Osm Engineering: Pneumatic Conveying Pvt. LTD

OSM ENGINEERING
Pneumatic Conveying Pvt. Ltd. An ISO 9001 : 2008 Company

OSM House, Sec, 59, Plot No.53, Pragati Vihar, Ballabgarh, Distt, Faridabad (Hr.)
Tel. : +91-129-4275101–20 Fax No. : 4275151
Mob. : 9811322996, 9911335414,9891989292
Ref: OSME/AIL/EH/2009-10/3334 November 27, 2009
M/S AARTI INDUSTRIES LTD.

PLOT NO.285, 286/1, GIDC ESTATE,
PHASE-II, VAPI-396195,
GUJRAT.
KIND ATTN. : MR. C.C.PATEL. (MANAGER-MAINTENANCE)
SUBJECT : Techno-commercial Offer for Ash Handling System for

30 , 18 & 13 TPH FBC Boiler.
REFERENCE : Site Visit Dated 13/11/09.
Dear Sir,
We thank you for the courtesy extended to our Mr. Deepak Kumar – Engineer Marketing
during his visit to your site. Based on the discussions held and details collected at site,
we hereby take pleasure in submitting our “Techno - Commercial Offer” for your kind
perusal.
We hope you will find our offer in line with your requirement. Should you need any
additional information/clarification, do contact us.
Thanking you
Yours Faithfully,
For OSM ENGINEERING
PNEUMATIC CONVEYING PVT. LTD.
EJAZ HABIB
(General Manager - Marketing)
WORKS : Sikri Industrial Area, Village – Sikiri, Main Mathura Road, Faridabad – 121004 (Haryana)
E-mail : osmeengineering@yahoo.com, osmindia11@yahoo.com, info@osmindia.com, http:www.osmindia.com
OSM ENGINEERING
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List of Annexures
1. Annexure - 1 : Design Basis

2. Annexure - 2 : Considerations/Assumptions/Deviations
3. Annexure - 3 : Brief System Description
4. Annexure - 4 : Utility Requirements
5. Annexure - 5 : Scope of supply
6. Annexure - 6 : Exclusions
7. Annexure - 7 : Electrical write up
8. Annexure - 8 : Terminal points.
9. Annexure - 9 : Price schedule.
10. Annexure - 10 : Commercial terms & conditions
11. Annexure - 11 : Technical data sheet.
12. Annexure - 12 : List of major bought out items.
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Annexure : 1
DESIGN BASIS
No. of Boiler 3 Nos.
Fuel 100 % Indian coal
Boiler Capacity 1x30 TPH 1x18 TPH 1x13 TPH
DESCRIPTION ESP-I ESP-II ESP-III Cyclone Cyclone
No. of Hopper 1 1 1 2 2
Total Ash Collection Rate per

Hopper (TPH)
- Actual 0.325 0.166 0.166 0.166 0.175
- Design 0.65 0.332 0.332 0.332 0.35
Ash Temp. (deg C) for Design 150 150 150 200 200
Bulk Density(kg/m3) 700
No. of bends in conveying 5 Nos. (90 deg) in each line.

line(max. considered)
(Assumed to be 100 % less than 300 microns)
Particle size distribution
Nil
Moisture content
1 No. Fly Ash Silo
Ash discharge to
Between 1.0 to 1.2
Headroom available in Mtr.
Conveying distance in M 40 35 30 100 60
(H+V)
200 NB 200 NB 200 NB 200 NB 200 NB
essel inlet Valve
Note : We have designed the system based on the details mentioned in the above Proposal
Basis. In case of any change please intimate as change in any of the above parameters may result
in change in design.
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Annexure : 2
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CONSIDERATIONS / ASSUMPTIONS / DEVIATIONS
We have considered / assumed / taken deviations of the following while preparing our offer.
1. Our offer is based on the details furnished in the “Design Basis” of our offer.
2. The particle size is not mentioned in your email enquiry so we have assumed the same
to be 100 % less than 300 microns. Kindly note & comment.
3. With reference to our discussions at plant the ash temperature was given by you as
mentioned in our design basis.
4. With reference to our discussion at plant the headroom availability was given by you as
mentioned in our design basis. As the headroom is less a small pit of suitable size may need
to be provided by you below the ash hoppers to accommodate the conveying equipments.
5. For the control of the system we have considered a common PLC based control panel with
mimic. This PLC shall be provided with communication facility with plant DCS.
6. The control / signal cables shall be provided from the field instruments to the local
pneumatic panel provided on each vessel which act as Junction Box. The cables from these
JB’s to the PLC panel shall be provided by you. Also the communication cable from the PLC
to plant DCS shall be provided by you.
7. We are assuming that instrument air required for the ash handling system shall be given at
one point near any of the boiler by client. Please clarify.
8. We have considered the ash silo in our scope of supply.
9. We have considered 2 Nos. (1W+1SB) Oil Injected Screw Type Conveying Air Compressors
common for all the boilers.
10. The fluidizing air for the silo shall be met from the compressed air system.
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Annexure : 3
BRIEF SYSTEM DESCRIPTION
1x30 TPH ASH HANDLING SYSTEM :
ESP ASH HANDLING SYSTEM :
There are 3 fields of ESP hoppers. Beneath these ash hoppers we propose to provide suitable M.S.
adopter / chute with a manually operated plate valve for isolation purpose, flexible joint to take
care of any undue stress caused through thermal expansion and ash conveying vessels.
The ash conveying vessels provided below the hoppers of ESP 1 ST field shall be provided with
independent conveying pipeline, whereas the ash conveying vessels provided below the hoppers of
ESP 2nd & 3rd fields shall be provided in series in master slave arrangement (1 master +1 slave) &
provided with common conveying pipeline.
The conveyed material shall be discharged into the Fly Ash Storage Silo with the help of an end
receiver provided at the end of conveying pipeline.
Suitable fluidizing pads shall be provided in ESP hoppers to facilitate free flow of ash in the
conveying vessels.
Suitable nos. of Level Probes shall be provided at the ESP hoppers to initiate the conveying cycle.
1x18 TPH ASH HANDLING SYSTEM :
CYCLONE ASH HANDLING SYSTEM :
There are 2 hoppers for cyclone. Beneath these ash hoppers we propose to provide suitable
surge hoppers with a manually operated plate valve for isolation purpose, flexible joint to take
care of any undue stress caused through thermal expansion and ash conveying vessels. The ash
conveying vessels below the cyclone hoppers shall be provided in series in master / slave
arrangement (1master +1slave). The proposed pneumatic transporters shall convey the fly ash at
specified rate through a common heavy duty MS conveying pipeline to the Fly Ash Storage Silo.
The conveyed material shall be discharged into the Fly Ash Storage Silo with the help of an end
receiver provided at the end of conveying pipeline.
Level Probe is provided at the surge hopper of conveying vessel to initiate the conveying cycle.
The same scheme shall be followed for 13 TPH FBC Boiler
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Annexure : 4
UTILITY REQUIREMENTS
CONVEYING AIR
To meet the conveying air requirements all the boilers we propose to provide 2 Nos.
(1W+1SB) Oil Injected Screw Type Conveying Air compressors of suitable capacity at 4.5 - 5.5 bar
(g).
INSTRUMENT AIR
The total requirement of instrument air shall be about 0.5 M 3/min. FAD at 6-7 bar(g).
SPRAY WATER
The spray water requirement shall be about 2 M3/hr. at 2.0 kg/cm2.
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Annexure : 5

SCOPE OF SUPPLY
Our Scope of work consists of Design, Engineering, manufacturing, Painting, testing and supply of
following equipments.
S No. DESCRIPTION Quantity

A) ESP ZONE FOR 1X30 TPH BOILER
1. Suitable MS adopter / chute 3 Nos.
2. 200 NB Manually operated plate valve 3 Nos.
3. 200 NB Expansion Joint 3 Nos.
4. Level probe for cycle initiation To suit
5. Ash conveying vessel with local controls 3 Nos.
6. MS Black ERW (Heavy as per IS:1239) 2 Lot.

conveying pipeline with MS flanges, fasteners,
gaskets and clamps
7. Long radius Cast Basalt Bends in segments of 2 Lots.
450 or to suit.
8. Terminal Box 2 Nos.
FOR 1X18 & 1&13 TPH BOILER
B) CYCLONE HOPPER Quantity / TOTAL QTY.

boiler FOR BOTH
BOILERS
1. Suitable MS surge hopper 2 Nos. 4 Nos.
2. 200 NB Manually operated plate valve 2 Nos. 4 Nos.
3. 200 NB Expansion Joints 2 Nos. 4 Nos.
4. Level Probe for cycle initiation To suit. To suit.
5. Ash Conveying vessels with local controls 2 Nos. 4 Nos.
6. MS Black ERW (Heavy as per IS:1239) 1 Lot. 2 lots.

conveying pipeline with MS Flanges, fasteners,
gaskets and clamps
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7. Long radius Cast Basalt bends in segments of 1 Lot. 2 lots.

450 or to suit.
8. Terminal Box 1 No. 2 Nos.
C) Equipments For Silo Area
1. Vent Filter (Reverse pulse jet type) 1 No.
2. Level Probe for high level indication 1 No.
3. Pressure Relief Valve 1 No.
4. 10 TPH Single Shaft Ash Conditioner with Rotary Vane Feeder and 1 Set.
manually operated plate valve
5. Fluidizing pads at the conical portion of silo 1 Set.
D) COMMON ITEMS
1. Oil Injected Screw Type Conveying Air compressors with drive 2 Nos.
(1w+1s))
2. Air Receiver in MS construction of suitable capacity and necessary 1 No.
attachments for conveying air
3. Air / Water Pipeline with manual valves required for the system 1 Lot.
and as mentioned in the terminal points.
4. Mating flanges & fasteners for complete system. 1 Lot.
E) ELECTRICALS
1. PLC based control cum mimic panel 1 No.
2. Cables from field instruments up to junction box / pneumatic 1 Lot.

panels and from pneumatic panel to the PLC panel
3. Local silo unloading panel 1 No.
F) STRUCTURALS
1. Common M.S. ash silo of capacity 50 M3 with supporting 1 No.

structure, platform, staircase and roof cover.
2. Pipe rack with supporting structure. The pipe rack shall be without 1 Lot.
walkway but with maintenance platform at the bends area
3. Foundation bolts & packers for pipe support columns. 1 Lot.
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Annexure : 6
EXCLUSIONS
1. All Civil work, buildings & foundations.

2. Water for spray at required rate and pressure within an area of 5-10 M from the silo.
3. Instrument air at 6 Bar within an area of 5-10 m from the boiler.
4. All electrical and instruments like DOL/RDOL starters, DCS, UPS, Power Cables, control / signal
cables with cable trays from local pneumatic panel of vessel (JB’s) to PLC and communication
cables from PLC to DCS, plant illumination, lightning arrestor, underground earthing with
grid/pit.
5. Any other equipment /services not specifically mentioned in our scope of supply.
6. Any dismantling/rectification of the existing system.
7. Any mechanical handling equipment including cranes / hoists etc.
8. Any modification /rectification /dismantling if /as required.
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Annexure : 7
ELECTRICAL WRITE – UP
PLC BASED CONTROL CUM MIMIC PANEL
One No. common PLC based control cum mimic panel has been considered for the ash
handling system for both boilers. PLC based control cum mimic panel shall be vertical
type, freestanding floor mounted with bottom cable entry. Allen Bradley or equivalent
PLC of the other makes has been considered for the system.
PLC will be mounted inside PLC based control cum mimic panel. The PLC based control
cum mimic panel shall be fabricated with 2 mm thick CRCA sheet as per manufacturer's
standard design practice.
The PLC system complete with non-redundant processor, Power supply, and 1/0 Cards
has been considered for the offered system. The 24 V DC bulk power supply shall also
be non-redundant. Each digital input and output card shall be 16/32 Channels as per
manufacturers' standard. Digital inputs shall be potential free, which shall be
interrogated by 24V DC. All digital outputs from PLC shall be 24V DC which drive
interposing relays (these shall be used for energization of solenoid valves having coil
voltage 1 10 / 220 VAC).
Purchaser shall provide stabilized, uninterrupted control power supply for PLC system.
No graphic software has been considered in our scope of supply
Make of panel shall be :
RYB Switchgear / System House of Siemens / Radha Krishna Controls / Vidyut Control/
And Electrical
Make of PLC shall be Allen Bradley /GE Fanuc /ABB /Siemens.
Local Silo Unloading Panel :
1 No. Local Silo unloading panel shall be provided for silo and the same shall be placed
on the silo operating platform. These shall be wall/column mounted type and shall be
fabricated from CRCA sheet. All push buttons/indications for unloading system shall be
carried out from this local panel. This unloading panel shall not be hooked up with
Purchaser's DCS panel. All the cables from silo top equipments shall also be terminated
in the Silo unloading panel. As such we are not envisaging any separate Junction box on
silo top for the purpose.
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Make of Silo unloading panel shall be:
RYB switchgear/ Vidyut Control / Advance panel & swgr/ Tricot
Power Cables :
Power cable shall be 1.1 KV grade, PVC insulated, PVC sheathed, armoured type, with stranded
Aluminium conductor confirming to IS-1554.
Control Cables :
Cables shall be 1.1 KV grade, PVC insulated, FRLS PVC sheathed, arm round type, multi
core with copper conductor of 1.5 sq. mm size.
Signal Cables :
Signal cables shall be multi pair, color coded, PVC insulated, arm round type with 1.5 sq.
mm size annealed copper conductor.
Note : We have included Control / signal cables field instrument to our junction boxes
only in our scope of supply.
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Annexure : 8
TERMINAL POINTS
Ash : Inlet of surge hopper below ESP / cyclone

Outlet of Ash Conditioner
Instrument Air : Required quantity at 6-7 bar(g) within an area of 5 M from

boiler.
Spray Water : Required quantity at 2.5 kg/cm2 within an area of 5 M from

Silo.
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Annexure : 9
PRICE SCHEDULE
Sr. Description Amount in Rs.
No.
Our prices towards Design, Engineering, Rs.65,50,000/-

1.
Manufacture, Supply, Site Fabrication, Erection and
Commissioning of the equipments enlisted in our (Rupees Sixty Five
scope of supply. Lacs Fifty Thousand
Only)
(The above price is on FOR site packed basis and
exclusive of Excise Duty, Sales Tax, Octroi and
Service charges. The same shall be extra at actual at
the time of delivery.
TAXES & DUTIES
• PACKING & FORWARDING - Included

• EXCISE DUTY - @ 8.24%
• CST - @ 2% AGAINST FORM “C”
• TRANSPORTATION & - Buyers Scope
INSURANCE
• SERVICE TAX - @ 10.30% wherever applicable.
**************
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Annexure : 10
COMMERCIAL TERMS & CONDITIONS
1. TERMS OF PAYMENT FOR SUPPLY :
30% Advance along with Purchase Order

10% against submission of drawings. .
60%+ all Taxes and Duties against Performa Invoice before dispatch
2. TAXES & DUTIES :
All taxes and duties as applicable shall be charged extra
3. CENVAT SCHEME :
E.D shall be Charged Extra as applicable at the time of dispatch
4. DELIVERY :
The entire scope of supply shall be completed within 12-16 weeks from the date of
acceptance of your technically and commercially clear order and receipt of advance.
5. VALIDITY :
Our offer shall be firm and remain valid up to 30 days from the date of this offer.
6. WARRANTY :
a) The stores offered shall be free from all defects in design, material, workmanship and
manufacture in full conformity with standards, specifications and the contract.
b) The warranty shall be valid for a period of 18 months from the date of delivery of the
last consignment or 12 months from the date of commissioning which ever is earlier.
c) Our liability under the contract shall be limited free replacement / repair of defective
parts / components. However, this guarantee doesn’t cover replacement of parts
whose service life is less than 12 months or defects arising from mishandling,
negligence, overloading etc.
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Annexure : 11
TECHNICAL DATA SHEET
MS SURGE HOPPERS :
1. Quantity : 04 Nos.
2. Size & Volume : To Suit
3. Material of Construction : MS ( As per IS : 2062)
4. Water Cooling Arrangement : NA
KNIFE GATE VALVES :
1. QUANTITY : 1 No. below each surge

hopper/adopter and at the outlet of
silo.
2. TYPE AND SIZE : Knife edge type, 200 NB
3. METHOD OF VALVE OPERATION : Manual / chain wheel / pneumatic
4. ARE WORN OUT PARTS EASILY

REPLACEABLE? : Yes
5. AIR QUANTITY AND PRESSURE

NEEDED FOR VALVE OPERATION
(M3/HR) : Very nominal for pneumatically
Operated.
6. MATERIALS CONSTRUCTION
AND HARDNESS (BHN) :
a) BODY : CI as per IS – 210 / MS as per IS –

2062
b) SLIDE PLATE : SS as per IS - 304
7. IS VALVE CROSS SECTION

DRAWING ENCLOSED? : No
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8. ARE ALL SPECIFIED AND/OR NEEDED

INTERLOCKS PROVIDED? : Yes
SS EXPANSION JOINT :
1. QUANTITY : 7 Nos.
2. TYPE, SIZE AND MAKE : Bellow type, 200 NB
3. MATERIALS OF CONSTRUCTION :
a). BODY : MS
b). BELLOW : SS
c). INNER SLEEVE :
ASH INLET VALVE :
2. TYPE AND SIZE : Dome / 200 NB
3. METHOD OF VALVE OPERATION : Pneumatic
4. QUANTITY, TYPE AND MAKE OF LIMIT SWITCH :
5. TYPE AND CONNECTIONS : Flanged
6. VALVE WORKING PRESSURE (MWC) : 6-7 bar(g).
7. ARE WORN-OUT PARTS EASILY

REPLACEABLE : Yes
8. CONSTRUCTION MATERIALS
& HARDNESS :
a). BODY : CI
b). FLAP PLATE :
c). SHAFT : SS
9. IS VALVE CROSS SECTION

DRAWING ENCLOSED? : No.
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ASH TRANSMITTAL VESSEL :
2. TYPE : Bottom discharge type
3. LOCATION & SIZE : Below each ash hopper size to suit.
4. NO OF CYCLES/HR FOR
DESIGN CAPACITY : Later
5. MAXIMUM NO OF CYCLES ALLOWED : Later
6. EFFECTIVE ASH REMOVAL CAPACITY

FOR MAX. NO OF CYCLES (TONNES) : Please refer Proposal Basis for ash
Rates.
7. ARE NEEDED PRESSURE RELIEF

VALVES ARE PROVIDED? : Not required for such vessels.
8. ARE NEEDED GATES ARE PROVIDED? : Provided
9. MATERIAL OF CONSTRUCTION
HARDNESS & THICKNESS :
a) BODY : MS
b) INLET SEGMENT :
c) WEAR SEGMENT :
10. IS DETAILED DRAWINGS FURNISHED? :
ASH DISPOSAL TRANSPORT PIPE :
1. LENGTH OF EACH CONVENG PIPE LINE : 6 M standard length
2. TOTAL LENGTH OF ASH

DISPOSAL PIPE LINE : Please refer Proposal Basis
3. DIA OF PIPE LINE (mm) : 80/100 NB
4. CODE OF PIPE LINE : IS:1239 Heavy

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5. VELOCITY THRU PIPE CONSIDERED : 5-7 m/s.
6. TYPE OF JOINTS : Flanged
7. WEIGHT OF PIPE PER METER (Kg) : As per standards
a) EMPTY WEIGHT : As per standards
b) WITH ASH :
8. MATERIAL OF PIPE : MS ERW
9. TYPE OF SUPPORT FOR LINES : Structural
10. NO.OF PIPE BENDS : 5 – 6 Nos. considered for each

pipelines
11. MATERIAL OF PIPE BENDS : Cast Basalt
12. RADIUS OF PIPE BENDS : 3D & 5D in segments of 450 or to

suit.
FLUIDIZING PADS :
1. QUANTITY : 1 set for Fly Ash Silo.
2. SIZE : To suit.
3. MATERIALS OF CONSTRUCTION :
a) FRAME WORK : MS
b) ELEMENT : Cloth
4. AIR QUANTITY NEEDED PER PAD

(NM3/hr) AND PRESSURE (MWC) : Very nominal for ESP’s.
SILO VENT FILTER :
1. TYPE OF VENT FILTER : Reverse Pulse Jet Type
2. QUANTITY : 1 No. at silo top
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3. MAKE : OSME
4. LOCATION : Above Silo
5. DESIGNED STANDARD :
a) CAPACITY (Cu. m/hr AIR FLOW PER hr) : later
b) MAXIMUM ASH CONTENT OF

THE AIR COMING OUT FROM THE
VENT FILTER (mg/M3/net) : 75
6. MATERIAL OF CONSTRUCTION :
a) BODY : MS
b) FILTER ELEMENT : Polyester needle felt / PTFE Coated
7. FILTERING AREA OF BAGS
PREVENT FILTER m2 : To Suit
8. NET CLOTH TO AIR RATIO : 1.5:1
9. CLEANING ARRANGEMENT OF BAGS : Pulsing
10. MOTIVE FORCE TO CLEAN VENT FILTER : Instrument Air
11. IN CASE OF COMPRESSED AIR USED

FOR CLEANING OF FILTER :
i) QUANTITY OF AIR : Very nominal
ii) QUANTITY OF AIR PER VENT

FILTER (NET Cu. m/hr) :
iii) PRESSURE OF COMPRESSED : 6-7 bar (g)
ASH CONDITIONER :
1. DIAMETER : As per our standard
2. LENGTH : As per our standard
3. TYPE : Double Shaft Rotary Paddle type
4. CAPACITY : 10 TPH for Ash Silo.
5. POWER : Later
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6. BULK DENSITY OF ASH : As mentioned in the Design Basis

of offer.
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Annexure : 12
LIST OF MAJOR BOUGHT OUT ITEMS
Sl. DESCRIPTION OF NAME OF MANUFACTURERS

No. EQUIPMENT
(A) MECHANICAL EQUIPMENTS:
1. Screw type conveying air Chicago Pneumatic / Kaeser / Elgi / Ingersoll
compressors Rand / Atlas Copco
2. Gear Box Radicon / Elecon
3. Bag Filter OSME / ACCO / FMI / Alsthom
4. Level Probes:
4.1 RF type E-TEK (EIP) / SAPCON / SBEM / FLOWSTAR
4.2 Capacitance type NIVO / SAPCON
(B) PIPING & VALVES:
1. M.S. ERW (Black / Galvanised) SAIL / Jindal / TISCO
2. Butterfly Valve (Air line) Inter Valve / Audco/ Leader
3. Water / Air Line Valves (C.I.) Leader / Crescent / BDK / KSB

- Gate / Globe / Check
4. Water / Air Line Valves (G.M.) Leader / GG / BDK
5. Ball Valves BDK / Hawa / Uniflow/ Flowcon
6. Y-Strainers Spirax / Drayton (Greaves)
(C) ELECTRICAL & INSTRUMENTATION:
1. Control Panels, Lighting Panels, Rittal / Equivalent

Misc. Panels, JBs, LPBs
2. LT Motors Siemens / ABB / Crompton
3. Geared Motors SEW /IC Bauer /Power Built /Crompton /

Bonfiglioli
4. Power/ Control & Signal Cables Universal /Torrent / Asian / Polycab / Lapp / BCH
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5. Cable Trays Venus Steel / Metalite Industries / Indiana /

Graeatfeb Engg. & Fabricators / Bharti Export /
Technofab/ Equiptech/ APT
6. Filter / Lubricator / Regulator Shavo Norgren / SMC / Camozzi
7. Solenoid Valves:
7.1 For Denseveyor System Schrader / Rotex / Festo
7.2 For Bag Filter Manik / Rotex / ASCO / Avcon
8. Pressure Gauge MASS / WIKA / A.N. Instrument / H. Guru /

General Instruments
9. Temperature Gauge General Instruments / H. Guru
10. Pressure Switch Indfoss / Switzer / Orion Instrument
11. Pneumatic Cylinder Festo / Schrader / Nucon / Camozzi / Rotex
12. Rotary Pneumatic Actuator El-o-matic / Rotex / Virgo
13. Electrical Actuator Rotork / Auma
14. Safety Relief Valve Spirex / LEADER
15. Drain Trap:
15.1 Mechanical type Spirex / Drayton (Greaves) / Rotex
15.2 Auto type Trident / Rotex / GORC / Jucomatic
16. Electrical Limit Switch:
16.1 Lever type Jai Balaji / BCH / Telemecanique / Siemens
16.2 Rotary type Virgo / Rotex / Keystone
17. Silencer:
17.1 Sintered Bronze Kulkarni
17.2 Plastic Fluoroquip / FESTO
18. Polyurethane Tubing FESTO / PARKER/ Cammozi
19. Selector Switch / Push button Siemens / Teknic / L & T
20. Proximity Switch P & F / Telemechanic / AB/ Jayashree
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Osm Engineering: Pneumatic Conveying Pvt. LTD

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Osm Engineering: Pneumatic Conveying Pvt. LTD

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OSM ENGINEERING

Pneumatic Conveying Pvt. Ltd. An ISO 9001 : 2008 Company

Ref: OSME/AIL/EH/2009-10/3334 November 27, 2009

M/S AARTI INDUSTRIES LTD.

KIND ATTN. : MR. C.C.PATEL. (MANAGER-MAINTENANCE)

SUBJECT : Techno-commercial Offer for Ash Handling System for

REFERENCE : Site Visit Dated 13/11/09.

Ref: OSME/AIL/EH/2009-10/3334 November 27, 2009

1. Annexure - 1 : Design Basis

No. of Boiler 3 Nos.

Fuel 100 % Indian coal

Boiler Capacity 1x30 TPH 1x18 TPH 1x13 TPH

DESCRIPTION ESP-I ESP-II ESP-III Cyclone Cyclone

Total Ash Collection Rate per

- Design 0.65 0.332 0.332 0.332 0.35

Bulk Density(kg/m3) 700

No. of bends in conveying 5 Nos. (90 deg) in each line.

Ref: OSME/AIL/EH/2009-10/3334 November 26, 2009

CONSIDERATIONS / ASSUMPTIONS / DEVIATIONS

8. We have considered the ash silo in our scope of supply.

Ref: OSME/AIL/EH/2009-10/3334 November 26, 2009

BRIEF SYSTEM DESCRIPTION

1x30 TPH ASH HANDLING SYSTEM :

ESP ASH HANDLING SYSTEM :

1x18 TPH ASH HANDLING SYSTEM :

CYCLONE ASH HANDLING SYSTEM :

The same scheme shall be followed for 13 TPH FBC Boiler

Ref: OSME/AIL/EH/2009-10/3334 November 27, 2009

The spray water requirement shall be about 2 M3/hr. at 2.0 kg/cm2.

Ref: OSME/AIL/EH/2009-10/3334 November 27, 2009

S No. DESCRIPTION Quantity

1. Suitable MS adopter / chute 3 Nos.

2. 200 NB Manually operated plate valve 3 Nos.

3. 200 NB Expansion Joint 3 Nos.

4. Level probe for cycle initiation To suit

5. Ash conveying vessel with local controls 3 Nos.

6. MS Black ERW (Heavy as per IS:1239) 2 Lot.

FOR 1X18 & 1&13 TPH BOILER

B) CYCLONE HOPPER Quantity / TOTAL QTY.

1. Suitable MS surge hopper 2 Nos. 4 Nos.

2. 200 NB Manually operated plate valve 2 Nos. 4 Nos.

3. 200 NB Expansion Joints 2 Nos. 4 Nos.

4. Level Probe for cycle initiation To suit. To suit.

5. Ash Conveying vessels with local controls 2 Nos. 4 Nos.

6. MS Black ERW (Heavy as per IS:1239) 1 Lot. 2 lots.

7. Long radius Cast Basalt bends in segments of 1 Lot. 2 lots.

C) Equipments For Silo Area

1. Vent Filter (Reverse pulse jet type) 1 No.

2. Level Probe for high level indication 1 No.

3. Pressure Relief Valve 1 No.

1. PLC based control cum mimic panel 1 No.

2. Cables from field instruments up to junction box / pneumatic 1 Lot.

1. Common M.S. ash silo of capacity 50 M3 with supporting 1 No.

Ref: OSME/AIL/EH/2009-10/3334 November 27, 2009

1. All Civil work, buildings & foundations.

6. Any dismantling/rectification of the existing system.

7. Any mechanical handling equipment including cranes / hoists etc.

8. Any modification /rectification /dismantling if /as required.

Ref: OSME/AIL/EH/2009-10/3334 November 27, 2009

PLC BASED CONTROL CUM MIMIC PANEL

Make of panel shall be :

Make of PLC shall be Allen Bradley /GE Fanuc /ABB /Siemens.

Local Silo Unloading Panel :