PARTS GUIDE MANUAL

APRIL 2005

DF-605

INFORMATION FOR PARTS GUIDE MANUAL

To find correct Parts No., refer to the HOW TO MAKE THE BEST USE OF THIS MANUAL in the following page.

HOW TO MAKE THE BEST USE OF THIS MANUAL

1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures.
2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list and
exploded diagrams.
3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts".
4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".
When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual.
Do not use any parts that are not set up as
5

means that there are exclusive parts for each destination.

Please check the appropriate destination when you order.

6 Revision Mark
Marked as

on the illustration shows that the revision has been made.

7 All rights reserved. (any reprints or quotations are prohibited.)

Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential information.

04/01/2005

CONTENTS
No.

DESCRIPTION

PAGE No.

HOUSING

P1

PAPER TAKE-UP SECTION

P2 P3 P4

PAPER TRANSPORT SECTION

P5 P6

DRIVE SECTION

P7

WIRING ACCESSORIES AND JIGS

P8

ACCESSORY PARTS

P9

DF-605

INDEX
Parts No.
4344 5003 01
4344 5005 01
4344 5006 01
4344 5007 01
4344 5008 01
4344 5009 01
4344 5010 01
4344 5011 01
4344 5012 01
4344 5013 01
4344 5014 01
4344 5015 01
4344 5016 01
4344 5017 01
4344 5018 01
4344 5019 01
4344 5020 01
4344 5021 01
4344 5022 01
4344 5023 01
4344 5024 01
4344 5025 01
4344 5026 01
4344 5027 01
4344 5028 01
4344 5029 01
4344 5030 01
4344 5031 01
4344 5032 01
4344 5033 01
4344 5034 01
4344 5035 01
4344 5039 01
4344 5040 01
4344 5041 01
4344 5042 01
4344 5043 01
4344 5044 01
4344 5045 01
4344 5046 01

Page No.
3-29
5-11
5-22
7-7
1-12
5-9
5-7
4-19
5-23
5-1
5-10
5-21
1-1
5-12
4-23
1-11
5-20
7-22
5-14
5-13
4-21
5-18
7-30
7-28
7-27
7-31
7-23
7-8
5-3
7-16
5-17
5-19
4-18
5-8
7-5
7-29
4-14
7-18
7-3
7-11

Parts No.
4344 5047 01
4344 5048 01
4344 5049 01
4344 5050 01
4344 5051 01
4344 5052 01
4344 5053 01
4344 5054 01
4344 5054 01
4344 5054 01
4344 5059 01
4344 5061 01
4344 5064 01
4344 5065 01
4344 5066 01
4344 5067 01
4344 5068 01
4344 5069 01
4344 5070 01
4344 5071 01
4344 5072 01
4344 5073 01
4344 5074 01
4344 5075 01
4344 5076 01
4344 5077 01
4344 5077 01
4344 5078 01
4344 5079 01
4344 5080 01
4344 5081 01
4344 5082 01
4344 5083 01
4344 5084 01
4344 5085 01
4344 5086 01
4344 5087 01
4344 5088 01
4344 5089 01
4344 5090 01

Page No.
7-9
7-1
4-24
4-22
7-19
7-15
5-4
4-16
5-6
6-12
7-10
2-15
2-18
2-17
2-8
2-19
2-6
2-10
2-12
4-25
4-2
4-26
4-6
4-7
4-11
1-9
4-9
4-8
4-3
4-13
4-1
4-5
3-8
4-15
3-27
3-3
3-12
3-35
3-19
3-23

Parts No.
4344 5091 01
4344 5092 01
4344 5093 01
4344 5094 01
4344 5095 01
4344 5096 01
4344 5097 01
4344 5098 01
4344 5099 01
4344 5100 01
4344 5101 01
4344 5102 01
4344 5103 01
4344 5104 01
4344 5105 01
4344 5111 01
4344 5113 01
4344 5114 01
4344 5115 01
4344 5116 01
4344 5118 01
4344 5129 01
4344 5130 01
4344 5131 01
4344 5132 01
4344 5133 01
4344 5134 01
4344 5135 01
4344 5136 01
4344 5137 01
4344 5138 01
4344 5139 01
4344 5140 01
4344 5141 01
4344 5142 01
4344 5143 01
4344 5144 01
4344 5146 01
4344 5147 01
4344 5148 01

Page No.
3-18
3-44
3-21
3-14
3-43
3-33
3-20
3-34
3-25
3-17
3-13
3-24
3-22
3-39
3-26
3-6
3-7
3-11
3-30
4-12
2-3
6-10
6-7
1-14
1-16
1-13
6-2
6-5
6-6
6-9
6-1
1-19
1-8
6-8
6-3
1-7
1-10
6-11
2-11
2-16

1/1
Parts No.
4344 5150 01
4344 5151 01
4344 5152 01
4344 5153 01
4344 5155 01
4344 5160 01
4344 5161 01
4344 5162 01
4344 5167 02
4344 5167 02
4344 5169 01
4344 5170 01
4344 5174 01
4344 5175 01
4344 5176 01
4344 5177 01
4344 5180 01
4344 5182 01
4344 5202 01
4344 5203 01
4344 5204 01
4344 5205 01
4344 5206 01
4344 5207 01
4344 5208 01
4344 5209 01
4344 5210 01
4344 5211 01
4344 5212 01
4344 5213 01
4344 5214 01
4344 5215 01
4344 5216 01
4344 5216 01
4344 5216 01
4344 5217 01
4344 5217 01
4344 5219 01
4344 5220 01
4344 5221 01

Page No.
3-10
1-5
1-6
1-18
2-9
7-21
7-20
1-17
3-16
5-16
8-3
8-4
7-13
7-12
7-17
7-26
7-25
3-31
3-28
3-41
3-46
3-47
1-2
3-9
1-3
2-14
3-15
2-13
4-20
5-15
4-17
2-21
2-20
3-2
5-5
3-42
3-48
2-2
3-1
9-3

Parts No.
4344 5222 01
4344 5223 01
4344 5224 01
4344 5225 01
4344 5226 01
4344 5228 01
4344 5229 01
4344 5230 01
4344 7901 03
4496 2116 01
4496 2538 01
4496 2538 01
4496 3003 01
4496 3003 01
4496 3003 01
4582 2410 01
4582 2411 01
4582 3014 01
4582 3047 01
4583 4059 01
4583 4110 01
4583 4547 01
4688 2009 02
4688 2017 01
4688 3007 01
4688 3048 01
4688 3049 01
4688 3052 01
4688 3054 01
4688 3058 01
4688 6751 01
9384 1100 71
9384 1100 91
9384 1921 11

Page No.
1-4
1-15
2-1
2-4
2-5
6-14
6-15
6-13
8-1
7-24
3-4
7-2
3-5
6-4
7-14
9-1
9-2
3-40
4-4
3-45
7-4
7-6
5-24
2-7
4-10
3-37
3-38
3-36
3-32
5-2
8-2
8-7
8-5
8-6

DF-605

HOUSING

P1

a
1

15

b
3

14

13

PBA-CONT

b
a

18
19

16

17
b

8
9
8
6

11
12

7
7

10

DF-605

HOUSING
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Page. 1

Part No.
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344

5016 01
5206 01
5208 01
5222 01
5151 01
5152 01
5143 01
5140 01
5077 01
5144 01
5019 01
5008 01
5133 01
5131 01
5223 01
5132 01
5162 01
5153 01
5139 01

Description
REAR COVER
PBA-CONT
HARNESS ASSY
HINGE-L
HARNESS ASSY
HARNESS ASSY
FILM
FILM
SEAL
FILM
COVER
FRONT COVER
STOPPER
BASE FRAME
HINGE-R
COVER
HARNESS ASSY
HARNESS ASSY
FILM

Destinations

Class

QTY

C
I
C
C
D
D
C
C
C
C
C
C
C
C
C
C
D
D
C

1
1
1
1
1
1
5
3
1
1
1
1
1
1
1
1
1
1
1

Standard parts
a-9742 0412 01
b-9732 0310 01
c-9716 0500 01

DF-605

PAPER TAKE-UP SECTION

P2
2

3
4

PC4-ADF

18
PC3-ADF
PC1-ADF

6
7

20
19

20

16

17
19

20

14
15

21
PC2-ADF

19

PBA-VR

7
PBA-TRAY

13

11
b
a

9
a

10

12
a

DF-605

PAPER TAKE-UP SECTION

Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Part No.
4344
4344
4344
4344
4344
4344
4688
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344

5224 01
5219 01
5118 01
5225 01
5226 01
5068 01
2017 01
5066 01
5155 01
5069 01
5147 01
5070 01
5211 01
5209 01
5061 01
5148 01
5065 01
5064 01
5067 01
5216 01
5215 01

Page. 2
Description

TRAY
LABEL
LABEL
REGULATING PLATE
REGULATING PLATE
PLATE SPRING
PLATE SPRING
RACK
HARNESS ASSY
NEURALIZING BRUSH
HARNESS ASSY
BAND
PBA-TRAY
PBA-VR
COVER
HARNESS ASSY
HOLDER
GEAR 100T
LEVER
PHOTO INTERRUPTER
PHOTO INTERRUPTER

Destinations

Class

QTY

C
C
C
C
C
C
C
C
D
C
D
C
C
C
C
D
D
C
C
B
B

1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
3
3
1

Standard parts
a-9732 0310 01
b-9716 0500 01

DF-605

PAPER TAKE-UP SECTION

P3
6

4
3
b

a
d

PC5-ADF

30

35
d

8
9

48

29
d

11

41

12
13

16

21

18

PBA-SIZE

PC6-ADF

a
17

10

15

c
17

11

42

33 32

31

e 43

30

36
37
39
40

14

34

39

36
38

e 44

45

29

28
5

22
19

18

19

19

24

23
20
21

24

47 47

d
47

24
21

46

27

25

26

a
46

DF-605

PAPER TAKE-UP SECTION

Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

Part No.
4344
4344
4344
4496
4496
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4688
4344
4344
4344
4688
4688
4688
4344
4582
4344
4344
4344
4344
4583
4344
4344
4344

5220 01
5216 01
5086 01
2538 01
3003 01
5111 01
5113 01
5083 01
5207 01
5150 01
5114 01
5087 01
5101 01
5094 01
5210 01
5167 02
5100 01
5091 01
5089 01
5097 01
5093 01
5103 01
5090 01
5102 01
5099 01
5105 01
5085 01
5202 01
5003 01
5115 01
5182 01
3054 01
5096 01
5098 01
5088 01
3052 01
3048 01
3049 01
5104 01
3014 01
5203 01
5217 01
5095 01
5092 01
4059 01
5204 01
5205 01
5217 01

Page. 3
Description

LABEL
PHOTO INTERRUPTER
LEFT COVER
BUSHING
STOPPER RING
GEAR 80T
BRACKET
BRACKET ASSY
HARNESS ASSY
HARNESS ASSY
SPONGE
KNOB
TENSION SPRING
BRACKET
PBA-SIZE
PHOTO INTERRUPTER
PRESSURE SPRING
HOLDER
LEVER
SHAFT
ROLLER
TENSION SPRING
ACTUATOR
FILM
FILM
FILM
COVER
ARM ASSY
ROLLER
SPONGE
TIMING BELT
PULLEY
SHAFT
TORSION SPRING
LEVER
STOPPER
STOPPER
STOPPER
SPONGE
ROLLER
ARM ASSY
LABEL
SHAFT
PULLEY
BUSHING
SEAL
CUSHION
LABEL

Destinations

Class

QTY

C
B
C
C
C
C
D
D
D
D
C
C
C
D
C
B
C
C
C
D
C
C
C
C
C
C
C
C
A
C
C
C
D
C
C
C
C
C
C
A
C
C
D
C
C
C
C
C

1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
2
2
3
1
3
1
1
3
1
1
1
1
2
2
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
2
3
1

Standard parts
a-9732 0310 01
b-9735 0306 14
c-9646 0310 14
d-1066 1151 01
e-9752 2010 50

DF-605

PAPER TAKE-UP SECTION

P4
1
7
2

10
6

8
9

4
3

6
5

5
6
6
26

25
24

11

12

23
22

13

21

20

16

PBA-LED

b
SL1-ADF

a
14
15

19
17

18

DF-605

PAPER TAKE-UP SECTION

Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Part No.
4344
4344
4344
4582
4344
4344
4344
4344
4344
4688
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344

5081 01
5072 01
5079 01
3047 01
5082 01
5074 01
5075 01
5078 01
5077 01
3007 01
5076 01
5116 01
5080 01
5043 01
5084 01
5054 01
5214 01
5039 01
5011 01
5212 01
5024 01
5050 01
5018 01
5049 01
5071 01
5073 01

Page. 4
Description

RUBBER
HOLDER
JOINT ASSY
ROLLER
SPONGE
SPONGE
SEAL
PRESSURE SPRING
SEAL
ROLL
FILM
LABEL
FILM
GEAR 80T
BRACKET ASSY
SPONGE
SOLENOID ASSY
LEVER
HOLDER
PBA-LED
PLATE
PIN
GEAR 80T
HOLDER
GUIDE
HOLDER

Destinations

Class

QTY

C
C
B
A
C
C
C
C
C
C
C
D
C
C
D
C
C
C
D
C
D
C
C
D
D
C

1
1
1
1
2
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Standard parts
a-9732 0310 01
b-9646 0304 13

DF-605

PAPER TRANSPORT SECTION

P5
9

PC7-ADF

10

b
b

23

2
3

11

3
7

PC9-ADF

12

3
3
a

21
22

e
d

f
d
a

16
M3-ADF

PC10-ADF

PC8-ADF

24

17

19

15

20

13
18

e
24

14
e

DF-605

PAPER TRANSPORT SECTION

Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Part No.
4344
4688
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4688

5013 01
3058 01
5032 01
5053 01
5216 01
5054 01
5010 01
5040 01
5009 01
5014 01
5005 01
5017 01
5023 01
5022 01
5213 01
5167 02
5034 01
5025 01
5035 01
5020 01
5015 01
5006 01
5012 01
2009 02

Page. 5
Description

PAWL
ROLL
FILM
TORSION SPRING
PHOTO INTERRUPTER
SPONGE
LEVER
LEVER
GUIDE
HOLDER
FRAME ASSY
HOLDER
BRACKET
BRACKET
FAN MOTOR
PHOTO INTERRUPTER
FILM
FILM
FILM
GUIDE PLATE
HOLDER
FRAME ASSY
HOLDER
SPACER

Destinations

Class

QTY

D
C
C
C
B
C
C
C
D
D
D
D
D
D
C
B
C
C
C
D
D
D
D
D

1
3
5
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

Standard parts
a-9742 0412 01
b-9732 0310 01
c-9654 0306 14
d-9654 0406 14
e-9735 0306 14
f-9646 0408 14

DF-605

PAPER TRANSPORT SECTION

P6
12

1
2

13

13

14

13
13
3

14

5
a

14
7

14
8

7
7

b
9
9
a

10

10
a

10

10

a
10

a 10

11

15

15
c

b
9

10 a

15

b
9

10

15

15

10

14

15

14

a
a

10

DF-605

PAPER TRANSPORT SECTION

Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Part No.
4344
4344
4344
4496
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344
4344

5138 01
5134 01
5142 01
3003 01
5135 01
5136 01
5130 01
5141 01
5137 01
5129 01
5146 01
5054 01
5230 01
5228 01
5229 01

Page. 6
Description

PRESSURE SPRING
ARM
BUSHING
STOPPER RING
SPACER
SHAFT
ROLL ASSY
HOLDER
TENSION SPRING
ROLL ASSY
MAGNET
SPONGE
SEAL
MAGIC TAPE
TAPE

Destinations

Class

QTY

C
C
C
C
D
D
C
C
C
C
D
C
D
D
D

1
1
2
2
1
1
4
4
4
10
1
1
4
6
6

Standard parts
a-9732 0310 01
b-9752 2010 50
c-9657 0310 21

DF-605

DRIVE SECTION

P7
12

11
10
9

a
13

14

7
15

14

16

17

14

M1-ADF

14

18
18

4
20

M2-ADF

d 19

31

30

23

d
2 14

27
21

25

26
28

22
23

14

24

6
4

14

4 29

DF-605

DRIVE SECTION
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Part No.
4344
4496
4344
4583
4344
4583
4344
4344
4344
4344
4344
4344
4344
4496
4344
4344
4344
4344
4344
4344
4344
4344
4344
4496
4344
4344
4344
4344
4344
4344
4344

5048 01
2538 01
5045 01
4110 01
5041 01
4547 01
5007 01
5031 01
5047 01
5059 01
5046 01
5175 01
5174 01
3003 01
5052 01
5033 01
5176 01
5044 01
5051 01
5161 01
5160 01
5021 01
5030 01
2116 01
5180 01
5177 01
5028 01
5027 01
5042 01
5026 01
5029 01

Page. 7
Description

GEAR 80T
BUSHING
PULLEY
BALL BEARING
ROLL
BUSHING
BRACKET ASSY
TENSION SPRING
GEAR 80T
TORSION SPRING
PULLEY
TIMING BELT
TIMING BELT
STOPPER RING
PULLEY
FILM
TIMING BELT
PULLEY
BRACKET
MOTOR
MOTOR
BRACKET
TENSION SPRING
TIMING BELT
PULLEY
TIMING BELT
ROLLER
ROLLER
GEAR 80T
ROLLER
ROLLER

Destinations

Class

QTY

C
C
C
C
C
C
D
C
C
C
C
C
C
C
C
C
C
C
D
B
B
D
C
C
C
C
C
C
C
C
C

1
2
1
4
1
2
1
1
1
1
1
1
1
7
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1

Standard parts
a-9721 0500 08
b-9735 0306 14
c-9721 0300 08
d-9654 0406 14

DF-605

WIRING ACCESSORIES AND JIGS

P8
1

11

16

21

26

31

36

12

17

22

27

32

37

9.2
11.5

L=100

26.1

30

13

18

23

28

33

38

14

19

24

29

34

39

10

15

20

25

30

35

40

7.3
4.8

DF-605

WIRING ACCESSORIES AND JIGS

Key
1
2
3
4
5
6
7

Part No.
4344
4688
4344
4344
9384
9384
9384

7901 03
6751 01
5169 01
5170 01
1100 91
1921 11
1100 71

Description
JIG
CABLE TIE
P-CLIP
WIRING SADDLE
WIRING SADDLE
WIRING SADDLE 9.2H
CORD CLAMP

Page. 8
Destinations

Class

QTY

S
D
D
D
D
D
D

1
1
2
6
1
1
1

Standard parts

DF-605

ACCESSORY PARTS

P9

DF-605

ACCESSORY PARTS
Key
1
2
3

Part No.
4582 2410 01
4582 2411 01
4344 5221 01

Page. 9
Description

SHOULDER SCREW
SCREW
ORIGINAL COVER MAT

Destinations

Class

QTY

C
C
C

2
2
1

Standard parts

DF-605

MAINTENANCE LIST

1/1

The items with no Page/Key numbers are not handled as spare parts.
No.
1
2
3

Section
Paper Take-up Section

PM Parts Description
Pick-up Roller
Feed Roller
Separation Roller

Maintenance Cycle (K=1,000)

QTY
Replace
1
200K
1
200K
1
200K

Parts No.
4344500301
4582301401
4582304701

Destinations

Page/Key

Note

P3-29
P3-40
P4-4

DF-605

DESTINATION
Destination No.

Destinations

Hz

Model No.

A1

JAPAN

100

50/60

A2

JAPAN

200

50/60

USA, CANADA

120

60

4344-712

EUROPEAN TYPE

220-240

50/60

4344-712

D1

S.E ASIA TYPE

THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HONG

KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA

220-240

50/60

4344-712

D3

OCEANIA TYPE

AUSTRALIA, NEW ZEALAND

220-240

50/60

4344-712

220-240

50/60

4344-712

PHILIPPINES
F1

SAUDI ARABIA

127

60

4344-712

F2

SAUDI ARABIA

220-240

50/60

4344-712

G1

C.S AMERICA

220-240

50/60

4344-712

G2

C.S AMERICA

120

60

4344-712

TAIWAN

110

60

4344-712

JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAMEROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY
COAST, MOROCCO

220-240

50/60

4344-712

CHINA

220-240

50/60

4344-712

KOREA

220-240

50/60

4344-712

DF-605