STARGAZE,BAVDHAN

QA/QC MONTHLY REPORT

SEPTEMBER 2014
Supplier Evaluation
KOLTE PATIL DEVELOPRS LIMITED
MONTHLY MATERIAL QUALITY AUDIT REPORT

MONTH / YEAR Sep-14
PERIOD 01.09.2014 TO 30.09.2014 PAGE 1 OF 1
QA/418
SR
NO
MATERIAL SUPLLIER
NET
INSPECTED
QUANTITY
UNIT
INSPECTION
FREQUENCY
NET
ACCEPTED
QUANTITY
NET
REJECTED
QUANTITY
%
ACCPTANCE
ACCEPTANCE
/ REJECTION
ROOT CAUSE
CORRECTIVE /
PREVENTIVE
ACTION PLAN
%
QUALITY
ASSURANCE
RATING
QUALITY
PERFORMANAN
CE GRADING
Remark
1 Cover block Mentone Concrete 8600 NOS Per Lot 8600.00 0.00 100.00 NA NA 100.00 A
2 8 mm steel Bhuleshwar steel 2280.00 KG Per Lot 2280.00 0.00 100.00 NA NA 100.00 A
3 10 mm steel Bhuleshwar steel 0.00 KG Per Lot 0.00 0.00 #DIV/0! NA NA #DIV/0! A
4 12 mm steel Bhuleshwar steel 420.00 KG Per Lot 420.00 0.00 100.00 NA NA 100.00 A
5 16 mm steel Bhuleshwar steel 1420.00 KG Per Lot 1420.00 0.00 100.00 NA NA 100.00 A
6 20 mm steel Bhuleshwar steel 5300.00 KG Per Lot 5300.00 0.00 100.00 NA NA 100.00 _
7 25 mm steel Bhuleshwar steel 0.00 KG Per Lot 0.00 0.00 #DIV/0! NA NA #DIV/0! _
8 32 mm steel Bhuleshwar steel 0.00 KG Per Lot 0.00 0.00 #DIV/0! NA NA #DIV/0! A
9 Cement C. S. Raghoji 314.00 BAG Per Lot 314.00 0.00 100.00 NA NA 100.00 A
10 Crush sand Sai Stone Crusher 1148.00 CFT Per Lot 1148.00 0.00 100.00 NA NA 100.00 A
11 4" Fly ash brick Ash Concepts 6226.00 NOS Per Lot 6226.00 40.00 99.36 NA NA 99.36 A
11 Binding wire
Bhagyalaxmi
Enterprises
1604.00 KG Per Lot 1604.00 40.00 97.51 NA NA 97.51 A
10 Concrete :-M15 Sai RMC 0.00 m3
Per Transit /
Sampling basis
0.00 0.00 #DIV/0! NA NA #DIV/0! _
11 Concrete :-M20 Sai RMC 0.00 m3
Per Transit /
Sampling basis
0.00 0.00 #DIV/0! NA NA #DIV/0! A
12 Concrete :-M25 Sai RMC 386.00 m3
Per Transit /
Sampling basis
386.00 0.00 100.00 NA NA 100.00 A
13 Concrete :-M30 Sai RMC 0.00 m3
Per Transit /
Sampling basis
0.00 0.00 #DIV/0! NA NA #DIV/0! _

SR NO DESCRIPTION NAME DESIGNATION SIGNATURE
REMARKS QUALITY
PERFORMANANC
E GRADING


1 PREPARED BY

SR
NO
% QA RATING
QUALITY PERFORMNANCE
GRADING

2 APPROVED BY

QAQC
MANAGER



A 90-100 EXCELLENT



B 80-89 GOOD



C 60-79 AVERAGE



D 50-59 BELOW AVERAGE


QAQC
MANAGER
E < 50 POOR

CONTRACTOR EVALUATION
QUALITY RATING ACHIEVED BY SUPPLIER
0
20
40
60
80
100
120
QUALITY ASSURANCE RATING
% QUALITY ASSURANCE RATING
S
T
E
E
L

1
6

M
M

S
T
E
E
L

1
2

M
M

S
T
E
E
L

8

M
M

S
T
E
E
L

2
0

M
M

C
O
V
E
R

B
L
O
C
K

Contractor Evaluation

KOLTE PATIL DEVELOPERS LTD
CONTRACTOR EVALUATION ON BASIS OF QUALITY OF WORK

MONTH : August-2014 QA/424
PROJECT CONTRACTOR NAME ACTIVITY
NC TYPE
(MAJOR /
MINOR)
OCCURANCE OF
NON
CONFIRMATIVE(
40%)
CLOSURE OF
NON
CONFIRMATIVE
(30%)
DOCUMENTA
TION(20%)
HOUSEKEEPING
/ CURING (10%)
NET QUALITY
RATING
ACHIEVED(100%)
STARGAZE MAZUKA CONSTRUCTION RCC NO 40 30 15 8 93
STARGAZE PAR HITEK RCC 1 20 20 20 20 80
STARGAZE
ORIENT
INFRASTRUCTURE
RCC MINOR 40 25 15 10 90








Remarks - % Closure of NC Marks Documentation Marks House Keeping Marks

80- 100 % 30 Excellent 20 Excellent 10
1.Occurance of NC- 01 Mark deducted for Minor NC & 3 Marks Deducted 60 - 79 % 25 Good 15 Good 8
for Major NC 50- 59 % 20 Average 10 Average 6
2. Frequency of Contractor evaluation is 25 - 49 % 15 Below Average 5 Below Average 4
< 25 % 10 Poor 0 Poor 2
PREPARED BY : REVIEWED BY :
CONTRACTOR EVALUATION
70
75
80
85
90
95
MAZUKA CONSTRUCTION PAR HITEK ORIENT INFRASTRUCTURE
Series1
QUALITY RATING ACHIEVED BY CONTRACTOR

KOLTE PATIL DEVELOPERS LTD
NC SUMMARY SEPTEMBER MONTH
PROJECT : STARGAZE BAVDHAN
MONTH :SEPT-2014 QA/421
NAME OF
CONTRACTOR
BUILDING
SCOPE OF
WORK
OCCURANCE CLOSED
% OF CLOSER
MAJOR NC MINOR NC MAJOR NC MINOR NC
PAR HITECH RCC
1 _ 1 _ 100
MAZUKA
CONSTRUCTION
RCC
_ _ _ _ NA
ORIENT INFRA RCC
_ 1 _ 1 NA

_ _ _ _ NA

_ _ _ _ NA

_ _ _ _ NA

_ _ _ _ NA
PREPARED BY : REVIEWED BY :
MATERIAL TEST
SUMMARY
0
2
4
6
8
10
12
A BLDG 28 DAYS
SET OF Cube
B BLDG 28 DAYS
SET OF Cube
STEEL CEMENT FLY ASH BRICK COVER BLOCK
PASS
FAIL
REJECT MATERIAL LIST
Sr. No. Date Building Challan No. Vehicle No. Supplier Name Grade Qty. Remark
1 13-Sep-14 A 3720
MH - 14
CP - 7225
Sai Rmc M - 25 1.5 M3 Rejection due intial setting
2 16-Sep-14 A 3761
MH - 14
CP-7225
Sai Rmc M - 25 1.5 M3 Rejection due intial setting
3 16-Sep-14 B 3826
MH -12
FZ - 7023
Sai Rmc M - 25 1.5 M3 Rejection due intial setting
4 16-Sep-14 B 3828
MH -14
CP - 7225
Sai Rmc M - 25 1.00 M3 Rejection due intial setting
5 18-Sep-14 B 3398
MH - 12
FZ - 7024
Sai Rmc M - 25 0.50 M3 Rejection due intial setting
6 20-Sep-14 A 3972
MH -14
CP - 3221
Sai Rmc M - 25 3.00 M3 Rejection due intial setting
7 22-Sep-14 B 4002
MH -12
FZ - 7023
Sai Rmc M - 25 2.00 M3 Rejection due initial setting
8 26-Sep-14 A 4201
MH -14
CP - 3227
Sai Rmc M - 25 1.5 M3 Rejection due initial setting











GOOD PRACTISES
Preventive & Corrective Action
Root Cause Analysis
Quality Control at Site.
B Building lift wall Shuttering Work
B Building Retaining wall casting
Shuttering oil,cover,alignment
Column Cover
Proper supporting Tray for concrete
Quality Control at Site.
A Building .
Proper Curing Crystallization water proofing to lift wall
450mm layer backfilling
vibro roller
Quality Control at Site.
CLUB HOUSE
Construction joint treatment
Plinth beam curing
Proper Supporting Perforated pipe
Material Testing
Slump Test Of RMC Concrete. (Slump 125mm)
Proper Cube Casting Of RMC Concrete

Compressive Strength Test Of
Concrete Cube.
Root Cause Analysis
ROOT CAUSE ANALYSIS
RCA : 01

PROJECT NAME : STARGAZE, BAVDHAN
Description of Issue / lapses:
Lower Cube results

Cause Identified :
1. Lower cube results.


Root Cause Identified:
1. Ingredient mixing.
2. Water cement ratio.
3. Sampling & cube casting.
Corrective Action taken :
a. NDT test- Found ok.


Preventive Action taken :
A. Training & awareness given to RCC contractor.
B. One day workshop on concrete ingredient mixing,sampling,cube casting.





Lower cube results due to improper cube casting
EVIDENCES
Improvement After Instructions
MOCK-UP / DEMOs
Location : STARGAZE,
CLUB HOUSE
Contractor- par hitech.


Concrete mixing good practice
Water & Admixture mixing
Weigh batcher calibration
Sandwich mixing of ingredients
Cleaning of cube mould Oiling of cube mould
Cube mould validation Sampling
Cube casting step wise procedure
Sampling Layer 1
Layer 2
Layer 3
Finishing
Cube casting step wise procedure

THANK YOU