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10000007212c_PSI_500i_Electrician_documents-cover.

xls
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Product
Document No. Revision
PSI 500i C
Title Previous Doc. No.
PSI 500i Electrician Documents
and
Author Date
SLT 14.06.2013
Checked by Approved by
J KK J KY
Project Name Project No.
Note
Document Document No. Revisions
Common Documents
Courier
Symbols used in the documentation
Symbol diagram


PSI 500i System
PSI 500i
Power Supply
PSI 500i - PCS 4722
Power Supply
Wiring Diagram
PSI 500i
Earthing Cables
PSI 500i
Internal Cabling


Probe Control Set
PSI 500i
PCS 4722 / Power Module, PWM 4731
Wiring Diagram
PSI 500i DOCUMENTS

10000007452
10000007118
10000007212
Pneumatic and Water Diagram
C
B
10000007117 B
D 10000002558

B 10000007119
10000007037 B
10000007212c_PSI_500i_Electrician_documents-cover.xls
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Document Document No. Revisions
PSI 500i
Power Module, PWM 4731
Wiring Diagram
PSI 500i
Output Connections
Wiring Diagram
PSI 500i
Input Connections
Wiring Diagram
PSI 500i
PCS Communication Connections
PSI 500i
Optional I/O Connections
Wiring Diagram
PSI 500i - PCS 4722
Versapoint modules and I/O-points


Control Connections
PSI 500i
Data Connection Cables (RS485)
PSI 500i
Data Connection Cables (Ethernet)
PSI 500i
Cable List


Pump Control Box
PSI 500i
Pump Control Box, PCB 4852
Wiring Diagram, Page 1
PSI 500 / 500i
Pump Control Box, PCB 4852
Wiring Diagram, Page 2
PSI 500 / 500i
Pump Control Box, PCB 4852
Cables and Connection


Pneumatic and Water Connections for PSI 500i
PSI 500i
BFA 4701
Pneumatic and Water Diagram
10000007454 B
10000007112 B
10000007115



10000007038 C
C
B
B
B
10000007114
10000007120
10000007116
10000007453

10000007113
B
B
10000008164 A



10000008164 A
10000006981 E
10000008165 A
10000007112b_PSI500i_Versapoint_modules_and_ IO_points.xlsx
Page 1/2
Product Revision
PSI 500i B
Title Date
PSI 500i - PCS 4722 12.6.2013
Versapoint modules and I/O-points Approved
J KY


Function: in option: Output# Slot Signal GND Notes:
IC220MDL754 OUTPUT 24VDC POSITIVE LOGIC 0.5A 16PT
Diluter fill valve Output1 Q11 1,1 1,2
Dilution valve Output2 Q11 2,1 2,2
Froth kill spray Output3 Q11 1,4 1,5
Diluter drain valve Output4 Q11 2,4 2,5
Sample valve Output5 Q12 1,1 1,2
Line 1 sample diverter calibration cut Output6 Q12 2,1 2,2
Line 1 sample diverter normal cut Output7 Q12 1,4 1,5
Line 1 sample diverter release Output8 Q12 2,4 2,5
Primary sampler 1 upstream flush valve primary sampler option Output9 Q13 1,1 1,2
Primary sampler 1 downstream flush valve primary sampler option Output10 Q13 2,1 2,2
Primary sampler 1 sample valve primary sampler option Output11 Q13 1,4 1,5
Primary sampler 1 knife out primary sampler option Output12 Q13 2,4 2,5
Water pump Output13 Q14 1,1 1,2
Chemical wash pump chemical wash option Output14 Q14 2,1 2,2
Alarm lamp Output15 Q14 1,4 1,5
Cell water jet water jet option Output16 Q14 2,4 2,5
IC220MDL754 OUTPUT 24VDC POSITIVE LOGIC 0.5A 16PT
Function: in option: Output# Slot Signal GND Notes:
Line 2 sample diverter normal cut Output17 Q21 1,1 1,2
Line 2 sample diverter release Output18 Q21 2,1 2,2
Line 2 sample diverter calibration cut Output19 Q21 1,4 1,5
Cell wiper out cell wiper option Output20 Q21 2,4 2,5
Primary sampler 2 upstream flush valve primary sampler option Output21 Q22 1,1 1,2
Primary sampler 2 downstream flush valve primary sampler option Output22 Q22 2,1 2,2
Primary sampler 2 sample valve primary sampler option Output23 Q22 1,4 1,5
Primary sampler 2 knife out primary sampler option Output24 Q22 2,4 2,5
Line 3 sample diverter normal cut Output25 Q23 1,1 1,2
Line 3 sample diverter release Output26 Q23 2,1 2,2
Line 3 sample diverter calibration cut Output27 Q23 1,4 1,5
Cell wiper in cell wiper option Output28 Q23 2,4 2,5
Primary sampler 3 upstream flush valve primary sampler option Output29 Q24 1,1 1,2
Primary sampler 3 downstream flush valve primary sampler option Output30 Q24 2,1 2,2
Primary sampler 3 sample valve primary sampler option Output31 Q24 1,4 1,5
Primary sampler 3 knife out primary sampler option Output32 Q24 2,4 2,5
IC220MDL644 INPUT 24VDC POSITIVE LOGIC 16PT
Function: in option: Input# Slot Signal GND Notes:
Water pressure sensor Input1 I11 1,1 1,2
Water tank level sensor tank level option Input2 I11 2,1 2,2
Water pump state Input3 I11 1,4 1,5
Water pump maintenance switch Input4 I11 2,4 2,5
Diluter surface level sensor Input5 I12 1,1 1,2
Calibration sample button Input6 I12 2,1 2,2
Maintenance switch Input7 I12 1,4 1,5
Air pressure sensor Input8 I12 2,4 2,5
Primary sampler flush button primary sampler option Input9 I13 1,1 1,2
Primary sampler 2 maintenance switch primary sampler option Input10 I13 2,1 2,2
Primary sampler 3 maintenance switch primary sampler option Input11 I13 1,4 1,5
Primary sampler 1 maintenance switch primary sampler option Input12 I13 2,4 2,5
Checked by
10000007112
J KK
J KK
Document No.
Author
10000007112b_PSI500i_Versapoint_modules_and_ IO_points.xlsx
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Function: in option: Output# Slot Signal GND Notes:
Diluter overflow level sensor Input13 I14 1,1 1,2
Pump error relay Input14 I14 2,1 2,2
Diluter cover sensor hotwater option Input15 I14 1,4 1,5 Since SW v.2.4.0
Shift sampler cover sensor hotwater option Input16 I14 2,4 2,5 Since SW v.2.4.0
IC220MDL754 OUTPUT 24VDC POSITIVE LOGIC 0.5A 16PT
Function: in option: Output# Slot Signal GND Notes:
Secundary sample Cutter 3 Wash cutter wash option Output33 Q31 1,1 1,2 Since SW v.2.4.0
Secundary Sample Cutter 1 Wash cutter wash option Output34 Q31 2,1 2,2 Since SW v.2.4.0
Secundary Sample Cutter 2 Wash cutter wash option Output35 Q31 1,4 1,5 Since SW v.2.4.0
4-Way diluter spray hotwater option Output36 Q31 2,4 2,5 Since SW v.2.4.0
FREE Output37 Q32 1,1 1,2
FREE Output38 Q32 2,1 2,2
FREE Output39 Q32 1,4 1,5
Shift sampler wash hotwater option Output40 Q32 2,4 2,5 Since SW v.2.4.0
FREE Output41 Q33 1,1 1,2
FREE Output42 Q33 2,1 2,2
Dispersion cup spray dispersion option Output43 Q33 1,4 1,5 Since SW v.2.4.0
FREE dispersion option Output44 Q33 2,4 2,5
Dispersion cup open dispersion option Output45 Q34 1,1 1,2 Since SW v.2.4.0
Ultrasound on dispersion option Output46 Q34 2,1 2,2 Since SW v.2.4.0
Demag coil on dispersion option Output47 Q34 1,4 1,5 Since SW v.2.4.0
Dispersion fill valve dispersion option Output48 Q34 2,4 2,5 Since SW v.2.4.0
IC220ALG620 ANALOG IN 16 BIT RTD 2 CHANNELS
Function: in option: Input# Slot Signal GND Notes:
FREE Ainput1
hotwater temperature sensor hotwater option Ainput2 * * 3-wire conn.: meas 2.1->2.3, const current 2.1->2.2
IC220ALG320 ANALOG OUT 16BIT VOLTAGE/CURRENT 1 CHANNEL
Function: in option: Output# Slot Signal GND Notes:
Analog output 1 420mA messages Aout1 2,1 2,3 Connector: 2 (right side of module), Shield ground 2.4
IC220ALG320 ANALOG OUT 16BIT VOLTAGE/CURRENT 1 CHANNEL
Function: in option: Output# Slot Signal GND Notes:
Analog output 2 420mA messages Aout2 2,1 2,3 Connector: 2 (right side of module), Shield ground 2.4
IC220ALG320 ANALOG OUT 16BIT VOLTAGE/CURRENT 1 CHANNEL
Function: in option: Output# Slot Signal GND Notes:
Analog output 3 420mA messages Aout3 2,1 2,3 Connector: 2 (right side of module), Shield ground 2.4
IC220ALG320 ANALOG OUT 16BIT VOLTAGE/CURRENT 1 CHANNEL
Function: in option: Output# Slot Signal GND Notes:
Analog output 4 420mA messages Aout4 2,1 2,3 Connector: 2 (right side of module), Shield ground 2.4
IC220ALG320 ANALOG OUT 16BIT VOLTAGE/CURRENT 1 CHANNEL
Function: in option: Output# Slot Signal GND Notes:
Analog output 5 420mA messages Aout5 2,1 2,3 Connector: 2 (right side of module), Shield ground 2.4
IC220ALG320 ANALOG OUT 16BIT VOLTAGE/CURRENT 1 CHANNEL
Function: in option: Output# Slot Signal GND Notes:
Analog output 6 420mA messages Aout6 2,1 2,3 Connector: 2 (right side of module), Shield ground 2.4
10000007113b_PSI_500i_Cable_list.xls
Page 1 (2)
Document No.
Previous Doc. No.

Author Date
J MJ 12.06.2013
Checked by Approved by
J KK J KY

PSI 500 Cable List
Cable # Function Cable Cable Comments Delivered
W From To Part code L (m) by
01 UPS 115/230VAC Main switch 115/230 VAC * Supplied by customer
02 Main switch PCS 4722 / PWM 4731 115/230 VAC 10314269 2 OT
03 Customer mains Pump control box - PCB 4852 115/230 VAC * Supplied by customer
04
05 PCS 4722 / IOM Pump control box - PCB 4852 SIGNAL 10314356 12 OT
06 Pump control box Water pump 230 VAC 10314357 7 OT
07 Pump control box Water tank / Level switch SIGNAL 10314358 10 OT
08 PWM 4731 User Interface / Power 115/230 VAC 10483421 1,6 OT
09 PCS 4721 / K1,K2 DLU 4710 / Overflow and level switch SIGNAL 10341188 2,3 OT
10 IO-Module / I11 1.1 1.2 Water manifold / S1 SIGNAL 10314333 1,8 OT
Product
PSI 500i 10000007113
Revision
B
PSI 500i Cable List
Title
Control Connections
PSI 500i System Cables
Cable included to level switch
,
11 PWM 4731 WFA 4800 115/230 VAC 10341224 2,6 OT
12
13
14
15
20 PNM 4741 / Y1 IO-Module / Q11 1.1 1.2 SIGNAL 10341235 1,6 OT
21 PNM 4741 / V30 IO-Module / Q11 1.4 1.5 SIGNAL 10341235 1,6 OT
22 PNM 4741 / Y3 IO-Module / Q11 2.1 2.2 SIGNAL 10341235 1,6 OT
23 PNM 4741 / Y4 IO-Module / Q11 2.4 2.5 SIGNAL 10341235 1,6 OT
24 PNM 4741 / Y5 IO-Module / Q12 1.1 1.2 SIGNAL 10341235 1,6 OT
25 PNM 4741 / Y6 IO-Module / Q12 1.4 1.5 SIGNAL 10341235 1,6 OT
26 PNM 4741 / Y7 IO-Module / Q12 2.1 2.2 SIGNAL 10341235 1,6 OT
27 PNM 4741 / Y8 IO-Module / Q12 2.4 2.5 SIGNAL 10341235 1,6 OT
28 PNM 4741 / Y9 IO-Module / Q21 1.1 1.2 SIGNAL 10341235 1,6 OPTIONAL OT
29 PNM 4741 / Y10 IO-Module / Q21 1.4 1.5 SIGNAL 10341235 1,6 OPTIONAL OT
30 PNM 4741 / Y11 IO-Module / Q21 2.1 2.2 SIGNAL 10341235 1,6 OPTIONAL OT
31 PNM 4741 / Y12 IO-Module / Q23 1.1 1.2 SIGNAL 10341235 1,6 OPTIONAL OT
32 PNM 4741 / Y13 IO-Module / Q23 1.4 1.5 SIGNAL 10341235 1,6 OPTIONAL OT
33 PNM 4741 / Y14 IO-Module / Q23 2.1 2.2 SIGNAL 10341235 1,6 OPTIONAL OT
34 UNDEFINED IO-Module / Q23 2.4 2.5 SIGNAL 10341235 1,6 OPTIONAL OT
35
36
37
38

10000007113b_PSI_500i_Cable_list.xls
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PSI 500 Cable List
Cable # Function Cable Cable Comments Delivered
W From To Part code L (m) by
39
40 PWM 4731 / X4 T2 Signal converter COMMUNICATION 10314332 0,5 OT
41
42 PWM 4731 / T1 Signal converter PC1 / Com2 COMMUNICATION 10314334 3 OT
43 PWM 4731 / T2 Signal converter PC1 / Com1 COMMUNICATION 10314334 3 OT
44 IO-Module / Ethernet NIU PC1 / LAN1 COMMUNICATION 10314335 3 OT
45 PCS 4722 / Feedthrought conn. PC1 / LAN2 COMMUNICATION 10314365 3 OT
46 PC/COM5 X10 COMMUNICATION 10485782 1,3 OT
47 PC/VGA Touch screen/VGA VIDEO * * OT
48 PC/USB3 Touch screen/USB SIGNAL * * OT
49
50
60 PCS 4722 / PWM 4731 / T1 Remote PC / Customer autom. system COMMUNICATION * * Supplied by customer (Used only with RS485 comm.)
61 PCS 4722 / Feedthrought conn. Remote PC / Customer autom. system COMMUNICATION * * Supplied by customer (Used only with Ethernet comm.)
70 Optical sensor head PCS 4722 COMMUNICATION * 2,15 Cable included to OSH delivery OT
140 Client earthing point PCS 4722 PE 10314098 12 Earthing cable (Supplied by customer)
141 PCS 4722 BFA 4701 PE 10341010 0,15 Earthing cable OT
301- Primary sampling control SIGNAL OT
Customer specific cables starting from #301
Cable included to PC/Touch screen
Cable included to PC/Touch screen
y p g

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