One completeAntiCollisionSystemconsistoftwo completesystems,unitA

andunitB.
BothunitAandunitBhasoneseparaterelayboxwithrelayoutputs.
2.GigasenseAntiCollisionSystem Overview
20120330 5
ANTENNA
TheANTENNAismadeofcast,stoveenamelledaluminiumwhichcanbe
separatedintotwoparts,ANTENNABOXandREFLECTOR.
2.GigasenseAntiCollisionSystem Overview
20120330 6
TheANTENNABOX(IP65)
Containsofthemicrowavetransmitterreceiver
andtheelectronicsforsignalprocessing
(antennaboard1095).
2.GigasenseAntiCollisionSystem Overview
ANTENNA
20120330 7
TheRELAYBOX,containsaprintedcircuitboardwiththesupplysection,
outputrelaysandsettingpanelforthealarmdistances.
RELAYBOX
2.GigasenseAntiCollisionSystem Overview
20120330 8
ThehousingisanIP66standardpolycarbonateplasticenclosure.
Theterminalblocksareofplugintype.
2.GigasenseAntiCollisionSystem Overview
20120330 9
Theantennasendsamicrowave
signal(9.47,9.95or10.5GHz,
countryspecific)totheopposite
unit.
2.GigasenseAntiCollisionSystem Function
Microwawe technique
20120330 10
ByusingDopplertechnique,the
distanceandrelativespeedis
calculated.
UnitAandunitBalwaysuse
differentfrequency,polarisationand
ismodulatedinthecorresponding
unit,tonotinterferewitheachother.
TheworkingdistanceoftheAntiCollisionSystemisupto25m(40masoption).
Thereare3relaysintherelaybox:
Relay1=Limit1,warning(speedreduction)
Relay2=Limit2, stopscranemovement
2.GigasenseAntiCollisionSystem Function
20120330 11
Relay3=Failure(functioncontrol)
Theunitshaveabuiltinselfdiagnosticfunctionwhichmonitorsthe
performanceoftheuniteverythreeseconds.
Thetransponderisnormallysuppliedwithpowerfromthehoistcranebutin
caseofpowerswitchedoff,itwillcontinuetowork>10yearstakingthepower
fromabuiltinlithiumbattery.
2.GigasenseAntiCollisionSystem Function
20120330 12
2.GigasenseAntiCollisionSystem Installation
Thefirstthingtodobeforemountingtheunits
istocheckthatthedeliveryiscompleteandto
checkthatthetrimpotsandjumpersaresetto
standardpositionsforaconvenientfirsttrial.
20120330 13
TheAntiCollisionSystemisnormallydelivered
inpairswithsuccessiveserialnumbers.
Themarkings,AorBrespectivelycanbefound
outsideandinsidetheantennabox.
2.GigasenseAntiCollisionSystem Installation
Theantennaboxwithoddserialnumbercorrespondstoan
AunitandtheonewithevenserialnumbertoaBunit.
V E R Y I M P O R T A N T ! ! !
20120330 14
TherelayboxesarenotspecificforA orBunitsbutitsagoodpracticetouse
boxesandantennaswiththesameserialnumbertogether.
VERYIMPORTANT!!!
AnAunit(oddSer.No.)canonlywork
togetherwithaBunit(evenSer.No)
2.GigasenseAntiCollisionSystem Installation
LIMIT1=12m
RELAYBOX1096 FACTORYSETTINGS
20120330 15
LIMIT2=8m
JumperP4Inupperposition
(LIMIT1pulsing)
2.GigasenseAntiCollisionSystem Installation
20120330 16
ANTENNABOX1090FACTORYSETTINGS
2.GigasenseAntiCollisionSystem Installation
WHERETOLOCATETHEANTENNAANDTHERELAYBOX
a barrier of a platform, girder, ladder etc
rigid and not resonant
1,5 m free radius
20120330 17
2.GigasenseAntiCollisionSystem Installation
HOWTOALIGNTHEANTENNASCORRECTLY
20120330 18
install the antennas when the cranes
are close to each other
check the alignment at 25m (40m)
2.GigasenseAntiCollisionSystem Installation
WIRINGANDFIRSTTESTINGWITHPOWER
20120330 19
2.GigasenseAntiCollisionSystem Installation
WIRINGANDFIRSTTESTINGWITHPOWER
1.Removethe4poleterminalplugfromthe
socket in the antenna box.
20120330 20
socketintheantennabox.
2.GigasenseAntiCollisionSystem Installation
WIRINGANDFIRSTTESTINGWITHPOWER
Switchthemainvoltageontotherelaybox.
20120330 21
2.AllthreeredLEDsshouldthenlight(LIM1
pulsing).
3.ThegreenLEDshouldlight,thatindicates
voltagetotheantennaOK.
2.GigasenseAntiCollisionSystem Installation
WIRINGANDFIRSTTESTINGWITHPOWER
Checkthevoltageattheantennaterminal
plugbeforeputtingitbackinthesocket.
Thevoltageshouldbe+24VDCwhen
measuringbetweenterminal4and3.
20120330 22
g
4.Puttheantennaterminalplugbackintothe
socketandtheunitshouldbeinfunction,
withallthefourredLEDsflashingeverythird
second.
2.GigasenseAntiCollisionSystem Installation
WIRINGANDFIRSTTESTINGWITHPOWER
Drivethecraneandcheckthealarmrelays.
Checkthatnofalsealarmoccurswhenthe
cranesaremovingapartfromeachother.
20120330 23
2.GigasenseAntiCollisionSystem Installation
FINALADJUSTMENTS&TESTOFTHEPERFORMANCE
SetLIMIT1andLIMIT2.
20120330 24
2.GigasenseAntiCollisionSystem Installation
FINALADJUSTMENTS&TESTOFTHEPERFORMANCE
ObservetheLEDTRANSP.
(intheantennabox)whiledrivingthe
craneslowlytowardstheothercrane.
20120330 25
TheLEDshalllightsteadywhenthecraneisabout5 10mfromreachingthefirst
limit.
AdjustifnecessarythetrimpotGAINuntilitsOK.
(SensitivityatminimumGAINsettingisnormally1720mwhentheantennasare
correctlyaligned).
Toohighsensitivitycouldcausefalsealarms!
2.GigasenseAntiCollisionSystem Installation
FINALADJUSTMENTS&TESTOFTHEPERFORMANCE
SettheSPEEDLIMIT(0,1 1m/s)
tothemax.speedyouwanttousewithout
being stopped by the Anti Collison System
20120330 26
beingstoppedbytheAntiCollisonSystem.
Minimumsettingis0.1m/swiththe
trimpotinfullcounterclockwise
position(modifyingto0.05m/sispossible
asanoption).
2.GigasenseAntiCollisionSystem Installation
FINALADJUSTMENTS&TESTOFTHEPERFORMANCE
SettheSPEEDDependenceSwitch0 7m/m/s
A fast moving crane give a longer stopping
20120330 27
Afastmovingcranegivealongerstopping
distance,SpeedDependencesettingsisusedto
movethealarmdistance.
Example:
thecranemovesat2m/s
switchessettoonoffoff
thealarmismoved2m
2.GigasenseAntiCollisionSystem Installation
FINALADJUSTMENTS&TESTOFTHEPERFORMANCE
IMPORTANT!!!
20120330 28
ThealarmsfromtheAntiCollisonSystemcanonlybepresentaslongas
theresacertainapproachingspeedbetweenthecranes.Iftheresneed
foradefinitestopsignalevenwhenthecranehasstopped,an
arrangementoutsidetheAntiCollisonSystem mustbedone.
2.GigasenseAntiCollisionSystem Installation
SETTINGOFTHEDOPPLERSENSITIVITYJumperP7
Max=10 12m(gain2)
Med=8 9m(gain2)
( )
20120330 29
TosetthejumperP7,youcansimulateadead
transponderbyremovingthejumperonthesmall
transponderbatteryboardintheoppositeunit.
Min=5 6m(gain2)
2.GigasenseAntiCollisionSystem Maintenance
GigasenseAntiCollisionSystemisdesignedtobeamaintenancefreeequipment.
Checkoftheperformancecanusuallybedoneinthenormaloperationmode
beforethecranesareusedforlifting.
20120330 30
Whentheequipmentisoperatedinsevereenvironment,hightemperature,high
humidityetc,itishoweverrecommendedthatocularinspection,insideand
outside,ofallpartsisdoneonregularbasise.g.every6months.
Ifafailureoccur,itisrecommendedthatpartsonlyarechangedat
"boardlevel"attheinstallationsite,andthatthereplacedpartsarereturnedto
Gigasenseforrepair.
2.GigasenseAntiCollisionSystem Recommendedspareparts
1pcsCompleteantennaboxNo.1090 (microwaveblock1100/1098/1097
oftypeAandelectronicsboardoftype1095).
1pcsAntennaboxNo.1090 (microwaveblock1100/1098/1097oftypeB,
as above but without the electronics board 1095)
20120330
asabovebutwithouttheelectronicsboard1095).
(Note:ThemicrowaveblocksaretunedtodifferentfrequenciesforAand
Bunitsandcannotbeexchanged)
1pcsRelayboardoftype1096(similarforbothA andBunits).
1pcsLithiumbatteryToshibaER3VPAAsize3.6V
2.GigasenseAntiCollisionSystem Troubleshooting
Ifafailureoccurs,trytolocateitatfirsttotheantennabox1090,
therelaybox1096or(nottoforget)theantennaboxoftheoppositeunit.
Aretheresteadyalarmsignals(LIM1LIM2andFAILURE)whenthecrane
stands still and the opposite crane is far away > 40m ? If "YES" the failure
20120330 32
standsstillandtheoppositecraneisfaraway>40m? If YES ,thefailure
istofindintheantennaboxorrelayboxofthisunit.
2.GigasenseAntiCollisionSystem Troubleshooting
Checktherelaybox:
measure24VDCbetweenterminals4and3
attheP1terminalconnector.
RemovetheconnectorP1
( i )
20120330 33
(antennaconnection).
Settheyellowjumper(normallyplacedon
P4)totheP5pins.
TurnthepotentiometersLIM1andLIM2
frommax.tomin.TheLEDshouldextinguish
whenthepotentiometersareinthemiddle
position.
Don'tforgettoputthejumperbacktoP4afterwards.
IftheDCvoltagetotheantennadropsfrom24Vtoaverylowvalue,whenthe
plugP1isinsertedagain,there'slikelyashortcircuitintheantenna.(checkthe
wiringalsobyremovingtheplugintheantennabox).
Theantennaelectronicstestingrunsevery3seconds,andcanbefollowedbythe
four LEDs on the 1095board.
2.GigasenseAntiCollisionSystem Troubleshooting
20120330 34
fourLED sonthe1095 board.
AfailureintheantennaboxwilllikelyresultinasteadylightontheTESTlamp,and
nolightonalltheothers.
Replacethe1095boardafterfirsthavecheckedthatthejumperatthelongsideof
thespareboard isplacedintherightpositionforA orBunit.
Ifthefailuredoesn'tdisappear,it'slikelytobeinthemicrowaveparts.
Replacethewholeantennaboxandtryagainwiththeold1095boardformthe
originalunit.