAC_A7
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT2
FF1_DAC_B0
FF1_DAC_B2
FF1_DAC_B4
FF1_DAC_B6
FF1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
/P_SIDE_SENS
HEAD_U/D_2
PSFAN_ON
ENC_PHB
FF0_DAC_A0
FF0_DAC_A2
FF0_DAC_A4
FF0_DAC_A6
FF0_DAC_A8
/FF0_DAC_RESET
FF0_DAC_LAT1
FF0_DAC_LAT3
FF0_DAC_B1
FF0_DAC_B3
FF0_DAC_B5
FF0_DAC_B7
FF0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3
FF1_DAC_B[0..9]
FF1_DAC_LAT[0..3]
CN11
42V_SENSE
P_SIDE
HEAD_TH
FF1_DAC_A1
FF1_DAC_A3
FF1_DAC_A5
FF1_DAC_A7
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT2
FF1_DAC_B0
FF1_DAC_B2
FF1_DAC_B4
FF1_DAC_B6
FF1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
/P_SIDE_SENS
HEAD_U/D_2
PSFAN_ON
70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
140
138
136
134
132
130
128
126
124
122
120
118
116
114
112
110
108
106
104
102
100
98
96
94
92
90
88
86
84
82
80
78
76
74
72
VCC
FF1_DAC_A0
FF1_DAC_A2
FF1_DAC_A4
FF1_DAC_A6
FF1_DAC_A8
/FF1_DAC_RESET
FF1_DAC_LAT1
FF1_DAC_LAT3
FF1_DAC_B1
FF1_DAC_B3
FF1_DAC_B5
FF1_DAC_B7
FF1_DAC_B9
SSCK5
SSCK7
SSI5_A
SSI7_A
SSI5_B
SSI7_B
LLAT5
LLAT7
CCH5
CCH7
NNCHG5
NNCHG7
HEAD_U/D_1
HD_POWER
ENC_PHA
FF0_DAC_A1
FF0_DAC_A3
FF0_DAC_A5
FF0_DAC_A7
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT2
FF0_DAC_B0
FF0_DAC_B2
FF0_DAC_B4
FF0_DAC_B6
FF0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2
TX24-140R-LT-H1
69
67
65
63
61
59
57
55
53
51
49
47
45
43
41
39
37
35
33
31
29
27
25
23
21
19
17
15
13
11
9
7
5
3
1
139
137
135
133
131
129
127
125
123
ENC_PHB
121
FF0_DAC_A0
119
FF0_DAC_A2
117
FF0_DAC_A4
115
FF0_DAC_A6
113
FF0_DAC_A8
111
/FF0_DAC_RESET
109
FF0_DAC_LAT1
107
FF0_DAC_LAT3
105
FF0_DAC_B1
103
FF0_DAC_B3
101
FF0_DAC_B5
99
FF0_DAC_B7
97
FF0_DAC_B9
95
SSCK1
93
SSCK3
91
SSI1_A
89
SSI3_A
87
SSI1_B
85
SSI3_B
83
LLAT1
81
LLAT3
79
CCH1
77
CCH3
75
NNCHG1
73
NNCHG3
71
VCC
VCC
T39 T40 T41
FF1_DAC_A0
FF1_DAC_A2
FF1_DAC_A4
FF1_DAC_A6
FF1_DAC_A8
/FF1_DAC_RESET
FF1_DAC_LAT1
FF1_DAC_LAT3
FF1_DAC_B1
FF1_DAC_B3
FF1_DAC_B5
FF1_DAC_B7
FF1_DAC_B9
SSCK5
SSCK7
SSI5_A
SSI7_A
SSI5_B
SSI7_B
LLAT5
LLAT7
CCH5
CCH7
NNCHG5
NNCHG7
HEAD_U/D_1
HD_POWER
ENC_PHA
FF0_DAC_A1
FF0_DAC_A3
FF0_DAC_A5
FF0_DAC_A7
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT2
FF0_DAC_B0
FF0_DAC_B2
FF0_DAC_B4
FF0_DAC_B6
FF0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2
C24
+
100u/25V
42V_SENSE
CROPMARK
P_SIDE
HEAD_TH
R38
R37
42V_SENSE
CE1u
C5
33
CE1u
C3
33
CE1u
C2
33
CE1u
C4
33
BT1
BCR20V4
R39
CROPMARK R70
P_SIDE
HEAD_TH
R69
NON
VCC
CR2032-RTC BACKUP
HOLDER BATTERY BCR20V4
DB[0..7]
R11 10K
VCC3
1SS355
1SS355
D2
D3
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
CE0.1u
PC62
RTC_WDATA
RTC_CLK
RTC_CE
RTC_WR
TMS
TCK
/RESET
/CS6
FA22
FA23
FA24
FA25
/WE0
/RD2
CLK60_1
AD_CK
AD_IN
/AD_CS
12
3
4
11
2
VCC3
8
7
6
5
VCC3
VCC3
FA22
FA23
FA24
FA25
R222
10K
R221
10K
TO_MACH2
NON
NON
TP96
GND
TDI
I/O8 A1
I/O9 A3
I/O10 A5
I/O11 A7
I/O12 A9
I/O13 A11
I/O14 A13
I/O15 A15
I1/CLK0
VCC3
GND
I1/CLK1
I/O16 B15
I/O17 B13
I/O18 B11
I/O19 B9
I/O20 B7
I/O21 B5
I/O22 B3
I/O23 B1
TMS
TCK
GND
1
2
3
4
1
2
3
4
12
13
3
4
5
6
L1
L2
L3
L4
L5
TP
R237
10K
VCC3
IC1
MACH2
VDD
VSS
VREF
AGND
DO
SARS
5
6
7
9
10
14
13
9
8
10
11
14
VCC
RTC_DATA
PC63
CE0.1u
R238
10K
VCC3
GND
TDO
TRST
I/O55 D1
I/O54 D3
I/O53 D5
I/O52 D7
I/O51 D9
I/O50 D11
I/O49 D13
I/O48 D15
I4/CLK3
GND
VCC3
I3/CLK2
I/O47 C15
I/O46 C13
I/O45 C11
I/O44 C9
I/O43 C7
I/O42 C5
I/O41 C3
I/O40 C1
ENABLE
GND
M4A3-128/64 TQFP100
TLC0834ID
CK
DI
CS
AIN0
AIN1
AIN2
AIN3
IC64
RTC-4553
GND
VCC
CS1
DIN
CLK
CS0
WE
DOUT
EXBV8V103J
8
7
6
5
RA31
IC59
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
RTC_DATA
F0OUT
F0IN
/IRL0
/IRL1
/IRL2
/IRL3
R220
TP98
EXTIN
CROP_ON
HD_POWER
HEAD_U/D_1
/INTDDA
/F0_INTREQ
/F1_INTREQ
/INT1284
/INT1284_NET
R219
TP99
HEAD_U/D_2
/LESSTHANF
/LESSTHANS
/MTRERR
PINCHPOS
PSFAN_ON
/P_SIDE_SENS
/SRVBRD_RESET
/SERIAL_START
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
GND
GND
I/O7 A14
I/O6 A12
I/O5 A10
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
VCC3
GND
GND
VCC3
I5
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O58 D10
I/O57 D12
I/O56 D14
GND
GND
GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AD_OUT
/INT_CENT_HALF
/INT_NET_HALF
/LCD_CS
LCD_E
LCD_RS
LCD_RW
/LED
/SW0
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
PC61
CE0.1u
CE0.1u
T220
10k
PC60
VCC3
T219
R1
/PANEL
/SW2
/SW1
/SENSOR
RTC_WR
RTC_WDATA
RTC_CLK
RTC_CE
AD_IN
/AD_CS
AD_CK
AD_OUT
TDO
RA29
VCC3 EXBV8V103J
1
2
3
4
8 1
7 2
6 3
5 4
RA13
DDA_CLK
/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM
/INTDDA
DDA_MtoS
DDA_StoM
VCC3
DB[0..7]
/ALT_STATUS
/ALT_RESET
/ALT_DCLK
/ALT_DATA
/ALT_CONF_DONE
/ALT_CONFIG
EXBV8V103J
RA30
EXBV8V103J
PINCHPOS
CROP_ON
/SERIAL_START
/SRVBRD_RESET
/MTRERR
/LESSTHANF
/LESSTHANS
CROPMARK
F0IN
F0OUT
8
7
6
5
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
VCC3
TP97
4
3
2
1
4
3
2
1
Cmd_MtoS
Cmd_StoM
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
2-10
5
6
7
8
2.2K
R72
TP87
TP83
TP84
TP85
TP86
TP80
TP81
TP82
TP73
TP74
TP75
TP76
TP77
TP78
TP79
TP72
TP70
TP71
TP69
EXBV8V103J
RA14
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
1
19
2
3
4
5
6
7
8
9
18
17
16
15
14
13
12
11
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
18
17
16
15
14
13
12
11
A0
A1
A2
A3
A4
A5
A6
A7
E
DIR
74LVC245
B0
B1
B2
B3
B4
B5
B6
B7
IC4
EXTIN
/SENSOR
10
74LVC14
IC20E
R30
R31
R32
R33
R34
R35
R36
R223
19
1
2
3
4
5
6
7
8
9
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
PRINT_CARRIAGE_ORG
PINCH_ROLL_U/D
FRONT_COVER
MAINTENANCE_COVER R
REAR_PAPER
FRONT_PAPER
CUTTING_CARRIAGE_ORG
MAINTENANCE_COVER L
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
1
19
2
3
4
5
6
7
8
9
TO SERVO BOARD
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
CE0.1u
PC93
74LVC541
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
IC5
CE0.1u
PC92
VCC3
VCC
52808-2590
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN7
18
17
16
15
14
13
12
11
/PANEL
/WR2
/HRESET
DB[0..7]
/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1
IC3
11
12
RXD2
TXD2
74LVC14
IC20F
33
33
33
33
33
33
33
33
13
33
R6
R2
R4
R3
R103
CE0.1u
PC94
VCC3
VCC
10K
R8
10k
TP58
TP57
VCC
VCC3 VCC
TP91
TP92
TP93
TP94
TP95
TP88
TP89
TP90
TP63
TP64
TP65
TP66
TP67
TP68
TP59
TP60
TP61
TP62
10K
TP50
TP51
TP52
TP49
TP48
TP33
TP34
TP35
TP36
TP37
TP38
TP39
TP40
TP41
TP42
TP43
TP44
TP45
TP46
TP47
VCC
R224
VCC
R239
VCC
10k
R109
VCC
10K
10K
10K
R7
R5
10K
10K
10K
R217
0
R218
R216
0
0
0
0
0
0
0
0
0
0
0
0
R215
R203
R204
R205
R206
R207
R208
R209
R210
R211
R212
R213
R214
R202
5
6
7
8
VCC3
NON
1
2
3
4
5
6
CN6
TO CUT CARI ORG
TO PAPER SENSOR
TO COVER SW
TO SENSOR
TO PANEL BOARD
TO MONITOR SERIAL
TO SCANNER
53398-0590
1
2
3
4
5
CN5
53398-0390
1
2
3
CN4
53398-0690
1
2
3
4
5
6
53398-0490
CN2
1
2
3
4
CN14
53014-0610
1
2
3
4
5
6
CN3
52808-2490
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
CN1
2-3 HEAD / SERVO BOARD

2-11
Arrangement Diagram_ Soldering Side
2-12
Head Board _ 1/6 Circuit Diagram
2-13
2-14
2-15
2-16
2-17
2-18
Servo Board _ 1/4 Circuit Diagram
2-19
C114
NON
NON
B6P-VH
1
2
3
4
5
6
CN16
SOL_CURNT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN11
52808-2591
VCC
F0in
CropMark
/LESSTHANS
/LESSTHANF
/MTRERR
/SRVBRD_RESET
/SerialStart
DDA_StoM
DDA_MtoS
INTDDA
/Cmd_HS_StoM
/Cmd_HS_MtoS
DDA_CLK
+41
C89
100u/63V
R164
NON
+27
VCC3
F0out
28
15
HS1
HS2
2
4
6
9
11
13
21
3
7
8
12
PC30
VCC3
3403A
IC26B
+27
VCC
D73
D1FS6
D81
D1FS6
VMTD
Cd
OUT
C129
CE0.1u
VI
Q4
2SJ535
D77
VO
1SS355
C84
100u/25V
@Sol_
T85
Q5
2SK2796S
R177
47/1W
T8
R135
0
1
2
3
4
/RESET
CLK32
UPA1759(NON)
8
7
6
5
PC18
CE1.0u
33
D71
D1FL20U(NON)
T2
TP124
Sol_+
Sol_-
D52
TP100
TP3
D1FL20U(NON)
+27
4
3
2
1
VCC3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Serial_LOAD
Serial_CLK
Serial_IN
Serial_OUT
R46
10K
R49
10K
VCC3
RA4
EXBV8V101J
5
4 5
6
3 6
7
2 7
8
1 8
TMS
TCK
/CS2
Mstep0A
Mstep0B
Mstep1A
Mstep1B
Mstep_Hold
T22
T25
A1
A2
A3
A4
D0
D1
D2
D3
TDI
TP80 TP79 TP77
TP137 TP133
TP136 TP135
R85
D[0..3]
A[1..4]
CropSens
@FanFA
@Fan0
@FANPWM1
@FANPWM2
RX1
100K
Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2
IC29
1
2
3
4
5
6
7
8
53398-0890
CN5
To CUT CARI BOARD
52808-1291
1
2
3
4
5
6
7
8
9
10
11
12
CN13
R119
100
C87
CE470p
R104
1.0K
VCC3
R134 100
TP134
C120
CE0.1u
+15
74LVC14
IC19B
C105
CE470p
R165
100
VM
R176
D72
PTZ43A 47/1W
CE0.1u
R194
10K
VCC3
PC29
VCC3
74LVC14
IC19A
3403A
C88
CE0.1u
R110 NON
IC26A
+ 3
+27
FANPWM2
PinchPos
/Crop_ON
CropSens
D17
DE3L20U
C123
C85
100u/25VCE0.1u
1SS355
CE0.1u
C83
R163
1.0K
T69
VCC3
VMTD
CropMark
DTC114EK
Q3
IC25
TA7815
uPC2933T
OUT
D78
GND
IN
Q8
+41
R155
2.2K/0.5W
FL17 EXCML20A390
TP169
TP166
VCC
TP168
TP167
TP160
D74
R117
FL18 EXCML20A390
D1FS6 1.0ohm/1W
D82
D1FS6
R101
1K/0.5W
RN5VD29A
GND
VDD
IC21
MtrPower
VCC
100K 0.1%
R118
CE0.1u
/Crop_ON
PinchPos
Cmd_StoM
Cmd_MtoS
NON
CX1
LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB
OUT1
OUT2
OUT3
OUT4
100K 0.1%
10K
R111
100u/25V
SOL_CURNT
R189
10K
T83
T84
10K
+ C90
VCC
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
R192 220
22
23
20
25
27
16
26
17
18
10K
R187
T82
T75
T76
T77
T78
T79
T80
T81
T68
T73
T74
T60
T61
T62
T67
T59
10K
R113
R114
C119 CE820p
VCC3
TP162
R112 10K
C117 CE3900p
R178
R179
NON
R180 0
R188
R182 0(NON)
10K
To MAIN BOARD
SolPWM
R181 NON
RSA
/SOL_EN
NC
13
RSB
10
SolDecay
SolPh
R116
1
14
12K 0.1%
R200 4.7K 0.1%
VMMA
VMMB
R115 4.7K 0.1% R201
VCC
ALM
R199
4
11
VCC3
T63 T5 T6 T7
TCK
TMS
TDO
TDI
GND
TDI
I/O8 A1
I/O9 A3
I/O10 A5
I/O11 A7
I/O12 A9
I/O13 A11
I/O14 A13
I/O15 A15
I1/CLK0
VCC3
GND
I1/CLK1
I/O16 B15
I/O17 B13
I/O18 B11
I/O19 B9
I/O20 B7
I/O21 B5
I/O22 B3
I/O23 B1
TMS
TCK
GND
1
2
3
4
1
2
3
4
UPA1759
Source1Drain1
Gate1 Drain1
Source2Drain2
Gate2 Drain2
IC27
UPA1759
Source1Drain1
Gate1 Drain1
Source2Drain2
Gate2 Drain2
IC28
MtrC0_0_
MtrC0_1_
isp DownloadTP143TP82TP81
PC16
CE1.0u
M4A3-64/64 TQFP100
IC10
8
7
6
5
8
7
6
5
MtrH_0_
MtrH_1_
/LWR
12K 0.1%
B14
B12
B10
B8
B6
B4
B2
B0
MtrC1_0_
MtrC1_1_
19
24
C82
1000u/63V
/StepDrvEnable
GND
TDO
TRST
I/O55 D1
I/O54 D3
I/O53 D5
I/O52 D7
I/O51 D9
I/O50 D11
I/O49 D13
I/O48 D15
I4/CLK3
GND
VCC3
I3/CLK2
I/O47 C15
I/O46 C13
I/O45 C11
I/O44 C9
I/O43 C7
I/O42 C5
I/O41 C3
I/O40 C1
ENABLE
GND
+27
D2FS6(NON)
C53
10u/100V
C58
10u/100V
L RCH895-181K
L4
L RCH895-181K
D69 D2FS6
L3
L RCH895-181K
Therm
D70 D2FS6
L2
C42
10u/100V
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
TP94
TP88 TP105
TP85 TP78
TP93 TP75
C100
R97
100
R148 100
CE470p CE470p
C80
Ctrg_RXD
/SensCov
MtrWDcy
MtrI3Dcy
MtrI2Dcy
MtrI1Dcy
MtrI0Dcy
MtrHDcy
MtrC1Dcy
MtrC0Dcy
C70
C34
R142
100
C73
CE470p
R86
10K
VCC
R89 100
TP69 TP65
TP71 TP66 TP62VCC
C75
CE470p
+41
Ctrg_TXD
Sol_Rush
Sol_Hold
Mstep2A
Mstep2B
MtrADcy
MtrA_PA
MtrA_PB
VCC
+27
VCC3
TP138
TP152 TP153
TP145
TP144 TP146
VCC
for TU
53398-0690(NON)
1
2
3
4
5
6
CN10
Sensor(Reserve)
5267-09A(NON)
1
2
3
4
5
6
7
8
9
CN14
52808-2891(NON)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN6
53398-0790
1
2
3
4
5
6
7
CN3
52808-0691
1
2
3
4
5
6
CN8
To INKTANK BOARD
TP142 TP140
TP141 TP139VCC
/StepDrvEnable1
RST
SEL2
SEL1
SEL
R150 100
CE470p
R39 100
SerCtrg_CLK
SerCtrg_LOAD
SerCtrg_OUT
SerCtrg_IN
C101 CE470p
R38
10K
R82 100
CE0.1u
PC15 VCC
VCC
CE470p
VCC3
RA6
EXBA10E102J
T20
T21
T9
T10
T12
T13
T15
T16
18
17
16
15
14
13
12
11
To FAN JUNCTION BOARD

53398-0390
1
2
3
CN7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
74VHCT541
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
@/SensR0
@/SensR1
1
19
2
3
4
5
6
7
8
9
IC9
To HEAD BOARD
MtrI2_1_
MtrI3_1_
MtrI3_0_
MtrW_1_
MtrW_0_
PC19
CE1.0u
Serial_STORE
53398-0490
1
2
3
4
CN4
+FAN
-FAN
SerTU_STORE
Ser500_IN
TDI_1
SerTU_CLK
SerTU_LOAD
SerTU_OUT
SerTU_IN
Ser500_CLK
Ser500_LOAD
Ser500_OUT
R60
1.2ohm/1W
L RCH895-181K(NON)
D51 D2FS6
C37
+
10u/100V(NON)
L1
D42
PC17
CE1.0u
MtrI0_0_
MtrI0_1_
C92
+ 100u/63V
1.0K
R162
/RD
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
GND
GND
I/O7 A14
I/O6 A12
I/O5 A10
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
VCC3
GND
GND
VCC3
I5
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O58 D10
I/O57 D12
I/O56 D14
GND
GND
MtrI1_0_
MtrI1_1_
VMTD
TP89
IC23
MTD2005F
R99 150
C0
C2
C4
C6
C8
C10
C12
C14
GND
GND
I/O24
IO/25
I/O26
I/O27
I/O28
I/O29
I/O30
I/O31
I2
VCC3
GND
GND
VCC3
I/O32
I/O33
I/O34
I/O35
I/O36
I/O37
I/O38
I/O39
GND
GND
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
MtrI2_0_
TP125
TP90
VCC
6
10
2
9
3
8
4
7
5
TP126
TP91
TP165 TP163
TP161 TP164
R98 22K
TP95
R149 22K
10K
R186
GND
R185
2-20
R151 150
TP92
TP101
TP96
TP129
TP97
TP102
TP130
TP98
TP106
TP131
TP99
TP107
TP132
VCC3
2-21
2-22
2-4 SUB BOARD

2-23
Arrangement Diagram_ Soldering Side
2-24
Sub Board _ 1/4 Circuit Diagram
2-25
2-26
VHV0
VHV0
GND
GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
VCC
HEAD_TH_BU
GND
P_SIDE
GND
LAT0
GND
CH0
GND
NCHG0
GND
GND
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB
/P_SIDE_SENS
36FMN-STK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
VHV0
VCC
R34
C45
CE1000p
R35 2.2K
BA10358F
NON
NON
R36
R38
IC10B
TR1
R41
10K 1%
D1
1SS355
D2
1SS355
TP69
C43
CE0.1u
82
R32
VCC
VCC
TP66
TP61TP62TP55
R39
DTB123EK
C44
CE0.1u
R30
3.3K
BA10358F
IC10A
3
VCC
TP73 TP76 TP68TP65
TP67 TP72 TP59TP60
0 HEAD
CN37
2-27
VCC
100
R31
1K
R29
VR1
22K
GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
GND
HEAD_TH
VCC
GND
NCHG0
GND
LAT0
GND
CH0
NC
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
C47
CE1000p
VCC
C41
CE0.1u
VHV0
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
GND
VCC
NCHG0
GND
LAT0
GND
CH0
GND
NC
SCK0_ZB
SCK0_YB
SI0_ZB
SI0_YB
VCC VHV0
47u/16V
+ C42
VHV0
36FMN-STK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN36
VHV0
VHV0
GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
VCC
/P_SIDE_SENS
GND
HEAD_U/D_H
GND
HEAD_U/D_L
GND
LAT1
GND
CH1
GND
NCHG1
GND
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
VHV0
VCC
53261-0390
1
2
3
CN52
VCC
330
R28
TO PAPERSIDE SENSOR BOARD
52207-2190
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN59
52207-2190
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN56
10u/50V
+ C38
SEL6410E-TP5
LED9
HEAD_U/D_L
HEAD_U/D_H
/P_SIDE_SENS
ENC_PHB
ENC_PHA
TP26 TP10 TP25 TP14
TP12 TP29 TP13 TP30
1 HEAD
VCC
TP22
TP27TP11TP28
TP45
GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
GND
NC
VCC
GND
NCHG1
GND
LAT1
GND
CH1
NC
SCK1_YA
SCK1_ZA
SI1_YA
SI1_ZA
52207-2190
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN50
52207-2190
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN48
36FMN-STK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
53261-0490
1
2
3
4
CN60
TO LINEAR ENCODER BOARD
VCC
VHV0
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
GND
VCC
NCHG1
GND
LAT1
GND
CH1
GND
NC
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
VCC VHV0
CN35
ENC_PHB
ENC_PHA
TP7 TP3 TP4 TP9
TP19 TP15 TP32 TP23
2 HEAD
TP18
TP31TP34 TP37
TP1
VCC
GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
GND
NC
VCC
GND
NCHG2
GND
LAT2
GND
CH2
NC
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
VHV1
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
GND
VCC
NCHG2
GND
LAT2
GND
CH2
GND
NC
SCK2_ZB
SCK2_YB
SI2_ZB
SI2_YB
VCC VHV1
52207-2190
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN45
52207-2190
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN43
10u/50V
+ C39
PRINT CARRIAGE BOARD 1/2
VHV1
VHV1
GND
GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
GND
ENC_PHA
GND
ENC_PHB
GND
LAT2
GND
CH2
GND
NCHG2
GND
GND
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB
VHV1
C40
CE0.1u
VHV1
36FMN-STK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
VHV1
VHV1
GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT4
GND
CH4
GND
NCHG4
GND
SCK4_ZA
SCK4_YA
SI4_ZA
SI4_YA
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB
VHV1
VCC
2-28
TP77
TP56TP53TP54
TP78
VCC
VCC
GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
GND
NC
VCC
GND
NCHG4
GND
LAT4
GND
CH4
NC
SCK4_YA
SCK4_ZA
SI4_YA
SI4_ZA
VHV1
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
GND
VCC
NCHG4
GND
LAT4
GND
CH4
GND
NC
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB
VHV1
HEAD_U/D_L
HEAD_U/D_H
R26
1K
R27
1K
VCC
53261-0690
1
2
3
4
5
6
CN46
TO HEAD UP/DOWN SENSOR
TP75 TP74 TP70 TP71
TP57TP58TP63TP64
4 HEAD
52207-2190
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN58
52207-2190
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN55
36FMN-STK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN33
VHV2
VHV2
GND
GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
VCC
GND
GND
GND
GND
LAT5
GND
CH5
GND
NCHG5
GND
GND
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
SCK5_YB
SCK5_ZB
SI5_YB
SI5_ZB
VHV2
VCC
TP50 TP51 TP52 TP49
TP43 TP47 TP44 TP46
5 HEAD
TP48
TP40 TP41 TP42
TP39
VCC
VCC
GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
GND
NC
VCC
GND
NCHG5
GND
LAT5
GND
CH5
NC
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
VHV2
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
GND
VCC
NCHG5
GND
LAT5
GND
CH5
GND
NC
SCK5_ZB
SCK5_YB
SI5_ZB
SI5_YB
VHV2
C37
CE0.1u
52207-2190
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN49
52207-2190
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN47
10u/50V
+ C36
36FMN-STK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN32
VHV2
VHV2
GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT6
GND
CH6
GND
NCHG6
GND
SCK6_ZA
SCK6_YA
SI6_ZA
SI6_YA
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB
VCC
TP33 TP24 TP20 TP21
TP17 TP8 TP5 TP6
6 HEAD
TP16
TP35 TP36 TP38
TP2
VCC
VCC
GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
GND
NC
VCC
GND
NCHG6
GND
LAT6
GND
CH6
NC
SCK6_YA
SCK6_ZA
SI6_YA
SI6_ZA
VHV2
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
GND
VCC
NCHG6
GND
LAT6
GND
CH6
GND
NC
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB
VHV2
52207-2190
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN44
52207-2190
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN42
PRINT CARRIAGE BOARD 1/2
VHV2
CN34
VHV2
2-5 TUC-1
WIRING MAP
SW cw/ccw
SW Forward/Reverce
AC POWER
CN1
CN5
CN4
CN2
CN3
POWER SW
MAIN BOARD
CN9
CN6
SENSOR
MOTOR
Main Board _ Circuit Diagram
+5V
+5V
R11
1K
R12
1K
SW1
1
2
SW1
SW2
4
3
KHS02E
+19V
CN1
2
HEC2305-01-250
+5V
R8
1K
CN6
CN3
1
2
3
B3P-VH
SENSOR INPUT
TO POWER SW
1
2
3
5267-03A
CX29
R13
SENS1
33
D4
19V
1SS355
IC3
FL1
1
1
2
3
B3P-VH
+5V
+5V
L4960
L1
7
TAKEUP ON CW
6
C3
CE0.1u
RA2
4
3
2
1
5267-04A
R14
4.7K
C21
C12
10u/35V CE2200p
TO MANUAL SW
R15
15K
FORWARD
D3
D5S6M
OFF
REVERSE
C20
CE0.033u
CN4
1
2
3
4
5
5267-05A
R5
TU IN
TU STORE
TU OUT
TU LOAD
TU CLK
4.7K
VCC
IC2
DIS
C17
CE0.022u
PWM f : 128Hz
Duty : 47% (L=ON)
TD1
/RESET
TMBACK
TMFOR
MODE_CCW
MODE_CW
+5V
C27
CE0.1u
CLK1
+5V
IC1
TL7705CP-B
SNS
RST
/RESET
VREF
TMS
TCK
C4
CE0.1u
CT
GND
RSTIN
C1
CE0.1u
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
GND
TD1
I/O8 B7
I/O9 B6
I/O10 B5
I/O11 B4
I/O12 B3
I/O13 B2
I/O14 B1
I/O15 B0
I0/CLK0
VCC
GND
I1/CLK1
I/O16 C0
I/O17 C1
I/O18 C2
I/O19 C3
I/O20 C4
I/O21 C5
I/O22 C6
I/O23 C7
TMS
TCK
GND
GND
GND
/TRST
I/O55 G7
I/O54 G6
I/O53 G5
I/O52 G4
I/O51 G3
I/O50 G2
I/O49 G1
I/O48 G0
I4/CLK3
GND
VCC
I3/CLK2
I/O47 F0
I/O46 F1
I/O45 F2
I/O44 F3
I/O43 F4
I/O42 F5
I/O41 F6
I/O40 F7
TMS
TCK
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
+ C11
10u/35V
C22
CE1.0uF
R2
10K
+5
+5V
R1
10K
C24
CE1.0uF
THR
NE555P
C13
CE0.01u
+5V
47K
GND
CVolt
CLK1
R4
TRIG
GND 100
GND 99
I/O7 A7 98
I/O6 A6 97
I/O5 A5 96
I/O4 A4 95
I/O3 A3 94
I/O2 A2 93
I/O1 A1 92
I/O0 A0 91
VCC 90
GND 89
GND 88
VCC 87
I5 86
I/O63 H0 85
I/O62 H1 84
I/O61 H2 83
I/O60 H3 82
I/O59 H4 81
I/O58 H5 80
I/O57 H6 79
I/O56 H7 78
GND 77
GND 76
GND
GND
I/O24 D7
I/O25 D6
I/O26 D5
I/O27 D4
I/O28 D3
I/O29 D2
I/O30 D1
I/O31 D0
I2
VCC
GND
GND
VCC
I/O32 E0
I/O33 E1
I/O34 E2
I/O35 E3
I/O36 E4
I/O37 E5
I/O38 E6
I/O39 E7
GND
GND
C23
CE1.0uF
IN1
IN2
MTRON
SW1
SW2
+19V
+5V
R17
4.7K
REF
+5
IC6
11
5
IN1
IN2
UPC494GS
EN
IN2
VREF
R19
4.7K
R10
1K
OUT2
C26
220u/63V
BOOT2
BLACK
RED
3
1
1
2
5566-02A
C18
L6203 CE0.022u
R20
0.56/2W
C19
CE0.022u
4
CN9
OUT1
GND
C16
CE0.01u
BOOT1
IN1
R16
4.7K
VS
DEAD
OC
+5V
8
9
11
10
SENSE
4
13
C1
E1
C2
E2
10
INV2
NONI2
C
R
15
16
GND
FB
INV1
NONI1
5
6
C14
CE0.01u
OPEN:MUTEON
+5V
+19V
IC5
3
2
1
R9
1K
C6
CE0.1u
12
14
C15
CE0.01u
R18
4.7K
D1
D2FL20U
C7
C31
CE0.1u CE0.22u
2-29
4 5
3 6
2 7
1 8
D2
D2FL20U
5
6
7
8
EXBV8V330J
+5V
C2
CE0.1u
MTRON
R7
1K
CN5
1
2
3
4
C9
100u/63V
R3
100K
TAKEUP ON CCW
+5V
5
6
7
8
C8
100u/63V
OFF
C5
CE0.1u
FL1
EXCELDR35V
CL02BE181
C10
non
R6
1K
TO MODE SELECT SW
EXCELDR35V
4 5
3 6
2 7
1 8
CN2
4
3
2
1
TO POWER SW
TD0
C25
CE1.0uF
SENS1
RA1
EXBV8V330J
MODE_CW
MODE_CCW
TMFOR
TMBACK
2-6 HEATER BOARD

Arrangement Diagram_Component Side
2-30
Heater Board _ Circuit Diagram
2-31
2-7 MAINTENANCE PARTS LIST _ Electrical Parts
MAIN BOARD
IC No. Parts No.
IC13 15169125
IC14 15169125
IC17 15169124
IC18 15169124
IC19 15199128
Description
SN74LS245DB
SN74LS245DB
LM1086IS-ADJ
LM1086IS-ADJ
PQ070XZ1HZ
Function
NETWORK BUS TRANSCEIVER
NETWORK BUS TRANSCEIVER
+3.3V VOLTAGE REGULATOR
SERVO BOARD
IC No. Parts No.
IC2
15189105
IC3
15189105
IC4
15189105
IC5
15189111
IC7
15189111
IC8
15189111
IC23 15189111
IC24 15189119
IC25 15199130
IC27 15119119
IC28 15119119
IC30 15169111
IC31 15169111
Q4
15119122
Q6
15119121
Q7
15119121
Q8
15199126
Q9
15119121
Q10 15119121
Description
MTD2005
MTD2005
MTD2005
MTD2005F
MTD2005F
MTD2005F
MTD2005F
L6201PS
TA7815F
UPA1759G
UPA1759G
IR2112S
IR2112S
2SJ535
FS30ASJ-2
FS30ASJ-2
UPC2933T
FS30ASJ-2
FS30ASJ-2
Function
MOTOR DRIVER for Right PUMP
MOTOR DRIVER for Left PUMP
MOTOR DRIVER for Middle PUMP
MOTOR DRIVER for WIPER HEIGHT
MOTOR DRIVER for WIPER
MOTOR DRIVER for CAP
DRIVER for SOLENOID
MOTOR DRIVER for FEED
+15V REGULATOR
FAN DRIVER
FAN DRIVER
SCAN MOTOR DRIVER
SCAN MOTOR DRIVER
MOTOR POWER SUPPLY
SCAN MOTOR DRIVER
SCAN MOTOR DRIVER
+3.3V REGULATOR
SCAN MOTOR DRIVER
SCAN MOTOR DRIVER
2-32
HEAD BOARD
IC No.
Parts No.
IC50
15159127
IC51
15159127
IC52
15159127
IC54
15159127
IC55
15159127
IC56
15159127
IC58
15159127
IC59
15159127
IC60
15159127
IC62
15159127
IC63
15159127
IC64
15159127
IC79
15199126
TR2
15129121
TR3
15129122
TR6
15129121
TR7
15129122
TR10
15129121
TR11
15129122
TR18
15129122
TR19
15129121
TR22
15129122
TR23
15129121
TR26
15129122
TR27
15129121
TR34
15129121
TR35
15129122
TR38
15129121
TR39
15129122
TR42
15129121
TR43
15129122
TR50
15129122
TR51
15129121
TR54
15129122
TR55
15129121
TR58
15129122
TR59
15129121
TR65
15119122
F2
12559102
F3
12559102
F4
12559102
Description
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
UPC2933T
2SA1746
2SC4131
2SA1746
2SC4131
2SA1746
2SC4131
2SC4131
2SA1746
2SC4131
2SA1746
2SC4131
2SA1746
2SA1746
2SC4131
2SA1746
2SC4131
2SA1746
2SC4131
2SC4131
2SA1746
2SC4131
2SA1746
2SC4131
2SA1746
2SJ535
MMCT 3.15A
MMCT 3.15A
MMCT 3.15A
Function
D/A CONVERTER(CYAN)
D/A CONVERTER(MAGENTA)
D/A CONVERTER(YELLOW)
D/A CONVERTER(BLACK)
D/A CONVERTER(LIGHT MAGENTA/MAGENTA)
D/A CONVERTER(LIGHT CYAN/CYAN)
D/A CONVERTER(CYAN)
D/A CONVERTER(MAGENTA)
D/A CONVERTER(YELLOW)
D/A CONVERTER(BLACK)
D/A CONVERTER(LIGHT MAGENTA/MAGENTA)
D/A CONVERTER(LIGHT CYAN/CYAN)
+3.3V REGULATOR
TRANSISTOR for HEAD DRIVER(CYAN)
TRANSISTOR for HEAD DRIVER(MAGENTA)
TRANSISTOR for HEAD DRIVER(YELLOW)
TRANSISTOR for HEAD DRIVER(BLACK)
TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)
TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)
HEAD POWER SUPPLY
HEAD POWER FUSE(LIGHT CYAN/LIGHT MAGENTA)
HEAD POWER FUSE(YELLOW/BLACK)
HEAD POWER FUSE(CYAN/MAGENTA)
2-33
3 Replacement of Main Parts

The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 30min.(1 Head)
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CHECKING THE CAP HEIGHT *8
5. TOOL / CROP MARK POSITION ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 60min.
< Total Time : 90min. >
CUTTING CARRIAGE BOARD REPLACEMENT : 7min.

1. TOOL UP/DOWN CHECK
2. TOOL UP/DOWN SENSOR CHECK *4
3. PINCH ROLLER SENSOR CHECK
4. CROP MARK SENSOR ADJUSTMENT
Adj.Time:26min.
WIPER REPLACEMENT : 5min.

CARRIAGE BOARD REPLACEMENT : 15min.

1. HEAD UP/DOWN SENSOR CHECK *4
2. THERMISTER CHECK
3. LINEAR ENCODER SETUP
Adj. Time : 5min.
<Total Time : 20min.>
CAP TOP REPLACEMENT : 30min. (6 pcs.)

Adj. Time : 2min.
TOOL CARRIAGE REPLACEMENT : 15min.

1. LIMIT & CUT DOWN POSITION ADJUSTMENT
2. TOOL HEIGHT ADJUSTMENT
3. TOOL PRESSURE ADJUSTMENT
Adj. Time : 52min.
CARRIAGE MOTOR REPLACEMENT : 20min.
1. SERVO LOCK CHECK
2. AGING
3. MOTOR HOURS CLEAR
Adj. Time : 5min.
SERVO BOARD REPLACEMENT : 12min.

2. AGING
Adj. Time : 38min.
<Total Time : 50min.>
NETWORK BOARD REPLACEMENT : 10min.
1. FIRMWARE UPGRADE
2. IP ADDRESS SETTING
Adj. Time : 7min.
PUMP REPLACEMENT : 25min. (3 pcs.)

1. PUMP TIMES CLEAR
MAIN BOARD REPLACEMENT : 25min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. HEAD RANK SETTING
6. SERIAL NUMBER INPUT *1
7. CAP & WIPER CHECK *2
9. SENSOR CHECK
10. LIMIT & CUT DOWN POSITION INITIALIZE
12. TOOL PRESSURE ADJUSTMENT *3
13. INK TYPE SETTING
14. HEAD ALIGNMENT
15. CALIBRATION
17. TOOL/CROP MARK POSITION ADJUSTMENT
18. PRINT/CUT POSITION ADJUSTMENT
Adj. Time : 87min.
HEAD BOARD REPLACEMENT : 10min.
1. THERMISTER CHECK
2. HEAD UP/DOWN SENSOR CHECK *5
3. FAN ON THE HEAD BOARD CHECK
PANEL BOARD REPLACEMENT : 7min.

1. LCD/LED/BUZ CHECK *6
2. KEY CHECK *7
Adj. Time : 3min.
INK TUBE REPLACEMENT : 75min. (12pcs.)

CARRIAGE WIRE REPLACEMENT : 45min.
1. WIRE TENSION ADJUSTMENT
4. CUTTING QUALITY CHECK
Adj. Time : 18min.
LINEAR ENCODER REPLACEMENT : 25min.
Adj. Time : 3min.
CROP MARK SENSOR REPLACEMENT : 10min.
Adj. Time : 25min.
BATTERY REPLACEMENT : 7min.
1. BATTERY FLAG CLEAR *5
Adj. Time : 13min.
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*3 It is necessary to set the Tool Pressure parameters.
If you can check the value set in the previous Main Board, you can input
the value without adjustment.
*4 It can be performed in the [SERVICE MENU] > [SENSOR CHECK ].

*5 It can be performed in the [SERVICE MENU] > [CLOCK CHECK].
*6 It can be performed in the [SERVICE MENU] > [LCD/LED/BUZ CHK].
*7 It can be performed in the [SERVICE MENU] > [KEY CHECK].
*8 It can be performed in the [SERVICE MENU] > [CAP ADJUST]
>[CHECK GAP].
3-1 HEAD REPLACEMENT
Turn on the SUB POWER SW while pressing the Left,

Right and Down keys to enter the SERVICE MODE.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
3-1
From the menu (NOT from the service menu), select

[INK CONTROL] > [PUMP UP], and select the group
which you want to remove the INK of.
MENU
INK CONTROL
[
INK CONTROL
PUMP UP
PUMP UP
ALL
PUMP UP
A GROUP
PUMP UP
B GROUP
PUMP UP
C GROUP
PUMP UP
A-B GROUP
PUMP UP
B-C GROUP
PUMP UP
A-C GROUP
Input the HEAD RANK of the head which is going to be

installed.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
Make sure to input the HEAD RANK before
replacing the head, because the sticker which
the head rank is written on will be hidden
once the head is installed.
In [HEAD RANK] menu, select the Head No. of the

head that you are going to replace and input the HEAD
RANK written on the new head.
Input the HEAD RANK by selecting the digit with the
Left and Right keys, and changing the parameters with
the Up and Down keys.
Press the [ENTER] key to save the settings.
** The Head No. becomes [HEAD 1], [HEAD 2], [HEAD
3] from the head at the left end in order.
MENU
SERVICE MENU
HEAD RANK
5CY2F2F
SERVICE MENU
HEAD RANK
[
HEAD RANK
HEAD 1
HEAD RANK 1
5CY2F2F (1/5)
[ENTER]
3-2
Remove the RIGHT I/S COVER.
RIGHT I/S COVER
Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and

press the [ENTER] key. The CAPPING UNIT moves
down and allows you to move the HEAD CARRIAGE by
hand.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
CAP
OPEN
[ENTER]
Turn off the SUB POWER SW, and then turn off the
MAIN POWER SW.
< REAR VIEW >

MAIN POWER SW
Be sure to turn off the MAIN POWER SW

when replacing the head. The head or main
board could break, otherwise. It is
recommended to disconnect the AC code.
Remove the CARRIAGE COVER.
CARRIAGE COVER
3-3
Remove the DAMPER PLATE and remove the 2 INK

DAMPERs from the HEAD which will be replaced.
DAMPER PLATE
Do not hold both sides of the INK DAMPER so

hard. It could break.
Be sure to remove and fix the INK DAMPER
with the HEAD BOARD COVER fixed. It
prevents the ink from dropping on the HEAD
BOARD.
10
Remove the HEAD BOARD COVER (the transparent

cover).
11
Disconnect the 2 flexible cables from the HEAD.
12
Remove the SPRING, and remove the 3 screws fixing

the HEAD in order as shown in the figure.
Then, pull the HEAD towards the front and pull it up to
remove it.
2
1
3
SPRING
3-4
13
Remove the HEAD from the ADAPTER and fix the new
HEAD to the ADAPTER.
Make sure to fix the HEAD by pressing it to the

bottom left corner of the ADAPTER.
Use the 2kgfcm torque driver (ST-056) to
tighten up the screws.
14
Install the HEAD to the head carriage and fix the 3

screws temporarily. Then, fix the SPRING and tighten
up the 3 screws in order as shown in the figure.
HEAD
ADAPTER
2
3
Use the 2kgfcm torque driver (ST-056) to

tighten up the screws.
1
SPRING
15
Connect the 2 flexible cables to the HEAD BOARD.
Do not connect cable to the wrong connecter.
16
Fix the HEAD BOARD COVER temporarily.
The HEAD BOARD COVER should be fixed to

prevent the ink from dropping on the HEAD
BOARD when fixing the INK DAMPERs. It is
not necessary to fix the cover with the NYLON
LIVET, because the cover needs to be removed
for the HEAD ALIGNMENT.
3-5
17
Replace the new 2 INK DAMPERs, and fix to the HEAD.

Make sure to replace the DAMPERs when the
HEAD is replaced.
Do not hold both sides of the INK DAMPER so
hard. It could break.
You can connect either INK DAMPER to the
either connector on the HEAD, however,
basically please connect the INK DAMPER
which has the Ink Tube with 2 lines to rear side
and connect the INK DAMPER which has the
Ink Tube with 1 line to front side.
18

[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
19
From the menu (NOT from the service menu), select

[INK CONTROL] > [HEAD REPLACE], and select the
group which you want to fill INK of, and press the
ENTER key.
MENU
INK CONTROL
[
INK CONTROL
HEAD REPLACE
]
HEAD REPLACE
ALL
HEAD REPLACE
A GROUP
HEAD REPLACE
B GROUP
HEAD REPLACE
C GROUP
HEAD REPLACE
A-B GROUP
HEAD REPLACE
B-C GROUP
HEAD REPLACE
A-C GROUP
3-6
20
Enter the SERVICE MODE and perform the following adjustments.

1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CHECKING THE CAP HEIGHT

HOW TO CLEAR THE HEAD INFORMATION

After THERMISTER CHECK and HEAD ALIGNMENT,
clear the HEAD INFORMATION from the SERVICE
MENU > HISTORY MENU > HEAD GROUP. Select the
HEAD you replaced and press the ENTER key.
SERVICE MENU
HISTORY MENU
[
HISTORY MENU
HEAD GROUP
HEAD GROUP
CLEAR H1
HEAD GROUP
CLEAR H2
HEAD GROUP
CLEAR H3
HEAD GROUP
CLEAR H4
HEAD GROUP
CLEAR H5
HEAD GROUP
CLEAR H6
HEAD GROUP
CLEAR ALL
< NOTE for fixing the DAMPER PLATE >
DAMPER PLATE
When you fix the DAMPER PLATE after the above

adjustments, make sure not to press it down to the
DAMPERs.
* Fix the screws at the bottom of the long screw hole.
3-7
3-2 WIPER REPLACEMENT
Turn on the SUB POWER SW while pressing the

[CLEANING] key to enter the maintenance mode.
Select [WIPER REPLACE] and press the [ENTER] key.

The head moves to the left side.
MAINTENANCE
WIPER REPLACE
NOW PROCESSING..
Make sure the screen shown in the figure is displayed.

Then, remove the RIGHT I/S COVERs.
RIGHT I/S COVER
FINISHED WIPER
REPLACEMENT?
Using tweezers, grasp the bottom portion of the wiper

and take it off the hook.
3-8
Remove the WIPER and install the new one.
Make sure to fix the wiper so that the rubber

side faces the front.
Use the tweezers to press the area shown in the figure

and engage the WIPER on the hook.
Make sure to engage it on the hook. If the

WIPER is not hooked, it may fall off during
use.
Fix the RIGHT I/S COVER and press the [ENTER] key.
The head carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the sub power will be turned off.
3-9
RIGHT I/S COVER
3-3 CAP TOP REPLACEMENT
RIGHT I/S COVER

[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU

hand.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
CAP
OPEN
[ENTER]
Move the HEAD CARRIAGE slowly leftwards so that it

is not above the capping unit.
Be careful that the head does not strike the

media or media clamp.
3-10
Remove the INNER I/S COVER.
INNER I/S COVER
Select [CAP&WIPER CTRL] > [CAP] > [UP], and press

the [ENTER] key. The capping unit moves up. Press
the [ENTER] key 3 times, because the capping unit
moves up in 3 steps.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
][
CAP
UP
[ENTER]
MAIN POWER SW.
< REAR VIEW >

MAIN POWER SW
Disconnect the tube (Black) of the CAP TOP from the

tube (White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new CAP TOP.
Make sure to replace the CAP TOP one by

one. If you disconnect the plural tubes at the
same time, there is a danger of connecting to
a wrong tube.
3-11
JOINT TUBE
Unhook the CAP FRAME with holding it by the other

hand, and remove it.
CAP FRAME
Make sure to hold the CAP FRAME. There is

a SPRING under the CAP TOP. The CAP
TOP will jump out unless you hold the cap
frame when removing it.
10
Remove the CAP TOP together with the tube.

CAP TOP
11
Fix the new CAP TOP. Make sure to fix it so that the
tube side faces the front.
CAP TOP
Make sure not to touch the sponge.

Make sure the SPRING is properly fixed
under the CAP TOP.
12
Fix the CAP FRAME.
CAP FRAME
3-12
13
Connect the tube of the CAP TOP to the tube of the

PUMP using the JOINT TUBE.
JOINT TUBE
Then, replace the other CAP TOPs in the same way.
You can connect either tube of the CAP TOP to

the either tube of the PUMP.
14
Fix the INNER I/S COVER.
INNER I/S COVER
15
Turn on the MAIN POWER SW, then turn on the SUB

POWER SW while pressing the Left, Right and Down
keys to enter the SERVICE MODE.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
16

press the [ENTER] key. The capping unit moves down.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
CAP
OPEN
[ENTER]
3-13
17
Move the HEAD CARRIAGE by hand to the lock

position.
18

the [ENTER] key to move up the capping unit 1 step.
Align the GUIDEs at the two ends of the capping unit
with the GUIDEs at the two ends of the head carriage by
moving the head carriage by hand. Then press the
[ENTER] key twice more to cap the heads with adjusting
the position of the head carriage.
GUIDE
19
GUIDE
Fix the RIGHT I/S cover.

Enter the SERVICE MODE and perform the following
adjustment.
1. CAP HEIGHT CHECK
3-14
RIGHT I/S COVER
3-4 TOOL CARRIAGE_REPLACEMENT
Remove the RIGHT I/S COVER, FRONT RAIL COVER

and FRONT COVER.
FRONT RAIL COVER
FRONT COVER
RIGHT I/S COVER
Remove the TOOL CARRIAGE COVER.
TOOL CARRIAGE COVER
Remove the TOOL CARRIAGE TOP COVER.
Disconnect the CROP MARK, PINCH ROLLER and

SOLENOID Wirings.
TOOL CARRIAGE TOP COVER
PINCH ROLLER SENSOR

CROP MARK SENSOR
SOLENOID
3-15
Remove the TOOL CARRIAGE BOARD.
SCREW
TOOL CARRIAGE BOARD
Remove the TOOL CARRIAGE ASSY from the TOOL

CARRIAGE STAY.
SCREW
TOOL CARRIAGE STAY
TOOL CARRIAGE ASSY
Remove the TOOL CARRIAGE.
TOOL CARRIAGE STAY
SCREW
TOOL CARRIAGE
Fix the new TOOL CARRIAGE by pushing it upwards.
SCREW
3-16
Fix the TOOL CARRIAGE to the TOOL CARRIAGE

STAY.
TOOL CARRIAGE STAY
SCREW
10 Fix the TOOL CARRIAGE BOARD.
SCREW
TOOL CARRIAGE BOARD
11 Connect
the CROP MARK, PINCH ROLLER and

SOLEDOID Wirings.
PINCHROLLERSENSOR
CROP MARK SENSOR
SOLENOID
12 Carry out the following adjustments and settings.

1. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
2. TOOL HEIGHT ADJUSTMENT
5. TOOL / CROP MARK SENSOR POSITION ADJUSTMENT
3-17
3-5 CARRIAGE MOTOR REPLACEMENT
Turn off the MAIN POWER SW.
< REAR VIEW >

MAIN POWER SW
RIGHT I/S COVER
Remove the PANEL COVER. Be sure to disconnect

the flexible cable connected to the PANEL BOARD.
Remove the SPRING.
PANEL COVER
SPRING
3-18
Disconnect the connector of the encoder cable.
CONNECTOR
Remove the screws fixing the FLANGE and remove

the MOTOR together with the FLANGE. Disconnect
the 2 cables from the MOTOR then.
Remove the MOTOR from the FLANGE and fix the new
MOTOR to the FLANGE.
FLANGE
FLANGE
Be careful with the fixing direction of the

FLANGE.
Connect the 2 cables to the MOTOR and fix the

FLANGE with the 2 screws temporarily.
FLANGE
Be careful not to connect the cable to the

wrong connector. The red cable should be
connected to the red connector.
3-19
Fix the SPRING. Then, tighten up the 2 screws to fix

the FLANGE with checking the gears mesh without
backlash.
SPRING
Apply a proper quantity of grease

(P/# 21675101 FLOIL GE-676 BLACK 10ML)
between gears.
10
Connect the connector of the encoder cable.
Tie the cables as shown in the figure to prevent

the connector from being disconnected.
CONNECTOR
11
Connect the PANEL CABLE to the PANEL BOARD,

and fix the PANEL COVER.
12
Perform the SERVO LOCK CHECK.

After turning on the main power, turn on the sub power
while pressing the Left, Right and Down keys to enter
the SERVICE MODE.
PANEL COVER
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
3-20
13 In [SERVO LOCK] menu, select [S].

Move the head carriage left and right by hand and
make sure the value on the LCD changes depending on
the head position.
SERVICE MENU
SERVO LOCK
[
SERVO LOCK
S:
14
]
3
Press the [ENTER] key to excite the MOTOR.

Make sure the MOTOR is locked and the value on the
LCD doesn't change.
SERVO LOCK
S:
1688
[ENTER]
SERVO LOCK
S:*
1688
15
Check the AGING.

Go back to the SERVICE MENU, and select [AGING] >
[SCAN] and press the [ENTER] key. Make sure the
machine do the AGING and finish it.
SERVICE MENU
AGING
[
Do the AGING with the head set at the HIGH

position for its safety.
16
Clear the motor working hours.

Go back the SERVICE MENU, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] >
[CLEAR] and press the [ENTER] key. The motor
working hours will be reset to 0.
AGING
SCAN
SERVICE MENU
HISTORY MENU
[
HISTORY MENU
MOTOR GROUP
[
] [
MOTOR HOURS S
1653 hours
[
MOTOR HOURS S
CLEAR
[ENTER]
3-21
3-6 PUMP REPLACEMENT
RIGHT I/S COVER

[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU

hand.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
CAP
OPEN
[ENTER]
MAIN POWER SW.
< REAR VIEW >

MAIN POWER SW
3-22
Move the HEAD CARRIAGE slowly leftwards.

Remove the INNER I/S COVER.
INNER I/S COVER
Disconnect the tube (Black) of the CAP TOP from the

tube (White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new PUMP.
JOINT TUBE
Make sure to replace the PUMP one by one.

If you disconnect the tubes of the plural
PUMPs at the same time, there is a danger of
connecting to a wrong tube.
PUMP
8 Remove the PUMP and replace it to the new one.

Then put the 2 longer tubes into the DRAIN TUBE.
Then, replace the other 2 PUMPs in the same way.
Make sure to fix the 2 projection parts of the

PUMP to the holes of the FRAME.
3-23
Connect the tube of the CAP TOP to the tube of the

PUMP using the JOINT TUBE.
JOINT TUBE
You can connect either tube of the CAP TOP

to the either tube of the PUMP.
PUMP
10
Fix the INNER I/S COVER.
INNER I/S COVER
11
Move the HEAD CARRIAGE by hand to the lock

position.
12
Turn on the MAIN POWER SW. Then, turn on the SUB

[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
3-24
13

the [ENTER] key to move up the capping unit 1 step.
Align the GUIDEs at the two ends of the capping unit
with the GUIDEs at the two ends of the head carriage by
moving the head carriage by hand. Then press the
[ENTER] key twice more to cap the heads with adjusting
the position of the head carriage.
GUIDE
14
GUIDE
Clear the pump times.

Go back to the SERVICE MENU, and select [HISTORY
MENU] > [MOTOR GROUP], and select the PUMP you
replaced and clear the time.
SERVICE MENU
HISTORY MENU
[
HISTORY MENU
MOTOR GROUP
3-25
PUMP TIMES A
122 HOURS
PUMP TIMES A
CLEAR
PUMP TIMES B
105 HOURS
PUMP TIMES B
CLEAR
PUMP TIMES C
111 HOURS
PUMP TIMES C
CLEAR
3-7 INK TUBE REPLACEMENT
Turn on the SUB POWER SW and perform the [PUMP

UP] from the [INK CONTROL] menu.
When it finishes, the SUB POWER will be
automatically turned off.
INK CONTROL
EMPTY MODE
MENU
INK CONTROL
INK CONTROL
PUMP UP
MAIN POWER SW.
< REAR VIEW >

MAIN POWER SW
Remove the following covers.
FRONT RAIL COVER

REAR RAIL COVER
LEFT and RIGHT I/S COVERs

RIGHT TOP COVER
FRONT and REAR RAIL COVERs
FRONT COVER
RIGHT I/S COVER

RIGHT TOP COVER
LEFT I/S COVER
FRONT COVER
CARRIAGE COVER
3-26
Remove the clear cover fixed on the CARRIAGE

BOARD, and remove the 4 NYLON LIVETs fixing the
clear plates. Then, disconnect all the 6 flexible cables
that are coming from the CABLE BEAR.
Remove the GUIDE PLATEs of the CABLE BEAR

and the CABLE GUIDEs. Then, take out the flexible
cables from the CABLE BEAR.
GUIDE PLATE
Blank
CABLE GUIDE
REAR VIEW OF MACHINE
Disconnect the INK TUBEs from the INK DAMPERs,

and put the scotch tape at the tip of the ink tubes to
prevent the ink from coming out.
Make sure not to replace the INK TUBEs of

different colors at the same time. There is a
danger of connecting wrongly when fixing the
new ones.
Disconnect the INK TUBEs from the JOINTs, and put

the scotch tape at the tip of the INK TUBEs to prevent
the ink from coming out.
It is not necessary to replace the INK TUBEs

of the other side (Ink Cartridge side) of the
JOINTs.
JOINT

3-27
10
Pull out the INK TUBEs from the CABLE BEAR.
Put the new INK TUBEs in the CABLE BEAR.
Be careful which hole of the TUBE GUIDE

should be used for each INK TUBE.
Lc M
Y Lm C
M
11
CK
Connect the new INK TUBEs to the JOINTs, and mark

the INK TUBEs to indicate the color of the ink.
JOINT
12
Cut the INK TUBEs at appropriate length and connect

them to the INK DAMPERs. Then mark the INK TUBEs
to indicate the color of the ink.
Then, replace the other INK TUBEs in the same way.
3-28
13
Connect the 6 FLEXIBLE CABLEs to the CARRIAGE

BOARD and fix the NILON LIVETs to fix the CLEAR
PLATEs.
14
Put back the GUIDE PLATEs and the CABLE GUIDEs.

Make 1 position for the GUIDE PLATE blank at the
edge of the CABLE BEAR.
Fix the CABLE GUIDE at the position shown in the
figure.
GUIDE PLATE
Blank
CABLE GUIDE

Make the 3 positions for the GUIDE PLATE blank at the
TUBE GUIDE.
Do not fix CABLE GUIDE here.

TUBE GUIDE
Make the 3 positions for the GUIDE PLATE blank at the

other TUBE GUIDEs.
Fix the CABLE GUIDE at the first GUIDE PLATE after
the blank.
Blank
TUBE GUIDE
GUIDE PLATE
Blank
CABLE GUIDE

3-29
3-8 BOARDS REPLACEMENT (Head / Servo / Network / Main Board / SW Power Supply)
BOARD LAYOUT (IN CHASSIS)
1. When the Board Cover is opened
Heater Board Stay
Shield Stay
2. When the Heater Board Stay and the Shild Stay are removed
Head Board
Servo Board
SW Power Supply
AC Junction Board
Network Board
3-30
Main Board
REAR VIEW
MAIN POWER SW
Remove the RIGHT TOP COVER, BOARD COVER and

RIGHT I/S COVER .
RIGHT TOP COVER

BOARD COVER
RIGHT I/S COVER
Remove the SHIELD STAY.

SHIELD STAY
3-31
HEAD BOARD REPLACEMENT

HEAD BOARD CONNECTOR LAYOUT
CN-34
CN-35,36,37,38,39,40
CN-31
CN-30
Disconnect the CABLEs from the HEAD BOARD.
Remove the screws and disconnect the CONNECTOR.
3-32
Replace the HEAD BOARD to the new one.
Connect all the CABLEs to the HEAD BOARD.
Carry out the following checks.

1. THERMISTER CHECK
2. HEAD UP/DOWN SENSOR CHECK
3. FAN ON THE HEAD BOARD
3-33
SERVO BOARD REPLACEMENT

SERVO BOARD CONNECTOR LAYOUT
CN15
CN8
CN13
CN9
CN7
CN4
CN1
CN2
CN18
CN17
CN16
CN11
Disconnect all the CABLEs from the SERVO BOARD.
Replace the SERVO BOARD to new one.
3-34
Connect all the CABLEs to the SERVO BOARD.
Carry out the following adjustments and settings.

2. AGING
3-35
NETWORK BOARD REPLACEMENT
Remove the 2 SCREWs.
Disconnect the NETWORK BOARD from the MAIN BOARD.

Replace it to the new one and connect it.
Fix the NETWORK BOARD with 2 SCREWs.
Carry out the following adjustment.

1. FIRMWARE UPGRADE
2. IP ADDRESS SETTING
3-36
MAIN BOARD REPLACEMENT

MAIN BOARD CONNECTOR LAYOUT
CN7
CN1
CN3
CN14
CN12
CN4
Disconnect all the CABLEs which are connected to the

MAIN BOARD, SERVO BOARD and HEAD BOARD.
Make sure to print out the SERVICE REPORT

or take a note of the HEAD RANK before
replacing the MAIN BOARD.
We recommend to use the Service Tool
"Peck.exe" to receive the all settings.
Remove the NETWORK BOARD.
3-37
Remove the SERVO BOARD and HEAD BOARD.
Replace the MAIN BOARD to the new one.
Fix the SERVO BOARD and HEAD BOARD.
Fix the NETWORK BOARD.
3-38
Connect all the CABLEs.
Carry out the following adjustments and settings.

1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. HEAD RANK SETTING
6. SERIAL NUMBER INPUT *1
7. CAP & WIPER CHECK *2
9. SENSOR CHECK

12. TOOL PRESSURE ADJUSTMENT *3
13. INK TYPE SETTING
14. HEAD ALIGNMENT
15. CALIBRATION
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*3 If you can check the value set in the previous Main Board, you can input the value without adjustment.
*4 It can be performed in the [SERVICE MENU] > [CAP ADJUST] > [CHECK GAP].
If you use the Peck.exe and receive & send the data, it is not necessary to carry out the under lined parts.
3-39
SW POWER SUPPLY REPLACEMENT

SW POWER SUPPLY CONNECTOR LAYOUT
To the [CN34] on the
HEAD BOARD
To the FAN
To the [CN16] on the
SERVO BOARD
To the [CN1] on the

AC JUNCTION BOARD
Remove the HEATER BOARD STAY together with the AC

JUNCTION BOARD.
HEATER BOARD STAY
AC JUNCTION BOARD
Disconnect all the CABLEs.
3-40
Remove the SW POWER SUPPLY together with the FAN and

replace it to the new one.
Connect all the CABLEs.
3-41
3-9 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put

it into fire.
Put tape around the lithium battery for insulation for disposal or
preservation.
REAR VIEW
MAIN POWER SW
Remove the RIGHT TOP COVER, BOARD COVER and

RIGHT I/S COVER .
RIGHT TOP COVER
BOARD COVER
RIGHT I/S COVER
3-42
Remove the SHIELD STAY.
SHIELD STAY
Remove the BATTERY on the MAIN BOARD by pushing

it down and tilting towards right.
SOCKET
1
MAIN BOARD
Replace the BATTERY with new one.

SOCKET
Be careful with the direction of the BATTERY.

BATTERY
MAIN BOARD
Fix the SHIELD STAY.
3-43
Turn on the MAIN POWER SW and turn on the SUB POWER

SW while pressing the Left, Right and Down keys to enter
the SERVICE MODE.
],[
],[
] + POWER ON
[MENU] key
MENU
SERVICE MENU
Clear the BATTERY FLAG from the [CLOCK CHECK]

menu in the SERVICE MODE.
SERVICE MENU
CLOCK CHECK
CLOCK CHECK
B
0y00d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
[ENTER]
REAR VIEW
MAIN POWER SW
Fix the RIGHT TOP COVER, BOARD COVER and RIGHT I/S
10 COVER .
RIGHT TOP COVER

BOARD COVER
RIGHT I/S COVER
3-44
11
Dispose the BATTERY.
FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.

RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,
PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.
DISPOSE BATTERY WITHOUT INSULATION.
3-45
3-10 CARRIAGE WIRE REPLACEMENT
REAR VIEW
MAIN POWER SW
LEFT TOP COVER

PANEL COVER
LEFT and RIGHT TOP COVERs
FRONT COVER
LEFT SIDE COVER
REAR RAIL COVER
RIGHT TOP COVER
FRONT RAIL COVER
FRONT COVER
LEFT SIDECOVER
LEFT I/S COVER
Be sure to disconnect the flexible cable

connected to the PANEL BOARD when
removing the PANEL COVER.
Loosen the screw fixing the TOOL CARRIAGE to the

CARRIAGE WIRE.
3-46
TOP VIEW
PANEL COVER
RIGHT I/S COVER
Loosen the 2 screws and then the ADJUSTMENT SCREW

in order to loosen the wire tension.
ADJUSTMENT SCREW
Remove the CARRIAGE WIRE as shown in the figure.
Loosen the screws fixing the MOTOR FLANGE, then remove

the SPRING.
FLANGE
SPRING
Remove the SHAFT STAY and the E RING, then remove the
DRIVE PULLEY from the shaft.
SHAFT STAY
E RING
3-47
Remove the screws fixing the DRIVE GEAR and remove the
CARRIAGE WIRE from the PULLEY.
Fix one end of the new WIRE and fix the DRIVE GEAR to the
DRIVE PULLEY with the screws.
10
Put the DRIVE PULLEY into the shaft and fix it with the E
RING. Then, fix the SHAFT STAY.
SHAFT STAY
E RING
11
Wind the CARRIAGE WIRE around the DRIVE PULLEY

from bottom to the top, and fix the other end of the WIRE.
Make sure that the CARRIAGE WIRE does

not cross over.
3-48
Fix the SPRING, then tighten up the 2 screws to fix the
12 FLANGE with checking the gears mesh without backlash.
FLANGE
SPRING
Tighten the ADJUSTMENT SCREW and remove the slack in
13 the Wire.
Do not tighten it too tightly.
ADJUSTMENT SCREW
Rotate the DRIVE PULLEY until the CARRIAGE WIRE
14 comes to its second wind from the top.
15
Fix the TOOL CARRIAGE to the CARRIAGE WIRE.
TOP VIEW
Please make sure that the Tool Carriage is

connected with the Printing Carriage and also,
Printing Carriage is locked.
3-49
16
Connect the PANEL CABLE to the PANEL BOARD,

and fix the PANEL COVER.
17
Turn on the MAIN POWER SW. Then, turn on the SUB

PANEL COVER
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
18

hand.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
CAP
OPEN
[ENTER]
Move the HEAD CARRIAGE in a whole width of the GUIDE
RAIL several times to remove the slack in the CARRIAGE
WIRE.
Then, carry out the following adjustments.
1. WIRE TENSION ADJUSTMENT
2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
4. CUTTING QUALITY CHECK
3-50
3-11 ENCODER SCALE REPLACEMENT
FRONT RAIL COVER

RIGHT TOP COVER
FRONT COVER
REAR RAIL COVER
RIGHT TOP COVER
LEFT I/S COVER
FRONT COVER
RIGHT I/S COVER
Remove the PLATE.

PLATE
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU

hand.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
CAP
OPEN
[ENTER]
3-51
Move the HEAD CARRIAGE slowly leftwards.

Remove the ENCODER SCALE by removing the PLATE

fixing the ENCODER SCALE at its right end and the
SPRING on its left end.
ENCODER SCALE
SPRING
PLATE
Remove the SPRING PLATE from the ENCODER SCALE

and fix it to the ENCODER SCALE where there is no black
dot written on it.
SPRING PLATE
BLACK DOT
Make sure not make scratches or put grease

on the ENCODER SCALE when fixing it.
Put the ENCODER SCALE in between the ENCODER

PLATE and the GUIDE RAIL.
Then, fix the right end with the PLATE and hook up the
SPRING on the left end.
Make sure that the ENCODER SCALE its in place.
Do not loosen or tighten the screws fixing the

ENCODER PLATE.
3-52
ENCODER SCALE
SPRING
PLATE
10
Move the HEAD CARRIAGE in a whole width of the

machine.
Make sure that the ENCODER SCALE doesn't make
contact with the ENCODER MODULE and also
ENCODER SCALE is between the slit of the
ENCODER MODULE.
Carry out the LINEAR ENCODER SETUP.

(LINEAR ENCODER / LINEAR CALIB.)
3-53
3-12 PINCH ROLLER REPLACEMENT

1 Conical Type is used on both LEFT & RIGHT PINCH
ROLLERs and flat type is used for the MIDDLE PINCH

ROLLERs.
MIDDLE PINCH ROLLER

PINCH ROLLER
Red marking is done on the outer side of

LEFT & RIGHT PINCH ROLLERS.
RED MARKING
3-13 CUTTER PROTECTION REPLACEMENT

1 Align the CUTTER PROTECTION fully to the right side of
the BED.
2 Make sure that the CUTTER PROTECTION is not

bumpy by pressing it with your hand.
CUTTER PROTECTION
3-54
4 Adjustment
4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
Tool Name
Purpose
Tool No.
Tool Name
Purpose
Tool No.
Tool Name
Purpose
Tool No.
Tool Name
Purpose
Tool No.
Tool Name
Purpose
Tool No.
Tool Name
Purpose
Tool No.
Tool Name
Purpose
Tool No.
Tool Name
Purpose
ST-056
TORQUE DRIVER N6
HEAD ALIGNMENT
ST-002
TENSION GAUGE 300g (3N)
TOOL PRESSURE ADJUSTMENT
ST-006
WHITE DUMMY PEN
TOOL HEIGHT ADJUSTMENT
ST-011
TENSION METER
WIRE TENSION ADJUSTMENT
ST-013
DIAL TENSION METER DT-100 (100g/1N)

ST-037
CLEAN STICK TX712A
HEAD CLEANING
21755107
CLEANING LIQUID (SL) 500ML
HEAD CLEANING (SOL)
22085118
KIT,CLEANING (SL)
HEAD CLEANING (SOL)
* Cleaning Liquid + Cleaning Sticks 10 pcs.
4-1
4-2 SERVICE MODE

[
], [
], [
] + POWER ON
[ MENU ] key
SERVICE MENU
HEAD RANK
HEAD RANK
HEAD 1
HEAD RANK 1
1234567 (1/5)
HEAD RANK
HEAD 6
HEAD RANK 6
1234567 (5/5)
This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
Press the [ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not correct.
SERVICE MENU
SERIAL NO.
SERIAL NO.
ZT00000
This menu is used for entering the Serial No. of the machine.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
SERVICE MENU
CAP&WIPER CHECK
CAP&WIPER CHECK
NOW PROCESSING..
CAP&WIPER CHECK
COMPLETED
This menu is used for checking the CAP & Wiper movement.
1. Move the Carriage to the position where is on the Platen by hand.
2. Press the [ENTER] key to check the Cap, Wiper, Wiper Up/Down, Cap Motor, Cap Sensor,
Wiper Motor and Wiper Sensor.
3. Checking finishes when the COMPLETED message appears.
SERVICE MENU
SENSOR CHECK
FRSHOCPULWcwh
***
M ***
123456789101112
***
*EC**
This menu displays the status of the sensors. When the sensor is ON, * will be displayed.
Alphabet in the menu stands for F: Front Paper Sensor, R: Rear Paper Sensor, S : Crop Mark Sensor,
H: Head Lock Sensor, O: Limit Sensor, C: Front Cover Sensor, P: Maintenance Cover Sensor,
U: Head Height Sensor, L: Sheet Load Sensor, W: Pinch Roller Sensor, c: Capping Sensor,
w: Wiper Sensor, h: Wiper Height Sensor.
Head Height Sensor
H : HIGH
M : MIDDLE
L : LOW
Maintenance Cover Sensor
R : Right I/S Cover is ON.
L : Left I/S Cover is ON.
* : Right & Left I/S Covers are ON.
Blank : Right & Left I/S Covers are OFF.
Alphabet of the 2nd page stands for Cartridge Sensor of each color and Ink Empty.
Blank : No Cartridge, Ink remaining
C : Cartridge installed, Ink remaining
E : No Cartridge, Ink empty
* : Cartridge installed, Ink empty
SERVICE MENU
KEY CHECK
KEY CHECK
NONE
This menu is used for checking the panel keys. [NONE] will be displayed at the bottom row of the
LCD if no key is pressed. The name of the key being pressed will be displayed This menu finishes
when the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any key
that has not been pressed, the name of the key will be indicated with the beep sound.
Secondary power cannot be turned off even pressing the SUB POWER SW while in this mode.
SERVICE MENU
LCD/LED/BUZ CHK
As per display
This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check
of the LCD, LED and the Buzzer can be performed. All turning ON/OFF test of the LED,
Contrast ON/OFF test of the LCD, back light test of LCD, Buzzer ON/OFF test, Displaying the Cursor
key of the LCD, all characters of LCD will be displayed.
4-2
SERVICE MENU
FAN CHECK
FAN CHECK
This menu is used for checking the FAN. FAN will be ON (HIGH) while in this mode.
SERVICE MENU
THERMISTOR CHK
THERMISTOR CHK
HEAD :26 C/77 F
THERMISTOR CHK
BOARD:26 C/77 F
The temperature read by the thermistor on the Head will be displayed. Temperature will be displayed in
Celsius on the left side and in Fahrenheit on the right side. [HEAD] and [BOARD] display higher temperature
than the environment temperature because there is a possibility that the device temp. of the Head Board goes
up. Check and make sure that the temperature displayed on the LCD is not extremely low or high.
The temperature of [HEAD] is not always the same as the one of [BOARD].
SERVICE MENU
LINEAR ENCODER
NOW PROCESSING..
POS:
1361.00mm
LINEAR ENCODER
SETUP COMPLETED
normal
(beep 1 time)
LINEAR ENCODER
SETUP FAILED
error (beep 2 times)
LINEAR ENCODER
SETUP FAILED
This menu is for checking the Linear Encoder and. Refer to [LINEAR ENCODER SETUP].
SERVICE MENU
LINEAR CALIB.
NOW PROCESSING..
LINEAR CALIB.
SETUP COMPLETED
LENEAR CALIB.
0.18%
LINEAR CALIB.
FAILED TO SETUP
This menu is used for checking the calibration value for Encoder Scale. Refer to [LINEAR ENCODER SETUP].
SERVICE MENU
CAP ADJUST
CAP ADJUST
ADJUST POS.
CAP ADJUST
CHECK GAP
ADJUST POS.
0.00
-2.00
CHECK GAP
0.00
Use with [ ] and [ ] keys to change the cap adjustment value.

The setting range is from -2.00 to +2.00.
It can be adjusted in 0.25 mm unit. The default value is 0.00.
The cap can only be moved in the upward direction in 0.25 mm unit.
When you move in the downward direction, press [ ] key to move
the cap to the lower end once and then move in the upward direction
in 0.25 mm unit.
To adjust and check the height of the cap, refer to the instraction of the [CAP HEIGHT ADJUSTMENT].
SERVICE MENU
CROPMARK SENS
CROPMARK SENS
OUTLEVEL CHECK
MIN 0.7V MAX 2.3V

[ 2.0V ]
This menu is used for adjusting the Crop Mark Sensor. Refer to [Crop Mark Sensor Adjustment].
CROPMARK SENS
ADJUST
ADJUST
+2
+1
0 ~ +2
Default : 0
This menu is used for adjusting the Crop Mark Sensor sensitivity.
There are three levels about sensitivity. You can set the 0, +1 and +2.
If the Crop Mark Sensor cannot read the Crop Mark with the default setting,
it sometimes can be improved by adjus
SERVICE MENU
FORCE ADJUST
FORCE ADJUST
30gf
30gf
17
0~ 30
FORCE ADJUST
200gf
200gf
56
31~ 80
16
Default : 17
57
Default : 56
This menu is used for adjusting the Tool Pressure. Refer to [ Tool Pressure Adjustment].
4-3
SERVICE MENU
HEAD ADJUST
HEAD ADJUST
BIAS
BIAS
TEST PRINT
BIAS
--- VIEW ---
HEAD ADJUST
VERTICAL
VERTICAL
TEST PRINT
VERTICAL
--- VIEW ---
HEAD ADJUST
HORIZONTAL
HEAD ADJUST
BI-DIR.DEFAULT
HORIZONTAL
TEST PRINT
HORIZONTAL
DT1,Low
H2
2
H3
1
H4
-3
H5
2
H6
1
HORIZONTAL
DT3,Low
H2
12
H3
11
H4
13
H5
5
H6
10
HORIZONTAL
DT1,Middle
H2
2
H3
1
H4
-3
H5
2
H6
1
HORIZONTAL
DT3,Middle
H2
12
H3
11
H5
5
H6
10
H4
13
BI-DIR.DEFAULT
TEST PRINT
BI-DIR.DEFAULT
DT1,Low
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
DT3,Low
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
DT1,Middle
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
DT3,Middle
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
This menu is used for adjusting the Head Alignment. Refer to [HEAD ALIGNMENT].
4-4
SERVICE MENU
SERVO LOCK
SERVO LOCK
S:
100
SERVO LOCK
S:*
SERVO LOCK
F:
152
SERVO LOCK
F:*
This menu is used for checking whether the Servo Motor can perform the Servo Lock.
This menu makes the Servo free.
The value on the LCD will change depending on the head position when you move the carriage left and right
by hand. When the [ENTER] key is pressed, the Servo Motor will be excited.
SERVICE MENU
AGING
AGING
SCAN
SCAN
NOW AGING
AGING
FEED
FEED
NOW AGING
AGING
BOTH
BOTH
NOW AGING
AGING
CUTTING
CUTTING
NOW AGING
When the [ENTER] key is pressed, the HEAD CARRIAGE moves back to the locking position and stops
the Aging.
Make sure not to perform Aging for a long time when the machine is filled with ink to prevent the ink from
drying up.
SERVICE MENU
CALIB.DEFAULT
CALIB.DEFAULT
TEST PRINT
CALIB.DEFAULT
SETTING
SETTING
+0.05%
+0.10%
This menu is used for Calibration. Refer to [CALIBRATION].
SERVICE MENU
CROP-TOOL ADJ.
CROP-TOOl ADJ.
TEST PRINT
CROP-TOOL ADJ.
FEED SETTING
FEED SETTING
-0.15mm -0.23mm
CROP-TOOL ADJ.
SCAN SETTING
SCAN SETTING
-0.40mm -0.40mm
CROP-TOOL ADJ.
AUTO
CROP-TOOL ADJ.
REMOVE CROPMARK
CROP-TOOL ADJ.
COMPLETED
CROP-TOOL ADJ.
TEST PRINT 2
This menu is used for adjusting the position of Tool/Crop Mark Sensor.
Refer to [Tool/Crop Mark Sensor Position Adjustment].
4-5
SERVICE MENU
PRINT&CUT ADJ.
PRINT&CUT ADJ.
TEST PRINT
PRINT&CUT ADJ.
FEED SETTING
FEED SETTING
-0.15mm -0.23mm
PRINT&CUT ADJ.
SCAN SETTING
SCAN SETTING
-0.40mm -0.40mm
PRINT&CUT ADJ.
AUTO
PRINT&CUT ADJ.
COMPLETED
PRINT&CUT ADJ.
TEST PRINT 2
This menu is used for Print/Cut position Adjustment.
Refer to [Print/Cut Position Adjustment].
SERVICE MENU
TEST PATTERN
TEST PATTERN
HORIZONTAL
It is for checking the Head Alignment in Horizontal.
TEST PATTERN
BI-DIR.
It is for checking the Head Alignment in Bidirection.
TEST PATTERN
FILL
100% fill pattern of all heads will be printed.
Printing is done by 720 x 720dpi / 8 pass.
TEST PATTERN
BI-DIR.CHECK
It is for checking the shifting with Bidirection printing.
It will be printed in a whole width of the media.
SERVICE MENU
CLOCK CHECK
CLOCK CHECK
CLEAR BAT FLAG
CLOCK CHECK B
0y000d00h00m00s
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started
to work will be displayed. (Year / Day / Hour / Minute / Second) When battery is run out, [B] will be displayed
at the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag won't be
cleared even battery is replaced.
Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.
SERVICE MENU
DIP SW CHECK
DIP SW CHECK
0000 0000
bit # [ 1 2 3 4
5 6 7 8]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #8 of the DIP SW
will be displayed as 0 for OFF and 1 for ON.
SERVICE MENU
PUMP CHECK
PUMP CHECK
PUMP SUCTION
NOW PROCESSING..
PUMP CHECK
PUMP RELEASE
NOW PROCESSING..
This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain
Direction can be checked. Rotation check will stop after 5 seconds.
4-6
SERVICE MENU
CHANGE INKTYPE
CHANGE INKTYPE
PIG cm DYE cm
It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill won't be performed as in the
User's Mode. It is used for correcting the Ink type in case mistakenly set to the different type.
INK TYPE PIG cm
Pigment LcLm
PIG OG
Pigment OrGr
DYE cm
Dye Lc Lm
SOL cm
SOL INK LcLm
eSOL cm
Eco-SOL INK LcLm
eSOL2MC Eco-SOL INK CMYKMC
UNKNOWN Not being selected
SERVICE MENU
CAP&WIPER CTRL
CAP
OPEN
CAP&WIPER CTRL
CAP
CAP
UP
WIPER
FRONT
CAP&WIPER CTRL
WIPER
WIPER
REAR
WIPER HEIGHT
HIGH
CAP&WIPER CTRL
WIPER HEIGHT
WIPER HEIGHT
MIDDLE
WIPER HEIGHT
LOW
It is used for opening / upping the cap.
OPEN / UP
Make sure not to open the cap for a long time in order to prevent the ink from drying up.
It is used for moving the wiper back and forth.
It can be moved at two-level [FRONT / REAR].
It is used for moving the wiper up and down.
It can be moved at three-level [HIGH / MIDDLE / LOW].
** Please make sure the position of the Cap and Wiper when you move the Carriage by hand.
SERVICE MENU
PORT CHECK
DETECTING...
00:
0B
Waiting for Data Input
NETWORK
B3:1073741824B
Data Input from the Network
This menu is used for checking the Data Input from the Parallel Port or Network. As for the parallel port,
it can be checked whether it is ECP mode or not. The Check Sum and the size of the input data will be
displayed on the bottom row.
Check Sum will be indicated on the left side and the size of the input data will be indicated on the right
side. The Check Sum and the size of the input data will be cleared when pressing the [ENTER] key.
SERVICE MENU
PERIODIC CL.
PERIODIC CL.
INTERVAL
INTERVAL
1.0
1.0
NONE, 0.1~100.0
PERIODIC CL.
DEGREE
DEGREE
LIGHT
LIGHT
WIPE, LIGHT, NORMAL

This menu is for setting the Auto Cleaning during printing.
The cleaning interval will be determined automatically depending on the printing mode
and the temperature.
[INTERVAL] It changes the magnification of Cleaning Interval
Actual Cleaning Interval = Cleaning Interval x [INTERVAL]
[DEGREE] Cleaning Operation will be able to change.
[WIPE] : Wiping & Flushing
[LIGHT] : Least bit of Suction & Wiping
[NORMAL] : Regular Cleaning (Cleaning Key)
Default value [INTERVAL] 1.0 [DEGREE] LIGHT
4-7
SERVICE MENU
SLEEP
SLEEP
15MIN
15MIN
This menu is for setting the time of entering in Sleep.

Default value : 15min.
SERVICE MENU
TIME OUT
TIME OUT
10 sec 10 sec
This menu is used for setting the Time Out.
If the deta transmission from the host stops for a set time, the machine recognizes that 1 pec. of
printing has been done. Default : NONE
SERVICE MENU
MAINTE. MSG.
MAINTE. MSG.
NONE 100 hours
This menu is used for setting the additional heads (5&6 or 1&2) in CMYKMC Mode.
This menu will be displayed only when the Ink Ttype is CMYKMC.
SERVICE MENU
SYSTEM SWITCH
SYSTEM SWITCH
PAGE4: 00000000
SYSTEM SWITCH
PAGE1: 00000000
bit# [87654321]
This menu is for changing the functions of the machine. It is not necessary to change any switches.
Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.
There are 12 pages of 8 bit System Switch.
Bit
Contents
Settings
PAGE1: Bit 1 Front Cover Sensor
0 : Standard 1: Always closed status
PAGE1: Bit 2 I/S Cover Sensor
0 : Standard 1: Always closed status
PAGE1: Bit 3 Head Height Check
0 : Enable
1: Disable
1: Enable (8 kinds)
PAGE1: Bit 7 Preset for Bidirectional Correction Value 0 : Disable (1 kind)
PAGE2: Bit 1 Cutting Heavy Mode
0 : Disable
1: Enable
PAGE2: Bit 5 Ink cartridge exchange during printing 0 : Disable
1: Enable
PAGE3: Bit 1 Heater Support
0 : Disable
1: Enable
Heater-related setting for
0 : Disable
1: Enable
PAGE3: Bit 2
printing test patterns
0 : Disable
PAGE3: Bit 3 Lifting up Wiper 1 mm
1: Enable the Wiper to work at 1mm
higher position than normal
Head vibraton outside
PAGE3: Bit 6
0 : Enable
1: Disable
of the printing area
Head driving pulse
PAGE3: Bit 7
0 : Disable
1: Enable
against the ink dropping problem
Displaying the Amount
0 : Disable
1: Enable
PAGE10 : Bit 3
of Remaining Media
SERVICE MENU
HISTORY MENU
HISTORY MENU
MOTOR GROUP
SHOT COUNT 1
26103 KShot
All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are
pressed, each title will be displayed on the top row and the parameters will be displayed on the bottom
row. Refer to the table on the next pages. Each title can be cleared when the [ENTER] key is pressed
while the CLEAR is displayed in the menu.
SERVICE MENU
REPORT
REPORT
SERVICE REPORT
SERVICE REPORT
HEAD H1
REPORT
HISTORY REPORT
SERVICE REPORT
HEAD H1
REPORT
SERIAL
- Service Report will be printed. Information necessary for service activity will be printed together with
the system report.
It will be printed on a A4 size with only one head.
- History Report will be printed.
- Serial Report Menu will be printed throught the RS-232C Serial with the special tool.
(9600bps N81 XON/XOFF)
4-8
Default
0
0
0
1
0
0
1
0
0
1
1
1
SHOT COUNT 1
CLEAR
Contents of History Report

MOTOR GROUP
Item
MOTOR HOURS F
MOTOR HOURS S
PUMP TIMES A
PUMP TIMES B
PUMP TIMES C
CLEAR ALL
HEAD GROUP
Item
Contents
Total time that the Feed Motor has been rotated.
Total time that the Scan Motor has been rotated.
Total time that the Pump Motor A has been rotated.
Total time that the Pump Motor B has been rotated.
Total time that the Pump Motor C has been rotated.
Clear all the value in the Motor Group.
Contents
Unit
hour
hour
times
times
times
Unit
Reference
Life : 1500 hours
Life : 50000 times
Life : 50000 times
Life : 50000 times
Reference
Life : 6 billion Shots / nozzle
SHOT COUNT 1
Number of shots fired from the nozzle (H1 left).
Shots/1000 Ink from SLOT2
SHOT COUNT 2
Number of shots fired from the nozzle (H1 right).
SHOT COUNT 3
SHOT COUNT 4
SHOT COUNT 5
SHOT COUNT 6
SHOT COUNT 7
SHOT COUNT 8
SHOT COUNT 9
SHOT COUNT 10
SHOT COUNT 11
SHOT COUNT 12
WIPE H1
WIPE H2
WIPE H3
WIPE H4
WIPE H5
WIPE H6
RUB H1
RUB H2
RUB H3
RUB H4
RUB H5
RUB H6
CLEAN AUTO H1
CLEAN AUTO H2
CLEAN AUTO H3
CLEAN AUTO H4
CLEAN AUTO H5
CLEAN AUTO H6
CLEAN N, H1
CLEAN N, H2
CLEAN N, H3
CLEAN N, H4
CLEAN N, H5
CLEAN N, H6
CLEAN M, H1
CLEAN M, H2
CLEAN M, H3
CLEAN M, H4
CLEAN M, H5
CLEAN M, H6
CLEAN POW, H1
CLEAN POW, H2
CLEAN POW, H3
CLEAN POW, H4
CLEAN POW, H5
CLEAN POW, H6
FILL INK H1
FILL INK H2
FILL INK H3
FILL INK H4
FILL INK H5
FILL INK H6
Number of times the Wiping has been performed (H1).

Number of times the Rubbing has been performed (H1).
Number of times the Auto Head Cleaning has been performed (H1).
Number of times the Normal Head Cleaning has been performed (H1).
Number of times the Medium Head Cleaning has been performed (H1).
Number of times the Powerful Head Cleaning has been performed (H1).
Number of times the Fill Ink has been performed (H1).

times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
4-9

Item
HEAD WASH H1
HEAD WASH H2
HEAD WASH H3
HEAD WASH H4
HEAD WASH H5
HEAD WASH H6
PUMP UP H1
PUMP UP H2
PUMP UP H3
PUMP UP H4
PUMP UP H5
PUMP UP H6
CLEAR H1
CLEAR H2
CLEAR H3
CLEAR H4
CLEAR H5
CLEAR H6
CLEAR ALL
Contents
Number of times the Head Wash has been performed (H1).
Number of times the Pump Up has been performed (H1).
Clear all the value of the H1.
Clear all the value of all the Head.
MAINTENANCE GROUP
Contents
Item
Number of times the Head Maintenance has been performed.
COUNT
Unit
times
times
times
times
times
times
times
times
times
times
times
times
Reference
Unit
times
Reference
TOTAL TIME
Lapsed time from the last Head Maintenance.
hours
PRINTING TIME
Printing time from the last Head Maintenance.
hours
CLEAR ALL
Clear all the value in the MAINTENANCE GROUP.
WIPE GROUP
Item
Contents
Unit
WIPING COUNT
Number of times the Wiping has been performed.
times
RUBBING COUNT
Number of times the Rubbing has been performed.
times
WIPE REPLACE
CLEAR ALL
Number of times the Wipe has been replaced.

Clear all the value in the WIPE GROUP.
times
PRINT GROUP
Item
Contents
Unit
PRINTING TIME
Total time of printing performed.
hours
PIGMENT PAGES
DYE PAGES
SOL PAGES
HEAD LOW
HEAD MIDDLE
HEAD HIGH
CLEAR ALL
Number of pages printed with Pigment Ink.

Number of pages printed with Dye Based Ink.
Number of pages printed with Sol Ink.
Number of pages printed when the Head height is Low.
Number of pages printed when the Head height is Middle.
Number of pages printed when the Head height is High.
Clear all the value in the PRINT GROUP.
pages
pages
pages
pages
pages
pages
CUTTING GROUP
Item
Contents
Unit
CUTTING TIME
Total time of cutting performed.
hours
CLEAR ALL
Clear all the value in the CUTTING GROUP.
pages
4-10
This value is cleared

automatically
after carrying out the
Head Maintenance.
automatically
after carrying out the
Head Maintenance.
Reference
automatically after
replacing it.
automatically after
replacing it.
Reference
Time of the Test print
is not included.
Reference
Time of the Test print
is not included.
INK GROUP
Item
CARTRIDGE 1
CARTRIDGE 2
CARTRIDGE 3
CARTRIDGE 4
CARTRIDGE 5
CARTRIDGE 6
CARTRIDGE 7
CARTRIDGE 8
CARTRIDGE 9
CARTRIDGE 10
CARTRIDGE 11
CARTRIDGE 12
CHANGE INK
CLEAR ALL
Contents
Number of times the Ink Cartridge 1 has been changed.
Number of times the Ink Type has been changed.
Clear all the value in the INK GROUP.
Unit
times
times
times
times
times
times
times
times
times
times
times
times
times
Reference
ERROR GROUP
Item
SERVICE CALL
S-CALL HISTORY
SERVO ERROR F
SERVO ERROR S
LOW TEMP.ERR.
HIGH TEMP.ERR.
PROTECT PUMP
Contents
Number of times the Service Call has occurred.
Service Call Number in the last 5 times.
Number of times the Servo Error (Feed Motor) has occurred.
Number of times the Servo Error (Scan Motor) has occurred.
Number of times the Low Temperature Error has occurred.
Number of times the High Temperature Error has occurred.
Number of times the Protect Pump Error has occurred.
Unit
times
No.
times
times
times
times
times
Reference
EMERG. CAPPING
Number of times the Emergency Capping Error has occurred.
times
START UNCAPPED
CLEAR ALL
Number of times the machine starts with the uncapped.

Clear all the value in the ERROR GROUP.
times
SYSTEM GROUP
Contents
Item
POWER ON COUNT Number of times being powered on.
Total times that the machine has been on.
POWER ON TIME
Total times that the machine has been in sleep mode.
SLEEP TIME
SHEETCUT COUNT
Number of times the Sheet Cut has been performed,
CLEAR ALL
Clear all the value in the SYSTEM GROUP.
4-11
Unit
times
hours
hours
times
Number of times it is
capped compulsorily to
protect the head from
drying up when the head is
out of the cap more than 10
min..
Reference
Sleep time is not included.
It counts Auto Sheet Cut

performed both by
command and panel.
Service Report
Roland SOL JET PRO II V series
Model
Version
Serial No.
Edge detection
Empty mode
Ink type
Calibration
Full width scanning
Scan interval
Sheet remain
: SC-545EX
: 6.00
: ZS80101
: Enable
: Stop
: ECO-SOL LcLm
: -0.05%
: FULL
: 0.0 sec
: 0.0 m
Menu unit
Menu language
Head Temperature
On Board Temperature
Ink remain (1-6)
Ink remain (7-12)
Head height
Periodic cleaning
Vacuum power
Set remain at loading
Bi-dir. adjust No.1

No.2
No.3
No.4
:
:
:
:
:
H3
-0
0
-2
-2
Tool Parameter
Force
Velocity
Offset
Up Velocity
:
: 110 gf
: 30 cm/s
: 0.250 mm
: 60 cm/s
H1
-1
0
-2
-2
H2
-1
0
-2
-2
H4
-1
0
-2
-2
: mm
: Japanese
: 27 C / 80.6 F
: 35 C / 95.0 F
: 99 / 99 / 99 / 99 / 99 / 98
: 99 / 98 / 99 / 99 / 99 / 98
: MIDDLE
: DISABLE
: Auto
: DISABLE
H5
-1
0
-2
-2
Cutting calib. (F/S)

Print-cut adjust (F/S)
Cutting priority
Prefeed
H6
-1
0
-2
-2
: 0.00/ 0.00 %
: 0.00/ 0.00 %
: COMMAND
: DISABLE
Service Report
Head rank H1
H2
H3
H4
H5
H6
Head hori. (DT1. Low)
(DT3. Low)
(DT1. Middle)
(DT3. Middle)
Head bi (DT1.Low)
(DT3. Low)
(DT1. Middle)
(DT3. Middle)
: 5CY2F2FVWU0UVQS . . . . . . . . . . . .
: 5E0252FTZVZUVQR . . . . . . . . . . . .
: 5FZ282FUZW0UTSS . . . . . . . . . . . .
: 5DV2E2CXVVWTUPR . . . . . . . . . . . .
: 6AV2E2CRWTXVURS . . . . . . . . . . . .
: 61W2F31UXVYUTRU . . . . . . . . . . . .
:
H1
H2
H3
H4
:
-3
+4
+2
:
-3
+5
+2
:
-3
+5
+3
:
-2
+4
+2
:
+18
+17
+16
+18
:
+16
+16
+15
+15
:
+27
+27
+27
+28
:
+24.5
+25
+24
+26
Dip SW
System SW
: 11000010
page1-4 : 01000000 00000000
page5-8 : 00000000 00000000
page9-12 : 00000000 00000100
Limit position
:
7.6 mm
Cutter down position
:
2050.2 mm
Calibration default
:
-0.10 %
Encoder position (L)
:
1639.6 mm
Encoder position (R)
:
268.0 mm
Sleep
: 15 min
Environment match
Encoder calibration
Force adjust 30gf
Force adjust 200gf
30S.
005.
00G.
304.
00E.
00A.
H5
+6
+7
+7
+6
+16
+15
+25
+24
.D
.D
.D
.D
.D
.D
01100001 00000000
00000000 00000000
00000000 00000000
Device ID
Maintenance request
Booter version
Battery
:
+0.092 %
:
+0.092 %
: 30
: 77
: ENABLE
: NONE
: 1.00
: Charged
Periodic CL. interval

Periodic CL. degree
: 0.0
: LIGHT
Cap adjust
: 0.25 mm
Crop-tool adjust (F/S)

Print-cut adjust (F/S)
Crop sensor adjust
Timeout
4-12
H6
+2
+2
+2
+1
+16
+15
+26
+24
: +1.18/ +0.32m
: +1.00/ -1.10m
:0
: NONE
History Report
History Report
Model
Version
Motor group
Motor hours (feed)
Motor hours (scan)
Pump Times (A/B/C)
Head group
Shot count H1 ( 1, 2)
Shot count H6 (11, 12)
: SC-545EX
: 6.00
Serial No.
:
:
:
2,000/
0 hours
0 hours
2,000/
: ZS80101
2,000 times
:
1,624
1,629 K shot / nozzle
:
1,893
:
1,659
:
2,033
:
710
708 K shot / nozzle
:
722
722 K shot / nozzle
:
H1
H2
H3
H4
H5
H6
Wiping count for head
:
18
18
18
18
18
18 times
Rubbing count for head :
0
0
0
0
0
0 times
Auto cleaning count
:
5
5
5
5
5
5 times
Normal cleaning count :
2
2
2
2
2
2 times
Medium cleaning count :
0
0
0
0
0
0 times
Powerful cleaning count :
0
0
0
0
0
0 times
Fill ink count
:
2
2
2
2
2
2 times
Head wash count
:
2
2
2
2
2
2 times
Pump up count
:
0
0
0
0
0
0 times
Ink renewal (normal)
:
0
0
0
0
0
0 times
Ink renewal (full)
:
0
0
0
0
0
0 times
Ink group
Cartridge change (1-6) :
0
0
0
0
0
0 times
Cartridge change (7-12) :
0
0
0
0
0
0 times
Change ink type
:
2 times
Renewal messages (N/F):
0
0 times
Renewal canceling (N/F):
0
0 times
Error group
Service call count
:
0 times
Service call history
: ****
****
****
****
****
Motor error (feed)
:
0 times
Motor error (scan)
:
1 times
Low temperature error :
0 times
High temperature error :
0 times
Protecting pump error
:
0 times
Emergency capping
:
0 times
Start uncapped
:
6 times
Maintenance group
System group
Count
:
0 times
Power on count :
59 times
Total time
:
94 hours
Power on time
:
12 hours
Printing time
:
1 hours
Sleep time :
16 hours
Wiper group
Sheet cut count :
8 times
Wiping count
:
54 times
Cutting group
Rubbing count
:
0 times
Cutting time
:
0 hours
Wiper replace count
:
0 times
Disconnect carr. count
:
0 times
Print group
Printing time
:
0 hours
Print pages by Pigment :
0 pages
by Dye ink :
0 pages
by SOL ink :
18 pages
by ECO-SOL :
18 pages
by Head height low
:
1 pages
by Head height middle :
17 pages
by Head height high
:
0 pages
4-13
Other Factory Mode
SYSTEM PARAMETER INITIALIZE

[
],[
] , [ ENTER ] + POWER ON
All parameters will be initialized. Turn on the sub

power switch while pressing [ ], [ ] and [ENTER]
keys.
Initialize can be performed by pressing the [ENTER]
key. It can also be cancelled by pressing the [POWER]
key. The power will be off automatically when initialize
is completed.
It is necessary to setup the LIMIT POSITION after the
initialization. The error message [SERVICE CALL
0101] will appear if you don't setup the LIMIT
POSITION.
INITIALIZE ALL
SYS.PARAMETER
INITIALIZE
COMPLETED
DISPLAYED LANGUAGE
[ MENU ] + POWER ON
Roland SC-545EX
Ver.6.00
SERVICE REPORT_PRINTING
[
] + POWER ON
SERVICE REPORT
Turn on the sub power switch while

pressing [ ] key.
Service Report can be printed on the
A4 size media.
The printing will be performed in Cyan.
* Please print the [History Report]
from the Service Mode.
MENU LANGUAGE
ENGLISH
SETUP SHEET
MENU LANGUAGE
JAPANESE
4-14
Service Menu
Combination Key Selection
Service Menu Item

Service Mode
Sub Power
Upgrade F/W
Sub Power
Main Power
Comments
Press [Menu] and [
Service Menu.
] to enter
[Are you sure?] will be displayed.

Press [ENTER] to upgrade F/W.
Use this when the main board is
replaced.
Installing F/W
ENTER
Main Power
System Parameter
Initialize
ENTER
Limit/Cut Down
History Report
(REPORT)
Service
Menu
REPORT
[SUM-ERROR] will be displayed.

Press [ENTER] to upgrade F/W.
Sub Power
All parameters will be initialized.

Press [ENTER] to start Initialize.
Sub Power
Press [
] while aligning Carriage
to cap Heads.
Press [ENTER] and set up Cut
Down Pos. Press [ENTER].
Select [HISTORY REPORT] and

press [
].
Select [HISTORY REPORT] Then, select Head and press
[ENTER] to print History Report.
Service Report
Sub Power
Service Report (Adjustment value)

will be printed.
Users Menu
Users Menu Item
Language
Combination Key Selection

Menu
Comments
Sub Power
Press [
]/[
Language.
] to select
Manual Cleaning
Cleaning
Sub Power
Select [CLEANING] and press

[ENTER].
Carriage moves to the maintenance
position on the left hand side.
Wiper Replace
Cleaning
Sub Power
Press [
] one time and
press [ENTER].
4-15
4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)
Check the SC's IP address.
It is necessary to prepare the followings to upgrade the FIRMWARE.

1. Firmware
2. Windows PC (Network port is required.)
3. Peck.exe
4. Network cable
(A cross cable is required when you connect SJ to PC directly.)
Confirm that main power is turned "on" and sub power

is turned "off".
Double-click Peck.exe to start the Peck.
[Peck] screen is displayed. Click [Select Port] button.
[SUM ERROR] is displayed when the Main

Power SW is turned on if the new Main board
is replaced.
In case of that, press [ENTER] to excute the
installation.
Or refer to step 8 [F/W installation when the
Main Board is replaced].
[Select Port] screen is displayed.

Check on the [via Network] and input the SC's IP
address.
Click [OK].
4-16
[Peck] screen is displayed again.

Click [Firmware Upgrade] button.
[Open] screen is displayed.

Select the firmware file and click [Open].
Peck starts to send the firmware to the SC.
Machine goes into Firmware Upgrade mode

automatically.
When upgrade is completed, sub power sw will be
turned off automatically.
NG
DATA ERROR
FORMAT ERROR
ERASING
>
NG
DEVICE ERROR
WRITE ERROR
WRITING
<
NG
DEVICE ERROR
WRITE ERROR
VERIFYING
<
NG
DEVICE ERROR
WRITE ERROR
*JET PRO II V6.00

>
COMPLETE
4-17
[F/W installation when the Main Board is replaced]

Make sure the Main power SW is OFF and then turn on
the Main power SW again while pressing [W ], [ X] and
[ T ] keys.
], [
], [
] + MAIN POWER ON
VERSION UP SURE?
Press [ENTER] to excute the installation.

Send the firmware using the Peck.
WAITING
4-18
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)

[About HEAD ALIGNMENT]
HEAD ALIGNMENT is necessary to obtain the good printing quality.
Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced.
If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could
occur.
Remove the Right I/S COVER.
I/S COVER
Remove the DAMPER PLATE.
CARRIAGE COVER
DAMPER PLATE
4-19
Remove the HEAD BOARD COVER.
HEAD BOARD COVER
Turn on the SUB POWER SW while pressing [

and [ ] keys to enter the SERVICE MODE.
Setup the PET film on the machine.
], [
],[
],[
] + POWER ON
[MENU] key
MENU
SERVICE MENU
[BIAS ADJUSTMENT]
Select the [BIAS] > [TEST PRINT] menu under the
6
[HEAD ADJUST] menu and press the [ENTER] key.
SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
TEST PATTERN shown in the right figure will be

printed.
C M Y K Lm Lc
4-20
Loosen the 3 screws fixing the Head in order as shown

in the figure.
2
1
Loosen the screws fixing the Head for 1/2 turn.
If the screws are loosened too much,
adjustments could not be performed correctly.
3
Insert the 1.5 mm Hexagonal Wrench to the hole of the

HEAD CARRIAGE, then, turn the screw so that the lines
of each color in the test pattern will be straight.
*Reference*
Position of the printing moves 1 line by turning
the screw 3/4 turn.
Adjustment
Screw
Hole for inserting

the Hexagonal
Wrench
- When the upper lines are the left side of the lower
lines, turn the screw CW.
- When the upper lines are the right side of the lower
lines, turn the screw CCW.
4-21
10 Tighten the screws fixing the Head in the reverse order

when fixing with using the TORQUE DRIVER (ST-056).
2
3
Torque for tightening is 2kgf cm (20cNm).

Make sure not to tighten the screws firmly.
1
11 Print the test pattern again.
If the result is NG, repeat 6 ~ 10 .
The shifting of lines should be within 1/2 dot.
4-22
[VERTICAL ADJUSTMENT]
Select the [VERTICAL] > [TEST PRINT] under the
12
SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
13 TEST
PATTERN shown in the right figure will be

printed.
C M C Y C K C Lm C Lc C
14
Loosen the 3 screws fixing the Head in order as shown

in the figure.
2
1
Loosen the screws fixing the Head for 1/2 turn.
If the screws are loosened too much,
adjustments could not be performed correctly.
3
15 Turn the ADJUSTMENT SCREW so that the lines of each

color in the test pattern will be straight.
*Reference*
Position of the printing moves 1/2 line by turning
the screw 30 degrees.
ADJUSTMENT SCREW
4-23
- When the lines excepting the C lines are above the C

lines, turn the Adjustment Screw CW.
- When the lines excepting the C lines are below the C
lines, turn the Adjustment Screw CCW.
Adjust the other Heads on the basis of the C

Head. It is not necessary to adjust the C Head.
16 Tighten the screws fixing the Head in the reverse order

when fixing with using the TORQUE DRIVER (ST-056).
2
3
Torque for tightening is 2kgf cm (20cNm).
Make sure not to tighten the screws firmly.
1
17 Print the test pattern again.

If the result is NG, repeat 12 ~ 16 .
The shifting of lines should be within 1/2 dot.
4-24
18
If the VERTICAL test print reult is OK, select the [BIAS]

> [TEST PRINT] menu under the [HEAD ADJUST]
menu and print the BIAS test pattern again.
If the BIAS test print result is NG, repeat 6 ~ 10 .
4-25
[ HORIZONTAL ADJUSTMENT ]
Select the [HORIZONTAL] > [TEST PRINT] in the
19
SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
20 Following TEST PATTERN will be printed.
Find the position where the block of each color matches the C block and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with
is the current setting.
H6
H5
H4
H3
H2
Head Position :
Middle
DT3.Middle -20
-6 -5 -4 -3 -2 -1 0
+1 +2
+3 +4 +5
+6
+20
-6 -5 -4 -3 -2 -1 0
+1 +2
+3 +4 +5
+6
+20
-6 -5 -4 -3 -2 -1 0
+1 +2
+3 +4 +5
+6
+20
-6 -5 -4 -3 -2 -1 0
+1 +2
+3 +4 +5
+6
+20
H6
H5
H4
H3
H2
DT1.Middle -20
H6
H5
H4
H3
H2
Head Position :
Low
DT3.Low -20
H6
H5
H4
H3
H2
DT1.Low -20
4-26
21
Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and

[DT3, MIDDLE] in the [HEAD ADJUST] menu and enter
the parameters checked at 20 with [ ] and [ ] keys.
Parameters can be entered

with an increment of 0.5.
HORIZONTAL
TEST PRINT
HORIZONTAL
DT1,Low
H2
2
HORIZONTAL
DT3,Low
H2
12
HORIZONTAL
DT1,Middle
H2
2
HORIZONTAL
DT3,Middle
H2
12
[BIDIRECTION ADJUSTMENT]
22 Select [BI-DIR.DEFAULT] > [TEST PRINT] in the
H3
1
H4
-3
H5
2
H3 H4
11 -13
H3
1
H5
5
H4
-3
H5
2
H3 H4
11 -13
H5
5
SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
4-27
H6
1
H6
10
H6
1
H6
10
23
Following TEST PATTERN will be printed.

Find the position where the upper block matches the lower block and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with
is the current setting.
H6
H5
H4
H3
H2
Head Position :
Middle
H1
DT3.Middle
+9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21
+40
+9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21
+40
+9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21
+40
+9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21
+40
H6
H5
H4
H3
H2
H1
DT1.Middle
H6
H5
H4
H3
H2
Head Position :
Low
H1
DT3.Low
H6
H5
H4
H3
H2
H1
DT1.Low
4-28
24 Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and [DT3,

MIDDLE] in the [HEAD ADJUST] menu and enter the
parameters checked at 23 with [
] and [
] keys.
Parameters can be entered

with an increment of 0.5.
BI-DIR.DEFAULT
TEST PRINT
25
BI-DIR.DEFAULT
DT1,Low
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
DT3,Low
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
DT1,Middle
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
DT3,Middle
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
Fix the HEAD BOARD COVER.
HEAD BOARD COVER
26
Fix the DAMPER PLATE.
DAMPER PLATE
Make sure to press the Damper Plate

downward lightly when fixing it.
* Fix the screws at the bottom of the long hole.
If you press the Damper Plate strongly, the

Damper will be broken.
4-29
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
This is used to detect the distance between the Limit Sensor and the Capping Position. After completing the
detection, the distance from the Cut Down Position to the Limit Sensor will be detected. When the Limit
Position is not correctly set, a locking problem could occur.
Please make sure that the value of the Limit Position in the Service Report is 25.2 +/- 3.1mm.
When the Cut Down Position is not correct, the problem related to the Sheet Cutter could occur.
Make sure the following for the right adjustment.
When the heads are capped,
1. Heads are aligned to the center of the Caps.
2. From the position where the head is just locked at the head carriage is
MOVE TO CAP POS
positioned in 0.5mm to the right direction.
Remove the Right I/S COVER.
I/S COVER
Turn on the SUB POWER SW while pressing [ ], [ ]

and [ ] keys.
Make sure that HEAD CARRIAGE is connected to the
TOOL CARRIAGE.
[ ], [ ], [ ] + SUB POWER ON
LIMIT INITIALIZE
MENU
NOW PROCESSING...
Move the HEAD CARRIAGE to the right position to

close the cap and press [ ] [ ] to close the cap.
Be careful not to scratch the HEAD when you

move the carriage manually.
MOVE TO CAP POS
4-30
Make sure the HEADs are capped correctly.

If the WHITE GUIDEs of the CAPPING UNIT come
inside from the BLACK GUIDEs of the HEAD
CARRIAGE at either side, the capping position is not
correct.
BLACK
GUIDE
OK
OK
centered position
NG
NG
WHITE
GUIDE
When the Caps go down, lock the head carriage. Press

the [ENTER] key.
The current carriage position is memorized
and the caps go down when the [ENTER] key
is pressed.
MOVE TO CAP POS
Move the HEAD CARRIAGE to the left slowly and stop

it at the position where "
" mark is displayed on the
LCD. If " " mark is displayed, go to procedure 8 . If
" " mark is not displayed, go to procedure 6 .
SET LOCK POS.
Caps are positioned in the center of the heads.
SET LOCK POS.
Caps are positioned in 0.5mm left from the center of the head.
[ ] mark is displayed, when the Head center is

0.5mm shifted to the left from the Cap center.
Move the HEAD CARRIAGE to the left from the lock

position and loosen three screws as shown in the
figure. Move the HEAD CARRIAGE back to the lock
position and lock it.
4-31
Move the HEAD CARRIAGE with it locked to the

position where " " mark is displayed as the figure B in
the procedure 5 .
If the HEAD CARRIAGE cannot be moved to
the position where "
" mark is displayed
when you move the HEAD CARRIAGE from the
position A to position B as shown in the figure in
the procedure 5 , move the HEAD CARRIAGE
by loosening the white screw on the right hand
side of LOCK UNIT.
ADJUSTEMNT
SCREW
The white adjustment screw is in the position in the

right figure.
Fix the LOCK UNIT by tightening the screw from the

gap as the HEAD CARRIAGE is locked. After
tightening the screw in the figure, unlock the HEAD
CARRIAGE and tighten the other screw.
HEAD CARRIAGE
Use the driver which has a long shaft.
Make sure the HEAD CARRIAGE is locked and press

the [ENTER] key.
[ENTER] key
Make sure that the media is not installed to the
machine.
NOW PROCESSING...
SETTING UP THE
LIMIT
10
Carry out the LIMIT POSITION INITIALIZE by pressing

the [ENTER] key.
After the LIMIT POSITION INITIALIZE is completed,
the message appears as shown in the figure.
[ENTER] key
DETECTING..
SETTING UP
CUTTER DOWN POS
4-32
11 TOOL CARRIAGE will be separated from the HEAD

CARRIAGE.
If the TOOL CARRIAGE will not be separated from the
HEAD CARRIAGE as shown in the figure, turn off
Secondary Power Switch and perform the operations
once again from 2 .
12 Move the TOOL CARRIAGE with your hand until it

makes full contact with the LEFT FRAME with CUT
DOWN status.
13 Carry out the CUT DOWN POSITION INITIALIZE by
pressing [ENTER] key.

After the completion of the INITIALIZE, print the
SERVICE REPORT. Then, check the value of the Limit
Position is 25.2 +/- 3.1mm.
If not, please adjust it again.
DETECTING..
INITIALIZE
COMPLETED
4-33
4-6 LINEAR ENCODER SETUP (Referential Time : 3min.)

[About LINEAR ENCODER SETUP]
LINEAR ENCODER SETUP is necessary for the machine to recognize the width by the software coordinates.
It is also necessary for checking whether the encoder module can read the scale correctly in the whole width.
Lower the Pinch Rollers.

Make sure to unload the media when it is set on the
machine.
Then, turn on the SUB POWER SW while pressing [ ],
[ ] and [ ] keys to enter the SERVICE MODE.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [LINEAR ENCODER] menu in the SERVICE

MENU and press the [ENTER] key.
SERVICE MENU
LINEAR ENCODER
NOW PROCESSING..
POS:
1361.00mm
One of the messages will appear at the completion of

the set up. In case of SETUP error, check the
followings.
1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the
ENCODER MODULE.
4. Backlash of the CARRIAGE MOTOR GEAR
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the CARRIAGE
WIRE.
6. Bad Contact in the cables.
In case of HEADBOARD error, the Head Board could

be defective.
4-34
LINEAR ENCODER
SETUP COMPLETED
LINEAR ENCODER
SETUP FAILED
LINEAR ENCODER
HEADBOARD FAILED
When Linear Encoder Setup is completed, carry out the

[LINEAR CALIB.] in the Service Menu.
SERVICE MENU
LINEAR CALIB.
[ENTER]
NOW PROCESSING
LINEAR CALIB.
SETUP COMPLETED
LINEAR CALIB.
0.18%
In case of an error, check the followings.

1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the
ENCODER MODULE.
4. Backlash of the CARRIAGE MOTOR GEAR
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the
CARRIAGE WIRE.
6. Bad Contact in the cables.
4-35
SERVICE MENU
LINEAR CALIB.
[ENTER]
LINEAR CALIB.
FAILED TO SETUP
4-7 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)

[About CAP HEIGHT ADJUSTMENT]
CAP HEIGHT ADJUSTMENT is to adjust the height of the cap.
It must be done when you remove or replace the cap unit.
If this adjustment has not been done there is a possibility that a CAP OPEN SUCTION is not performed correctly.
CAP OPEN SUCTION is an operation to suck ink without the heads capped. This can remove the ink
accumulated on the Cap surfaces by the flushing done above the Caps.
Lower the Pinch Rollers.

Make sure to unload the media when it is set on the
machine.
Then, turn on the SUB POWER SW while pressing [ ]
[ ] and [ ] keys to enter the SERVICE MODE.
], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [CAP ADJUST] menu in the SERVICE

MENU and select [ADJUST POS.].
When the carriage is not in the capping position,
press [ ] key to move the cap lower and then move the
carriage to the capping position.
- Note that the caps do not contact the head.

- When you press the [ ] key, the cap moves
to the position in the setting value -2.00mm.
- It is only possible to move the cap stepwise
to the upward direction in the [ADJUST POS.]
menu. When you move the cap in the
downward direction, press [ ] key to move
the cap lower end once and then move
upward direction in 0.25mm unit.
4-36
Head
Cap
Move the cap upward to the position that the cap

contacts exactly to the head, then press [ENTER] to
update the adjustment value.
Cap
Head
-When you press [ ] key, the cap moves to the upward direction
in 0.25mm unit.
-When you press [ ] key, the cap moves to the position in the
setting value -2.00mm.
-When you press[ ] key, the adjustment value is not updated
and the capping is carried out and then exiting the menu.
Enter the [CHECK GAP.] menu in the [SERVICE

MODE] to check the cap adjustment value.
The cap moves to the same position as the CAP OPEN
SUCTION is performed. Check if there is the gap
between the cap and head.
[CHECK GAP.] is the menu to check the gap

between the caps and head. For adjustment,
use the [ADJUST POS.] menu.
4-37
Gap
4-8 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)

[About CROP MARK SENSOR ADJUSTMENT]
This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR.
If not adjusted, crop marks can not be read correctly and result in a problem that the cutting
shifts from the printing.
Remove the RIGHT I/S COVER, FRONT COVER and

FRONT RAIL COVER.
FRONT RAIL COVER
RIGHT I/S COVER
FRONT COVER
Turn on the sub power switch while pressing [ ], [ ]

Setup the SVGG film on the machine.
TOOL CARRIAGE COVER
],[
],[
] + POWER ON
[MENU] key
MENU
SERVICE MENU
4-38
Select [OUTLEVEL CHECK] under the [CROPMARK

SENS] menu.
Crop Mark will be printed when the [ENTER] key is
pressed.
SERVICE MENU
CROPMARK SENS
CROPMARK SENS
OUTLEVEL CHECK
[ENTER]
After Crop Mark will be printed, the TOOL CARRIAGE

moves on the Crop Mark automatically.
Adjust the VR on the CARRIAGE BOARD so that the
voltage displayed in the LCD will be 2.3 +/- 0.2V.
VR
The voltage displayed in the LCD can keep

on decreasing because the Eco-Sol Ink
cannot dry up easily.
Min2.2V Max2.3V
[2.2V]
Perform [OUTLEVEL CHECK] again and make sure

that the voltage is correct value.
If it is out of range, try 3 ~ 5 again.
There is no problem that the maximum

voltage displayed in the LCD is in the range
of 2.3 +/- 0.2V.
4-39
Min2.2V Max2.3V
[2.2V]
[CROP MARK SENSOR ADJUSTMENT with USER'S MEDIA]
If Crop Marks cannot be detected with user's media even if you perform this adjustment, it is
necessary to do the adjustment using that uer's media. When you do this adjustment, it is necessary
to have the printed Crop Marks dried up completely.
If you have a user's media which Crop Marksare already printed on, you can use this media.
If you have done this adjustment, we cannot guarantee the Crop Marks printed on the Roland original
media can be detected correctly.
Set the User's media and do 3 - 4 .
If you have a user's media which Crop Marks are

already printed on, you can use this media after
removing the current set Media.
And, adjust the Tool Carriage and the Media positions
in order to allow the Crop Mark Sensor to read the Crop
Marks.
If you do not have a user's media which Crop Marks are
already printed on, it is necessary to wait until the Crop
Marks will dry up and the voltage displayed in the LCD
will stop decreasing.
(It could take about 1 hour until the displayed voltage
stops decreasing. )
Adjust the VR on the CARRIAGE BOARD so that the

center voltage displayed in the LCD will be 2.5 +/- 0.1V
with making the Crop Mark Sensor read the Crop Mark.
Min2.2V Max2.3V
[2.2V]
4-40
10 If the voltage does not become 2.5 +/- 0.1V even if the
VR on the CARRIAGE BOARD is adjusted, the User's

Media is not appropriate for Crop Mark detection.
4-41
4-9 TOOL / CROP MARK SENSOR POSITION ADJUSTMENT (Referential Time : 10min.)
[About TOOL/CROP MARK SENSOR POSITION ADJUSTMENT]

This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it
is not adjusted, the cutting position based on the detected Crop Marks becomes wrong,
and that result in the mis-alignment of the Print and Cut when performing the auto crop
mark detection.
There are two adjusting ways prepared in this Mode, Manual and Auto.
We recommend to carry out the Manual Adjustment for more accurate adjustment.

Setup the SVGG film.
],[
],[
] + POWER ON
[MENU] key
MENU
SERVICE MENU
[MANUAL ADJUSTMENT]
Select [TEST PRINT2] under the [CROP-TOOL ADJ.]
2
menu.
Test Pattern will be printed and cut when the [ENTER]
key is pressed.
SERVICE MENU
CROP-TOOL ADJ.
CROP-TOOL ADJ.
TEST PRINT 2
[ENTER]
From the Test Pattern, find the value where the printing
line matches the cutting line.
In this case, the correction value for the scanning
direction is "-0.3".
<TEST PATTERN>
Correction-value scale
+2.0
-2.0
+1.5
-1.5
+1.0
-1.0
+0.5
-0.5
-0.5
+0.0
+2.0
+1.5
+1.0
+0.5
-2.0
-1.5
-1.0
-0.5
+0.0
-0.0
Scan
Feed
-0.0
Cutting line
4-42
Select [SCAN SETTING] from the [CROP-TOOL ADJ.]

menu and enter the correction-value found in the Test
Pattern.
SERVICE MENU
CROP-TOOL ADJ.
CROP-TOOL ADJ.
SCAN SETTING
SCAN SETTING
-0.40mm -0.43mm
[ENTER]
Select [FEED SETTING] from the [CROP-TOOL ADJ.]

Pattern.
SERVICE MENU
CROP-TOOL ADJ.
CROP-TOOL ADJ.
FEED SETTING
FEED SETTING
-0.15mm -0.23mm
[ENTER]
Select [TEST PRINT] under the [CROP-TOOL ADJ.]

menu.
key is pressed.
SERVICE MENU
CROP-TOOL ADJ.
CROP-TOOL ADJ.
TEST PRINT
[ENTER]
If the cutting line is shifted from the printed image, fine

adjust the error in Carriage Moving Direction and Grit
Roller Moving Direction in the step 4 and 5 .
4-43
[AUTOMATIC ADJUSTMENT]
Setup the Vinyl Sheet (note : Vinyl should be black and
6 the backing should be white.) on the Machine.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [AUTO] under the [CROP-TOOL ADJ.] menu.

Crop Mark will be cut when the [ENTER] key is pressed.
MENU
SERVICE MENU
SERVICE MENU
CROP-TOOL ADJ.
While the Vinyl is still set on the Machine, peel off the
Crop Mark being cut when the message shown in the
right figure is displayed on the LCD.
Then, press the [ENTER] key.
CROP-TOOL ADJ.
REMOVE CROPMARK?
[ENTER]
TOOL / CROP MARK SENSOR ADJUSTMENT will be

done automatically.
CROP-TOOL ADJ.
COMPLETED!!
4-44
4-10 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)
[About PRINT / CUT POSITION ADJUSTMENT]

This adjustment is for calibrating the relative positions of printing and cutting.
If it is not adjusted, it could result in a problem that the cutting shifts from printing.
There are two adjusting ways prepared in this Mode, Manual and Auto.
We recommend to carry out the Manual Adjustment for more accurate adjustment.

Setup the SVGG film when you use the Eco-Sol Ink.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Before carrying out this adjustment, it is necessary to do

the TOOL / CROP MARK SENSOR POSITION
ADJUSTMENT.
MENU
SERVICE MENU
SERVICE MENU
CROP-TOOL ADJ.
[MANUAL ADJUSTMENT]
Select [TEST PRINT2] under the [PRINT&CUT ADJ.]
3
menu.
key is pressed.
SERVICE MENU
PRINT&CUT ADJ.
PRINT&CUT ADJ.
TEST PRINT 2
[ENTER]
4-45
From the Test Pattern, find the value where the printing
line matches the cutting line.
In this case, the correction value for the scanning
direction is "-0.3".
<TEST PATTERN>
Correction-value scale
+2.0
-2.0
+1.5
-1.5
+1.0
-1.0
+0.5
-0.5
-0.5
+0.0
+2.0
+1.5
+1.0
+0.5
+0.0
-0.0
Scan
Feed
-2.0
-1.5
-1.0
-0.5
-0.0
Cutting line
Select [SCAN SETTING] from the [PRINT&CUT ADJ.]

Pattern.
SERVICE MENU
PRINT&CUT ADJ.
PRINT&CUT ADJ.
SCAN SETTING
SCAN SETTING
-0.40mm -0.43mm
[ENTER]
Select [FEED SETTING] from the [PRINT&CUT ADJ.]

Pattern.
SERVICE MENU
PRINT&CUT ADJ.
PRINT&CUT ADJ.
FEED SETTING
FEED SETTING
-0.15mm -0.23mm
[ENTER]
Select [TEST PRINT] under the [PRINT&CUT ADJ.]

menu.
key is pressed.
SERVICE MENU
PRINT&CUT ADJ.
PRINT&CUT ADJ.
TEST PRINT
[ENTER]
4-46
If the cutting line is shifted from the printed image, fine

adjust the error in Carriage Moving Direction and Grit
Roller Moving Direction in the step 4 and 5 .
[AUTOMATIC ADJUSTMENT]
9
Setup the SVGG film when you use the Eco-Sol Ink.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
10
Select [AUTO] under the [PRINT&CUT ADJ.] menu.

PRINT / CUT OFFSET ADJUSTMENT will be done
automatically after printing Crop Marks when the
[ENTER] key is pressed.
SERVICE MENU
PRINT & CUT ADJ.
PRINT&CUT ADJ.
AUTO
[ENTER]
PRINT&CUT ADJ.
COMPLETED!!
[CHECKING]
11 Select [TEST PRINT] under the [PRINT&CUT ADJ.]
menu.
When the [ENTER] key is pressed, Crop Marks will be
printed on both edges of the media and will be cut.
Make sure there is no shifting between the positions of
the Crop Mark and Cutting.
In case of correcting the error, perform Manual
Adjustment.
SERVICE MENU
PRINT & CUT ADJ.
PRINT&CUT ADJ.
TEST PRINT
[ENTER]
4-47
12 When Cutting is not fit with the Crop Mark at the left
side, carry out the LINEAR ENCORDER

CALIBRATION.
Select the [LINEAR CALIB.] in the Service Mode and
carry out [LINEAR CALIB.].
SERVICE MENU
LINEAR CALIB.
[ENTER]
NOW PROCESSING
LINEAR CALIB.
SETUP COMPLETED
4-48
4-11 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20min.)

[About CALIBRATION]
CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.
Carry out this adjustment, in case of having problem to print in the correct length in the media feeding
direction.
Calibration is done by using the PET-G in the Factory. Calibrate the feeding direction with customer's media
if necessary.

],[
],[
] + POWER ON
[MENU] key
MENU
SERVICE MENU
Set the PET-G film on the machine.
Select the [TEST PRINT] menu under the [CALIB.

DEFAULT] menu and press the [ENTER] key.
SERVICE MENU
CALIB.DEFAULT
CALIB.DEFAULT
TEST PRINT
4-49
TEST PATTERN will be printed.

Calibrating amount can be calculated with the formula
shown at 5 based on the printing result.
400mm
Feed
TEST PATTERN is always printed with Offset

0.00%. Therefore, TEST PATTERN is not
changed even if you change the amount in the
[SETTING] menu.
500mm
Scan
Calculate the amount to be calibrated with the formula

shown at the right figure.
1. CA = Calibrating Amount
2. CL = Commanded Length (=400mm)
3. ML = Measured Length
FORMULA
CA = CL - ML x 100
ML
Select the [SETTING] menu under the [CALIB.

DEFAULT] menu and change the amount to be
calibrated with [
] and [
SERVICE MENU
CALIB.DEFAULT
] keys.
Press the [ENTER] key to save the setting.
Parameters can be entered with an increment

of 0.05%.
(MAX. +2.00% ~ MIN. -2.00%)
CALIB.DEFAULT
SETTING
SETTING
+0.00%
4-50
+0.15%
4-12 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)
Remove the RIGHT I/S COVER, FRONT COVER and

FRONT RAIL COVER.
FRONT RAIL COVER
RIGHT I/S COVER
FRONT COVER
Turn on the sub power switch while pressing [ ], [

Select [FORCE ADJUST] in the SERVICE MODE.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
When you enter the [FORCE ADJUST] menu,

you can move only the TOOL CARRIAGE.
SERVICE MENU
FORCE ADJUST
TOOL CARRIAGE COVER
Put the WHITE DUMMY PEN (ST-006) on the TOOL

CARRIAGE.
4-51
WHITE DUMMY PEN
Lower the PINCH ROLLERs at both edges of the GRIT

ROLLER.
MIDDLE PINCH ROLLERs should be UP.
Move the TOOL CARRIAGE to the position where the

clearance between the pen tip and the BED is the
smallest among the 5 positions shown in the right figure.
[H] Mark is written at the position where the

TOOL HEIGHT was adjusted in the factory.
It is written at the position where the BED is at
the highest. In another words, where the
clearance between the HEAD and BED is the
smallest.
TOOL CARRIAGE
Adjust the ADJUSTING SCREW so that the clearance

between the pen tip and the BED will be 2.5 ~ 2.6mm.
BED
ADJUSTING SCREW
Carry out the following adjustment.

4-52
4-13 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min.)
Remove the FRONT COVER and FRONT RAIL

COVER.
FRONT RAIL COVER
When you do this adjustment, carry out the

TOOL HEIGHT ADJUSTMENT.
FRONT COVER
Turn on the sub power switch while pressing [ ], [

Select [FORCE ADJUST] in the SERVICE MODE.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
When you enter the [FORCE ADJUST] menu,

you can move only the TOOL CARRIAGE.
MENU
SERVICE MENU
SERVICE MENU
FORCE ADJUST
Put the WHITE DUMMY PEN (ST-006) on the TOOL

CARRIAGE.
Lower the PINCH ROLLERs at both edges of the GRIT

ROLLER.
MIDDLE PINCH ROLLERs should be UP.
4-53
WHITE DUMMY PEN
Move the TOOL CARRIAGE to the position where the

TOOL HEIGHT was adjusted.
[H] Mark is written at the position where the

TOOL HEIGHT was adjusted in the factory.
It is written at the position where the BED is at
the highest. In other words, where the
clearance between the HEAD and BED is the
smallest.
Select [30gf] under [FORCE ADJUST] menu.

Press the [TOOL UP/DOWN] key and move the TOOL
down.
SERVICE MENU
FORCE ADJUST
FORCE ADJUST
30gf
30gf
17
16
[TOOL UP/DOWN]
Pull up the Handle part of the TOOL HOLDER with the

DIAL GAUGE (ST-013) and measure the pressure
when the pen tip leaves the BED.
Adjust the parameter in the [30gf] menu with [ ] and
[ ] keys so that the pressure will be 25 ~ 35gf(0.25N ~
0.35N).
ST-013
30gf
TOOL HOLDER
17
16
[ ][ ]
[ENTER]
Select [200gf] under [FORCE ADJUST] menu.

Press the [TOOL UP/DOWN] key and move the TOOL
down.
SERVICE MENU
FORCE ADJUST
FORCE ADJUST
200gf
200gf
56
57
[TOOL UP/DOWN]
4-54
Pull up the Handle part of the TOOL HOLDER with the

TENSION GAUGE (ST-002) and measure the pressure
when the pen tip leaves the BED.
Adjust the parameter in the [200gf] menu with [ ] and
[ ] keys so that the pressure will be 195 ~ 205gf (1.9N
~ 2.0N).
ST-002
TOOL HOLDER
200gf
56
57
[ ][ ]
[ENTER]
10
Enter [30gf] menu under [FORCE ADJUST] menu.

Confirm that the force is 25 ~ 35gf(0.25N ~ 0.35N) when
the tip of the Pen leaves the Bed by lifting the Handle
part of the TOOL HOLDER with the DIAL GAUGE (ST012).
ST-013
In case of NG, adjust again.
TOOL HOLDER
4-55
4-14 CARRIAGE WIRE TENSION ADJUSTMENT (Referential Time : 10min.)
Remove the Left COVER, Right & Left I/S COVERs and
COVER PLATE.
COVER PLATE
I/S COVER
After replacing the wire, carry out this

adjustment from 4 .
LEFT
COVER
Loosen the screws shown in the figure.
Measure the wire tension with the TENSION METER

(ST-011) at the center of the LM GUIDE.
Adjust the tension with the ADJUSTMENT SCREW so

that it will be as 13lb ~ 15lb when replacing the wire, or
9lb ~ 11lb in other cases.
9lb ~ 11lb is the optimal wire tension. The value for the
wire tension when replacing the wire is set on the
assumption that the tension will get settled in the
optimal wire tension 9lb ~ 11lb, due to the stretch of the
wire.
4-56

],[
],[
] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [SCAN] menu under the [AGING] menu and

press the [ENTER] key to start AGING.
SERVICE MENU
AGING
[ ]
AGING
SCAN
[ ]
After moving the HEAD CARRIAGE back and forth 20

times, press the [ENTER] key to finish the AGING.
Then, check the tension again.
If the tension changes, re-adjust it.
Tighten the screws shown in the figure after completing

the adjustment.
4-57
Check and make sure that the tension is within the

range.
If not, adjust it again.
4-58
4-15 NETWORK BOARD INITIALIZE (Referential Time : 2min.)

[About NETWORK BOARD INITIALIZE]
NETWORK BOARD INITIALIZE is necessary when the network board has stopped responding. When there
is no response even if sending "PING" command or connecting from a browser, there is a possibility that the
setting of the network board has become incorrect. In such case, the setting can be returned to the default by
carrying out the INITIALIZE.
After the INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer to
Roland PrintServer Network Setting Guide.

MAIN POWER SW
POWER
Turn on the MAIN POWER SW while pressing the

button of the network board.
MAIN POWER SW
POWER
Release the button after green and yellow LEDs of the

network board start flashing, and press the button again
to carry out the INITIALIZE.
When the INITIALIZE is completed, the yellow LED
flashes regularly after LEDs flash three times.
4-59
Turn off the MAIN POWER SW and then turn it on

again.
MAIN POWER SW
The network board will not work properly if the

MAIN POWER SW is not turned on again.
Such symptom could occur as that the network
board does not accept any data although it
returns the IP address.
4-60
POWER
4-16 OPERATION OF THE HEATER CONTROLLER

How to switch parameters :
The figure below shows the basic operations for the Controller.
If it has not been used for 30 seconds, the display returns to the one just after power-on (PV/SV displayed).
How to set values :

key : One press increases the value by 1.
Press and hold this key to increase the value fast.
key : One press decreases the value by 1.
Press and hold this key to decrease the value fast.
How to register the set data :

Press the
key to register displayed values.
Note that the displayed values will be registered in 3 seconds without any operation.
After registration of the set data, press
key for 3 seconds to return to the one just
after power-on (PV/SV displayed).
4-61
4-17 Setting the Parameter of the Heater Controller

<Parameter Display Symbol and Set Value>
Blocks
Parameter
Display Symbol
Parameter
Description
Default Set
Value
2
First block
Key lock
Specifies whether or not to allow the change of parameter
Second block
Control algorithm
Selects the control algorithm.
Proportional band
Integral time
100
Derivative time
20
Input signal code
Sets this parameter when changing the types of the

temperature sensors.
Lower limit of
measuring range
Upper limit of
measuring range
Third block
Standby /
Operation
FUZZY
1
0
150
Setting the decimal

point position
Sets the decimal point position of PV, SV part.
SV (Set Value) lower

limiter
Sets the lower limit of the SV.
30
SV (Set Value) upper

Sets the upper limit of the SV.
limiter
50
DI1(Digital input 1)
operation
Sets the Heater operations.

0 : Always ON
2 : Control RUN/Sleep
SV
Set Value at shipment
40
* You can set the value on SV-L and SV-H freely within the range of P-SL and P-SU.
However, even if you change the value of SV-L and SV-H, the Heater cannot reach more than 65 degrees C
because of the THERMOSTAT.
** When you change any of the above parameters from the Default Set Value,
we cannot guarantee the controller operation.
4-62
5-1 SENSOR MAP
(Left side of the machine)
5
MAINTENANCE COVER SENSOR
It detects whether the Maintenance Cover is opened or closed.
GRIT ENCODER
It detects rotation position of the Grit Roller.
LIMIT SENSOR
(Right side of the machine)
It detects the origin of the Carriage

Moving Direction and the limit.
REAR PAPER SENSOR

It detects the rear edge of the media and also
whether the media is set or not.
FRONT COVER SENSOR

FRONT PAPER SENSOR
It detects the front edge of the
media.
It detects whether the Front Cover

is opened or closed.
5-1
HEAD LOCK SENSOR

It detects wheter the HEAD
CARRIAGE is at locking
position or not.
WIPER SENSOR
It detects the limit position of the Wiper
moving in back and forth.
(Fr
on
the t s i d e
ma
chi o f
ne)
ENCODER MODULE
It detects coordinates for Carriage
Moving Direction.
WIPER HEIGHT SENSOR

It detects the limit position of the
Wiper height.
HEAD UP/DOWN SENSOR

It detects the position of the Head
Height Lever.
THERMISTOR (HEAD)
It takes the temperature around the Head.
The black Head is used for the measurement.
e)
machin
e
h
t
f
o
ide
(Rear s
CAPPING SENSOR
It detects the limit position of the Capping Unit.
5-2
PINCH ROLLER POSITION SENSOR

It detects the positions of Pinch Roller.
CROP MARK SENSOR

It detects the Crop Mark.
5
SHEET LOAD SENSOR
It detects whether the Sheet Loading Lever is UP or DOWN.
THERMISTOR (HEAD BOARD)

It takes the temperature around the Head Board.
INK CARTRIDGE SENSOR

It detects whether the Ink Cartridge is installed
or not.
INK EMPTY SENSOR

It detects whether the Ink Cartridge is empty or not.
5-3
THERMISTOR(HEATER)
It takes the temperature of the Heater.
THERMOSTAT(BED HEATER)
THERMOSTAT(PLATEN HEATER)
If the Heater exceeds the limit temperature, it stops

the power supply.
If the Heater exceeds the limit temperature, it stops

the power supply.
5-4
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
NO
1
CHECKING POINT
Temporary clogging
in nozzles
ACTION
Manual Head cleaning
REFERENCE
Users Manual
OUTLINE
Nozzle condition becomes poor due to the foreign substance
attached to the surface of the head or very slight drying of the
ink.
The amount of the ink which can be accepted is different
between the each media. If the ink amount is not proper, the
printing image becomes blotted or banding appears in the
printing image because of too much ink. It is necessary to do
the Calibration when printing on the media which has a different
thickness. If the Calibration is not adjusted properly, white lines
or banding appear because of the bad feeding amount.
Wrong setting for

the media
Apply correct setting
Transformation of Cap
Cap Top Replacement
[3-3 CAP TOP

REPLACEMENT]
Cleaning is not performed efficiently and the white or dark lines

appear in the printing image.
Wiper wears out
Wiper Replacement
[3-2 WIPER
REPLACEMENT]
Wiper cannot remove the foreign substances stuck on the

surface of the head. In that condition, ink is not fired properly
and the white or dark fine lines appear in the printing image.
Foreign substances
Manual Cleaning
Users Manual
When foreign substances are stuck on the surface of the head,

ink is not fired properly resulting in the white or dark fine lines in
the printing image. The same thing happens when foreign
substances are stuck on the cleaning wiper or cap, because the
head cleaning cannot be performed efficiently in that condition.
Pump tube is clogged
Pump Replacement
[3-6 PUMP
REPLACEMENT]
Cleaning is not performed efficiently because ink is not sucked

well. As a result, white or dark lines appear in the printing
image.
Ink Damper is clogged
Replace Ink Damper
Ink is not supplied to the head properly. As a result, the white or

dark lines appear in the printing image, or printing becomes
scratchy.
When the ink cartridge is approaching to its empty, the negative
pressure of the ink increases resulting in the scratchy printing or
missing dot due to lack in ink supply. When the [INK
CONTROL] in the menu is set to [LATER], the machine doesn't
stop the job when the ink cartridge becomes almost empty.
Ink cartridge is
almost empty
Replace Ink Cartridge
Head is out of adjustment
Head Alignment
[4-4 HEAD
ALIGNMENT]
When the Bias or Vertical adjustment is not adjusted properly,

white or dark fine lines appear in the printing image. When the
Horizontal or Bi-direction adjustment is not performed properly,
banding appears in the printing image.
10
Head Rank is incorrect
Set Head Rank
[3-1 HEAD
REPLACEMENT]
Head rank setting affects the amount of the fired ink. If it is not
set properly, the printing image becomes light or dark or blurred.
11
Broken head
or
Life of head
Head Replacement
[3-1 HEAD
REPLACEMENT]
Ink cannot be fired correctly and results in missing dot when the
head is broken or reaches its life. When the head is electrically
broken, it sometimes prints unnecessary lines.
12
Broken Mainboard or
Head Board
Mainboard or Head
Board
Replacement
[3-8 BOARDS
REPLACEMENT]
If the signal sent to the Head is not normal, the Head doesn't
work properly.
6-1
6-2 DOES NOT PRINT AT ALL

NO
OUTLINE
CHECKING POINT
ACTION
Ink Cartridge is
almost empty
Confirm remaining ink /

Replace the Ink
Cartridge
Users Manual
When the ink cartridge is approaching to its empty, the negative

pressure of the ink increases and ink is not fired properly due to
lack in ink supply. When the [INK CONTROL] in the menu is set
to [LATER] the machine doesn't stop the job when the ink
cartridge becomes almost empty.
Foreign substances
Manual Cleaning
Users Manual
When foreign substances are stuck on the surface of the head,

ink is not fired properly.
Wiper wears out
Wiper Replacement
[3-2 WIPER
REPLACEMENT]
It cannot remove the foreign substances stuck on the surface of

the head.
If there are air bubbles in the link line, ink is sometimes not fired.
Air bubbles tend to go into the ink line by installing and
uninstalling the ink cartridge so many times. All the air bubbles
inside the lines can be removed by the powerful cleaning.
REFERENCE
Air bubbles in Ink line
Powerful Cleaning
Users Manual
Pump Tube is clogged
Pump Replacement
[3-6 PUMP
REPLACEMENT]
Ink Damper is clogged

or broken
Ink Damper
Replacement
Broken Ink Tube
Ink Tube Replacement
Cleaning is not performed properly because ink is not sucked

efficiently.
Ink is not supplied to the head properly.
[3-7 INK TUBE

REPLACEMENT]
Bad contact with Flexible

Cable
Re-fix / Replace Flexible
or Cut line in Flexible
Cable
Cable
Ink is not supplied to the head properly.
When there is a bad contact with the Flexible cable connected to

the head, or there is a cut line in the Flexible cable, the head
doesn't work properly.
Broken Head
or
Life of Head
Head Replacement
[3-1 HEAD
REPLACEMENT]
When the head is mechanically or electrically broken, the head

doesn't work properly.
10
Broken Mainboard or
Head Board
Mainboard or Head
Board
Replacement
[3-8 BOARDS
REPLACEMENT]
If the signal sent to the Head is not normal, the Head doesn't
work properly.
ACTION
REFERENCE
6-3 INK DROPS ON MEDIA

NO
1
CHECKING POINT
Foreign substances
Manual Cleaning
Users Manual
OUTLINE
When foreign substances such as fiber dust is stuck on the
surface of the head, ink sometimes leaks from it.
If the media tends to curl or become bumpy due to ink, the head
sometimes strikes the media and it causes the ink dropping
problem. It can be avoided by using the Media Clamps or
changing the head height.
Media strikes Head
Change Media
Broken Ink Damper
Ink Damper
Replacement
Broken Ink Tube
Ink Tube Replacement
[3-7 INK TUBE

REPLACEMENT]
When the Ink Tube is broken, ink flows through the head nozzles
and results in ink dropping.
Broken Head
Head Replacement
[3-1 HEAD
REPLACEMENT]
When the head is broken mechanically, ink flows through the

head nozzles and results in the ink dropping.
Broken Mainboard or
Head Board
Mainboard or Head
Board Replacement
[3-8 BOARDS
REPLACEMENT]
Ink firing could not be controlled correctly and sometimes results

in the ink dropping.
When there is a hole in the Ink Damper, ink flows through the
head nozzles and results in ink dropping.
6-2
6-4 SHIFTING IN PRINTING

NO
CHECKING POINT
ACTION
REFERENCE
Media is not set

correctly
Set Media correctly
Users Manual
Encoder Scale is dirty /

broken
Clean or Replace
Encoder Scale
When Encoder Scale is dirty or broken, the printing image can

[3-11 Encoder Scale
be shifted in a staircase pattern because the printing position in
Replacement]
the scanning direction cannot be detected correctly.
Encoder Module is dirty /

broken
Clean or Replace
Encoder Module
When Encoder Scale is dirty or broken, the printing image can

be shifted in a staircase pattern because the printing position in
the scanning direction cannot be detected correctly.
Head is out of position
Head Alignment
ABSORPTION FAN
is not working.
FAN Replacement
[4-4 HEAD
ALIGNMENT]
OUTLINE
Media is not set straight. Make sure to set the Media straight
referring to the Users Manual.
When the 2 heads are not aligned, the color shifting occurs and
when the bidirectional and horizontal adjustment is not correct,
the shifting occurs in every band.
When the ABSORPTION FAN is not working, Media floats on
the BED and this results in the Shifting in Printing.
6-5 VERTICAL BANDING

NO CHECKING POINT
Encoder Scale is dirty
ACTION
Clean / Replace
Encoder Scale
REFERENCE
OUTLINE
When there is scratch or dirt on the Encoder Scale, the printing

image could be affected and the vertical bandings could be
[3-11 Encoder Scale
appeared at the position where there is scratch or dirt. Use
Replacement]
KIMWIPE for cleaning or replace it. Never use chemicals, such
as alcohol, for cleaning.
Clean LM Guide
When there is dirt on the LM Guide, the Head carriage has the
big moving resistance and the printing image becomes to be
changed from the other part at the position where there is a dirt .
And it results in the vertical banding.
There is a dirt in teeth of

Drive Gear
Clean Drive Gear
When there is a dirt in the teeth of the Drive Gear, the

movement of the Head Carriage is changed at the position
where there is a dirt. And it results in the periodical vertical
bandings.

Motor Gear
Clean Motor Gear
When there is a dirt in the teeth of the Motor Gear, the

movement of the Head Carriage is changed at the position
where there is a dirt. And it results in the periodical vertical
bandings.
LM Guide is dirty
6-3
6-6 PRINT DOES NOT MATCH WITH CUT

NO
CHECKING POINT
Within tolerance
ACTION
REFERENCE
Explain to User
Media will expand or shrink depending on the temperature and

humidity. Therefore, if the elasticity differs when printing and
when cutting, Printing and Cutting Positions will be shifted. By
accustoming the media to the environment before printing, it
could make the difference of elasticity minimum. Print out the
image with Crop Mark. And after printing, turn off the Heater
and wait for the Heater to cool down sufficiently.
Elasticity in Media
The machine's
environment is not
optimized
Carry out the

Environment Matching
Uses Manual
Offset value of [CUTTING

ADJ.] is not zero (0). .
Set the Offset value to

zero (0).
Users Manual
Print / Cut Position

Adjustment is not correct
Print / Cut Position

Adjustment
Calibration for Carriage

Moving Direction is not
correct
Calibration
Crop Mark Sensor is dirty
Clean the Crop Mark

Sensor
Sensitivity of Crop Mark

Sensor is low
Crop Mark Sensor

Adjustment
OUTLINE
Shifting of Printing and Cutting Position within +/-0.5% of
distance traveled, or +/-3mm is in tolerance. Repetition
between printing and cutting is +/-0.5mm or less.
When the heater is used, the media may experience subtle
deformation due to thermal expansion or contraction. For this
reason, no assurance is made with respect to the following
points.
1. Distance accuracy (when cutting)
2. Repletion accuracy (when cutting)
3. Repletion between printing and cutting
4. Alignment accuracy for printing and cutting when reloading
media
Carry out [ENV. MATCH] in User's menu. Cutting position in the

carriage moving direction is detected by the Motor ENCODER
while the printing position is detected by the ENCODER SCALE.
The ENCODER SCALE expands and contracts depending on
the environment (temperature & humidity), and it causes the
Print/Cut shifting problem in the carriage moving direction. (The
shifting amount becomes bigger as it is far from the carriage
standby position.) This function adjusts the machine to optimize
its state to the environment where it is used. This function is the
same adjustment as [LINEAR CALIB.] in Service menu.
When you are performing printing and cutting, use a value of "0"
the menu of [CALIBRATION] -- [CUTTING ADJ.]. This setting is
using the machine for cutting only.
Print / Cut Position Adjustment is to calibrate the error in the

relative positions of Head and Tool Carriage due to the
[4-10 Print / Cut
manufacturing tolerance and correct an error in printing and
Position Adjustment]
cutting positions. Therefore, if this adjustment is not performed
correctly, printing and cutting positions will be shifted.
[4-11 Calibration]
Media Feeding amount is slightly different in each media

because of the difference in its thickness. When the feeding
amount changes, landing position of the dots will be changed
and results in banding.
Print / Cut Offset Adjustment can not be done correctly when
the Crop Mark Sensor is dirty. When Crop Mark Sensor is dirty,
relative positions of Printing and Cutting can not be corrected
and cause printing and cutting positions to be shifted.
When the sensitivity of Crop Mark Sensor is low, relative

[4-8 Crop Mark
positions of Printing and Cutting can not be corrected and cause
Sensor Adjustment]
printing and cutting positions to be shifted.
Tool / Crop Mark Sensor Position Adjustment is to calibrate the

error in the relative positions of Tool and Crop Mark Sensor.
Therefore, printing and cutting positions will be shifted when the
Tool / Crop Mark Sensor
[4-9 Tool / Crop
Tool / Crop Mark Sensor
relative position of Tool and Crop Mark Sensor is shifted from
Position Adjustment is not
Mark Sensor
Position Adjustment
the correct position. And also, the Print / Cut Offset Adjustment
correct
Position Adjustment]
is supposed to be done based on this adjustment. Therefore,
the printing and cutting position will shift even if not Crop Marks
are not used.
6-4
6-7 STITCH CUT

NO
CHECKING POINT
ACTION
REFERENCE
Blade tip is wearing out
Replace the Blade
When blade wears out, it will be caught by the vinyl and results
in stitch cut.
Blade Holder tip is caught

by the media
Don't use Blade

Extension Function
Blade holder tip gets caught by the vinyl depending on the

surface condition or type of media. In this case, try cutting
without using the blade extension function.
Scratch in Cutter
Protection
Replace the Cutter

Protection
Bearing inside Blade

Holder doesn't rotate
smoothly
Replace the Blade

Holder
Tool Height is not correct
Tool Height Adjustment
Tool Pressure is not

correct
Tool Pressure
Adjustment
Holder part of Tool

Carriage / Tool Carriage
ASS'Y are loose
Fix Holder part of Tool

ASS'Y again
[3-4 Tool Carriage When Holder part of Tool Carriage / Tool Carriage ASS'Y are
Replacement]
loose, the cutting is unstable and results in the stitch cut.
Tool doesn't move

up/down smoothly
Replace the Tool

Carriage
When Tool doesn't move up and down smoothly, blade

[3-4 Tool Carriage sometimes hits the Bed strongly and bounces which results in
Replacement]
stitch cut. In most cases, stitch cut at the beginning is caused
by this reason.
Solenoid Driver IC on
Servo Board is broken
Replace IC23 on the

Servo Board
[3-13 Cutter
Protection _
Replacement]
OUTLINE
Cutter Protection is where the blade lands for cutting. If there is

scratch in the Cutter Protection, blade is caught by the vinyl
because it sticks deeper into the vinyl and results in stitch cut.
There are bearings inside the Blade Holder. When the bearings
don't rotate smoothly, direction of the blade slightly shifts from
the correct direction and therefore, it will be caught by the vinyl
which results in stitch cut.
[4-12 Tool Height

Adjustment]
When Tool Height is not adjusted, blade hits the Bed strongly
and bounces which results in stitch cut. In most cases, stitch
cut at the beginning is caused by this reason.
[4-13 Tool Pressure When Tool Pressure is not adjusted, blade hits the Bed strongly
Adjustment]
and bounces which results in stitch cut.
When Solenoid Driver IC breaks, sometimes high pressure will

be generated. In this case, blade hits the Bed strongly and
bounces which results in stitch cut.
6-5
6-8 START AND END POINTS DO NOT MATCH

NO
CHECKING POINT
ACTION
Blade Offset doesn't

match with offset set in the
machine
Middle Pinch Roller is not

Use Middle Pinch Roller
used
Match Offset
REFERENCE
OUTLINE
User's Manual
Blade used on the machine has offset and therefore, tip is

shifted from its center. When the offset setting done on the
machine doesn't match with the blade offset, offset correction
won't be done. Therefore, the starting and ending points won't
match especially when cutting circles.
User's Manual
There are 4 Pinch Rollers, left, right and middle. When using
only left and right pinch rollers, middle part of the media won't
follow both edges when the media is fed. Therefore, the starting
and ending points won't match. It is recommended to use the
middle pinch rollers especially when using wide media.
[3-13 Cutter
Protection _
Replacement]
Cutter Protection is where the blade lands for cutting. If there is

scratch on the Cutter Protection, blade doesn't rotate smoothly
and therefore, starting and ending point won't match.
Scratch in Cutter
Protection
Replace the Cutter

Protection
Replace the Blade
When blade tip wears out, offset will be changed. Therefore, as

same as 1, the starting and ending point won't match especially
when cutting circles.

smoothly
Replace the Blade

Holder
the correct direction and therefore, starting and ending points do
not match.
Holder part of Tool

ASS'Y are loose
Fix Holder part of Tool

ASS'Y again
When Holder part of Tool Carriage / Tool Carriage ASS'Y are

[3-4 Tool Carriage
loose, the cutting is unstable and starting and ending points do
Replacement]
not match.
Tool Height is not correct
Tool Height Adjustment
[4-12 Tool Height

Adjustment]
Tool Pressure is not

correct
Tool Pressure
Adjustment
Motor Gear is meshed too

tight or too loose
Adjust Backlash
When Tool Height is not adjusted, blade hits the Bed strongly
and bounces. Therefore, the cutting at the very beginning won't
be done and cause the starting and ending points to be shifted.
When Tool Pressure is not adjusted, blade hits the Bed strongly
and bounces. Therefore, the cutting at the very beginning won't
be done and cause the starting and ending points to be shifted.
[4-13 Tool Pressure
And also, when the Tool Pressure is set too high by the user,
Adjustment]
the blade offset changes because the blade tip goes deep into
the vinyl. Therefore, the starting and ending points will be
shifted.
When Motor Gear is meshed too tight or too loose, Tool
Carriage and Grit Roller will be driven unstable and results in
starting and ending points to shift.
6-6
6-9 DISTORTED FIGURE

NO
1
CHECKING POINT
ACTION
Blade Holder is set loose

Secure the Blade Holder
on Tool Carriage
Blade Offset doesn't

match with offset set in the
machine
Middle Pinch Roller is not

Use Middle Pinch Roller
used
Match Offset
REFERENCE
OUTLINE
User's Manual
When Blade Holder is set loose on Tool Carriage, the blade tip
becomes very shaky when cutting and results in distorted figure.
User's Manual
Blade used on the machine has offset and therefore, tip is

shifted from its center. When the offset setting done on the
machine doesn't match with the blade offset, offset correction
won't be done and results in distorted figure.
User's Manual
There are 4 Pinch Rollers, left, right and middle. When media is
pinched with only 2 pinch rollers at both sides, middle part of the
media doesn't follow the both edges and results in distorted
figure. Make sure to set the Middle Pinch Roller especially
using wider media.
Replace the Blade
When blade tip wears out, offset will be changed. Therefore, it

results in distorted figure like the way 2.

smoothly
Replace the Blade

Holder
the correct direction and results in distorted figure.
Holder part of Tool

Carriage is loose
Replace the Tool

Carriage
When holder part of Tool Carriage is loose, direction of the

[3-4 Tool Carriage
blade slightly shifts from the correct direction and results in
Replacement]
distorted figure.
Tool Carriage is loose
Replace the Tool

Carriage
[3-4 Tool Carriage When the Tool Carriage is loose, the blade tip becomes shaky
Replacement]
and results in distorted figure.
Motor Gear is meshed too

tight or too loose
Adjust Backlash
When Motor Gear is meshed too tight or too loose, Tool

Carriage and Grit Roller will be driven unstable and results in
distorted figure.
6-10 MEDIA SHIFTING

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Flanges for the Media is

loose
Fix the Flanges with

Stopper
User's Manual
Media Flanges are fixed by the stoppers. If the stoppers are not
fixed, roll shifts to left and right during media feeding and results
in media shifting.
Flanges are not set

correctly to the Media
Setup Media again
User's Manual
When the flanges are not fully inserted to the media tube, media
will be fed eccentric and results in media shifting.
User's Manual
The most effective measure against media shifting is to set the

media straight to the machine. Small tilting of the media when
setting it up could result in big shifting especially doing long
print. It is recommended to setup the media by adding tension
towards front and check the shifting by prefeed function before
actually start printing.
Media is not set straight to

the machine
Setup Media again
Grit Roller is dirty
Clean the Grit Roller
Pinch Roller is wearing out
Replace the Pinch

Roller
Grit Roller is loose
Fix the Grit Roller
When dust such as pieces of vinyl is stick to the grit roller,

power to hold the media will be weakened and results in media
shifting. Use brush to clean the Grit Roller.
[3-12 Pich Roller

Replacement]
When pinch rollers wear out, power to hold the media will be
weakened and results in media shifting. Referential time for
replacement of pinch roller is 24 months.
When Grit Roller becomes loose, feeding amount between left
and right edges will be different and results in media shifting.
6-7
6-11 MOTOR ERROR

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Media Jam
Remove cause of Media Jam
Broken / life of the Motor
Motor Replacement
Power Supply voltage for

Motor is not supplied
Replace Switching Power Supply
[3-8 Board
Replacement]
When the Power Supply voltage for the Motor is not supplied,
the Motor cannot move and it results in the Motor Error.
Broken Servo Board
Servo Board Replacement
[3-8 Board
Replacement]
When the Servo Board is broken, the Power Supply voltage for
the Motor is not supplied and the Motor cannot move. It results
in the Motor Error.

Drive Gear
Clean Drive Gear
When there is a dirt in the teeth of the Drive Gear and it cannot
rotate, the Motor Error occurs.
Weight of Media exceeds

usable Media
Use usable Media
When the weight of Media is too heavy, the Motor Error occurs
due to the too much load for feeding Media.
When the edges of the media curls or the media absorbs the ink
and becomes to be irregular surface of the media, the Head
Carriage catches on the media during printing and results in the
Motor Error.
[3-5 Carriage Motor When the Motor is broken or reaches its life, the Motor cannot
Replacement]
obey the order from the CPU and it results in the Motor Error.
MOTOR ERROR
< ERROR DESCRIPTION
SCAN MOTOR ERROR
CODE : 0000
0000
Display the axis which the Error happens.
LAST ERROR
CURRENT ERROR
< ERROR LIST >
Bit
No.
0001
0004
0008
0005
0009
0010
0040
0080
MEANING
CAUSE
Feed Motor Deviation Error

Feed Motor Overcurrent Error 1
(Big load is put on the motor movement
instantaneously.)
Feed Motor Overcurrent Error 2
(A little load is put on the motor movement for a
long time.)
< User side >

1. Media Jam
2. Pull or Move the Carriage by hands.
0001 and 0004 occurred at the same time.
3. Carriage runs into a thing/hands.
Revised 2 4. Media is stuck because the media end is not separated from the
paper tube.
5. Heavy media is used.
Scan Motor Deviation Error
Scan Motor Overcurrent Error 1
< Mechanical Side >
(Big load is put on the motor movement
1. There is a bad contact/cut-line in the cable.
instantaneously.)
2. Screw fixing the tool carriage to wire is shifted.
Scan Motor Overcurrent Error 2
3. Motor is broken./Life
(A little load is put on the motor movement for a 4. Head/Servo Board is broken.
long time.)
0050
0090
Revised 2
6-8
6-12 ERROR MESSAGE

NO
CHECKING
POINT
ACTION
REFERENCE
Service Call
Refer to Service Call
Refer to Service Call
Internal Error
OUTLINE
This message is displayed when an unexpected error happens.
In the most case, the error can be fixed by restarting the machine.
If the error still happens in spite of restarting the machine, it sometimes
could be solved by carrying out the Limit Initialization or changing some
setting values.
Restart machine
SERVICE CALL
CODE
No.
MEANING
0002 Sub CPU
Communication
Error
0003 DIPSW model

setting error
0101 Limit Position

Error
0102 Head Lock
Sensor Error
0103 Limit Sensor

Error
0104 Cap Unit

Protection Error
CONTENTS
1) Check Cable Connection between Main Board and

Servo Board
2) Servo Board Replacement
3) Main Board Replacement
A setup about the model of DIPSW is

set up in an unsuitable combination.
DIPSW setup error

DIPSW defect
Main Board defect
1) Check the DIPSW setup

2) Replacement the Main Board
Limit Position Initialize has not been

done.
Limit Position Initialize has not been done.
1) Carry out Limit Position Initialize.
Even though the machine carries out

Head Lock Sensor does not work correctly or 1) Head Lock Sensor Replacement
the regular movement, the output of the is broken.
2) Check the mechanical Backlash or loose with the
Head Lock Sensor does not reach the
scanning axes.
expected value.
Limit Sensor does not work correctly or is
the regular movement, the output of the broken.
Limit Sensor does not reach the
expected value.
0107 Unset up of the

Linear Encoder
0108 Wiper Unit

Protection Error
1) Cap Motor Replacement

2) Cap Unit Replacement
3) Cap Sensor Replacement
4) Cable and Flexible Cable Replacement
Fault of Tool Carriage Connection

Loose of Connection Part
Fault of the Limit Position Initialize value
broken.
1) Check the mechanical Backlash or loose with the Tool

Carriage part.
2) Lock Position Adjustment
3) Limit Position and Cut Down Position Initialize
4) Limit Sensor Replacement
Machine fails to disconnect the Tool

Carriage from the Head Carriage.
Disorder of Cap Motor

Loose of Connection Part
Fault of the Limit Position Initialize value
broken.
1) Check the mechanical Backlash or loose with the Tool

Carriage part.
2) Lock Position Adjustment
3) Limit Position and Cut Down Position Initialize
Linear Encoder Setup has not been

done.
Linear Encoder Setup has not been done.
1) Carry out Linear Encoder Setup.

the regular movement, the output of the
Wiper Height Sensor does not reach
the expected value.
Disorder of Wiper Height Sensor

Fault of Wiper Unit
Fault of Wiper Height Sensor
Cut-line or short-circuit of Cable and Flexible
Cable
1) Wiper Height Motor Replacement

2) Wiper Unit Replacement
3) Wiper Height Sensor Replacement
Disorder of Wiper Sensor

the regular movement, the output of the Fault of Wiper Unit
Wiper Sensor does not reach the
Fault of Wiper Sensor
expected value.
Cable
1) Wiper Motor Replacement

2) Wiper Unit Replacement
3) Wiper Sensor Replacement
0109 Wiper Protection Even though the machine carries out

Error
0110 Linear Encoder

2) Check the mechanical Backlash or loose with the
scanning axes.
Disorder of Cap Motor

Fault of Cap Unit
Fault of Cap Sensor
Cable

the regular movement, the output of
Cap Sensor does not reach the
expected value.
Machine fails to connect the Tool

Connection Error Carriage to the Head Carriage.
Disconnection
Error
ACTION
Sub Board does not work correctly.

Sub CPU does not work correctly.
There is a bad connection between Main
Board and Sub Board.
0105 Tool Carriage
0106 Tool Carriage
CAUSE
Disorder of communication with Sub

CPU
Input value from Linear Encoder is not Read error of Linear Encoder
changed when Linear Encoder is set up Read error of Encoder on Scan Motor side
the Origin.
Wire is not fixed to Head Carriage firmly.
When Motor stops during printing,
Motor does not complete the movement
which is supposed to be done.
1) Confirm whether Encoder Scale is between the slit of

Encoder Module in a whole width of the machine.
2) Linear Encoder Replacement
3) Scan Motor Replacement
4) Confirm Cable Connection between Linear Encoder
Board and Print Carriage Board.
5) Confirm Connection between Wire and Head
Carriage.
6) Main Board Replacement
Tool / Crop Mark Sensor Adjustment has not 1 ) Tool / Crop Mark Sensor Adjustment
0111 Tool / Crop Error This error occurs when the machine
performs the Auto Crop Mark Detection been performed.
or the Auto Print / Cut adjustment
without the Tool / Crop Mark Sensor
Adjustment.
Error
6-9
6-13 Heater temperature fails to reach the preset value

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Operation environment
Explain to User
Users Manual
In an cold environment, warm up may take a long time or the

temperature may fail to reach the preset value. Explain to users
to use the Heater where the temperature is 20 deg C (68 deg F)
or more.
Media Width
Use the media having a

width of about 1m or
more
Users Manual
Media of a narrower width may take a long time to heat or fail to

reach the preset temperature. Recommend the user use the
media having a width of about 1m or more.
Power Supply Voltage
Check the Power Supply

Voltage
Low or unstable voltage may result in inadequate heater

performance. If the temperature of the Heater fails to rise
adequately even if it is used correctly, check the voltage of the
power supply.
Check the Parameter

Parameter setting of the
setting of the Controller /
Heater Controller
parameter resetting
[4-17 Setting the

Parameter of the
Heater Controller]
When the parameter setting is not correct, the temperature may

fail to reach the preset value. Check each parameter is set
correctly referring to the Service Note [4-17].
Sub Power of the printer

is not ON
Turn ON the Sub Power

for the printer
The Heater is connected to the sub power for the printer. Even if
you turn on the POWER of the controller, the Heater does not
operate until the sub power for the printer is turned ON.
The printer becomes

sleep mode
Recover from sleep

mode
The Heater is connected to the sub power for the printer. Even if
you turn on the POWER of the controller, the Heater does not
operate if the printer is in the sleep mode.
The Cables between the

Controller and the ProII
machine
Replace the Cables

between the Controller
and the ProII machine
When there is a cut-line in the Cables between the Controller

and the Heater, the temperature fails to reach the preset value.
Check Cables between the Controller and the Heater and
replace broken cables.
6-14 Results of printing are coarse

NO
CHECKING POINT
ACTION
The Heater has not

warmed up
Check whether each

setting is correct
REFERENCE
OUTLINE
Check whether each setting is correct referring to the above [613].
When media is not heated sufficiently, ink drips and

unevenness could happen. Wait for about five minutes after the
temperature of [PV] reaches the set temperature or increase the
temperature to heat the media sufficiently. If the media is still
not war
Increase the preset

temperature / Wait for a
Media is not warm enough
while until media warms
up
Ink drying time
Set the [SCAN

INTERVAL] value to a
longer time
Users manual
Setting [SCAN INTERVAL] value to a longer time may improve

printing quality.
Movement width of the

printing carriage
Set the [FULL WIDTH

S] to [FULL]
Users manual
This function may improve printing quality by maintaining the

uniform speed for media feed by selecting [FULL] in this menu.
Recommended Media is
not used
Use the recommended

media
Some media cannot dry up the ECO-SOL INK even if you use
the Heater. Recommend the user to use the recommended
media.
6-10
6-15 Error message (Heater Controller)

DISPLAY
CAUSE
OUTLINE
Parameter setting of [P-n2] is not correct.
Set the parameter of [P-n2] to 1.
The Cable of the Thermistor which is fixed to the

Controller is broken or short-circuit.
Replace the Thermistor Cable.
The Cable of the Thermistor which is fixed to the

Controller is loose.
Check the Cable Connection.
The Thermistor is broken.
Replace the Thermistor Cable.
Parameter settings of [P-SL], [P-SU] and [P-n2] are

not correct.
Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2]

to 1.
Parameter settings of [P-SL], [P-SU] and [P-n2] are

not correct.

to 1.
The SV or the set values Parameter settings of [P-SL], [P-SU] and [P-n2] are
of some parameters have not correct.
been changed without any
When the set value of [P-SU] is larger than 1000, "1"
operation.
will be registered for [P-DP].
The SV cannot be
changed.

to 1.
Set [P-DP] to 0 and return [P-SU] to 150.
1 or 4 is set in the parameter of [LoC].
Set the parameter of [LoC] to 2.
You are trying to set the values of [SV-L] and [SV-H]

to out of the range. (Parameters of [SV-L] and [SVH]).
Set each parameter in the range of the [SV-L] to [SV-H].

(Refer to the section [4-17]. )
The Cable between the Controller and the Servo

Board is broken.
Replace the Cable between the Controller and

the Servo Board.
Sub Power of the printer is not ON. / The printer

becomes sleep mode.
Turn ON the Sub Power for the printer. / Recover the

machine from sleep mode.
Errors are caused by a factor other than the above
Replace the Controller
* When the above displays appear, please check whether each parameter is set correctly referring to [4-17] at first.
6-11
7 Service Activities
7-1 INSTALLATION CHECK LIST
SC-545EX INSTALLATION CHECK LIST

Date :
Serial Number
User
Date
Minimum Space Required

3.7m (W) X 2.0m (L) X1.8m (H)
Classification
Purchase
Loan Unit
Demo Unit
Replacement
Unpacking
Accessory Box
Accessory Box
7-1
Unpacking the Stand
Stand leg
Shaft
Unpacking the
Accessory Box
Transport bars
Accessories
Accessory Box
Accessories
Accessory Box
7-2
Unpacking the main unit
Cleaning cartridge
7-3
Checking the Accessories
Power cord : 1
Casters : 2
Arm (Right) : 1
Arm (Left) : 1
Shafts : 2
Bolts (Large) :22
Washers : 6
Hexagonal wrench : 1
Pipe : 1
Stoppers : 2
Drain bottle : 1
Bottle stand : 1
User's manual : 1
Transport bars :2
Replacement blade for

separating knife : 1
Roland PrintServer
CD-ROM : 1
SOL INK Cleaning

cartridges : 4
Blade :1
Stand leg: 1
Bolts (Small) :8
Media flanges : 2
Software RIP : 1
Roland PrintServer
Network Settings Guide : 1
Blade Holder :1
Pin : 1
Cleaning kit : 1
Cleaning sticks : 10
Tweezers : 1
7-4
Wipers : 2
Assembling the Stand
Invert the Stand legs and attach the Casters with 8 Bolts (Large).
Hexagonal wrench
Bolts (Large)
Attaching the
Transport bars
1. Attach the Transport bars at the bottom of the main unit.

Make sure the rubber foot faces down.
Cut in the Bottom box as
shown in the figure.
Transport bar
Front view
Short
Rear view
Long
7-5
2. Secure the Transport bars with 8 Bolts (Small).
Bolts (Small)
3. Grip these position in the figure and move it.
7-6
Assembling the Main unit
1. Set the Stand up and place the machine on the stand.
Fit the position of the

Frame at the rear of
the machine in the
fixtures on the Stand.
2. Secure the machine and the Stand with 6 Bolts (Large).
Washer
Bolts (Large)
7-7
Removing the
Transport bars
Remove the 8 Bolts (Small).
Bolts (Small)
7-8
Making the Packaging

smaller
9.
Bind up the boxes with the PP Band.
8.
Put the Top on the Pads [7].
7.
Fold the 2 Side pads as shown in the figure
and put them on the Pad [6].
6.
Reverse the Pad as shown in the figure
and put it on the flattened accessories boxes.
5.
Put the flattened Accessories boxes.
4.
Make the 2 Accessories boxes flat.
3.
Put the other Small pads or boxes
inside the Boxes placed at [2].
2.
1.
Place the 2 Pads on the Bottom Box.
Note the width of the 2 Pads are different.
And also, partitioned space is different.
Short
Reverse the 2 Boxes as shown in the figure

and place them between the Pads placed
at [1] and the Partition.
Partition
Long
7-9
Installing the
Accessories
1. Attach the Arms at the position in the figure.
Bolts (Large)
Bolts (Large)
Arm (Left)
Arm (Right)
2. Attach the Stoppers onto the both sides of the Shaft.
Loosen the screws.
Shaft
Stopper
7-10
3. Attach the 2 Shafts so that the one with the Stoppers is in front of the back of the machine.
After that, attach the Brake.
Brake
* Explain to set the Brake when using
the roll media. If the machine works
without the Brake set, media feeding will
be unstable and it will affect the printing
quality.
Shaft with Stoppers
7-11
Installing the Drain Bottle
1. Secure the Bottle stand with 2 Bolts

(Large).
Bottle stand
Bolts (Large)
2. Remove the Stopper from the Drain tube.
Drain tube
Peel off the tapes.

Stopper
* Explain to keep it, because it will
be necessary when the machine is
transferred.
3. Insert the Drain tube into the Bottle stand securely.
Drain tube
Bottle stand
7-12
4. Remove the Cap and the Inner cap of the Drain bottle and attach the Drain bottle to the Bottle
stand.
Make sure the Drain tube is inserted into the Drain bottle.
7-13
Removing the
protective stuff
1) Remove the Pads.

Pad
Pad
2) Peel off the tape.
3) Pull straight
the pad.
8) Peel off the tape and
remove the pads.
4) Peel off the tape.
5) Peel off the tape and

remove the pad.
6) Remove the Retainer

using a screwdriver.
7) Loosen the screw and

remove the pad.
Rear view
Retainer
9) Attach the Retainer you removed.
7-14
Connection
Connecting the Power Cord

Connecting to the Computer
Installation of the Roland VersaWorks

!! IMPORTANT !!
<Supported Operation Systems>
Windows XP Service Pack 1 or later / Windows 2000 Service Pack 4
* Windows ME / 98 and MAC OS are available as the client PC.
<Recommended System Requirements on Windows>
CPU: Pentium 4 2.0GHz or faster

HDD: 10 GB or more for Storage
Memory: 512 MB (1GB or more recommended)

Monitor: High-resolution SXGA (1,280 x 1,024 pixels)
or better display recommended.
Making the Setting for Roland@NET

Select a check box [Download Updates Automatically and Notify] if the customer allows it.
Network Setting
Setting of Computer
Enter the IP Address (Ex.; 192.168.0.100) and the Subnet Mask (Ex.; 255.255.255.0).
Setting of Roland-PrintServer
Enter the IP Address (Ex.; 192.168.0.101) and the Subnet Mask (Ex.; 255.255.255.0).
Before printing
Switching on the Power
Changing the setting for the language

Filling Ink
4 pcs. of the SOL INK cleaning cartridges are required in this work.
Eco-SOL INK LcLm
Installation of Ink Cartridges

!! IMPORTANT !!
* Explain to insert the same type and color of Ink Cartridge into 1 ~ 6 and
7 ~ 12.
* Gently shake the cartridge when the Ink Cartridge is installed.
* Explain not to remove an Ink Cartridge until it runs out.
If an Ink Cartridge is removed and inserted often, air may go into the Ink
tube and it may cause the ink dropping problem.
7-15
Before printing
Match the machine to the environment where installed using [MENU] key.
!! IMPORTANT !!
The printing length in scanning direction may change depending on the operating
environment, such as temperature or humidity.
This adjustment is to reduce misalignment between the printing and the cutting
in the scanning direction caused by the expansion and contraction of the Encoder
Scale.
Installing Cutter
Setting Media
!! IMPORTANT !!
* Explain to refix the Media flanges depending on the diameter of roll media.
* Explain to adjust [Head Height], [Feed Correction] and [Bidirectional Correction]
when using another type of media.
* Explain about the thickness of usable media.
Refer to the User's Manual [8-1 Media Conditions].
* Explain to use the Media clamps when using the media which curls easily.
In case the Media clamps are used, make sure the Head Height is set at
2(Middle) or 3 (High).
If the Head Height is set at 1 (Low), the Head may strike the Media clamps and
it may breake the Head.
* Explain to remove the roll media from the machine after use.
If the roll media is installed on the machine for a long time, the roll media may
bend by the weight and it may influence the printing result.
Printing
Test Print
Send the printing data via ROLAND SelectColor.
Cutting
Test Cutting
7-16
Cutting
Adjust the Cutting Conditions.
The following cutting conditions can be set by [CUT CONFIG] key.
* Blade Force
* Cutting Speed
* Blade Offset
* Tool-up Speed
!! IMPORTANT !!
Explain about [CUTTING PRIOR] menu.
[MENU] ... The machine will cut with the cutting conditions set on the machine.
[COMMAND] ... The machine will cut with the cutting conditions set on the Roland
VersaWorks.
Send the cutting data via ROLAND VersaWorks.
Printing and
Cutting
Print with Crop Marks
Dry the media

!! IMPORTANT !!
Explain to dry sufficiently the media before cutting.
The drying time differs depending on the type of media.
Alignment of the Crop Marks (Automatic and Manual)

!! IMPORTANT !!
Depending on the type of media, the Crop Marks on the media may not be
detected automatically.
In this case, explain to perform the Manual Alignment.
Cutting
!! IMPORTANT !!
* Explain not to use the Media Clamps when cutting.
* Explain to set the value of [CUTTING ADJ.] in [CALIBRATION] menu to [0] when
using the machine for printing & cutting, because this menu is to correct the
cutting length when using the machine only for cutting.
* When you go on to cutting right after printing, the Cap of the Blade Holder may
rub the printed surface and damage the printed image.
In this case, it is necessary to increase the amount of the Blade extension
slightly.
7-17
Operation
Operate the following contents based on the User's manual.

Make the Temperature Setting for the Heaters
!! IMPORTANT !!
* Do not touch the platen when the heater is operating.
You can set the temperature either to "OFF" or to a value from 30 to 50
degrees C (in steps of 1 degrees C) from the Control Panel.
* You can also set the temperature by Roland VersaWorks.
Replacing the Ink Cartridge

!! IMPORTANT !!
* Explain not to replace the Ink cartridges while the machine is working.
Air may go inside the Ink cartridge and it may influence the printing quality.
* Explain about [CONT.] mode which is for printing continuously.
Checking the remaining Ink

!! IMPORTANT !!
* The display of the remaining Ink is reset when the Ink Cartridge is installed
regardless of the real quantity. The displayed information may differ from the
actual amount if you insert a partly used ink cartridge or change cartridges
while the power is off.
Setting the printing start position

!! IMPORTANT !!
Explain not to feed back the media using the Up key.
The Pinch rollers may pass over the printed surface and it may smudge
the printed image.
Setting the Margins
Making corrections for printing with user's media

* Feed Correction
* Bidirectional Correction
Save and call Bidirectional correction value

!! IMPORTANT !!
Recommend users to note the memory number which is set the adjustment
value on each media.
Making corrections for printing and cutting (Automatic and Manual)
7-18
Maintenance
Cleaning the Printing Head
* [CLEANING] key
* Normal Cleaning
* Medium Cleaning
* Powerful Cleaning
!! IMPORTANT !!
Explain that the machine will display [PRESS THE POWER KEY TO CLEAN]
message if the machine is left without using for 1 month.
This feature operates when the main power is on.
Please use sub power switch to turn on/off the power of the machine keeping
the main power on all the time.
Cleaning the Printing Head using Cleaning Kit

!! IMPORTANT !!
Instruct users how to perform the cleaning using the Maintenance Video
so that they can do it rightly by themselves.
Replacing the Wiper

Cleaning other parts
* Platen
* Grit rollers
* Pinch rollers
(Raise the Pinch rollers when not in use.)
* Reflective tape
* Front cover
* Sheet sensor
!! IMPORTANT !!
* Explain it is necessary to clean these parts as daily maintenance.
* Explain how to wash off the ink as follows.
1. Water down the cleaner.
2. Soak a cloth in the water and wring it.
3. Wipe gently with the cloth.
Discarding the discharged ink in the Drain bottle

!! IMPORTANT !!
* Explain about the time to discard the discharged ink in the Drain bottle.
* Explain to switch off the machine before performing to discard the
discharged ink.
* Explain to discard carefully the discharged ink from the Drain bottle so
that the ink does not spatter.
7-19
Others
Explain to switch off and on the machine and check the result before calling an engineer
when Service Call error occurs. There is a possibility to solve the problem just by doing
so.
Instruct users how to cap the Head.
!! IMPORTANT !!
It is necessary to cap the Head by users if the Head does not return to the
standby position.
Life time
PARTS NAME
Exchange Time of
the Consumable
Parts
Printing Head
6 billion shots / nozzle (6000000 kshots)

* When the Head is replaced, the Dampers should be replaced at the
same time.
6 months or
Wiping 3000 times or
Ribbing 100 times
Wiper
* When the cleaning has been done for the 500 times, the message for
replacement of the Wiper will be shown on the LCD.
1,500 hours
Carriage Motor
Cap Top
6 months
Ink Tube
2,000 hours
Pump Unit
50,000 times
Sponge for Flushing
6 months
Sponge for Wiper
12 months
Battery
24 months
Cutter Protection
Replace it if there are scratches on it.
Pinch Roller
Replace it if the rubber part is worn out.
7-20
7-2 Maintenance Check List
AFTER 6 MONTHS MAINTENANCE CHECK LIST

Model
Serial Numer
PC
OS
User
Date
Application
MAINTENANCE
Check Points
Get/Output Report
Upgrade the firmware to the latest version
Consumables Head
Damper
Contents
OK
OK
OK
OK
Perform Cleaning
Replacement
Carriage Motor
Cleaning Wiper
OK
OK
Replacement
Perform Cleaning
Replacement
Cap Top
OK
Perform Cleaning
Replacement
Ink Tube
Pump Unit
OK
OK
Perform Cleaning
Perform Cleaning
Replacement
Replacement
Sponge for Frushing

Sponge for Wiper
Lithium Battery
Cutter Protection
Pinch Roller
Carriage Drive Gear
Grit Drive Gear
Wire
Platen
Grit Roller
Pinch Roller
Reflective Tape
Sheet Sensor
Media Clamp
Bed
Tool Carriage is fixed
on the wire
Blade Holder
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
Perform Cleaning
Perform Cleaning
Perform Cleaning
Perform Cleaning
Replacement
Correct Backlash
Correct Backlash
Adjust Tension
Perform Cleaning
Perform Cleaning
Perform Cleaning
Perform Cleaning
Perform Cleaning
Perform Cleaning
Perform Cleaning
Tighten up screw
Replacement
Replacement
Replacement
Replacement
Printing
OK
OK
Tighten up screw
NG (Reason)
Cutting
OK
NG (Reason)
Replacement
Reference
6 billion shots
The Damper should be replaced
when the Head is replaced at the same time.
Mechanical
Get/Output Report
Lubrication
Lubrication
Replacement
** In case of any changes.
OPERATION CHECK
Media
Printing
Maintenance
Reference
Roland VersaWorks
Loading
Printing position
Printing Calibration
Cleaning using the
Cleaning Kit
Media Type
Head Height
Printing Area
Printing Mode
Color Profiles
Roland@NET
Others
NOTE
7-21
2,000 hours
6 months or
Wipping : 3000 times or
Rubbing : 100 times
6 months
2000 hours
50,000 times
6 months
12 months
24 months
On demand
Replacement Grease : FLOIL GE-676 P/# 21675101
AFTER 12 MONTHS MAINTENANCE CHECK LIST

Model
Serial Numer
PC
OS
User
Date
Application
MAINTENANCE
Check Points
Get/Output Report
Upgrade the firmware to the latest version
Consumables Head
Damper
Contents
OK
OK
OK
OK
Perform Cleaning
Replacement
Carriage Motor
Cleaning Wiper
OK
OK
Replacement
Perform Cleaning
Replacement
Cap Top
OK
Perform Cleaning
Replacement
Ink Tube
Pump Unit
OK
OK
Perform Cleaning
Perform Cleaning
Replacement
Replacement
Sponge for Frushing

Sponge for Wiper
Lithium Battery
Cutter Protection
Pinch Roller
Carriage Drive Gear
Grit Drive Gear
Wire
Platen
Grit Roller
Pinch Roller
Reflective Tape
Sheet Sensor
Media Clamp
Bed
Tool Carriage is fixed
on the wire
Blade Holder
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
Perform Cleaning
Perform Cleaning
Perform Cleaning
Perform Cleaning
Replacement
Correct Backlash
Correct Backlash
Adjust Tension
Perform Cleaning
Perform Cleaning
Perform Cleaning
Perform Cleaning
Perform Cleaning
Perform Cleaning
Perform Cleaning
Tighten up screw
Replacement
Replacement
Replacement
Replacement
Printing
OK
OK
Tighten up screw
NG (Reason)
Cutting
OK
NG (Reason)
Replacement
Reference
6 billion shots
The Damper should be replaced
when the Head is replaced at the same time.
Mechanical
Get/Output Report
Lubrication
Lubrication
Replacement
** In case of any changes.
NOTE
7-22
2,000 hours
6 months or
Wipping : 3000 times or
Rubbing : 100 times
6 months
2000 hours
50,000 times
6 months
12 months
24 months
On demand
7-3 Specification
Main unit Specification

Printing / Cutting method
Acceptable media
While the print heater is
widths
running
not running
Printing / Cutting width
Ink cartridges
Type
Capacity
Color
Printing resolution (Printing dot resolution)
Acceptable tool
Cutting Speed
Blade force
Blade offset compensation
Software resolution (When cutting)
Distance accuracy
running(*1)
not running(*2)
Distance accuracy (When cutting)(*3)
Repetition accuracy (When cutting)(*3)(*4)
SC-545EX
Piezo ink-jet method / media-moving method
500 to 1371mm (19-11/16 to 54 in.)
210 to 1371 mm (8-5/16 to 54 in.)
Maximum 1346 mm (53 in.)
Exclusive SOL INK cartridge
220 cc +/- 5 cc
The six colors black, cyan, magenta, yellow, light cyan, and light magenta
Maximum 1440 dpi
Special blade for CAMM-1 series
10 to 600 mm/s (10 to 300 mm/s in the media-feed direction)
30 to 300 gf
0.000 to 1.500 mm (0 to 0.0591 in.)
0.025 mm/step (0.00984 in./step)
Error of less than +/- 0.3% of distance traveled, or 0.3 mm, whichever is greater
When distance correction has been performed
(when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made):
+/- 0.1 mm or less
+/- 0.5 mm or less

Repetition between printing and cutting(*3)(*5)
Alignment accuracy for printing and cutting
Error of less than +/- 0.5% of distance traveled, or +/- 3 mm, whichever is greater
when reloading media(*3)(*6)
Print heater, Setting range for the preset temperature: 35 to 50 degrees C (96 to 122 degrees F)
Ink - fixing device(*7)
Interface
Ethernet (10Base-T / 100Base-TX, automatic switching)
Power-saving function
Automatic sleep feature
Power supply
Voltage and frequency
AC 117V +/- 10%, 50/60 Hz or AC 220 to 240 V +/- 10 %, 50/60 Hz
Required power capacity
4.5 A (117V) or 2.6A (220 to 240V)
Power consumption During operation
Approx. 500W (117V) or 610W (220 to 240V)
Sleep mode
Approx. 55W
Acoustic noise level During operation
65 dB (A) or less (according to ISO 7779)
During standby
40 dB (A) or less (according to ISO 7779)
Dimensions (With stand)
2699 [W] x 742 [D] x 1300 [H] mm (106-5/16 [W] x 29-1/4 [D] x 51-3/16 [H] in.)
Weight (With stand)
153 kg (338 lb.)
Packed dimensions
2835 [W] x 850 [D] x 1005 [H] mm (111-5/8 [W] x 33-1/2 [D] x 39-5/8 [H] in.)
Packed weight
221 kg (487 lb.)
Temperature: 15 to 32 degrees C (59 to 89.6 degrees F), (20 degrees C ( 68 degrees F) or
(*8)
Environment
Power on
more recommended),Humidity: 35 to 80% (no condensation)
Power off
Temperature: 5 to 40 degrees C (41 to 104 degrees F), humidity: 20 to 80% (no condensation)
Included items
Power cord : 1, exclusive stand: 1, hexagonal wrench : 1, pipe : 1, media flanges : 2, stoppers :
2, blade : 1, blade holder : 1, pin: 1, transport bars : 2, drain bottle : 1, bottle stand : 1,
Software RIP: 1, user's manual : 1, replacement blade for separating knife : 1, RolandPrintServer CD-ROM : 1, Roland PrintServer Network Settings Guide : 1, SOL INK Cleaning
cartridges : 4, cleaning kit : 1 (cleaning sticks : 10, tweezers : 1, wipers : 2)
7-23
*1
- Media type: Roland SV-G-1270G, print travel: 1 m
- Preset temperature for the print heater: 40 degrees C
- Temperature: 20 degrees C, humidity: 50%
*2
- Media type: Roland PET-G-1050, print travel: 1 m
*3
Not assured when the print heater is used.
*4
The following conditions must be satisfied:
- Media type: 3M Scotchcal Mastercut Film
- Roll media must be loaded on the shaft
- The required length for cutting must be pulled out from the roll.
- Side margins: 25 mm or more for both the left and right margins
- Front margin: 35 mm or more
- Excluding stretching/contraction of the media
Range for assured repetition accuracy
- For media with a width exceedng610mm: Length 4,000 mm
- For media with a width of 610 mm or less: Length 8,000 mm
*5
- Provided that media length is under 3,000 mm
- Temperature: 25 degrees C
- Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media
*6
- Media type: Roland SV-G-1270G
- No lamination
- Data size: 3,000 mm in the media-feed direction, 1,000 mm in the carriage-movement direction
- When reloading the media, at the menu, select [BASE-ALIGN] to automatically detect crop marks.
- The required length for cutting must be pulled out from the roll.
- Temperature: 25 degrees C
- Excludeds the effects of slanted movement and of expansion and contraction of the media
*7
The print heater temperature may not reach the preset temperature depending on ambient conditions
or the width of the media.
Unevenness in temperature may be larger depending on ambient conditions or the width of the media.
*8
Operating environment
Use in an operating
environment in this
range.
7-24
Usable Media
Use genuine media from Roland DG Corp.
Media width
8-5/16 to 54 inches (210 to 1371 mm)
A) Cuttable media thickness

0.08 to 0.22 mm (3.2 to 8.6 mil)
(depending on media composition)
B) Maximum media thickness (including backing paper)

Printing only: 1.0 mm (39 mil)
When performing cutting: 0.4 mm (15 mil)
C) Maximum diameter for roll media
180 mm
D) Paper tube (core) inner diameter

50.8 mm or 76.2 mm (2 inches or 3 inches)
Side view of roll media
Maximum weight for roll media

20 kg (44 lb.)
Other conditions
Media such as the following cannot be used.
Media having an inward curl (i.e. media whose print surface is on the inner side of the roll)
Media whose end is attached to the paper pipe (core)
Media which is severely warped or which has a strong tendency to reroll
Media that cannot withstand the heat of the print heater
Media whose paper pipe (core) is bent or crushed
7-25

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SERVICE NOTES

COVERS ................................................................................... 1-1

WIRING MAP ............................................................................ 2-1

3 Replacement of Main Parts

HEAD REPLACEMENT ............................................................. 3-1

Special Tools ............................................................................. 4-1

SERVICE MODE ....................................................................... 4-2

SENSOR MAP ........................................................................... 5-1

INSTALLATION CHECK LIST ................................................... 7-1

Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.

Copyright 2005 ROLAND DG CORPORATION

1-3,4,12,13 Part No. has been revised.

To Ensure Safe Work

To Ensure Safe Work

About the Symbols

: Tips and advise before the adjustment.

symbols, the symbols shown below are also used.

About the Labels Affixed to the Unit

Turn off the primary power SW

Do not recharge, short-circuit,

About the Labels Affixed to the Unit

1 Structure & Spare Parts

PARTS LIST -Supplemental Parts-

11879107 -00 ABSORBER TK-12

31029816AS -00 BUSH SET,ROLL 3*4 100 PCS.

22095143 -00 APRON,B CJ-540

31029819AS -00 BUSH SET,ROLL 3*9 100 PCS.

22095137 -00 APRON,F FJ-540

31289112AS -00 CUPSCREW SET,M3*10 NI 100 PCS.

22095142 -00 APRON,F UNDER FJ-540

31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.

22025986 -00 COVER,I/S SJ-540

31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.

22025965 -00 COVER,I/S MOTOR FJ-540

31289110AS -00 CUPSCREW SET, M4*8 BC 100 PCS.

22025972 -00 COVER,INNER I/S FJ-540

31149703AS -00 RING SET,E-RING ETW-4 100 PCS.

22045378 -00 COVER,PANEL SJ-745EX

31019137 -00 SCREW,BINDING M3*8 NI+EXT.TW

22025964 -00 COVER,PLATE L FJ-540

22025979 -00 COVER,RAIL B FJ-540

S10 31049171AS -00 SCREW SET,CAP M3*12 NI 50 PCS.

22025983 -00 COVER,RAIL F SJ-540

22025673 -00 COVER,SIDE L FJ-540

22025674 -00 COVER,SIDE R FJ-540

22025967 -00 COVER,TOP L FJ-540

22025970 -00 COVER,TOP R FJ-540

22225101 -00 ESCUTCHEON FJ-500

22115881 -00 FRAME,COVER F FJ-540

21655252 -00 HOLDER,COVER F FJ-540

21645106 -00 HOOK,INT SW FJ-540

22495211 -00 KEYTOP,DS-LD1H BLK

22495210 -00 KEYTOP,DS-LX1H BLK

22535287 -00 LABEL,CAUTION CARRIAGE #LA266

22535394 -00 LABEL,CLAMP MEDIA FJ-540 #LA502

22535483 -00 LABEL,CORPORATE LOGOTYPE #LA696

22535390 -00 LABEL,EMERGENCY STOP #LA496

22535529 -00 LABEL,HEATER SJ-745EX #LA759

22535524 -00 LABEL,LOGO SC-545EX #LA751

22535535 -00 LABEL,SOLJET PRO2V #LA777

22535330 -00 LABEL,WARNING SOL INK #LA396

30 W811502130 -00 PANEL BOARD ASS'Y CJ-540

22055356 -00 PLATE, F COVER CM-500

22055550 -00 PLATE,COVER F FJ-540