416C, 426C & 436C

Hydr aul i c and St eer i ng Syst ems

Bac k hoe Loader
426C:
6XN1-UP
7WN1-UP
1CR1-UP
1ER1-UP
1MR1-UP
1NR1-UP
1YR1-UP
1ZR1-UP
436C:
8TN1-UP
9JN1-UP
1FR1-UP
1GR1-UP
1PR1-UP
1RR1-UP
2AR1-UP
2BR1-UP
416C:
5YN1-UP
4ZN1-UP
1AR1-UP
1BR1-UP
1KR1-UP
1LR1-UP
1WR1-UP
1XR1-UP
1999 Caterpillar, All Rights Reserved Printed in U.S.A.
SENR1213-02
J anuary 1999
ONE POSITION TWO POSITION THREE POSITION
VENTED PRESSURIZED RETURNABOVE FLUIDLEVEL RETURN BELOWFLUIDLEVEL
LINES CROSSING LINES J OINING
TWO - WAY THREE - WAY FOUR - WAY
SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
SPRING
(ADJ USTABLE)
VARIABILITY LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
PUMP
(VARIABLE &PRESSURE
COMPENSATED)
MEASUREMENT
PRESSURE TEMPERATURE FLOW
ROTATING SHAFTS
UNIDIRECTIONAL BIDIRECTIONAL
PUSH - PULL LEVER PEDAL GENERAL MANUAL PUSH BUTTON SPRING
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
VALVE ENVELOPES VALVE PORTS
FLUIDCONDITIONER PUMP OR MOTOR
FLUID POWER SYMBOLS
UNIDIRECTIONAL
BIDIRECTIONAL
RELEASED PRESSURE
EXTERNAL RETURN INTERNAL RETURN
REMOTE SUPPLY PRESSURE
SIMPLIFIED
HYDRAULIC PUMPS
ACCUMULATORS
SPRING LOADED GAS CHARGED
SOLENOID
OR MANUAL
SOLENOID
&PILOT
SOLENOID&
PILOT OR MANUAL
SOLENOID SERVO THERMAL DETENT
HYDRAULIC & PNEUMATIC CYLINDERS
DOUBLE ACTING SINGLE ACTING
BASIC
SYMBOL
SPRING
LOADED
CHECK VALVES
2 POSITION
INFINITE
POSITIONING
FLOWIN ONE
DIRECTION
FLOW IN
EITHER
DIRECTION
3 POSITION
CROSS
FLOW
PARALLEL
FLOW
INTERNAL PASSAGEWAYS
NORMAL POSITION
A B
P T
A B
P T
SHIFTEDPOSITION INFINITE POSITION
CONTROL VALVES
ATTACHMENT
MANUAL SHUTOFF
SHUTTLE PILOT
CONTROLLED
MAIN AUX
LINE RESTRICTION
(VARIABLE &PRESSURE
COMPENSATED)
MANUAL CONTROL SYMBOLS
HYDRAULIC MOTORS
FLUID STORAGE RESERVOIRS
CROSSING & JOINING LINES
VALVES
PILOT CONTROL SYMBOLS
COMBINATION CONTROLS
BASIC COMPONENT SYMBOLS
ENERGY TRIANGLES
HYDRAULIC PNEUMATIC
INTERNAL
SUPPLY PRESSURE
COMPLETE
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
HYDRAULIC SYMBOLS (ELECTRICAL)
ELECTRICAL SYMBOLS TABLE
325-AG135 PK-14
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS AG
325-PK-14
WIRE GAUGE
WIRE COLOR
CIRCUIT NUMBER
IDENTIFICATION
WIRE NUMBER IDENTIFICATION CODES
CURRENT STANDARD
PREVIOUS STANDARD
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
325-PK
WIRE COLOR
CIRCUIT NUMBER
IDENTIFICATION
B
WIRE
WIRE
(EXAMPLE VALVE)
CURRENT STANDARD
TRANSDUCER
(FLUID)
M
ELECTRIC MOTOR TRANSDUCER
(GAS / AIR)
G
GENERATOR
PRESSURE SWITCH ELECTRICAL WIRE PRESSURE SWITCH
(ADJ USTABLE)
TEMPERATURE
SWITCH
PRESSURE
SWITCH
TEMPERATURE
SWITCH
LEVEL
SWITCH
FLOW
SWITCH
ELECTRICAL SYMBOLS (ELECTRICAL)
A
CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
T
S
E
N
R
1
2
1
3
-
0
2
1
6

P
a
g
e
,

(
D
i
m
e
n
s
i
o
n
s
:

3
4

i
n
c
h
e
s

x

2
4

i
n
c
h
e
s
)
S
E
N
R
1
2
1
3
-
0
2
1
6

P
a
g
e
,

(
D
i
m
e
n
s
i
o
n
s
:

3
4

i
n
c
h
e
s

x

2
4

i
n
c
h
e
s
)
1
2 4 5 6 7 8
9 10
11
13 14 15 16 17 18
19 20 21 22
23 24 25
26
27
28
29
30
31
32 33
34
37
38
39
40
42
41
43
44
45
36
35
Component
1
2
3
4
5
6
7
8
9
10
11
12
13
14
ItemNo.
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Hydraulic Schematic - Single Tilt
Front Steering Cylinder
AWS Brake Control Valve
Multipurpose Bucket Cylinder (Optional)
AWS Rear Axle Brakes
Loader Valve Group
Auxillary Control Valve (Optional)
Lines toAuxillary Cylinders (Optional)
Auxillary Control Valve (Optional)
BoomCylinder
Backhoe Bucket Cylinder
Extendible Stick Bucket Cylinder (Optional)
Stick Cylinder
Extendible Stick Cylinder (Optional)
Extendible Stick Control Valve (Optional)
Stick Control Valve
Bucket Control Valve
Swing Control Valve
BoomControl Valve
Tilt Control Valve
Lift Control Valve
AWS 3 Bank Valve (Optional)
AWS Inlet Manifold and Steering Priority Valve Group
2WS 3 Bank Valve (Optional)
2WS Inlet Manifold and Steering Priority Valve Group
Hydraulic Oil Tank
Hydraulic Oil Cooler
AWS Oil Pressure Switch
37
38
39
40
41
42
43
44
45
46
Lift Cylinders
AWS Rear Steering Cylinder (Optional)
Ride Control Accumulator (Optional)
Ride Control Solenoid Valve (Optional)
Tilt Cylinder
AWS Brake Reservoir Tank Group
Return Line Hydraulic Oil Filter
Check Valve
'A'
'B'
11 12
13
15 16 17 18 19 20
21 22 23 24
25 26 27
Component
1
2
3
4
5
6
7
8
ItemNo.
Front Steering Cylinder
Left Stabilizer Control Valve
27
26
25
24
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
28
29
30
31
32
33
Hydraulic Schematic - Parallel Lift
Multipurpose Bucket Cylinders (Optional)
BroomMotor (Optional)
Manual Shut Off Valve (Optional)
Loader Valve Group
Auxillary Control Valve (Optional)
Lines toAuxillary Cylinders (Optional)
Auxillary Control Valve (Optional)
BoomCylinder
Left Stabilizer Cylinder and Check Valve
Right stabilizer Cylinder and Check Valve
Backhoe Bucket Cylinder
Extendible Stick Bucket Cylinder (Optional)
Stick Cylinder
Extendible Stick Cylinder (Optional)
Extendible Stick Control Valve (Optional)
Stick Control Valve
Bucket Control Valve
Right Stabilizer Control Valve
Swing Control Valve
BoomControl Valve
AWS Rear Axle Brakes
AWS Brake Reservoir Tank Group
AWS Brake Control Valve
AWS 3 Bank Valve (Optional)
AWS Inlet Manifold and Steering Priority Valve Group
2WS 3 Bank Valve (Optional)
34
Hydraulic Oil Tank
Hydraulic Oil Cooler
AWS Oil Pressure Switch
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
Lift Control Valve
Tilt Control Valve
Ride control Pressure Switch
Lift Cylinders
AWS Rear Steering Cylinder (Optional)
Ride Control Solenoid Valve (Optional)
Ride Control Accumulator (Optional)
AWS ValveAssembly
Tilt Cylinders
Return Line Hydraulic Oil Filter
Single Tilt
Parallel Lift
Left Stabilizing Cylinder and Check Valve
Right Stabilizing Cylinder and Check Valve
Right Stabilizer Control Valve
Left Stabilizer Control Valve
AWS Steering Valve and Mounting Group
AWS ValveAssembly
2WS Inlet Manifold and Steering Priority Valve Group
1
5
42
34
2
3
4
33
44
35
7
8
10
26
27
28
29
30
31
19
20
21
22
23
24
25
17
9
18
15 16
11
13
12
39
46
6
45
38
43
32
43
36
40
41
37
1
4
5
6
7
8
37
48
2
3
30
29
36
38
9
10
31
32
33
34
39
40
12
21
22
23
24
25
26
27
19
11
20
17
18
8
14
15
46
28
49
43
35
47
41
44
45
42
Coupler Valve and Mounting Group (Optional)
AWS Steering Valve and Mounting Group (Optional)
Ride Control Pressure Switch (Optional)
2WS Steering Metering Pump
12
Swing Cylinders
PistonType Hydraulic Pump
Pin Coupler Cylinder (Optional)
PistonType Hydraulic Pump
A
B
14
Swing Cylinders
P
LS
T
P
LS
T
1
4 5
6
7
8
9
10
40
39
48 47
46
45
44
42
43
49
41
37
36
35 34
33
32
31
30
29
28
47
48
49
51
52
50
38
47
48
49
Orifice Diameter 1.5 mm(0.06 in)
Orifice Diameter 0.4 mm(0.02 in)
Orifice Diameter 1.2 mm(0.05 in)
51
52
50 Orifice Diameter 1.5 mm(0.06 in)
Orifice Diameter 0.4 mm(0.02 in)
Orifice Diameter 1.2 mm(0.05 in)
2
2WS Steering Metering Pump
AWS Steering Metering Pump
AWS Steering Metering Pump
3
L R
LS T P
3
L R
LS T P
46
53 Check Valve
A Fluid fromAWS brake valve toAWS steering valve
B Signal fromAWS brake reservoir toAWS steering valve
53