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)
, (K=3 for ball bearings.)
Life of bearing(L) = ( )
= 175.2 million revolutions
C ()
= 401.1 Kgf
Bearing selection: Self aligning ball bearing
SKF NO:2206 ,d=30mm, D=62mm, static capacity(
)=560Kgf,
dynamic capacity(C)=1200kgf, maximum permissible speed=13000 rpm.
PULLEY AND V-BELT DESIGN:
D =75mm, N =200rpm
D =id = 3.675= 270mm
equivalent pitch diameter (De) =85.5mm
Belt cross-section symbol is A
Belt speed (s) =(DN)/60 =2.356 m/s
Rated power for belt cross-section A =1.559 KW
Design power =
(rated power service factor)/(lengthFactorangle correction factor)
= (1.5591.11.02)/(0.97)
= 1.803 KW
Number of belts = design power/rated power
= 1.15
1
Centre distance(C) =700mm
Length of belt =
()
( )
=1872mm
Top Width of belt = 13mm
Thickness= 8mm
DIMENSION OF V-GROOVED PULLEY:
Groove cross-section=A
Pitch width=11mm
Minimum depth below pitch line=8.7mm
Edge of pulley to first groove centre (f)=10mm
POWER REQUIREMENT
Power,
= 205.46 W
= 0.27 hp
Hence , 1 hp slow speed motor is selected
SHAFT DESIGN
( )
( )
The diameter of shaft selected is 7 cm.
SLOPE DESIGN
Coefficent of friction for coconut= 0.522
For coconut to slide
=
Selected value of slope = 28.072
MACHINE COMPONENTS
The main components of the machine are as follows:
Machine frame
Drive mechanism
Holding mechanism
Blades
MACHINE FRAME
DRIVE MECHANISM
The drive mechanism plays a vital role since the complete operation is
mechanically oriented.
It consist of:
A motor
Pulley arrangement
Shaft with blades
Bearings
Gears
THE MOTOR:
A single phase AC 1hp slow speed induction motor is used to drive the
machine.
The motors output shaft is connected directly to the pulley arrangement.
The motor bed is rigidly fixed to the frame of the machine. The speed of the motor
is 960 rpm.
PULLEY ARRANGEMENT
This arrangement transmits power from the motor to the rotating shaft. It
consists of two pulleys and a V belt providing a speed reduction of 4.8.
Dimensions:
SHAFT WITH BLADES
Two rotating shafts of diameters 30cm are provided with blades for the
peeling action. Each shaft consists of four blades. These shafts rotate in the
opposite direction with same speed.
Dimensions
BEARINGS
Bearings are provided to support the shafts and also to maintain a smooth
rotation of the shafts. The bearings used in this machine are self aligning ball
bearings and they accommodate any misalignments in the shaft.
Dimensions
GEARS
Gears are used to rotate the two shafts with same speed and in opposite
direction. The gears used in this machine are spur gears.
Dimensions
HOLDING MECHANISM
BLADES
MATERIAL USED:
Mild steel
COST ESTIMATION
Material cost:rs 2000/-
Bearing cost:rs 1250/-
Motor cost:rs 2000/-
Belt and pulley:rs 2500/-
Gears:rs 1500/-
Manufacturing costs:rs 7500/-
Other costs:rs 1250/-
Total cost estimate:rs 18000/-
RESULT
CONCLUSION