Roland CM - 500 - 400 - 300

SERVICE NOTES
CM-500/400/300
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Supplement
Contents
1 Structure & Spare Parts
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
4 Adjustment
COVERS ......................................................................................
FRAME .........................................................................................
X/Y DRIVE UNIT ..........................................................................
CARRIAGE ..................................................................................
CHASSIS .....................................................................................
PINCH ROLLER ...........................................................................
OTHERS ......................................................................................
STAND .........................................................................................
1
2
4
5
6
7
8
8
2 Electrical Section
2-1
2-2
2-3
2-4
WIRING MAP ............................................................................... 9

MAIN BOARD ASS'Y ................................................................. 10
POWER BOARD ASS'Y ............................................................. 14
OTHER CIRCUIT BOARDS ....................................................... 16
3 Replacement of Main Parts

3-1
3-2
3-3
3-4
PEN CARRIAGE ASSEMBLY_REMOVING ..............................

CARRIAGE WIRE_REMOVING ................................................
PINCH ROLLER_FIXING ...........................................................
CUTTER PROTECTION_FIXING ..............................................
17
20
23
23
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
Special Tool ...............................................................................

Service Mode .............................................................................
HOW TO UPGRADE FIRMWARE .............................................
TOOL HEIGHT ADJUSTMENT ..................................................
SPACER BED ADJUSTMENT ...................................................
TOOL PRESSURE ADJUSTMENT ...........................................
WIRE TENSION ADJUSTMENT ................................................
MOTOR BALANCE ADJUSTMENT ...........................................
CALIBRATION ...........................................................................
SOFTLANDING ADJUSTMENT ................................................
SEPARATING KNIFE ADJUSTMENT .......................................
25
26
28
29
31
34
37
39
42
45
48
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE .................................................... 51
5-2 SENSOR MAP ........................................................................... 52
6 Troubleshooting
6-1 TROUBLESHOOTING ............................................................... 53
7 Supplement
7-1 MAINTENANCE CHECK LIST ................................................... 55
7-2 INSTALLATION CHECK SHEET ............................................... 56
7-3 SPECIFICATIONS ..................................................................... 56
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Second Edition
CM-500/400/300 '02.AUG
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright 2002 ROLAND DG CORPORATION
Printed in Japan
4501-01
To Ensure Safe Work
To Ensure Safe Work

About
and
Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
About the Symbols
The
symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The
symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
About the Labels Affixed to the Unit
Turn off the primary power SW

before servicing.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.
The wiring terminal intended for connection

of the protective earthing conductor
associated with the supply wiring.
Do not disconnect the cable of this terminal
except the time of replacement.
Electric charge.
Do not touch when power is on.
In addition to the
and
: Tips and advice before the adjustment.
symbols, the symbols shown below are also used.
80
100
: Indicates amount for Pen Pressure and Tension.
gf
kgfcm
Torque
: Indicates tightening torque.

mm
2.4
2.6
: Indicates clearance.
-- MEMO --

1-1 COVERS
** column shows as below.
If the part is not used, it is blank.
CM-300
If the part is used, it is marked "
CM-400
CM-500
PARTS LIST-Main Parts1

2
3
4
5
6
7
8
** 9
** 10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
".
Parts No.
Parts Name
22245101 COVER,DUST PNC-960
22025264 COVER,FRONT CM-300
22025279 COVER,RAIL CM-300
22025268 COVER,SIDE R CM-500
22325106 HINGE,001
22325113 HINGE,006
21645101 HOOK,INT SW CM-500
22535113 LABEL,BLIND CM-500 NO.889
22535108 LABEL,CAMM-1.PRO NO.873
22535107 LABEL,CORPORATE MARK
22805285 ASS'Y,LCD CM-500
22665243 SHEET,LCD CM-500
7450123020 PANEL BOARD ASS'Y
22055356 PLATE,F COVER CM-500
22055357 PLATE,HINGE CM-500
22715149 SATY,LCD BOARD CM-500
22715148 SATY,PANEL BOARD CM-500
22075116 SET,COVER SIDE L CM-500
22665241 SHEET,PANEL SW CM-500
11879113 ABSORBER,SJ-5007
PARTS LIST
-Supplemental PartsParts Name
**
1 TAPE NITTO#500 (CUT WHEN USING)

2 LABEL CAMM-1 WARNING
3 SCREW BINDNG HEAD
4 SCREW W-SEMS
5 SCREW BINDNG HEAD
6 SCREW W-SEMS
7 SCREW BINDNG HEAD P-TIGHT
8 SCREW PAN HEAD+F WASHER
5X70
NO.453
BC 2.6X4
BC 3X8
Cr 3X4
Cr 3X6
BC 4X10
Ni 3X6
** 9 --> CM-300 (L), CM-400 (M), CM-500 (M)

**10 --> CM-300 (R), CM-400 (L)(R), CM-500 (L)(R)
1-2 FRAME
PARTS LIST

2
3
4
5
6
7
8
9
**
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
Parts No.
11879107
22805283
22805295
22805294
22175870
22115106
22005117
22005118
22005119
21985118
21985122
22165165
22025274
22025275
22025276
22025271
22025272
22025273
21715104
12399329
22115748
22115749
22115750
22115744
22115745
22115746
22115747
22045160
21685117
22535119
22535116
22535115
22535114
22505122
21545135
21545136
21545137
15229754
22055350
22055353
22055348
22055349
22185348
22185349
22185350
22075111
22075112
22075113
22295164
22295165
22295166
22325419
22325420
22115761
Parts Name
ABSORBER TK-12
ASS'Y,GRIT ROLLER CM-300
BEARING 10-19ZZ
BEARING HOUSING A
BED,TYPE 2 CM-300
BED,TYPE 2 CM-400
BED,TYPE 2 CM-500
BRACKET,SENSOR CM-500
BRACKET,SENSOR 2 CM-500
COLLAR
COVER,GUIDE F CM-300
COVER,GUIDE R CM-300
FAN,SCIROCCO 109BF24HA2-10
FILTER(E),SN-12
FRAME,CABLE CM-300
FRAME,CABLE CM-400
FRAME,CABLE CM-500
FRAME,GUIDE RAIL CM-400
FRAME,L CM-500
FRAME,R CM-500
GEAR COVER
GEAR,H150S15(B8)
LABEL,CAUTION LEVER BRAKE #894
LABEL,G-ROLLER180 CM500 NO.892
LABEL,G-ROLLER20 CM500 NO.891
LABEL,SET FILM CM-500 NO.890

LABEL,WARNING FUSE REPLACE#347
PAD,CUTTER CM-300
PAD,CUTTER CM-400
PAD,CUTTER CM-500
PAPER SENSOR
PLATE,CABLE CM-500
PLATE,SHUTTER L CM-400
PLATE,SHUTTER L CM-500
PLATE,SHUTTER R CM-500
RAIL,GUIDE CM-300
RAIL,GUIDE CM-400
RAIL,GUIDE CM-500
SET,G-ROLLER CM-300
SET,G-ROLLER CM-400
SET,G-ROLLER CM-500
SHAFT,Y DRIVE CM-300
SUPPORT,CABLE CM-400
SUPPORT,CABLE CM-500
**
1 BUSH ROLL
3X4
2 CLAMP WIRE PLWS-1U

3 LABEL CAMM-1 WARNING
NO.453
4 RIVET FASTENER P2655B
BC 3X6
BC 3X6
SCREW HEXAGONAL CAP
BC 3X12
SCREW HEXAGONAL CAP+FW
Cr 4X12
SCREW PAN HEAD+F WASHER
Cr 3X4
SCREW SOCKET SET WP
Cr 3X3
SCREW W-SEMS
BC 3X12
SCREW W-SEMS
BC 3X40
SCREW W-SEMS
BC 3X6
SCREW W-SEMS
BC 4X8
TAPE NITTO#500(CUT WHEN USING)
10X40
TAPE 3M FILAMENT(CUT WHEN USING) W20X125
SCREW BINDNG HEAD
Cr 3X4
PIN SPRING
SUS 2.5X8
5 SCREW BINDNG HEAD

7
8
9
0
{
}
q
w
e
r
t
y
** There are old and new type.

Use equivalent type to BED type.
1-3 X/Y DRIVE UNIT
PARTS LIST

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Parts No.
22805286
22805293
22355657
22175815
13169102
22025270
12399333
12399327
21995108
21685116
7450123010
12399102
22055354
12179723
21975106
22145122
22145345
22035318
22135346
21945119
21945120
21945121
Parts Name
ASS'Y,CABLE CARD 26P 350L BB
ASS'Y,MOTOR XY CM-500
BASE,Y MOTOR CM-500
BEARING F8-16ZZ
COVER SW R (AVT3234)
COVER,INT SW CM-500
FILTER(E) E04SR200935A
FILTER(E),FRC-46-12
FLANGE,MOTOR CM-500
GEAR,H235S20(B8)
INTERFACE BOARD ASS'Y
MAGNET CATCH TL-105
PLATE,ORG CM-500
PULLEY WITH BEARING
PULLEY,HD42.2 S16(B30C35.5)
SHAFT STAY NO.1
SHAFT,PULLEY PNC-1860
STAND OF IDLE PULLEY
STOPPER,CAM CM-500
WIRE,CM-300
WIRE,CM-400
WIRE,CM-500
**
1 BINDER T-18L
2 PIPE POLY
4X8X10
3 RING E-RING
ETW-6
BC 2.3X8
BC 3X4
Cr 3X8
Cr 3X8
BC 3X16
BC 4X10
BC 4X6
Cr 4X8
BC 4X14
BC 3X12
BC 3X6
BC 4X8
BC 3X8X0.5
Cr 4X8X1.0
4 SCREW BINDNG HEAD

5 SCREW BINDNG HEAD
7 SCREW FLANGE SOCKET
8 SCREW HEXAGONAL CAP
{ SCREW HEXAGONAL CAP
} SCREW PAN HEAD
q SCREW W-SEMS
w SCREW W-SEMS
e SCREW W-SEMS
r WASHER FLAT
t WASHER FLAT
1-4 CARRIAGE
PARTS LIST
PARTS LIST-Main PartsParts No.
Parts Name
ASS'Y,CARRIAGE CM-500
22805292 ASS'Y,CLAMP BLADE CM-500
22805291 ASS'Y,HOLDER BLADE CM-500
22805287 ASS'Y,PLATE CAM SLIDE CM-500
22355656 BASE,CUTTER CM-500
21815101 BOLT,PENHOLDER
23475147 CABLE-CARD 8P 1615L BB
7450123030 CARRIAGE BOARD ASS'Y
22025269 COVER,CARRIAGE CM-500
22175828 GUIDE BEARING 2
22175343AS GUIDE BEARING ASS'Y
22205134 HOLDER,PEN
22285503 NUT,PENHOLDER
22055350 PLATE,CABLE CM-500
7450123040 REED SW BOARD ASS'Y
21495115 SCREW,BLADE SET CM-500
22175122 SPRING,BACKUP PNC-960
22175154 SPRING,BLADE UP CM-500
22175155 SPRING,SCREW CM-500
22715150 STAY,AUTO CUTTER CM-500
22715147 STAY,CARRIAGE BOARD CM-500
1 22805288
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
**
1 BUSH ROLL
2 BUSH ROLL
3 CUSHION FELT(WH)
2X4
3X5.5
W10XL30
4 RIVET FASTENER P2655B

5 SCREW BINDNG HEAD
{ SCREW W-SEMS
BC 3X6
Cr 2.6X4
BC 3X6
BC 4X6
BC 2X6
BC 3X8
BC 3X10
} SCREW W-SEMS
BC 3X12
q SCREW W-SEMS
BC 3X6
Cr M4
Cr 3X6X0.5
6 SCREW BINDNG HEAD

7 SCREW FLAT HEAD
9 SCREW TRUSS HEAD
0 SCREW W-SEMS
w WASHER OUT SIDE TEETH

e WASHER FLAT
1-5 CHASSIS

2 23465134
Parts Name
AC INLET SUP-J3G-E
CABLE-ASS'Y POWERSIGNAL
3 23465157
CABLE-ASSY JUNBIWIRE A PNC-960
4 23505322
5 23505323
CABLE-ASSY JUNBIWIRE D PC-50

CABLE-ASSY JUNBIWIRE E PC-50
6 23465138
CABLE-ASSY JUNBIWIRE F PNC-1210
7 23465146
8 23465136
9 23505413
19 12189835
CABLE-ASSY POWER CM-500

CHASSIS,CM-300
CHASSIS,CM-400
CHASSIS,CM-500
FILTER(E) SN-14
FUSE 5X20 CEE-1AT WICKMANN
FUSE 5X20 CEE-2AT (220-240V)
FUSE 5X20 SB4 (100.117V)
HOLDER-FUSE BM-SS-I-14
20 22505244
LABEL,FLASH-LIGHTING NO.E-582
1 13429746
10 22815128
11 22815129
12 22815130
13 12399330
14 12559567
15 12559570
16 12559570
17 12559574
18 12559444
21 22535117
LABEL,POWER CM-500 NO.893

22 7450118000 MAIN BOARD ASS'Y
23 7450120000 POWER BOARD ASS'Y
24 13129170
POWER SW AJ7201B
25 22165162
SPACER,BED LOWER CM-500
**
26 22165163
SPACER,BED UPPER CM-500
27 7450123050 TRANS BOARD ASS'Y

28 22455108U0
29 23505898
30 23505899
31 22505242
TRANSFORMER-PW PNC-1860
WIRE,B GRX-410
WIRE,C GRX-410
LABEL,EARTH MARK-1 NO.E-580
PARTS LIST
1
2
3
4
5
6
7
8
9
0
{
}
q
w
e
-Supplemental Parts-
Parts Name
CLAMP WIRE PLWS-1U
LABEL FUSE SEAL
NUT HEXAGONAL
SCREW BINDNG HEAD
SCREW BINDNG HEAD P-TIGHT
SCREW HEXAGONAL CAP+FW
SCREW OVAL HEAD
SCREW SEMS
SCREW W-SEMS
SCREW W-SEMS
SCREW W-SEMS
SCREW W-SEMS
SPACER PS-4-01
SPACER PS-8-01
WASHER IN SIDE TEETH
Cr M4
SUS 4X5
Cr 3X8
Cr 4X12
BC 3X8
Cr 3X10
BC 3X6
BC 3X8
BC 4X6
BC 4X8
Cr M4
1-6 PINCH ROLLER
PARTS LIST

2
3
4
5
6
7
8
9
10
11
12
Parts No.
22805289
22805290
22175847
22145404
22395125
22145831
22145832
22115722
22175105
22175877
22145616
22175157
Parts Name
ASS'Y,P-ROLLER M CM-500
ASS'Y,P-ROLLER L R CM-500
GRX-450 PINCHROLL
LEVER OF PINCH ROLL
MAGNET
PIN NO.1
PIN NO.2 214-832
PINCH ROLL FRAME
PINCH ROLL SPRING
PINCH ROLLER
PNC-900 SET LEVER
SPRING,C P-ROLLER CM-500
**
1 RING E-RING
ETW-3
2 WASHER FLAT
Cr 4.3X7X0.5
1-7 OTHERS
PARTS LIST-Main PartsENGLISH
Parts No.
JAPANESE
1 13499109
2 23495124
11
13
12
3 23495214
4 13499111
5 23495125
6 13499209
14
7 13439801
8 22605294
9 22605295
10 22605296
11 26015177
12 26015176
13 12569656
14 11849102
8,9,10
Parts Name
A.C. CORD (117V)
AC CORD (240VA)
AC CORD 100V 3P
AC CORD KP-610 240VE.BS
AC-CORD 220V
ADAPTER PLUG
CABLE-AC 3P CHINA 10A/250V S
CARTON,SET 2 CM-300
CARTON,SET 2 CM-400
CARTON,SET 2 CM-500
MANUAL,USE EN CM-500
MANUAL,USE JP CM-500
TWEEZERS PTS-01
BLADE,OLFA AUTO CUTTER XB10
**
1-8 STAND
21,22,23

1 22805300
2 22805297
17
3 22805299
4 22805296
1,2,3
5 22805298
6 11819104
24
7 21985119
8 12159562
13
29
14
9 12339109
10 22605286
11 22605285
12 22605284
13 21665104
14 21665105
4
15 11499116
16 26015175
15
17 11499108
18 11499106
19 11499105
26
28
27
20 11499110
25
21 22715153
22 22715152
23 22715151
24 22135316
25 11939121
18
19
20
26 11939122
27 11939114
28 11939113
29 12329503
Parts Name
ASS'Y,SHAFT SHEET PNS-300
ASS'Y,STOPPER SHEET ROLLER
ASS'Y,STAND LEG PNS-500
**
BOLT,HEXAGON SOCKET HEAD6*70BC

BRACKET,MOUNTINGFIXTURE PNS500
BUSH,5.2*L7.5*T0.4
CAP PNS-186
CARTON PNS-300
CARTON PNS-400
CARTON PNS-500
HANGER,L PNS-186
HANGER,R PNS-186
M4XL12 C WITH WASHER(OUT DIA.9)

MANUAL PNS-500
SCREW, STOPPER RETAINING PNS-186

SCREW,CAP L PNS-186
SCREW,CAP S PNS-186
SCREW,HEXAGON SOCKET FLAT HEAD

STAY PNS-300
STAY PNS-400
STAY PNS-500
STOPPER PNS-186
TOOL,HEXAGONAL WRENCH 2.5
TOOL,HEXAGONAL WRENCH 4
TOOL,HEXAGONAL WRENCH L PNS
TOOL,HEXAGONAL WRENCH S PNS
CASTER PNS-186
AC INLET
BM-SS-I-14
AJ7201B
23465138
23465146
23465136
23505413
23465134
23465143
23465144
23465133
23465130
E 23505323
D 23505322
C 23505899
CABLE-ASSY G ENCODER PNC-1860
CABLE-ASSY C ENCODER PNC-1860
CABLE-ASSY POWER CM-500

CABLE-ASSY POWER SIGNAL
CABLE-ASSY C POWER PNC-1860
CABLE-ASSY G POWER PNC-1860
CABLE-ASSY JUNBIWIRE F PNC1860
WIRE,B GRX-410
WIRE,C GRX-410
CABLE-ASSY JUNBIWIRE D PC-50
CABLE-ASSY JUNBIWIRE E PC-50
B 23505898
FAN MOTOR
FAN MOTOR
PNC-1860
TRANSFORMER
CABLE-ASS'Y JUNBIWIRE A PNC960
Parts Name
-Main Parts-
A 23465157
Parts No.
PARTS LIST
**CM-500/400 uses two FAN MOTORS.

CM-300 uses only one CN6.
SUP-J3G-E
FUSE HOLDER
TRANSE BOARD
**
CN3
CN6
CONTROL
FAN
23475148
23475121
23505409
23505412
22805286
23465141
23505379
23505408
23505410
+5V
-15V
L6203
C N9
L6203
SERVO MOTOR DRIVE
CABLE-CARD 8P 1615L BB
CABLE-ASSY PANEL CM-500
CABLE-ASSY LCD CM-500
ASS'Y,CABLE-CARD 26P 350L BB
CN1
+40V
+15V
CABLE-ASSY G-ROLLER SENS CM500
CABLE-ASSY PAPER-SENS CM-24

CABLE-ASSY VOLUME CM-500
CABLE-ASSY COVER SW PNC-1860
POWER SUPPLY
N 23475147
CN5
POWER SW
CARIAGE MOTOR
CN4
CN2
POWER BOARD ASSY
GRID MOTOR
CN5
CN14
CN13
MBCG10692
CN9
CN4
CN4
A/D
CN5
SWITCH
LCD
CN3
ADDRESS BUS
DATA BUS
16MHz
MEMBRANE
M60205
Exciton
DATA BUS
PANEL BOARD
CN6
CN7
4Kbit
CPU
SUB BOARD ASSY( I/F+PANEL+CARIAGE+TRANSE+PINCH_SENS )
SOLENOID
C N8
CARIAGE
BOARD
CN7
CN6
MTD2005
SOL DRIVE
49.152MHz
16MHz
EEPROM
CN9
SERVO CHIP
PCM55
D/A
MAIN BOARD ASSY
CN10
PINCH
SENSER
CN12
I/F BOARD
CN3
C N2
LATCH
CENTORO CONT
512Kbyte
FlashROM
DRAM
2Mbyte
DRIVER
PAPER SENS R
CN1
CN2
PAPER SENS F
PARALLEL
SERIAL
COVER SW
,zy,y,

y
z
,y
y

z
, z
,{
y

|
yz{|,{
zy,z||{y,zy,z|,y{|
y{
,
z

,z
y

{
|
,z

y
|
|
{

{{zy,y, y,

zy,,
z{

|
z
{

y
,z
y

z

|

,
{
y

|
{|
|
z
{{|y,zz{

{y,{{
|
zy,z
{
,

|
|
|
y
|
{{y,{||y,|{
y

,

z

z
|
|zy,{z|{y,y,{|{y,
|

y
z

|
,{y,z|zy,{ ,yz|
|{|{{|{
|
2-1 WIRING MAP
2-2 MAIN BOARD ASS'Y
FUJIKU
FUJIKURA
DESCRIPTION
KURA
FUJIKURA
CABLE CARD 26P 350L BB

Character
printed side.
1
A
MAIN
SUB
Indicates revision of the circuit board.
Flash Memory
EP ROM
2 VR
1 DIP SW
NO.
1
2
3
** 4
5
6
7
8
FUNCTION
Model selection
Model selection
Model selection
Pen Down Wait
Reserved
Reserved
Reserved
Reserved
OFF
Wait time OFF
ON
CM-500
CM-400
CM-300
Wait time ON
VR.No.
VR1
(1KVR)
VR2
(22KVR)
Description
They are used for Pen Pressure
Adjustment. (page 34.)
Always OFF
** BIT#4 is a function to make the pen wait for 0.5 seconds after the
pen down before cutting. Set OFF usually.
10
Electric Maintenance Part

IC.No.
U31
Parts No.
15189105
Description
Function
MTD2005
Solenoid Driver
MAIN BOARD_1/3 Circuit Diagram

+5
10
9
8
7
6
10
9
8
7
6
EXBA10E103J
+5
RA7
1
2
3
4
5
RA6
10
9
8
7
6
1
2
3
4
5
EXBA10E103J
D6
D4
D2
D0
RA8
10
9
8
7
6
9
8
7
6
5
4
3
2
1
EXBA10E103J
+5
+5
P8
TC35096AF
PENPH
+5
PEN PHASE
P9
CS7/WAIT
CS6
CS5/RAS
CS4
CS3/CASL
CS2
CS1/CASH
CS0
54
53
52
51
49
48
47
46
RD/PA6
WRH(LBS)/PA5
WRL(WR)/PA4
57
56
55
+5
74
100
99
98
97
NMI
IRQ7/PB15
IRQ6/PB14
IRQ5/PB13
IRQ4/PB12
68
67
66
65
IRQ3/DREQ1/PA15
IRQ2/DACK1/PA14
IRQ1/DREQ0/PA13
IRQ0/DACK0/PA12
64
62
61
60
58
PA11
PA10
PA9/IRQOUT/AH
PA8/BREQ
PA7/BACK
C1
CE0.1u
+5
SNS
RSTIN
CT
RST
VREF
75
76
WDTOVF
RESET
C4
CE0.1u
C3
C2
P11
7705-B
4
15
24
32
41
50
59
70
81
82
92
R1
10K
R2
470
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
U2
CE0.1u
CE0.1u
14
13
12
11
10
9
8
7
D7
D6
D5
D4
D3
D2
D1
D0
38
39
41
CS2
CS4
CS6
34
35
36
XRD
XWRH
XWRL
37
27
30
26
WAITOUT
CKIN
CKOUT
RESET
R6
+5
RA2
+5
CK
1
2
3
4
5
10
9
8
7
6
56
57
58
6
25
68
69
EXINT0
EXINT1
EXINT2
MIDIN
WAITIN
ENCA
ENCB
67
3
4
5
EXBA10E103J
+5
U10A
PWM1
PWM2
WRH0
WRL0
31
32
24
SS0
SS1
SS2
SS3
SSEN
71
72
73
74
70
LS0
LS1
LS2
LS3
LLCK
75
76
77
78
81
RS
RXW
LE
LCD0
LCD1
LCD2
LCD3
LCD4
LCD5
LCD6
LCD7
90
91
92
93
94
95
96
97
98
99
100
XLCDREQ
XDACK
XIREQ
69
HD6437020
D1B
D2B
D3B
12
D4B
13
U10D
11
+5
CN4
74HC32F
4
3
2
1
MNR34J5A101
5
6
7
8
4
3
2
1
RA10 MNR34J5A101
5
6
7
8
R17
R18
100
100
53014-1410
C7
U18D
P3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PLED0
PLED1
SK0
SK1
KD0
KD1
KD2
KD3
KD4
KD5
KD6
KD7
C8
C9
C10
C11
C12
C13
C14
C15
C16
+5
12
PORT0
PORT1
PORT2
PORT3
PORT4
PORT7
PORT5
PORT6
59
60
61
62
63
66
64
65
ECS0
ECS1
ECS2
ECS3
ECS4
ECS5
ECS6
ECS7
ECS8
ECS9
ECS10
ECS11
42
43
44
45
46
47
48
49
50
51
54
55
11
13
VIEW LED
PAUSE LED
SERVO SRC H
SERVO SRC L
100
100
100
10K
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
R3
470
4
3
2
1
5
6
7
8
RA11
4
3
2
1
MNR34J5A101
5
6
7
8
RA12 MNR34J5A101
C17
C18
C19
C20
C21
C22
C23
C24
C25
RS
RXW
LE
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
C26
C27
53014-1510
SRVSRCH
SRVSRCL
CE1000p
No mount
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p CE1000p
FAN CNT
SENSOR READ
PEN FORCE
SERVO CS
SRV INTVCT
CENTRO RD
R5
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p CE1000p
CN3
74HC08
R24
R23
R19
P4
SENS
/SRVCS
U10C
9
/CRD
8
10
P5
P6
P7
/ECS0
PENFRC
74HC32F
/SRVINTV
JP1
DSP03-003-432T
/CS_Flash 2
U10B
4
6
5
74HC32F
M60205-0601FP
/CS0
FAN
74HC32F
/RESET
D[0..15]
D[0..15]
A[0..21]
A[0..21]
/RD
/WR
Flash_WR_Ready
U18B
4
23
+5
4
3
2
1
A5
A6
A7
A8
4
3
2
1
RA14 MNR34J5A330
5
MA5
6
MA6
7
MA7
8
MA8
A9 R11
A10 R12
/RAS R13
/CASL R14
/CASH R16
/WR R15
/RD
R10
R32
33
33
MA9
MA10
33
m_/RAS
33
m_/CASL
33
m_/CASH
33
m_/WR
33
m_/RD
No mount
U4
Vcc
Vcc
Vcc
A1
A2
A3
A4
RA13 MNR34J5A330
5
MA1
6
MA2
7
MA3
8
MA4
17
18
19
20
23
24
25
26
27
28
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
14
31
30
13
29
RAS
LCAS
UCAS
WE
OE
TMS418169A
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
I/O8
I/O9
I/O10
I/O11
I/O12
I/O13
I/O14
I/O15
2
3
4
5
7
8
9
10
33
34
35
36
38
39
40
41
D7
D6
D5
D4
D3
D2
D1
D0
D15
D14
D13
D12
D11
D10
D9
D8
+5
33
44
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
BYTE
RESET
CE
OE
WE
12
14
43
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
21
22
23
24
25
26
27
28
29
31
32
33
34
35
36
37
38
39
+5
1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
VPP
Grit-Motor Gain
Carr-Motor Gain
40
11
10
9
8
7
6
5
4
42
41
40
39
38
37
36
35
34
3
+5
VCC
1
21
6
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
U9
D0
D0 15
17 D1
D1 19 D2
D2
D3
D3 21 D4
D4 24
D5
26
D5 28 D6
D6
D7
D7 30
D8
D8 16
D9 18 D9
D10
D10 20
22 D11
D11
D12 25 D12
D13
D13 27
D14
D14 29
D15
D15 31
2
RY/BY
GND
GND
+5
Gnd
Gnd
Gnd
+5
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
D7
D6
D5
D4
D3
D2
D1
D0
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
19
18
17
16
14
12
11
10
9
8
7
6
5
3
2
1
A5
A4
A3
A2
A1
A0
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
CE
OE
U9B
19
18
17
16
15
14
13
12
10
9
8
7
6
5
4
3
74HC08
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
U18C
9
10
74HC08
2
20
MBM29F400BA
TM27C240-10JL
11
30
VSS
P1
P2
AD15
AD14
AD13
AD12
AD11
AD10
AD9
AD8
AD7
AD6
AD5
AD4
AD3
AD2
AD1
AD0
20
19
18
17
16
15
VCC
VREF
AGND
9
8
GND
CS
SE
CK
DI
10
11
EXBA10E103J
SERVO INT
SERVO RUN
2
1
12
13
14
10
9
8
7
6
PB7
PB6
PB5
PB4
PB3
PB2
PB1
PB0
A5
A4
A3
A2
A1
A0
RA1
1
2
3
4
5
+5
/INTSRV
RUN
U15
91
90
89
87
86
85
84
83
A21
A20
A19
GND
GND
GND
GND
GND
GND
1
2
3
4
CS
SK
DI
DO
XTAL
23
22
21
1 D1A DA227
3
1 D2A
3
1 D3A
3
1 D4A
3
KSD-08
U11
82
83
84
85
86
87
88
89
80
53
40
33
28
1
U1
+5
NU
ORG
GND
93LC66
16MHz 72
/DSRA
/DTRA
/RTSA
CRDY
CE0.1u
DO
SARS
CE22p
A21
A20
A19
Vss
Vss
8
7
6
5
PC31
C5
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
13
32
+5
R31
10K
/DSRA
/DTRA
/RTSA
CRDY
+5
VDD
EXTAL
45
44
43
42
40
39
37
36
35
34
33
31
30
29
28
27
26
25
23
22
21
20
R30
10K
CE0.01u
AIN0
AIN1
AIN2
AIN3
71
Y1
R8
10K
C34
3
4
5
6
PB11/TXD1
PB10/RXD1
PB9/TXD0
PB8/RXD0
22
37
42
R9
10K
CE0.01u
C33
CE22p
+5
96
95
94
93
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0/(HBS)
1
2
3
4
C6
+5
MD2
MD1
MD0
TXDB
RXDB
TXDA
RXDA
TXDB
RXDB
TXDA
RXDA
79
78
77
16
15
14
13
12
11
10
9
RA9
U3
CN7
53014-0410
1
2
3
4
5
6
7
8
79
52
29
2
13
38
63
73
80
88
+5
S1
RMLS8103J
9
8
7
6
5
4
3
2
1
A9
A11
A13
A15
A14
A12
A10
A8
+5
1
2
3
4
5
EXBA10E103J
A1
A3
A5
A7
EXBA10E103J
A6
A4
A2
A0
RA3
1
2
3
4
5
D9
D11
D13
D15
10
9
8
7
6
A20
A18
A17
A16
1
2
3
4
5
D14
D12
D10
D8
RA4
D1
D3
D5
D7
+5
RA5
A19
A21
+5
11

+5
U14A
+5
U12E
U12F
10
11
12
U14B
R35
1K
13
R36
1K
U14C
+5
5
CN2
74LS07
U13A
+5
CEXT
CLK
6
CL
CRDY
11
CLK
74HC123F
U27A
12
74HC74
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
74HC74
11
/CRD
D0
D1
D2
D3
D4
D5
D6
D7
13
U18A
2
5
6
9
12
15
16
19
13
D6
D4
D2
D0
D1
D3
D5
D7
10
A
B
CLR
PR
1
2
3
U27B
CL
REXT/CEXT
PR
C28
CE1000p
U26
74LS373
74LS07
3.3K
15
BUSY
/ACK
74LS14
3
4
7
8
13
14
17
18
ifD6
ifD4
ifD2
ifD0
ifD1
ifD3
ifD5
ifD7
/STB
RXDB
/DSRA
TXDA
TXDB
RXDA
/DTRA
/RTSA
/RESET
74HC08
D[0..15]
RA16
6
7
8
9
10
+5
1
19
SENS
D0
D1
D2
D3
D4
D5
D6
D7
9
8
7
6
5
4
3
2
U16
DIR
G
A8
A7
A6
A5
A4
A3
A2
A1
B8
B7
B6
B5
B4
B3
B2
B1
11
12
13
14
15
16
17
18
5
4
3
2
1
RXDB
/DSRA
TXDA
TXDB
RXDA
/DTRA
/RTSA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
6
74LS07
U14D
8
74LS07
U14E
TO I/F BOARD
11
10
74LS07
U14F
13
12
74LS07
U12A
1
+5
IL-FPC-26ST-N
74LS14
U12B
EXBA10E103J
R_Paper
F_Paper
Cover Close
Pinch Roll
Y_Limit
ifD7
ifD6
ifD5
ifD4
ifD3
ifD2
ifD1
ifD0
OC
14
R34
74LS14
R25
R26
R27
R28
R29
100
100
100
100
100
4
74LS14
U12C
5
C35
74LS245
C36
C37
C38
C39
74LS14
P10
CE470p CE470p CE470p CE470p CE470p
+5
CN9
1
2
PAPER SENSOR FRONT
3
4
PAPER SENSOR REAR
5
6
F-Paper edge sens
8
10
R-Paper edge sens
U25C
BA10324A
53014-0610
13
14
12
U25D
BA10324A
CN10
1
2
COVER SW
Cover SW
U13B
6
IL-S2T2-02EF
7
CN6
8
7
6
5
4
3
2
1
TO CARIAGE BOARD
+AV5
PC33
CE0.1u
GND
U5
AN7805F
VO
VI
9
10
11
Y-Limit sens
Pinch Position
SOL+
SOL+
SOL-
SOL-
IL-FPC-8ST-N
PC32
CE0.1u
+5
+40
-15
C54
C43
100u/63V 100u/25V
+5
C53
100u/25V
+
C40
100u/25V
PC3
PC4
PC5
PC6
PC7
PC8
PC9
PC10
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
PC21 PC28 PC29 PC30

TO POWER BOARD
CE0.1u
5566-06A
12
PC2
CE0.1u
PC11 PC12 PC13 PC14 PC15 PC16 PC17 PC18 PC19 PC20
CN5
1
4
2
5
3
6
PC1
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CEXT
REXT/CEXT
A
B
CLR
12
Q
74HC123F

U19
2
5
6
9
12
15
16
19
DA6
DA4
DA2
DA0
DA1
DA3
DA5
DA7
+40
CLK
CLR
74HC273F
+5
P12
25
3
+5
16
15
14
13
12
11
10
9
VR2
20KVR
U25B
BA10324A
R44
100K
R40
100K U25A
BA10324A
3
R45
7
6
5
23
24
R56
10K
C55
R57
CE0.01u 2.2K
R39
100K
8.2K
C47
CE1000p
R58
8.2K
2
11
EXBM16D8AL
100K
U31
MTD2005
C48
PO0.01u/50V
C56
4700p
R60
PENPH
10K
VCC
ALM
VMMA
VMMB
8
20
PHA
PHB
DECAY
OUT1
OUT2
OUT3
OUT4
10
12
14
18
6
22
ENA A
ENA B
2
26
4
VREFA
VREFB
CR
LG A
LG B
NC
NC
NC
NC
VSB
VSA
C46
CE1000p
7
21
9
15
16
19
SOL-
SOL+
D6
D1FL20U
D8
D1FL20U
27
RSB
DA7 1
DA6 2
DA5 3
DA4 4
DA3 5
DA2 6
DA1 7
DA0 8
RA23
M O
R43
+5
VR1
1KVR
PG
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
RSA
11
1
PENFRC
D1
D2
D3
D4
D5
D6
D7
D8
D6 3
D4 4
D2 7
D0 8
D1 13
D3 14
D5 17
D7 18
A[0..21]
C30
C31
CE1000p
1
2
3
4
G1
G2
74LS541
18
17
16
15
14
13
12
11
xpha
xphb
ypha
yphb
P25
P26
xpha 99
xphb100
ypha 61
yphb 62
XPHA
XPHB
YPHA
YPHB
TP26 88
TP25
89
94
95
63
96
97
98
R21
10K
93
CNST
ACC
UCK
DDACK
TEST
MUX
MUY
MUTE
HEXMD
1
2
3
4
RA15
MNR34J5A330
8
7
6
5
8
7
6
5
CE1000p
CE1000p
CE1000p
1
19
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
+5
+5
R22
YP0
YP1
YP2
YP3
YP4
YP5
YP6
YP7
YP8
YP9
YPA
YPB
YPC
YPD
YPE
YPF
1
2
3
4
5
6
7
1
2
3
4
5
6
TP29
P29
P28
DY0
DY1
DY2
DY3
DY4
DY5
DY6
DY7
DY8
DY9
DY10
DY11
2
TR1
DTC114EF
17
C49
GND
PC34
CE0.1u
VI
2
-15
PC35
CE0.1u
C50
R50
CE2200p 47K
CE2200p
-VS
R51 47K
PC27
-AV5
CE0.1u
+AV5
PC24
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16(LSB)
-AV5
RFB
VOUT
18
U7
AN79M05F
VO
+VS
23
D7B
DA227
DY11 1
DY10 2
3
DY9
4
DY8
5
DY7
6
DY6
7
DY5
8
DY4
9
DY3
10
DY2
11
DY1
12
DY0
13
14
15
16
19
PCM55
PC22
ECWY
ECCWY
RNGY
D7A
DA227
R49 2.2K
CE0.1u
V+U30A
M5220L
+
1
V-
-15
CE0.1u
P14
CE0.1u
U29
IBPO
IOUT
SJ
RFB
VOUT
22
R52 2.2K
21
R53 2.2K
U30B
M5220L
7
+
-
19
CN14
18
C51
R54
C52
SERVO MUTE
VFC
CE2200p
PFC
17
CE2200p 47K
R55 47K
VFG
P13
PCM55
PC25
-AV5
CE0.1u
PFG
SRVSRCH
SRVSRCL
C41
FAN
CE0.01u
D5A
DA227
D5B
DA227
SRVSRCH
SRVSRCL
FAN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
5483-15A
+5
Carr-Motor Gain
+5
R41
No-Mount(0)
Grit-Motor Gain
R4
CN13
IL-G-7P-S3T2-E
470
D9
SEL-6414E
2
TR2
DTC114EF
B
C
P27
38
39
41
42
43
44
45
46
47
48
49
50
51
52
55
56
TP15
MBCG10692
10K
CN12
IL-G-6P-S3T2-E
34
35
36
37
P17
TP16
R15239219
YCA
YCB
YCC
YCD
COM
57
58
59
60
32
33
P18
21
R48 2.2K
C29
A1
A2
A3
A4
A5
A6
A7
A8
P15
SJ
PC26
U17
2
3
4
5
6
7
8
9
CWY
CCWY
ECWY
ECCWY
RNGY
OVRY
RNO
RNI
P16
IOUT
22
91
92
IBPO
10K
+5
RA22
8
1 8
7
2 7
6
3 6
5
4 5
MNR34J5A102 C32
CKI
R20
+AV5
24
+5
20
80
DX0
DX1
DX2
DX3
DX4
DX5
DX6
DX7
DX8
DX9
DX10
DX11
23
+5
OUT
GND
NC
SG531T 49.152MHz
R7
3
1
13
14
16
17
18
19
20
21
22
23
24
25
26
27
30
31
P24
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16(LSB)
+VS
U20
4
2
XP0
XP1
XP2
XP3
XP4
XP5
XP6
XP7
XP8
XP9
XPA
XPB
XPC
XPD
XPE
XPF
P23
CE0.1u
U28
-VS
+5
CS
RD
WR
INT
ITA
RSTI
9
10
11
12
DX11 1
DX10 2
3
DX9
4
DX8
5
DX7
6
DX6
7
DX5
8
DX4
9
DX3
10
DX2
11
DX1
12
DX0
13
14
15
16
COM
76
66
67
87
77
64
/SRVCS
/RD
/WR
/INTSRV
/SRVINTV
/RESET
1 TP19
TP20
2
5
ECWX
6
ECCWX
7
RNGX
8
TP23
24
74LS14
XCA
XCB
XCC
XCD
PC23
P22
20
D0
D1
D2
D3
D4
D5
D6
D7
P21
RUN
68
69
70
71
72
73
74
75
CWX
CCWX
ECWX
ECCWX
RNGX
OVRX
+AV5
P20
U12D
D0
D1
D2
D3
D4
D5
D6
D7
P19
A0
A1
A2
A3
A4
A5
D[0..15]
D[0..15]
81
82
83
84
85
86
U23
A1
A2
A3
A4
A5
A6
R59
1 1/2W
MB621876
A[0..21]
1
2
3
4
17
No-Mount (1K)
13
11
R37
13
2-3 POWER BOARD ASS'Y

POWER BOARD_1/2 Circuit Diagram
-15
R69
C28
PO0.068u/50V
C24
PO0.1u/50V
VR1
10KVR
FROM MAIN
47K
V+
U3A
D13 D12 C55

2
1
M5220L
R20
12
14
1SS130
2
VS
SENSE
OUT1
OUT2
BOOT2
CN1
1
2
5566-02A
R10
0.33/2W
C7
D1
S2L20U
D2
S2L20U
U9 74HC175
R72
No mount
D1
D3
13
JP69 (No mount)
Q1
Q1
Q2
Q2
Q3
Q3
Q4
Q4
D2
12
D4
+5
Q1
DTA114EF
PFC
9
1
3
MHPOW
MLPOW
FAN
+5
R18
10K
Q9
DTC114EF
CP13
CE0.1u
+5
PFG
2
3
7
6
10
11
15
14
CLK
CLR
JP65
MtrSrc H/OFF
MtrSrc L/OFF
FanPWM Off/On
U10
L6203
R12
No mount
C53
220u/63V CE0.1u CE0.22u
-15
R45
100
C9
PO0.01u/50V
D11
1SS130
V- CP8
CE0.1u
1SS130 CE0.1u
1SS130
R31
C15
MotorGainH/L
VFG
VREF
BOOT1
C1
CE0.022u
C3
No mount
4
C2 CE0.022u
4.7K
10K
CN2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
5483-15AX
IN2
+
1
U2A
M5220L
V- CP6
CE0.1u
-15
SERVO Mute/Live
VFC
IN1
R14
1K
D6
-15
R49
OfsetC
EN
+5
V+
+15
VFB
R30
4.7K
11
GND
D23
No mount
CP7
CE0.1u
+15
+5
8
9
11
10
10
PO0.01u/50V
R19
10K
C1
U7
INV2 UPC494 E1
NONI2
C2
E2
DEAD
OC
15
16
4
13
3
R44
680
C13
FB
INV1
NONI1
+15 CP5
CE0.1u
8
R43
1K
PO0.022u/50V
1K1%
1K1%
PO0.033u/50V
C11
R28
2.2K
R3
R2
R51
100K
C26
3.3K
VX
+5
R100
1K1%
10K2%
REF
R4
R32
10K2%
3
2
1
C
R
R1
PO0.01u/50V
GND
NJU201A
C51
No mount R67
No mount
D10
1SS130
D5
1SS130
13
C20
PO4700p/50V
GainC
C14
+15
5
6
10K
R16
1.2K
CP1
CE0.1u
D9 1SS130
VR3
1KVR
+15
M5220L
U6A
R23
VREF
U2B
4.7K
R33
4.7K
OPEN:MUTEON
16
C29 PO0.068u/50V
U6D
+5
U3B
5
6
4.7K
VFB
R47
680
C25
PO0.1u/50V
VR2
10KVR
47K
CP2
CE0.1u
C17
PO0.01u/50V
D17
1SS130
D7
1SS130
R5
R6
10K2%
10K2%
R7
1K1%
R9
R101
1K1%
3.3K
-15
C16
R8
15
16
1K1%
R48
100
D24
No mount
VY
3
2
1
PO0.022u/50V
PO0.01u/50V
4
13
FB
INV1
NONI1
U8
C1
INV2 UPC494 E1
NONI2
C2
E2
DEAD
OC
R34
4.7K
+5
8
9
11
10
R15
IN1
IN2
VREF
1K
+15
NJU201A
CP14
CE0.1u
CP15
CE0.1u
-15
BOOT1
OUT1
U11
L6203 OUT2
BOOT2
C4
CE0.022u C6
No mount
4
CN9
1
2
3
4
3
1
5566-04A
D3
C10
CE0.1u
C54
220u/63V
C8
CE0.22u
R13
No mount
C5
CE0.022u
7
+
14
EN
U6B
10
NJU201A
11
U6C
11
C12
R29
2.2K
+5
1
M5220L
-15
R50
+15
U5A
VCP12
CE0.1u
+15
OfsetG
+5
R46
1K
V+
7
M5220L
D18 1SS130
CE0.1u
CP11
PO0.033u/50V
+15
R70
U5B
+
VS
R52
100K
C27
SENSE
GainG
R22
10K
GND
R68
No mount
10
C52
No mount
1.2K
D14
1SS130
+5
R17
10K
M5220L
12
VR4
1KVR
C56
CE0.1u
PO4700p/50V
1SS130
D8
R21
14
NJU201A
C23
REF
10K
C
R
D16
D15
1SS130 1SS130
GND
15
5
6
14
R24
R27
10K
R11
0.33/2W
S2L20U
D4
S2L20U
POWER BOARD_2/2 Circuit Diagram
1SR139-400A
D30
FS9
1
Q3
D28
32
FS11
R59
22K
PFC5000 CEE-5AT PFC5000
C46
VX
VX
-15
+15
+5
CN4
1
2
3
4
5
6
F3
2
FS12
1
VY
5566-06A
CN8
MHPOW
TO MAIN

Q10
DTC114EF
3
3.3K 2W 10000u/63V
C39
NON
S2L20U
2
R63
FS10
1
2SB1551
FS8
1
F2
2
F6
2
R60
22K
D27
D5SBA20
FS7
Hi/Off
R71
2.2K
Q4
1
2
NON
DPX
R62
NON
1
2
3
4
5
6
7
8
R61
NON
Q11
CN3
MLPOW
10
5
9
4
8
3
7
2
6
1
Low/Off
NON
+15
FS6
1
U14
AN7815F
VI
GND
5566-10A
F5
2
FS5
D26
VO
C33
3
C44
C42
1
C38
C36
NON
2
1000u/35V
CE0.1u
CE0.1u
C35
C37
C43
C34
VO
U13
AN7705F
VI
D25
D5SBA20
FS2
1
-15
AN7915F
F1
2
VI
C40
+
32
C31
GND
FS1
FS4
470u/25V
CE0.1u
F4
2
CE0.1u
U15
GND
1000u/35V
NON
C45
+
FS3
470u/25V
1B4B1
+5
VO
C32

-
10000u/25V
CE0.1u
CE0.1u
470u/16V
C30
C41
+
NON
VX
C49
NON
CL02BE181
DTA114EF
R66
CN5
1
2
5267-02A
L1
Q7
FAN
C50
100u/63V
R64
NON
+5
TP
TP12
TP
TP11
D29
S2L20U
Q8
CN6
1
2
5267-02A
FROM TRANS
10
5
9
4
8
3
7
2
6
1
150
R65
100
2SC4849
for FanControl
15
2-4 OTHER CIRCUIT BOARDS

OTHER CIRCUIT BOARD_Circuit Diagram
LEDv
R28
330
SEL-6414E
VCC
LEDg
D5
1SS355
D6
1SS355
D7
1SS355
D8
1SS355
D9
1SS355
D10
1SS355
D11
1SS355
test
sheet cut
enter
right
up
down
left
menu
pause
setup
ADv1
CN6
1
2
3
53014-0310
ADvc
7
8
SW10
SW4
SW2
SW7
SW6
SW8
SW5
SW1
SW3
SW9
1
2
SW10 SW4
4
5
6
9
SW7 SW6 SW8 SW5
SW2
10
SW1
VR1
10K
11
12
SW3 SW9
U1
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
CD7
CD6
CD5
CD4
CD3
CD2
CD1
CD0
18
17
16
15
14
13
12
11
B1
A1
B2
A2
B3
A3
B4
A4
B5
A5
B6
A6
B7
A7
B8
A8
74LS245
G
DIR
/STB
R16
R17
R18
2
3
4
5
6
7
8
9
19
1
C1+
10
C1-
12
DS14C238WM C2+
T1IN
R1OUT
T2IN
R2OUT
T3IN
R3OUT
T4IN
R4OUT
GND
5
6
18
4
19
22
21
17
Sol+
Sol-
C6
CE0.1u
T1OUT
R1IN
T2OUT
R2IN
T3OUT
R3IN
T4OUT
R4IN
13
14
2
7
1
3
24
23
20
16
C4
10u/25V
V-
VCC
15
U3
GP1S53
C7
CE2200p
R20
R19
10K
FL8
FL9
FL10
FL11
R1
100 1/4W
1K
1K
1K
C5 10u/25V
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13
3.3K
3.3K
3.3K
CN2
DBLC-J25SAF-20L9
Limit
PinchSens
VG
FL7
R4
R3
R2
U2
V+
1
2
3
4
5
6
7
8
CN7
33
33
33
33
FL4
FL5
VCC
C2/RTSA
/DSRA
TXDA
RXDA
TXDB
RXDB
/DTRA
R31
150
R12
R13
R14
R15
FL2
FL3
VCC
11
C3
10u/25V
C2
10u/25V
R30
27K
FL1
FL6
Panel Board
V+
33
33
33
33
33
33
33
CP2
CE0.1u
CN8
1
2
IL-S-2P-S2L2-EF
IL-FPC-8SL-N
CN9
1
2
3
53014-0310
Cariage Board
16
CN1
R8
R9
R10
R11
R5
R6
R7
ADv2
R21
CN5
1
2
3
4
5
6
7
8
9
10
11
12
HBLB12S-5J
10K
1SS355
CP1
CE0.1u
BUSY
/ACK
R22
D4
CN3
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
IL-FPC-26ST-N
10K
1SS355
R23
1SS355
D3
10K
D2
D1
1SS133
VCC
R24
VCC C1
10u/25V
+
10K
PLED0
PLED1
SK0
SK1
KD0
KD1
KD2
KD3
KD4
KD5
KD6
KD7
R25
SEL-6414E
10K
SEL-6414E
CN4
14
13
12
11
10
9
8
7
6
5
4
3
2
1
53014-1410
D14
10K
D13
R26
D12
R29
330
10K
R27
330
Interface Board
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
56364-060-BXE
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
MAIN BOARD
POWER BOARD
Necessary Adjustment
1.
2.
3.
4.
5.
6.
1.
Initialize
Select Model Type by DIP SW on Main Board.
Upgrade Firmware.
Tool Pressure Adjustment
Calibration
Auto Cutter Adjustment
Motor Balance Adjustment
TOOL CARRIAGE
1. Tooll Height Adjustment

2. Tool Pressure Adjustment
CARRIAGE WIRE
1. Wire Tension Adjustment
3-1 PEN CARRIAGE ASSEMBLY_REMOVING
Remove the GUIDE RAIL COVER and CARRIAGE

COVER.
CARRIAGE COVER
Remove the screw shown in the figure together with the

washer.
WASHER
Remove the CARRIAGE BOARD and disconnect the

PINCH ROLL SENSOR WIRE, SOLENOID WIRE and
CARRIAGE CABLE.
PINCH ROLL
SENSOR WIRE
CARRIAGE CABLE
SOLENOID
WIRE
CARRIAGE
BOARD
17
Remove the CARRIAGE BOARD STAY and detach the

TOOL CARRIAGE from the GUIDE RAIL.
TOOL
CARRIAGE
3
5
Remove the 2 screws shown in the figure and remove the

SEPARATING KNIFE from TOOL CARRIAGE.
SEPARATING KNIFE
Remove the PINCH ROLL SENSOR.
It is necessary to prepare a soldering iron or pindisconnector to remove PINCH ROLL SENSOR.
PINCH ROLL SENSOR
Fix the SEPARATING KNIFE to the new TOOL

CARRIAGE by pushing the SEPARATING KNIFE STAY
against the groove part of CARRIAGE BASE as shown in the
figure.
SEPARATING KNIFE
GROOVE
18
Fix the PINCH ROLL SENSOR.
It is necessary to prepare a soldering iron or pindisconnector to fix PINCH ROLL SENSOR.
PINCH ROLL SENSOR
Fix the TOOL CARRIAGE to the GUIDE RAIL.
TOOL
CARRIAGE
Connect the PINCH ROLL SENSOR WIRE, SOLENOID

and CARRIAGE CABLE to the CARRIAGE
BOARD.
Then, fix it to the CARRIAGE BOARD STAY.
10 WIRE
PINCH ROLL
SENSOR WIRE
CARRIAGE CABLE
SOLENOID
WIRE
CARRIAGE
BOARD
11
Carry out the following adjustments.

1. TOOL HEIGHT ADJUSTMENT
2. TOOL PRESSURE ADJUSTMENT
3. SEPARATING KNIFE ADJUSTMENT
19
3-2 CARRIAGE WIRE_REMOVING
Remove the GUIDE RAIL COVER, LEFT & RIGHT SIDE

COVER and TOOL CARRIAGE.
Loosen SCREW A and SCREW B in order to loosen the

CARRIAGE WIRE TENSION.
SCREW B
SCREW A
Remove the CARRIAGE WIRE from the DRIVE PULLEY.

CARRIAGE WIRE
Remove the CARRIAGE MOTOR.
CARRIAGE MOTOR
20
Remove the DRIVE PULLEY from the MOTOR BASE.

DRIVE PULLEY
3
6
Loosen the 4 screws and pull out the CARRIAGE WIRE and
replace it with new one.
CARRIAGE WIRE
SCREWS
Fix the DRIVE PULLEY to the MOTOR BASE by aligning it

against the SHAFT STAY.
DRIVE PULLEY
Fix the CARRIAGE MOTOR by checking the backlash.
CARRIAGE MOTOR
21
Wind the CARRIAGE WIRE around the DRIVE PULLEY

from the bottom to the top.
DRIVE PULLEY ASSEMBLY
Make sure that the CARRIAGE WIRE doesn't cross

over.
CARRIAGE WIRE
Rotate the DRIVE PULLEY until the CARRIAGE WIRE
10 comes to its center.
CARRIAGE WIRE
DRIVE PULLEY
ASSEMBLY
Fix the TOOL CARRIAGE at the center part of the GUIDE
11 RAIL and adjust the WIRE TENSION.
22
3-3 PINCH ROLLER_FIXING
TAPERED TYPE is used for left and right PINCH ROLLERs

and FLAT TYPE is used for the middle one.
Red marking is put on the outside surface of left and

right PINCH ROLLERs to show the direction.
Red Marking
3-4 CUTTER PROTECTION_FIXING
Put the CUTTER PROTECTION by leaving the equal space

at both ends of the BED.
CUTTER
PROTECTION
Make sure that the CUTTER PROTECTION is not bumpy by

pushing it with your finger.
23
-- MEMO --
24
4 Adjustment
4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
ST-002
Tool name
TENSION GAUGE 300g

Purpose
Tool No.
ST-006
Tool name
WHITE DUMMY PEN
Tool Height Adjustment

Purpose
Spacer Bed Adjustment

Tool No.
ST-011
Tool name
TENSION METER
Wire Tension Adjustment
Purpose
Tool No.
ST-012
Tool name
DIAL TENSION METER DT-30 (30g)

Purpose
25
4 Adjustment
4-2 SERVICE MODE

Move TOOL CARRIAGE fulley to right end.
Turn on the POWER. and press

[SETUP] key within 1 second.
],[
],[
] + [SETUP] key
vice mode
MA120 B110
Service mode
ROM MA120 B110
Displays FLASHROM version.

M = main, B = Boot
Sensor
Checks whether sensor is functioning properly.

SENSOR ON=1/OFF=0, F=FRONT, R=REAR, P=PINCHROLL
F=0 R=0 P=0

Carr.=0 Cover=0
[MENU] key
DRAM
Checks whether DRAM is functioning properly.
DRAM check [2M]

*******
[MENU] key
[ ],[ ] key to select.

[ENTER] key to carry out.
EEROM
EEROM check
*******
Checks whether EEROM is functioning properly.
[MENU] key
Ageing
Ageing ready?
Start - ENTER
[ENTER] key
[MENU] key
[ 400, 400]
Stop - ENTER
[ENTER] key
[ENTER] key
[
1,
1]
Start - ENTER
This is for MOTOR BALANCE ADJUSTMENT.
Force
Force adjust
[ UP]
20g
Force adjust
[DOWN]
20g
[MENU] key
Slider AD:128
[
*
]
This is for PEN PRESSURE ADJUSTMENT. (page)
[MENU] key
Key
Key test
**********
Push panel key in sequence of [MENU],[ENTER],

[ ],[ ],[ ],[ ],[SETUP],[TEST]key to check.
[MENU] key
Calib.
Select axis
Grit
Carriage
Grit
Grit calibration
0.00% - 0.10%
[MENU] key
[MENU] key
Carriage
Car. calibration
0.00% - 0.10%
[MENU] key
[SETUP] key
Test draw mode
This is for calibration.
Landing
Select tool
Cutter Pen
Cutter
Cut
[TEST] key
Land test
plotting..
ATK BRK [TEST] key

0
1
Land test
plotting..
ATK BRK
1 -1
[MENU] key
[MENU] key
Pen
Pen
[MENU] key
This is checking softlanding function.
26
4 Adjustment
Select factor
Knock Position
Knock
Position
Knife test
Hit/Away->ENTER
Knife adjust
0mm -> +1mm
Knife-Cutter adj
< 0.000mm >
This is for adjusting AUTO CUTTER ADJUSTMENT.
4
LANGUAGE SELECTION
SYSTEM INFORMATION
Turn on the powr while

pressing [
] key.
Turn on the powr while
CAMM-1 PRO SERIES SYSTEM REPORT
pressing [ MENU] key.
MODEL
: 0500
ROM VER
: A120
BOOT VER : 110
DIPSW
: 00000001
LANDINGWAIT: OFF
-- FACTORY PARAMETER --FACT CALIB.: CARR.=0.00% GRIT = 0.00%
LANDINGADJ.: CUT AT 0 BR 0 PEN AT 0 BR 0
KNIFE ADJ. : 0
LANGUAGE
: ENGLISH
-- USER PARAMETER --CURRENT PEN: 1
TOOL SPEC : No VS
: 1
85
: 2
: 3
: 4
: 5
: 6
: 7
: 8
ROTATE
: ON
DIPS UNIT : MILLI
CALIB CARR.: 0.00%
AREA LEN
: 1.0 m
I/O
: AUTO
HANDSHAKE : HARDWIRE
PEN CHANGE : OFF
FS CMD
: OFF
SHEETCUT
: CMD OFF.
TESTCUT PAT: TYPE1
ENGLISH JAPANESSE
GERMAN FRENCH
FS OFST UPVS QUALITY

30 - - - - - - SMOOTHING : ON
AREA UNIT : METER
CALIB GRIT : 0.00%
PREFEED
: ON
PROTOCOL
: 9600
COMMAND
: AUTO
VS CMD
: OFF
OVER CUT
: OFF
VS 50.MARGIN 5 . PASSES 1
SPANISH
ITALIAN
Press [ENTER] key to

save settings.
-- END ---
LIMITED INITIALIZE
Data which has been set by the
user inside the EEROM will be
initialized. Turn on the power
while pressing the [ENTER] key.
ALL INITIALIZE
SERIAL INTERFACE CHECK
All data inside EEROM, including

Service Mode settings, will be
initialized. Turn on the power
while pressing [ ], [ ] and
[ENTER] keys.
Turn on the power while

pressing the [ ] key.
RS232C check NG!

Error bit= 1111
User initialize
NO
YES
EEROM all init.

NO
YES
STxD-SRxD error
TxD-RxD error
DTR-CTS error
RTS-DSR error
ENTER
User parameter
initializing..
ENTER
EEROM all init.

Initializing..
2 (TxD)
4 (RTS)
5 (CTS)
14 (STxD)
Connection
3 (RxD)
6 (DSR)
20 (DTR)
16 (SRxD)
27
4 Adjustment
4-3 HOW TO UPGRADE FIRMWARE
It is necessary to update the FIRMWARE when MAIN

BOARD is replaced.
Connect PC and CJ-70 with PARALLEL CABLE.
It is necessary to prepare followings to

update the FIRMWARE.
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE
Move the TOOL CARRIAGE fully to the right end.

Turn power on and press the [SETUP] key within 1 second.
Press [SETUP] key while pressing [

Then press [ENTER] key.
], [
] and [
] keys.
[ENTER] key
Open the download.BAT from MS-DOS. (Type download

and press [RETURN] key.)
PC starts to send the FIRMWARE to CM500/400/300.
Turn off the power when completed.
Some PCs can not use the BAT FILE. Please refer to
the ReadMe File in the FIRMWARE DISK.
28
4 Adjustment
4-4 TOOL HEIGHT ADJUSTMENT
Remove the GUIDE RAIL COVER and CARRIAGE

COVER and put the WHITE DUMMY PEN (ST-006) to the
TOOL CARRIAGE.
ST-006
WHITE
DUMMY PEN
Put the PINCH ROLLERs DOWN at both left and right ends
of the GRIT ROLLER. The MIDDLE PINCH ROLLER
should be UP.
PINCH ROLLER
MIDLE PINCH ROLLER
PINCH ROLLER
GRIT ROLLER
Cover the FRONT & REAR PAPER SENSORs with paper

and switch on the COVER SW.
PAPER SENSOR
COVER SW
PAPER
Turn on the power.

Select "ROLL" with [ ] and [ ] keys and press the
[ENTER] key. Then, press the [SETUP] key.
[ENTER]
[SETUP]
29
4 Adjustment
Select "ORIGIN SET" by pressing the [MENU] key 3 times.

Move the TOOL CARRIAGE to the position where the
clearance between the pen tip and the BED is the smallest
among the 5 positions (3 positions for CM-300) with [ ] and
[ ] keys.
Press the [MENU]

key 3 times.
TOOL CARRIAGE
Adjust the Adjusting Screw so that the clearance between the

pen tip and the BED would be 2.42.6 mm.
WHITE
DUMMY PEN
BED
30
Make sure the clearance is 2.43.0 mm at other 4 positions

(2 positions for CM-300).
If not, proceed to SPACER BED ADJUSTMENT.
4 Adjustment
4-5 SPACER BED ADJUSTMENT
This adjustment should not be carried out normally.

It should be carried out only when the clearance between the
pen tip and the BED is not 2.43.0 mm at the positions
checked at 7 of TOOL HEIGHT ADJUSTMENT.
Remove the GUIDE RAIL COVER and the CARRIAGE

COVER and fix the WHITE DUMMY PEN (ST-006) on the
TOOL CARRIAGE.
4
ST-006
WHITE
DUMMY PEN
of the GRIT ROLLER. The MIDDLE PINCH ROLLER for
CM-500/400 should be UP.
PINCH ROLLER
MIDLE PINCH ROLLER
PINCH ROLLER
GRIT ROLLER
Remove both FRONT & REAR APRONs.

Cover both FRONT & REAR PAPER SENSORs with paper
and switch on the COVER SW.
PAPER SENSOR
COVER SW
PAPER
31
4 Adjustment
Turn on the power.

Select "ROLL" with [ ] and [ ] keys and press the
[ENTER] key. Then, press the [SETUP] key.
[ENTER]
[SETUP]
Select "ORIGIN SET" by pressing the [MENU] key 3 times.
Press the [MENU]

key 3 times.
Loosen the 2 screws shown in the figure.

SCREWS
SCREWS
Adjust the 2 screws shown in the figure so that the clearance

between the pen tip and the BED would be 2.43.0 mm at 5
positions (3 positions for CM-300) by moving the TOOL
CARRIAGE with [ ] and [ ] keys.
SCREWS
TOOL CARRIAGE
32
4 Adjustment
Secure the 2 screws shown in the figure with nut.
SCREW
NUT
SCREW
NUT
10
Tighten the 2 screws.

SCREW
SCREW
11
Adjust TOOL HEIGHT again.
33
4 Adjustment
4-6 TOOL PRESSURE ADJUSTMENT
Revised
Make sure to adjust TOOL HEIGHT before this adjustment.

Put the WHITE DUMMY PEN (ST-006) on the TOOL
CARRIAGE.
ST-006
WHITE
DUMMY PEN
of the GRIT ROLLER.
The MIDDLE PINCH ROLLER should be UP.
PINCH ROLLER
MIDLE PINCH ROLLER
PINCH ROLLER
GRIT ROLLER
PEN FORCE SLIDER
Revised
Turn off the power and move the TOOL CARRIAGE to the
positions where the TOOL HEIGHT was adjusted.
At this point, move the PEN FORCE SLIDER to the center
(default) position.
Remove the FRONT APRON and set the VR1 and VR2 on
the MAIN BOARD at the center.
MAIN BOARD
VR2
34
VR1
4 Adjustment

Press [SETUP] key while pressing [ ], [ ] and [ ] keys

to enter the SERVICE MODE.
And select "Force" with [ ] and [ ] keys and press the
[ENTER] key.
[ ]&[ ] keys
[ ]&[ ] keys
Move the pen DOWN by pressing the [ENTER] key.

Pen can be moved UP and DOWN by pressing the [ENTER]
key.
[ENTER] key
Adjust VR1 on the MAIN BOARD so that the pressure would

be 2630gf when pen tip leaves the BED.
ST-012
BED
MAIN BOARD
VR1
35
4 Adjustment
Press the [ENTER] key and move the pen UP.
[ENTER] key
Change the "Force" to 200g with [
] and [
] keys.
10 Then, press the [ENTER] key to move the pen DOWN.

[ ]&[ ]keys
[ENTER]key
Adjust VR2 on the MAIN BOARD so that the pressure would
11 be 199200gf when pen tip leaves the BED.
ST-002
VR2
BED
Change the pressure to "20g" again and make sure the
12 pressure is 2630gf.
If not, re-adjust it.
ST-012
BED
36
MAIN BOARD
4 Adjustment
4-7 WIRE TENSION ADJUSTMENT
Turn off the power and move the TOOL CARRIAGE to the
left end.
PEN CARRIAGE
Loosen SCREW A.
SCREW A
Measure the tension with the TENSION METER (ST-011) at

the center.
ST-011
TENSION
METER
Adjust the tension with SCREW B so that it will be 1214

pounds.
SCREW B
37
4 Adjustment
Make sure to check the tension again after moving the TOOL
CARRIAGE back and forward in a whole distance for 10
times.
If the tension changes, re-adjust it.
GUIDE RAIL
PEN CARRIAGE
Tighten SCREW A after the adjustment.
SCREW A
38
Check the tension again.

If the tension becomes out of the specification, re-adjust it.
4 Adjustment
4-8 MOTOR BALANCE ADJUSTMENT
Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction.
Command
Motor tries to follow the instruction from the CPU.

Difference between the actual rotation and the
instruction could be adjusted with the Motor Balance
(GAIN) Adjustment.
If the difference is small (=GAIN is small), motor
becomes very sensitive. As a result, it vibrates.
If the difference is big (=GAIN is big), motor
becomes dull to the instruction. And as a result,
cutting quality will be damaged.
Servo Motor
CPU
Feedback
Motor Balance (OFFSET) Adjustment is used to adjust the GAIN for CW and CCW directions to be equal.
Ex.1 in the figure shows that both the OFFSET and
GAIN are adjusted in both CW and CCW
CCW
directions.
Ex.2
Ex.1
Ex.2 shows that the GAIN is adjusted but the
OFFSET is shifted. Therefore, the GAIN will be
big in CCW direction and small in CW direction.
Gain
As a result, motor becomes dull in CCW direction
and sensitive in CW direction causing problems.
Offset
CW
Put all 3 PINCH ROLLERs in UP position.

And remove the FRONT APRON.
PINCH ROLLER
PINCH ROLLER
PINCH ROLLER
FRONT APRON
39
4 Adjustment


to enter the SERVICE MODE. Select "Ageing" with [ ] and
[ ] keys, and press the [ENTER] key twice.
Values change according to the rotation of the MOTOR.
Adjust OFS-1 on the POWER BOARD ASSY so that the

difference of the X absolute values will be less than 3.
And, OFS-2 for Y axis.
OFS-2
Adjust GAIN-1 on the POWER BOARD so that the X

absolute values will be 400404.
And, GAIN-2 for Y axis.
GAIN-2
40
OFS-1
GAIN-1
4 Adjustment
Check the displayed values.

If the difference of the absolute values are more than 3, repeat
adjustment from procedure 2 .
41
4 Adjustment
4-9 CALIBRATION
Calibration done in the factory is indicated on the sticker put

on the LEFT FRAME.
Put the 0.25 mm Standard Ceramic Pen to the TOOL

CARRIAGE and set A2 size paper on the machine.

42

And select "Calib." with [ ] and [ ] keys and press the
[ENTER] key.
LEFT FRAME
4 Adjustment
Start "Test Draw Mode" by pressing the [SETUP] key.
[SETUP]key
Load the paper by selecting "PIECE" from the menu.
[ENTER]key
[SETUP]key
CM500/400/300 starts drawing a figure when pressing the

[SETUP] key and then [TEST] key.
Calibrating amount can be calculated with the formula shown
in the PROCEDURE 7 by using this figure.
400mm
400mm
Calculate the amount to be calibrated by using the right

formula.
CA = Calibrating Amount
CL = Commanded Length (400 mm)
ML = Measured Length
FORMULA
CA =
CL - ML
ML
x 100
[FOR EXAMPLE]
When ML is 399.8 mm
400 mm - 399.8 mm
x 100 = 0.05 %
399.8 mm
43
4 Adjustment
Select the directions, GRIT ROLLER or CARRIAGE, to be

calibrated.
It can be selected by [ ] and [ ] keys.
Enter the Calibrating Amount with [
10 press the [SETUP] key to save settings.
] and [
] keys and
Calibrating range is -0.20+0.20% in an increment of

0.01%.
Make sure to re-write the amount on the sticker after
11 calibration.
44
4 Adjustment
4-10 SOFTLANDING ADJUSTMENT
Softlanding function is a system to land the tool

smoothly to prevent pen bouncing.
When the machine receives a command to move
the pen down, it puts the pressure downwards and
starts moving the tool DOWN. Then, it puts the
pressure upward before putting the tool pressure
and lands the tool smoothly.
By using "Landing" in Service Mode, time being
taken to put the pressure downwards (ATK) and
upwards (BRK) can be adjusted.
[Pen Height]
Pen Up Pressure
Pen Down Pressure

Pen Pressure
Bed
ATK
BRK
[Time]
Check and make sure that the Tool Height and Tool Pressure
are adjusted.
It is not necessary to adjust SOFTLANDING if Tool Height
and Tool Pressure are adjusted correctly.
This adjustment should be carried out only when pen
bouncing problem occurs or timing of the tool down is
delayed.
Set the vinyl sheet on the machine and put the Blade Holder to
the TOOL CARRIAGE.
45
4 Adjustment


And select "Landing" with [ ] and [ ] keys and press the
[ENTER] key.
Select "Cutter" with [ ] and [ ] keys and press the

[ENTER] key.
Press [TEST] key and then [ENTER] key to start the
LANDING CUT TEST.
LANDING CUT TEST can be paused by pressing the

[ENTER].
Then, press [MENU] key to move to the adjustment menu.
[ENTER] key
[MENU] key
46
4 Adjustment
In case of pen bouncing problem, increase the "ATK" and

decrease the "BRK" with [ ] and [ ] keys. Then, press
the [ENTER] key for save settings.
In case the timing of the landing is delayed, decreased the

"ATK" and decrease the "BRK" with [ ] and [ ] keys.
Then, press the [ENTER] key to save settings.
Try LANDING CUT TEST again and check the result.

In case of problem, re-set "ATK" and "BRK".
47
4 Adjustment
4-11 SEPARATING KNIFE ADJUSTMENT


And select "Knife" with [ ] and [ ] keys and press the
[ENTER] key.
Enter the KNIFE TEST MODE by pressing the [TEST] key.
[ENTER]
key
select "knock"
[ENTER] key
48
Press [ENTER] key to carry out the KNIFE TEST.

TOOL CARRIAGE will move to the left and SEPARATING
KNIFE becomes DOWN.
[TEST]
key
4 Adjustment
Move the SEPARATING KNIFE PLATE fully to the right

with your hand and check and make sure that the clearance
with the STOPPER is 0.51.0 mm.
STOPPER
SEPARATING
KNIFE PLATE
0.51.0 mm
If the clearance measured at 4 is out of 0.51.0 mm, press

[MENU] key and enter the KNIFE ADJUST MODE.
[MENU] key
In case the clearance is more than 1.0 mm, change the values
to the minus with [ ] key.
In case it is less than 0.5 mm, change the value to the plus with
[ ] key.
Then, press [ENTER] key to save the settings.
Re-check and make sure that the clearance is 0.51.0 mm by

carrying out the KNIFE TEST MODE.
If not, re-adjust the position.
[TEST] key
[ENTER] key
KNIFE TEST
49
4 Adjustment
50
Press [ENTER] key to move the TOOL CARRIAGE to the

right side.
Make sure that SEPARATING KNIFE won't be in UP
position during the movement.
If it does, re-adjust the position.
5-1 OPERATIONAL SEQUENCE
Power ON
WORK RAM CHECK
NG
[PAUSE] LED flashes.
OK
FIRMWARE CHECK
NG
NO FIRMWARE
Displayes Error Message.
OK
Read Data
from EEROM.
NG
[SETUP] LED flashes.
OK
Displayes model name.
Checks FRONT COVER.
OPENED
CLOSE THE COVER
Displayes Error Message.
CLOSED
Detects carriage limit.
OK
Displays sheet selection.
Checks if media is set.
NG
Displays Error Message.
Sheet Set Error

Set Sheet Again
Change Pinch
Roller Position
OK
Checks pinch roller

position.
NG
When selecting PIECE
OK
Checks media length.
NG
Sheet Set Error

Set Sheet Again
Carriage moves to the origin.
Ready to cut.
51
5-2 SENSOR MAP
REAR PAPER SENSOR
CARRIAGE LIMIT SENSOR
It detects the rear edge of the media and also whether the
media is set or not.
When "ROLL" is selected, either one of the Front or Rear
Paper Sensor detects whether the media is set or not.
It detects the CARRIAGE LIMIT.
PINCH ROLL SENSOR

It detects the PINCH ROLLER POSITION.
COVER SWITCH
It detects whether the FRONT COVER is open or close.
FRONT PAPER SENSOR

It detects the front edge of the media and also whether the
media is set or not.
When "ROLL" is selected, either one of the Front or Rear
Paper Sensor detects whether the media is set or not.
52
6 Trouble Shooting
6 Trouble Shooting
6-1 TROUBLESHOOTING
PEN UP/DOWN ERROR
Is there cut-line or bad contact in

CARRIAGE CABLE?
YES
Replace CARRAIGE CABLE.
MOTOR ERROR
NO
YES
Adjust MOTOR BALANCE.
Is MOTOR BALANCE adjusted correctly?
NO
NO
Is carraige solenoid OK?
NO
Replace the CARRIAGE ASSEMBLY.
YES
NO
YES
NO
YES
Is there cut-line in solenoid wire?
Replace the CARRIAGE ASSEMBLY.
Replace U10/U11 on POWER BOARD.
Is MOTOR DRIVER IC OK?
YES
NO
NO
YES
Is the Solonoid wire connected correctly?
Connect the Solenoid wire.
Replace U7/U8 on POWER BOARD.
Is MOTOR CONTROLLER IC OK?
NO
YES
NO
Is SOLENOID DRIVER IC OK?
6
NO
Replace U31 on MAIN BOARD ASS'Y.
Is +15V regulator IC OK?
Replace U14 on POWER BOARD.
YES
YES
Is Tool Pressure adjusted correctly?
Replace F2/F3 on POWER BOARD.
Is the FUSE blown up?
NO
NO
Adjust Tool Pressure
Replace U15 on POWER BOARD.
Is -15V regulator IC OK?
YES
NO
Replace POWER BOARD.
Is POWER BOARD OK?
DISTORTED FIGURE/WAVY LINE
YES
NO
Is MOTOR OK?
Bearing inside Blade Holder rotates

smoothly?
Replace the MOTOR.
NO
Replace the BLADE HOLDER.
YES
Holder part of the TOOL CARRIAGE is

loose?
YES
Fix the holder part of TOOL CARRIAGE.
NO
YES
Is TOOL CARRIAGE loose?
Fix the TOOL CARRIAGE.
NO
NO
Is WIRE TENSION loose?
Adjust WIRE TENSION
YES
NO
Is backlash adjusted correctly?
Adjust Backlash.
YES
YES
Is X DRIVE GEAR broken?
Replace the X DRIVE GEAR
53
6 Trouble Shooting
CIRCLE DOESN'T MATCH
Are machine-offset & blade-offset

matched?
NO
Set the offset.
STITCH CUT
YES
Replace the blade.
Is the blade worn out?
NO
YES
YES
Is the blade worn out?
Replace the blade.
Replace the blade holder.
YES
Fix the Pen Holder.
Is there scratch on CUTTER

PROTECTION?
YES
Is holder part of TOOL CARRIAGE

loose?
NO
Adjust Tool Height.
YES
Fix the Pen Holder.
YES
NO
YES
NO
NO
Adjust Tool Pressure.
Is Tool Height adjusted correctly?
Adjust Tool Height.
YES
YES
Is backlash adjusted correctly?
Replace the CUTTER PROTECTION.
NO
NO
YES
NO
NO
Is Tool Height adjusted correctly?
Replace the TOOL CARRIAGE.
Does pen move up/down smoothly?
YES
Is holder part of TOOL CARRIAGE loose?
Replace the blade holder.
NO
NO
YES
NO
YES
NO
Bearing inside the blade holder rotate

smoothly?
Bearing inside the blade holder rotates

smoothly?
NO
Adjust backlash.
NO
Adjust Tool Pressure.
YES
Is MAIN BOARD OK?
MEDIA SHIFTING
NO
Is vinyl sheet set correctly?
Set vinyl sheet correctly.
YES
NO
Clean the GRIT ROLLER.
Is GRIT ROLLER clean?
YES
YES
Replace the PINCH ROLLER.
Is PINCH ROLLER worn out?
NO
YES
Is GRIT ROLLER loose?
54
Fix the GRIT ROLLER.
NO
Replace the MAIN BOARD.
7 Supplement
7 Supplement
Date:
7-1 MAINTENANCE CHECK LIST

Model
Serial No.
CM-500
CM-400
CM-300
MECHANICAL PARTS
Check Points
Carriage Driving Part
Grit Driving Part
Bed/Guide Rail
Confirmation
1. Drive Gear
Dirty/Crack
2. Backlash
Looseness
1. Drive Gear
Cleaning
2. Backlash
Looseness
3. Grit Roller
Foreign substance
1. Pinch Roller
Rotation/Wear down
2. Cutter Protection
Dirty/Scratch
(Replacement depend on the scratch.)
Carriage
Cutter Pen
1. Carriage
Loosen
2. Cutter Holder
Loosen
1. Bearing
Rotation of the Bearing
CONSUMABLE PARTS
Description
Life
PAD, CUTTER CM-500
On demand
PAD, CUTTER CM-400
On demand
PAD, CUTTER CM-300
On demand
Confirmation
LUBRICATION
Check Points
Floil G-474C
Molycoeat EM-50L
Confirmation
X DRIVE GEAR
OKCleaning & Lubrication
Y DRIVE GEAR
Top part of GUIDE RAIL
Check Points
Confirmation
FUNCTION CHECK
1. FIRMWARE Version
Upgrade FIRMWARE to the latest version.
2. Panel Key
3. Carriage & Grit Compensation
4. Cutting Test
Wavy lines.
Distorted figure.
Pen Bouncing
Noise
Pen Pressure
Media Shifting
Qality of corners.
5. Connection check with Customer's PC.
55
7 Supplement
7-2 INSTALLATION CHECK SHEET

Check Points
Cleaning
Reference
It must be recommended to use water or alcohol for cleaning the following parts.
PLATEN, GRIT ROLLERS, PINCH ROLLERS, BLADE HOLDER CAP
Consumables
Explain the consumables and how to replace them.

1. Blade
: On demand
** Life time (general guide) of the several types
2. Cutter Pad (Protection)
: On demand
of blade is mentioned in the user's manual.
7-3 SPECIFICATIONS
Specifications
Mechanism ............................................ Media-movement method

Driving method ..................................... Digital control servo motor
Maximum cutting area .......................... [CM-500] 1195 mm (W) x 24998 mm L) (47" x 984-1/2")
[CM-400] 1000 mm (W) x 24998 mm (L) (39" x 984-1/2")
[CM-300] 737 mm (W) x 24998 mm (L) (29" x 984-1/2")
Acceptable media widths ...................... [CM-500] Min.90 mm (3-1/2")
Max.1372 mm (54")
[CM-400] Min.90 mm (3-1/2")
Max.1178 mm (46")
[CM-300] Min.50 mm (2")
Max.915 mm (36")
(50540 mm(2"21"), 582915 mm(23"36"))
Width of material that ........................... [CM-500] 01270 mm(0"50")
can be cut off
[CM-400] 01067 mm(0"42")
[CM-300] 0812 mm(0"32")
Acceptable paper widths ....................... [CM-500] Min.90 mm (3-1/2")
Max.1372 mm (54")
[CM-400] Min.90 mm (3-1/2")
Max.1178 mm (46")
[CM-300] Min.50 mm (2")
Max.915 mm (36")
(50540 mm(2"21"), 582915 mm(23"36"))
Acceptable paper types .......................... High-quality paper
Tools ...................................................... Cutters: Special cutter for CAMM-1 series
Pens: Water-based fiber-tipped pens, and Tick water-based fiber-tipped pens (options)
Max.cutting speed ................................. During cutting: 850 mm/sec. (in all directions) During tool-up: 1201 mm /sec. (in 45 direction)
Cutting speed ......................................... 10850 mm/sec. (in increments of 10 mm/sec.)
Blade force ............................................ 20350 gf (in increments of 10 gf)
Mechanical resolution ........................... 0.0125 mm/step (*0.000492"/step)
Software resolution ............................... 0.025 mm/step (0.000984"/step)
Distance accuracy .................................. Error of less than +/- 0.2% of distance traveled, or 0.1 mm (0.00394"), whichever is grater
Repetition accuracy ............................... 0.1 mm or less (excluding stretching/contraction of the material)
Range for assured repetition accuracy(*)
For material with a width exceeding 610 mm (24"): Length 4,000 mm (157-7/16") (CM-500/400 only)
For material with a width 610 mm (24") or less: Length 8,000 mm (315-15/16")
Interface ................................................. Parallel (Centronics compatible), Serial (RS-232C)
Buffer size ............................................. 2 Mbyte
Instruction system ................................. CAMM-GLIII (mode1, mode2)
Switches ................................................ Power switch, Pen force slider
Control switches .................................... MENU, ENTER, TEST, SETUP, PAUSE, SHEET CUT,
LED ....................................................... POWER LED, SETUP LED, PAUSE LED

Display .................................................. Liquid crystal display unit: 16-character by 2 lines
Power consumption ............................... 1.0 A / 117 V
0.5 A / 220230 V
0.5 A / 230240 V
Acoustic noise level .............................. Cutting mode: under 62 dB (A)
Standby mode: under 40 dB (A)
(According to ISO 7779)
Dimensions ............................................ Main unit: [CM-500] 1586 mm (W) x 286 mm (D) x 281 mm (H) (62-1/2" (W) x 11-5/16" (D) x 11-1/8" (H))
[CM-400] 1391 mm (W) x 286 mm (D) x 281 mm (H) (54-13/16" (W) x 11-5/16" (D) x 11-1/8" (H))
With stand: [CM-500] 1586 mm (W) x 756 mm (D) x 1142 mm (H) (62-1/2" (W) x 29-13/16" (D) x 44-15/16" (H))
Weight ................................................... Main unit: [CM-500] 41 kg (90.4 lb.)
[CM-400] 35 kg (77.2 lb.)
[CM-300] 27 kg (59.5 lb.)
With stand: [CM-500] 67.5 kg (148.8 lb.)
[CM-400] 60 kg (132.3 lb.)
[CM-300] 50 kg (110.2 lb.)
Operating temperature ........................... 540C (41104F)
Operating Humidity ............................... 3580% (non-condensing)
Accessories ............................................ [100V Only] AC cord 100V 3P: 1 Adapter plug (100V): 1 MANUAL,USE JP CM-500/400/300: 1
[Others]
Power cord: 1 Blade holder (XD-CH2): 1 Blade (ZEC-U5025): 1
Test-use water based fiber tipped pen: 1 Test-use sheet: 1 Test-use application tape: 1
Tweezers: 1 Replacement blade for separating knife: 1 CAMM-1 DRIVER for Windows 95 disk: 1
MANUAL,USE EN CM-500/400/300
56
7 Supplement
(* ) The following conditions must be satisfied:

- Material type: 3M Scotchcal Mastercut Film, ARLON Series 2100
- Special stand (a roll material must be set at the rear and on the inner sheet hanger)
- Side margins: 25 mm (1") or more for both the left and right margins
- Front margin: 25 mm (1") or more
(After loading the material, using the display menu to select EDGE as the material type automatically sets a front margin of
- Use of the display menus AREA function to perform feed of the material length plus 0.2 m and set the material correctly
- Cutting of the following data one time
(1)
(2)
Side margins: 25 mm (1") or more
Movable
pinch roller (left)
25 mm (1").)
The letters are cut in order starting with "R"

After the last letter ("P") has been cut, the machine returns to the origin
point and the outer border is cut
Front margin: 25 mm (1") or more

Cutter
protector
Origin
Cut length
Fills the
hard clip
Y
Side margins:
Feed length
X
25 mm (1")
Sheets with a width exceeding 610 mm (24"): 4,000 mm (157-7/16")
or more
Sheets with a width of 610 mm (24") or less : 8,000 mm (315-15/16")
Movable pinch roller (right)
The origin is rotated 90 degrees ("AXIS" on the display menu is set to "90deg").
Interface Specifications
[Parallel]
Standard
Input signals
Output signals
Level of
input/output signals
Transmission method
In compliance with the specifications of Centronics

STROBE (1 BIT), DATA (8 BITS)
BUSY (1 BIT), ACK (1 BIT)
TTL level
Asynchronous
[Serial]
Standard
Transmission method
Transmission speed
Parity check
Data bits
Stop bits
Handshake
RS-232C specifications
Asynchronous, duplex data transmission
2400, 4800, 9600, 19200 (selected using panel keys.)
Odd, Even, or None (selected using panel keys.)
7 or 8 bits (selected using panel keys.)
1 or 2 bits (selected using panel keys.)
DTR or XON/XOFF (selected using panel keys.)
57
CM-500 /
400 / 300

Roland CM - 500 - 400 - 300

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SERVICE NOTES

Replacement of Main Parts

WIRING MAP ............................................................................... 9

3 Replacement of Main Parts

PEN CARRIAGE ASSEMBLY_REMOVING ..............................

Special Tool ...............................................................................

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

To Ensure Safe Work

To Ensure Safe Work

About the Symbols

About the Labels Affixed to the Unit

Turn off the primary power SW

About the Labels Affixed to the Unit

The wiring terminal intended for connection

: Tips and advice before the adjustment.

symbols, the symbols shown below are also used.

: Indicates amount for Pen Pressure and Tension.

: Indicates tightening torque.

1 Structure & Spare Parts

1 Structure & Spare Parts

** column shows as below.

If the part is not used, it is blank.

If the part is used, it is marked "

PARTS LIST-Main Parts1

-Supplemental PartsParts Name

1 TAPE NITTO#500 (CUT WHEN USING)

** 9 --> CM-300 (L), CM-400 (M), CM-500 (M)

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST-Main Parts1

LABEL,SET FILM CM-500 NO.890

-Supplemental PartsParts Name

2 CLAMP WIRE PLWS-1U

4 RIVET FASTENER P2655B

5 SCREW BINDNG HEAD

6 SCREW BINDNG HEAD P-TIGHT

** There are old and new type.

1 Structure & Spare Parts

1-3 X/Y DRIVE UNIT

PARTS LIST-Main Parts1

-Supplemental PartsParts Name

4 SCREW BINDNG HEAD

1 Structure & Spare Parts

PARTS LIST-Main PartsParts No.

-Supplemental PartsParts Name

4 RIVET FASTENER P2655B

6 SCREW BINDNG HEAD

w WASHER OUT SIDE TEETH

1 Structure & Spare Parts

PARTS LIST-Main PartsParts No.

CABLE-ASSY JUNBIWIRE A PNC-960

CABLE-ASSY JUNBIWIRE D PC-50

CABLE-ASSY JUNBIWIRE F PNC-1210

CABLE-ASSY JUNBIWIRE F PNC-1410

CABLE-ASSY JUNBIWIRE F PNC-1860

CABLE-ASSY POWER CM-500

LABEL,POWER CM-500 NO.893

SPACER,BED UPPER CM-500

27 7450123050 TRANS BOARD ASS'Y

1 Structure & Spare Parts

1-6 PINCH ROLLER

PARTS LIST-Main Parts1

-Supplemental PartsParts Name