Cgah Controlerl80 SB 052e

TRANE EMA
N L 80 SB 052 E
DATE 21/09/99
General
Product Section 504
Service
Model SCROLL
Bulletin
Service Engineer J. VENAIL
Page 1 of 22
Supersedes S.B N dated 05/08/98
Revised rubrics are notified by the letter : "F"
CONFIGURATION SMM MODULE FOR SCROLL UNITS
H GENERATION
1) MENU A - GENERAL INFORMATION
2) MENU B - CUSTOMER SETPOINT
B01- Evaporator outlet temperature setpoint
B02 - Hot water outlet temperature setpoint
B03 - Auxiliary water outlet temperature setpoint
B04 - Circuit 1 on validation
B05 - Circuit 2 on validation
B06 - Operating mode
B07 - Remote control validation
B08 - Auxiliary setpoint validation
B09 - Current date display
B91 - Day of month
B92 - Month
B93 - Year
B10 - Current hour display
B101 - Hour
B102 - Minutes
B103 - Seconds
B11 - Chilled water setpoint setting
B12 - Hot water setpoint setting
B13 - Auxiliary setpoint setting
3) MENU C - DEFAULT DISPLAY
Trane EMA N L 80 SB 052 E
Service Bulletin Page of 22 2
4) MENU D - CUSTOMER CONFIGURATION
D01 Cooling setpoint reset type
D02 Cooling reset starting value
D03 Cooling reset value range
D04 Cooling reset range
D05 Heating setpoint reset type
D06 Heating reset starting value
D07 Heating reset value range
D08 Heating reset range
D09 Generic input type
D10 Evaporator pump stop timer
D11 Evaporator water pump automatic cleaning
D12 Compressor lead-lag
D13 Default 1 report type
D14 Default 2 report type
D15 External address
5) MENU E - ADVANCED DISPLAY
6) MENU F - SERVICE ADJUSTMENT
Fp - Service access password
F1 - Motor parameters
F101 - First start anti-recycle
F102 - Anti-recycle between two consecutive starts of one compressor
F103 - Maxi number of anti-recycle (adaptive)
F104 - Anti-recycle duration (adaptive)
F105 - Compressor add mini time
F106 - Compressor remove mini time
F107 - Control dead band
F108 - Control anticipation
F2 - Modem configuration
F201 - Modem call condition
F202 - Modem serial link configuration
F203 - Modem access language
F204 - Modem trial number
F205 - Modem initialisation string
F206 - Modem call string
F207 - Site identification string
F208 - Established connection string
F209 - End of connection string
F210 - Modem hang-up string
F3 - Modem access
F301 - Modem 1 password
F305 - Modem access counter
F306 - Modem successful access counter
F307 - Incorrect Modem access counter
F308 - Modem counter reset
F4 - Service configuration
F401 - Generation of the warning
F402 - Clogged condenser delta T
F403 - Clogged condenser duration
F404 - Compressor A1 service counter
F405 - Compressor B1 service counter
F406 - Compressor A2 service counter
F407 - Compressor B2 service counter
F408 - Service access display
F409 - Service access type
F410 - Service access storage
F411 - Reset of historical record
F5 - Unit locking
F501 - Locking password
F6 - Sensor calibration (pressure or temperature)
F7 - Fans
F701 Half fan dead band
F702 - Fan pressure differential (HP-LP) setpoint
F703 - Variable fan setpoint
F704 - Cooling low ambient
F705 - heating low ambient
7) MENU G - FACTORY CONFIGURATION
Gp - Factory access password
G1 - Unit parameters
G101 - Number and type of compressors
G102 - Evaporator water mix range
G103 - Refrigerant type
G104 - Fan type
G105 - Low ambient stop validation
G106 - Evaporator high water temperature hold off validation
G107 - Evaporator low water temperature setpoint
G108 - Evaporator low refrigerant temperature setpoint
G109 - Evaporator heater setpoint
G110 - Antifreeze "Hot Gas By-Pass" temperature setpoint
G111 - Cooling HP setpoint
G112 - Heating HP setpoint
G113 - HGBP operation
G114 - Unit type
G115 - Serial link type - Module address
G2 - Auto-sequencing
G201 - Sequencing order
G202 - maxi disconnect time
G203 - Time between unit addition
G204 - Time between unit removal
G205 - Type of installation
G3 - Type of sensors
G4 - De-icing
G401 - DT zone 1 (7 to 11C)
G402 - DT zone 2 (4 to 7C)
G403 - DT zone 3 (-3 to 4C)
G404 - DT zone 4 (-7 to -3C)
G405 - DT zone 5 (-11 to -7C)
G406 - DT zone 6 (<-11C)
G407 - DT End of de-icing point 1 (ambient temperature >-5C)
G408 - End of de-icing point 2 (ambient temperature <12C)
8) Configuration according to the unit model number
Menu B - Customer setpoints
Evaporator outlet setpoint - B 01
Operating mode - B06
Current date - B91, B92 et B93
Current time - B101,B102 et B103
F
Menu G - Factory configuration
G101 -Number and type of compressor
G102 - Evaporator water mix rate
G103 - Type of refrigerant
G104 - Type of fan
G107 - G108 Antifreeze setpoints
G114 - Unit type
This document gives all the necessary information to configure the regulation system and also gives
the various menus and their displays.
This document must only be used when the regulation system configuration software is not available.
Nevertheless, it is used as a reference document
The indices used (1 and 2) correspond to the unit refrigerant circuits. For single circuit units, only
index 1 is to be taken into account.
Scrolling through menus and sub-menus as well as modifying parameters in the menus and sub-
menus are mode with "UP" and "DOWN", "+" and "-" keys located on the front face of the regulation
module system "UP" and "DOWN" keys allow to scroll from one menu or one parameter to another.
They also allow to move from one character to the other in a parameter when it has more than one
"+" and "-" keys allow to modify the value of the parameters when it can be modified "=" key
increments the value and "-" also allow the scrolling down to a sub-menu when the corresponding
menu header is displayed.
Pressing more than 3 seconds on I, unit will be reset.
1) MENU A - GENERAL INFORMATION
A01 Active water setpoint
A02 Evaporator water outlet mix temperature
A03 Circuit 1 evaporator water outlet temperature
A04 Circuit 2 evaporator water outlet temperature
A05 Air temperature
A06 Number compressor A1 operating hours
A07 Number of compressor A1 starts
A08 Number compressor B1 operating hours
A09 Number of compressor B1 starts
A10 Number compressor A2 operating hours
A11 Number of compressor A2 starts
A12 Number compressor B2 operating hours
A13 Number of compressor B2 starts
2) MENU B - CUSTOMER SETPOINT
2.1 B01 - Evaporator outlet temperature setpoint
Settings : - 26 to 30C by 1C increment. Default value : factory configuration
Recommended value :
Unit mono circuit = factory configuration
Unit bi-circuit = order value plus half dead band (see F107).
2.2 B02 - Hot water outlet temperature setpoint
Settings : - 20 to 60C by 0.1C increment. Default value 45.0
2.3 B03 - Auxiliary water outlet temperature setpoint
Settings : - 26 to 60C by 0.1C increment. Default value 6.0
F
B04 - Circuit 1 ON validation
Enabled circuit : Auto - Disabled circuit : Stop - Default value : Auto
B05 - Circuit 2 ON validation
Enabled circuit : Auto - Disabled circuit : Stop - Default value : Auto
B06 - Operating mode
Cooling mode Cooling
Heating mode Heating
External control Extern
Default value Factory configuration
B07 - Remote control validation
Remote control Remote
Local control Local
Default value Local
B08 - Auxiliary setpoint validation
Enabled circuit : Enable - Disabled circuit : Disable - Default value : Disable
B09 - Current date display Factory configuration
B91 - Day
Setting : 1 to 31
B92 - Month
Setting : 1 to 12
B93 -Year
Setting : 00 to 99
B10 - Current hour display Factory configuration
B101 - Hours
Setting : 01 to 23
B102 - Minutes
Setting : 00 to 59
B103 - Seconds
Setting : 00 to 59
B11 - Chilled water setpoint setting (remote or modem)
Setting : - 5 to + 5C by + 0.1C increment. Default value 0.0C
B12 - Hot water setpoint setting (remote or modem)
Setting : - 5 to + 5C by 0.1C increment. Default value 0.0C
B13 - Auxiliary setpoint setting (remote or modem)
Setting : -5 to + 5C by 0.1C increment. Default value 0.0C
3) MENU C - DEFAULT DISPLAY
C01 Default display
C02 Current default erase
Pressing more than 3 seconds on I, unit will be reset.
F
F
F
F
F
F
F
4) MENU D - CUSTOMER CONFIGURATION
D01 - Cooling set point reset type
None : None - On air: Air - On water : Ret Wat - Default value : None
D02 - Cooling reset starting value
Setting : 2 to 55 by 0.1C increment. Default value 20.0
D03 - Cooling reset value range
Setting : 2 to 20C by 0.1C increment. Default value 10.0
D04 - Cooling reset range
Setting : - 15 to 15C by 0.1c increment . Default value -5.
D05 - Heating setpoint reset type
None : None - An air : Air - On water : Ret Wat - Default value : None
D06 - Heating reset starting value
Setting 2 to 55C by 0.1C increment. Default value 20.0
D07 - Heating reset value range
Setting : 2 to 20C by 0.1C increment. Default value 10.0
D08 - Heating reset range
Setting : - 15 to 15C by 0.1C increment. Default value 5.0
D09 - Generic input type
0..10 Volts 0..10 V 0-20C
2..10 Volts 2..10 V 0-20C
0..20 mA 0..20 mA 0-20C
4..20 mA 4..20 mA 0-20C
Default value 0..10 V 0-20C
D10 - Evaporator pump stop timer
Setting : 1 to 10 mn by 1 mn increment. Default value 1.
D11 - Evaporator water pump automatical cleaning.
None None
6 hours 6 H
12 hours 12 H
24 hours 24 H
48 hours 48 H
Default value None
4.12 D12 - Compressor lead-lag
Increasing fix 1-2
Decreasing fix 2-1
Start and hour balancing Auto
Automatic inversion at each start TRANE
Default value TRANE
F Recommended value Auto
F
D13 - Default 1 report type (See table page 18)
bit 0 Unit or circuit 1 manual reset default
bit 2 Unit or circuit 1 automatic reset default
bit 4 Circuit 1 not available or in limit
bit 6 Informational default on unit
Default value : 1
D14 - Default 2 report type (See table page 18)
bit 6 Informational default on unit
Default value : 2
Default report - Example
1. Choose the default you want to display.
Example :
Bit 1 = Unit or circuit 2 manual reset default
Bit 3 = Unit or circuit 2 automatic reset default
Bit 6 = Informational default on unit
Put 0 in front of non chosen defaults and 1 in front of chosen default.
You will read :
Bit 0 0
Bit 1 1
Bit 2 0
Bit 3 1
Bit 4 0
Bit 5 0
Bit 6 1
2. Check in the table A1, page 18 the correspondant value of the binary alignment (from the
right side).
In this case 74.
3. Write 74 on the display, each default chosen will be written on the display when effective.
D15 - External address
Setting : 0 to 62. Default value 0
5) MENU E - ADVANCED DISPLAY
E01 Circuit 1 evaporator saturated temperature
E02 Circuit 1 evaporator saturated pressure
E03 Circuit 1 condenser saturated temperature
E04 Circuit 1 condenser saturated pressure
E05 Circuit 2 evaporator saturated temperature
E06 Circuit 2 evaporator saturated pressure
E07 Circuit 2 condenser saturated temperature
E08 Circuit 2 condenser saturated pressure
E09 Evaporator water inlet temperature
E10 Condenser water outlet temperature
E11 Condenser water inlet temperature
0 1 0 1 0 0 1 (binary alignment)
6) MENU F - SERVICE ADJUSTMENT
Fp - Service access password
" 42587"
F1 - Motor parameters
F101 - First start anti-recycle
Setting : 0 to 5 mn. Default value 2.
F102 - Anti-recycle between two consecutive starts of one compressor
F103 - Maxi number of anti-recycle (adaptive)
F104 - Anti-recycle duration (adaptive)
Mandatory Setting : 0
F F105 - Compressor add mini time
Setting 5 to 120 sec by 1 sec increment. Default value 60.
Recommended value : 120
F F106 - Compressor remove mini time
Setting : 5 to 60 s by 1 sec increment. Default value 5.
F F107 - Control dead band
Setting : 0.4 to 8.0C by 0.1C. Default value 3.0.
Recommended value
? T chilled water 5 C 6 C
# unit Dead band Dead band
115
120
125
225
230
235
240
250
260
270
4
4.5
4
3.5
3.5
3
3
3
3
3
4.5
5
4.5
4
4
3.5
3.5
3
3.5
3.5
Formula:
Higher step (in tons) ?
DB minimum = x ? Tchilled water + 1.5 C ?
Total of the steps (in tons) ?
? For unit with compressor assembly # 260 et 270, it will be respectively, L and H
L = 10T + 10T
H = 10T + 15T
? All the compressors of the unit (S or B or H or L) according to the size of the unit.
? 1.5C corresponds to the minimum dropping of the water system we want to
obtain.
F108 - Control anticipation
Setting : 0 to 30 sec by 1 sec increment. Default value 5.
F2 - Modem configuration
F201 - Modem call condition
Unit or circuit 1 manual reset default bit 0
Unit or circuit 2 manual reset default bit 1
Unit or circuit 1 automatic reset default bit 2
Unit or circuit 2 automatic reset default bit 3
Circuit 1 not available or in limit bit 4
Circuit 2 not available or in limit bit 5
Informational default on unit bit 6
Default value 0
F202 - Modem serial link configuration
Bit 1 - 0 00 1200 bauds
01 2400 bauds
10 4800 bauds
11 9600 bauds
Bit 2 0 7 bit data
1 8 bit data
Bit 4 - 3 X0 No parity
01 Uneven parity
11 Even parity
Bit 5 0 1 stop bit
1 2 stop bit
Default value : 24 (use with minitel)
F203 Modem access language
Default value : French
F204 Modem trial number
Default value 2.
F205 Modem initialisation string
Default value : 'AT&FB2NO&KO&Q6S0 = 2S37 = 5E0&WO'
F206 Modem call string
Default value : 'ATDTR'
F207 Site identification string
Default value 'TRANE CHILLER'
F208 Established connection string
Default value : 'CONNECT'
F209 End of connection string
Default value : 'NO CARRIER !'
F210 Modem hang-up string
Default value '+++@ATHO !'
F3 - Modem access
F301- Modem 1 password
Default value : 12345
F305 Modem access counter
Displays the number of access attempts through the modem to the information
protected by the password 1.
F306 Modem successful access counter
Displays the number of successful access through the modem to the information
F307 Modem incorrect access counter
Displays the number of incorrect access through the modem to the information
F308 Modem counter reset
Resetting of the counter adding up the access through the modem.
F4- Service configuration
F401 Generation of the warning.
bit 0 : clogged condenser
bit 1 : request for service on 1 compressor at least.
Default value : 0 (none)
F F402 Clogged condenser delta T
Setting 5 to 30 C by 1 C increment
Default value 10 C
Recommended value : 30C
F F403 Clogged condenser duration
Setting 10 to 60 mn by 1 mn increment
Default value : 30 mn
F F404 Compressor A1 service counter
Setting value 16 000 - Max set up : 65535
0 to disable
F F405 Compressor B1 service counter
Setting value : 16000 - Max set up : 65535
0 to disable
F F406 Compressor A2 service counter
Setting value : 16 000 - Max set up : 65535
0 to disable
F F407 Compressor B2 service counter
Setting value : 16 000 - Max set up : 65535
0 to disable
F408 Service access display
(Maximum last 5 access)
F409 Service access type
None
Start-up
Oil pb
Refr. pb
Elect. pb
Mec. pb
F410 Service access storage
F411 Reset of historical record
F5 - Unit locking
F501 - Locking password
efault value "3 1 6 8 9" (configuration only possible in factory by software).
F F6 - Sensor calibration (pressure or temperature)
Setting : -3.0 to 3.0 by 0.1 increment. Default value 0.0
F601 Chilled water outlet temperature EVP 1
F602 Saturated refrigerant temperature EVP 1
F603 Saturated refrigerant temperature CDS 1
F604 Chilled water outlet temperature EVP 2
F605 Saturated refrigerant temperature EVP 2
F606 Saturated refrigerant temperature CDS 2
F607 Air outlet temperature
F608 Board I/O 2 sensor 2 calibration
F610 Chilled water outlet temperature
F613 Entering water temperature EVP
F614 Entering water temperature CDS
F7 - Fans
F F701 Half fan dead band
Setting : 2. to 6.0 bar by 0.1 bar increment. Default value 4.0.
See table page 12
F F702 - Fan pressure differential (HP-LP) setpoint
Setting 4.0 to 15.0 bar by 0.1 bar increment. Default value 6.0.
See table page 12
Recommended setting of the half fan dead band F701 and the setting of the fan
pressure differential (HP-LP)
Unit type Fan number F 701 F 702
CGCH 1 4 7
CGAH 1
2
3
4
6
4
3
3
2
2
7
7
7
6
6
F703 - Variable fan setpoint
Setting 40 to 90% by 1 % increment. Default value 50.
F704 - Cooling low ambient
Setting: - 25 to 20C by 1C increment. Default value 0.
F705 - Heating low ambient
Setting : - 25 to 20C by 1C increment. Default value 0.
7) MENU G - FACTORY CONFIGURATION
Gp - Factory access password " 5 1 0 8 2"
G1 - Unit parameters
G101 - Number and type of compressors
(10 T + 10 T) S + S 115
(10 T + 15 T) S + B 120
(15 T + 15 T) B + B 125
(10 T + 10 T)/(15 T) S + S/B 225
(10 T + 15 T)/(15 T) S + B/B 230
(15 T + 15 T)/(15 T) B + B/B 235
(10 T + 15 T)/(10 T + 15 T) S + B/S+ B 240
(15 T + 15 T)/(15 T + 15 T) B + B/B + B 250
15 T + (10T+10T)/15 T + (10T+10T) B + L / B + L 260
15 T + (10T+15T)/15 T + (10T+15T) B + H / B + H 270
F Default value Factory configuration
F G102 -Evaporator water mix range (See table page 15)
Setting 60 to 350 % by 1% increment. Factory configuration.
F G103 - Refrigerant type Factory configuration (See table page 15)
Refrigerant R22 : R22 - Refrigerant R134a : R134a - Default value R22
Refrigerant 404a : R404a - Refrigerant 407c : R407c
G104 - Fan type (See table page 16)
No fan None
Speed variator Delta V
1 fan - 1 speed 1 fan, 1 sp
1 fan -2 speeds 1 fan, 2 sp
2 fans - 1 speed 2 fan, 1 sp
2 fans among which 1 fan - 2 speeds 2 fan, 2 sp
2 fans among which 1 fan with speed variator 2 fan, 1 DV
F
G105 - Low ambient stop validation
Enabled : Enable - Disabled : Disable - Default value : Disable
G106 - Evaporator high water temperature hold off validation
Enabled : Enable - Disabled : Disable - Default value : Enable
G107 - Evaporator low water temperature setpoint
Setting : -30 to + 5C by 1C increment. See table page 16.
G108 - Evaporator low refrigerant temperature setpoint
Setting : - 30 to + 2C by 1C increment. See tableau page 16.
G109 - Evaporator heater setpoint
Setting : - 35 to + 10C by 1C increment. Default value 3.
G110 - Antifreeze " Hot Gas By-Pass" temperature setpoint
Setting - 25C to + 5C by 1C increment. Default value 2.
Setting 15 to 34 bar by 0.1 bar increment. See table page 17.
Setting 15 to 34 bar by 0.1 bar increment. Default value 25.0.
See table page 17.
G113 - HGBP operation
None None
Antifreeze protection Freeze
Load limitation Normal
Antifreeze protection and load limitation Normal + Frz
G114 - Unit type (See tableau page)
Cooling only units Chiller
Air-water reversible unit CXA
Water-water reversible unit CPW
G115 - Serial link type - Module address
Limited slave configuration Slv.1adr
Extended slave configuration Slv.2adr
Sequencing master configuration Mst.Seq
Report master configuration Mst.Com
Default value Slv.1adr
Remark : the limited slave configuration (default value) is compulsory to configure the
module using the software.
G2 - Auto-sequencing
G 201 - Sequencing order
Increasing : sequence
Rotation : rotation
Default value : sequence
G 202 - Maxi disconnect time
Setting 1 to 10 mn by 1 mn increment. Default value : 2 mn.
G 203 - Time between unit addition
G 204 - Time between unit removal
G 205 - Type of installation
Constant flow : constant
Variable flow : variable
Default value : constant
G3 - Type of sensors
NTC temperature sensor R NTC
Pressure transductor (0.40 abs bar) P 40b a
Default value P40ba
G301 Evaporator 1 saturation sensor type P4--20mA
G302 Condenser 1 saturation sensor type
G303 Evaporator 2 saturation sensor type
G304 Condenser 2 saturation sensor type
G4 - De-icing
G401 - DT zone 1 (7 to 11C)
Setting : 5 to 30C by 1C increment. Default value : 18.
G402 - DT zone 2 (4 to 7C)
G403 - DT zone 3 (-3 to 4C)
G404 - DT zone 4 (-7 to -3C)
G405 - DT zone 5 (-11 to -7C)
G406 - DT zone 6 (<-11C)
G407 - End of de-icing point 1 (ambient temperature > - 5C)
Setting : 0 to 50C by 1C increment. Default value 40.
F Recommended value : 15
G408 - End of de-icing, point 2 (ambient temperature < -12C)
Setting : 0 to 50C by 1C increment. Default value 20.
Recommended : 12
8) Configuration according to the unit model number
This control module is mounted on the following units :
CGAH Air-cooled liquid chiller with axial fans.
CGCH Air-cooled liquid chiller with centrifugal fans.
CGWH Water-cooled liquid chiller
CCUH Water-cooled liquid chiller with remote condenser.
CXAH Water-air reversible heat pump with axial plans (not developed).
RAUH Air cooled chiller and helicodal fan
RACH Air cooled chiller and centrifugal fan
F
Menu B - Customer setpoints
Evaporator outlet setpoint - B01
Designe value on the order form
Operating mode - B06
Digit 2 - 3 - 4
Menu Digit
38
CGAH-
RAUH
CGCH-
RACH
CGWH CCUH
B06 Cooling Cooling Cooling
X
A
Cooling
Heating
Current date - B91, B92 et B93
Configuration of the current day date
Current time - B101, B102 and B103
Configuration of the current hour
Menu G - Factory configuration
Number and type of compressor - G101
Menu Digit 6 - 7 - 8 Value
G101 115 S+S
120 S+B
125 B+B
225 S+S/B
230 S+B/B
235 B+B/B
240 S+B/S+B
250 B+B/B+B
260 B+L/B+L
270 B+H/B+H
Evaporator water mix rate - G102
Value
Menu Digit 6 - 7 - 8 digit 10 = 2 or digit 10 = 1
G102 225 100 100
230 125 133
235 150 167
240 100 100
250 100 100
260-270 100 100
Type of refrigerant - G103
Menu Digit 10 Value
G103 1 R134a
2 R22
5 R404A
S = 10 T
B = 15 T
L = 10T + 10 T
H = 10T + 15 T
Type of fan - G104
Digit 2 - 3 - 4
Menu Digit
6-7-8
Digit
19
CGAH RAUH CGCH
RACH
CGWH CCUH CXAH
Digit 13
1 (std) 2 (LN)
G104 115 1
2
1fan,1sp
1fan,2sp
2fan,1sp
impossible
1fan,1sp
1fan,2sp
None None 2fan,1sp
2fan,2sp
120 1
2
2fan,1sp
2fan,2sp
2fan,1sp
impossible
1fan,1sp
1fan,2sp
None None 2fan,1sp
2fan,2sp
125 1
2
2fan,1sp
2fan,2sp
2fan,1sp
impossible
1fan,1sp
1fan,2sp
None None 2fan,1sp
2fan,2sp
225 1
2
2fan,1sp
2fan,2sp
3fan,1sp
impossible
1fan,1sp
1fan,2sp
None None 3fan,1sp
3fan,2sp
230 1
2
3fan,1sp
3fan,2sp
3fan,1sp
impossible
1fan,1sp
1fan,2sp
None None 3fan,1sp
3fan,2sp
235 1
2
3fan,1sp
3fan,2sp
3fan,1sp
impossible
1fan,1sp
1fan,2sp
None None 3fan,1sp
3fan,2sp
240 1
2
4fan,1sp
4fan,2sp
4fan,1sp
impossible
1fan,1sp
1fan,2sp
None None 4fan,1sp
4fan,2sp
250 1
2
4fan,1sp
4fan,2sp
4fan,1sp
impossible
1fan,1sp
1fan,2sp
None None 4fan,1sp
4fan,2sp
260
270
1
2
6fan,1sp
6fan,2sp
ND
impossible
None None None None
Antifreeze setpoints - G107 - G108
% Ethylen glycol G 107 G 108 ? Chilled water setting point
(set in the unit B01) 2 circuits 1 circuit 2 circuits 1 circuit 2 circuits 1 circuit
8 C to 15 C
7 C
6 C
5 C
4 C
3 C
2 C
1 C
0 C
-1 C
-2 C
-3 C
-4 C
-5 C
-6 C
-7 C
-8 C
-9 C
-10 C
-11 C
-12 C
-
-
15
20
20
20
25
25
25
25
30
30
30
30
30
35
35
35
40
40
40
-
-
10
10
15
15
20
20
25
25
25
25
30
30
30
30
30
35
35
35
40
1
1
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
1
1
1
0
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-7
-7
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
? Chilled water temperature =
Unit 2 circuits = What is indicated on the order write up plus half dead band.
Unit 1 circuit = What is indicated on the O.W.U.
F
F
Basic freezing point of ethylen glycol in static mode
% Freezing point
5
10
15
20
25
30
35
40
-2 C
-4 C
-6 C
-8 C
-11 C
-15 C
-19 C
-24 C
Cooling HP setpoint - G111
Refrigerant Digit 10
Type of unit
Digit 2-3-4-5
Digit 11
Approval
1
(R134a)
2 5
(R22) (R404A)
CGAH
CGCH
CCUH
RAUH
M (Mines)
I (ISPESL)
X (none)
20.7 25.9
RACH B (Sweden)
20.7 22.7
CXAH T (TUV)
H (Netherlands)
20 26
M (Mines)
20.7 20.7
CGWH I (ISPESL)
X (none)
20.7 23.5
B (Sweden)
20.7 22.7
T (TUV)
H (Netherlands)
20 23
Heating HP setpoint - G112
CXAH : Digit 2, 3, 4
Digit 2-3-4
Menu Digit 11 R 22 (2)
G112 M 20.7
I 23.5
X 23.5
H 23
B 22.7
T 23
Unit type - G114
Digit 2 - 3 - 4
Menu Digit 38 CGAH CGCH- CGWH CCUH CXAH
G114 Chiller Chiller Chiller CXA
X
A
Chiller
CPW
F
F
Table A1 : Table of decimal - binary conversion - Parameter values D13 and D14
See example menus D13 D14
V
a
l
u
e
B
i
t

6
B
i
t

5
B
i
t

4
B
i
t

3
B
i
t

2
B
i
t

1
B
i
t

0
V
a
l
u
e
B
i
t

6
B
i
t

5
B
i
t

4
B
i
t

3
B
i
t

2
B
i
t

1
B
i
t

0
V
a
l
u
e
B
i
t

6
B
i
t

5
B
i
t

4
B
i
t

3
B
i
t

2
B
i
t

1
B
i
t

0
V
a
l
u
e
B
i
t

6
B
i
t

5
B
i
t

4
B
i
t

3
B
i
t

2
B
i
t

1
B
i
t

0
0 0 0 0 0 0 0 0 32 0 1 0 0 0 0 0 64 1 0 0 0 0 0 0 96 1 1 0 0 0 0 0
1 0 0 0 0 0 0 1 33 0 1 0 0 0 0 1 65 1 0 0 0 0 0 1 97 1 1 0 0 0 0 1
2 0 0 0 0 0 1 0 34 0 1 0 0 0 1 0 66 1 0 0 0 0 1 0 98 1 1 0 0 0 1 0
3 0 0 0 0 0 1 1 35 0 1 0 0 0 1 1 67 1 0 0 0 0 1 1 99 1 1 0 0 0 1 1
4 0 0 0 0 1 0 0 36 0 1 0 0 1 0 0 68 1 0 0 0 1 0 0 100 1 1 0 0 1 0 0
5 0 0 0 0 1 0 1 37 0 1 0 0 1 0 1 69 1 0 0 0 1 0 1 101 1 1 0 0 1 0 1
6 0 0 0 0 1 1 0 38 0 1 0 0 1 1 0 70 1 0 0 0 1 1 0 102 1 1 0 0 1 1 0
7 0 0 0 0 1 1 1 39 0 1 0 0 1 1 1 71 1 0 0 0 1 1 1 103 1 1 0 0 1 1 1
8 0 0 0 1 0 0 0 40 0 1 0 1 0 0 0 72 1 0 0 1 0 0 0 104 1 1 0 1 0 0 0
9 0 0 0 1 0 0 1 41 0 1 0 1 0 0 1 73 1 0 0 1 0 0 1 105 1 1 0 1 0 0 1
10 0 0 0 1 0 1 0 42 0 1 0 1 0 1 0 74 1 0 0 1 0 1 0 106 1 1 0 1 0 1 0
11 0 0 0 1 0 1 1 43 0 1 0 1 0 1 1 75 1 0 0 1 0 1 1 107 1 1 0 1 0 1 1
12 0 0 0 1 1 0 0 44 0 1 0 1 1 0 0 76 1 0 0 1 1 0 0 108 1 1 0 1 1 0 0
13 0 0 0 1 1 0 1 45 0 1 0 1 1 0 1 77 1 0 0 1 1 0 1 109 1 1 0 1 1 0 1
14 0 0 0 1 1 1 0 46 0 1 0 1 1 1 0 78 1 0 0 1 1 1 0 110 1 1 0 1 1 1 0
15 0 0 0 1 1 1 1 47 0 1 0 1 1 1 1 79 1 0 0 1 1 1 1 111 1 1 0 1 1 1 1
16 0 0 1 0 0 0 0 48 0 1 1 0 0 0 0 80 1 0 1 0 0 0 0 112 1 1 1 0 0 0 0
17 0 0 1 0 0 0 1 49 0 1 1 0 0 0 1 81 1 0 1 0 0 0 1 113 1 1 1 0 0 0 1
18 0 0 1 0 0 1 0 50 0 1 1 0 0 1 0 82 1 0 1 0 0 1 0 114 1 1 1 0 0 1 0
19 0 0 1 0 0 1 1 51 0 1 1 0 0 1 1 83 1 0 1 0 0 1 1 115 1 1 1 0 0 1 1
20 0 0 1 0 1 0 0 52 0 1 1 0 1 0 0 84 1 0 1 0 1 0 0 116 1 1 1 0 1 0 0
21 0 0 1 0 1 0 1 53 0 1 1 0 1 0 1 85 1 0 1 0 1 0 1 117 1 1 1 0 1 0 1
22 0 0 1 0 1 1 0 54 0 1 1 0 1 1 0 86 1 0 1 0 1 1 0 118 1 1 1 0 1 1 0
23 0 0 1 0 1 1 1 55 0 1 1 0 1 1 1 87 1 0 1 0 1 1 1 119 1 1 1 0 1 1 1
24 0 0 1 1 0 0 0 56 0 1 1 1 0 0 0 88 1 0 1 1 0 0 0 120 1 1 1 1 0 0 0
25 0 0 1 1 0 0 1 57 0 1 1 1 0 0 1 89 1 0 1 1 0 0 1 121 1 1 1 1 0 0 1
26 0 0 1 1 0 1 0 58 0 1 1 1 0 1 0 90 1 0 1 1 0 1 0 122 1 1 1 1 0 1 0
27 0 0 1 1 0 1 1 59 0 1 1 1 0 1 1 91 1 0 1 1 0 1 1 123 1 1 1 1 0 1 1
28 0 0 1 1 1 0 0 60 0 1 1 1 1 0 0 92 1 0 1 1 1 0 0 124 1 1 1 1 1 0 0
29 0 0 1 1 1 0 1 61 0 1 1 1 1 0 1 93 1 0 1 1 1 0 1 125 1 1 1 1 1 0 1
30 0 0 1 1 1 1 0 62 0 1 1 1 1 1 0 94 1 0 1 1 1 1 0 126 1 1 1 1 1 1 0
31 0 0 1 1 1 1 1 63 0 1 1 1 1 1 1 95 1 0 1 1 1 1 1 127 1 1 1 1 1 1 1
List of "default "messages
Displayed message Order Memo LED Stop Description
' None ' 00 No No No default
'I Service demand' 01 No No Service request on the unit : one of the
compressor configurated as presently has reached
the value 1.
'I E2P par. chg ' 02 No No When powering-up the module, one or more of the
operating parameters in E2PROM was incorrect
and has been corrected (default value). Check the
configuration.
'I XRAM par. chg ' 03 No No When powering-up the module, one or more of the
operating parameters in XRAM was incorrect and
has been corrected (default value). Check the
configuration.
'I E2P par. prog.' 04 No No When powering-up the module, all the operating
parameters in EPROM were incorrect and have
been replaced by their default values. Make the
configuration.
'A User ckt1 stop' 05 No No Ckt Circuit 1 is forced to stop due to the operator's
configuration (menu B04).
'A User ckt2 stop' 06 No No Ckt Circuit 2 is forced to stop due to the operator's
configuration (menu B05).
'A Ext. ckt1 stop' 07 No No Ckt Circuit 1 is forced to stop due to an external cause,
by the O/I input Auto/Stop 1.
'A Ext. ckt2 stop' 08 No No Ckt Circuit 2 is forced to stop due to an external cause,
by the O/I input Auto/Stop 2.
'A Rem. ckt1 stop' 09 No No Ckt Circuit 1 is forced to stop by the serial link.
'A Rem. ckt2 stop' 10 No No Ckt Circuit 2 is forced to stop by the serial link.
'A User unit stop' 11 No No Unit Unit is forced to stop due to the operator's
configuration. On single circuit units, this message
is displayed if circuit 1 is devalidated (menu B04).
On dual circuit units, this message is displayed if
both circuits 1 and 2 are devalidated (menu B04
and B05).
'A Ext. unit stop' 12 No No Unit Unit is forced to stop due to an external cause. On
single circuit units, this message is displayed if
circuit 1 is devalidated (O/I input Auto/Stop 1). On
dual circuit units, this message is displayed if both
circuits 1 and 2 are devalidated (O/I input
Auto/Stop 1 and Auto/Stop 2).
'A Rem. unit stop' 13 No No Unit Unit is forced to stop by the serial link. On single
circuit units, this message is displayed if circuit 1 is
devalidated by the serial link. On dual circuit units,
this message is displayed if both circuits 1 and 2
are devalidated by the serial link.
'A Operator stop ' 14 No No Unit The unit is stopped by the operator who has
pushed key "0".
'I E2prom fault ' 15 No No A default occurred when writing information in
E2PROM. The value in memory may not be right
and thus corrected at next powering-up.
'A Ckt1 limiting ' 16 No No Cmp One of the compressors of circuit 1 is prevented to
start because one of the limitation is active
(evaporator 1 outlet water temperature below the
evaporator outlet water temperature low setpoint,
evaporator 1 refrigerant temperature below the
refrigerant temperature low setpoint, evaporator
outlet water temperature too high, discharge
temperature too high for a too long time).
'A Ckt2 limiting ' 17 No No Cmp One of the compressors of circuit 2 is prevented to
start because one of the limitation is active
(evaporator 2 outlet water temperature below the
evaporator outlet water temperature low setpoint,
evaporator 2 refrigerant temperature below the
refrigerant temperature low setpoint, evaporator
outlet water temperature too high, discharge
temperature too high for a too long time).
NB : this message can be displayed on 3
compressor units but without any influence on the
operation of circuit 2.
'A Ckt1 HP limit.' 18 No No Cmp/
ckt
The condenser side refrigerant pressure on circuit
1 is too high, and the system reduces the number
of compressors in operation. Only one
compressor will stop, even if the HP pressostat
stops the circuit.
'A Ckt2 HP limit.' 19 No No Cmp/
ckt
The condenser side refrigerant pressure on circuit
2 is too high, and the system reduces the number
of compressors in operation.
Only one compressor will stop, even if the HP
pressostat stops the circuit.
NB : this message can be displayed on 3
compressor units but without any influence on the
'A Low ambience ' 20 No No Unit The outdoor air temperature is lower than the low
ambient setpoint.
'A Ckt1 defrost. ' 21 No No Ckt Circuit 1 is de-icing and thus preventing the
operation of circuit 2 (if present).
'A Ckt2 defrost. ' 22 No No Ckt Circuit 2 is de-icing and thus preventing the
'A EVP water flow' 23 No X Unit Loss of evaporator water flow during more than 2
sec. If one of the compressors was operating, then
the default LED is lit, if not, it is not lit.
'A Sensor 4 main ' 24 No No The customer analogical input is configurated as
2..10V or 4..20mA and the signal is lower than 1V
or 2mA.
'A Sensor 1 I/O 2' 25 Yes No *Unit Sensor 1 (air temperature) of module I/O 2 is out
of range (short-circuit (<-40C) or circuit open
(>80C)).
'A Sensor 1 I/O 3' 26 Yes No *Unit Sensor 1 (condenser water outlet temperature) of
module I/O 3 is out of range (short-circuit (<-40C)
or circuit open (>80C)).
'A Sensor 1 I/O 4' 27 Yes No Sensor 1 (evaporator water inlet temperature) of
A Sensor 1 main ' 28 Yes No Ckt Sensor 1 (evaporator 1 water outlet
temperature) of the main module is out of range
(short-circuit <-40C or circuit open>80C)
'A Sensor 2 main ' 29 Yes No Ckt Sensor 2 (evaporator 1 refrigerant saturated
(short-circuit (<-35C if CTN or <-1 Bar if pressure
sensor) or circuit open (>80Cif CTN or > 35 Bar if
pressure sensor).
'A Sensor 3 main ' 30 Yes No Ckt Sensor 3 (evaporator 1 refrigerant saturated
(short-circuit (<-35C if CTN or <-1 bar if pressure
sensor) or circuit open (>80C if CTN or >35 Bar if
pressure sensor)).
'A Sensor 1 I/O 1' 31 Yes No Ckt Sensor 1 (evaporator 2 water oulet temperature) of
'A Sensor 2 I/O 1' 32 Yes No Ckt Sensor 2 (evaporator 2 refrigerant saturated
temperature) of module I/O 1 is out of range
sensor) or circuit open (>80C if CTN or > 35 Bar
if pressure sensor).
'A Sensor 3 I/O 1' 33 Yes No Ckt Sensor 3 (condenser 2 refrigerant saturated
temperature) of module I/O 1 is out of range
sensor) or circuit open (>80C if CTN or >35 Bar if
pressure sensor).
'A Com. I/O 1 ' 34 Yes No *Ckt The main module does not communicate any
more with module I/O 1. Check the link wiring with
this module as well as its address (circuit 2 board).
'A Com. I/O 2 ' 35 Yes No *Unit The main module does not communicate any
this module as well as its address (air-cooled unit
board).
'A Com. I/O 3 ' 36 Yes No *Unit The main module does not communicate any
this module as well as its address (reversible unit
board).
'A Com. I/O 4 ' 37 Yes No The main module does not communicate any
this module as well as its address (option board).
'M Fan inverter 1' 38 No No Speed variator number 1 shows a problem during
a period longer than authorised. No circuit stop.
'M Fan inverter 2' 39 No No Speed variator number 2 shows a problem during
a period longer than authorised. No circuit stop.
'A Fan protection' 40 No No One of the fan circuit breaker has tripped-out.
'M Low ref. ckt1 ' 41 Yes Yes Ckt Evaporator 1 refrigerant saturated temperature
has overtaken the refrigerant low temperature
setpoint.
'M Low ref. ckt2 ' 42 Yes Yes Ckt Evaporator 2 refrigerant saturated temperature
has overtaken the refrigerant low temperature
setpoint.
'M Low water ckt1' 43 Yes Yes Ckt Evaporator 1 water outlet temperature has
overtaken the evaporator water low temperature
setpoint.
'M Low water ckt2' 44 Yes Yes Ckt Evaporator 2 water outlet temperature has
overtaken the evaporator water low temperature
setpoint.
'M Pressure ckt1 ' 45 Yes Yes Ckt Default cancelled : do not appear anymore
'M Pressure ckt2 ' 46 Yes Yes Ckt Default cancelled : do not appear anymore
'M Discharge ckt1' 47 Yes Yes Ckt One of the circuit 1 compressors has operated
during too long a period with a high discharge
temperature : thus it is stopped.
'M Discharge ckt2' 48 Yes Yes Ckt One of the circuit 2 compressors has operated
during too long a period with a high discharge
temperature : thus it is stopped.
'M Bypass ckt1 ' 49 Yes Yes Ckt The hot gas by-pass valve, used as an anti-freeze
protection has been requested during too long a
period : the circuit 1 is stopped.
'M Bypass ckt2 ' 50 Yes Yes Ckt The hot gas by-pass valve, used as an anti-freeze
protection has been requested during too long a
period : the circuit 2 is stopped.
'M Comp. A1 fault' 51 Yes Yes Cmp The compressor A1 default I/O input shows a
default.
'M Comp. B1 fault' 52 Yes Yes Cmp The compressor B1 default I/O input shows a
default.
'M Comp. A2 fault' 53 Yes Yes Cmp The compressor A2 default I/O input shows a
default.
'M Comp. B2 fault' 54 Yes Yes Cmp The compressor B2 default I/O input shows a
default.
'M Ckt1 fault ' 55 Yes Yes Ckt The compressor A1 and B1 default I/O inputs
simultaneously show a default.
'M Ckt2 fault ' 56 Yes Yes Ckt The compressor A2 (and B2, if present) default I/O
inputs simultaneously show a default.
'M Unit fault ' 57 Yes Yes Unit All the present compressor default I/O inputs
simultaneously show a default.
'M Unit locked ' 58 No No Unit Unit is locked by a password. No operation is
authorised. Only Trane Service Engineer has the
password relating to this display to put the unit
back in operation.

Cgah Controlerl80 SB 052e

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