456 L100 L150 L154 L170 L174 SM en 00low

8 7 6 5 4 3 2 1
Service Manual Rev.0

L100 / L150 / 154 / L170 / L174 Series
Product Overview
Technical Overview
Periodical Services
Disassembly/Assembly
Adjustment
Trouble Shooting
Error Codes
Service Mode
Appendix
Application
This manual has been issued by Canon Inc. for qualifed persons to learn technical theory,
installation, maintenance, and repair of products. This manual covers all localities where the
products are sold. For this reason, there may be information in this manual that does not
apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this
manual, Canon will release technical information as the need arises. In the event of major
changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.
The following paragraph does not apply to any countries where such provisions are
inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks
of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
not be copied, reproduced or translated into another language, in whole or in part, without the
consent of Canon Inc.
CANON INC. 2011
Caution
Use of this manual should be strictly supervised to avoid disclosure of confdential
information.
Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols Explanation Symbols Explanation
Check. Remove the claw.
Check visually. Insert the claw.
Check the noise. Use the bundled part.
Disconnect the connector. Push the part.
Connect the connector. Plug the power cable.
Remove the cable/wire
from the cable guide or wire
saddle.
Turn on the power.
Set the cable/wire to the
cable guide or wire saddle.
Remove the screw.
Tighten the screw.
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specifc functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
In the diagrams, represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow indicates the direction of the electric signal.
The expression "turn on the power" means fipping on the power switch, closing the front
door, and closing the delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High",
while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to
circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on
when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the feld. Therefore, the operations of the microprocessors used in the machines are not
discussed: they are explained in terms of from sensors to the input of the DC controller
PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
Contents
0 Safety Precautions
CDRH Provisions -------------------------------------------------------------0-6
Laser Safety --------------------------------------------------------------------0-6
About Laser Beams --------------------------------------------------------------- 0-6
Handling Laser Scanner Unit --------------------------------------------------- 0-6
Toner Safety --------------------------------------------------------------------0-7
About Toner ------------------------------------------------------------------------- 0-7
Handling Adhered Toner --------------------------------------------------------- 0-7
Notes on Handling Lithium Battery ---------------------------------------0-7
Notes on Assembly/Disassembly -----------------------------------------0-7
1 Product Overview
Product Lineup -----------------------------------------------------------------1-2
Host Machine ----------------------------------------------------------------------- 1-2
L100 / L170 / L174 ------------------------------------------------------------------------- 1-2
L150 -------------------------------------------------------------------------------------------- 1-2
L150 CHN / L150 KOR / L154 ----------------------------------------------------------- 1-2
Product Features --------------------------------------------------------------1-2
Product Features ------------------------------------------------------------------- 1-2
Specifcations ------------------------------------------------------------------1-3
Product Specifcations ------------------------------------------------------------ 1-3
ADF Specifcations ---------------------------------------------------------------- 1-3
FAX Specifcations ---------------------------------------------------------------- 1-4
Parts Name ---------------------------------------------------------------------1-4
External View ----------------------------------------------------------------------- 1-4
Front side of the machine (L100 / L170 / L174) ------------------------------------- 1-4
Rear side of the machine (L100 / L170 / L174) ------------------------------------- 1-5
Front side of the machine (L150) ------------------------------------------------------- 1-6
Rear side of the machine (L150)-------------------------------------------------------- 1-7
Front side of the machine (L150 CHN / L150 KOR / L154) ---------------------- 1-7
Rear side of the machine (L150 CHN / L150 KOR / L154) ---------------------- 1-8
Cross Sectional View ------------------------------------------------------------- 1-9
Operation Panel (L100 / L170 / L174) ---------------------------------------- 1-9
Operation Panel (L150 / L150 CHN / L150 KOR / L154) ---------------1-10
2 Technical Overview
Basic Confguration -----------------------------------------------------------2-2
Confguration function ------------------------------------------------------------ 2-2
Basic Sequence -------------------------------------------------------------------- 2-2
Basic Sequence of Operation ----------------------------------------------------------- 2-2
Print Sequence ------------------------------------------------------------------------------ 2-3
Power-On Sequence----------------------------------------------------------------------- 2-4
Controller System -------------------------------------------------------------2-5
Main Controller --------------------------------------------------------------------- 2-5
Overview -------------------------------------------------------------------------------------- 2-5
Engine Controller ------------------------------------------------------------------ 2-5
General description ------------------------------------------------------------------------ 2-5
Power Supply ----------------------------------------------------------------------- 2-6
Power Supply -------------------------------------------------------------------------------- 2-6
Protective Functions ----------------------------------------------------------------------- 2-6
Service Tasks ----------------------------------------------------------------------- 2-7
At parts replacement ----------------------------------------------------------------------- 2-7
Maintenance --------------------------------------------------------------------------------- 2-7
Notes on service tasks -------------------------------------------------------------------- 2-7
Original Exposure System --------------------------------------------------2-8
Overview ----------------------------------------------------------------------------- 2-8
Major Components ---------------------------------------------------------------- 2-8
Various Control ------------------------------------------------------------------------------ 2-8
Detecting Jam ---------------------------------------------------------------------- 2-9
Jam Detection Outline --------------------------------------------------------------------- 2-9
Service Tasks ----------------------------------------------------------------------- 2-9
At parts replacement ----------------------------------------------------------------------- 2-9
Maintenance --------------------------------------------------------------------------------- 2-9
Notes on service tasks -------------------------------------------------------------------- 2-9
Laser Exposure System --------------------------------------------------- 2-10
Overview ----------------------------------------------------------------------------2-10
Overview -------------------------------------------------------------------------------------2-10
Controlling the Laser Activation Timing -------------------------------------- 2-11
Laser ON/OFF Control ------------------------------------------------------------------- 2-11
Horizontal Sync Control ------------------------------------------------------------------ 2-11
Laser Control -----------------------------------------------------------------------2-12
Auto Power Control (APC) --------------------------------------------------------------2-12
Laser Scanner Motor Control --------------------------------------------------2-12
Overview -------------------------------------------------------------------------------------2-12
Scanner Motor Fault Detection ---------------------------------------------------------2-13
Service Tasks ----------------------------------------------------------------------2-13
At parts replacement ----------------------------------------------------------------------2-13
Maintenance --------------------------------------------------------------------------------2-13
Notes on service tasks -------------------------------------------------------------------2-13
Image Formation System ------------------------------------------------- 2-14
Overview/Confguration ---------------------------------------------------------2-14
Overview -------------------------------------------------------------------------------------2-14
Print Process --------------------------------------------------------------------------------2-14
Static Latent Image Formation Block -------------------------------------------------2-15
Development Block------------------------------------------------------------------------2-15
Transfer Block ------------------------------------------------------------------------------2-16
Fixing Block ---------------------------------------------------------------------------------2-16
Drum Cleaning Block ---------------------------------------------------------------------2-16
High-Voltage Control -------------------------------------------------------------2-17
Overview -------------------------------------------------------------------------------------2-17
Generating Primary Charging Bias ----------------------------------------------------2-17
Generating Developing Bias ------------------------------------------------------------2-17
Generating Transfer Bias ----------------------------------------------------------------2-17
Toner Cartridge --------------------------------------------------------------------2-18
Toner Level Detection --------------------------------------------------------------------2-18
Specifcation of Toner level display ----------------------------------------------------2-18
Operation when toner level is Low/Nearly Out -------------------------------------2-18
Toner Cartridge Absence/Presence Detection -------------------------------------2-19
Service Tasks ----------------------------------------------------------------------2-19
Maintenance --------------------------------------------------------------------------------2-19
Fixing System ---------------------------------------------------------------- 2-20
Overview/Confguration ---------------------------------------------------------2-20
Overview -------------------------------------------------------------------------------------2-20
Main Parts of Fixing assembly ---------------------------------------------------------2-20
Various Control Mechanisms --------------------------------------------------2-21
Fixing Temperature Control -------------------------------------------------------------2-21
Protective Functions ----------------------------------------------------------------------2-21
Other Functions -------------------------------------------------------------------2-23
Throughput Down Control ---------------------------------------------------------------2-23
Service Tasks ----------------------------------------------------------------------2-24
Maintenance --------------------------------------------------------------------------------2-24
Pickup Feed System ------------------------------------------------------- 2-25
Overview ----------------------------------------------------------------------------2-25
Overview -------------------------------------------------------------------------------------2-25
Detecting Jams --------------------------------------------------------------------2-26
Jam Detection Outline --------------------------------------------------------------------2-26
Delay Jam -----------------------------------------------------------------------------------2-26
Stationary Jam -----------------------------------------------------------------------------2-28
Other Jams ----------------------------------------------------------------------------------2-28
Service Tasks ----------------------------------------------------------------------2-29
Maintenance --------------------------------------------------------------------------------2-29
3 Periodical Services
Periodically Replaced Parts ------------------------------------------------3-2
Periodically Replaced Parts ----------------------------------------------------- 3-2
Consumables ------------------------------------------------------------------3-2
Consumables ----------------------------------------------------------------------- 3-2
Periodical Service -------------------------------------------------------------3-2
Scheduled Servicing -------------------------------------------------------------- 3-2
Cleaning -------------------------------------------------------------------------3-2
4 Disassembly/Assembly
PREFACE -----------------------------------------------------------------------4-2
Outline -------------------------------------------------------------------------------- 4-2
List Of Parts --------------------------------------------------------------------4-3
External View ----------------------------------------------------------------------- 4-3
Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) --------------- 4-3
Rear Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) ---------------- 4-4
Front Side (L150 EUR/L150 AUS)------------------------------------------------------ 4-4
Rear Side (L150 EUR/L150 AUS) ------------------------------------------------------ 4-5
Front Side (L150 CHN/L150 KOR/L154) --------------------------------------------- 4-6
Rear Side (L150 CHN/L150 KOR/L154) ---------------------------------------------- 4-7
List of Main Unit -------------------------------------------------------------------- 4-7
ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) ----------------- 4-7
ADF Unit (L150 EUR/L150 AUS) ------------------------------------------------------- 4-8
ADF Unit (L150 CHN/L150 KOR/L154) ----------------------------------------------- 4-8
Printer Unit ----------------------------------------------------------------------------------- 4-9
Electrical Components ------------------------------------------------------------ 4-9
ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) ----------------- 4-9
ADF Unit (L150 EUR/L150 AUS) ------------------------------------------------------4-10
Motor ------------------------------------------------------------------------------------------4-10
Solenoid -------------------------------------------------------------------------------------- 4-11
Sensor ---------------------------------------------------------------------------------------- 4-11
Switch/Speaker -----------------------------------------------------------------------------4-12
Heater/Thermistor/Thermoswitch/ -----------------------------------------------------4-12
PCB -------------------------------------------------------------------------------------------4-13
List of Connectors ----------------------------------------------------------- 4-14
ADF Unit ----------------------------------------------------------------------------4-14
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) -----------------------------4-14
(L150 EUR/L150 AUS) -------------------------------------------------------------------4-15
Printer Unit --------------------------------------------------------------------------4-16
External Cover --------------------------------------------------------------- 4-18
Layout Drawing --------------------------------------------------------------------4-18
Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) --------------4-18
Rear Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) ---------------4-19
Front Side (L150 EUR/L150 AUS)-----------------------------------------------------4-19
Rear Side (L150 EUR/L150 AUS) -----------------------------------------------------4-20
Front Side (L150 CHN/L150 KOR/L154) --------------------------------------------4-21
Rear Side (L150 CHN/L150 KOR/L154) ---------------------------------------------4-22
Removing the ADF Left Cover -------------------------------------------------4-23
Procedure ------------------------------------------------------------------------------------4-23
Removing the ADF Right Cover -----------------------------------------------4-23
Procedure ------------------------------------------------------------------------------------4-23
Removing the Handset Base Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) --------------------4-24
Preparation ----------------------------------------------------------------------------------4-24
Procedure ------------------------------------------------------------------------------------4-24
Removing the ADF Left Upper Cover
(L150 EUR/L150 AUS) ----------------------------------------------------------4-26
Procedure ------------------------------------------------------------------------------------4-26
Removing the Left Cover -------------------------------------------------------4-27
Procedure ------------------------------------------------------------------------------------4-27
Removing the Right Cover -----------------------------------------------------4-28
Procedure ------------------------------------------------------------------------------------4-28
Removing the Front Cover Unit -----------------------------------------------4-29
Preparation ----------------------------------------------------------------------------------4-29
Procedure ------------------------------------------------------------------------------------4-29
Removing the Rear Cover ------------------------------------------------------4-29
Preparation ----------------------------------------------------------------------------------4-29
Procedure ------------------------------------------------------------------------------------4-29
Removing the Upper Cover ----------------------------------------------------4-30
Preparation ----------------------------------------------------------------------------------4-30
Procedure ------------------------------------------------------------------------------------4-30
Controller System ----------------------------------------------------------- 4-33
Layout Drawing --------------------------------------------------------------------4-33
Removing the Operation Panel Unit -----------------------------------------4-34
Procedure ------------------------------------------------------------------------------------4-34
Removing the Drive Belt --------------------------------------------------------4-34
Preparation ----------------------------------------------------------------------------------4-34
Procedure ------------------------------------------------------------------------------------4-34
Removing the Main Motor ------------------------------------------------------4-36
Preparation ----------------------------------------------------------------------------------4-36
Procedure ------------------------------------------------------------------------------------4-36
Removing the Main Controller PCB ------------------------------------------4-39
Before Replacing the Main Controller PCB -----------------------------------------4-39
Preparation ----------------------------------------------------------------------------------4-39
Procedure ------------------------------------------------------------------------------------4-39
After Replacing the Main Controller PCB --------------------------------------------4-40
Removing the Engine Controller PCB ---------------------------------------4-40
Preparation ----------------------------------------------------------------------------------4-40
Procedure ------------------------------------------------------------------------------------4-40
Removing the Communication PCB Unit -----------------------------------4-44
Preparation ----------------------------------------------------------------------------------4-44
Procedure ------------------------------------------------------------------------------------4-44
Removing the NCU PCB --------------------------------------------------------4-45
Preparation ----------------------------------------------------------------------------------4-45
Procedure ------------------------------------------------------------------------------------4-45
Removing the Paper Leading Edge Sensor--------------------------------4-45
Preparation ----------------------------------------------------------------------------------4-45
Procedure ------------------------------------------------------------------------------------4-45
Removing the Fixing Delivery/Paper Width Sensor PCB ---------------4-47
Preparation ----------------------------------------------------------------------------------4-47
Procedure ------------------------------------------------------------------------------------4-47
Removing the Toner Sensor ---------------------------------------------------4-49
Preparation ----------------------------------------------------------------------------------4-49
Procedure ------------------------------------------------------------------------------------4-49
Removing the Speaker ----------------------------------------------------------4-51
Preparation ----------------------------------------------------------------------------------4-51
Procedure ------------------------------------------------------------------------------------4-51
Original Exposure System ------------------------------------------------ 4-52
Layout Drawing --------------------------------------------------------------------4-52
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) -----------------------------4-52
(L150 EUR/L150 AUS) -------------------------------------------------------------------4-53
Removing the ADF Unit ---------------------------------------------------------4-54
Preparation ----------------------------------------------------------------------------------4-54
Procedure ------------------------------------------------------------------------------------4-54
Removing the ADF Upper Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) --------------------4-56
Preparation ----------------------------------------------------------------------------------4-56
Procedure ------------------------------------------------------------------------------------4-56
Removing the ADF Upper Unit (L150 EUR/L150 AUS) -----------------4-58
Preparation ----------------------------------------------------------------------------------4-58
Procedure ------------------------------------------------------------------------------------4-58
Removing the Document Feed Tray -----------------------------------------4-61
Preparation ----------------------------------------------------------------------------------4-61
Procedure ------------------------------------------------------------------------------------4-61
Removing the ADF Upper Unit and ADF Lower Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) --------------------4-62
Preparation ----------------------------------------------------------------------------------4-62
Procedure ------------------------------------------------------------------------------------4-62
(L150 EUR/L150 AUS) ----------------------------------------------------------4-65
Preparation ----------------------------------------------------------------------------------4-65
Procedure ------------------------------------------------------------------------------------4-65
Removing the CIS Unit ----------------------------------------------------------4-68
Preparation ----------------------------------------------------------------------------------4-68
Procedure ------------------------------------------------------------------------------------4-68
Removing the White Plate Retainer ------------------------------------------4-69
Preparation ----------------------------------------------------------------------------------4-69
Procedure ------------------------------------------------------------------------------------4-69
Removing the ADF Pickup Roller ---------------------------------------------4-70
Preparation ----------------------------------------------------------------------------------4-70
Procedure ------------------------------------------------------------------------------------4-70
Removing the ADF Feed Roller -----------------------------------------------4-72
Preparation ----------------------------------------------------------------------------------4-72
Procedure ------------------------------------------------------------------------------------4-72
Removing the ADF Separation Pad ------------------------------------------4-74
Procedure ------------------------------------------------------------------------------------4-74
Removing the ADF Delivery Roller -------------------------------------------4-75
Preparation ----------------------------------------------------------------------------------4-75
Procedure ------------------------------------------------------------------------------------4-75
Laser Exposure System --------------------------------------------------- 4-77
Layout Drawing --------------------------------------------------------------------4-77
Removing the Laser Scanner Unit --------------------------------------------4-77
Preparation ----------------------------------------------------------------------------------4-77
Procedure ------------------------------------------------------------------------------------4-77
Image Formation System ------------------------------------------------- 4-79
Layout Drawing --------------------------------------------------------------------4-79
Removing the Transfer Roller --------------------------------------------------4-79
Procedure ------------------------------------------------------------------------------------4-79
Fixing System ---------------------------------------------------------------- 4-81
Layout Drawing --------------------------------------------------------------------4-81
Removing the Fixing Assembly ------------------------------------------------4-81
Preparation ----------------------------------------------------------------------------------4-81
Procedure ------------------------------------------------------------------------------------4-81
Pickup Feed System ------------------------------------------------------- 4-86
Layout Drawing --------------------------------------------------------------------4-86
Removing the Pickup Unit ------------------------------------------------------4-86
Preparation ----------------------------------------------------------------------------------4-86
Procedure ------------------------------------------------------------------------------------4-86
Removing the Pickup Roller ----------------------------------------------------4-90
Preparation ----------------------------------------------------------------------------------4-90
Removing the Pickup Solenoid ------------------------------------------------4-91
Preparation ----------------------------------------------------------------------------------4-91
Procedure ------------------------------------------------------------------------------------4-91
Removing the Separation Pad -------------------------------------------------4-93
Preparation ----------------------------------------------------------------------------------4-93
5 Adjustment
Electrical Adjustment ---------------------------------------------------------5-2
Electric part-related adjustment ------------------------------------------------ 5-2
When Replacing the Main Controller PCB ------------------------------------------- 5-2
After Replacing the Main Controller PCB --------------------------------------------- 5-2
6 Trouble Shooting
Test Print ------------------------------------------------------------------------6-2
Test Print Function ----------------------------------------------------------------- 6-2
Trouble Shooting Items ------------------------------------------------------6-3
Image Faults ------------------------------------------------------------------------ 6-3
Smudged/Streaked ------------------------------------------------------------------------- 6-3
Repetitive image defects ruler ----------------------------------------------------------- 6-4
Mechanical Adjustment ------------------------------------------------------6-4
Confrming Nip Width ------------------------------------------------------------- 6-4
Version Upgrade --------------------------------------------------------------6-5
Overview ----------------------------------------------------------------------------- 6-5
Preparation -------------------------------------------------------------------------- 6-5
System Requirements --------------------------------------------------------------------- 6-5
Preparation ----------------------------------------------------------------------------------- 6-5
Downloading System Software ------------------------------------------------- 6-6
Log Collector -------------------------------------------------------------------6-8
Overview ----------------------------------------------------------------------------- 6-8
Scope of Application ----------------------------------------------------------------------- 6-8
Operation Procedure----------------------------------------------------------------------- 6-8
Troubleshooting ----------------------------------------------------------------------------- 6-9
7 Error Codes
Overview ------------------------------------------------------------------------7-2
Error Codes ---------------------------------------------------------------------7-3
FAX Error Code ----------------------------------------------------------------7-4
Error Code Overview -------------------------------------------------------------- 7-4
Overview -------------------------------------------------------------------------------------- 7-4
User Error Code -------------------------------------------------------------------- 7-4
Error Code ------------------------------------------------------------------------------------ 7-4
Service Error Code ---------------------------------------------------------------- 7-4
Error Code ------------------------------------------------------------------------------------ 7-4
8 Service Mode
Overview ------------------------------------------------------------------------8-2
Entering Service Mode. ---------------------------------------------------------- 8-2
Exiting Service Mode ------------------------------------------------------------- 8-2
Service Mode Menu --------------------------------------------------------------- 8-2
Screen fow of Service mode ------------------------------------------------------------ 8-2
COPIER -------------------------------------------------------------------------8-3
DISPLAY ----------------------------------------------------------------------------- 8-3
VERSION ------------------------------------------------------------------------------------- 8-3
CCD -------------------------------------------------------------------------------------------- 8-3
I/O -------------------------------------------------------------------------------------- 8-3
R-CON ----------------------------------------------------------------------------------------- 8-3
ADJUST ------------------------------------------------------------------------------ 8-3
CCD -------------------------------------------------------------------------------------------- 8-3
FUNCTION -------------------------------------------------------------------------- 8-4
CLEAR ---------------------------------------------------------------------------------------- 8-4
MISC-R ---------------------------------------------------------------------------------------- 8-4
MISC-P ---------------------------------------------------------------------------------------- 8-4
SYSTEM -------------------------------------------------------------------------------------- 8-4
PARAM ---------------------------------------------------------------------------------------- 8-4
SPLMAN -------------------------------------------------------------------------------------- 8-5
OPTION ------------------------------------------------------------------------------ 8-5
BODY ------------------------------------------------------------------------------------------ 8-5
COUNTER --------------------------------------------------------------------------- 8-6
TOTAL ----------------------------------------------------------------------------------------- 8-6
PICK-UP -------------------------------------------------------------------------------------- 8-6
FEEDER -------------------------------------------------------------------------------------- 8-7
JAM -------------------------------------------------------------------------------------------- 8-7
FEEDER -------------------------------------------------------------------------8-8
ADJUST ------------------------------------------------------------------------------ 8-8
FUNCTION -------------------------------------------------------------------------- 8-8
FAX -------------------------------------------------------------------------------8-9
List of SSSW ------------------------------------------------------------------------ 8-9
List of MENU -----------------------------------------------------------------------8-10
List of NUM ------------------------------------------------------------------------- 8-11
Setting of NCU Parameters ---------------------------------------------------- 8-11
TONE/PULSE ------------------------------------------------------------------------------ 8-11
2ND DTN ------------------------------------------------------------------------------------8-12
BUSTONE0 ---------------------------------------------------------------------------------8-12
BUSTONE1 ---------------------------------------------------------------------------------8-12
REORDRTN --------------------------------------------------------------------------------8-13
MULTI -----------------------------------------------------------------------------------------8-13
AUTO RX ------------------------------------------------------------------------------------8-13
CNGDTCT -----------------------------------------------------------------------------------8-13
SPECIALB -----------------------------------------------------------------------------------8-14
SPECIALN -----------------------------------------------------------------------------------8-14
RKEY -----------------------------------------------------------------------------------------8-14
PBXDIALT -----------------------------------------------------------------------------------8-14
PBXBUSYT ---------------------------------------------------------------------------------8-14
TESTMODE ------------------------------------------------------------------ 8-15
SYSTEM ----------------------------------------------------------------------------8-15
DRAM -----------------------------------------------------------------------------------------8-15
SPEAKER -----------------------------------------------------------------------------------8-15
SCAN --------------------------------------------------------------------------------8-15
ADJUST --------------------------------------------------------------------------------------8-15
SENSOR -------------------------------------------------------------------------------------8-15
ADFTEST ------------------------------------------------------------------------------------8-15
FAX -----------------------------------------------------------------------------------8-16
MODEM --------------------------------------------------------------------------------------8-16
FACULTY ------------------------------------------------------------------------------------8-16
PANEL -------------------------------------------------------------------------------8-16
9 Appendix
Service Tools -------------------------------------------------------------------9-2
Solvent/Oil List -----------------------------------------------------------------9-3
General Circuit Diagram ------------------------------------------------------ IV
General Circuit Diagram ----------------------------------------------------------- IV
Signal Input/Output List ------------------------------------------------------9-5
General Timing Chart --------------------------------------------------------9-6
Backup Data --------------------------------------------------------------------9-7
CDRH Provisions
Laser Safety
Toner Safety
Notes on Handling
Lithium Battery
Notes on Assembly/
Disassembly
Safety Precautions
L100/L150/L154/L170/L174
Series
0-11
0-11
CDRH Provisions
Food and Drug CDRH (Center for Devices and Radiological Health) under FDA (Food and
Drug Administration) enforced provisions of the section for laser and laser products on August
2, 1976. These provisions are applicable to all laser products manufactured or assembled
after August 1, 1976 and allow only products certifed their compliance with the provisions
to market in the US. Each product shall have affxed the applicable label as shown below to
follow the labeling requirements prescribed in CDRH provisions.
Note that the wording included in labels is different depending on laser product
classifcations.
F-0-1
Laser Safety
About Laser Beams
Laser radiation may be hazardous to human. The laser scanner unit mounted in this device is
sealed in the protective housing and the external cover to prevent laser beams from leaking
to the environment. As long as the device is operated under normal conditions, users are
safely guarded from laser leaks.
This product is certifcated as a Class 1 laser product under IEC60825-1:2007.
Handling Laser Scanner Unit
Before providing service works for the laser scanner unit and its peripherals, ensure to turn
off the power of the device.
Any cover with potential dangers of laser beam refection has affxed the caution label at the
position shown in the fgure below.
F-0-2
0-12
0-12
Toner Safety
About Toner
Toner is a non-toxic material composed of plastic, iron, small amount of pigment, etc.
Never throw toner in fames to avoid explosion.
Handling Adhered Toner
Use dry tissue paper to wipe off toner adhered to skin or clothes and wash in water.
Never use warm water for cleaning up toner to prevent toner particles from being able to
soak into fbers permanently.
Toner particles are reactive with vinyl polymers. Avoid contacting these materials.
F-0-3
Notes on Handling Lithium Battery
CAUTION:
The battery installed in this machine is fxed and cannot be replaced.
When disposing of an old battery, remove it from the PCB and follow the
local regulation.
The following warnings are given to comply with Safety Principles (EN60950).
Achtung:
Wenn mit dem falschen Typ ausgewechselt, besteht Explosionsgefahr.
Gebrauchte Batterien gem der Anleitung beseitigen.
Notes on Assembly/Disassembly
Follow the items below to assemble/disassemble the device.
1. Disconnect the power plug to avoid any potential dangers during assembling/disassembling
works.
2. If not specially instructed, reverse the order of disassembly to reinstall.
3. Ensure to use the right screw type (length, diameter, etc.) at the right position when
assembling.
4. To keep electric conduction, binding screws with washers are used to attach the grounding
wire and the varistor. Ensure to use the right screw type when assembling.
5. Unless it is specially needed, do not operate the device with some parts removed.
6. Never remove the paint-locked screws when disassembling.
1
1
Product Overview
Product Overview
Product Lineup
Product Features
Specifcations
Parts Name
1
1
1-2
1-2
Product Overview > Product Features > Product Features
Product Overview > Product Features > Product Features
Product Lineup
Host Machine
Model name L100 / L170 / L174 L150
L150 CHN / L150 KOR
/ L154
Confguration 3in1 single-sided ADF 3in1 single-sided ADF 3in1 single-sided ADF
Design
SADF
Engine 1-sided Yes Yes Yes
LAN Port - - -
FAX
Options
L100 / L170 / L174
None
L150
Handset
L150 CHN / L150 KOR / L154
None
T-1-1
Product Features
Product Features
1. Compact/high-speed printer
This machine is a high-speed B&W printer with a compact body design and the print speed
of 19 ppm (LTR).
2. Reduced standby time and low energy consumption
This machine uses the on-demand fxing method in which power is supplied to the heater
only at printing.
This realized the reduction of standby time and low energy consumption during standby.
3. Reduced operation noise and stabilized image quality
This machine uses the belt drive method for the Main Motor's drive transmission.
The operation noise is reduced and image quality is stabilized compared to the
conventional gear drive method (see NOTE).
4. Improved user operability
User operability is improved by concentrating the maintenance processes (jam removal
and cartridge replacement) in a single location at the Upper Cover.
Note:
By changing the drive method from gear to belt, uneven cycle of the Photosensitive
Drum is reduced. This makes it possible to realize stabilized image quality.
1
1
1-3
1-3
Product Overview > Specifcations > ADF Specifcations
Product Overview > Specifcations > ADF Specifcations
Specifcations
Product Specifcations
Copyboard Stream reading
Machine installation method Desktop
Light source LED
Image reading method CIS
Photosensitive medium OPC Drum (24 mm )
Exposure method Laser beam (semiconductor laser)
Charging method Roller charging method
Developing method Jumping development method
Transfer method Roller transfer method
Separation method Curvature separation
Paper feed method Pickup Tray : Pad separation method
Multi-purpose Tray : None
Delivery method Face-down
Drum cleaning method Blade cleaning
Fixing method On-demand method
Toner supplying method Toner Cartridge replacement
Toner level detection Yes
Document type Sheet
Maximum document size 216 mm356 mm
Magnifcation ratio 100 % magnifcation
50 to 200 % (in increments of 1 %)
Resolution at reading 600 dpi 600 dpi
600 dpi x 196 dpi/600 dpi x 392 dpi (At the time of FAX)
Print resolution 600 dpi x 400 dpi/600 dpi x 600 dpi *
Warm-up time Minimum (without Toner Cartridge replacement): 14 sec. or less /
When a new Toner Cartridge is installed: 42 sec. or less
First print time 7.7 sec. or less (LTR, default setting)
First copy time 21.3 sec. or less (LTR, default setting)
Print speed 18 ppm mode setting:19 ppm (LTR)
12 ppm mode setting: 12.4ppm(LTR)
Copy speed 12.4 ppm (LTR) **
Paper size Fixed size:
A4, B5, A5, LGL, LTR, Statement, Executive, Offcio, B-offcio,
M-offcio, Government-Letter, Government-Legal, Foolscap,
A-foolscap, Envelope COM10, Envelope C5, Envelope B5,
Envelope DL
Custom size:
Width: 76.2 to 216 mm, Length: 127 to 356 mm
Paper types Plain paper (60 to 89 g/m
2
), Heavy paper (90 to 163 g/m
2
), Rough
paper (60 to 163 g/m
2
), Transparency, Label, Envelope
Pickup Tray capacity Approx. 150 sheets (plain paper: 60 to 80 g/m
2
)
Delivery Tray capacity Approx. 60 sheets (plain paper: 60 to 80 g/m
2
)
Environment temperature range 10 to 30 degrees Centigrade
Environment humidity range 20 to 80 %
Duplex method None
Host Interface Standard: USB/Hi-speed USB, Options: None
Hard disk capacity Standard: None, Options: None
Memory capacity Standard: 64 MB, Options: None
Power supply AC110 to 127 V +/- 10 %, ( 50,60 Hz +/- 2 Hz)
AC220 to 240 V +/- 10 %, ( 50,60 Hz +/- 2 Hz)
Maximum power consumption 900 W or less (120 V), 1020 W or less (230 V)
Power consumption 410 W or less (120 V), 400 W or less (230 V)
External dimensions (W x D xH) 372 276 254 mm
Weight L100 / L170 / L174
Approx. 8.24 kg (including Toner Cartridge)
L150
L150 CHN / L150 KOR / L154
*: Resolution switching
With this machine, 2 types of resolution can be switched by setting "Copy Type" on the
printer driver.
Speed priority (at the time of shipment): 600 dpi 400 dpi
Resolution priority: 600 dpi 600 dpi
**: Copy : 600 dpi x 600 dpi only
ADF Specifcations
Document Exposure LED
Document Scan document stream reading by fxed contact image sensor (CIS)
Scanning Resolution 600 dpi (horizontal scanner) X 600 dpi (vertical scanner)
Number Of Gradations 256
Magnifcation 50 % to 200 % (1 % increment)
horizontal : image processing by Main Controller PCB
vertical : image processing by Main Controller PCB
Lens CIS/Color
CIS Unit number of lines: 1 line
number of pixels: 5148 pixels as total pixels (5107 pixels as
effective pixels)
maximum document scanning width: 216 mm
Documentdrive control CIS is fxed, and does not execute drive control.
Document is moved by the DF Motor, which is controlled by the
Main Controller PCB.
Document size detection None
T-1-2
T-1-3
1
1
1-4
1-4
Product Overview > Parts Name > External View > Front side of the machine (L100 / L170 / L174)
Product Overview > Parts Name > External View > Front side of the machine (L100 / L170 / L174)
FAX Specifcations
Suitable Line Public Switched Telephone Network (PSTN)*1
Communication Protocol Super G3
Modem speed 33.6 Kbps
Data compression method MH, MR, MMR
Transmission Speed Approx. 3 sec. per page*2
(ECM-MMR, sent from memory at 33.6 Kbps)
Send/receive memory L100 / L150 / L170 / L174
Transmission: 10 jobs / Reception: 30 jobs
(Total number of sent/received pages: approx. 512 pages *2)
L150 CHN / L150 KOR / L154
Transmission: 10 jobs / Reception: 30 jobs
(Total number of sent/received pages: approx. 346 pages *2)
Fax Resorution (Normal) : 200dpi x 100 dpi
(Fine) : 200dpi x 200 dpi
(Photo) : 200dpi x 200 dpi
(Super fne) : 200dpi x 400 dpi
Dial method L100 / L170 / L174
One-touch dial : 30
L150 / L150 CHN / L150 KOR / L154
One-touch dial : 15
Abbreviation dial : 100
Group dial : 129
Address book dial
Normal dial : entry by numeric keypad
Auto redial
Manual redial
Concurrent transmission : 140
Reception method Auto reception
Remote reception by a telephone (initial setting ID: 25)
Report output TX Report
Communication Management Report
(to be output automatically for every 40 communications)
RX Report
Number Display Not supported
*
1
The Public Switched Telephone Network (PSTN) currently supports 28.8 Kbps modem
speed or lower. Note that speeds can vary depending on the telephone line conditions.
*
2
Based on ITU-T (ITU Telecommunication Standardization Sector) Standard Chart No. 1,
MMR standard mode.
T-1-4
Parts Name
External View
Front side of the machine (L100 / L170 / L174)
[6]
[7]
[9]
[8]
[4]
[5]
[3]
[2]
[1]
[12]
[11]
[10]
[13]
[14]
[15]
[17]
[18] [19]
[20]
[21]
[22]
[23]
[24]
[16]
F-1-1
1
1
1-5
1-5
Product Overview > Parts Name > External View > Rear side of the machine (L100 / L170 / L174)
Product Overview > Parts Name > External View > Rear side of the machine (L100 / L170 / L174)
No. Name No. Name
[1] Document Pickup Tray [13] Handset
[2] Document Feed Tray [14] Onetouch Cover
[3] ADF Right Cover [15] Operation Panel Unit
[4] ADF Upper Cover [16] ADF Lower Cover
[5] ADF Upper Unit Lower Cover [17] Pickup Tray Paper Guides
[6] Right Cover [18] Pickup Tray
[7] Delivery Auxiliary Tray [19] Pickup Tray Trailing Edge Paper
[8] Delivery Stopper [20] Small Size Paper Guides
[9] Dust Cover [21] Power Button
[10] Document Return Tray [22] Front Cover Unit
[11] Document Stopper [23] Delivery Tray
[12] Handset Base [24] Upper Cover
Rear side of the machine (L100 / L170 / L174)
[1]
[2]
[5]
[6]
[7] [8]
[9]
[3]
[4]
No. Name No. Name
[1] Document Guides [6] Power Supply Socket
[2] ADF Left Cover [7] External Device Jack
[3] USB Port [8] Telephon Line Jack
[4] Handset Jack [9] Rear Cover
[5] Left Cover
F-1-2
1
1
1-6
1-6
Product Overview > Parts Name > External View > Front side of the machine (L150)
Product Overview > Parts Name > External View > Front side of the machine (L150)
Front side of the machine (L150)
[7]
[9]
[8]
[12]
[13]
[15]
[16] [17]
[18]
[19]
[20]
[21]
[22]
[6]
[4]
[5]
[3]
[2]
[1]
[14]
[11]
[10]
F-1-3
No. Name No. Name
[1] Document Pickup Tray [13] Operation Panel Unit
[2] Document Feed Tray [14] ADF Lower Cover
[3] ADF Right Cover [15] Pickup Tray Paper Guides
[4] ADF Upper Cover [16] Pickup Tray
[5] ADF Upper Unit Lower Cover [17] Pickup Tray Trailing Edge Paper
[6] Right Cover [18] Small Size Paper Guides
[7] Delivery Auxiliary Tray [19] Power Button
[8] Delivery Stopper [20] Front Cover Unit
[9] Dust Cover [21] Delivery Tray
[10] Document Return Tray [22] Upper Cover
[11] Document Stopper
[12] ADF Left Upper Cover
1
1
1-7
1-7
Product Overview > Parts Name > External View > Front side of the machine (L150 CHN / L150 KOR / L154)
Product Overview > Parts Name > External View > Front side of the machine (L150 CHN / L150 KOR / L154)
Rear side of the machine (L150)
[1]
[2]
[3]
[4]
[5]
[7] [6] [8]
[9]
No. Name No. Name
[1] Document Guides [6] Handset Jack
[4] Left Cover [9] Rear Cover
[5] Power Supply Socket
F-1-4
Front side of the machine (L150 CHN / L150 KOR / L154)
[7]
[9]
[8]
[12]
[11]
[10]
[13]
[14]
[16]
[17] [18]
[19]
[20]
[21]
[22]
[23]
[6]
[4]
[5]
[3]
[2]
[1]
[15]
F-1-5
1
1
1-8
1-8
Product Overview > Parts Name > External View > Rear side of the machine (L150 CHN / L150 KOR / L154)
Product Overview > Parts Name > External View > Rear side of the machine (L150 CHN / L150 KOR / L154)
No. Name No. Name
[1] Document Pickup Tray [13] Handset
[2] Document Feed Tray [14] Operation Panel Unit
[3] ADF Right Cover [15] ADF Lower Cover
[4] ADF Upper Cover [16] Pickup Tray Paper Guides
[5] ADF Upper Unit Lower Cover [17] Pickup Tray
[6] Right Cover [18] Pickup Tray Trailing Edge Paper
[7] Delivery Auxiliary Tray [19] Small Size Paper Guides
[8] Delivery Stopper [20] Power Button
[9] Dust Cover [21] Front Cover Unit
[10] Document Return Tray [22] Delivery Tray
[11] Document Stopper [23] Upper Cover
[12] Handset Base
Rear side of the machine (L150 CHN / L150 KOR / L154)
[1]
[2]
[5]
[6]
[7] [8]
[9]
[3]
[4]
No. Name No. Name
[1] Document Guides [6] Power Supply Socket
[4] Handset Jack [9] Rear Cover
[5] Left Cover
F-1-6
1
1
1-9
1-9
Product Overview > Parts Name > Operation Panel (L100 / L170 / L174)
Product Overview > Parts Name > Operation Panel (L100 / L170 / L174)
Cross Sectional View
[1] [2] [3] [4] [5]
[6]
[7] [8] [9]
[10]
[11]
[12]
[13]
[14]
[15]
No. Name No. Name
[1] ADF Pickup Roller [9] Feed Roller
[2] ADF Separation Pad [10] Photosensitive Drum
[3] ADF Feed Roller [11] Transfer Roller
[4] CIS Unit [12] Fixing Film Unit
[5] ADF Delivery Roller [13] Fixing Pressure Roller
[6] Laser Scanner Unit [14] Fixing Assembly
[7] Pickup Roller [15] Delivery Roller
[8] Separation Pad
F-1-7
Operation Panel (L100 / L170 / L174)
[2] [3] [1] [4] [5] [6]
[7] [8] [10] [11]
[12]
[9]
[13]
No. Name Function
[1] [Redial] key Calls up the destination of last transmission. (This is enabled
only when the fax basic screen is displayed.)
[2] [Address Book] key Searches the destination registered to One-Touch Dial and
Coded Dial by name.
[3] [Coded Dial] key Specifes the destination registered to the Coded Dial.
[4] [FAX/COPY] key Switches the mode between copy and fax.
[5] LCD Displays a message or operation status. Displays menu,
selected item, texts, numbers and other information when
changing settings.
[6] [Menu] key Registers various settings.
[Paper Settings] key Specifes the paper size and type to place in the pickup tray.
[Report] key Prints a report and list. Also allows to set whether to
automatically print a report.
[Clear] key Deletes a text or number.
[Energy Saver] key/lamp Manually sets and cancels energy saver mode.Lights up in
green when in the energy saver mode.
Numeric keys ([0]-[9]) Enters a text or number.
[*] key Switches the text entry mode. Use to send the tone signal from
the dial line when sending fax.
[#] key Use to enter a signal.
[Stop] key Stops the job.
[Start] key/lamp Starts copy or fax operation.Lights up in green when a copy or
fax operation is in starting state.
F-1-8
1
1
1-10
1-10
Product Overview > Parts Name > Operation Panel (L150 / L150 CHN / L150 KOR / L154)
No. Name Function
[7] [Status Monitor/Cancel]
key
Confrms and cancels a job. Also allows monitoring of this
product's status.
[Back] key Returns to the screen one layer before.
[] Key Selects the upper setting item or increases a setting value.
[] Key Selects the lower setting item or decreases a setting value.
[] Key Returns to the screen one layer before. Or moves the cursor
to the left. Press to lower the volume level when the fax tone is
playing.
[] Key Proceeds to the screen one layer after. Or moves the cursor to
the right. Press to raise the volume level when the fax tone is
playing.
[OK] key Determines settings and registered data.
[Reset] key Resets settings.
[8] [Processing/Data] lamp Blinks in green when this product is running. Lights up in green
when a job is waiting.
[Error] lamp Blinks in orange when an error occurs. Or lights up in orange
instead.
[9] [Hook] key Push to dial with the telephone receiver of the external phone
on the hook.
[10] [Pause] key Inserts a pause in the fax number.
[11] [One-touch Speed Dial]
keys
Specifes the destination registered to the One-Touch Dial
1-30.. [12]
[13] Onetouch Cover By opening the Onetouch Cover, one-touch dials 16 to 30 are
enabled.
T-1-5
Operation Panel (L150 / L150 CHN / L150 KOR / L154)
[2] [3] [1] [4] [5] [6]
[7] [8] [10] [11] [9]
No. Name Function
[1] [Redial] key Calls up the destination of last transmission. (This is enabled
only when the fax basic screen is displayed.)
[2] [Address Book] key Searches the destination registered to One-Touch Dial and
Coded Dial by name.
[3] [Coded Dial] key Specifes the destination registered to the Coded Dial.
[4] [FAX/COPY] key Switches the mode between copy and fax.
[5] LCD Displays a message or operation status. Displays menu,
selected item, texts, numbers and other information when
changing settings.
[6] [Menu] key Registers various settings.
[Paper Settings] key Specifes the paper size and type to place in the pickup tray.
[Report] key Prints a report and list. Also allows to set whether to
automatically print a report.
[Clear] key Deletes a text or number.
[Energy Saver] key/lamp Manually sets and cancels energy saver mode.Lights up in
green when in the energy saver mode.
Numeric keys ([0]-[9]) Enters a text or number.
[*] key Switches the text entry mode. Use to send the tone signal from
the dial line when sending fax.
[#] key Use to enter a signal.
[Stop] key Stops the job.
[Start] key/lamp Starts copy or fax operation.Lights up in green when a copy or
fax operation is in starting state.
F-1-9
1
1
1-11
1-11
No. Name Function
[7] [Status Monitor/Cancel]
key
Confrms and cancels a job. Also allows monitoring of this
product's status.
[Back] key Returns to the screen one layer before.
[] Key Selects the upper setting item or increases a setting value.
[] Key Selects the lower setting item or decreases a setting value.
[] Key Returns to the screen one layer before. Or moves the cursor
to the left. Press to lower the volume level when the fax tone is
playing.
[] Key Proceeds to the screen one layer after. Or moves the cursor to
the right. Press to raise the volume level when the fax tone is
playing.
[OK] key Determines settings and registered data.
[Reset] key Resets settings.
[8] [Processing/Data] lamp Blinks in green when this product is running. Lights up in green
when a job is waiting.
[Error] lamp Blinks in orange when an error occurs. Or lights up in orange
instead.
[9] [Hook] key Push to dial with the telephone receiver of the external phone
on the hook.
[10] [Pause] key Inserts a pause in the fax number.
[11] [One-touch Speed Dial]
keys
Specifes the destination registered to the One-Touch Dial
1-15..
T-1-6
2
2
Technical Overview
Technical Overview
Basic Confguration
Controller System
Original Exposure System
Laser Exposure System
Image Formation System
Fixing System
Pickup Feed System
2
2
2-2
2-2
Technical Overview > Basic Confguration > Basic Sequence > Basic Sequence of Operation
Technical Overview > Basic Confguration > Basic Sequence > Basic Sequence of Operation
Basic Confguration
Confguration function
The machine may be broadly divided into the following 6 functional blocks: control
system,original exposure system, laser exposure system, image formation system, pickup
feed system and fxing system.
Original exposure system
External device
Control system
Laser exposure system
Pickup feed system
Image formation system
Fixing system
Main
controler
Engine
controler
Power
supply
F-2-1
Basic Sequence
Basic Sequence of Operation
The engine controller controls the operation sequence. The following table provides an outline
of machine operation occurring from when the power switch is turned on to when printing
ends and Main Motor (M1) stop, indicating the purposes of intervals and engine operation.
Interval Purpose Remarks
WAIT
(Wait)
From power-ON until initial
drive for Main Motor (M1) is
completed.
To clear potential from the drum
surface and to clean the transfer
roller.
Also to bring the heater
temperature up to the targeted
temperature.
Detect whether the
Toner cartridge is
installed or not.
STBY
(Standby)
From the end of the WAIT
period or the LSTR period
until the print command is
sent from the main controller.
Or, from the end of the LSTR
period until power switch is
turned OFF.
To keep the printer ready to
print.
INTR
(initial
rotation)
From the input of the print
command from the main
controller until the Pickup
Solenoid (SL1) is turned ON.
To stabilize the photosensitive
drum sensitivity in preparation
for printing. Also to clean the
transfer roller.
PRINT
(print)
From the end of the INTR
period until the Paper
Leading Edge Sensor
(PS751) detects the trailing
edge of paper.
To form image on the
photosensitive drum based on
the VIDEO (/VDO, VDO) signals
input from the main controller,
and to transfer the toner image
onto paper.
LSTR
(last
rotation)
From the end of PRINT
period until the Main Motor
(M1) stops.
To deliver the last paper
completely out of the printer.
Return to the INTR
period as soon as
another print command
is sent from the main
controller.
T-2-1
2
2
2-3
2-3
Technical Overview > Basic Confguration > Basic Sequence > Print Sequence
Technical Overview > Basic Confguration > Basic Sequence > Print Sequence
Print Sequence
Fixing heater
CIS Unit
Document Feed Motor (M3)
Sequence WAIT
Power-on Start KEY
0.9 0.1
0.3
0.1
Max.1.5
2.4
0.5
0.5
0.06 0.06
0.9
2.0
2.0
Forcible emission
Forcible emission Masking emission Masking emission Masking emission
1.3 Print temperature control
Print command Print command
Waiting for
a print command
0.5
1.1
0.1
0.8
Max.4.1 1.1
Cleaning bias Cleaning bias Print bias Cleaning bias
BD emission/
Forcible emission
Controls at 80 C
Relay
1
Print command
Scanner motor (M2)
Laser diode
Main motor (M1)
Pickup solenoid (SL1)
Leading edge sensor (PS751)
Fixing delivery sensor (PS701)
Primary charging bias (DC)
Developing bias (AC)
Developing bias (DC)
Transfer bias
STBY INTR PRINT LSTR STBY
(Unit:Seconds)
2
3
4
5
6
7
8
9
10
11
12
13
14
15
F-2-2
2
2
2-4
2-4
Technical Overview > Basic Confguration > Basic Sequence > Power-On Sequence
Technical Overview > Basic Confguration > Basic Sequence > Power-On Sequence
Power-On Sequence
The sequences from the power-ON to the STBY period are described below.
1) Power-ON.
2) CPU initialization.
3) Video interface communication start.
4) Residual paper check.
Detecting paper presence by each sensor signaling.
5) Initial drive for Main Motor (M1).
6) Initial drive for Fixing Heater (H1).
Controlling fxing temperature targeting for 120 deg C.
7) Initial drive of the Scanner Motor (M2).
8) High-voltage control.
Detect cartridge presence after primary charging AC bias is applied.
Cleaning transfer roller.
9) Failure/Abnormality check.
Detecting fxing unit failure and door open during above periods.
2
2
2-5
2-5
Technical Overview > Controller System > Engine Controller > General description
Technical Overview > Controller System > Engine Controller > General description
Controller System
Main Controller
Overview
The Main Controller receives print information from the Reader and external equipment
(computer, etc.). Video data is created from the received print information, and is sent to the
Engine Controller.
There are 2 types of print information from the external equipment: engine command data to
exchange the status or unique information of a printer and dot data for printing.
In the case of receiving dot data, video data is created and is sent to the Engine Controller.
In the case of receiving engine command data, printer status is returned to the external
equipment after communicating with the Engine Controller.
EXTERNAL
DEVICE
USB
INTERFACE
CONTROL PANEL
ENGINE
CONTROLLER
DRAM
MAIN CONTROLLER
Flash ROM
READER
CONVERTER
ANALOG TO DIGITAL
MOTOR DRIVER
DC/DC CONVERTER
CPU
ASIC
FAX MODEM NCU
EXT
HANDSET
TEL
FAX LINE
F-2-3
Engine Controller
General description
Engine controller is the circuit to control the operation sequence of the host machine and it is
controlled by the CPU inside the engine controller.
When the Power Switch (SW1100) is turned ON and DC power is supplied through the low
voltage power inside engine controller, CPU starts the printer operation control.
Then, CPU drives the loads such as laser diode, motors and solenoids etc. according to the
image data that is input by the main controller when status becomes stand-by mode.
The following is the block diagram of this circuit.
AC input
Fixing
assembly
Motor M
Transfer roller
High-voltage
power supply
Low-voltage
power supply
Laser scanner
unit
Solenoid
Main controller
Toner Cartridge
Sensor
CPU
Switch
Engine controller
Fixing control
F-2-4
2
2
2-6
2-6
Technical Overview > Controller System > Power Supply > Protective Functions
Technical Overview > Controller System > Power Supply > Protective Functions
Power Supply
Power Supply
5.5V
3.3V
24V
3.3V
5.5V
5.5V
3.3V
Main Controller PCB
CIS Unit
Control Panel Unit
5.5V
3.3V
1.0V
24V
DC/DC
Converter
24V
3.3V
Engine Controller PCB
5V
Generating
Circuit
Protection
Circuit
Motor Driver PCB
Laser Scanner Unit
Fixing Assembly
Pickup Solenoid
(SL1)
24V
Power
Supply
Assembly
24V
Main Motor
(M1)
24V
DF Motor
(M3)
3.3V
SW1100
FU101 FU201
FU202 FU203
F-2-5
Protective Functions
Power protective function
Low voltage power circuit carries the overcurrent preventive function against and overvoltage
preventive function that block the voltage output automatically to prevent the power circuit
brokerage when the overcurrent or overvoltage occur due to load errors such as short circuit
etc.
Thus, when the DC power cannot be output from the low voltage circuit, the protective
function against overcurrent or overvoltage may be working. Turn OFF the Power Switch
(SW1100) to fx load errors and turn ON the Power Switch (SW1100) again (see CAUTION).
Also the circuit carries the 4 fuses (FU101, FU201, FU202, FU203) as another preventive
function. The fuses blow to block the power supply when overcurrent occurs in AC line.
CAUTION:
When restoring the low voltage power after protective function is activated, leave it for
2 minutes or more from turning off the Power Switch (SW1100) or plugging out before
turning ON.
Safety function
The host machine equips the function of stopping 24V in part of the high voltage power unit to
avoid users and engineers from getting burned or electric shock.
When the cartridge door is opened, the Door Switch (SW501) is turned off and 24V supplied
to the high voltage power unit is shut.
Engine controller CPU determines the door open when the Door Switch (SW501) is turned
OFF.
2
2
2-7
2-7
Technical Overview > Controller System > Service Tasks > Notes on service tasks
Technical Overview > Controller System > Service Tasks > Notes on service tasks
Service Tasks
At parts replacement
When Replacing the Main Controller PCB
The Main Controller PCB stores data shown in the Backup Data List.
When replacing the Main Controller PCB, it is necessary to back up data in advance and
install it after replacing the PCB.
Before Replacing the Main Controller PCB
Check the version.
Service mode > COPIER > DISPLAY > VERSION
Output the system data on a piece of paper as needed.
Service mode> COPIER > FUNCTION > MISC-P > OUTPUT >SYS-DAT
Export address book data to the PC (backup of address book data)
After Replacing the Main Controller PCB
Check the version.
When the version differs, execute upgrading.
Set country group.
Service mode > COPIER > OPTION > BODY > LOCALE
Clear the data to enable the country group.
Service mode> COPIER > FUNCTION > CLEAR > ALL
The machine will be automatically restarted
If USA, EUROPE, ASIA, or OCEANIA is selected as the country group, make selections for
Language and Select Country/Region when the machine is restarted.
The options available for Language and Select Country/Region are shown in the
following list
Country group Language Select ountry/Region
USA English,French,Portuguese,Spanish United States(US),Canada(CA),
Brazil(BR),Mexico(MX),Other
EUROPE Bulgarian,Croatian,Czech,Danish,
Dutch,English,Estonian,Finnish,
French,German,Grrek,Hangarian,
Italian,Norwegian,Polish,Portuguese,
Romanian,Russian,Slovak,Slovene,
Spanish,Swedish,Turkish
Austria (AT),Belarus (BY),Belgium (BE),
Czech Republic (CZ),Denmark (DK),
Egypt (EG),Finland (FI),France (FR),
Germany (DE),Greece (GR),
Hungary (HU),Ieland (IE),Italy (IT),
Jodan (JO),Luxembourg (LU),
Netherland (NL),Norway (NO),
Poland (PL),Portugal (PT),Russia (RU),
Saudi Arabia (SA),Slovenia (SI),
South Africa (ZA),Spain (ES),
Sweden (SE),Switzerland (CH),
Ukraina (UA),Great Britain (GB),Other
ASIA Chinese (Simplifed)
Chinese (Traditional),English,Frranch,
Japanese,Korean,Portuguese,Spanish,
Thai,Vietnamese
Hongkong (HK),Singapore (SG),
Malaysia (MY),Vetnam (VN),
Argentina (AR),Other (Asia),
Other (Latin America)
OCEANIA Chinese (Simplifed)
Thai,Vietnamese
Australia (AU),New Zealand (NZ),
Other
Make settings of system data as needed.
Import address book data from the PC (installation of address book data)
Maintenance
No periodically replaced parts, durable parts or periodical service is set for this product.
Notes on service tasks
None.
T-2-2
2
2
2-8
2-8
Technical Overview > Original Exposure System > Major Components > Various Control
Technical Overview > Original Exposure System > Major Components > Various Control
Overview
item function / method
document exposure LED
document scan Document stream reading by fxed CIS Unit
scanning resolution 600 dpi x 600 dpi (Horizontal x Vertical)
number of gradations 256 gradations
magnifcation 50 % to 200 % (1 % increment)
Horizontal: image processing by Main Controller PCB
Vertical: image processing by Main Controller PCB
lens CIS / Color
CIS Unit Number of lines: 1 line
Number of pixels: 5148 pixels as total pixels (5104 pixels as effective
pixels)
Maximum document scanning width: 216 mm
CIS Unit drive control Drive control by document feeder motor (M3)
Document size detection None
The Single-side Auto Document Feeder (SADF) mounted onto this host machine is dedicated
to stream-reading.
1 motor (Document Feed Motor : M3) is engaged in pickup/feeding/delivery.
At the start of copy/fax/scan, the Document Feed Motor is driven by the drive command from
the Main controller to pickup/feed the originals set face down on the original tray one by one
in order from the bottom. Image is read when the original passes over the Contact Sensor
(CIS). Then, the original is delivered face-down to the Delivery Assembly of the original.
T-2-3
Major Components
Main components of the original exposure system are shown below.
CIS Unit for reading the original
Original Feed Motor (M3), Pickup Roller, Feed Roller and Delivery Roller for feeding the
original
Based on the drive signals from the Main Controller PCB, image reading control moves the
original by rotating the Original Feed Motor (M3) so that the original is read by the CIS Unit.
J2
1
2
3
4
B0/
B0
A0/
A0
Main Controller PCB M3
Various Control
Original Detection
There are two types of original detection in this equipment.
1,Original Presence / Absence Detection
Detected by DS (Document Sensor)
Setting the original onto the original tray pushes up the actuator, activating (light shielded
=>light transmitted) the DS, and resulting in detection of the presence of original.
2,Detection of the End of the Original
Detected by the DES (Document End Sensor)
The leading edge of the original that is fed pushes up the actuator, activating the DES (light
shielded =>light transmitted) and resulting in detection of the reach of the leading edge of
original. Furthermore, when the trailing edge of the original passes the actuator position,
the actuator returns to the original position, inactivating the DES (light transmitted => light
shielded). The trailing edge of the original is detected by this mechanism. The original
length that can be scanned with this equipment is less than 400 mm. Passing of the original
longer than this results in jam stop. The original length is calculated by the time it takes
from detection of the leading edge of the original to detection of the trailing edge of the
original.
F-2-6
2
2
2-9
2-9
Technical Overview > Original Exposure System > Service Tasks > Notes on service tasks
Technical Overview > Original Exposure System > Service Tasks > Notes on service tasks
J2
1
2
3
4
B0/
B0
A0/
A0
Main Controller PCB M3
Detecting Jam
Jam Detection Outline
Outline
The following cases are judged as ADF jam.
1. In case of delay in reaching DS/DES or stationary during scanning of original
2. In case DS/DES is detected as ON at power-on (residual paper jam)
3. In case of detecting original of which length is 400 mm or longer
Operation after Detection of Jam
The host machine stops scanning operation and displays "CHECK DOCUMENT" on the
control panel. No jam code is displayed. In case of the model equipped with fax function (with
built-in speaker), the warning beep occurs at the detection of jam.
How to release Jam
Remove the jammed paper and open / close the ADF upper cover.
F-2-7
Service Tasks
No task is required for this product at parts replacement.
Maintenance
None.
2
2
2-10
2-10
Technical Overview > Laser Exposure System > Overview > Overview
Technical Overview > Laser Exposure System > Overview > Overview
Overview
Overview
The laser exposure system forms static latent images on the photosensitive drum according
to the VIDEO signals sent from the main controller, and is comprised of the laser driver and
scanner motor, etc. These are controlled by the engine controller. The following is the outline.
Laser unit
Scanner Motor (M2)
Four-faced mirror
Cylindrical lens
Photosensitive drum
Engine Controller
B
D

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Main controller
Focus lens
BD sensor
Collimator
lens
F-2-8
The operational sequence of the laser scanner unit is described below.
1) When the Main controller sends print instruction command, the Engine controller rotates
the Four-faced mirror, causing the Scanner Motor (M2) to rotate.
2) When the Scanner Motor (M2) starts to rotate, the Engine controller emits the laser forcibly
using the Laser control signal, causing the Engine controller to start rotation control for the
Scanner Motor (M2).
3) The Engine controller controls to keep a constant speed of rotation of the Scanner Motor
(M2) using the Scanner motor speed control signal.
4) After the rotation speed of the Scanner motor reaches its target, the Main controller sends
VIDEO signals to the Laser driver PCB.
5) The Laser driver emits laser diode according to these signals.
6) The laser beam passes through the collimator lens and the cylindrical lens and enters the
Four-faced mirror rotating at a constant speed.
7) The laser beam refected by the Four-faced mirror is focused on the Photosensitive drum
via the image-forming lens at the front of the Four-faced mirror.
8) When the Four-faced mirror rotates at a constant speed, the laser beam on the
Photosensitive drum is scanned on the Photosensitive drum at a constant speed.
9) When the Photosensitive drum rotates at a constant speed and the laser beam is scanned
on the Photosensitive drum at a constant speed, latent images are formed on the
Photosensitive drum.
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Technical Overview > Laser Exposure System > Controlling the Laser Activation Timing > Horizontal Sync Control
Technical Overview > Laser Exposure System > Controlling the Laser Activation Timing > Horizontal Sync Control
Controlling the Laser Activation Timing
Laser ON/OFF Control
In this control, the laser driver turns on/off the laser diode (LD) according to the laser control
signal sent from the engine controller.
The following is the circuit diagram of the laser control.
Engine
Controller
Main
Controller
Laser driver PCB
Laser driver IC
BD Sensor
LD PD
C1
CNT1
CNT0
VOD
/VOD
Sample hold
circuit
Drive
circuit
Comparator
Logic PCB
/
B
D
+3.3V
/BDI
F-2-9
The engine controller sends the laser control signals (CNT0, CNT1) for changing the
operation mode of the laser to the logic circuit in the laser driver IC, as well as the video
signals (VDO, /VDO) for image formation.
The laser driver IC executes laser control according to the combination of the CNT0, CNT1
signals.
The following is the combination of the laser control signal (CNT0, CNT1).
Operation mode CNT0 CNT1 Remarks
Discharge L L The capacitor (C1) is discharged.
Data output H H At normal print
APC H L At using APC
Forced OFF L H At using image mask
Horizontal Sync Control
This is the control to adjust the writing position in the image horizontal direction.
The following is the details of control procedure.
1) The engine controller controls the laser control signal during unblanking (*) to emit the laser
diode (LD) forcibly.
2) The BD PCB exists on the scanning route of the laser beam, which is sent to the BD PCB.
3) The BD PCB detects this laser beam, creates BD input signal (/BDI) and sends it to the
engine controller.
4) The engine controller creates horizontal sync signals (/BD) based on /BDI signal and sends
the /BD signal to the main controller.
5) When /BD signal is input, the main controller outputs the video signal (VDO, /VDO) to the
engine controller to adjust the writing position in image horizontal direction.
*: Unblanking period
The period during which the laser diode is emitted in non-image area.
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Technical Overview > Laser Exposure System > Laser Scanner Motor Control > Overview
Technical Overview > Laser Exposure System > Laser Scanner Motor Control > Overview
Laser Control
Auto Power Control (APC)
This is the control to emit a constant level of laser diode.
There are two types of APC; initial APC (note 1), and line space APC (note 2). The laser
driver executes the same procedure for both controls. The following is the details of the
control procedure.
1) When the laser control signal enters APC mode (CNT0=H, CNT1=L), the laser driver emits
LD in APC mode.
2) The emission level of LD is detected with photo diode (PD), converted from current output
to voltage, and compared with the standard voltage (voltage equivalent to the target laser
level).
3) The laser driver controls the laser current to achieve the voltage of LD target level.
4) When the laser control signal enters LD forced OFF mode, the LD is forcibly turned off. The
laser driver saves the adjusted laser intensity to the capacitor (C1).
NOTE:
1. Initial APC
APC that is executed during initial rotation. APC adjusts laser intensity and detects
faults in the laser.
2. Line space APC
APC that is executed during printing. Laser intensity for one line is adjusted before
writing one line.
Laser Scanner Motor Control
Overview
This is the control to rotate the Scanner Motor (M2) at a constant speed to emit the laser
beam on the correct position on the photosensitive drum.
The following is the control circuit of the Scanner Motor (M2).
Engine controller Motor driver PCB
BD PCB
Oscillator
Reference
clock
Frequency
comparator
Laser scanner unit
Integration
circuit
M
Scanner motor
driver IC
Scanner motor
ACC
DEC
/BDI
Drive
circuit
CPU ASIC
X501
+24VA +24VA
The engine controller creates standard clock based on oscillation frequency of the oscillator
(X501); the cycles of the standard clock is compared with that of BD input signal (/BDI) with a
frequency comparator and the rotations of the Scanner Motor (M2) is monitored.
The engine controller sends the scanner motor acceleration signal (ACC) and scanner motor
deceleration signal (DEC) to the scanner motor driver according to the detected rotation
speed to control the rotation speed.
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Technical Overview > Laser Exposure System > Service Tasks > Notes on service tasks
Technical Overview > Laser Exposure System > Service Tasks > Notes on service tasks
Scanner Motor Fault Detection
This is the detection of faults in the laser scanner unit.
When the laser scanner unit falls into either of the following status, the engine controller
judges it as a fault in the laser scanner unit system and notices the status of fault to the main
controller.
The operations of the host machine are stopped.
1. Fault in BD input
At startup of the scanner, /BDI signal cannot be detected within 0.1 sec from the completion
of forced acceleration of the Scanner Motor (M2).
2. Fault in startup
During activating the Scanner Motor (M2) at startup of the scanner, the motor rotation
exceeds the specifed range (98.3 to 102.1%).
3. Fault in control
After startup of the scanner completes correctly, /BDI signal exceeds the specifed value of
cycle 10 consecutive times.
Service Tasks
Maintenance
None.
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Technical Overview > Image Formation System > Overview/Confguration > Print Process
Technical Overview > Image Formation System > Overview/Confguration > Print Process
Overview/Confguration
Overview
The image formation system is the core of this equipment; it forms toner images on papers.
The image formation system is comprised of the following components.
The engine controller controls the laser scanner unit and high-voltage power supply circuit
and forms images based on the video signals on papers.
The following are the details of print process for this equipment and the functions of image
formation.
Fixing assembly
Cartridge
Photosensitive drum
To primary charging roller
To developing cylinder
Engine controller T
R
P
R
I
D
E
V
High-voltage
power supply
VIDEO signal
Main controller
CPU
Laser/scanner unit
Laser beam
Fixing Film
Pressure roller
Transfer roller
F-2-11
Print Process
This explains the basic process of the operations that a printer executes for image formation.
The print process of this equipment is divided largely into 5 blocks, 7 steps.
Toner images are formed on papers by executing the steps of each block in order.
The following are the blocks of print process and the steps.
1. Static latent image formation block
Step 1: Primary charging
Step 2: Laser beam exposure
2. Development block
Step 3: Development
3. Transfer block
Step 4: Transfer
Step 5: Separation
4. Fixing block
Step 6: Fixing
5. Drum cleaning block
Step 7: Drum cleaning
Paper path
Rotational direction of
the drum
Electrostatic latent image formation block
Transfer block
Fixing block
Development
block
Drum cleaning
block
Delivery
Pick-up 4. Transfer 5. Separation 6. Fixing
2. Laser beam exposure
3. Development
7. Drum cleaning
1. Primary charging
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Technical Overview > Image Formation System > Overview/Confguration > Development Block
Technical Overview > Image Formation System > Overview/Confguration > Development Block
Static Latent Image Formation Block
This block is comprised of two steps and forms static latent images on the photosensitive
drum.
When the fnal step of this block completes, negative charge remains at dark areas on the
drum surface where laser beam has not been exposed, and negative charge is eliminated
from bright areas on the drum surface with laser beam exposed. The images on the drum
with negative charge are called static latent images because human eyes cannot detect them.
0
Time (t)
Surface
potential
(V)
Laser
beam
exposure
(step 2)
Transfer
(step 4)
Primary
charging
(step 1)
Primary
charging
(step 1)
Exposed area
Unexposed area
Step 1: Primary charging
For preparation of latent image formation, the surface of photosensitive drum is charged
with even negative potential. In this primary charging, the charge is applied from the primary
charging roller directly to the photosensitive drum.
DC bias is applied to the primary charging roller to maintain an even potential on the surface
of the photosensitive drum.
Primary charging roller
Photosensitive drum
DC bias
F-2-13
F-2-14
Step 2: Laser beam exposure
In this step, static latent images are formed on the photosensitive drum with laser beam.
When laser beams are scanned on the photosensitive drum negatively charged, bright areas
lose their charges, eliminating negative potential on the surface of the photosensitive drum;
on those portions, static latent images are formed.
Laser beam
Exposed
area
Unexposed
area
Development Block
This block is comprised of one step; it puts toners to the static latent images on the surface of
the photosensitive drum and visualizes the images using toner projection development. The
toner projection development makes the toner jump on the surface of the photosensitive drum
and develops the images.
The toner (developer) used for this equipment is a one-component toner that comprises
magnetic body and resin, etc.
Step 3: Development
Toner is affxed to static latent images on the surface of the photosensitive drum.
The toner is charged negatively by friction between the developing cylinder and the surface of
the developing blade.
An area on the photosensitive drum exposed with laser beam has higher potential than the
developing cylinder; the potential difference between the drum surface and the cylinder
enables the toner to jump on the drum surface and makes them visible images.
AC bias superimposed with the development DC negative bias is applied to the developing
cylinder.
Blade
Developing cylinder
AC bias
DC bias
Photosensitive drum
Unexposed
area
Exposed area
Exposed area
Unexposed area
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F-2-16
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Technical Overview > Image Formation System > Overview/Confguration > Drum Cleaning Block
Technical Overview > Image Formation System > Overview/Confguration > Drum Cleaning Block
Transfer Block
This block is comprised of two steps; it transfers toner images on the surface of the
photosensitive drum to papers.
Step 4: Transfer
In this step, toner images on the photosensitive drum are transferred to papers.
This equipment applies DC positive bias to the transfer roller facing the photosensitive drum
and charges papers positively. This enables toner negatively charged on the surface of the
photosensitive drum to be transferred to papers.
DC bias
Transfer roller
Photosensitive
drum
Media
Step 5: Separation
In this step, DC negative bias is applied to the static eliminator according to the elasticity of
papers to separate the papers from the photosensitive drum. The static eliminator is used to
stabilize the paper feed system (prevention of toner stray that appears as polka-dots on print
images in a low-temperature, low-humidity environment), and neutralizes the electric charge
at the back of papers.
Media
Transfer roller
Static charge eliminator
Photosensitive
drum
F-2-17
F-2-18
Fixing Block
This block applies pressure and heat to papers and the toner on them to fx toner images to
the papers.
Step 6: Fixing
This step employs on-demand fxing that fxes toner images transferred to papers on the
papers.
Fixing heater
Fixing film
Toner
Media
Pressure roller
Drum Cleaning Block
The drum cleaning block removes the toner remained on the photosensitive drum.
Step 7: Drum cleaning
In this step, toner remained on the photosensitive drum is removed.
The cleaning blade scrapes the leftover toner on the surface of the photosensitive drum; the
toner is collected into the cleaner container.
By implementing the above step, the surface of the photosensitive drum is cleaned.
Cleaning blade
Cleaner container
Photosensitive
drum
F-2-19
F-2-20
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Technical Overview > Image Formation System > High-Voltage Control > Generating Transfer Bias
Technical Overview > Image Formation System > High-Voltage Control > Generating Transfer Bias
High-Voltage Control
Overview
This circuit is comprised of the circuits that apply biases to the primary charging roller,
developing cylinder, transfer roller, and the fxing control circuit. The CPU of the engine
controller controls the high-voltage power supply circuit to generate these biases. The fxing
control circuit executes heater control of the fxing assembly according to the instruction by
the CPU of the engine controller.
The following is the block diagram of this circuit.

Transfer roller
CPU High-voltage power supply
Primary
charging
high-voltage
generation
circuit
Developing
high-voltage
generation
circuit
Transfer
high-voltage
generation
circuit
primary charging
roller
developing cylinder
Engine controller
PRI
DEV
TR
Generating Primary Charging Bias
The primary charging bias (PRI) is a DC negative bias that is output to apply an even
negative potential to the surface of the photosensitive drum. The primary charging high-
voltage generating circuit in the high-voltage power supply circuit generates this bias.
The high-voltage power supply circuit applies the generated primary charging bias to the
primary charging roller at a specifed timing.
The primary charging bias varies in conjunction with the developing bias according to the
information of image density sent from the main controller.
F-2-21
Generating Developing Bias
The developing bias is a DC negative bias that is output to affx toner to the static latent
images formed on the photosensitive drum. This bias is a development DC and AC
superimposed bias and generated by the development high-voltage generating circuit in the
high-voltage power supply circuit.
The high-voltage power supply circuit applies the generated developing bias to the developing
cylinder at a specifed timing.
The developing bias varies in conjunction with the primary charging bias according to the
information of image density sent from the main controller.
Generating Transfer Bias
Transfer bias (TR) is a bias that is output to transfer toner to papers. There are two types
of bias; DC positive bias and DC negative bias, and generated by the transfer high-voltage
generating circuit in the high-voltage power supply circuit. The DC positive bias is output at
the time of toner transfer, and the DC negative bias at the time of cleaning the photosensitive
drum.
The high-voltage power supply circuit applies the generated transfer bias to the transfer roller
according to each print sequence.
Each print sequence is described below.
Cleaning bias:
The bias to move (clean) the toner attached to the transfer roller to the photosensitive drum
at the time of warming up or last rotation sequence.
The transfer negative bias is applied to the transfer roller.
Paper intervals bias:
The bias to prevent the toner remained on the photosensitive drum from attaching to the
transfer roller at paper intervals during continuous printing. A minor transfer positive bias is
applied to the transfer roller.
Print bias:
The bias to transfer the toner on the surface of the photosensitive drum to papers at the
time of print sequence. The transfer positive bias is applied to the transfer roller.
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Technical Overview > Image Formation System > Toner Cartridge > Operation when toner level is Low/Nearly Out
Technical Overview > Image Formation System > Toner Cartridge > Operation when toner level is Low/Nearly Out
Toner Cartridge
Toner Level Detection
Toner level is detected by the Toner Sensor (Magnetic Sensor). When a Toner Cartridge is
installed, the Toner Sensor contacts with the lower side of the cartridge and it converts the
magnetic changes in the cartridge into voltage.
Then, MPU of DCNT PCB compares the output voltage of the Toner Sensor with the
reference value to detect the toner level.
Toner level detection is performed at startup of the Main Motor.
The toner level detection sequence starts after the Main Motor is started up and stabilization
time (200msec) has passed. The toner level detection sequence continues until the Main
Motor stops. There are following 2 types of toner level detection sequence: sequence at
warm-up rotation when opening door or turning ON the power, and sequence at normal
rotation.
1)Sequence at normal rotation
From the start of detection, detection value of magnetic toner is sampled for every 5 msec.
Remaining toner level is judged based on the average value and ripple value (V Peak to
Peak) of the Magnetic Sensor output while the Stirring Stick makes a full turn.
Time the Stirring Stick makes a full turn and number of samples
In case the process is 400dpi, time is 2.58 sec (516 samples).
In case the process is 600dpi, time is 3.87 sec (774 samples).
2)Sequence at warm-up rotation
Conditions of sampling and remaining toner level judgment are the same as those
mentioned above.
However, in the case that toner Low is detected even at once during warm-up rotation
sequence, toner Low is remained to be displayed.
Specifcation of Toner level display
Toner level can be checked by pressing Status Monitor/Cancel key and selecting toner level.
Display patters are as follow: OK, Low, and Out. See the table below for the display pattern.
1)OK: Toner level** status is 10% or higher and 100% or less, or toner level unidentifed**
status
2)Low: Toner level** status is 5% or higher and less than 10%.
3)Out: Toner level** status is less than 5%.
* Toner level unidentifed: Status until the engine determines the toner level.
** Toner level: Reference value (%) (which varies depending on the stirring condition of toner)
is displayed.
As for the toner stop processing according to job types, follow the list of stop processing
according to toner level.
In the following cases, status of toner level is considered as unidentifed, and OK (100%) is
displayed on the panel.
After power-on
Right after recovery from engine sleep mode
During opening/closing the door
When the cartridge is not installed
Operation when toner level is Low/Nearly Out
Operation when toner level is Low or Nearly Out is as follow. If another job which can be
processed is introduced while there is a job which is stopped due to "Nearly Out", the job is
output by overtaking the preceding job.
List of stop processing according to toner level
Copy PDL Receive print Manual report Auto report
Low Out Low Out Low Out Low Out Low Out
- -
: Continues
- : Output is immediately stopped after the page in which toner level out is detected,
but changing the user mode enables continuous output despite detection of toner level out.
Note that the print can become thin or faint along the way.
Received data in the memory is deleted simultaneously upon printing and cannot be printed
again.
Printing is resumed automatically after the Toner Cartridge is reinstalled and stirred.
Printing at fax reception continues when using the following settingmethod:
Menu > Fax RX Setting > RX Function Settings > Continue Print.When Toner Is Nearly Out
> ON.
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Technical Overview > Image Formation System > Service Tasks > Notes on service tasks
Technical Overview > Image Formation System > Service Tasks > Notes on service tasks
Toner Cartridge Absence/Presence Detection
The engine controller detects the position of the Toner cartridge detection fag to judge the
absence/presence of the Toner cartridge.
At the time of turning on the power or closing the upper cover, the engine controller judges
the position of the Toner cartridge fag based on the output result of the Paper Leading Edge
Sensor (PS751).
When the output result of the Paper Leading Edge Sensor (PS751) is L, it is judged that the
Toner cartridge is absent; If being H, it is judged that the Toner cartridge is present.
Engine controller
PS751="H"
Toner cartridge
detection flag
Leading edge
sensor detection flag
PS751
PS751="L"
Toner
cartridge=Yes
Toner
cartridge=No
F-2-22
The Paper Leading Edge Sensor (PS751) performs both this detection and paper feed
detection. Therefore, the engine controller cannot make a judgment of Toner cartridge
absent or jam occurrence when jam occurs.
The engine controller judges this case as Toner cartridge absent and notices it to the main
controller.
If jam occurs when Toner cartridge absent is detected, check if there is a fault in the Paper
Leading Edge Sensor (PS751) and the detection fag.
Service Tasks
Maintenance
None.
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Technical Overview > Fixing System > Overview/Confguration > Main Parts of Fixing assembly
Technical Overview > Fixing System > Overview/Confguration > Main Parts of Fixing assembly
Fixing System
Overview/Confguration
Overview
Fixing/delivery system consists of the fxing flm unit, pressure roller and delivery roller etc.
These rollers are driven by the Main Motor (M1).
The paper that toner is transferred to are heated by the Fixing Heater (H1) of the fxing flm
unit and pressured by the pressure roller.
The paper that toner is fused on is delivered from the fxing assembly, detected by the Fixing
Delivery Sensor (PS701) and the Paper Width Sensor (PS702), and then delivered to the
delivery tray by the delivery roller.
M1
PS701
PS702
[1]
[2] [3]
[1] Delivery Roller
[2] Fixing Film Unit
[3] Fixing Pressure Roller
PS701 Fixing Delivery Sensor
PS702 Paper Width Sensor
M1 Main Motor
F-2-23
T-2-6
Main Parts of Fixing assembly
Engine controller
FIXING HEATER
DRIVE signal
Fixing
heater
drive circuit
Fixing
heater
safety circuit
FIXING TEMPERATURE
signal
Fixing film
Pressure roller
TP1
TH1
H1
Fixing control
CPU
H1 : Fixing Heater For heating the fxing flm (ceramic heater) 1 pc.
TH1 : Thermistor For controlling the fxing heater temperature (contact type
thermistor)
1 pc.
TP1 : Temperature Fuse For detecting the fxing heater overheat (non-contact type fuse)
When the heater overheats, the fuse melts to cut the power
supply to the heater.
1 pc.
F-2-24
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Technical Overview > Fixing System > Various Control Mechanisms > Protective Functions
Various Control Mechanisms
Fixing Temperature Control
Heater Temperature Control
The heater temperature control is to keep the fxing heater in the fxing flm unit to the
specifed temperature.
The engine controller monitors the Fixing Heater (H1) temperature detection signal (FSRTH)
and outputs the fxing heater drive signal (FSRD) according to the detected temperature.
The fxing heater drive PCB controls the Fixing Heater (H1) according to this signal to keep
the fxing heater temperature within the target values.
(220-240V model only)
FU101
RL101
+24V
FREQSNS
FSRD
RLYD (24VOFF)
FSRTH
CPU
Engine controller
Fixing heater (H1)
Pressure
roller
Thermistor (TH1)
Thermal fuse (TP1)
Fixing film
Low-voltage
power supply
Frequency
detection
circuit
Fixing control
Relay drive
circuit
Fixing heater
drive circuit
Fixing heater
safety circuit
F-2-25
Fixing target temperature varies according to the fxing mode, and there are 8 types of the
mode.
These modes are determined according to the paper type settings and resolution settings (see
the caution) in a driver.
The following table shows the relationship between the fxing target temperature and the
settings (paper type settings and resolution settings) in a driver.
Printer driver settings Fixing target
temperature Paper type settings Vertical scanning
Plain paper 600 dpi 150 to 165 deg C
400 dpi 170 to 190 deg C
Plain paper L 600 dpi 140 to 155 deg C
400 dpi 160 to 180 deg C
Heavy paper 600 dpi 170 deg C
Heavy paper H 600 dpi 185 deg C
Transparency 600 dpi 150 to 160 deg C
400 dpi 165 to 180 deg C
Postcard/postcard H 600 dpi 188 deg C
Envelope 600 dpi 160 to 165 deg C
400 dpi 170 to 175 deg C
Envelope L 600 dpi 135 to 145 deg C
Labels 600 dpi 170 deg C
CAUTION: Resolution switching
The machine provides two types of resolution: 600 x 600 dpi and 600 x 400 dpi.
The selection is made by the "Copy Type" setting in the printer driver.
For speed priority (at the time of shipment), 600 x 400 dpi is selected, but changing to
resolution priority selects 600 x 600 dpi.
Protective Functions
Protective Function of fxing assembly
Host machine carries the following 3 functions to prevent the Fixing Heater (H1) from
overheating.
1) Protective function by CPU
CPU of engine controller monitors the Thermistor (TH1) temperature consistently.
When Thermistor (TH1) reaches approx 220 deg C, CPU determines that the Fixing Heater
(H1) is overheating and stops the fxing heater drive signal (FSRD) output and also turns
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OFF relays to shut the power supply to Fixing Heater (H1).
2) Protection function by fxing heater safety circuit
Fixing Heater (H1) safety circuit monitors the Thermistor (TH1) temperature consistently.
When Thermistor (TH1) reaches approx 235 deg C, it determines that the Fixing Heater (H1)
is overheating and the fxing heater safety circuit turns OFF the relay drive circuit to shut
the power supply to the Fixing Heater (H1).
3) Protection function by Temperature Fuse (TP1)
When the Fixing Heater (H1) temperature rises abnormally and Temperature Fuse (TP1)
temperature reaches approx 226 deg C, Temperature Fuse (TP1) opens to shut the power
supply to the Fixing Heater (H1).
Failure detection
With this machine, 10 types of failure detection are available.
1) Initial startup failure detection
When temperature of the Fixing Assembly does not exceed 50 deg C within 1.48 sec after
the start of temperature control performed at initial rotation, it is judged as initial startup
failure.
2) Initial Thermistor open detection
When temperature of the Fixing Assembly does not exceed 35 deg C within 1.48 sec after
the start of temperature control at warm-up rotation temperature control or at cleaning
mode, it is judged as Thermistor open failure.
3) Short circuit of Thermistor/abnormal high temperature detection
When temperature of the Fixing Assembly is 220 deg C or higher for 30 consecutive times
by monitoring the temperature for every 5 msec, it is judged as Thermistor short circuit
failure. In addition, this function also doubles as abnormal high temperature detection
function of the Fixing Assembly.
4) Abnormal low temperature detection
After temperature of the Fixing Assembly exceeds 50 deg C at least once, monitor
temperature of the Thermistor (TH1) for every 5 msec. It is judged as heater abnormal
low temperature when the following condition is detected 240 consecutive times: the
temperature is 100 deg C or lower while paper is at fxing nip, or it is 55 deg C or lower
during paper interval temperature control or at cleaning mode.
5) Thermistor open detection
After temperature of the Fixing Assembly exceeds 50 deg C, monitor temperature of the
Thermistor (TH1) for every 5 msec. When it is detected that the temperature is lower than
20 deg C for 6 consecutive times, it is judged as Thermistor open failure.
6) Startup failure detection
If temperature of the Fixing Assembly is 100 deg C or higher when the machine becomes in
pickup enabled state after entering fxing low voltage inlet sequence, it is judged as startup
failure.
7) Thermistor high temperature detection 2
Temperature of the Thermistor (TH1) is monitored every 200 msec during Fixing Assembly
control. If the temperature is equal or higher than "detection temperature of Thermistor high
temperature detection 2", increase the value of "high temperature detection counter" by 1
(+1). If not, decrease the value by 1 (-1). When the value of "high temperature detection
counter" becomes +50, it is judged as a Thermistor high temperature failure. The default
and minimum value of "high temperature detection counter" is 0.
The "detection temperature of the Thermistor high temperature detection 2" is set to 195
deg C when the target control temperature is 180 deg C or less. When the target control
temperature is above 180 deg C, it is set to "target control temperature + approx. 15 deg
C".
8) Thermistor low temperature detection 2)
Temperature of the Thermistor (TH1) is monitored for every 200 msec when paper is at
fxing nip during the Fixing Assembly control. When the temperature is lower than 135 deg
C (110 deg C), increase the value of low temperature detection counter by 1 (+1). When
it is 135 deg C (110 deg C) or higher, decrease the value by 1 (-1). When the value of low
temperature counter becomes +150, it is judged as Thermistor low temperature failure. The
default and minimum value of low temperature detection counter is 0.
9) Frequency detection circuit error (230V models only)
When frequency measurement is not completed within 3255 msec after the completion of
previous frequency measurement, it is judged as frequency detection circuit error.
10) Thermistor high temperature detection 3
Temperature of the Thermistor (TH1) is monitored every 5 msec, and if the temperature
is equal or higher than "detection temperature of Thermistor high temperature detection
2 + approx. 15 deg C" more than 30 consecutive times, it is judged as a Thermistor high
temperature failure.
2
2
2-23
2-23
Technical Overview > Fixing System > Other Functions > Throughput Down Control
Technical Overview > Fixing System > Other Functions > Throughput Down Control
Processing after failure detection
If the Main Motor is in driving state when Fixing Assembly failure is detected, rotation of the
motor is maintained for 300 msec after the machine moves in Fixing Assembly failure state.
Then, drive systems (Main Motor system, Laser/Scanner system, high voltage system, and
fxing system) are stopped immediately and the machine moves in failure state.
If the Main Motor is not in driving state, drive systems are stopped immediately and the
machine moves in failure state.
Other Functions
Throughput Down Control
The machine reduces throughput by increasing the paper interval to prevent the temperature
rise at the edge of the Fixing Heater (H1) during continuous printing of small size paper (up
to 271 mm long and 189.6 mm wide), and of the Delivery Assembly during large volume
continuous printing.
Lengthening the paper interval allows the Fixing Heater to cool enough to prevent the
temperature rise of the Fixing Assembly roller edge and Delivery Assembly.
Throughput Down Sequence
If the temperature continues to rise after continuous printing of 20 sheets with "plain paper" or
"plain paper L" fxing mode at 400 dpi resolution, throughput is reduced for the remainder of
the job.
Productivity (throughput down): 18 ppm -> 10 ppm
Throughput Down at Initial Rotation
The time for initial rotation is extended according to the fxing mode. The time is also
extended when smeared image control mode 2 or paper wrinkle/curl prevention mode is
specifed.
Special mode Fixing mode Extension time
- Heavy paper 1 2 sec.
- Heavy paper 2 2 sec.
- Envelope 1 5 sec.
- Postcard 25 sec.
Smeared
image control
mode 2
Setting: 1 - 15 sec.
Paper wrinkle/
curl prevention
mode
OFF Plain paper L 5 sec.*1
Paper wrinkle/curl
prevention 1/2
Plain paper,
Plain paper L
20 sec.
*1: At 30 deg C in temperature and 80% in humidity
NOTE:
Smeared image control mode 2
Set by User Mode > Special Mode c. Setting range is as follows.
0: OFF, 1: Extend initial rotation by 15 sec., 2: Extend initial rotation by 30 sec., 3: Extend
initial rotation by 60 sec.
Paper wrinkle/curl prevention mode
Set by User Mode > Special Mode d. Setting range is as follows.
0: OFF, 1: Paper wrinkle/curl prevention 1, 2: Paper wrinkle/curl prevention 2
T-2-9
2
2
2-24
2-24
Technical Overview > Fixing System > Service Tasks > Notes on service tasks
Technical Overview > Fixing System > Service Tasks > Notes on service tasks
Throughput Down Between Sheets
Throughput down control is performed according to fxing mode, special mode, resolution,
and actual fed paper size.
Fixing mode/Special
mode/Resolution
Actual fed paper size
Length
271 mm or
less
over 271 mm to 312
mm
over 312 mm
Width -
189.6 mm
or less
over 189.6
mm
189.6 mm
or less
over 189.6
mm
Plain
paper
Without paper wrinkle/curl
prevention
3 ppm 1 ppm
Paper wrinkle/curl
prevention 1
400 dpi 4 to 6 ppm 3 ppm 4 to 6 ppm 1 ppm 4 to 6 ppm
Paper wrinkle/curl
prevention 2
2 ppm 3 ppm 2 ppm 1 ppm 2 ppm
Plain
paper L
prevention
3 ppm 1 ppm
Paper wrinkle/curl
prevention 1
Paper wrinkle/curl
prevention 2
2 ppm 3 ppm 2 ppm 1 ppm 2 ppm
Heavy
paper 1
prevention
11.6 ppm
*1
3 ppm 11.6 ppm
*1
1 ppm 11.6 ppm
*1
Paper wrinkle/curl
prevention 1/2
600 dpi 10 ppm *2 3 ppm 10 ppm *2 1 ppm 10 ppm *2
Heavy paper 2 11.6 ppm 3 ppm 11.6 ppm 1 ppm 11.6 ppm
Transparency 3 ppm 1 ppm
Envelope
1
Without paper
wrinkle/curl
prevention
400 dpi 4 to 6 ppm 3 ppm 1 ppm
Paper wrinkle/curl
prevention 1/2
Envelope 2 6 to 11 ppm 3 ppm 1 ppm
Postcard 4 to 11 ppm 3 ppm 1 ppm
16K 400 dpi 3 ppm 1 ppm
600 dpi 3 ppm 1 ppm
*1: Only when the print operation mode is copy mode, and the ambient temperature is
below 20 deg C.
*2: Only when the print operation mode is copy mode, and the ambient temperature is 20
deg C or higher.
T-2-10
Service Tasks
Maintenance
None.
2
2
2-25
2-25
Technical Overview > Pickup Feed System > Overview > Overview
Technical Overview > Pickup Feed System > Overview > Overview
Pickup Feed System
Overview
Overview
Main Controller
Engine Controller
Pickup Tray
Delivery Roller
Transfer Roller
Photosensitive
Drum
Separation Pad
Fixing
Pressure
Roller
Fixing Film Unit
PS751
Delivery Tray
Pickup Roller
PS701
PS702
M1
SL1
F-2-26
The pickup and feeding system executes pickup and feeding of papers and is composed of
the Main Motor (M1), Pickup Solenoid (SL1), and rollers.
In this equipment, pickup from the pickup tray is available. There is only a face-down delivery.
Papers set on the pickup tray are fed by the pickup roller. The papers are fed to the
photosensitive drum, the transfer charging roller, the fxing sleeve unit, the pressure roller and
then to delivery roller in this order; and then they are delivered to the delivery tray.
The feeding route of papers has three photointerrupters; the Paper Leading Edge Sensor
(PS751), the Fixing Delivery Sensor (PS701), the Paper Width Sensor (PS702). They detect
arrival and passing of papers.
If a paper does not reach or pass through each sensor within a specifed time, the engine
controller judges this status as jam and notices the jam occurrence to the main controller.
PS701: Fixing Delivery Sensor
PS702: Paper Width Sensor
PS751: Paper Leading Edge Sensor
M1: Main Motor
SL1: Pickup Solenoid
2
2
2-26
2-26
Technical Overview > Pickup Feed System > Detecting Jams > Delay Jam
Detecting Jams
Jam Detection Outline
Overview
The following sensors are installed to detect absence/presence of papers and whether papers
are correctly fed.
Fixing Delivery Sensor (PS701)
Paper Width Sensor (PS702)
Paper Leading Edge Sensor (PS751)
PS751
PS701
PS702
Whether jam occurs or not is judged according to whether a paper is absent/present on the
sensor at the check timing that has been stored in the CPU of the engine controller.
When the engine controller judged that jam has occurred, print operation is stopped and jam
occurrence is noticed to the main controller.
NOTE:
Jam detection timing may differ for 400 dpi and 600 dpi printing. In such a case, setting
values applicable to 600 dpi printing are indicated in parentheses following those for
400 dpi printing.
F-2-27
Delay Jam
Delivery Delay Jam
There are 3 cases of delivery delay jam detection.
A. No preceding sheet
B. Preceding sheet exists 1 short paper interval with the preceding sheet
C. Preceding sheet exists 2 long paper interval with the preceding sheet
A. No preceding sheet
OFF
Paper Leading Edge
Sensor (PS751)
Fixing Delivery
Sensor (PS701)
ON
OFF
ON
Jam
1490(2235)msec
Paper Detection Period
When the Fixing Delivery Sensor (PS701) cannot detect presence of paper within 1490 (2234)
msec. after the Paper Leading Edge Sensor (PS751) detects the paper, it is judged as a
delivery delay jam.
NOTE:
The above 1490 (2235) msec value accounts for the 126.26 mm distance from the
Paper Leading Edge Sensor (PS751) to the Fixing Delivery Sensor (PS701), plus 40
mm margin. Since the distance from the fxing nip to the Fixing Delivery Sensor (PS701)
is 22.9 mm, the length of wrapping from the leading edge is 62.9 mm. Since one lap
of the fxing flm is 18.2 pi (57.2) mm, the wrapping is longer than one lap. However,
allowing for paper arch, sensor accuracy and heavy paper feeding capability, etc., the
value cannot be further reduced.
F-2-28
2
2
2-27
2-27
B. Preceding sheet exists 1
OFF
ON
OFF
ON
1490(2235)msec
70
msec
Jam
Paper Leading Edge
Sensor (PS751)
Fixing Delivery
Sensor (PS701)
When the Paper Leading Edge Sensor (PS751) detects presence of paper while the Fixing
Delivery Sensor (PS701) is detecting the preceding sheet, it is judged as a jam if 70 msec.
elapses after the Fixing Delivery Sensor (PS701) detected absence of paper when 1490 (2235)
msec. has passed after the Paper Leading Edge Sensor (PS751) detected presence of paper.
When the Fixing Delivery Sensor (PS701) detects absence of paper again after 70 msec. has
passed since it detected no paper frst, it is judged as a delivery delay jam.
C. Preceding sheet exists 2
1490(2235)msec
70msec
OFF
ON
OFF
ON
Jam
Paper Leading Edge
Sensor (PS751)
Fixing Delivery
Sensor (PS701)
When the Paper Leading Edge Sensor (PS751) detects presence of paper while the Fixing
Delivery Sensor (PS701) is detecting the preceding sheet, it is judged as a jam if 70 msec.
has elapsed after the Fixing Delivery Sensor (PS701) detects absence of paper before 1490
(2235) msec. passes after the Paper Leading Edge Sensor (PS751) detected presence of
paper.
When the Fixing Delivery Sensor (PS701) detects absence of paper after 1490 (2235) msec.
has passed since the Paper Leading Edge Sensor (PS751) detected presence of paper, it is
judged as a delivery delay jam.
F-2-29
F-2-30
Delivery Delay Jam during Auto Delivery
When the Paper Leading Edge Sensor (PS751) detects presence of paper and the Fixing
Delivery Sensor (PS701) detects absence of paper at 1490 (2235) msec. after the start of
auto delivery, it is judged as a delivery delay jam.
NOTE:
The start timing of auto delivery is the timing to stop the scanner.
Delivery Delay Jam during Cleaning
OFF
ON
OFF
ON
Jam
1490msec
Paper Leading Edge
Sensor (PS751)
Fixing Delivery
Sensor (PS701)
When the Fixing Delivery Sensor (PS701) cannot detect presence of paper within 1490 msec.
after the Paper Leading Edge Sensor (PS751) detects the paper, it is judged as a delivery
delay jam.
F-2-31
2
2
2-28
2-28
Technical Overview > Pickup Feed System > Detecting Jams > Other Jams
Technical Overview > Pickup Feed System > Detecting Jams > Other Jams
Stationary Jam
Pickup Stationary Jam
When the Paper Leading Edge Sensor (PS751) cannot detect the trailing edge of paper
within 5325 (7990) msec. after it detects the leading edge, it is judged as a pickup stationary
jam.
NOTE:
The above 5325 (7990) msec. is the paper feed time for the maximum paper size (594
mm).
Delivery Stationary Jam
OFF
ON
OFF
ON
Jam
Paper Absence Detection Period
910(1360)msec 360(540)msec
Paper Leading Edge
Sensor (PS751)
Fixing Delivery
Sensor (PS701)
The Fixing Delivery Sensor (PS701) is monitored for 360 (540) msec. from 910 (1360) msec.
after the Paper Leading Edge Sensor (PS751) detects absence of paper. If absence of paper
cannot be detected even at once, it is judged as a delivery stationary jam.
NOTE:
The margin is set to 20 mm. Bounce of paper is taken into consideration for the setting.
Pickup Stationary Jam during Auto Delivery
When the Paper Leading Edge Sensor (PS751) detects presence of paper at 1490 (2235)
msec. after the start of auto delivery, and the Paper Leading Edge Sensor (PS751) detects
presence of paper after further feeding paper for 3835 (5555) msec., it is judged as a pickup
stationary jam.
NOTE:
The above 3835 (5555) msec. paper feed period is the difference between the paper
feed time for the maximum paper size: "5325 (7790) 1490 (2235) msec.".
F-2-32
Delivery Stationary Jam during Auto Delivery
When the Paper Leading Edge Sensor (PS751) detects absence of paper at 1490 (2235)
msec. after the start of auto delivery, and the Fixing Delivery Sensor (PS701) detects
presence of paper after further feeding paper for 1265 (1900) msec., it is judged as a delivery
stationary jam.
When the Paper Leading Edge Sensor (PS751) detects presence of paper at 1490 (2235)
msec. after the start of auto delivery, and the Fixing Delivery Sensor (PS701) detects
presence of paper after further feeding paper for 5100 (7655) msec., it is judged as a delivery
stationary jam.
NOTE:
The above 5100 (7655) msec is the addition of 1265 (1900) msec, which is calculated
by 121.31 mm (the distance between the trailing edge of the Paper Trailing Edge
Sensor and the trailing edge of the Fixing Delivery Sensor) + 20 mm (delivery stationary
margin), and the paper feed time for the maximum paper size, which is calculated by
5325 (7990) - 1490 (2235) msec.
Delivery Stationary Jam during Cleaning
When the Fixing Delivery Sensor (PS701) cannot detect absence of paper within 3445 msec.
following the Main Motor (M1) rotation startup after fnishing the cleaning process, it is judged
as a delivery stationary jam.
Other Jams
Fixing Wrap Jam
OFF
ON
OFF
ON
Fixing Wrap Jam Detection Period
910(1360)msec 70
(110)
msec
Paper Leading Edge
Sensor (PS751)
Fixing Delivery
Sensor (PS701)
When the Fixing Delivery Sensor (PS701) detects absence of paper from 70 (110) msec.
after it last detected presence of paper until 910 (1360) msec. after the Paper Leading Edge
Sensor (PS751) last detected absence of paper, it is judged as a fxing wrap jam.
F-2-33
2
2
2-29
2-29
Technical Overview > Pickup Feed System > Service Tasks > Notes on service tasks
Technical Overview > Pickup Feed System > Service Tasks > Notes on service tasks
NOTE:
The leading-edge detection margin is 8 mm, and the trailing-edge detection margin is
20 mm.
The above 910 (1360) msec. accounts for 70 (110) msec. calculated from 8 mm and the
time calculated from the "121.31 - 20" mm feeding distance of the trailing edge of paper
from the Paper Leading Edge Sensor (PS751) to the Fixing Delivery Sensor (PS701).
The leading-edge detection margin is set to prevent incorrect detection of a wrapping
jam during chattering at paper entry.
The trailing-edge detection margin is set longer than the leading-edge margin to allow
for detection time uncertainty due to bounce of paper, etc.
Initial Paper Presence Jam when Printing
When the Fixing Delivery Sensor (PS701) or the Paper Width Sensor (PS702) detects
presence of paper immediately before the Main Motor (M1) starts rotating, it is judged as a
delivery stationary jam.
Door Open Jam
When printing is interrupted by door-open detection during printing, it is judged as a door
open jam if there is paper at the Paper Leading Edge Sensor (PS751) or the Fixing Delivery
Sensor (PS701). At this time, if the jam status already indicates a jam, the jam status is
retained.
Initial Paper Presence Jam during Warm-up Rotation
When the Paper Leading Edge Sensor (PS751) detects absence of paper at the start of
warm-up rotation and the Fixing Delivery Sensor (PS701) or the Paper Width Sensor (PS702)
detects presence of paper, it is judged as an initial paper presence jam.
Paper Absence Detection during Cleaning
OFF
Pickup Solenoid (SL1)
Paper Leading Edge
Sensor (PS751)
ON
OFF
ON
Jam
1370msec 200
msec
When the Paper Leading Edge Sensor (PS751) cannot detect presence of paper within 1370
msec. after 200 msec. from the start of paper pickup, it is judged as paper absence.
F-2-34
Service Tasks
Maintenance
None.
3
3
Periodical Services
Periodical Services
Periodically Replaced Parts
Consumables
Periodical Service
Cleaning
3
3
3-2
3-2
Periodical Services > Cleaning
Periodical Services > Cleaning
There is no periodically replaced part with this machine.
Consumables
Consumables
There is no consumable with this machine.
Periodical Service
Scheduled Servicing
There is no portion that requires schedule servicing in this equipment.
Cleaning
[1] [2] [3] [5] [4] [6]
[7] [8] [9]
[10]
[11]
Cleaning parts Procedure
[1] ADF Pickup Roller Clean it with a dry lint-free paper.
[2] ADF Separation Pad Clean it with a dry lint-free paper.
[3] ADF Feed Roller Clean it with a dry lint-free paper.
[4] White Plate Retainer Clean it with a dry lint-free paper.
[5] CIS Unit Clean it with a dry lint-free paper.
[6] ADF Delivery Roller Clean it with a dry lint-free paper.
[7] Pickup Roller Clean it with a dry lint-free paper.
[8] Separation Pad Clean it with a dry lint-free paper.
[9] Feed Roller Clean it with a dry lint-free paper.
[10] Transfer Roller Do not touch it with your hands or clean it. When cleaning is
absolutely necessary, clean with a dry lint-free paper.
Take care not to touch the roller and let solvents or oils be removed.
[11] Fixing Pressure Roller Clean it with a dry lint-free paper.
F-3-1
T-3-1
4
4
List Of Parts
List of Connectors
External Cover
Controller System
Fixing System
Pickup Feed System
4
4
4-2
4-2
Disassembly/Assembly > PREFACE > Outline
Disassembly/Assembly > PREFACE > Outline
PREFACE
Outline
This chapter describes disassembling/assembling procedure of this equipment.
The service technician is to identify the cause of the failures according to "Chapter 6
Troubleshooting" and to replace the faulty parts by following the disassembling procedure. In
addition, replace the consumable parts by following the same disassembling procedure.
Note the following precautions when working.

1. CAUTION: Be sure to disconnect the power plug before disassembling/assembling for
safety.
2. When disassembling/assembling or transporting the machine, be sure to remove the
cartridge beforehand as needed. However, when the cartridge is removed from the
machine, be sure to put the Photosensitive Drum in a protective bag even in a short period
of time to prevent the adverse effect of light.
3. When assembling, perform the disassembling procedure in reverse order unless otherwise
specifed.
4. When assembling, be sure to tighten the screws to their appropriate locations according to
the screw types (length, diameter).
5. Do not run the machine with any parts removed as a general rule.
6. When handling the PCB, be sure to touch the metal part of the printer to ground yourself to
prevent damaging the PCB by static electricity.
7. When replacing the part with the rating name plate, be sure to affx it to the new part.
8.When disassembling/assembling or transporting the machine, be sure to remove the
Handset [1], the ADF Delivery Tray [2] and the Delivery Tray [3] beforehand as needed.
[1]
[2]
[3]
F-4-1
4
4
4-3
4-3
Disassembly/Assembly > List Of Parts > External View > Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
Disassembly/Assembly > List Of Parts > External View > Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
List Of Parts
External View
Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
[6]
[7]
[9]
[8]
[4]
[5]
[3]
[2]
[1]
[12]
[11]
[10]
[13]
[14]
[15]
[17]
[18] [19]
[20]
[21]
[22]
[23]
[24]
[16]
No. Name Reference
[1] Document Pickup Tray -
[2] Document Feed Tray (Refer to page 4-61)
[3] ADF Right Cover (Refer to page 4-23)
[4] ADF Upper Cover -
[5] ADF Upper Unit Lower Cover -
[6] Right Cover (Refer to page 4-28)
[7] Delivery Auxiliary Tray -
[8] Delivery Stopper -
[9] Dust Cover -
[10] Document Return Tray -
[11] Document Stopper -
[12] Handset Base Unit (Refer to page 4-24)
[13] Handset -
[14] Onetouch Cover -
[15] Operation Panel Unit (Refer to page 4-34)
[16] ADF Lower Cover -
[17] Pickup Tray Paper Guides -
[18] Pickup Tray -
[19] Pickup Tray Trailing Edge Paper Guides -
[20] Small Size Paper Guides -
[21] Power Button -
[22] Front Cover Unit (Refer to page 4-29)
[23] Delivery Tray -
[24] Upper Cover (Refer to page 4-30)
4
4
4-4
4-4
Disassembly/Assembly > List Of Parts > External View > Front Side (L150 EUR/L150 AUS)
Disassembly/Assembly > List Of Parts > External View > Front Side (L150 EUR/L150 AUS)
Rear Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
[1]
[2]
[5]
[6]
[7] [8]
[9]
[3]
[4]
No. Name Reference
[1] Document Guides -
[2] ADF Left Cover (Refer to page 4-23)
[3] USB Port -
[4] Handset Jack -
[5] Left Cover (Refer to page 4-27)
[6] Power Supply Socket -
[7] External Device Jack -
[8] Telephon Line Jack -
[9] Rear Cover (Refer to page 4-29)
T-4-1
Front Side (L150 EUR/L150 AUS)
[7]
[9]
[8]
[12]
[13]
[15]
[16] [17]
[18]
[19]
[20]
[21]
[22]
[6]
[4]
[5]
[3]
[2]
[1]
[14]
[11]
[10]
F-4-2
4
4
4-5
4-5
Disassembly/Assembly > List Of Parts > External View > Rear Side (L150 EUR/L150 AUS)
Disassembly/Assembly > List Of Parts > External View > Rear Side (L150 EUR/L150 AUS)
No. Name Reference
[9] Dust Cover -
[12] ADF Left Upper Cover (Refer to page 4-26)
[16] Pickup Tray -
[19] Power Button -
T-4-2
Rear Side (L150 EUR/L150 AUS)
[1]
[2]
[3]
[4]
[5]
[7] [6] [8]
[9]
No. Name Reference
[3] USB Port -
[6] Handset Jack -
F-4-3
T-4-3
4
4
4-6
4-6
Disassembly/Assembly > List Of Parts > External View > Front Side (L150 CHN/L150 KOR/L154)
Disassembly/Assembly > List Of Parts > External View > Front Side (L150 CHN/L150 KOR/L154)
Front Side (L150 CHN/L150 KOR/L154)
[7]
[9]
[8]
[12]
[11]
[10]
[13]
[14]
[16]
[17] [18]
[19]
[20]
[21]
[22]
[23]
[6]
[4]
[5]
[3]
[2]
[1]
[15]
F-4-4
No. Name Reference
[9] Dust Cover -
[13] Handset -
[17] Pickup Tray -
[20] Power Button -
T-4-4
4
4
4-7
4-7
Disassembly/Assembly > List Of Parts > List of Main Unit > ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
Disassembly/Assembly > List Of Parts > List of Main Unit > ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
Rear Side (L150 CHN/L150 KOR/L154)
[1]
[2]
[5]
[6]
[7] [8]
[9]
[3]
[4]
No. Name Reference
[3] USB Port -
[4] Handset Jack -
F-4-5
T-4-5
List of Main Unit
ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
[2]
[3]
[1]
No. Name Reference
[1] ADF Unit (Refer to page 4-54)
[3] Handset -
F-4-6
T-4-6
4
4
4-8
4-8
Disassembly/Assembly > List Of Parts > List of Main Unit > ADF Unit (L150 CHN/L150 KOR/L154)
Disassembly/Assembly > List Of Parts > List of Main Unit > ADF Unit (L150 CHN/L150 KOR/L154)
ADF Unit (L150 EUR/L150 AUS)
[2]
[1]
No. Name Reference
T-4-7
ADF Unit (L150 CHN/L150 KOR/L154)
[2]
[3]
[1]
No. Name Reference
[3] Handset -
T-4-8
4
4
4-9
4-9
Disassembly/Assembly > List Of Parts > Electrical Components > ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
Disassembly/Assembly > List Of Parts > Electrical Components > ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
Printer Unit
[1] [2]
[3]
[4]
[5]
No. Name Reference
[1] Fixing Assembly (Refer to page 4-81)
[2] Main Drive Unit (Refer to page 4-34)
[3] Laser Scanner Unit (Refer to page 4-77)
[4] Pickup Tray Unit -
[5] Pickup Unit (Refer to page 4-86)
T-4-9
Electrical Components
ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
[1]
[2]
[3]
[4]
[5]
[6]
No. Name Main Unit Reference Adjastment during
parts replacement
[1] DS Sensor ADF Unit - -
[2] DES Sensor ADF Unit - -
[3] CIS Unit ADF Unit (Refer to page 4-68) -
[4] Handset PCB ADF Unit - -
[5] Document Feed Motor ADF Unit - -
[6] Hook SW PCB ADF Unit - -
F-4-7
T-4-10
4
4
4-10
4-10
Disassembly/Assembly > List Of Parts > Electrical Components > Motor
Disassembly/Assembly > List Of Parts > Electrical Components > Motor
ADF Unit (L150 EUR/L150 AUS)
[1]
[2]
[3]
[4]
parts replacement
[4] Document Feed Motor ADF Unit - -
T-4-11
Motor
[1]
[2]
parts replacement
[1] Main Motor Main Unit (Refer to page
4-36)
-
[2] Scanner Motor Laser Scanner Unit - -
T-4-12
4
4
4-11
4-11
Disassembly/Assembly > List Of Parts > Electrical Components > Sensor
Disassembly/Assembly > List Of Parts > Electrical Components > Sensor
Solenoid
[1]
parts replacement
[1] Pickup Solenoid Pickup Unit (Refer to page
4-91)
-
F-4-8
T-4-13
Sensor
[1]
[5]
[4]
[3]
[2]
parts replacement
[1] Motor Encoder Sensor Main Unit - -
[2] Toner Sensor Main Unit (Refer to page 4-49) -
[3] Paper Leading Edge Sensor Pickup Unit (Refer to page 4-45) -
[4] Paper Width Sensor Fixing Assembly (Refer to page 4-47) -
[5] Fixing Delivery Sensor Fixing Assembly (Refer to page 4-47) -
T-4-14
4
4
4-12
4-12
Disassembly/Assembly > List Of Parts > Electrical Components > Heater/Thermistor/Thermoswitch/
Disassembly/Assembly > List Of Parts > Electrical Components > Heater/Thermistor/Thermoswitch/
Switch/Speaker
[1]
[2]
[3]
parts replacement
[1] Power Button Main Unit - -
[2] Speaker Main Unit (Refer to page 4-51) -
[3] Door Switch Main Unit - -
T-4-15
Heater/Thermistor/Thermoswitch/
[1]
[3]
[2]
parts replacement
[1] Temperature Fuse Fixing Assembly - -
[2] Fixing Heater Fixing Assembly - -
[3] Thermistor Fixing Assembly - -
T-4-16
4
4
4-13
4-13
Disassembly/Assembly > List Of Parts > Electrical Components > PCB
Disassembly/Assembly > List Of Parts > Electrical Components > PCB
PCB
[8]
[2]
[4]
[3]
[5]
[6]
[7]
[1]
parts replacement
[1] Operation Panel PCB Operation Panel Unit (Refer to page 4-34) -
[2] Motor Driver PCB Main Unit - -
[3] Paper Leading Edge
Sensor PCB
Pickup Unit (Refer to page 4-45) -
[4] Laser Driver PCB Laser Scanner Unit - -
[5] Engine Controller PCB Main Unit (Refer to page 4-40) -
[6] Main Controller PCB Main Unit (Refer to page 4-39) (Refer to page 5-2)
(Refer to page 5-2)
[7] NCU PCB Main Unit (Refer to page 4-45) -
[8] Fixing Delivery/
Paper Width Sensor PCB
Fixing Assembly (Refer to page 4-47) -
T-4-17
4
4
4-14
4-14
Disassembly/Assembly > List of Connectors > ADF Unit > (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
Disassembly/Assembly > List of Connectors > ADF Unit > (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
List of Connectors
ADF Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
[10]
[11]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[1]
KEY No. Jack No. Name Relay Connector KEY No. Jack No. Name
[1] J2 Main Controller PCB [6] J2 Document Feed Motor
[2] J3 Main Controller PCB [7] - CIS Unit
[3] J7 Main Controller PCB [8] - Handset PCB
[4] J15 Main Controller PCB [9] J10 DS Sensor
[4] J15 Main Controller PCB [10] J11 DES Sensor
[5] J603 Main Controller PCB [11] J603 Hook SW PCB
F-4-9
T-4-18
4
4
4-15
4-15
Disassembly/Assembly > List of Connectors > ADF Unit > (L150 EUR/L150 AUS)
Disassembly/Assembly > List of Connectors > ADF Unit > (L150 EUR/L150 AUS)
(L150 EUR/L150 AUS)
[1]
[2]
[3]
[4]
[6]
[7]
[5]
[1] J2 Main Controller PCB [4] J2 Document Feed Motor
[2] J3 Main Controller PCB [5] - CIS Unit
[3] J15 Main Controller PCB [6] J10 DS Sensor
[3] J15 Main Controller PCB [7] J11 DES Sensor
F-4-10
T-4-19
4
4
4-16
4-16
Disassembly/Assembly > List of Connectors > Printer Unit
Printer Unit
[2]
[15]
[17]
[19]
[12]
[13]
[11]
[14]
[10]
[20]
[16]
[18]
[4]
[1]
[5]
[3]
[6]
[7]
[9]
[8]
[1] J101 Engine Controller PCB [11] J101 Fixing Film Unit
[2] J542 Engine Controller PCB [12] J801 Laser Driver PCB
[3] J551 Engine Controller PCB [13] J551 Paper Leading Edge Sensor
[4] J552 Engine Controller PCB [14] J552 Fixing Delivery/Paper Width Sensor PCB
[5] J562 Engine Controller PCB [15] J562 Pickup Solenoid
[6] J571 Engine Controller PCB [16] J571 Motor Driver PCB
[7] J901 Engine Controller PCB [17] - Toner Sensor
[8] J101 Motor Driver PCB [18] J1 Scanner Motor
[9] J923 Motor Driver PCB [19] J923 Main Motor
[10] J702 Fixing Delivery/Paper Width Sensor PCB [20] J702 Fixing Film Unit
T-4-20
4
4
4-17
4-17
[10]
[1]
[11]
[2]
[12]
[3]
[13]
[4]
[14]
[5]
[6]
[7]
[8]
[9]
[1] J4 Main Controller PCB [8] J1201 NCU PCB
[2] J5 Main Controller PCB [9] J5 Speaker
[3] J6 Main Controller PCB [10] J401 Operation Panel PCB
[4] J9 Main Controller PCB [11] J902 Engine Controller PCB
[5] J602 Main Controller PCB [12] J1204 NCU PCB
[6] J581 Engine Controller PCB [13] J581 Memory Tag
[7] J912 Engine Controller PCB [14] J912 Power Button
T-4-21
4
4
4-18
4-18
Disassembly/Assembly > External Cover > Layout Drawing > Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
Disassembly/Assembly > External Cover > Layout Drawing > Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
External Cover
Layout Drawing
Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
[6]
[7]
[9]
[8]
[4]
[5]
[3]
[2]
[1]
[12]
[11]
[10]
[13]
[14]
[15]
[17]
[18] [19]
[20]
[21]
[22]
[23]
[24]
[16]
No. Name Reference
[9] Dust Cover -
[13] Handset -
[14] Onetouch Cover -
[18] Pickup Tray -
[21] Power Button -
4
4
4-19
4-19
Disassembly/Assembly > External Cover > Layout Drawing > Front Side (L150 EUR/L150 AUS)
Disassembly/Assembly > External Cover > Layout Drawing > Front Side (L150 EUR/L150 AUS)
Rear Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
[1]
[2]
[5]
[6]
[7] [8]
[9]
[3]
[4]
No. Name Reference
[3] USB Port -
[4] Handset Jack -
T-4-22
Front Side (L150 EUR/L150 AUS)
[7]
[9]
[8]
[12]
[13]
[15]
[16] [17]
[18]
[19]
[20]
[21]
[22]
[6]
[4]
[5]
[3]
[2]
[1]
[14]
[11]
[10]
F-4-11
4
4
4-20
4-20
Disassembly/Assembly > External Cover > Layout Drawing > Rear Side (L150 EUR/L150 AUS)
Disassembly/Assembly > External Cover > Layout Drawing > Rear Side (L150 EUR/L150 AUS)
No. Name Reference
[9] Dust Cover -
[12] ADF Left Upper Cover (Refer to page 4-26)
[16] Pickup Tray -
[19] Power Button -
T-4-23
Rear Side (L150 EUR/L150 AUS)
[1]
[2]
[3]
[4]
[5]
[7] [6] [8]
[9]
No. Name Reference
[3] USB Port -
[6] Handset Jack -
F-4-12
T-4-24
4
4
4-21
4-21
Disassembly/Assembly > External Cover > Layout Drawing > Front Side (L150 CHN/L150 KOR/L154)
Disassembly/Assembly > External Cover > Layout Drawing > Front Side (L150 CHN/L150 KOR/L154)
Front Side (L150 CHN/L150 KOR/L154)
[7]
[9]
[8]
[12]
[11]
[10]
[13]
[14]
[16]
[17] [18]
[19]
[20]
[21]
[22]
[23]
[6]
[4]
[5]
[3]
[2]
[1]
[15]
F-4-13
No. Name Reference
[9] Dust Cover -
[13] Handset -
[17] Pickup Tray -
[20] Power Button -
T-4-25
4
4
4-22
4-22
Disassembly/Assembly > External Cover > Layout Drawing > Rear Side (L150 CHN/L150 KOR/L154)
Disassembly/Assembly > External Cover > Layout Drawing > Rear Side (L150 CHN/L150 KOR/L154)
Rear Side (L150 CHN/L150 KOR/L154)
[1]
[2]
[5]
[6]
[7] [8]
[9]
[3]
[4]
No. Name Reference
[3] USB Port -
[4] Handset Jack -
F-4-14
T-4-26
4
4
4-23
4-23
Disassembly/Assembly > External Cover > Removing the ADF Right Cover > Procedure
Disassembly/Assembly > External Cover > Removing the ADF Right Cover > Procedure
Removing the ADF Left Cover
Procedure
1) Release the claw [1].
[1]

2) Open the ADF Unit, and remove the ADF Left Cover [1].
1 Boss [2]
3 Hooks [3]
[1]
[3]
[3]
[2]

F-4-15
F-4-16
Removing the ADF Right Cover
Procedure
1) Release the claw [1].
[1]
2) Open the ADF Unit, and remove the ADF Right Cover [1].
1 Boss [2]
4 Hooks [3]
[1]
[3]
[3]
[2]

F-4-17
F-4-18
4
4
4-24
4-24
Disassembly/Assembly > External Cover > Removing the Handset Base Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure
Removing the Handset Base Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
Preparation
1) Remove the Left Cover (Refer to page 4-27).
2) Remove the ADF Left Cover (Refer to page 4-23).
Procedure
1) Remove the Arm Shaft [1] of the ADF Unit, and remove the ADF Harness Cover [2] while
opening and holding the ADF Unit.
1 Claw [3]
1 Hook [4]
CAUTION:
Be careful not to tip over the ADF Unit.
F-4-19

[3]
[4]
[2]
[1]
F-4-20
4
4
4-25
4-25
2) Insert the Arm Shaft [1] into the holder groove [A] while holding the ADF Unit, and pull it in
the direction of the arrow to install the arm.
CAUTION:
Be careful not to get fngers caught between the arm [1] of the ADF Unit and the Upper
Cover when assembling.
[1]
F-4-21
[1]
[A]

F-4-22
3) Remove the Handset Base Unit [1].
1 Screw [2]
1 Hook [3]
[1]
[2]
[3]

4) Free the harness [1] of the Handset Base Unit from the Harness Guide [A].

[A]
[1]
F-4-23
F-4-24
4
4
4-26
4-26
Disassembly/Assembly > External Cover > Removing the ADF Left Upper Cover (L150 EUR/L150 AUS) > Procedure
Disassembly/Assembly > External Cover > Removing the ADF Left Upper Cover (L150 EUR/L150 AUS) > Procedure
NOTE:
When replacing the Handset Base Unit, execute steps 6 and 7.
5) Free the Ferrite Core [1] from the Wire Saddle [2].
[1]
[2]
6) Disconnect the terminal [1] of the Grounding Wire and the 3 connectors [2].
1 Screw (black TP) [3]
7) Free the Grounding Wire [1], and 3 harnesses [2] from the Harness Guide [A].
x3
[1]
[1]
[2]
[2]
[2]
[3]
[A]
[2]

8) Close the ADF Unit.
F-4-25
F-4-26
Removing the ADF Left Upper Cover
(L150 EUR/L150 AUS)
Procedure
1) Open the ADF Unit, and remove the screw [1].
2) Open the ADF Upper Unit, and remove the ADF Left Upper Cover [2].
1 Hook [3]
[2]
[1]
[3]
3) Close the ADF Upper Unit.
F-4-27
4
4
4-27
4-27
Disassembly/Assembly > External Cover > Removing the Left Cover > Procedure
Disassembly/Assembly > External Cover > Removing the Left Cover > Procedure
Removing the Left Cover
Procedure
NOTE:
The following shows the 5 claws [1] and 3 hooks [2] of the Left Cover.
[1]
[1]
[1]
[2]
F-4-28
1) Remove the screw (black TP) [1].
[1]
F-4-29
2) Release the 2 claws [1] at the rear side and the claw [2] at the lower side.
x2
[2]
[1]
[1]
3) Open the ADF Unit, and release the 2 claws [1] at the upper side.
4) While releasing the 3 hooks [2], remove the Left Cover [3].
[1]
[1]
[3]
[2]
x2
F-4-30
F-4-31
4
4
4-28
4-28
Disassembly/Assembly > External Cover > Removing the Right Cover > Procedure
Disassembly/Assembly > External Cover > Removing the Right Cover > Procedure
Removing the Right Cover
Procedure
NOTE:
The following shows the 5 claws [1] and 3 hooks [2] of the Right Cover.
[1]
[1]
[1]
[2]
F-4-32
1) Remove the screw (black TP) [1].
[1]
F-4-33
2) Release the 2 claws [1] at the rear side and the claw [2] at the lower side.
[1]
[1]
x2
[2]
3) Open the ADF Unit, and release the 2 claws [1] at the upper side.
4) Remove the 3 hooks [2], and remove the Right Cover [3].
[1]
[1]
[3]
[2]
x2
F-4-34
F-4-35
4
4
4-29
4-29
Disassembly/Assembly > External Cover > Removing the Rear Cover > Procedure
Disassembly/Assembly > External Cover > Removing the Rear Cover > Procedure
Removing the Front Cover Unit
Preparation
2) Remove the Right Cover (Refer to page 4-28).
Procedure
1) Disconnect the connector [1].
2) Release the 2 claws [2] at the lower side, and remove the Front Cover Unit [3].
6 Bosses [4]
[4]
x2
[4]
[4]
[3]
[2]
[1]
[2]
F-4-36
Removing the Rear Cover
Preparation
Procedure
1) Remove the 2 screws (black TP) [1].
[1]
x2
F-4-37
4
4
4-30
4-30
Disassembly/Assembly > External Cover > Removing the Upper Cover > Procedure
2) Remove the Rear Cover [1].
2 Claws [2]
1 Hook [3]
[2]
[3]
[1]
x2
F-4-38
Removing the Upper Cover
Preparation
2) Remove the ADF Unit (Refer to page 4-54).
4) Remove the Front Cover Unit (Refer to page 4-29).
Procedure
1) Open the Delivery Tray [1].
2) Remove the 2 Fixing Pressure Arms [3].
3) Remove the Cartridge Arm [2].
[1]
[2] [3] [3]
F-4-39
4
4
4-31
4-31
4) Remove the Delivery Tray [1].
[1]
5) Remove the Arm Shaft Rail Holder [1] of the ADF Unit.
2 Hooks [2]
[2]
[1]
[2]
F-4-40
F-4-41
6) Remove the Upper Cover [1].
6 Screws (black TP) [2]
1 Hook [3]
x6
[3]
[1]
[2]
[2]
F-4-42
4
4
4-32
4-32

CAUTION:
Be sure to install the 2 Fixing Pressure Arms [2] and the Cartridge Arm [3] to the
Delivery Tray [1] when assembling.
[1]
[2]
[3]
[2]
F-4-43
4
4
4-33
4-33
Disassembly/Assembly > Controller System > Layout Drawing
Disassembly/Assembly > Controller System > Layout Drawing
Controller System
Layout Drawing
[4]
[9]
[5]
[6]
[3]
[1]
[2]
[7]
[8]
[10]
[11]
[12]
[15]
[16]
[17]
[18]
[13]
[14]
F-4-44
parts replacement
[1] Operation Panel Unit Main Unit (Refer to page 4-34) -
[2] Operation Panel PCB Operation Panel
Unit
- -
[3] Drive Belt Main Drive Unit (Refer to page 4-34) -
[4] Main Motor Main Unit (Refer to page 4-36) -
[5] Power Button Main Unit - -
[6] Speaker Main Unit (Refer to page 4-51) -
[7] Engine Controller PCB Main Unit (Refer to page 4-40) -
[8] Main Controller PCB Main Unit (Refer to page 4-39) (Refer to page 5-2)
(Refer to page 5-2)
[9] Door Switch Main Unit - -
[10] Motor Encoder Sensor Main Unit - -
[11] Motor Driver PCB Main Unit - -
[12] Toner Sensor Main Unit (Refer to page 4-49) -
[13] Paper Leading Edge Sensor Pickup Unit - -
[14] Paper Leading Edge Sensor
PCB
Pickup Unit (Refer to page 4-45) -
[15] NCU PCB Main Unit (Refer to page 4-45) -
[16] Fixing Delivery/
Paper Width Sensor PCB
Fixing Assembly (Refer to page 4-47) -
[17] Paper Width Sensor Fixing Assembly - -
[18] Fixing Delivery Sensor Fixing Assembly - -
T-4-27
4
4
4-34
4-34
Disassembly/Assembly > Controller System > Removing the Drive Belt > Procedure
Removing the Operation Panel Unit
Procedure
1) Open the ADF Upper Unit.
2) Remove the Control Panel Unit [1].
3 Claws [2]
4 Hooks [3]
1 Flat Cable [4]
x3
[1]
[4]
[3]
[2]
[2]
F-4-45
Removing the Drive Belt
Preparation
Procedure
1) Close the ADF Unit [1], and turn the machine so that it is placed with its left side down.
1
[1]
2) Remove the Tension Unit [1].
1 Screw [2]
[1]
[2]
F-4-46
F-4-47
4
4
4-35
4-35
3) Remove the Drive Cover [1].
4 Screws [2]
CAUTION:
Be sure to slowly remove the Drive Cover [1] directly upward so as not to shift the
phase of the gears when disassembling.
x4
[1]
[2]
[2]
4) Remove the Fixing Transmission Gear [1] and the Cartridge Transmission Gear [2].
[1]
[2]
F-4-48
F-4-49
5) Remove the Drive Belt [1].
[1]
CAUTION:
Follow the steps below to install the Drive Unit when assembling.
[1]
[10]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[2]
[1] Primary Deceleration Pulley [6] Cartridge Transmission Gear
[2] Timing Belt [7] Coupling Gear
[3] Fixing Ratchet Gear 1 [8] Feed Deceleration Gear
[4] Fixing Ratchet Gear 2 [9] Compression Spring
[5] Fixing Transmission Gear [10] Compression Spring
F-4-51
T-4-28
F-4-50
4
4
4-36
4-36
Disassembly/Assembly > Controller System > Removing the Main Motor > Procedure
CAUTION:
Be sure to align the shafts with the 7 shaft holes [1] to install the Drive Cover [2] when
assembling.
[2]
[1]
[1]
F-4-52
Removing the Main Motor
Preparation
5) Remove the Upper Cover (Refer to page 4-30).
Procedure
1) Remove the Scanner Cover [1].
x2
[2]
[1]
F-4-53
4
4
4-37
4-37
2) Remove the Motor Driver PCB [1].
2 Connectors [2]
2 Claws [3]
1 Guide [4]
x2
x2
[2]
[3]
[4]
[1]
3) Free the Motor Harness [1] from the Harness Guide [A].
4) Remove the Motor Guide [2].
1 Screw [3]
1 Hook [4]
[1]
[4]
[2]
[3]
[A]
F-4-54
F-4-55
5) Remove the Tension Unit [1].
1 Screw [2]
[1]
[2]
6) Remove the Main Motor [1].
2 Screws (with plain washer) [2]
x2
[1] [2]
F-4-56
F-4-57
4
4
4-38
4-38
CAUTION:
Be sure to install the Main Motor with the harness [1] side up when assembling.
[1] [1]
F-4-58
CAUTION:
Be sure to pass the Shutter Open/Close Lever [1] through the hole [A] of the Scanner
[A]
[1]
[1]
[1]
Be sure that the Shutter Open/Close Lever [1] can move vertically.
[1] [1]
F-4-59
F-4-60
4
4
4-39
4-39
Disassembly/Assembly > Controller System > Removing the Main Controller PCB > Procedure
Disassembly/Assembly > Controller System > Removing the Main Controller PCB > Procedure
Removing the Main Controller PCB
Check the version.
Preparation
Procedure
NOTE:
Between L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model and L150 EUR/L150
AUS model, the number of connectors to be disconnected differs.
For L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model, refer to step 1-1.
For L150 EUR/L150 AUS model, refer to step 1-2.
<For L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model>
1-1) Disconnect the 3 Flat Cables [1] and the 6 connectors [2].
x9
[1]
[1] [1]
[2]
[2] [2]
<For L150 EUR/L150 AUS model>
1-2) Disconnect the 3 Flat Cables [1] and the 5 connectors [2].
x8
[1]
[1] [1]
[2]
[2] [2]
F-4-61
F-4-62
4
4
4-40
4-40
Disassembly/Assembly > Controller System > Removing the Engine Controller PCB > Procedure
2) Remove the Main Controller PCB [1].
1 Screw (Binding) [2]
x6
[1] [2] [3] [3]
[3]
Check the version.
Set country group.
The machine will be automatically restarted.
If USA, EUROPE, ASIA, or OCEANIA is selected as the country group, make selections
for Language and Select Country/Region when the machine is restarted.
F-4-63
Removing the Engine Controller PCB
Preparation
3) Remove the Rear Cover (Refer to page 4-28).
4) Remove the Speaker (Refer to page 4-51).
5) Remove the Main Controller PCB (Refer to page 4-39).
6) Remove the Communication PCB Unit (Refer to page 4-44).
Procedure
NOTE:
AUS model, the number of harnesses differs.
For L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model, refer to step 2-1, 3-1.
For L150 EUR/L150 AUS model, refer to step 2-2, 3-2.
[1]
[2]
F-4-64
4
4
4-41
4-41
2-1) Disconnect the terminal [1] of the Grounding Wire.
3-1) Remove the Ferrite Core [3], and free the Grounding Wire [1], 4 harnesses [4], and Flat
Cable [5] from the Harness Guide [A].
[2] [3] [1] [A]
[5] [4]
3-2) Remove the Ferrite Core [3], and free the Grounding Wire [1], 3 harnesses [4], and Flat
Cable [5] from the Harness Guide [A].
[1]
[2]
[3]
[5] [4]
[A]
F-4-65
F-4-66
4) Remove the Main Controller Mounting Plate [1].
1 Hook [4]
x4
[1]
[4]
[3]
[2]
5) Disconnect the terminal [1], and free the Transfer High Voltage Harness [2] from the
Harness Guide [A].
6) Remove the Harness Retaining Spring [3] from the 2 hooks [B].
[A]
[1] [2]
[B]
[3]
[B]
F-4-67
F-4-68
4
4
4-42
4-42
7) Disconnect the 3 Flat Cables [1] and the 3 connectors [2].
8) Disconnect the 4 connectors [3], and free the harness from the guide [A].
x10
[2]
[3]
[A] [1] [3]
NOTE:
The following shows the routing of the removed Flat Cable [1].
[1]
F-4-70
F-4-69
9) Remove the Engine Controller PCB [1].
1 Screw (with toothed lock washer) [3]
2 Hooks [5]
x6
[5]
[1] [2] [5]
[3] [4] [2] [2]
F-4-71
4
4
4-43
4-43
CAUTION:
Be sure to install the Switchboard [2] of the Engine Controller PCB to the lower side of
the Switch Flag [1] when assembling.
[1]
[1]
[2] [2]
F-4-72
CAUTION:
Be sure that the Switchboard [1] moves up and down.
[1]
[1]
F-4-73
CAUTION:
Be sure that the terminal [1] is in contact with the Contact Spring [2] when installing.
[1]
[2]
F-4-74
4
4
4-44
4-44
Disassembly/Assembly > Controller System > Removing the Communication PCB Unit > Procedure
Disassembly/Assembly > Controller System > Removing the Communication PCB Unit > Procedure
CAUTION:
Be sure to keep the Transfer High Voltage Harness [1] from the Engine Controller PCB
when assembling.
[1] [1]
F-4-75
CAUTION:
Be sure to keep the AC cable [1] from the Fuse Holder [2] when assembling.
F-4-76
Removing the Communication PCB Unit
Preparation
Procedure
1) Disconnect the connector [1] and Flat Cable [2].
2) Free the harness [1] from the Harness Guide [A].
x2
[2]
[1]
[A]
3) Remove the Communication PCB Unit [1].
4 Hooks [3]
x2
[1] [3]
[3]
[3]
[2]
[2]
F-4-77
F-4-78
4
4
4-45
4-45
Disassembly/Assembly > Controller System > Removing the Paper Leading Edge Sensor > Procedure
Removing the NCU PCB
Preparation
Procedure
1) Remove the NCU PCB [1].
1 Connector [2]
1 Flat Cable [3]
1 Hook [5]
x4
x2
[3]
[2]
[4]
[4]
[1]
[4]
[5]
F-4-79
Removing the Paper Leading Edge Sensor
Preparation
Procedure
1) Remove the Main Controller PCB Installation Plate [1].
1 Hook [4]
x4
[1]
[3]
[4]
[2]
F-4-80
4
4
4-46
4-46
Harness Guide [A].
[2]
[A]
[1]
[B]
[3]
[B]
4) Disconnect the 4 connectors [1].
[1]
[1]
x4
F-4-81
F-4-82
5) Free the harness [1] from the Harness Guide [A], and remove the Paper Leading Edge
Sensor [2].
2 Claws [3]
x2
[1]
[2]
[3]
[3]
[A]
NOTE:
The picture below shows how to route the harness.
F-4-84
F-4-83
4
4
4-47
4-47
Disassembly/Assembly > Controller System > Removing the Fixing Delivery/Paper Width Sensor PCB > Procedure
CAUTION:
Be sure that the terminal [1] is in contact with the Contact Spring [2] when assembling.
[1]
[2]
F-4-85
CAUTION:
when assembling.
[1] [1]
F-4-86
Removing the Fixing Delivery/Paper Width Sensor PCB
Preparation
Procedure
1 Hook [4]
x4
[1]
[3]
[4]
[2]
F-4-87
4
4
4-48
4-48
Harness Guide [A].
[2]
[A]
[1]
[B]
[3]
[B]
[1]
[1]
x4
F-4-88
F-4-89
5) Free the harness [1] from the Harness Guide [A], and remove the Fixing Delivery/Paper
Width Sensor PCB [2].
1 Connector [3]
2 Claws [4]
[1] [4] [3] [A]
[2]
x2
NOTE:
F-4-91
F-4-90
4
4
4-49
4-49
Disassembly/Assembly > Controller System > Removing the Toner Sensor > Procedure
CAUTION:
[1]
[2]
F-4-92
CAUTION:
when assembling.
[1] [1]
F-4-93
Removing the Toner Sensor
Preparation
Procedure
CAUTION:
Be sure not to touch the surface of the Transfer Roller [1] and the Pickup Roller [2]
when disassembling/assembling.
[1]
[2]
F-4-94
4
4
4-50
4-50
x2
[2]
[1]
2) Remove the Sensor Holder [1].
1 Claw [2]
3 Hooks [3]
3) Free the harness [4] from the guide [A] of the Sensor Holder.
[4]
[A]
[3] [2]
[3]
[1]
F-4-95
F-4-96
4) Remove the Toner Sensor [1].
1 Connector [2]
1 Claw [3]
[1] [2]
[3]
F-4-97
4
4
4-51
4-51
Disassembly/Assembly > Controller System > Removing the Speaker > Procedure
Disassembly/Assembly > Controller System > Removing the Speaker > Procedure
Removing the Speaker
Preparation
Procedure
1) Remove the Speaker [1].
1 Connector [2]
1 Harness Guide [3]
2 Claws [4]
1 Hooks [5]
[3]
[1]
[2]
[4]
[5]
[4]
x2
F-4-98
CAUTION:
Be sure to install it with the Speaker Harness [1] side up when assembling.
[1]
F-4-99
4
4
4-52
4-52
Disassembly/Assembly > Original Exposure System > Layout Drawing > (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
Disassembly/Assembly > Original Exposure System > Layout Drawing > (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
Layout Drawing
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
[2]
[1]
[4]
[3]
[5]
[6]
[8]
[7]
[14]
[10]
[11]
[12]
[13]
[15]
[9]
[16]
F-4-100
parts replacement
[1] Document Feed Tray ADF Unit (Refer to page 4-61) -
[2] ADF Unit ADF Unit (Refer to page 4-54) -
[3] ADF Upper Unit ADF Unit (Refer to page 4-56) -
[4] ADF Lower Unit ADF Unit - -
[5] ADF Upper Unit
+ADF Lower Unit
ADF Unit (Refer to page 4-62) -
[6] ADF Separation Pad ADF Unit (Refer to page 4-74) -
[7] ADF Pickup Roller ADF Unit (Refer to page 4-70) -
[8] White Plate Retainer ADF Unit (Refer to page 4-69) -
[10] ADF Feed Roller ADF Unit (Refer to page 4-72) -
[11] ADF Delivery Roller ADF Unit (Refer to page 4-75) -
[12] Handset PCB ADF Unit - -
[13] ADF Drive Motor ADF Unit - -
[14] Hook SW PCB ADF Unit - -
T-4-29
4
4
4-53
4-53
Disassembly/Assembly > Original Exposure System > Layout Drawing > (L150 EUR/L150 AUS)
Disassembly/Assembly > Original Exposure System > Layout Drawing > (L150 EUR/L150 AUS)
(L150 EUR/L150 AUS)
[2]
[1]
[4]
[3]
[5]
[6]
[8]
[7]
[14]
[10]
[11]
[12]
[13]
[15]
[9]
[16]
F-4-101
parts replacement
[1] Document Feed Tray ADF Unit (Refer to page 4-61) -
[2] ADF Unit ADF Unit (Refer to page 4-54) -
[3] ADF Upper Unit ADF Unit (Refer to page 4-58) -
[4] ADF Lower Unit ADF Unit - -
[5] ADF Upper Unit
+ADF Lower Unit
ADF Unit (Refer to page 4-65) -
[6] ADF Separation Pad ADF Unit (Refer to page 4-74) -
[7] ADF Pickup Roller ADF Unit (Refer to page 4-70) -
[8] White Plate Retainer ADF Unit (Refer to page 4-69) -
[10] ADF Feed Roller ADF Unit (Refer to page 4-72) -
[11] ADF Delivery Roller ADF Unit (Refer to page 4-75) -
[12] ADF Drive Motor ADF Unit - -
T-4-30
4
4
4-54
4-54
Disassembly/Assembly > Original Exposure System > Removing the ADF Unit > Procedure
Removing the ADF Unit
Preparation
Procedure
NOTE:
AUS model, the number of connectors to be disconnected differs.
For L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model, refer to steps 2-1, 3-1, 4-1,
and 5-1.
For L150 EUR/L150 AUS model, refer to steps 2-2, 3-2, 4-2, and 5-2.
[1]
[2]
3-1) Disconnect the 4 connectors [3] and Flat Cable [4].
4-1) Remove the Ferrite Core [5] from the guide.
5-1) Free the disconnected Grounding Wire [1], 4 harnesses [3], and Flat Cable [4] from the
Harness Guide [A].
F-4-102
[4]
[3] [1] [3]
[3]
[2]
[4]
[1] [5] [A]
x5
[3]
3-2) Disconnect the 3 connectors [3] and Flat Cable [4].
4-2) Remove the Ferrite Core [5] from the guide.
5-2) Free the disconnected Grounding Wire [1], 3 harnesses [3], and Flat Cable [4] from the
Harness Guide [A].
[4]
[1] [3]
[2]
[1] [5] [A]
x4
[3]
[4] [3]
F-4-103
F-4-104
4
4
4-55
4-55
6) Remove the Arm Shaft [1] of the ADF Unit, and lift the arm [2].
[1]
[2]
CAUTION:
[1]
F-4-106

F-4-105
NOTE:
Be sure to insert the Arm Shaft [1] into the holder groove [A] while holding the ADF Unit,
and pull it in the direction of the arrow to install the arm when assembling.
[1]
[A]
F-4-107
4
4
4-56
4-56
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure
7) Remove the ADF Unit [1].
2 Shafts [2]
CAUTION:
Be careful not to damage the Flat Cable and harnesses with [A] part when
disassembling/assembling.
Be sure to put the Flat Cable and harness through the [A] part before installing the
ADF Unit when assembling.
[A]
F-4-108
[1]
[2]

F-4-109
Removing the ADF Upper Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
Preparation
3) Remove the Handset Base Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) (Refer to page 4-24).
Procedure
NOTE:
When removing the ADF Delivery Roller, refer to steps 1 to 6.
1) Disconnect the terminal [1] of the Grounding Wire.
1 Screw [2]
2) Remove the ADF Harness Guide [3].
1 Claw [4]
2 Hooks [5]
[2]
[1]
[3]
[4]
[5]
[5]
F-4-110
4
4
4-57
4-57
3) Free the Document Feed Motor Harness [1] from the ADF Harness Guide [A].
4) Free the harness [2] of the ADF Unit from the Harness Guide [B].
[1] [A] [B] [2]
5) Open the ADF Upper Unit, and remove the 2 shafts [1] and the arm [2].
[1]
[2]
[1]
F-4-111
F-4-112
6) Remove the ADF Upper Unit [2] while freeing the Flat Cable [1] from the Harness Guide [A].
NOTE:
Be careful not to damage the Operation Panel Unit by placing paper where the ADF
Upper Unit is to be placed.
[1]
[1]
[2]
[2]
[A]

NOTE:
When replacing the ADF Upper Unit, execute steps 7 to 10.
4
4
4-58
4-58
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit (L150 EUR/L150 AUS) > Procedure
[1]
[2]
9) Disconnect the 4 connectors [3] and Flat Cable [4].
1 Ferrite Core [5]
10) Free the disconnected Grounding Wire [1], 4 harnesses [3], and Flat Cable [4] from the
Harness Guide [A].
[2]
[4]
[1]
[1]
[5] [A]
x5
[3] [4] [3]
F-4-113
F-4-114
Removing the ADF Upper Unit (L150 EUR/L150 AUS)
Preparation
3) Remove the ADF Left Upper Cover (L150 EUR/L150 AUS) (Refer to page 4-26).
Procedure
NOTE:
When removing the ADF Delivery Roller, refer to steps 1 to 9.
1) Remove the Arm Shaft [1] of the ADF Unit, and remove the ADF Harness Cover [2] while
opening and holding the ADF Unit.
1 Claw [3]
1 Hook [4]
CAUTION:
F-4-115
4
4
4-59
4-59
[3]
[4]
[2]
[1]
2) Insert the Arm Shaft [1] into the holder groove [A] while holding the ADF Unit, and pull it in
the direction of the arrow to install the arm.
CAUTION:
[1]
F-4-117
F-4-116
[1]
[A]
1 Screw [2]
1 Claw [4]
2 Hooks [5]
[2]
[1]
[3]
[4]
[5]
[5]
F-4-118
F-4-119
4
4
4-60
4-60
6) Free the Document Feed Motor Harness [1] from the ADF Harness Guide [A].
7) Free the harness [2] of the ADF Unit from the Harness Guide [B].
[1] [A] [B] [2]
8) Open the ADF Upper Unit, and remove the 2 shafts [1] and the arm [2].
[1]
[1]
[2]
9) Remove the ADF Upper Unit [2] while freeing the Flat Cable [1] from the Harness Guide [A].
NOTE:
Upper Unit is to be placed.
F-4-120
F-4-121
[1]
[1]
[2]
[2]
[A]
NOTE:
When replacing the ADF Upper Unit, execute steps 10 to 13.
[1]
[2]
F-4-122
F-4-123
4
4
4-61
4-61
Disassembly/Assembly > Original Exposure System > Removing the Document Feed Tray > Procedure
Disassembly/Assembly > Original Exposure System > Removing the Document Feed Tray > Procedure
1 Ferrite Core [5]
Harness Guide [A].
[4]
[4]
[1]
[1]
[5]
[3]
[3]
x4
[A]
[2]
[3]
F-4-124
Removing the Document Feed Tray
Preparation
2) Remove the ADF Right Cover (Refer to page 4-23).
Procedure
3) Remove the Document Feed Tray [1].
4 Claws [2]
2 Hooks [3]
[3]
[1]
[2]
[2]
[2]
x4
4) Close the ADF Upper Unit.
F-4-125
4
4
4-62
4-62
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
Preparation
3) Remove the Handset Base Unit
5) Remove the Document Feed Tray (Refer to page 4-61).
Procedure
NOTE:
When removing the CIS Unit, ADF Pickup Roller and ADF Feed Roller, refer to steps 1
to 5.
1 Claw [2]
2 Hooks [3]
[2]
[1]
[3]
[3]
F-4-126
2) Remove the 2 screws [1] of the ADF Upper Unit and ADF Lower Unit.
x2
[1]
3) Open the ADF Unit, remove the Arm Shaft [1], and temporarily place it on the groove [A] of
the holder.
[1]
[A]
F-4-127
F-4-128
4
4
4-63
4-63
CAUTION:
F-4-129
CAUTION:
Be careful not to get fngers caught under the arm [1] of the ADF Unit when assembling.
[1]
F-4-130
NOTE:
[1]
[A]
F-4-131

[1]
x3
F-4-132
4
4
4-64
4-64
5) Remove the ADF Upper Unit and ADF Lower Unit [3] while freeing the harness [1] and Flat
Cable [2] of the ADF from the Harness Guide [A].
2 Hooks [4]
2 Bosses [5]
NOTE:
Upper Unit and ADF Lower Unit are to be placed.
[3]
[1]
[2]
[A]
[5]
[4]
[4]
NOTE:
When replacing the ADF Upper Unit and ADF Lower Unit, execute steps 6 to 9.
F-4-133
[1]
[2]
1 Ferrite Core [5]
Harness Guide [A].
[A]
[3]
[4]
[4]
[5] [1]
[2]
x5
[3]
[3]
[1]
F-4-134
F-4-135
4
4
4-65
4-65
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L150 EUR/L150 AUS) > Procedure
(L150 EUR/L150 AUS)
Preparation
3) Remove the ADF Left Upper Cover (L150 EUR/L150 AUS) (Refer to page 4-26).
Procedure
NOTE:
When removing the CIS Unit, ADF Pickup Roller and ADF Feed Roller, refer to steps 1
to 6.
1 Claw [2]
2 Hooks [3]
[2]
[1]
[3]
[3]
F-4-136
x2
[1]
3) Open the ADF Unit, remove the Arm Shaft [1], and remove the ADF Harness Cover [2]
while holding the ADF Unit.
1 Claw [3]
1 Hook [4]
CAUTION:
F-4-138
F-4-137
4
4
4-66
4-66
[3]
[4]
[2]
[1]
4) Place the Arm Shaft [1] of the ADF Unit temporarily by inserting it into the groove [A] of the
holder.
[1]
[A]
F-4-139
F-4-140
CAUTION:
[1]
F-4-141
NOTE:
[1]
[A]
F-4-142
4
4
4-67
4-67
[1]
x3
F-4-143
6) Remove the ADF Upper Unit and ADF Lower Unit [3] while freeing the harness [1] and Flat
Cable [2] of the ADF from the Harness Guide [A].
2 Hooks [4]
2 Bosses [5]
NOTE:
Upper Unit and ADF Lower Unit are to be placed.
[3]
[1]
[2]
[A]
[4]
[4]
[5]
NOTE:
When replacing the ADF Upper Unit and ADF Lower Unit, execute steps 7 to 10.
F-4-144
4
4
4-68
4-68
Disassembly/Assembly > Original Exposure System > Removing the CIS Unit > Procedure
Disassembly/Assembly > Original Exposure System > Removing the CIS Unit > Procedure
[1]
[2]
1 Ferrite Core [5]
Harness Guide [A].
[A]
[3]
[4]
[5]
[1]
[1]
x5
[2]
[3]
[3]
[4]
F-4-145
F-4-146
Removing the CIS Unit
Preparation
3-1) Remove the Handset Base Unit
3-2) Remove the ADF Left Upper Cover (L150 EUR/L150 AUS) (Refer to page 4-26).
6-1) Remove the ADF Upper Unit and ADF Lower Unit
(L150 EUR/L150 AUS) (Refer to page 4-65).
Procedure
CAUTION:
Be sure not to touch the document reading part [A].
[A]
F-4-147

4
4
4-69
4-69
Disassembly/Assembly > Original Exposure System > Removing the White Plate Retainer > Procedure
Disassembly/Assembly > Original Exposure System > Removing the White Plate Retainer > Procedure
1) Remove the 3 screws [1] and the Grounding Plate [2] securing the CIS Unit.
x3
[1]
[2]
2) Remove the CIS Unit [1].
1 Connector [2]
1 CIS Plate [3]
[2]
[3]
[1]
F-4-148
F-4-149
Removing the White Plate Retainer
Preparation
1) Remove the Operation Panel Unit (Refer to page 4-34).
Procedure
CAUTION:
Be sure not to touch the document reading part of the CIS Unit.
1) Remove the White Plate Retainer [1].
2 Claws [2]
x2
[2]
[1]
F-4-150
4
4
4-70
4-70
Disassembly/Assembly > Original Exposure System > Removing the ADF Pickup Roller > Procedure
CAUTION:
Be sure to pay attention to the direction of the White Plate Retainer when assembling.
F-4-151
Removing the ADF Pickup Roller
Preparation
Procedure
CAUTION:
Be sure not to touch the surface of the roller when disassembling/assembling.
4
4
4-71
4-71
1) Release the locks of the ADF Upper Unit [1] and the ADF Lower Unit [2].
2 Claws [3]
NOTE:
Release the locks in this step to release the pressure applied on the ADF Pickup Roller
and the Slave Roller.
x2
[1]
[2]
[3]
[3]
2) Remove the gear [1].
1 Claw [2]
3) Remove the bushing [3] and E-ring [4].
[1]
[2]
[3]
[4]
F-4-152
F-4-153
4) Move the bushing [1], and remove the ADF Pickup Roller [2].
[1]
[2]
CAUTION:
Be sure to ft the 2 protrusions of the bushing [1] on the right and left into the 2 cut-offs [A]
on the right and left when assembling.
[1]
[1]
[A]
F-4-155
F-4-154
4
4
4-72
4-72
Disassembly/Assembly > Original Exposure System > Removing the ADF Feed Roller > Procedure
Removing the ADF Feed Roller
Preparation
Procedure
CAUTION:
1) Release the locks of the ADF Upper Unit [1] and the ADF Lower Unit [2].
2 Claws [3]
NOTE:
Release the locks in this step to release the pressure applied on the ADF Feed Roller
and the Slave Roller.

x2
[1]
[2]
[3]
[3]
2) Move the CIS Unit [1] and the Harness Guide [2].
4 Screws [3]
1 Grounding Plate [4]
x4
[1]
[2] [2]
[4]
[3]
[3]
[1]
F-4-156
F-4-157
4
4
4-73
4-73
3) Remove the E-ring [1] and bushing [2].
[1]
[2]
4) Move the gear [1] and the 2 bushings [3].
1 Claw [2]
[1]
[2]
[3]
F-4-158
F-4-159
5) Remove the ADF Feed Roller [1].
[1]
6) Remove the gear [2] and 2 bushings [3] from the removed Feed Roller [1].
[2]
[3]
[1]
F-4-160
F-4-161
4
4
4-74
4-74
Disassembly/Assembly > Original Exposure System > Removing the ADF Separation Pad > Procedure
Disassembly/Assembly > Original Exposure System > Removing the ADF Separation Pad > Procedure
Removing the ADF Separation Pad
Procedure
CAUTION:
Be sure not to touch the surface of the pad when disassembling/assembling.
2) Remove the ADF Separation Pad [1].
2 Claws [2]
x2
[2]
[1]
F-4-162
CAUTION:
Be sure not to lose the spring [1] when disassembling/assembling.
Be sure to ft the spring [1] into the boss [2] and hook [3] when assembling.
[1]
[2]
[3]
F-4-163

4
4
4-75
4-75
Disassembly/Assembly > Original Exposure System > Removing the ADF Delivery Roller > Procedure
Removing the ADF Delivery Roller
Preparation
4-1) Remove the ADF Upper Unit
4-2) Remove the ADF Upper Unit (L150 EUR/L150 AUS) (Refer to page 4-58).
Procedure
CAUTION:
1) Remove the ADF Drive Side Plate [1].
1 Screw [2]
1 Terminal of Grounding Wire [3]
[1]
[2]
[3]
F-4-164
2) Remove 2 gears [1] of the ADF Drive Unit.
[1]
[1]
3) Remove the gear [1] of the ADF Delivery Roller.
1 Claw [2]
[1]
[2]
F-4-165
F-4-166
4
4
4-76
4-76
4) Remove the ADF Delivery Roller [1].
2 Bushings [2]
[1]
[2]
[2]
F-4-167
4
4
4-77
4-77
Disassembly/Assembly > Laser Exposure System > Removing the Laser Scanner Unit > Procedure
Layout Drawing
[1]
[2]
[3]
parts replacement
[1] Laser Scanner Unit Main Unit (Refer to page
4-77)
-
[2] Scanner Motor Laser Scanner Unit - -
[3] Laser Driver PCB Laser Scanner Unit - -
F-4-168
T-4-31
Removing the Laser Scanner Unit
Preparation
Procedure
CAUTION:
Be sure not to disassemble the Laser Scanner Unit because adjustment is required.
x2
[2]
[1]
F-4-169
4
4
4-78
4-78
2) Remove the Laser Scanner Unit [1].
1 Flat Cable [2]
1 Connector [3]
4 Screws [4]
[1] [2] [3]
[4] [4]
x2
x4
F-4-170
CAUTION:
Be sure to pass the Shutter Open/Close Lever [1] through the hole [A] of the Scanner
[A]
[1]
[1]
[1]
Be sure that the Shutter Open/Close Lever [1] can move vertically.
[1] [1]
F-4-171
F-4-172
4
4
4-79
4-79
Disassembly/Assembly > Image Formation System > Removing the Transfer Roller > Procedure
Layout Drawing
[1]
parts replacement
[1] Transfer Roller Main Unit (Refer to page
4-79)
-
F-4-173
T-4-32
Removing the Transfer Roller
Procedure
CAUTION:
1) Open the ADF Unit [1] and Delivery Tray [2].
2) Remove the bushing [3].
2 Claws [4]
[1]
[2]
x2
[4]
[4]
[3]
3) Hold the both ends of the shaft [1], and remove the Transfer Roller [2].
[1]
[2]
F-4-174
F-4-175
4
4
4-80
4-80
CAUTION:
Be sure that the bushing [1] is in the correct direction when assembling.
[1] [1]
F-4-176
CAUTION:
Be sure to ft the boss [1] of the bushing to the spring [2] when assembling.
[1]
[2]
F-4-177
4
4
4-81
4-81
Disassembly/Assembly > Fixing System > Removing the Fixing Assembly > Procedure
Fixing System
Layout Drawing
[2]
[3]
[4]
[1]
parts replacement
[1] Fixing Assembly Main Unit (Refer to page
4-81)
-
[2] Temperature Fuse Fixing Assembly - -
[3] Fixing Heater Fixing Assembly - -
[4] Thermistor Fixing Assembly - -
T-4-33
Removing the Fixing Assembly
Preparation
Procedure
CAUTION:
Be sure to perform the operation after the Fixing Assembly is surely cooled because
the assembly is hot right after printing.
Do not disassemble the Fixing Assembly in the feld because it needs adjustment.
1 Hook [4]
x4
[1]
[3]
[4]
[2]
F-4-178
4
4
4-82
4-82
Harness Guide [A].
[2]
[A]
[1]
[B]
[3]
[B]
[1]
[1]
x4
F-4-179
F-4-180
5) Free the harness [1] from the Harness Guide [A].
[1] [A]
6) Remove the 2 Reinforcing Plates [1] (right and left).
x4
[2]
[2]
[1]
[1]
F-4-181
F-4-182
4
4
4-83
4-83
7) Free the Fixing Harness [1] from the Harness Holder [2].
8) Remove the Harness Holder [2].
1 Claw [3]
2 Bosses [4]
[1]
[2]
[2]
[3]
[4]
[4]
9) Remove the Fixing Assembly [1].
3 Screws [2]
CAUTION:
Be careful not to lose the spacer [1] when disassembling/assembling.
[1]
F-4-184

F-4-183
x3
[1] [2] [2]
CAUTION:
At installation, be sure to place the hook [1] on the Left Side Plate [A] and align the cut-
off [B] with the protrusion [2] of the Fixing Assembly.
[1]
[2]
[B]
[A]
F-4-186

F-4-185
4
4
4-84
4-84
CAUTION:
Be sure that the groove [1] of the hook is hooked to the edge of the Left Side Plate.
Be sure to ft the 3 bosses [2] on the right and left.
[1] [1]
[2]
[2]
F-4-187

CAUTION:
Be sure to wrap the Fixing Harness [1] around the protrusion [2] of the Harness Holder,
pass it through the Harness Guide [A], and then connect the connector [3] when
assembling.
[2] [1]
[1]
[3]
[A]
F-4-188

NOTE:
F-4-189
4
4
4-85
4-85
CAUTION:
Be sure that the terminal [1] is in contact with the Contact Spring [2] when assembling.
[1]
[2]
F-4-190

CAUTION:
when assembling.
[1] [1]
F-4-191
4
4
4-86
4-86
Disassembly/Assembly > Pickup Feed System > Removing the Pickup Unit > Procedure
Pickup Feed System
Layout Drawing
[2]
[3]
[4]
[1]
parts replacement
[1] Pickup Unit Pickup Unit (Refer to page 4-86) -
[2] Pickup Solenoid Pickup Unit (Refer to page 4-91) -
[3] Pickup Roller Pickup Unit (Refer to page 4-90) -
[4] Separation Pad Pickup Unit (Refer to page 4-93) -
T-4-34
Removing the Pickup Unit
Preparation
1) Remove the Separation Pad (Refer to page 4-93).
Procedure
1 Hook [4]
x4
[1]
[3]
[4]
[2]
F-4-192
4
4
4-87
4-87
Harness Guide [A].
[2]
[A]
[1]
[B]
[3]
[B]
[1]
[1]
x4
F-4-193
F-4-194
5) Free the Pickup Solenoid Harness [1] from the Harness Guide [A].
[1] [A]
6) Remove the Reinforcing Plate [1] on the left.
1 Hook [3]
x2
[1]
[2]
[2]
[3]
F-4-195
F-4-196
4
4
4-88
4-88
7) Remove the Shaft Retainer [1].
1 Boss [2]
[2]
[1]
8) Turn the machine so that it is placed with its front side down.
F-4-197
F-4-198
9) Remove the 6 screws (TP) [1] and the screw (with toothed lock washer) [2].
x7
[1] [1] [2] [1]
10) Remove the Pickup Unit [2] while holding the Pickup Tray [1].
2 Bosses [3]
[1]
[2]
[3]
[3]
F-4-199
F-4-200
4
4
4-89
4-89
CAUTION:
Be sure that the Contact Spring [2] of the Pickup Unit [1] is in contact with the area [A]
when assembling. Be sure to make the grounding contact point [3] come in contact
with the [B] part.
Be sure to install the Pickup Unit [1] while holding the Pickup Tray [4].
[4]
[A]
[B]
[3]
[1]
[2]
F-4-201
NOTE:
F-4-202
CAUTION:
[1]
[2]
F-4-203
CAUTION:
when assembling.
[1] [1]
F-4-204
4
4
4-90
4-90
Disassembly/Assembly > Pickup Feed System > Removing the Pickup Roller > Preparation
Disassembly/Assembly > Pickup Feed System > Removing the Pickup Roller > Preparation
Removing the Pickup Roller
Preparation
CAUTION:
Be sure not to touch the surface [1] of the Transfer Roller and the surface [2] of the
Pickup Roller when disassembling/assembling.
[1]
[2]
F-4-205
1) Open the ADF Unit [1] and Delivery Tray [2].
2) Remove the Pickup Roller [3].
2 Claws [4]
[3]
[4]
[1]
[2]
x2
F-4-206
4
4
4-91
4-91
Disassembly/Assembly > Pickup Feed System > Removing the Pickup Solenoid > Procedure
Removing the Pickup Solenoid
Preparation
Procedure
1 Hook [4]
x4
[1]
[3]
[4]
[2]
F-4-207
Harness Guide [A].
[2]
[A]
[1]
[B]
[3]
[B]
[1]
[1]
x4
F-4-208
F-4-209
4
4
4-92
4-92
5) Free the Pickup Solenoid Harness [1] from the Harness Guide [A].
[1] [A]
6) Remove the screw [1], move the Solenoid Arm [2], and then remove the Pickup Solenoid [3].
[1] [3]
[2]
F-4-210
F-4-211
NOTE:

F-4-212
CAUTION:
[1]
[2]
F-4-213
4
4
4-93
4-93
Disassembly/Assembly > Pickup Feed System > Removing the Separation Pad > Preparation
Disassembly/Assembly > Pickup Feed System > Removing the Separation Pad > Preparation
CAUTION:
when assembling.
[1] [1]
F-4-214
Removing the Separation Pad
Preparation
CAUTION:
Be sure not to touch the surface of the pad when disassembling/assembling.
1) Turn the machine so that it is placed with its left side down.
2) Remove the Separation Pad [1].
2 Screws [2]
2 Hooks [3]
[2]
[1]
[3]
x2
F-4-215
5
5
Adjustment
Adjustment
Electrical Adjustment
5
5
5-2
5-2
Adjustment > Electrical Adjustment > Electric part-related adjustment > After Replacing the Main Controller PCB
Adjustment > Electrical Adjustment > Electric part-related adjustment > After Replacing the Main Controller PCB
Electrical Adjustment
Electric part-related adjustment
When Replacing the Main Controller PCB
The Main Controller PCB stores data shown in the Backup Data List.
When replacing the Main Controller PCB, it is necessary to back up data in advance and
install it after replacing the PCB.
Check the version.
Check the version.
Set country group.
The machine will be automatically restarted
The options available for Language and Select Country/Region are shown in the
following list
USA English,French,Portuguese,Spanish United States(US),Canada(CA),
Brazil(BR),Mexico(MX),Other
EUROPE Bulgarian,Croatian,Czech,Danish,
Dutch,English,Estonian,Finnish,
French,German,Grrek,Hangarian,
Italian,Norwegian,Polish,Portuguese,
Romanian,Russian,Slovak,Slovene,
Spanish,Swedish,Turkish
Austria (AT),Belarus (BY),Belgium (BE),
Czech Republic (CZ),Denmark (DK),
Egypt (EG),Finland (FI),France (FR),
Germany (DE),Greece (GR),
Hungary (HU),Ieland (IE),Italy (IT),
Jodan (JO),Luxembourg (LU),
Netherland (NL),Norway (NO),
Poland (PL),Portugal (PT),Russia (RU),
Saudi Arabia (SA),Slovenia (SI),
South Africa (ZA),Spain (ES),
Sweden (SE),Switzerland (CH),
Ukraina (UA),Great Britain (GB),Other
Thai,Vietnamese
Hongkong (HK),Singapore (SG),
Malaysia (MY),Vetnam (VN),
Argentina (AR),Other (Asia),
Thai,Vietnamese
Australia (AU),New Zealand (NZ),
Other
T-5-1
6
6
Trouble Shooting
Trouble Shooting
Test Print
Trouble Shooting Items
Version Upgrade
Log Collector
6
6
6-2
6-2
Trouble Shooting > Test Print > Test Print Function
Trouble Shooting > Test Print > Test Print Function
Test Print
Test Print Function
This equipment has a test print function to check if the printer engine normally operates.
Test patterns (horizontal lines) are output when executing this test print.
The following is the operation procedure;
1) Set A4/LTR papers on the pickup tray.
2) Continuously open and close the Delivery Tray [1] at least 5 times with the Power Switch
ON.
3) A 1-sided engine test print is executed.
[1]
F-6-1
The engine-test page should have a test print pattern on one side of media as shown below.
F-6-2
6
6
6-3
6-3
Trouble Shooting > Trouble Shooting Items > Image Faults > Smudged/Streaked
Trouble Shooting > Trouble Shooting Items > Image Faults > Smudged/Streaked
Trouble Shooting Items
Image Faults
Smudged/Streaked
Bleeding (smear) occurs immediately after the power is turned on for
the frst time for the day
Description
There is sometimes a case where the difference of temperature between air and inside of the
machine causes moisture to occur on the toner immediately after the power is turned on for
the frst time for the day.
As a result, when the toner transferred on a sheet at the time of initial printing passes through
the fxing assembly, moisture on the toner is vaporized into steam, causing breading (smear)
to occur.
Field Remedy
Prevent bleeding using the following user mode items.
Setting items Setting value Description Additional information
Menu> Special
Mode b (b)
Not used,Mode 1
through 4 (Factory
setting: Mode 1)
Make a setting to perform
thinning of printed image
data by processing of the
controller. When the value
set for the mode increases,
the amount of thinning
increases. (The image
density decreases.)
Printing time does not
increase because the
method of image processing
performed by the controller
is changed. This mode is
less effective than Mode c.
Menu> Special
Mode c (c)
Not used,Mode 1
through 3 (Factory
setting: Not used)
Extend the initial rotation
period by processing of the
engine. When the value
set for the mode increases,
the initial rotation period is
extended.
The initial rotation period
in engine operation is
extended, and printing time
increases. The initial rotation
period for each mode is
shown below. Mode 1: 15
sec, Mode 2: 30 sec, Mode 3:
60 sec
T-6-1
Image sample
F-6-3
6
6
6-4
6-4
Trouble Shooting > Mechanical Adjustment > Confrming Nip Width
Trouble Shooting > Mechanical Adjustment > Confrming Nip Width
Repetitive image defects ruler
Component Distance
between
defects (mm)
Image defects
Dirt Dropouts Dirt on back Loose toner
Photosensitive
drum
About 75
Transfer roller About 39
Fixing flm unit About 57
Pressure roller About 56
T-6-2
Mechanical Adjustment
Confrming Nip Width

Caution :
Be sure to follow the procedures below, otherwise the fxing flm or the fxing sleeve
may be damaged.
The nip width of the fxing unit is not adjustable in this printer, however, the incorrect nip width
may cause the faulty fxing.
Follow the procedures below to check the nip width.
1) Prepare an all-black print of A4 size made by the same type of EP Toner cartridge for this
printer before visiting the customer site.
2) Load the printed sheet facing DOWN on the pickup tray.
3) Print a test-page.
4) Turn off the printer when the leading edge of the paper appears in the face-down delivery
slot.
Wait for 60 seconds and open the cartridge door to remove the paper from the printer.
5) Measure the width of the glossy band across the paper and check if it is meeting the
requirements below.
Wasp/Horsethief/Blackrock
Center (a): 7.71.4mm
Right and left (b, c): 7.71.4mm
The center of
the paper of the A4 size
The direction
of the paper feed
c
a
b
F-6-4
6
6
6-5
6-5
Trouble Shooting > Version Upgrade > Preparation > Preparation
Trouble Shooting > Version Upgrade > Preparation > Preparation
Version Upgrade
Overview
The frmware of this machine is upgraded by downloading the frmware from a personal
computer (PC) to this machine using a user support tool (UST).
CAUTION:
The frmware of the Engine Controller PCB is stored in ROM on the board, and the data
cannot be changed.
The frmware can be upgraded by replacing the PCB.
As for the Main Controller PCB, version upgrade using UST is available.
PC
Firm Ware
USB Cable
Firmware confguration
Firmware Function Stored in
BOOTABLE Control overall performance. Main controller PCB
F-6-5
T-6-3
Preparation
System Requirements
OS (one of the following)
Microsoft Windows 2000 Server/Professional (32-bit only)
Microsoft Windows XP Professional/Home Edition
Microsoft Windows Server 2003
Microsoft Windows Vista
Microsoft Windows 7
Microsoft Windows Server 2008
Mac OS X 10.3 or later
PC
Compatible to the selected OS
Memory (RAM): 32MB or more free space
Hard Disk: 100MB or more free space
Display: 640x480 pixels or more in resolution, 256 tones or more
With USB ports
UST fle for this product*
*: Download the corresponding fle from the system CD or the service site (ask the service
technician in charge for details)
USB cable (USB1.1/2.0)
Preparation
1) Start the PC.
2) Install the printer driver to the PC.
3) Connect the device to the PC with the USB cable.
4) Turn ON the power of the machine and let it into standby mode.
5) Enter service mode, and select download mode.
Note:
Press STOP key to stop Download mode and return to the normal operation.
6
6
6-6
6-6
Trouble Shooting > Version Upgrade > Downloading System Software
Downloading System Software
1) Open the UST.
USTUPD.exe
2) Write down the version of the frmware to be updated, and then click the [Next] button.
F-6-6
F-6-7
3) Click [Next] button.
4) Select the device connected via USB, and then click the "Next" button.
F-6-8
F-6-9
6
6
6-7
6-7
5) Click [Start] button.
6) A warning screen will appear. Click the [Yes] button. Download will start.
F-6-10
F-6-11
F-6-12
7) Click [OK] button when download is completed.
8) Turn OFF and then ON the power to restart the device.
F-6-13
6
6
6-8
6-8
Trouble Shooting > Log Collector > Overview > Operation Procedure
Trouble Shooting > Log Collector > Overview > Operation Procedure
Log Collector
Overview
A method to collect the operational status log of the host machine will be provided as a
means to analyze failures occurred in the feld. When a request has been made to the HQ of
the sales company by the CINC division in charge of feld follow-up, collect the log by using
the tool.
Scope of Application
The fax function of the host machine is used as the temporary storage destination of the log.
Therefore, the tool cannot be used on a model without the fax function.
The tool is supported by Windows XP, Windows Vista and Windows 7.
The machine and the PC for operating the tool are connected directly by a USB Cable.
Multiple host machines cannot be connected to a PC. Connect only one device to the PC via
USB.
What to Prepare
Device
USB Cable (Connector shape: A-B)
PC with a USB port (OS: Windows XP, Vista, 7)
Tool (CanonLogCollector.zip)*
* Follow the instruction of the sales company HQ to obtain the tool.
Operation Procedure
NOTE:
The fax function has a data retention mechanism.
Backup of data is retained for up to 5 minutes after turning OFF the main power.
Collect the log while the data is retained.
1) Connecting the USB Cable
Connect the USB Cable while both the machine and the PC are in operation.
2) Decompressing CanonLogCollector.zip
Create a folder with write permission on the PC. When CanonLogCollector.zip is
decompressed, CanonLogCollector.exe is extracted.
3) Starting the tool
Double-click CanonLogCollector.exeto to start it. The CanonLogCollector screen will appear.
4) Preparation of the device
Turn OFF the power switch while the machine is in the status (the machine is frozen,
misbehaving, etc.) whose log you want to collect.
5) Turn ON the power switch before the data is deleted (within 5 minutes).
6. Collecting the log
Press the [Start] button on the CanonLogCollector screen. When "Receiving log is
successfully fnished." appears, press the [Exit Program] button to quit the tool.
The collected log is created in TXT format in the folder where CanonLogCollector.exe
exists. Obtain the created log and send it to the sales company HQ. In the following fgure,
"usb_2011901_132658.log" is the log fle. The size of a log fle is 300 KB or less. The time
needed to collect the log is approx.10 seconds.
NOTE:
While the machine is in operation, log information is continually added. However, the
storage area is limited to 300KB, so the information is overwritten in the order from the
oldest log information. Since log information may be overwritten when a long time has
passed after occurrence of the error, be sure to collect the log as soon as possible.
F-6-14
F-6-15
F-6-16
6
6
6-9
6-9
Trouble Shooting > Log Collector > Overview > Troubleshooting
Trouble Shooting > Log Collector > Overview > Troubleshooting
Naming rule for log fle:
It is recorded as "usb_yyyymmdd_hhmmss.log". yyyymmdd_hhmmss indicates year, month,
date, and time (hour, minute, second) when the log is collected.
Troubleshooting
Press the [Start] button on the CanonLogCollector screen. If "Receiving log is fnished th
time-out." appears, the log data has not been properly sent from the host machine to the PC.
The size of the log fle should be approx. 1KB. Collect the log again after setting the USB
connection properly. The size of a properly collected log should be 200 to 300 KB.
F-6-17
7
7
Error Codes
Error Codes
Overview
Error Codes
7
7
7-2
7-2
Error Codes > Overview
Error Codes > Overview
Overview
This section describes codes shown in case any problem is occurred.
Since this product does not collect logs for jams and alarms, no jam / alarm code is shown.
Code type Description Reference
Error code Shown for any problem occurred in the device. List of error codes
Jam code N/A -
Alarm code N/A -
T-7-1
7
7
7-3
7-3
Error Codes > Error Codes
Error Codes > Error Codes
Error Codes
Code Detail
Code
Item Description
E000 0000 Detection
description
Startup failure
Remedy (1) Check the connectors of the Fixing Assembly. (J101, J1011, J552
and J702)
(2) Replace the Fixing Assembly.
(3) Replace the Engine Controller PCB.
E001 0000 Detection
description
Abnormal high temperature
and J702)
E003 0000 Detection
description
Abnormal low temperature
and J702)
E004 0000 Detection
description
Fixing heater drive circuit error
and J702)
E100 0001 Detection
description
Scanner area failure (in Scanner Motor, Laser Unit, or BD detection)
Remedy (1) Check the connectors of the Laser Scanner Unit. (J1, J542 J571
and J923)
(2) Replace the Laser Scanner Unit.
E196 2000 Detection
description
ROM read/write error (error in storing setting values in user mode/
service mode/factory mode)
Remedy When the same error repeatedly occurs although the power is turned
OFF and then ON for several times, execute the following remedies.
(1) Update the frmware of the Main Controller PCB.
(2) Replace the Main Controller PCB.
Code Detail
Code
Item Description
E225 0001 Detection
description
Insuffcient lamp light intensity (The light intensity is at the reference
level or below.)
(1) Check the connection between the Main Controller PCB and the
CIS Unit. (J2)
(2) Replace CIS Unit.
E736 0000 Detection
description
Communication error with CCU/modem, or no FAX Board installed on
FAX model
E744 0002 Detection
description
Language fle size error
Install the set of the Main controller frmware.
4000 Detection
description
Engine ID error.(Invalid engine connection was detected.)
(1) Check the Main Controller PCB.
(2)Update the frmware of the Main Controller PCB.
(3)Update the frmware of the Engine Controller PCB.
T-7-2
7
7
7-4
7-4
Error Codes > FAX Error Code > Service Error Code > Error Code
FAX Error Code
Error Code Overview
Overview
A fax error code shows the status of an error which occurred in a fax, and is displayed on the
reports. Fax error codes allow users and service technicians to check the status of the error.
There are two types of fax error codes.
User error codes
They show errors which can be easily fxed by users, and are displayed as "# + a 3-digit
number".
Service error codes
They show errors which cannot be fxed by users and need to be fxed by service technicians.
They are displayed as "## + a 3-digit number".
CAUTION:
Service error codes displayed as "## + a 3-digit number" are not displayed on the
communication reports, communication management reports, etc., by default. Service
error codes can be displayed by changing bit 0 to "1" in SW01 in service mode (FAX>
SSSW).
User Error Code
Error Code
Transmission-related Errors
Error code Details
#001 an original has jammed.
#003 tine-out for copying or sending/receiving a single page has occurred.
#005 time-out for initial identifcation (T1) has occurred.
#012 recording paper is absent at the other party.
#018 auto call initiation has failed.
T-7-3
Reception-related errors
Error code Details
#037 image memory overfow at time of reception has occurred.
Service Error Code
Error Code
Transmission-related Errors
Error code Details
##100 at time of transmission, the protocol signal has been transmitted more than specifed.
##101 the modem speed does not match that of the other party.
##102 at time of transmission, fall-back cannot be used.
##104 at time of transmission, RTN or PIN is received.
##109 at time of transmission, a signal other than DIS, DTC, FTT, CFR, or CRP is received,
and the protocol signal has been sent more than specifed.
##201 DCN is received outside the normal binary protocol.
##224 an error occurred to communication protocol signal.
##232 encoding error has occurred.
##261 system error has occurred between modem and SCNT.
##288 after transmission of EOP, a signal other than PIN, PIP, MCF, RTP, or RTN has been
received.
##289 after transmission of EOP, a signal other than PIN, PIP, MCF, RTP, or RTN has been
received.
##290 after transmission of MPS, a signal other than PIN, PIP, MCF, RTP, or RTN has been
received.
##670 at time of V.8 late start, the receiving party detects the V.8 facility in DIS and starts
transmitting CI signal in response; however, the protocol fails to advance, causing T1
time-out and releasing line.
##672 at time of V.34 transmission, the protocol does not advance from phase 2 (probing) to
phase 3 (training) and thereafter, causing T1 time-out and releasing line.
##674 at time of V.34 transmission, the protocol does not advance from phase 3 (probing)
and phase 4 (model parameter conversion) to the control channel (T.30 facsimile
protocol) and thereafter, causing T1 time-out and releasing line.
##752 at time of ECM transmission, DCN is received after transmission of PPS-NULL.
##753 at time of ECM transmission, the protocol signal has been transmitted more than
specifed after transmission of PPS-NULL, or T5 time-out (60 sec) has occurred.
specifed after transmission of PPS-NULL.
##758 at time of ECM transmission, DCN is received after transmission of PPS-MPS.
specifed after transmission of PPS-MPS, or T5 time-out (60 sec) has occurred.
##762 at time of ECM transmission, DCN is received after transmission of PPS-EOM.
T-7-4
7
7
7-5
7-5
Error code Details
specifed after transmission of PPS-EOM, or T5 time-out (60 sec) has occurred.
specifed after transmission of PPS-EOM.
##767 at time of ECM transmission, DCN is received after transmission of PPS-EOP.
specifed after transmission of PPS-EOP, or T5 time-out (60 sec) has occurred.
specifed after transmission of PPS-EOP.
##772 at time of ECM transmission, DCN is received after transmission of EOR-NULL.
specifed after transmission of EOR-NULL, or T5 time-out (60 sec) has occurred.
##774 at time of ECM transmission, ERR is received after transmission of EOR-NULL.
specifed after transmission EOR-MPS, or T5 time-out (60 sec) has occurred.
##779 at time of ECM transmission, ERR is received after transmission of EOR-MPS.
##782 at time of ECM transmission, DCN is received after transmission of EOR-EOM.
specifed after transmission of EOR-EOM, or T5 time-out (60 sec) has occurred.
specifed due to message signal being unable to be received.
##787 at time of ECM transmission, DCN is received after transmission of EOR-EOP.
specifed after transmission of EOR-EOP, or T5 time-out (60 sec) has occurred.
##789 at time of ECM transmission, ERR is received after transmission of EOR-EOP.
##791 while ECM mode protocol is under way, a signal other than message signal is
received.
##794 at time of ECM reception, PPR with all 0s is received.
##795 a fault has occurred in code processing for communication.
Transmission-related errors
Error code Details
##106 at time of reception, the protocol signal cannot be received for 6 sec while in
wait for the signal.
##107 at time of reception, the transmitting party cannot use fall-back.
##114 at time of reception, RTN is transmitted.
##200 at time of image reception, no carrier is detected for 5 sec.
##228 image management information is abnormal.
##237 decoding error has occurred.
##671 at time of V.8 arrival, protocol fails to advance to phase 2 (probing) after
detection of CM signal from caller, causing T1 time-out and releasing line
##673 at time of V.34 transmission, the protocol does not advance from phase
2 (probing) to phase 3 (training) and thereafter, causing T1 time-out and
releasing line.
T-7-5
Error code Details
##675 at time of V.34 transmission, the protocol does not advance from phase 3
(probing) and phase 4 (model parameter conversion) to the control channel
(T.30 facsimile protocol) and thereafter, causing T1 time-out and releasing
line.
##790 at time of ECM reception, ERR is transmitted after reception of EOR-Q.
##792 at time of ECM reception, PPS-NULL cannot be detected over partial page
processing.
##793 at time of ECM reception, no effective frame is detected while high-speed
signal reception is under way, thus causing timeout.
The error codes indicated by ## are output to report when 1 is set for SSSW SW01 BIT0
(output of error code for service technicians) in service mode. Only NG is output at default.
T-7-6
8
8
Service Mode
Service Mode
Overview
COPIER
FEEDER
FAX
TESTMODE
8
8
8-2
8-2
Service Mode > Overview > Service Mode Menu > Screen fow of Service mode
Service Mode > Overview > Service Mode Menu > Screen fow of Service mode
Overview
Entering Service Mode.
Contact the sales company for the method to enter service mode.
Exiting Service Mode
The service mode change back do OFF, ON of a main body power supply.
Service Mode Menu
Service mode
COPIER
FEEDER
FAX
TESTMODE
DISPLAY
I/O
ADJUST
FUNCTION
OPTION
COUNTER
SSSW
MENU
NUM
NCU
ADJUST
FUNCTION
Service mode for copier
State display mode
Adjustment mode
Operation / inspection mode
I/O display mode
Counter mode
Specification setting mode
Adjustment mode
Operation / inspection mode
ADF service mode
FAX service mode
Service mode for operation check, etc.
Bit switch registration mode
Menu switch registration mode
Numeric parameter setting mode
NCU parameter setting mode
(Service adjustment is not available
SYSTEM
SCAN
FAX
PANEL
System test mode
Scan test mode
Fax test mode
Panel test mode
F-8-1
Screen fow of Service mode
Initial / Category / Sub category screen
Select the item : Up-arrow / down-arrow
key
COPIER
SERVICE MODE
FEEDER
FAX
TESTMODE
Go to Sub category screen : OK key
Go to Initial screen : Return key
Item selection screen
Select the item : Up-arrow / down-arrow
key
ADJ-X
ADJ-Y
ADJ-Y-DF
ADJ-X-MG
STRD-POS
:0
:0
:0
:0
:0
Go to Setting screen : OK key
Go to Sub category screen : Return key
Input value screen
Enter the setting value : numeric keypad
ADJ-X
(-30 -
Increment the setting value one by

one
: Up-arrow key
Decrease the setting value one by
one
: Down-arrow key
Nullify the setting value : Clear key
Change the setting : OK key
Maintain the setting : Return key
How to input the switch setting value
[Enter the decimal value converted from binary 8 bit value.]
See the table below to obtain the total decimal value by summating respective digits with 1.
Bit Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
Decimal value for "1" 128 64 32 16 8 4 2 1
(Ex.)
When converting "00100010", enter "34" as the sum of 32 (Bit 5) + 2 (Bit 1).
T-8-1
8
8
8-3
8-3
Service Mode > COPIER > ADJUST > CCD
Service Mode > COPIER > ADJUST > CCD
COPIER
DISPLAY
VERSION
COPIER > DISPLAY > VERSION
Small Item Description
Display example
-MAIN-
03.03,20110804
9C815FDD,JAPAN
-ECON-
00.07
MAIN:Display the version / date / checksum / country group of Bootable ( product program area )
ECON:Display the version.
CCD
COPIER > DISPLAY > CCD
FB-TARGET-R Shading target value of RED at copyboard reading.
FB-TARGET-G Shading target value of GREEN at copyboard reading.
FB-TARGET-B Shading target value of BLUE at copyboard reading.
FB-TARGET-BW Shading target value of B&W at copyboard reading.
I/O
R-CON
COPIER > DISPLAY > I/O > R-CON
Address BIT Description
P001 0 Display sensor status (DES)
1. Display sensor status (DS)
T-8-2
T-8-3
T-8-4
ADJUST
CCD
COPIER > ADJUST > CCD
DFTAR-R Shading target value for RED in DF reading
Setting range: 128 ~ 384
[Value after RAM clear: 334]
DFTAR-G Shading target value for GREEN in DF reading
DFTAR-B Shading target value for BLUE in DF reading
DFTAR-BW Shading target value in black and white reading
T-8-5
8
8
8-4
8-4
Service Mode > COPIER > FUNCTION > PARAM
Service Mode > COPIER > FUNCTION > PARAM
FUNCTION
CLEAR
COPIER > FUNCTION > CLEAR
TEL-USER Clear the user data and the registered address data.
SSSW is not cleared.
When this service mode is executed, a message "REBOOTING..." is displayed
on the Control Panel, and the host machine is automatically restarted.
SRVC-DAT SERVICE DATA is cleared.
User data is not cleared.
HIST Each log data is cleared.
ACT-HIST: Communication log is cleared.
ACT-HIST: Each print log is cleared.
PWD-CLEAR Password of the system administrator is cleared.
ALL The following data are cleared.
USER DATA
SERVICE DATA
JOB ID
Each log
CLEAR DATE
USER DATA/ SERVICE DATA are reset to the default location value.
Appropriate values for LOCAL / SIZE-LC needs to be preset before executing
of CLEAR -> ALL When this service mode is executed without setting the
appropriate values for LOCAL / SIZE-LC, factory default settings are continued to
use.
MISC-R
COPIER > FUNCTION > MISC-R
SCANLAMP Execute Scanning Lamp activation operation.
Light up CIS LEDs in the following sequence: red -> green -> blue -> white.
T-8-6
T-8-7
MISC-P
COPIER > FUNCTION > MISC-P
SRVC-DAT To output the system data list/ system dump list as follows;
SYS-DAT To output the system data list.
Service software switches and parameters used in FAX function are mainly
outputted.
SYS-DMP To output the system dump list.
Service data such as the number of communications, the number of receiving
pages and sending pages, and the number of error are outputted.
CNTR To output the counter report.
Counter values of use trend for reading, storage, communications, and copy are
displayed.
SPEC To output the spec report.
Current device status is printed out.
SYSTEM
COPIER > FUNCTION > SYSTEM
DOWNLOAD To switch to the download mode.
PARAM
COPIER > FUNCTION > PARAM
EXC-NAVI To switch of installation navigation.
Setting value
0: Enable (Default)
1: Disable
Set this switch to 1 after the termination of installation navigation.
Installation navigation is not executed when this switch is 1 at next start-up.
T-8-8
T-8-9
T-8-10
8
8
8-5
8-5
Service Mode > COPIER > OPTION > BODY
Service Mode > COPIER > OPTION > BODY
SPLMAN
COPIER > FUNCTION > SPLMAN
TOP-CST Adjustment of leading edge margin when feeding from cassette.
Adjustment in: 0.1mm
Setting range: 50 ~ 150 (Default value: 104)
LEFT-CST Adjustment of left margin when feeding from cassette.
Adjustment in: 0.1mm
Setting range: 50 ~ 150 (Default value: 97)
OPTION
BODY
COPIER > OPTION > BODY
LOCALE To set country group.
1: JAPAN
2: USA
3: KOREA
4: CHINA
5: TAIWAN
6: EUROPE
7: ASIA
8: OCEANIA
Execute the following service mode to enable this setting.
COPIER>FUNCTION>CLEAR>ALL
Select the country group, and then select COPIER>FUNCTION>CLEAR>ALL. The machine
will be automatically restarted.
The options available for Language and Select Country/Region are shown in the following
list.
USA English
French
Portuguese
Spanish
United States (US)
Canada (CA)
Brazil (BR)
Mexico (MX)
Other
T-8-11
T-8-12
EUROPE Bulgarian
Croatian
Czech
Danish
Dutch
English
Estonian
Finnish
French
German
Grrek
Hangarian
Italian
Norwegian
Polish
Portuguese
Romanian
Russian
Slovak
Slovene
Spanish
Swedish
Turkish
Austria (AT)
Belarus (BY)
Belgium (BE)
Czech Republic (CZ)
Denmark (DK)
Egypt (EG)
Finland (FI)
France (FR)
Germany (DE)
Greece (GR)
Hungary (HU)
Ieland (IE)
Italy (IT)
Jodan (JO)
Luxembourg (LU)
Netherland (NL)
Norway (NO)
Poland (PL)
Portugal (PT)
Russia (RU)
Saudi Arabia (SA)
Slovenia (SI)
South Africa (ZA)
Spain (ES)
Sweden (SE)
Switzerland (CH)
Ukraina (UA)
Great Britain (GB)
Other
Chinese (Traditional)
English
Frranch
Japanese
Korean
Portuguese
Spanish
Thai
Vietnamese
Hongkong (HK)
Singapore (SG)
Malaysia (MY)
Vetnam (VN)
Argentina (AR)
Other (Asia)
8
8
8-6
8-6
Service Mode > COPIER > COUNTER > PICK-UP
Service Mode > COPIER > COUNTER > PICK-UP
Chinese (Traditional)
English
Frranch
Japanese
Korean
Portuguese
Spanish
Thai
Vietnamese
Australia (AU)
New Zealand (NZ)
Other
T-8-13
COUNTER
TOTAL
COPIER > COUNTER > TOTAL
Display / setting / adjustment range: 0 to 999,999. Returns to 0 when value exceeds 999,999.
SERVICE1 Service-purposed total counter 1
Counter is advanced when a paper is delivered outside the printer (regardless of
large size or small size).
SERVICE2 Total counter 2 for service
Counter is advanced when a paper is delivered outside the printer (regardless of
sizes such as large size and small size.)
TTL Total counter (Copier + Printer + FAX + Combination)
COPY Total copy counter
Counter is advanced when a paper is delivered outside the machine after
execution of copy operation.
PDL-PRT PDL print counter
Counter is advanced at PDL printing, and when a paper is delivered outside the
machine. Blank paper is also counted. Counter is advanced by 1 regardless of
large or small size.
FAX-PRT FAX reception printing counter
Count up when FAX reception printing, ejecting a paper from the machine, and
duplex stacking. Blank paper is also counted. Count up by 1 regardless of large
or small. It can be cleared.
RPT-PRT Report printing counter
Count up when report printing, ejecting a paper from the machine, and duplex
stacking. Blank paper is also counted. Count up by 1 regardless of large or small.
It can be cleared.
SCAN Scanning counter
Count up the number of scanning when scanning is completed. Count up by 1
regardless of large or small. It can be cleared.
PICK-UP
COPIER > COUNTER > PICK-UP
C1 Total counter of cassette 1 pickup
Display the number of pages picked up from cassette 1.
T-8-14
T-8-15
8
8
8-7
8-7
Service Mode > COPIER > COUNTER > JAM
Service Mode > COPIER > COUNTER > JAM
FEEDER
COPIER > COUNTER > FEEDER
FEED Total counter of document pickup by ADF
JAM
COPIER > COUNTER > JAM
TOTAL Total jam counter
FEEDER Total jam counter for feeder
C1 Jam counter for cassette 1
T-8-16
T-8-17
8
8
8-8
8-8
Service Mode > FEEDER > FUNCTION
Service Mode > FEEDER > FUNCTION
FEEDER
ADJUST
FEEDER > ADJUST
DOCST Adjustment of the page front reading position when using duplex ADF
Setting range: -30 ~ 30 (Default value: 0)
LA-SPD Adjustment of magnifcation ratio in vertical scanning direction in stream
feeding
Unit: 0.1 %
Setting range: -30 ~ 30 (Default value: 0)
FUNCTION
FEEDER > FUNCTION
FEED-CHK Setting of ADF individual feed mode
set point 1:SADF
MTR-ON Operation check of ADF Motor
FEED-ON Operation check of ADF individual feed
T-8-18
T-8-19
8
8
8-9
8-9
Service Mode > FAX > List of SSSW
Service Mode > FAX > List of SSSW
FAX
List of SSSW
FAX > SSSW
SSSW No. Bit No. Function
SW 01 Errors, Copy functions
Bit 0 Output error codes for service technicians
Bit 1 - 7 Not in use
SW 02 (Setting for network connection criteria)
Bit 0 Do not start when memory clear list is unable to output
Bit 4 V34 CCRTN OFF
Bit 7 Connect the terminal as F network type 2
SW 03 (Echo measures)
Bit 0 Check EQM of TCF
Bit 1 Apply echo protect tone to V.29
Bit 7 Output 1080Hz before CED
SW 04 (Measures against communication troubles)
Bit 0 Not in use
Bit 1 Check CI signal frequency
Bit 2 V21 end fag
Bit 3 Prohibit T.30 node F kept by both parties
Bit 4 T.30 node F echo timer
Bit 5 Check CI signal frequency when setting PBX
Bit 6 Do not send CNG for manual outgoing transmission
Bit 7 Do not send CED for manual incoming transmission
SW 05 (Standard functions, DIS signal setting)
Bit 0 Not in use
Bit 1 mm/inch conversion (text mode)
Bit 2 mm/inch conversion (text and picture / picture mode)
Bit 3 Prohibit DIS from transmitting bit33 and the followings.
Bit 4 Declare cut sheets
SW 06 (Setting of reading criteria)
Bit 4 Reading width 0:A4 1: LTR
SW 07 - SW 11
FAX > SSSW
SW 12 (Page timer setting)
Bit 0 1 page timeout (outgoing transmission)
Bit 1
Bit 2 1 page timeout (HT transmission)
Bit 3
Bit 4 1 page timeout (incoming transmission)
Bit 5
Bit 6 Not in use
Bit 7 1 page timeout
SW 13 -
Bit 2 Convert mm/inch when transmitting received image
SW 14 -
Bit 2 Convert inch to mm in both main/vertical scanning directions or only in
vertical scanning direction
Bit 3 Not in use
Bit 4 Declare resolution for Inch series
SW 15
Bit 2 Receive incoming calls to ND circuit: device circuit
Bit 6 Detect continuous signals when switching F/T
Bit 7 Not in use
SW 16 - SW 17
SW 18 -
Bit 0 Detect carrier disconnection between DCS and TCF
Bit 1 Waiting time for carrier disconnection between DCS and TCF
Bit 2 Prohibit communication control for IP network
SW 19 - SW 21
SW 22
Bit 0 Prohibit NSX transmission
Bit 3 Prohibit manual polling actions
SW 23 - SW 24
8
8
8-10
8-10
Service Mode > FAX > List of MENU
Service Mode > FAX > List of MENU
FAX > SSSW
SW 25 (Setting for report display function)
Bit 0 Prioritize the received telephone number to the dialed number
Bit 1 Not in use
Bit 2 Regard a received blank CIS as an unreceived CIS
SW 26 - SW 27
SW 28
Bit 0 Prohibit calling party for V8 procedure
Bit 1 Prohibit called party from V8 procedure
Bit 2 Prohibit calling party from V8 late-start
Bit 3 Prohibit called party from V8 late-start
Bit 4 Prohibit V.34 called party from starting fallback
Bit 5 Prohibit V.34 calling party from starting fallback
SW 29
SW 30
Bit 5 New dial tone detection method
SW 31
SW 32
Bit 5 0 : NCU2004 1 : NCU2002
SW 33 - SW 50
T-8-20
List of MENU
Menu switch registration mode
No. Parameter Selection
001 - 004 Not in use
005 ON/OFF of NL equalizer 0: OFF. 1: ON
006 Telephone line monitor 0 - 3
0: DIAL
1: SERVICEMAN1
2: SERVICEMAN2
3: OFF
007 Transmission level (ATT) 0 - 15
008 Upper limit of V.34 modulation speed 0 - 5
0: 3429 BAUD
1: 3200 BAUD
2: 3000 BAUD
3: 2800 BAUD
4: 2743 BAUD
5: 2400 BAUD
009 Upper limit of V.34 data speed 0-13
0: 33.6 kbps
1: 31.2 kbps
2: 28.8 kbps
3: 26.4 kbps
4: 24.0 kbps
5: 21.6 kbps
6: 19.2 kbps
7: 16.8 kbps
8: 14.4 kbps
9: 12.0 kbps
10: 9.6 kbps
11: 7.2 kbps
12: 4.8 kbps
13: 2.4 kbps
010 OFF Hook signal frequency 0-2
0: 50 Hz
1: 25 Hz
2: 17 Hz
T-8-21
8
8
8-11
8-11
Service Mode > FAX > Setting of NCU Parameters > TONE/PULSE
Service Mode > FAX > Setting of NCU Parameters > TONE/PULSE
List of NUM
Numeric parameter setting mode
No. Parameter Allowable setting range
001 Not in use
002 RTN transmission criteria X 1 to 99 %
003 RTN transmission criteria n 2 to 99 times
004 RTN transmission criteria m 1 to 99 lines
005 NCC pause (before ID code) 1 to 60 sec
006 NCC pause (after ID code) 1 to 60 sec
010 T.30 T0 timer 55 sec principally
011 T.30 T1 timer (for incoming transmission) 0 to 9999
(France: 3500, Others: 3000)
012 Maximum incoming lines 0 to 65535 (line)
0: without limitation
013 T.30 EOL timer 500 to 3000
(set to 55 sec by default)
014 Not in use
015 Threshold between hokking nad on-hook 0 to 999
016 Lead time to the frst response when switching between
FAX and TEL
0 to 9
017 Duration to activate pseudo-RBT cadence 0 to 999
018 Duration to deactivate pseudo-RBT cadence (short) 0 to 999
019 Duration to deactivate pseudo-RBT cadence (long) 0 to 999
020 Duration to activate pseudo-ring cadence 0 to 999
021 Duration to deactivate OFF Hook cadence (short) 0 to 999
022 Duration to deactivate OFF Hook cadence (long) 0 to 999
023 CNG detection level when switching between FAX and
TEL
0 to 7
024 Pseudo-RBT outgoing level when switching between
FAX and TEL
10 to 20 (100 V)
0 to 20 (120, 230 V)
025 CNG monitor duration while the answering device is
activated
0 to 999
026 No signal detection level while the answering device is
activated
0 to 7
027 Duration to detect preamble of V21 low-speed fag 20 (*10 ms)
051 Threshold to detect hook 10 to 9999
052 Not in use
053 Set DTMF calling counts when receiving FAX remotely 10 to 9999 (default 25)
054 Set Busy Tone outgoing duration when using handset
T-8-22
Setting of NCU Parameters
TONE/PULSE
Operation Method
1) Setting of Tone Parameters
While "#NCU" is displayed, press "OK" key -> Select "#TONE" and press "OK" key so that
it becomes tone parameter setting mode.
2) Setting of Pulse Parameters
While "#NCU" is displayed, press "OK" key -> Select "#PULSE" and press "OK" key so that
it becomes pulse parameter setting mode.
Item Function Setting range
TONE 001; Tone signal sending time (PSTN) 10 to 9999 (msec)
002; Minimum pause time (PSTN) 10 to 9999 (msec)
PULSE

FORM Pulse digit format 0 -> DP (N)
1 -> DP (N+1)
2 -> DP (10-N)
001; Pulse dial speed (10 pps) 5 to 300 (x0.1 pps)
002; Pulse dial speed (20 pps) 5 to 300 (x0.1 pps)
003; Pulse dial make ratio 10 to 90 (%)
004; Minimum pause time 10 to 9999 (msec)
DIALTONE
Bit Switch
Bit No. Function 1 0
Bit 0 Frequency detection method Modem Tonal counter
Bit 1 Not in use - -
Bit 2 Signal frequency Changed Not changed
Bit 4 Judgment of intermittent signal start from valid ON signal start from either valid ON
signal or OFF signal
Bit 6 Signal form Continuous Intermittent
Bit 7 Signal detection Detected Not detected
Numeric value parameter
Parameter No. Function Setting range
001; T0 timer 0 to 9999 (x 10 msec)
002; T1 timer 0 to 9999 (x 10 msec)
003; T2 timer 0 to 9999 (x 10 msec)
004; T3 timer 0 to 9999 (x 10 msec)
T-8-23
T-8-24
8
8
8-12
8-12
Service Mode > FAX > Setting of NCU Parameters > BUSTONE1
Service Mode > FAX > Setting of NCU Parameters > BUSTONE1
005; T4 timer 0 to 9999 (x 10 msec)
006; Signal detection table 0 to 16
007; Signal detection level 0 to 7
008; Number of signal frequency 0 to 9999
2ND DTN
Bit Switch
001; T0 timer 0 to 9999 (x 10 msec)
002; T1 timer 0 to 9999 (x 10 msec)
003; T2 timer 0 to 9999 (x 10 msec)
004; T3 timer 0 to 9999 (x 10 msec)
005; T4 timer 0 to 9999 (x 10 msec)
T-8-25
T-8-26
T-8-27
BUSTONE0
Bit Switch
Bit 4 Judgment of intermittent signal Start from valid ON signal Start from either valid ON
001; Not in use -
002; T1 timer 0 to 9999 (x 10 msec)
003; T2 timer 0 to 9999 (x 10 msec)
004; T3 timer 0 to 9999 (x 10 msec)
005; T4 timer 0 to 9999 (x 10 msec)
BUSTONE1
Bit Switch
Bit 3 RBT signal detection Detected Not detected
Bit 5 RBT signal check cycle 1cycle 1/2 cycle
T-8-28
T-8-29
T-8-30
8
8
8-13
8-13
Service Mode > FAX > Setting of NCU Parameters > CNGDTCT
Service Mode > FAX > Setting of NCU Parameters > CNGDTCT
001; Not in use -
002; T1 timer 0 to 9999 (x 10 msec)
003; T2 timer 0 to 9999 (x 10 msec)
004; T3 timer 0 to 9999 (x 10 msec)
005; T4 timer 0 to 9999 (x 10 msec)
REORDRTN
Bit Switch
Bit 1 Signal detection method FED FR3
001; Not in use -
002; T1 timer 0 to 9999 (x 10 msec)
003; T2 timer 0 to 9999 (x 10 msec)
004; T3 timer 0 to 9999 (x 10 msec)
005; T4 timer 0 to 9999 (x 10 msec)
T-8-31
T-8-32
T-8-33
MULTI
001; Not in use -
002; Not in use -
003; Not in use -
004; Not in use -
AUTO RX
001; CI ON time 0 to 9999 (x 10 msec)
002; CI LONG ON time 0 to 9999 (x 10 msec)
003; CI OFF time 0 to 9999 (x 10 msec)
004; CI LONG OFF time 0 to 9999 (x 10 msec)
005; CI MAX OFF time 0 to 9999 (x 10 msec)
006; CI WAIT time 0 to 9999 (x 10 msec)
007; CI frequency 0 to 9999 (cycle)
008; CI frequency lower limit 0 to 9999 (Hz)
009; CI frequency upper limit 0 to 9999 (Hz)
CNGDTCT
Parameter No. Description Setting range
001; At F/T switching CNG mIN ON time 0 to 9999 (x 10 msec)
002; CNG mAX ON time 0 to 9999 (x 10 msec)
003; Not in use -
004; Not in use -
005; Not in use -
006; Hit ratio 0 to 9999 (%)
007; At direct connecting to
answering phone
CNG mIN ON time 0 to 9999 (x 10 msec)
008; CNG mAX ON time 0 to 9999 (x 10 msec)
009; Tolerable time of
instantaneous interruption
0 to 9999 (x 10 msec)
010; Not in use -
011; Number of detection 0 to 9999 (times)
012; Hit ratio 0 to 9999 (%)
T-8-34
T-8-35
T-8-36
8
8
8-14
8-14
Service Mode > FAX > Setting of NCU Parameters > PBXBUSYT
Service Mode > FAX > Setting of NCU Parameters > PBXBUSYT
SPECIALB
SW1 - SW30; Not in use -
SPECIALN
001 - 070; Not in use -
RKEY
001; Connection time of fash 0 to 9999 (x 10 msec)
002; Connection time of grounding wire 0 to 9999 (x 10 msec)
003; Not in use -
PBXDIALT
Bit Switch
001; T0 timer 0 to 9999 (x 10 msec)
002; T1 timer 0 to 9999 (x 10 msec)
003; T2 timer 0 to 9999 (x 10 msec)
004; T3 timer 0 to 9999 (x 10 msec)
005; T4 timer 0 to 9999 (x 10 msec)
T-8-37
T-8-38
T-8-39
T-8-40
T-8-41
PBXBUSYT
Bit Switch
Bit 4 Judgment of intermittent signal Start from valid ON signal Start from either valid ON
001; - -
002; T1 timer 0 to 9999 (x 10 msec)
003; T2 timer 0 to 9999 (x 10 msec)
004; T3 timer 0 to 9999 (x 10 msec)
005; T4 timer 0 to 9999 (x 10 msec)
T-8-42
T-8-43
8
8
8-15
8-15
Service Mode > TESTMODE > SCAN > ADFTEST
Service Mode > TESTMODE > SCAN > ADFTEST
TESTMODE
SYSTEM
DRAM
TESTMODE > SYSTEM > DRAM
TEST1 Data read/write check for DRAM (except system work area)
SPEAKER
TESTMODE > SYSTEM > SPEAKER
ON Volume level is stepped up by 1 from minimum to maximum every time pressing
OK key. When the volume level is reached to maximum, it changes to silence and
minimum volume.
MIN Play with minimum volume by pressing OK key.
MAX Play with maximum volume by pressing OK key.
T-8-44
T-8-45
SCAN
ADJUST
ADF-ADJ
TESTMODE > SCAN > ADJUST > ADF-ADJ
DF-SPEED Enter the adjustment value for the magnifcation ratio in vertical
scanning direction in stream feeding
Unit : 0.1 %
Setting range: -30 ~ 30
DF-OFFSET Enter for the adjustment of DF original stop position
Unit : 0.1 mm
Setting value: -30 ~ 30
SENSOR
TESTMODE > SCAN > SENSOR
TRAY PAPER SENS Display the status of Multi Pickup Sensor
ON: Paper existing OFF: No paper
REGI SENS Display the status of Leading Edge Sensor
ON: Paper existing OFF: No paper
ESS DOOR SENS Display the status of Delivery Tray Open/ Close Switch
ON : Close OFF : Open
ADFTEST
TESTMODE > SCAN > ADJUST > ADFTEST
SPEED For testing of ADF feeding speed. Execute feeding test of ADF motor at
specifed speed.
[Setting value]
STD-FAX
Fine-FAX
SFine-FAX
Copy
COUNT Page counter for originals: Existing
START Start feeding
T-8-46
T-8-47
T-8-48
8
8
8-16
8-16
Service Mode > TESTMODE > PANEL
Service Mode > TESTMODE > PANEL
FAX
MODEM
TESTMODE > FAX > MODEM
RELAY-1 CML : Test ON/OFF of port SW and relay on NCU
Setting value: ON, OFF
H : Test ON/OFF of port SW and relay on NCU
Setting value: ON, OFF
FREQ Transmit selected frequency in closed DC circuit using tone generation
function of modem.
[Setting values]
462 Hz
1100 Hz
1300 Hz
1500 Hz
1650 Hz
1850 Hz
2100 Hz
G3TX Transmit selected signal pattern in closed DC circuit at selected
frequency using G3 signal transmission function of modem.
[Setting values]
300b bps
2400 bps
4800 bps
7200 bps
9600 bps
TC7200
TC9600
12000 bps
14400 bps
DTMFTX Transmit DTMF signal using DTMF transmission function of modem
after DC circuit closure.
V34G3TX Transmit selected frequency using G3 signal transmission function
(V.34) after DC circuit closure.
[Setting values]
SPEED
4800 bps
3429 bps
3200 bps
3000 bps
2800 bps
2743 bps
2400 bps
T-8-49
FACULTY
TESTMODE > FAX > FACULTY
G34800TX Transmit the frequency of 4800bps using G3 signal transmission
function after DC circuit closure.
DETECT1 Ring detection
Check the status (ON, OFF) of hook and Ci, Fc from i line.
CI
CIFREQ
HOOK
FC
DETECT2 CMG detection test 1
Execute CMG signal check and FED check.
Detect CMG after CML relay is ON.
CMG
FED
CML
DETECT3 CMG detection test 2
Execute CMG signal check and FED check.
Detect CMG after CML relay is OFF.
CMG
FED
CML
PANEL
TESTMODE > PANEL
KEY CHECK START Key check
[Applicable case]
Check if all keys functions normally after replacement of Control Panel.
LED CHECK START LED check
[Applicable case]
Check if all LEDs are lit normally after replacement of Control Panel.
LCD CHECK START LCD check
[Applicable case]
Check if LCD can display without any missing dot after replacement of
Control Pannel.
T-8-50
T-8-51
Service Tools
Solvent/Oil List
General Circuit Diagram
Signal Input/Output List
General Timing Chart
Backup Data
Appendix
9-2
9-2
Appendix > Service Tools
Appendix > Service Tools
Service Tools
The followings are the required tools to perform the service operation.
No. Tool name Tool number Usage/remarks
1 Tool case TKN-0001
2 Jumper wire TKN-0069 With clip
3 Gap gauge CK-0057 0.02 to 0.03mm
4 Spring scale CK-0058 To check cassette spring pressure
5 Philips screwdriver CK-0101 M4, M5 Length: 363mm
9 Flat-blade screwdriver CK-0111
10 Precision slot head screwdriver CK-0114 6 pieces set
11 Hex-key wrench set CK-0151 5 pieces set
12 Smooth fle CK-0161
13 Hex screwdriver CK-0170 M4, Length: 107mm
14 Nipper CK-0201
15 Long-nose pliers CK-0202
16 Pliers CK-0203
17 Stop-ring pliers CK-0205 For shaft ring
18 Crimping tool CK-0218
19 Tweezers CK-0302
20 Scale CK-0303 150mm For measurement
21 Plastic hummer CK-0314
22 Brush CK-0315
23 Penlight CK-0327
24 Plastic bottle CK-0328
25 Lint-free paper CK-0336 500SH/PKG
26 Oiler CK-0349 30cm3
27 Plastic bottle CK-0351 30cm3
28 Digital multi-meter FY9-2032
T-9-1
9-3
9-3
Appendix > Solvent/Oil List
Appendix > Solvent/Oil List
Solvent/Oil List
Name Usage Remarks
Ethyl alcohol Cleaning
e.g.) Metal parts
Grease
Toner contamination
Local procurement
Keep fre away
Lubricant Apply it on gears etc.
Apply it on shafts and shaft supports etc.
tool number: HY9-0007
(Dow Corning made Molykote EM-50L)
T-9-2
IV
IV
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1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
F
E
D
C
B
A
F
E
D
C
B
A
P.1
Engine Controller PCB
Main Controller PCB
NCU PCB
CIS Unit
Memory Tag
Toner Sensor
Handset PCB
Operation Panel PCB
Main Motor
Motor Driver PCB
Laser Driver
PCB
Bias PCB
M1
Motor Encoder Sensor
PS901
Temperature Fuse
TP1
Fixing Delivery Sensor
PS701
Pickup Solenoid
SL1
Paper Leading
Edge Sensor
PS751
Power Supply Socket
P1
Speaker
SP1
Document
Feed Motor
M3
DS Sensor
PS806
DES Sensor
PS805
Power Button
SW1100
Hook SW PCB
Paper Width Sensor
PS702
Fixing Heater
H1
Thermistor
TH1
Scanner Motor
M2
USB Port
J14
TP
S
L
M
M
M
G
N
D
G
N
D
+3.3V
GND
+24V
GND
SO
SI
GND
AC_N
AC_H
TEST
LED_R
LED_G
LED_B
+5.5R
CLK
SP
VREF
+3.3R
MODE
GND
A0
A0/
B0
B0/
GND
GND
GND
+5R
ACC
DEC
MFG
/MTRPWM
+24P2
+24P2
+24P2
GND
CNT1
CNT0
VDO
/VDO
GND(V)
GND(V)
+3.3U
/BDIR
FSRTH
GND
/PWSNS
/POSNS
+3.3U
1
J104
+3.3U
GND
SL
+24U
/PISNS
TAG_IN
TAG_OUT
B
L
U
E
B
R
O
W
N
P
IN
K
V
IO
L
E
T
FSRTH
GND
VIN
GND
GND
/SCNT_VCK
/S_RST
E_RDY
SC
SCLK
/BD
GND
VDO1
/VDO1
GND
+3.3U
GND
230V Only
3
SWON
GND
B
L
U
E
R
E
D
+24V
TONER SNS
GND
RCL
J501
+5V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
DS
GND
DES
DF_EARTH_CABLE
+3.3V
GND
SP
+
2
4
V
+
3
.3
R
+
3
.3
V
H
R
L
G
N
D
C
T
1
/
C
T
2
/
H
O
O
K
1
/
V
_
S
C
A
P
A
B
U
Z
Z
E
R
L
IN
E
_
R
IN
G
L
IN
E
_
T
IP
+3.3R
+5V
GND
N.C
M
IC
S
P
E
A
K
E
R
+
3
.3
V
G
N
D
KI1
KI2
KI3
KI4
KI5
KI6
KI7
KO1
KO2
KO3
KO4
KO5
KO6
KO7
N.C
N.C
GND
+3.3R
/RESET
AOP
/CS1
SDATA
SCLK
+5.5R
GND
PROCESS LED
ESS LED
ESS KEY
START KEY LED
ERROR LED
GND
ONETURCHCOVER_KEY
VARITRONIX LCD
BRUSH_EARTH_CABLE
1
2
J
6
0
3
1 2 3 4
1
2
3
4
J
9
0
1
4
3
2
1
1 2 3 4
J7
1
2
1
1
8
1
2
3
4
5
6
7
9
1
0
J
3
1
2
3
J010
1
2
3
4
5
6
J
1
5
1
0
9
7
6
5
4
3
2
1
8
1
1
1
2
1
2
2
3
4
1
J
2
2 1
J1204
J
1
2
0
9
J
1
2
0
2
1 2
J602
1
2
3
4
5
6
7
8
9
10
11
12
J1201
2 1
2
1 J
52
1
1 2
J581
2
4
3
0
2
8
2
6
2
0
1
8
1
6
1
2
3
4
5
6
7
8
9
1
0
1
1
1
3
1
5
1
7
1
9
2
1
2
3
2
5
2
7
2
9
1
2
1
4
2
2
J
4
0
2
2
1
J403
1
7
1
6
1
5
1
4
1
3
1
2
1
1
1
0
9
8
2
3
4
5
6
1
7
J
9
0
2
7
1
6
5
4
3
2
8
9
1
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
J
9
1 2 3 4
J1
1
2
3
4
5
6
7
8
9
1
0
1
1
J
5
7
1
413
625
3
2
1
2
2
1
4
1
2
3
1
2
9
2
7
2
5
2
3
2
1
1
9
1
7
1
5
1
3
1
1
1
0
9
8
7
6
5
4
3
2
1
1
6
1
8
2
0
2
6
2
8
3
0
3
2
2
4
J
4
0
1
2
4
3
2
3
0
2
8
2
6
2
0
1
8
1
6
1
2
3
4
5
6
7
8
9
1
0
1
1
1
3
1
5
1
7
1
9
2
1
2
3
2
5
2
7
2
9
3
1
1
2
1
4
2
2
J
6
J304
JP1201 JP1202
2 1
1
2
1 2
J912
24
13
2 1
J702
24
13
24
13
24
13
1
2
3
4
5
6
7
8
9
J
5
4
2
1
2
3
4
5
6
7
8
9J
8
0
1
1 2 3 4
4
3
2
1
1
2
3
J
5
5
1
1
2
2
1
2
1
J1011
MT1
1 2
MT2 2
3
1 J
1
0
1
2 1
J923
2
1
J
5
6
2
1
2
3
4
5
J
5
5
2
12
11
10
9
8
7
6
5
4
3
2
1
J4
3
2
1
J011
FG900
J911
ARREST_GND_CABLE
Laser Scanner Unit
Fixing Assembly
HV
TR_CABLE
F-9-1
9
9
9-5
9-5
Appendix > Signal Input/Output List
Appendix > Signal Input/Output List
Signal Input/Output List
Connector Pin Abbreviation I/O Signal name
J103 1 AC_N
2
3 AC_H
J542 1 /BDIR I BD INPUT signal
2 +3.3U
3 GND
4 CNT1 O LASER CONTROL signal
5 CNT0 O LASER CONTROL signal
6 GND(V)
7 VDO O VIDEO signal
8 /VDO O VIDEO signal
9 GND(V)
J551 1 +3.3U
2 /PISNS I TOP signal
3 GND
J552 1 +3.3U
2 /POSNS I FIXING DELIVERY signal
3 /PWSNS I MEDIA WIDTH signal
4 GND
5 FSRTH I FIXING HEATER TEMPERATURE signal
J562 1 +24U
2 SL O PICKUP SOLENOID signal
J571 1 GND
2 GND
3 GND
4 +24P
5 +24P
6 +24P
7 +5R
8 ACC O SCANNER MOTOR ACCELERATION signal
9 DEC O SCANNER MOTOR DECELERATION signal
10 /MTRPWM O MAIN MOTOR CONTROL signal
11 MFG O MAIN MOTOR ROTATIONAL COUNT signal
J581 1 TAG_IN I/O E-LABEL COMMUNICATION signal
2 TAG_OUT I/O E-LABEL COMMUNICATION signal
J901 1 GND
2 +5V
3 TONER_SNS I TONER CARTRIDGE DETECTION signal
4
Connector Pin Abbreviation I/O Signal name
J902 1 +3.3V
2 GND
3 +3.3U
4 GND
5 /VDO1 O VIDEO signal
6 VDO1 O VIDEO signal
7 GND
8 /BD O BEAM DETECT signal
9 SCLK I SERIAL CLOCK signal
10 SC I/O STATUS COMMAND signal
11 E_RDY RESET signal
12 /S_RST RESET signal
13 /SCNT_VCK SCNT OVERVOLTAGE DETECTION signal
14 GND
15 GND
16 +24V
17 +24V
T-9-3
9-6
9-6
Appendix > General Timing Chart
Appendix > General Timing Chart
General Timing Chart
Fixing heater
CIS Unit
Document Feed Motor (M3)
Sequence WAIT
Power-on Start KEY
0.9 0.1
0.3
0.1
Max.1.5
2.4
0.5
0.5
0.06 0.06
0.9
2.0
2.0
Forcible emission
Forcible emission Masking emission Masking emission Masking emission
1.3 Print temperature control
Print command Print command
Waiting for
a print command
0.5
1.1
0.1
0.8
Max.4.1 1.1
Cleaning bias Cleaning bias Print bias Cleaning bias
BD emission/
Forcible emission
Controls at 80 C
Relay
1
Print command
Scanner motor (M2)
Laser diode
Main motor (M1)
Pickup solenoid (SL1)
Leading edge sensor (PS751)
Fixing delivery sensor (PS701)
Primary charging bias (DC)
Developing bias (AC)
Developing bias (DC)
Transfer bias
STBY INTR PRINT LSTR STBY
(Unit:Seconds)
2
3
4
5
6
7
8
9
10
11
12
13
14
15
F-9-2
9-7
9-7
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Backup Data
Data to Be Stored Data
Location
Replacement Delete User Backup Service Backup
Service function
When
Replacing
Main PCB
DC
Controller
PCB
CLEAR > TEL-
USER
CLEAR >
SRVC-DAT
CLEAR >
HIST*2
CLEAR
> PWD-
CLEAR
CLEAR >
ALL
Can Data
Be Backed
up?
Method
Remote UI
Location to
Be Stored
Can
Data Be
Backed
up?
Method Location to
Be Stored
Address Book Main
Controller
PCB
Clear - Clear - - - Clear Yes Address Book Import/
Export Tool
PC No - -
Additional Functions
Settings Data
Clear - Clear - - - Clear No - - No -
Administrator Password Clear - - - - Clear Clear No - - No - -
History*2 Clear - - - Clear*2 - Clear No - - No - -
Service Mode(Main
Controller PCB)
Clear
*1
- - Clear - - Clear No - - No - -
*1. In service mode, output System Data List #COPIER > FUNCTION > MISC-P > OUTPUT > SYS-DAT. After replacing the board, input the setting value.
*2. You can clear a history in each items under #CLEAR > HIST of the service mode.
ACT-HIST- Initializes the activity report
ACCOUNT- Clears print histories.
T-9-4

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Service Manual Rev.0

Increment the setting value one by

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