CAD/CAM Lab

EXERCISES IN CAD/CAM_____________________________________________________2

1.

SIMPLE TURNING__________________________________________________11

M30________________________________________________________________11
2.

STEP TURNING____________________________________________________12

3.

TAPER TURNING___________________________________________________13

M06 T0303_________________________________________________________13
X 14

R2_________________________________________________________13

X 11

R3.5__________________________________________________________13

4.

THREAD CUTTING_________________________________________________14

O 3210______________________________________________________________14
5.

CIRCULAR INTERPOLATION_______________________________________15

O 3241______________________________________________________________15
G00

X 22 Z1_______________________________________________________15

M30____________________________________________________________________15
6.

PROGRAM FOR THREADING_______________________________________16

M06

T0303______________________________________________________16

M03

S1200______________________________________________________16

X 11

depth of cut________________________________________________16

X9

Along Z axis____________________________________________16

Mechanical Engineering

CAD/CAM Lab

EXERCISES IN CAD/CAM
1. CONSTRAINING AND DIMENSIONING OF SKETCHES

(a)

AIM: Sketch the following entities and constrain them by giving

suitable dimensions.

(b)

Regular hexagon of side = 50

(c)

Capsule
100
R 30

Fig:1
(d)

Rectangle with one of the corners as origin.

(e)

Rectangle with origin at the centre.

(f)

Circle with 50, 50, 0 as its centre and dimensioned with diameter.

(g)

In circle, circum circle and encircle

(h)

Constrain a hole at the centre of a rectangle.

Mechanical Engineering

CAD/CAM Lab

2. SOLID MODELLING
(a). Aim :-Create the solids shown overleaf using the following commands.
Extrude
Revolve
Sweep
Loft

Fig: 2

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CAD/CAM Lab

Fig: 3

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CAD/CAM Lab

Fig: 4

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CAD/CAM Lab

Fig: 5

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CAD/CAM Lab

Fig: 6

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CAD/CAM Lab

3. CAM EXERCISE

Machine name: MTAB - CNC TURNING CENTRE

MACHINE SPECIFICATIONS:
1.GENERAL:
Length

600 mm

Width

425 mm

Height

430 mm

2. CAPACITY:
Distance between centres

250 mm

Swing over Crosslide

38 mm

Swing over Bed

140 mm

Spindle taper

No. 1 MT

Spindle bore

10 mm

X axis Ball screw

8 mm x 2.5 mm pitch

Z axis travel

10 mm x 4 mm pitch

Bed

Ground

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CAD/CAM Lab

4. C N C LATHE
a).BASIC STEPS IN NC PROCEDURE
1.
2.
3.
4.
5.

Process planning
Part programming
Part programming entry
Proving the part program
Production

b) .Coordinate System for a CNC Lathe RHCS

Thumb + x
Fore finger + y
Middle finger + z

c).ZERO POINTS & REFERENCE POINTS:

1. Machine zero point.
-

Specified by manufacturer.
This is zero point for the coordinate
systems and reference points.
Is at the centre of spindle nose face.
When the tool traverses in the
positive direction, it moves away
from the workpiece.

2. Reference point.
-

It has the same, precisely known

coordinates in relation to machine
zero point.
This serves for calibrating and for
controlling the measuring system of
the slides and tool traverses.

3. Work piece zero point (W)

-

Chosen by the programmer.

Determines workpiece coordinate system in relation to machine zero point.

Mechanical Engineering

CAD/CAM Lab

5. CODING SYSTEM
M Codes:

G Codes:

M00

Program stop

G00

Rapid traverse positioning

M01

Optional stop

G01

Linear interpolation - Feed

M02

End of program

G02

Circular interpolation CW

M03

Spindle forward

G03

Circular interpolation CCW

M04

Spindle reverse

G04

Dwell

M05

Spindle stop

G21

Metric data input

M06

Auto tool change

G28

Reference point return

M08

Coolant on

G32

thread cutting

M09

Coolant Off

G40

Tool nose radius compensation -

M10

Chuck open

cancel

M11

Chuck Closed

G70

Finishing cycle

M13

Spindle forward and coolant on

G76

Thread cutting cycle

M14

Spindle reverse and coolant on

G90

Cutting cycle A: Turning cycle

M30

Program reset and rewind

G94

Cutting cycle B: Facing cycle

M98

Sub program call

G98

Feed per minute

M99

Sub program end

G99

Feed per revolution

G96

Constant surface speed (CSS

control)
G97

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CSS cancel sets spindle in RPM

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CAD/CAM Lab

6. EXERCISES IN CNC TURNING

1. SIMPLE TURNING
O 1002
[ BILLET X 22 Z100

22

15

G 21 G 98
G 28 U0 W0
M06 T0303
M03

40
100

S1200

G00

X 22 Z1

G01

Z 40 F 45

G00

X 22

G00

Z1

G01

Z 40 F45

G00

X 22

G00

Z1

G01

X 20

G01

Z 40 F 45

G00

G00

X 22

GOO Z1

G00

Z1

G01

X 16

G01

X 19

G01

Z 40 F 45

G01

Z 40 F45

G00

X 22

G00

X 22

G00

Z1

G00

Z1

G01

X 15

G01

X 18

G01

Z 40 F45

GO1

Z 40 F45

G00

X 22

G00

Z1

G00

Z1

G01

X 17

G28

U0 W0

G01

Z 40 F45

M05

X 22

M30

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CAD/CAM Lab
2. STEP TURNING
O 1004
[ BILLET X 22 Z 100
G 21 G 98
G 28 U0 W0
M06 T0303
M03

22

X 22 Z1

G90

X 22 Z 50 F 35

12
25

S1200

G00

16

50
100

X 21
X 20
:
X16
G00

X 16 Z1

G90

X15 Z 25 F35

X 14
X 13
X12
G28

U0 W0

M05
M30

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CAD/CAM Lab
3. TAPER TURNING
O 1005
[ BILLET X 22 Z100
G 21 G 98

18

22

G 28 U0 W0

M06 T0303
M03

S1200

G00

X 22 Z1

G90

X 22 Z-54 F35

15

12

15

100

X 21
X 20
X 19
X 18.8

G00

X18 Z 48

X 18

G90

X18 Z 54 F30

X 17 Z-6

X17

X 16

X9

X9

G28 U0W0

G00

X 18 Z 6

M05

G90

X18 Z 21 R0 F30

M30

X 18 R- 05
X 18 R 1
:
X 18 R 4.5
G01 X 18 Z- 33
G90 X 18 Z 48 R0 F30
X 17 R0.5
X 16
R1
X 15
R 1.5
X 14
R2
X 13
R2.5
X 12
R3
X 11
R3.5
X 10
R4
X9
R4.5

Mechanical Engineering

Taper Turning G
90R:
D1 = 9
D2 = 18

D1 D 2
2
9 18
2

= - 4.5

Taper Turning G 90R+:

R =

D2 = 9
D1 =18

18 9
2

= 4.5

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CAD/CAM Lab
4. THREAD CUTTING
O 3210
[ BILLET X 22 Z 100
27

G 21 G 98
G 28 U0 W0

22

M06 T0303
M03

S1200

Z00

X 22 Z1

G90

X 22 Z65 F 25

M 12 x 2

16
9
65

30

100

X 21
X 20
:
X16
X 15

Z 30

:
X 12
M 06

T0707

M 03

S 800

G00

X 13 Z 30

G81

X12 Z 30 F25

X 11.8
X 11.6
:
X 9.2
X9
G28

U0 W0

M06

T0101

G00

X14 Z2

G 92

X12 Z 27 F2

X 11.8
X 11.6
X 10
X
G 28

U0 W0

M05
M30

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CAD/CAM Lab
5. CIRCULAR INTERPOLATION
O 3241
[ BILLET X 22 Z 100

16

G 21 G 98
G 28

U0 W0

M06

T0303

M03

S1200

G00

X 22 Z1

G90

X 22 Z55 F25

G71

U0.5 R1

G71

P10 Q20 U0.1 W0.1

N10

G01 X 0 F25

10

22

R3

20

15

20

100

Z0
G03

X 10 Z 5 R5 F25

G01

Z 20 F25

X 16

Z - 35

N 20

G02 X22 Z 55 R3

G70

P10 Q20

G28

U0 W0

M05
M30

Mechanical Engineering

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CAD/CAM Lab
6.

PROGRAM FOR THREADING

R 25

O 1012
[ BILLET X 22 Z100

12

G 21

G 98

G 28

U0 W0

M06

T0303

M03

S1200

G00

X 23 Z1

G71

U 0.5 RI

G71

P10 Q20 UO.1 W0.1 F35

N10

G01 X 11

Z0
X 12

22

R25

M12x1.75P

16
17

10

10

10

20

100

G28 U0W0
Z 1

MO6 T0101

Z - 20

GOO X14 Z2

G02 X 16 Z 30 R15

G92 X12 Z 17 F1.75

N20 G01 Z 15

X11.8

G28 U0 W0

X11.6

M06 T0303

X11.4

M03 S1450

G00 X23 Z1

X10.2

G70 P10 Q20 F25

X10

G28 U0W0

X9.83

M06 T0707

G28 U0W0

M03 S800

M05

GOO X13 Z - 20

M30

G81 X 12 Z 20 F30
X 11.75

G71 Multiple turning cycle

X 11.5
X 11.25

relief amount
G71 U0.5 R1

X 11
X 10.75

depth of cut
Finishing allowance along

X axis
:
X9

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G71 P10 Q20 U0.1 W0.1 F35

Along Z axis

16