4

2
5
R
E
F
T
Y
P
1
'-4
3
/
4
"
305
1'-0"
4
3
2
1
'-5
"
686 REF TYP
2'-3"
8
1
5

5
6
'
1
5

3
0
'
3642'
2

5
'
2
3

5
5
'
10
3
4
6
'
1
4

3
0
'
127
5"
2
5

165
6 1/2"
2286 INSIDEWINDBOX
7'-6"
533
1'-9"
5
0
8
T
O
C
O
A
L
E
L
B
O
W
1
'-8
"
438 I.D.
1'-5 1/4"
546 B.C.
1'-9 1/2"
FRONTVIEW
27
IGNITOR
(NE10& NE12)
UNIT#2R.W. - 2E-1, 2E-3, 2E-5
UNIT#1R.W. - 1E-1, 1E-3, 1E-5
B&WHIGH
ENERGY
EXCITER
9
THISBURNERARRANGEMENTFORBURNERS:
NE18
G1 &
RATCHETDRIVE
AIRZONEDISK
J UNCTION BOX
THERMOCOUPLE
DOOR
OBSERVATION
MOUNT
SCANNER
CFSOIL
MOUNT
SCANNER
IGNITOR
CONNECTION
AIRMONITOR
LOWPRESSURE
CONNECTION
AIRMONITOR
HIGHPRESSURE
HANDLE
VANEPULL
OUTERAIR
HANDLE
W.P. W.P.
6
10
INNERAIR
VANEPULL
32
H
H
F
F
G
G
E E
D
D
C
C
B
B
A
A
5 CM WC ABOVEFURNACE
6
2"WC ABOVEFURNACE
/HR
ITEM NO QTY DESCRIPTION DRAWING NUMBER
4
PARTNUMBER
1
FLANGESEGMENT
1 ASSEMBLY BURNERELEMENTC.W. B0054843 6419608
2 1 ASSEMBLY SLIP SEAL 2729173C 2729173
3 2 RETAINERBAR 2345650A 2345650
4 1 17 1/4"CONICAL DIFFUSER(SILICON CARBIDE) 2135985C 2135985
5 1 17 1/4"DEFLECTOR(SILICON CARBIDE) 2343811D 2343811
MATCHPAINTLINEOF COAL NOZZLEWITHMOUNTING PLATE.
SEEGENERAL ARRANGEMENTFORCORRECTORIENTATION. FORALIGNMENT
DIFFUSER(INSIDENOZZLE) IN LINEWITHCENTERLINEOF COAL ELBOWINLET.
IN COAL ELBOW. ERECTORTO ROTATECENTERLINEOF DEFLECTORAND
NE10. ERECTORTO ROTATENOZZLEIF NECESSARY TO LINEUP WITHBOLTHOLES
NE9. FORWELDING CERAMIC LINED COMPONENTS, SEEDRAWING 275065A.
ISCOMPLETE.
NE8. ERECTORTO INSUREPROPERDISK MOVEMENTAFTERBURNERINSTALLATION
THEERECTORUNLESSOTHERWISESPECIFIED.
NE7. THEFIELD INSTALLED INSULATION AND LAGGING ISTHERESPONSIBILITY OF
PACKING IN PLACE.
INSTALL ROPEPACKING AND BEND SLIP SEAL TABSOVERTO HOLD
THEN COMPLETETHEWELDING OF THESLIP SEAL TO THEFRONTPLATE.
ALL SUPPORTBRACKETSMUSTBECARRYING THELOAD OF THEBURNER.
POSSIBLEWITHOUTINFRINGING ON THE13[1/2"] +6[1/4"] -0"GAP TOLERANCE.
NE6. BURNERSARETO BEASLEVEL AND PERPENDICULARTO THEWALL TUBESAS
BURNERWEIGHTON SLIP SEAL.)
AIRSLEEVEWITHRESPECTTO THETHROATOPENING. (DO NOTSUPPORT
+/- 1/8". SLIP SEAL WILL SERVEASA GUIDEFORPOSITIONING THEBURNER
NE5. TACK WELD SLIP SEAL TO FRONTPLATECONCENTRIC WITHTHROATOPENING
DIMENSIONSATSUPPORTBRACKETS.
BEFOREWELDING SUPPORTCHANNELS, ERECTORTO INSURECLEARANCE
CENTERLINEOF BURNERAND RESTING ON SUPPORTCHANNELSIN WINDBOX.
NE4. SUPPORTCHANNELSTO BEPARALLEL TO TUBEWALL, PERPENDICULARTO
SLEEVESUPPORTBARS.)
(DO NOTLIFTBURNERBY AIR LUG ON COVERPLATEAND AIRSLEEVE.
NE3. TO AVOID DAMAGETO BURNERS, USE38[11/2"] DIA HOLESPROVIDED IN LIFTING
COVERPLATE.
TO INSURECLEARANCETHRUAIRVANES. THEN WELD LIGHTERPIPEAT
TUBEWALL. TACK WELD LIGHTERASSEMBLY THEN STROKEAIRCYLINDER
NE17. INSUREPROPERLOCATION FROM LIGHTERSHIELD TO CENTERLINEOF
REVERSETHISPROCEDURETO ATTAIN THEFULLY CLOSED POSITION.
E) EXTEND RATCHETJ ACK BACK TO MECHANICALLY OPENED POSITION.
D) RETIGHTEN U-BOLTS
C) RETRACTRATCHETJ ACK 102[4"]
NI16CONTINUED:
WELDING INSTRUCTIONSFORCERAMIC COMPONENTS. . . . . . .275065A
FIELD WELD SCHEDULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B0054841
INDICATESBURNERTERMINAL
REFERENCEDRAWINGS:
R
SYMBOL:
ERECTION ARRANGEMENTDIFFERENTIAL PRESSUREGAGE. . . . .B0054842
ARRANGEMENTRECOMMENDED SPAREPARTS. . . . . . . . . . . . . .B0054840
ERECTION ARRANGEMENTTHERMOCOUPLES. . . . . . . . . . . . . . . B0054839
ERECTION ARRANGEMENTSECTIONS& VIEWS2. . . . . . . . . . . . . B0054838
ERECTION ARRANGEMENTSECTIONS& VIEWS1. . . . . . . . . . . . . .B0054837
GENERAL ARRANGEMENTREARWALL . . . . . . . . . . . . . . . . . . . . . B0054793
GENERAL ARRANGEMENTFRONTWALL . . . . . . . . . . . . . . . . . . . . B0054792
B) LOOSEN U-BOLTS
A) ASSURETHATRATCHETJ ACK ISMECHANICALLY OPEN
POSITION YOUMUST:
CLOSED TO 102[4"] FROM FULLY OPENED. TO ACHIEVETHEFULLY OPENED
RATCHETJ ACK WILL ALLOWFOR203[8"] OF TRAVEL: FROM FULLY
FULLY CLOSED POSITION. IN IT'SCURRENTPOSITION THE
NE16. BURNERSARESHIPPED WITHTHERATCHETJ ACK DRIVESIN THE
FORLIFTING BURNER.)
AFTERINSTALLATION ISCOMPLETE. (DO NOTUSETHESEMEMBERS
NE15. ERECTORTO REMOVEALL SUPPORTMEMBERSPAINTED YELLOW
16& 18 1"DIA BOLT& NUT 245 33.9
17 3/8"SCREW 15 2
FIND NO. DESCRIPTION FT-LBS KG/M
NE14. TORQUEREQUIREMENTS:
BURNERELEMENTASSEMBLY: 1590KG [3503LBS]
NE13. ESTIMATED WEIGHTS:
BY MANUFACTURING.
ERECTION NOTES:
BY BURNERNUMBERAND NOZZLESROTATED TO THEIRAPPROXIMATELOCATIONS
BURNERNUMBERPERTHEGENERALARRANGEMENTS. BURNERSARESTENCILED
NE12. ERECTORMUSTINSERTBURNERSIN THEIRAPPROPRIATELOCATIONSBY
FILL HOLESIN COAL NOZZLEFORDEFLECTORRETAINERBARSWITHRTV SEALER.
NE11. APPLY RTV SEALERTO LEADING EDGEOF DEFLECTORAND COAL NOZZLE.
NE2. DISSIMILARWELD SST TO CARBON. SEEFIELD WELD SCHEDULEDRAWING.
GOOD INDUSTRY PRACTICE.
NE1. UNLESSOTHERWISENOTED: ALL NPP TO NPP WELDSSHALL CONFORM TO
c) ALL REMAINING BOLTS.
USERDEFINED FIELD UNIT#2 UNIT#1
563-0061-39-53
ORIG CONTRACTNO
PROJ ECTNO
NE28. FIELD PROCEDUREFORREMOVAL AND INSTALLATION FO COAL ELBOWCOVER:
0635-212G
b) FOUR(4) CORNERBOLTSFORFLAGNES#2.
a) FOUR(4) CORNERBOLTSFORFLANGES#1.
C) REBOLTFLANGESSEQUENTIALLY ASFOLLOWS:
B) CLEAN FLANGESAND APPLY HIGHTEMPERATURERTV.
A) UNBOLTAND REMOVECOVER.
CERAMIC ISA VERY BRITTLEPRODUCTAND REQUIRESSPECIAL HANDLING
T
NE27. TRIM VANESASNEEDED TO MAINTAIN TOMERANCES.
PRIORTO INSTERTING THECOAL NOZZLEINTO THEBURNER.
THECOAL NOZZLETHERMOCOUPLESARETO BEINSTALLED ON THECOAL NOZZLE
SEEBURNERGENERAL ARRANGEMENTDRAWINGSFORCORRECTORIENTATIONS.
MOUNTING HOELSAREINLINEWITHTHECENTERLIN EOF THECOAL ELBOWINLET.
NE26. ORIENTATECOAL NOZZLESO THECNETERLINEBETWEEN THEDEFLECTOR
BEFLUSHWITHCLAMPSWHEN PROBETIP ISFLUSHWITHOIL IGNITORSHIELD.
NE22. ERECTORTO FILEMARK SPARK TCD WITH(4) 6 [1/4"] INCREMENTS. FIRSTMARK TO
OBJ ECTS, ANY IMPACTCAN DAMAGETHECERAMIC.
D) CARESHOULD BETAKEN TO AVOID CONTACTWITHANY OTHER
CERAMIC PARTFORLIFTING.
C) DO NOTUSEA CABLEORCHAIN THROUGHORAROUND ANY
B) FORPARTSWITHOUTLIFTING LUGS, USENYLON SLING FORLIFTING.
A) ALWAYSUSELIFTING LUGS, IF PROVIDED, TO LIFTPART.
TO AVOID BREAKING, CRACKING AND CHIPPING:
<10V @25 MA AC
VOLTAGEDROP . . . . . . . <8V @25 MA DC
2.5 MA @121-250 VAC/ DC
LEAKAGECURRENT. . . . .1.7 MA @120 VAC/DC
LOAC CURRENT. . . . . . . .2-25 MA
VOLTAGERANGE. . . . . . 20-250 VAC/DC
G5. ELECTRICAL DATA FOROIL IGNITORPROXIMITY SWITCH:
PERSTROKE
3
: .0005M
2
5.6-8.4 KG/CM
80-120 PSIG: .017 CF PERSTROKE
CYLINDER:
G4. AIRREQUIREMENTSFOROIL IGNITORPROBEDRIVE
PERSTORKE
3
: .0025M
2
5.6-8.4 KG/CM
80-120 PSIG: .087 CF PERSTROKE
G3. AIRREQUIREMENTSFOROIL IGNITORDRIVECYLINDER:
G2. SEAL AIRREQUIREMENTS:
85-250 VAC, 50-60 HZ, 1 PHASE, 100VA
G1. ELECTRICAL REQUIREMENTSFORHIGHENERGY SPARK IGNITOR:
GENERALNOTES:
NE21. GENERAL HANDLING FORCERAMIC COMPONENTS:
THREADS. (NO ADJ USTMENTSTO BEMADEBY TWISTING HOSE.)
NE20. TO PREVENTDAMAGETO HOSE, ALL ADJ USTMENTSMUSTBEMADEIN PIPE
TWISTING HOSEDURING INSTALLATION.
TWISTING. NO TORSIONAL FORCESMAY BEAPPLIED TO HOSEBY
PARALLEL TO THEVERTICAL CENTERLINEOF BURNERTO PREVENT
NE19. LOOP OF HOSETO BEINSTALLED IN A VERTICAL POSITION AND
HIGHENERGY EXCITERON WINDBOXCASING.
NE18. LOCATEHIGHENERGY EXCITERWITHIN 3048 [10'-0"] OF LIGHTER. DO NOTMOUNT
2763817A 2763817
7 1 DIFFUSERMOUNTING BRACKET 299350B 2174414
8 1 GASKET 356104C 4688613
9 1 EXCITERHIGHENERGY 348822C 4688147
REVISIONS
REV DESCRIPTION DATE APPROVED
1 ADDED CUSTOMERTITLE BLOCK. CAI/ DAS
DESCRIPTION FLOW PRESSURE
a OIL IGNITORCONN.
5 SCFM
8.5NM
3
/HR
2"WC ABOVEWINDBOX
5 CM WC ABOVEWINDBOX
b OIL IGNITORCONN.
10 SCFM
17 NM
3
0458702 WASHERPLN 3/8"TYPEB(W) F844 4 15
4591668 PACKING ROUND ROPEFIBERFRAX2300 5/8" 31 FT 14
0330146 SEALER, RED SILICONERUBBER .5 TUBE 13
4678009 C6 X10.5 X1'-4"LG. A36 4 12
4539895 162770A BURNERSUPPORTBRACKETRETAINER 4 11
6419309 2269078E IGNITORCFSOIL L.H. "L"=10'-0" "LS"=8'-0 5/16" 1 10
DWD 3/ 1/ 2010
NOs. 32-34. REVISED CUSTOMERTITLE BLOCK. CAI/ DAS
CHG'D DESC AND P/ N FORITEM NO. 9. ADDED ITEM
4
DWD 6/ 16/ 2009
DAS
REVISED DRAWING REVISION NUMBERSIN TITLE BLOCK.
3
DWD 6/ 2/ 2009
TO BNR. CAI/ DAS
ADDED NE26-28. REVISED CUSTOMERTITLEBLOCK FROM YYY
AND SECTION A-A. ADDED SECTION AB-AB. REVISED NE14.
ADDEDITEM NO. 27-30. UPDATED GRAPHICSIN FRONTVIEW
2
DWD 2/ 3/ 2009
ITEM NO QTY DESCRIPTION DRAWING NUMBER PARTNUMBER
16 16 NUTHEX1"A563B(GR5) 4685586
17 4 SCREWCAP HEX3/8"-16UNC-2A X1 1/4"A307A 8004289
18 16 BOLTHEX1"X3 1/4"LG. A449TP1 (GR5) 4695347
19 2 ASSEMBLY FLEXIBLEHOSE3/8"X50"LG 6253420
20 2 TEETHRD 1/2"X3000#STL 3017087
21 2 BSHG HEXHD SCRD 1/2"X3/8 SA105 0350068
22 2 PLUG THRD SQ HD 1/4"3000#STL 3026365
23 2 BSHG HEXHD SCRD 1/2"X1/4"STL 3014711
24 2 BALL VALVE1/2"SHARPE54574N 4688127
25 2 NIPPLE1/2"X3"LG TBENPTSA106B 2235574
27 1 ASSEMBLY 17 1/4"I.D. CERAMIC LINED COAL ELBOW B0054931 6436045
28 1 ASSEMBLY 16 1/2"I.D CERMIC LINED COAL NOZZLE B0054911 6425470
29 1 ASSEMBLY MOUNTING PLATE B0054905 6425088
30 1 COAL NOZZLEMOUNTING PLATE B0054895 6423304
32 1 ASSEMBLY CABLE15'-0" 4688148
33 1 HIGHENERGY SPARK ROD PL-12"=9'-11 9/16" 188723B 2226783
34 1 HIGHENERGY SPARK PROBETIP 188722B 8804376
OPERATION, ANDFOR SOLICITING BIDS FOR THE ERECTION OF, THE EQUIPMENT DISCLOSEDHEREIN.
8 7 6 5 4 3 2 1
A
J
I
H
G
F
E
D
C
B
J
I
H
G
F
E
D
C
B
A
1 2 3 4 5 6 7 8
B 0 0 5 4 8 2 7
- DO NOTSCALE-
N O
D W G
J 44-Customer.slddrt
11/2"=1'-0"
NO
YES
YES
563-0060-39-53
REV
J
DWG NO COA PROJ ECTNO
DISTMFG
DISTEREC
DISTCUST
SCALE
DATE
CHKD
APPVD
DWN
USERDEFINED FIELD
B0054827.slddrw
DRB-XCL PC FIRED
ERECTION ARRANGEMENT
C.W.
4 B0054827 AC5100 0635-212F
BURNER
USEDIMENSIONSONLY
ORIG CONTRACTNO
12/11/08
D.W.DOWDELL
D.A.SMITH
C.A.IAFANO
TYPE PROJ ECT
Babcock & Wilcox Power Generation Group, Inc.
2007 BABCOCK &WILCOX POWER GENERATION GROUP, INC. ALL RIGHTS RESERVED.
THIS DRAWING IS THE PROPERTY OF BABCOCK &WILCOX POWER GENERATION GROUP, INC. (B&WPGG) ANDITS USE IS
GOVERNEDBY THE TERMS ANDCONDITIONS OF THE CONTRACT FOR WHICH IT WAS CREATED. B&WPGG GRANTS A
NON-EXCLUSIVE LICENSE TO USE, REPRODUCE ANDDISTRIBUTE THIS DRAWING SOLELY FOR THE MAINTENANCE, REPAIR AND
20 SOUTH VAN BUREN AVENUE, BARBERTON, OHIO
VIEWL
VIEWK
?
29
1'-9 1/2"B.C.
SECTION A-A
ON 76[3"] CENTERS
4
NE14
5
NE3
NE3
2 1
16 18 8
21/2"O.D. TUBES
28
(16) 7/8"DIA THRU
IN
W
IN
D
B
O
X
CL STRADDLE
IN
L
E
T
F
L
A
N
G
E
NE14 & NE28
FLANGE#2
NE14 & NE28
FLANGE#2
NE14 & NE28
LIFTING LUG
FLANGE#1
27
30
EQ SPC'D ON
8 [5/16]
NE9,
NE10
& NE27
1'-3"
1
'-4
1
/
2
"
I.D
.
4
1
9
381
368 REF
1'-2 1/2"
1
3
9
7
D
IA
O
P
E
N
IN
G
4
'-7
"
9
1
4
3
'-0
"
I.D
. T
H
R
O
A
T
1/4"
6
1/4"
4
'-5
"
IN
S
ID
E
1
3
4
6
6 REF
610 O.D.
2'-0"
J
J
AB
AB
EMPLOYERS DOCUMENT REVIEWANDSTATUS
LOG
IN
DATE 08/09/09 REVIEW BY REVISION STATUS DISTRIBUTION 1
COMM NO : 0310 MECHANICA
L
A : ACCEPTED X CONTRACTOR X
LOG
OUT
DATE 16/10/09 ELECTRICAL B : ACCEPTED AS NOTED RECORD 1
COMM NO: 0231 I &C C : NOT ACCEPTED PIKITRING J BN 1
RELEASEDBY : DATE: 16/10/09 SUPPORT I : INFORMATION ONLY PROJ ECT 1
Owner :





PT. PLN (PERSERO)
SURALAYA STEAM POWER PLANT UNIT 1- 4 ( 4 X 400 MW)
LOT 1 : BOILER UNIT 1 & 2
REHABILITATION PROJECT Contract No. 255.PJ/041/DIR/2008
PT PLN (PERSERO) JASA ENJINIRING
DRAWING TITLE :
PLN DRAWINGNo. REV
0 1 0 4 1 L 1 - 0 2 - M - 5 1 - H J A - 0 0 4


Contractor :
MARUBENI CORPORATION
Revision History
Rev. Rev. Date Created by Checked
by
Approved by Description
01 2/03/2009 C.A. IAFANO D. SMITH D.W. DOWDELL ADDEDCUSTOMER TITLE BLOCK.
02 6/02/2009 C.A. IAFANO D. SMITH D.W. DOWDELL ADDEDCOAL NOZZLE ANDRELATEDPARTS.
03 6/16/2009 D.SMITH D.SMITH D.W.DOWDELL REVISEDDRAWINGREVISION NUMBERS
04 3/1/2010 C.A.IAFANO D.SMITH D.W.DOWDELL CHGDDESC ANDP/NFOR ITEM9. ADDEDITEMS
32-34. REVISEDCUSTOMER TITLE BLOCK.

Contractors (Partner, Subcontractor)
Babcock&WilcoxPower GenerationGroup




Scale
1 1/2"=1-0
Contractors Document/ Drawing No
SRLSPP12-1-255-BNR-A-002-04
Responsible dept.
ISP
Created by
C.A. IAFANO
Checkedby
D.A. SMITH
Approvedby
D.W. DOWDELL
Size
J
Originator



B&W




Document Title(Subtitle)


ERECTION ARRANGEMENT
DRB-XCL PC FIRED
BURNER
C.W.
DocumentType
For FINAL
Identification number
B0054827
Rev.

04
Date

3/1/2010
Sheet
1/1