Design Calculations For Pressure Vessels

Do not print this sheet, it contains only information
as how to design elements of pressure vessel

INPUTS
INPUT CELLS (UNLOCKED)
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RESULTS
STEPS
1
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Input values in yellow cells ----->
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are shown for every item at end of the sheet
sign select shell sheet)
Inputs
THICKNESS OF CYLINDRICAL SHELL

(Internal Pressure & Inside Dimensions)
Cylindrical Shell
Dsign Code:
ASME Sec VIII, Div.1, 2004

None
Cylinder Construction Material
See Section II Part D for other materials
Internal Design Pressure
300.00
psi
Inner Diameter of Shell
Di
3280.00
mm
Temp
175.00
Design Temperature
Corrosion Allowance
Allowable Stress
CA
3.00
0
20015.00
Shell thickness per UG-27
psi
To be entered by user
Full
Radiography Type
Joint Efficiency
mm
1.00
PDi
2( SE 0.6 P)
Result:
Min. Req. Design Thickness of Shell
Mill Undertolerence per UG-16
Min. req'd thickness of Shell
Recommended shell thickness
t = 27.8046
0.300
to= 28.1046
30.0000
mm
mm
mm
mm
or
Recommended thickness is adequate
Stress Releif per UCS-79

Nominal thickness of Vessel
tnom=
Final Centre Linre Radius
Rf=
Original Centreline radius
Ro=
Percent Extreme fiber Elongation
0.906%
30.00
mm
1655.00
mm
infinity for straight plate

Stress Releif Not Required
Inputs
THICKNESS OF CYLINDRICAL SHELL

(Internal Pressure & Outside Dimensions)
Cylindrical Shell
Dsign Code:

None
2000.00
psi
Do
914.40
mm
Temp
200.00
Design Temperature
Corrosion Allowance
Allowable Stress
CA
3.18
0
20000.00
Shell thickness per UG-27
psi
Full
Radiography Type
Joint Efficiency
mm
1.00
PD o
2 ( SE 0 . 4 P )
Result:
Min. Req. Design Thickness of Shell
Min. req'd thickness of Shell
Recommended shell thickness
t = 47.1415
0.300
to= 47.4415
48.0000
mm
mm
mm
mm
or

tnom=
48.00
mm
Rf=
481.20
mm
Ro=
4.988%

Inputs
THICKNESS OF BOOT
Boot
Dsign Code:

None
350.00
psi
Di
1524.00
mm
Height of Liquid Level in Boot
3.00
ft
100.00
Design Temperature
Temp
Corrosion Allowance
CA
3.00
mm
Total Internal Pressure in Boot
Pi
351.30
psi
Allowable Stress
0
20000.00
psi
Full
Radiography Type
Joint Efficiency
Thickness per UG-27
1.00
Pi D i
2 ( SE 0 . 6 P )
Result:
Min. Req. Design Thickness of Boot
Min. req'd thickness of Boot
Recommended Boot thickness
t = 16.5271
0.300
to= 16.8271
17.0000
mm
mm
mm
mm
or

Nominal thickness of Boot
tnom=
Rf=
Ro =
1.10%
17.00
mm
770.50
mm

Inputs
THICKNESS OF ELLIPSOIDAL HEAD
Dsign Code:
Ellipsoidal
Head
Ellipsoidal
Head

None
300.00
psi
Inner Diameter of Head
Di
3280.00
mm
Temp
175.00
Design Temperature
Corrosion Allowance
Allowable Stress
CA
3.00
0
20000.00
psi
Full
Radiography Type
Joint Efficiency
mm
1.00
Thickness per UG-32
PD i
2 SE 0 . 2 P
Result:
Min. Req. Design Thickness of Head
Min. req'd thickness of Head
Recommended Head thickness
t = 27.6712
0.300
to= 27.9712
28.0000
mm
mm
mm
mm
or

tnom=
Rf=
Ro=
3.73%
28.00
mm
562.36
mm

Inputs
THICKNESS OF ELLIPSOIDAL HEAD

Boot
Dsign Code:

None
Add SA 105 as Boot cap
386.30
psi
Di
457.20
mm
Temp
150.00
Design Temperature
Corrosion Allowance
Allowable Stress
CA
3.00
0
20000.00
psi
Full
Radiography Type
Joint Efficiency
mm
1.00
Thickness per UG-32
PD i
2 SE 0 . 2 P
Result:
t = 7.4297
0.300
to= 7.7297
7.9375
5/16
mm
mm
mm
mm
in
or

tnom=
7.94
mm
Rf=
79.07
mm
Ro=
7.53%
Stress Releif Required. To Avoid Stress Releif Increase The Thickness
Inputs
THICKNESS OF HEMISPHERICAL HEAD
Spherical
Head
Spherical
Head
Dsign Code:

None
100.00
psi
Di
2438.40
mm
Temp
650.00
Design Temperature
Corrosion Allowance
Allowable Stress
CA
0.00
0
20000.00
psi
Full
Radiography Type
Joint Efficiency
mm
1.00
Thickness per UG-32
PD i
2 ( 2 SE 0 . 2 P )
t
Result:
t = 3.0495
0.300
to= 3.3495
4.0000
mm
mm
mm
mm
or

tnom=
4.00
mm
Rf=
1221.20
mm
Ro=
0.25%

Inputs
THICKNESS OF CONICAL SECTION

Note:
to be less than 30 degree
Dsign Code:
Conical
Section

None
100.00
psi
Inner Diameter of Conical section
Di
2438.40
mm
Temp
650.00
Design Temperature
Corrosion Allowance
CA
0.00
mm
35.00
Degree
Cone Half Apex Angle
Formula is not valid. See Div I for

special analysis
Allowable Stress
0
20000.00
psi
Full
Radiography Type
Joint Efficiency
1.00
Thickness per UG-32
PDi
2Cos ( SE 0.6 P )
Result:
t = 7.4642
0.300
to= 7.7642
7.9375
5/16
Min. Req. Design Thickness of Conical section

Min. req'd thickness of Conical section
Recommended Conical section thickness
mm
mm
mm
mm
in
or

tnom=
7.94
mm
Rf=
Ro=
1223.17
mm

0.49%

Inputs
THICKNESS OF TORISPHERICAL HEAD

Torispherical Head
Dsign Code:

None
100.00
psi
2438.40
mm
Temp
650.00
Design Temperature
Corrosion Allowance
CA
3.18
mm
Knuckle radius
152.40
mm
Allowable Stress
0
15000.00
psi
Full
Radiography Type
Joint Efficiency
1.00
Ratio
L/r
16.00
Case 1: when L/r= 16

Thickness per UG-32
0.885PL
This Formula Is Valid
( SE 0.1P )
Result:
t = 17.5762
0.300
to= 17.8762
14.2875
9/16
mm
mm
mm
mm
in
or
Recommend a higher thickness
Case 2: when L/r < 16

Thickness per UG-32
PLM This Formula Is Not Valid

2SE 0.2 P
t
Result:
PLM
2SE 0.2 P
M= 1.75
t = 17.41
0.300
to= 17.71
14.2875
9/16
Factor M
SA-516 Gr. 70
mm
mm
mm
mm
mm
in
or
SA-106 Gr. B
Case 3:
SA-285 Gr. C
when L/r > 16 SA-240 Gr. 304
Thickness per UG-32

None
1
(3 L )
r
4
PLM
t
This Formula Is Not Valid
2SE 0.2 P
Result:
Factor M
M= 1.75
t = 17.41
0.300
to= 17.71
14.2875
9/16
mm
mm
mm
mm
mm
in
or

tnom=
Rf=
Ro=
17.88
mm
170.28
mm
7.87%
Inputs
THICKNESS OF HEMISPHERICAL HEAD

Circular Flat
Head
Dsign Code:

None
300.00
psi
Di
609.60
mm
Temp
450.00
Design Temperature
Corrosion Allowance
Allowable Stress
CA
3.00
FALSE
20000.00
mm
psi
Full
Radiography Type
Joint Efficiency
1.00
Required thickness of Shell
tr
-505.00
mm
Actual thickness of Shell
ts
-505.00
mm
Thickness per UG-34
Result:
C Factor
t
C 0.33 r
ts
CP
t D
SE
C= 0.33
t = 45.8892
0.300
to= 46.1892
46.0000
mm
mm
mm
mm
mm
or

tnom=
46.19
mm
Rf=
Ro=
327.89
mm
10.56%
SADDLE DIMENSIONS
Dia of
Vessel
(mm)
304.8
355.6
406.4
457.2
508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
965.2
1016
1066.8
1219.2
1371.6
1524
1676.4
1828.8
1981.2
2133.6
2286
2438.4
2590.8
2743.2
2895.6
3048
3200.4
3352.8
3505.2
3657.6
Max.Weight
of Vessel
(Kg)
19,051
22,680
25,402
28,123
31,752
34,474
38,102
40,824
44,453
47,174
50,803
58,061
60,782
65,318
95,256
99,792
114,307
127,915
141,523
156,038
182,347
197,770
213,192
227,707
243,130
344,736
365,602
386,467
406,426
426,384
447,250
467,208
488,074
Length
A (mm)
266.7
317.5
355.6
393.7
444.5
482.6
533.4
571.5
622.3
660.4
711.2
736.6
774.7
838.2
889
927.1
1066.8
1193.8
1320.8
1460.5
1587.5
1727.2
1854.2
1981.2
2120.9
2247.9
2374.9
2527.3
2641.6
2781.3
2908.3
3048
3175
Base Plate
Web Plate
Wear Plate
Width
Thickness Height Thickness Width
Thickness Width
C (mm)
G (mm)
(mm)
H (mm)
D (mm)
K (mm)
(mm)
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05
101.6
101.6
101.6
101.6
101.6
152.4
152.4
152.4
152.4
152.4
152.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4
457.2
457.2
457.2
457.2
457.2
457.2
457.2
609.6
609.6
609.6
609.6
609.6
609.6
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
Ribs
Dist. Of centre
Thickness from Base Plate
H (mm)
(B)
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05
304.8
330.2
355.6
381
406.4
431.8
457.2
482.6
508
533.4
558.8
584.2
609.6
635
660.4
685.8
762
914.4
990.6
1066.8
1143
1219.2
1295.4
1371.6
1447.8
1524
1600.2
1676.4
1752.6
1828.8
1905
1981.2
2057.4
Bolt Dist.
Bolt Dia
E (mm)
(mm)
88.9
101.6
127
152.4
165.1
177.8
190.5
203.2
215.9
228.6
241.3
254
279.4
304.8
330.2
355.6
406.4
457.2
508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
965.2
1016
1066.8
1117.6
1168.4
1219.2
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
25.40
25.40
25.40
25.40
25.40
25.40
31.75
31.75
31.75
31.75
31.75
THICKNESS OF SKIRT
LATER
Inputs
* Wind Load (From PVElite)
* Height of Vessel
P
H
MT
R
E
* Moment
* Outside Radius of Skirt
* Joint Efficiency
* Stress Value of Head or Skirt
Mat. Whichever is smaller

* Weight of Tower above Skirt
lbs
ft
493,000.00 lbs-ft
28.00
in
8500.00
58.00
0.70
Skirt
20000.00
psi
78000.00
lbs
516 Gr-70
Temp(F)
S (psi)
Formula used :
12 M T
2W
R SE
RSE
Resuslt:
Required Thickness of Skirt
Required Thickness of Skirt
0.30
7.58
in
mm
(-20)
20,000
50
20,000
100
20,000
200
20,000
300
400
20,000
20,000
500
600
20,000
19,400
650
18,800
700
750
18,100
14,800
800
850
12,000
9,300
900
950
1000
6,700
4,000
2,500
Note: For other materials

see section 2 part D
THICKNESS OF NOZZLE AS PER UG-45

NB 3/4" (DN 20)
Nozzle Size :
Nozzle on Sump of PV-221 ( R22 Receiver )
Inputs
UG-45 b(1) for Internal Pressure
Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance
Formula used
Inputs
UG-45 b(2) for External Pressure
P
D
Temp
S
E
CA
t
Result
Thickness
400.00
300.00
140.00
17100.00
1.00
3.00
psi
mm
F
psi
mm
Formula used
PD
2( SE 0.6 P )
6.5587
External Design Pressure

Design Temperature
Joint Efficiency
Corrosion Allowance
t
P
D
Temp
S
E
CA
15.00
300.00
140.00
17100.00
1.00
3.00
psi
mm
F
psi
mm
PD
2( SE 0.6 P )
Result
mm
Inputs
UG-16(b)
Thickness
3.1316
mm
t
t
CA
2.87
2.5113
3.00
mm
mm
mm
5.5113
mm
P
D
Temp
S
E
CA
400.00
20.00
140.00
17100.00
1.00
3.00
psi
mm
F
psi
Inputs
UG-45 b(4)
Minimum thickness
Minimum thickness
Corrosion Allowance
t
t
CA
1/16
1.59
3.00
in
mm
mm
4.5875
mm
Result
Standard Wall Thk of pipe

Minimum thickness
Corrosion Allowance
Result
Thickness
Final Result
Thickness
Inputs
UG-45 a for Internal Pressure
Step 1:
Max ( UG 45b(1) , UG 16b)
6.5587
mm
Step 2:
Max ( UG 45b(2) , UG 16b)
4.5875
mm
Step 3:
Max ( Step1 , Step 2)
6.5587
mm
Step 4:
Min ( Step3 , UG-45 b(4))
5.5113
mm
Step 5:
Max ( Step4 , UG-45 (a))
5.5113
mm

Diameter of Pipe
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance
Formula used
mm
PD
2( SE 0.6 P )
Result
Min Required thickness of

Nozzle
t
Sch
5.5113
mm
Thickness
3.2372
mm
THICKNESS OF NOZZLE AS PER UG-45

11.75
Nozzle Size :
in
ASME Section VIII Index L-7.2 Example 2
Inputs
UG-45 b(1) for Internal Pressure
Design Temperature
Joint Efficiency
Corrosion Allowance
Formula used
Inputs
UG-45 b(2) for External Pressure
P
D
Temp
S
E
CA
400.00
60.00
250.00
14300.00
1.00
0.00
psi
in
F
psi
in
Formula used
PD
2( SE 0.6 P )
Result
P
D
Temp
S
E
CA
15.00
60.00
250.00
14300.00
1.00
0.00
psi
in
F
psi
0.0315
in
t
t
CA
8.3738
0.00
mm
mm
mm
t
t
8.3738
0.3297
mm
in
P
D
Temp
S
E
CA
400.00
in
PD
2( SE 0.6 P )
Result
Thickness
0.8535
in
Inputs
UG-16(b)
Thickness
Inputs
UG-45 b(4)
Minimum thickness
Minimum thickness
Corrosion Allowance
Result
External Design Pressure

Design Temperature
Joint Efficiency
Corrosion Allowance
Thickness
Thickness
t
t
CA
1/16
1.59
3.00
in
mm
mm
t
t
4.5875
0.1806
mm
in
Final Result
Standard Wall Thk of pipe

Minimum thickness
Corrosion Allowance
Result
Thickness
Thickness
9.57
Inputs
UG-45 a for Internal Pressure
Step 1:
Max ( UG 45b(1) , UG 16b)
0.8535
mm
Step 2:
Max ( UG 45b(2) , UG 16b)
0.1806
mm
Step 3:
Max ( Step1 , Step 2)
0.8535
mm
Step 4:
Min ( Step3 , UG-45 b(4))
0.3297
mm
Step 5:
Max ( Step4 , UG-45 (a))
0.3297
mm
Min Required thickness of

Nozzle
0.3297
mm

Diameter of Pipe
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance
Formula used
psi
in
250.00 F
16600.00 psi
11.75
1.00
0.00
in
0.14
in
PD
2( SE 0.6 P )
Result
Actual Thickness of Pipe
Actual Thickness of Pipe
Thickness
Sch
Pipe Schedule Thickness x 0.875 (12.5% Undertolerance )
should be greater than
Minimum Required Thickness
PIPE SCHEDULE CHART

ND
(in)
OD
0.50
0.75
1.00
1.25
1 1/2
2.00
2 1/2
3.00
3 1/2
4.00
5.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
22.00
24.00
26.00
28.00
30.00
32.00
34.00
36.00
21.30
26.70
33.4
42.2
48.3
60.3
73
88.9
101.6
114.3
141.3
168.3
219.1
273.1
323.9
355.6
406.4
457.2
508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
Sch
10
Sch.
20
Sch.
30
2.11
2.77
2.77
2.77
2.77
3.05
3.05
3.05
3.05
3.4
6.35
6.35
6.35
6.35
6.35
6.35
7.92
7.92
7.92
7.92
7.92
7.92
6.35
6.35
6.35
7.92
7.92
7.92
9.52
9.52
9.52
12.7
12.7
12.7
12.7
12.7
12.7
7.04
7.8
8.38
9.52
9.52
11.12
12.7
12.7
14.27
15.87
15.87
15.87
15.87
15.87
Std.
Wall
Sch.
40
2.77
2.87
3.38
3.56
3.69
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
9.57
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
2.77
2.87
3.38
3.56
3.69
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
10.31
11.12
12.7
14.27
15.06
15.87
17.48
17.48
17.48
19.05
Sch.
60
10.34
12.7
14.27
15.06
16.66
19.05
20.62
22.22
24.59
Extra
Strong
Sch.
80
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.52
10.97
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.52
10.97
12.7
15.06
17.45
19.05
21.41
23.8
26.19
28.57
30.94
Sch.
100
15.06
18.24
21.41
23.8
26.19
29.36
32.54
34.92
38.89
Sch.
120
11.3
12.7
14.27
18.24
21.41
23.8
27.76
30.94
34.92
38.1
41.27
Sch.
140
20.62
25.4
28.57
31.75
36.53
39.67
44.45
47.64
Sch
160
XX
Strong
ND
4.75
5.54
6.35
6.35
7.14
8.71
9.52
11.13
7.47
7.82
9.09
9.7
10.16
11.07
14.02
15.24
16.15
17.12
19.05
21.95
22.22
1/2
3/4
1.00
1 1/4
1 1/2
2.00
2 1/2
3.00
3 1/2
4.00
5.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
22.00
24.00
26.00
28.00
30.00
32.00
34.00
36.00
13.49
15.87
18.24
23.01
28.57
33.32
35.71
40.46
45.24
49.99
53.97
LIFTING LUG DIMENSIONS
TO BE CONFIRMED
Vessel Weight
(Kg)
5,443
9,072
13,608
22,680
31,752
45,360
68,040
90,720
113,400
136,080
Dia of Hole
D (mm)
25.4
28.702
35.052
41.402
54.102
63.5
76.2
101.6
107.95
114.3
Thickness of Lug
T (mm)
12.7
19.05
25.4
31.75
31.75
38.1
44.45
50.8
50.8
63.5
Radius of Outer
arc R (mm)
38.1
50.8
54.102
63.5
88.9
114.3
127
152.4
165.1
177.8
Height of Lug
H (mm)
127
152.4
152.4
177.8
203.2
228.6
254
304.8
330.2
355.6
Length of Lug
L (mm)
254
254
254
304.8
304.8
406.4
406.4
457.2
457.2
508
Weld
(Min)
12.7 mm Full Penetration Fillet
19.05 mm Full Penetration Fillet
LATER
Butt Weld Input
Thickness of the Plate
Pressure Conditions
t
16.00
mm
Design Pressure
400.00
psi
Theta
56.00
degree
Diameter
1375
mm
Diameter to be Weld
1375.00
mm
Area for Pressure
1484140.63
mm2
Total Area of Weld
Area for Pressure
2300.42
in2
Total Area of Weld
836.80
in2
Load induced
920169
lbs
Allowable Stress of Material
20000.00
psi
Bearable Load for Butt Weld
16735938 lbs
Bevel Angle
Strength of Weld
Result
2
539867.88 mm
1718.79 %
Weld is O.K.
ANCHOR BOLT DESIGN

LATER
Inputs
Bolt Area
Wind Load (From PVElite)

Height of Vessel with Skirt
Moment
Weight of Vessel
Bolt Circle
Area within Bolt Circle
Circumference of Bolt Circle
Maximum Tension
Allow. Stress Value of Bolt Mat.
No. of Anchor Bolts
Req.Area of one Bolt
P
H
M
W
lbs
21.00
ft
63,000.00 lbs-ft
11000.00
lbs
84.00
in
2
5,538.96 in
264
in
94.78
lb/in
15,000.00 psi
AB
CB
T
SB
N
BA
Dia of Bolt from Table against Root Area

Induced Stress in Anchor Bolts
d
Sind
Corrosion Allowance for Bolt
CA
3000.00
8.00
0.21
in
in
10,191.08 psi
0.63
0.13
in
Formulas Used
M
W
AB
CB
i Maximum Tension ( lb/in )
T 12
ii Req. Area of One Bolt ( Sq.in )
BA
TC B
SB N
SB
TC B
BA N
iii Stress in Anchor Bolt ( psi )

Resuslt:
Required Diameter of Anchor Bolt
0.75
Required Diameter of Anchor Bolt
19.05
in
mm
Table
Bolt Size
in2
in
0.126
0.500
0.202
0.625
0.302
0.750
0.419
0.875
0.551
1.000
0.693
1.125
0.89
1.250
1.054
1.375
1.294
1.500
1.515
1.625
1.744
1.750
2.049
1.875
2.3
2.000
3.02
2.250
3.715
4.618
2.500
2.750
5.621
3.000
LATER
Nominal Thickness
Nominal Thickness
Temperature (F)
(in)
(mm)
0.1
0.2
2.54
5.08
-55
-55
2.54
5.08
-55
-55
0.3
7.62
-55
7.62
-55
0.4
10.16
-55
10.16
-55
0.5
12.7
-55
12.7
-55
0.6
0.7
0.8
0.9
15.24
17.78
20.32
22.86
-50
-45
-40
-35
15.24
17.78
20.32
22.86
-50
-45
-40
-35
1
1.3
1.5
1.7
2.2
2.5
2.9
3.4
3.8
4.2
4.7
5.3
5.4
6
25.4
33.02
38.1
43.18
55.88
63.5
73.66
86.36
96.52
106.68
119.38
134.62
137.16
152.4
0
0
0
0
0
0
-30
-20
-15
-10
0
5
10
15
20
25
30
35
35
38
25.4
33.02
38.1
43.18
55.88
63.5
73.66
86.36
96.52
106.68
119.38
134.62
137.16
152.4
-30
-20
-15
-10
0
5
10
15
20
25
30
35
35
38
INTERPOLATION
Temp (F)
Thickness
X1
-50
Y1
15.24
16
X2
-45
Y2
17.78
-48.5
INTERPOLATION
X1
340.57
Y1
81.35
85
X2
359.93
Y2
85.95
355.9317
SADDLE DIMENSIONS
Dia of
Vessel
(mm)
304.8
355.6
406.4
457.2
508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
965.2
1016
1066.8
1219.2
1371.6
1524
1676.4
1828.8
1981.2
2133.6
2286
2438.4
2590.8
2743.2
2895.6
3048
3200.4
3352.8
3505.2
3657.6
Max.Weight
of Vessel
(Kg)
19,051
22,680
25,402
28,123
31,752
34,474
38,102
40,824
44,453
47,174
50,803
58,061
60,782
65,318
95,256
99,792
114,307
127,915
141,523
156,038
182,347
197,770
213,192
227,707
243,130
344,736
365,602
386,467
406,426
426,384
447,250
467,208
488,074
Length
A (mm)
266.7
317.5
355.6
393.7
444.5
482.6
533.4
571.5
622.3
660.4
711.2
736.6
774.7
838.2
889
927.1
1066.8
1193.8
1320.8
1460.5
1587.5
1727.2
1854.2
1981.2
2120.9
2247.9
2374.9
2527.3
2641.6
2781.3
2908.3
3048
3175
Base Plate
Web Plate
Wear Plate
Width
Thickness Height Thickness Width
Thickness Width
C (mm)
G (mm)
(mm)
H (mm)
D (mm)
K (mm)
(mm)
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05
101.6
101.6
101.6
101.6
101.6
152.4
152.4
152.4
152.4
152.4
152.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4
457.2
457.2
457.2
457.2
457.2
457.2
457.2
609.6
609.6
609.6
609.6
609.6
609.6
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
Ribs
Dist. Of centre
Thickness from Base Plate
H (mm)
(B)
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05
304.8
330.2
355.6
381
406.4
431.8
457.2
482.6
508
533.4
558.8
584.2
609.6
635
660.4
685.8
762
914.4
990.6
1066.8
1143
1219.2
1295.4
1371.6
1447.8
1524
1600.2
1676.4
1752.6
1828.8
1905
1981.2
2057.4
Bolt Dist.
Bolt Dia
E (mm)
(mm)
88.9
101.6
127
152.4
165.1
177.8
190.5
203.2
215.9
228.6
241.3
254
279.4
304.8
330.2
355.6
406.4
457.2
508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
965.2
1016
1066.8
1117.6
1168.4
1219.2
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
25.40
25.40
25.40
25.40
25.40
25.40
31.75
31.75
31.75
31.75
31.75
1
1.166667
1.333333
1.5
1.666667
1.833333
2
2.166667
2.333333
2.5
2.666667
2.833333
3
3.166667
3 1/3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9
9.5
10
10.5
11
11.5
12
42,001
50,001
56,001
62,001
70,001
76,001
84,001
90,002
98,002
104,002
112,002
128,002
134,002
144,002
210,004
220,004
252,004
282,005
312,005
344,006
402,007
436,007
470,008
502,008
536,009
760,013
806,014
852,014
896,015
940,016
986,017
1,030,017
1,076,018
10 1/2
1.0416667
1.1666667
1.2916667
1.4583333
1.5833333
1.75
1.875
2.0416667
2.1666667
2.3333333
2.4166667
2.5416667
2.75
2.9166667
3.0416667
3.5
3.9166667
4.3333333
4.7916667
5.2083333
5.6666667
6.0833333
6.5
6.9583333
7.375
7.7916667
8.2916667
8.6666667
9.125
9.5416667
10
10.416667
4
4
4
4
4
4
4
4
4
4
4
6
6
6
6
6
6
6
6
6
9
9
9
9
9
9
9
9
9
9
9
9
9
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1
1
1
1
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
4
4
4
4
4
6
6
6
6
6
6
11
11
11
11
11
11
11
11
11
18
18
18
18
18
18
18
24
24
24
24
24
24
0
0
0
0
0
0
0
1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
1
1.083333333
1.166666667
1.25
1.333333333
1.416666667
1.5
1.583333333
1.666666667
1.75
1.833333333
1.916666667
2
2.083333333
2.166666667
2.25
2.5
3
3.25
3.5
3.75
4
4.25
4.5
4.75
5
5.25
5.5
5.75
6
6.25
6.5
6.75
0.291666667
0.333333333
0.416666667
0.5
0.541666667
0.583333333
0.625
0.666666667
0.708333333
0.75
0.791666667
0.833333333
0.916666667
1
1.083333333
1.166666667
1.333333333
1.5
1.666666667
1.833333333
2
2.166666667
2.333333333
2.5
2.666666667
2.833333333
3
3.166666667
3.333333333
3.5
3.666666667
3.833333333
4
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1
1 1/4
1 1/4
1 1/4
1 1/4
1 1/4

Design Calculations For Pressure Vessels

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Design Calculations For Pressure Vessels

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Do not print this sheet, it contains only information

as how to design elements of pressure vessel

Drop down selection

Input values in yellow cells ----->

are shown for every item at end of the sheet

sign select shell sheet)

THICKNESS OF CYLINDRICAL SHELL

ASME Sec VIII, Div.1, 2004

Cylinder Construction Material

See Section II Part D for other materials

Internal Design Pressure

Inner Diameter of Shell

Shell thickness per UG-27

Stress Releif per UCS-79

Final Centre Linre Radius

Original Centreline radius

Percent Extreme fiber Elongation

infinity for straight plate

THICKNESS OF CYLINDRICAL SHELL

ASME Sec VIII, Div.1, 2004

Cylinder Construction Material

See Section II Part D for other materials

Internal Design Pressure

Inner Diameter of Shell

Shell thickness per UG-27

Stress Releif per UCS-79

Final Centre Linre Radius

Original Centreline radius

Nominal thickness of Vessel

Percent Extreme fiber Elongation

infinity for straight plate

ASME Sec VIII, Div.1, 2004

Cylinder Construction Material

See Section II Part D for other materials

Internal Design Pressure

Inner Diameter of Shell

Height of Liquid Level in Boot

Total Internal Pressure in Boot

Thickness per UG-27

Stress Releif per UCS-79

Final Centre Linre Radius

Original Centreline radius

Percent Extreme fiber Elongation

infinity for straight plate

THICKNESS OF ELLIPSOIDAL HEAD

(Internal Pressure & Inside Dimensions)

ASME Sec VIII, Div.1, 2004

Cylinder Construction Material

See Section II Part D for other materials

Internal Design Pressure

Inner Diameter of Head

Thickness per UG-32

Stress Releif per UCS-79

Final Centre Linre Radius

Original Centreline radius

Percent Extreme fiber Elongation

infinity for straight plate

THICKNESS OF ELLIPSOIDAL HEAD

ASME Sec VIII, Div.1, 2004

Cylinder Construction Material

Add SA 105 as Boot cap

See Section II Part D for other materials

Internal Design Pressure