You are on page 1of 35

VISION

To be a leader amongst the Original Equipment Manufacturers by constantly


Evolving, Continuously absorbing and implementing latest Techniques.



MISSION

To work efficiently and Meeting Total
Satisfaction of our Valued Customers and for
the Prosperity and Growth of our Associates
and People with us.
QUALITY POLICY
We will endeavour to be world class organization
and satisfy our customers needs towards reliable
performance in all our products.
We shall be committed to continual
improvement through Quality Management
System in order to meet customer needs &
expectations with increased morale of our
personnel.
For this, we shall create an environment to
encourage all our employees and suppliers to
prevent defects and strive for excellence.
MILESTONES
1969 Started A.K.Automatics, Rohtak
1981 Started Micro Turners, Rohtak
1983 Started Micro Turners, Parwanoo
1984 Started supply of engine/chasis
components for motorcycles to Hero
Honda.
1988 Started supply of Gear Shifter Shaft for
Maruti Suzuki
1993 Vendor approval & supply to
Bajaj Auto Ltd.
1994 Gas Carburising and LCN Treatment
facilities added
1996 Gear Shapers and Gear Hobbing m/c added
for complete gears finish




1998 Bearing Races manufacturing including
track grinding added
2002 Started Micro Turners, Barotiwala (HP)
2005 Started Micro Turners, Chakan for
supplies to Bajaj Auto
2005 Started Micro Turners, Gurgaon
2007 Started Micro Turners, Pantnagar for
supplies to Bajaj Auto
2010 Started Micro Turners, Haridwar
2010 Started Micro Turners, Nalagarh (HP)
2010 Started Metal ManMicro Turners,
Pantnagar for supply of frame &other
fabricated item for Bajaj AutoLtd.



MAN POWER
COMPONENT SALE TREND FOR THE YEAR 2010-11
85786572 86193855 90290042 93841344
66878353 68157011
69861861
74380264
96570341
79233047
82806525
77618848
85298344
92896808
97 94 96 92 88 99 99 89 97 90 94 99 95
1004642948
88774418
97613010
87397298
84638782 75901702
70942784
70997428
72265713
950696659
86877932
70117325
0%
20%
40%
60%
80%
100%
Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Dec-10 Jan-11 Feb-11 Mar-11 TOTAL
MONTHS
C
O
M
P
O
N
E
N
T

S
A
L
E

(
P
L
A
N

V
s

A
C
T
U
A
L

I
N

R
S
)
SAHIN
Responsiity
MONTH
S
Apr-10
May-
10
Jun-
10
Jul-10
Aug-
10
Sep-10 Oct-10
Nov-
10
Dec-
10
Jan-11 Feb-11
Mar-
11
TOTAL

TARGE
TS
72265
713
70997
428
70942
784
75901
702
84638
782
87397
298
97613
010
8877441
8
85786
572
86193
855
90290
042
93841
344
1004642948
ACTUA
L
701173
25
668783
53
681570
11
698618
61
743802
64
8687793
2
9657034
1
7923304
7
8280652
5
7761884
8
8529834
4
9289680
8
950696659
VRIANC
E
21483
88
41190
75
27857
73
60398
41
10258
518
51936
6
10426
69
95413
71
29800
47
85750
07
49916
98
94453
6
53946289
% 97 94 96 92 88 99 99 89 97 90 94 99 95
MONTH WISE SALES TREND
SR.NO MONTH
TOTAL RECEVING
QTY.
TOTAL
REJ.
PPM
1 JANUARY 9713992 149066 15345
2 FEBRUARY 7838836 234461 29910
3 March 6964507 195532 28075
4 April 6964507 195532 28075
5 May 5559304 126259 22711
6 June 20893521 586596 28075
7 July 8938068 227342 25435
8 August 10919179 574736 52635
9 September
10 October
11 November
12 December
MONTH WISE P.P.M
15345
29910
28075 28075
22711
28075
25435
52635
0
10000
20000
30000
40000
50000
60000
JANUARY FEBRUARY March April May June July August September October November December
MONTH
P
.
P
.
M
MONTH
NAME
2010-2011 APRIL,11 MAY,11 JUNE,11 JULY,11 AUG,11
P.P.M 1166 246 284 536 722 279
TARGET 0 0 0 0 0 0
MONTHLY P.P.M TREND OF B.A.L
536
722
279 284
246
1166
0
1500
2010-
2011
APRIL,11 MAY,11 JUNE,11 JULY,11 AUG,11 SEP,11 OCT,11 NOV,11 DEC,11 JAN,12 FEB,12 MAR.12
MONTH
P
.
P
.
M
MONTHLY P.P.M TREND OF B.A.L Apr-11 to Aug.11
PPM REPORT (FCC RICO LTD )
Month Wise PPM
941.18 941.18
1201.35 1205.01
2730.78
3796.27
246.13
0.00 0.00
2613.31
1625.48
2233.35
1116.45
784.90
0.00
500.00
1000.00
1500.00
2000.00
2500.00
3000.00
3500.00
4000.00
Mar-10 Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Dec-10 Jan-11 Feb-11 Mar-11 Apr-11
Description
Mar-
10
Apr-
10
May-
10
Jun-10 Jul-10 Aug-10 Sep-10 Oct-10
Nov-
10
Dec-10 Jan-11 Feb-11
Mar-
11
Apr-
11
Inspection Qty.
27837
5
27837
5
312150 318670 335801 348500
31691
0
37105
5
31498
4
319135 333440 339400 320660
24844
0
Rejection Details
Thread Damage 262 262 375 384 888 673 34 0 0 694 542 731 355 194
Other model 29 650 44 0 0 140 0 27 3 0
NO FULL
THREADS
1

Total Rejection 262 262 375 384 917 1323 78 0 0 834 542 758 358 195
PPM 941.18 941.18
1201.3
5
1205.0
1
2730.7
8
3796.2
7
246.13 0.00 0.00
2613.3
1
1625.4
8
2233.3
5
1116.4
5
784.90
FOUR WHEELER
MARUTI SUZUKI LTD.
HONDA SIEL CAR INDIA LTD.
MAHINDRA & MAHINDRA
LTD.
TATA MOTORS LTD.
ASHOK LEYLAND NISSAN
VEHICLES PVT LTD.
OTHER CUSTOMERS
SUZUKI POWER TRAIN LTD.
SONA KOYO STEERING
SYSTEM LTD.
MUSASHI AUTO INDIA LTD.
Hi-TECH GEARS
Hi-WAY INDUSTRIES
PRECI FORGE & GEARS
SUMEDH TOOLS
ENDURANCE SYSTEM
LUCAS TVS LTD.

TWO WHEELER
BAJAJ AUTO LTD.
HERO HONDA M/CYCLE LTD.
SUZUKI M/CYCLE INDIA LTD.
TVS MOTOR COMPANY LTD.
HONDA MOTORCYCLE &
SCOOTER INDIA P LTD.
INDIA YAMAHA MOTOR PVT.
LTD
MAHINDRA TWO WHEELER
LTD.
CUSTOMERS
KICK SHAFTS &
KICK SHAFT
ASSEMBLY
TRANSMISSION
GEARS & SHAFTS
SPROCKET CAM
CHAIN
BEARING RACES
CAM BRAKE
DOWEL
PIPE BREATHER

PRODUCT PROFILE

SPACER & BUSH
BOLTS & STUDS
ROCKER SHAFT ASSY

SHIFTING SHAFT ASSY
DIFF PINION SHAFTS
CLUTCH RELEASE SHAFTS

AXLES
FRAME ASSY
OTHER PRECISION
MACHINE COMPONENT


MANUFACTURING
LOCATIONS
AK AUTOMATICS ROHTAK
MICROTURNER-1 ROHTAK
MICROTURNER-2 BAROTIWALA
MICROTURNER-3 GURGAON
MICROTURNER-4 CHAKAN
MICROTURNER-5 PANTNAGAR
MICROTURNER-6
NALA GARH (SOLAN)
MICROTURNER-7 HARIDWAR
MICROTURNER PARWANOO
METAL MAN MICRO TURNERS
PANTNAGAR

MANUFACTURING FACILITIES

COLD FORGING
HOT FORGING
CNC MACHINING
CNC GRINDING
GEAR SHAPING
HOBBING
BORE HONNING
MIG WELDING
ASSY. STATION
HEAT TREATMENT
SURFACE COATING
FABRICATION & WELDING

DETAILS OF EQUIPMENT
COLD FORGING
PART FORMERS Upto 22mm 02
MULTI STATION BOLT 18
MAKERS
HYDRAULIC PRESSES 02
KNUCKLE JOINT PRESSES 07
LONG STROKE HEADERS 12
STRAIGHTENING M/Cs 20
TRIMMING M/Cs 19
ONE DIE TWO BLOW SPLIT DIE 02
COLD HEADING M/C


CNC TURNING MACHINES
342
SINGLE SPINDLE AUTOMATS
140
VMC 21

CYLINDERICAL GRINDERS
68
CNC CYLINDERIAL GRINDER
02
CENTER LESS GRINDERS
95
INTERNAL DIA GRINDERS
06
ROTARY SARFCAE GRINDER
03
HOBBING MACHINES 35
CNC HOBBING
56
THREAD ROLLING MACHINE 47
SHAPING MACHINES
11
BROACHING MACHINES 09
GEAR SHAVING
04
CNC SHAVING
06
HONNING MACHINES 06
SPECIAL TAPPING MACHINES 12

SPMs 22


MACHINE SHOP
HOT FORGING
POWER PRESSES -200 TONS 17
TO 1600 TONS CAPACITY
WITH INDUCTION HEATER

TRIMMING PRESSES - 08
250 TONS CAPACITY

RESISTANCE HEATING & 05
METAL GATHERING M/Cs

BAND SAW M/Cs 06
CIRCULAR SAW 01

SEALED QUENCH FURNAC E 10
GAS CARBURISING FURNACE 05
INDUCTION HARDENING 16
SHAKER HEARTH FURNACE 04
MESH BELT FURNACE LINE 06
LCN TREATMENT FURNACE 09
TEMPERING FURNACE 08
NORMALISING FURNACE 05
SHOT BLASTIN MACHINE 10

HEAT TREATMENT
SURFACE COATING

ZINC PLATING
DACROCOATING
PHOSPHATING
TOOL ROOM & MISC. M/Cs
MILLING 60
LATHE 28
SURFACE GRINDER 31
E.D.M. 02
TOOL & CUTTER GRINDER 02
MIG WELDING 11
CAPSTUN & TURRET LATHES 06
POLISHING MACHINE 03
BELT GRINDER 10
MIG WELDING 100
CNC WIRECUT (SODIK) 01
HOB RESHARPING M/C 04



INSPECTION & TESTING
EQUIPMENTS
Metallurgical Microscope
Rockwell Hardness
Tester
Micro Vicker Hardness
Tester
Superficial Hardness
Tester
Eddy Current Tester
Plating thickness testing
gauge
Salt spray chamber
C.S apparatus.
Height Gauge
Magna Flux Testing
Millipore Testing M/c
Lead & Profile Testers

Gear Roll Testers
Profile Projector
Surface Roughness Tester
Roundness Tester
Image Analyzer
Air Ring/Plug gauges
Universal Testing M/C
Coordinate Measuring M/C
(CMM)

DESIGN SOFTWARE
AUTO CAD 2004

SOLID WORKS
CAPACITIES
COLD FORGING CAPACITY/MONTH
2000 TONS
HOT FORGING CAPACITY/MONTH
500 TONS
MACHINING CAPACITY/MONTH
2500 TONS
FABRICATION CAPACITY/MONTH
1000 TONS
CURRENT CAPACITY UTILIZATION 70%



ROAD MAP TO EXCELLENCE
PARWANOO
PLANT
TS16949 CERTIFIED
Established
In Process
TS 16949
In All other plants
Exp.by March 2012

5S
&
TPM
In Progress
TPM-JIPM
CERTIFICATION
By -2013-16
Pant Nagar Plant

New Joint Ventures
MICRO TURNERS has concluded for Technical Collaboration
with Japanese firms, KORITU and HAYASHIKOGYO for Manufacturing
Shift Tower for MARUTI SUZUKI. The plant is coming up at Manesar.
Shift Tower
AWARD FOR ZERO DEFECT
FROM BAL
Broze Award for continuous 6 month
Zero defect
Silver Award for continuous 12 month
Zero defect
AWARD FOR TPM FROM BAL
AWARD FOR QUALITY & DELIVERY
EXILENCE FROM HMSIL

2009-10
2010-11
AWARD FOR OUTSTANDING QUALITY
PERFORMANCE FROM HHML
AWARD FOR BEST VENDOR
PERFORMANCE & VALUE ENGG. MERIT
FROM IYM
BEST VENDOR PERFORMANCE VALUE ENGG. MERIT










































MICRO TURNERS II

VILLAGE JHARMAJRI
P.O. BAROTIWALA - 173205
TEH. NALAGARH,
DISTT. SOLAN (H.P.) INDIA
PHONE NO : - 01795-645368
Email nkdua.mt@gmail.com
MICRO TURNERS I

HISSAR ROAD ROHTAK
HARYANA INDIA

PHONE NO. : - +919215171769
Email nkdua.mt@gmail.com

MICRO TURNERS III
& MARKETING OFFICE

57-58, MILESTONE N.H-8
DELHI JAIPUR HIGHWAY, VILL.
BINOLA 122413( GURGOAN )
HARYANA INDIA
PHONE NO. : - +919215159321
+919911203355
Email : nkdua.mt@gmail.com
A.K.AUTOMATICS

HISSAR ROAD ROHTAK
HARYANA INDIA

PHONE NO. : - +919215227499
Email : nkdua.mt@gmail.com

MICRO TURNERS

SECTOR-10, PLOT NO. -13, I.I.E
PANTNAGAR, RUDARPUR

UTTRANCHAL, INDIA
Email nkdua.mt@gmail.com

MICRO TURNERS

VILLAGE NARYAL, SECTOR-4,
PARWANOO DISTT. SOLAN (H.P.) INDIA
PHONE NOS. 01792- 234422 / 232523.
Fax : 01792- 232923
Email : nkdua.mt@gmail.com


CORPORATE OFFICE

35-36, SCO 345 SEC 09
PANCHKULA -134109
HARYANA
PHONE No :+91 172 6459634
E mail : nkdua.mt@gmail.com
MICRO TURNERS

Plot No. 8, Industrial Park-4
Haridwar Uttranchal
INDIA
Email : nkdua.mt@gmail.com


MICRO TURNERS

VILLAGE HARRAIPUR
NALAGARH ROAD NALAGARH
HIMACHAL PRADESH
INDIA
Email: nkdua.mt@gmail.com


MICRO TURNERS

PLOT NO-54/1
VILLAGE MAHALUN TALUK
KHED PUNE - MAHARASHTRA
INDIA
Email: nkdua.mt@gmail.com



THANK YOU
WEB SITES:-

www.microturners.in

www.microturners.com

You might also like