31

Varco Systems
Amphion Tool Control and Integrated Rig Systems
Varco Systems
Amphion Tool Control and Integrated Rig Systems
Amphion Controllers - Tool
Control Platform
Varco's commitment to providing far greater
levels of automation at a fraction of the
complexity of traditional control systems has
resulted in the development of the Amphion
platform. Unlike conventional PLC based
systems, which typically require a separate
tool control cabinet for each tool, the
Amphion platform accommodates up to nine
separate Amphion Controllers in one Multi-
Tool Control Cabinet (MTC).
While the Amphion Controller is similar to a
programmable logic controller (PLC) in
robustness, size, and application, it also
offers several improvements over the
traditional PLC:
Over 50 times the processing power allows
for true robotics and a much higher level of
automation for tools like Pipe Racking
Systems and ZMS collision avoidance.
Industry standard flash storage media
(Compact Flash) has 1,000 times greater
capacity for system, application and data
logging storage.
Built-in web server allows any networked
computer having a web browser to access
sophisticated screens that run Setup
Wizards, Diagnostics and display Tool
Manuals/Drawings and Operator's Screens.
The OLD Way - Conventional
PLC technology requires indi-
vidual tool control cabinets for
each tool.
The NEW way - Simple, compact, lightweight
Multi-Tool Control Cabinet offers tremendous
cost and space saving advantages.
MTC
Varcos new systems place remote I/O directly
on individual tools, eliminating hundreds and
sometimes thousands of terminations on the
installation and minimizing space
requirements in local equipment rooms.
Amphion CS Integrated Rig
Systems
HMI (Human Machine Interface) screen based
systems provide greater flexibility to the
drilling process within an integrated rig
control scheme. Such systems, often named
SCADA systems, offer improved productivity
while increasing operator safety. However,
adding this functionality to a rig typically
requires even more cabinets filled with PCs
and data acquisition servers, adding a high
level of complication and long term IT
support for these installations.
The Amphion platform changes this traditional
paradigm by embedding all of the attributes of
a typical Supervisory Control and Data
Acquisition (SCADA) system into each and
every tool controller. These attributes include
full diagnostics, graphing, trending, alarming
and logging. Full access to this functionality is
through any networked thin-client HMI (not a
PC!) with a web browser.
Operator workstations are simply composed
of thin-client HMIs running web browsers on
the network. Each Varco tool on the network
offers it own web server. Process specific
screens (Drill, Trip, etc.) enable complete
control of active equipment from one screen.
Redundant
Ethernet Ring
Varco Drilling
Tools
Operator
Workstations
Profibus
Amphion
Controller
32
Varco Systems
Amphion CS Integrated Rig Systems
Amphion CS Integrated Rig Systems
Varco's unique Amphion Platform provides
a simple architecture to connect multiple
tools together and provide fully integrated
Human Machine Interface (HMI) stations
for monitoring and control of the drilling
process.This is Varcos new Amphion CS
integrated control solution.
Traditional approaches to integrated
systems design utilize PC-based servers
and PC-based Thick-Client workstations in
addition to the tool control systems. This
can add great expense and complexity
(maintenance headaches) to the overall
drilling system.
The unique Amphion MTC (multi-tool
control cabinet) concept concentrates all of
the individual control systems for the rig
into as few as one control cabinet. Integral
to this cabinet are the base components
needed to extend this basic system and add
Thin-Client HMI touchscreens (PC-less) for
full rig Supervisory Control and Data
Acquisition (SCADA) capability.
Low end control systems
as requirements dictate
for just one or a few tools
can be easily and
economically upscaled
Old v. New Conventional architecture

PLC control systems require nine
control cabinets to run nine tools
With Amphion technology, the same control
systems plus rig integration capabilities are
contained in one scalable MTC cabinet
Front entry workstations are ideal for
even with elevated placement.
unobstructed rotary to crown visibility,
Amphion CS Systems are easily
configured
Tools
Simply select the Varco rig floor tools needed
for your application from this catalog. Since
most Varco tools are now powered by integral
Amphion technology, no complicated or
expensive I/O interfaces or middle-ware are
required. To incorporate non-Varco tools, a
custom Amphion Gateway solution is offered.
Thin Client HMI Workstations
Workstations are
ergonomically
designed for
workspace fit and
function. Chair
model
workstations also
include all discreet
switches and
controls required
for specific tool
operations. HMI
workstations bring
full SCADA capability to your rig.
Controllers
Now add up the number of tools, gateways and
chair workstations to determine the number of
Amphion Controllers that will be housed in the
Multi-Tool Control Cabinet.
MTC
The number and type of Multi-Tool Control
Cabinets is determined by your controller
quantity requirements. Small 5 slot and full
sized 9 controller slot models are available.
You now have a complete control system to
operate your tools. To accommodate simple,
scalable expansion, all workstations are
interconnected with each other and the MTC via
a fiber Ethernet ring.
Benefit Summary
Superior tool control capability and cost
performance benefits versus a traditional PLC
Ergonomic drillers workstations economically
enhance control of the drilling process for land
and offshore rigs
Reduced complexity and reduced cost
compared with conventional systems
Reduced cabling, installation and
commissioning
Simplified maintenance and troubleshooting,
plus connectivity for e-drill remote support
Ergonomically designed rotating
stand-sit workstation gives the
driller a comfortable and flexible
working environment
33
Varco Systems
Automated Drawworks Systems
AutomatedDrawworks Systems
The ADS family of hoisting systems
represents the next step in Varco's strategy to
continuously advance the efficiency,
productivity and safety of the drilling process.
Varco applied the same advanced technology
they used to design their AC top drives and
automated pipe handling system to the
hoisting process. The result is a feature-rich
hoisting system that dramatically reduces
time-to-depth and provides drillers with
enhanced hoisting control capabilities.
The Varco ADS:
AC-powered motors that provide
significantly more performance and have
made possible a machine that requires
approximately half the space and weight
with lower maintenance than traditional
drawworks.
A sophisticated braking system that offers
precise proportional control, to improve
drilling and tripping efficiency while
increasing safety.
Automation of repetitive hoisting and drilling
operations through user-friendly,
touchscreen Electronic Driller interface or V-
ICIS eD.
Unique AC-power control characteristics,
such as regenerative braking and load
holding without using the friction brakes.

ADS Performance Model
ADS Modularity
500,000
1,000,000
2,000,000
1,500,000
2,500,000
ADS-10S ADS-30Q ADS-30T ADS-10D
34
Varco Systems
Automated Drawworks Systems
Other configurations available, left or right-hand arrangements, spooling from back or front of
drum.
35
Varco Systems
Automated Drawworks Systems
ADS System Overview
System Features
Choice of one, two, three or four AC motors with
regenerative braking (see specifications chart).
High capacity water-and aircooled disc braking
system offers precision control of the dynamic
and static braking capabilities.
Robust single-speed gear drive reduces space
and maintenance requirements.
Powered by drilling-industry proven variable
frequency drives.
Single unitized frame with simplified drum with
a significantly reduce moment of inertia.
Choice of Manual, Electronic Driller, V-ICIS eD
or V-ICIS control systems
Performance Benefits
Dramatically improves trip cycle time with 16%
faster hoisting times and 30% faster lowering
times compared to traditional DC-powered
drawworks. This is achieved through much
lower rotating inertia and the higher
performance of AC motors. Also has a faster maximum speed for a given hook load because the
ADS maximizes available AC horsepower.
Increased safety due to consistent automated machine control during night operations, during
periods of poor visibility or on compact rig floors.
Reduces maintenance because of AC technology
benefits, single-speed transmission and external
brake systems.
Comparison of ADS Model Performance and Specifications
ADS-10S ADS-10SD ADS-10D ADS-10T ADS-30T ADS-30Q
HP 1500 2250 3000 3750 4500 6000
Drum Size (in.) 30x55 36x71 36x71 36x71 44x84 54x98
Lines
8
10
12
8
10
12
10
12
14
10
12
14
12
14
16
12
14
16
Hook Load (lbs.) @ max. torque
530,000
643,000
750,000
660,000
800,000
930,000
1,075,000
1,255,000
1,425,000
1,219,000
1,423,000
1,617,000
1,600,000
1,820,000
2.025,000
2,020,000
2,300,000
2,550,000
Skid Dimensions (ft.) 10x16 10x23 10x26 10x30 12x26 12x30
Weight (lbs.) 55,000 63,000 98,800 110,000 154,000 164,000
Rig Equipment Sensors
36
Varco Systems
Electronic Driller
Electronic Driller
Maximizing
the drilling
performance
of today's
complex
drilling
programs
requires
greater
control of the
drawworks.
Varco's
Electronic
Driller provides that control by helping
drillers carefully monitor multiple
parameters and make instant control
adjustments.
Field data on the Electronic Driller indicates
a significant reduction in average rotating
hours when compared to offset wells drilled
with pneumatic auto drillers or by hand.
Electronic Driller is the only auto drilling
system that maintains a constant drilling
state through continuous pay out of the drill
line. This constancy ensures optimum bit
contact with the formation, thereby
reducing bit bounce and increasing
productivity. Equally impressive is the
greater repeatability of drilling performance
in wells drilled with the Electronic Driller.
Varco's drilling system also provides safer
rig operations during tripping. Connection
times improve because the Electronic Driller
can reposition the elevator for the floormen
and derrickman, which reduces driller
stress by helping him with critical control
functions.
Disc Brakes
To achieve the full benefits of the Electronic
Drillers' control capabilities, the Drawworks
auxiliary brake is replaced by a plate disc brake
assembly. Unlike electromagnetic or traditional
band brakes, Electronic Driller is able to use the
plate disc brake to maintain a constant drilling
state under varying load conditions.
For rigs with existing disc brakes, the Electronic
Driller can easily be integrated for proper
control. For rigs without disc brakes, the Varco
system offers a disc brake module, suitable for
rig upgrades or new drawworks installations.
And since our disc brake remains virtually silent
during operation (in contrast to band brakes),
the rig crew enjoys a safer working
environment. Actual brake specification and
configuration will depend on a rig survey.
Electronic Driller Features
Maintains steady drilling condition through
improved control of the Drawworks' disc brake
Maintains a constant control parameter, i.e.
WOB, delta-P (used with downhole motor) or
surface torque
Ability to monitor and switch between control
parameters (WOB, delta-P, torque and ROP)
Secondary parameters can be used to
respond to abnormal drilling conditions
Varco's control logic allows for smooth,
continuous pay out of drill line
Safer rig operations through block control and
the elimination of band brakes quealing
Crown and floor savers prevent traveling
assembly collisions
Traveling block speed limits protect against
swab and surge effects
Weight deviation (pipe drag) monitoring
detects overpull and slack-off weight situations
during POOH and RIH
Fully integrates with Rigsense and V-ICIS
systems
37
Varco Systems
Electronic Driller
38
Varco Systems
Pipe Handling Systems Comparison
Pipe Handling Systems Comparison
Pipe Handling Systems Comparison
APPLICATION FUNCTIONS
PIPE
RACKING
SYSTEMS
TRIPPING
STAND BUILD-
ING
PICK-UP/
LAY-DOWN
RISER
TAILING
RACKING
CONFIG.
PRS-3i
Dynamic
Offshore
DC & DP Triples Yes Yes Yes X-Y
PRS-4i
Dynamic
Offshore
DC, DP Triples &
Casing Doubles
Yes Yes Yes Parallel
PRS-5
Dynamic
Offshore
DP Quads & DC,
Casing Triples
No No Yes Parallel
PRS-6is
Dynamic
Offshore
DP Quads & DC,
Casing Triples
Yes Yes Yes Parallel
PRS-8/8i
Dynamic
Offshore
DC & DP Triples Optional Yes Yes X-Y
PHM-3i
Dynamic
Offshore
DC & DP Triples No No Yes X-Y
RIG FLOOR
EQUIPMENT
AR3200
Dynamic
Offshore
Automated make-up and break-out of DP & DC, remote or local operations.
AR4500
Dynamic
Offshore Automated make-up and break-out of DP, DC, Stabilizers and Drill Bits, remote or local
operations.
AR5000
Dynamic
Offshore Automated make-up and break-out of DP, Drill Bits and Casing, remote or local
operations.
ST-80
Land or small
fixed offshore
Automated make-up and break-out of DP, DC, local operations
TW-103
Land or small
fixed offshore
Mechanized make-up and break-out of DP, DC and BHAs offline or local operations.
PIPE
TRANSFER
SYSTEMS
PLS-3
Dynamic
Offshore
Positive, safe and efficient PLC-controlled transfer of tubulars from a horizontal
conveyor to vertical rig floor handling system. Slewing arm function for mousehole
stand building operations.
PLS-5
Dynamic
Offshore
Positive, safe and efficient PLC-controlled transfer of tubulars from a horizontal
conveyor to vertical rig floor handling system. Translating arm function for mousehole
stand building operations.
PDM-1
Dynamic
Offshore
Remotely controlled, pipe deck management machine. Loads catwalk or conveyor.
PDM-2
Fixed offshore
rigs
Remotely controlled, pipe deck management machine. Loads catwalk or conveyor.
Conveyors
Dynamic
Offshore
Safely transports tubulars of various lengths and sizes at up to a maximum 18 degree
angle.
RHS-1
Dynamic
Offshore
Powered carts provide a positive, safe and efficient handling of heavy riser from
loading area to well center.
RHS-2
Dynamic
Offshore
Powered cart on cart design providing a safe positive, an efficient handling of heavy
riser from its loading area to well center. Self raising leading edge clears large well
center mounted Riser Spiders.
PKM-700T
Dynamic
Offshore
Remotely controlled, pipe deck management machine. Loads catwalk or conveyor.
PKM-875T
Dynamic
Offshore
Remotely controlled, pipe deck management machine. Loads catwalk or conveyor.
39
Varco Systems
Pipe Handling Systems Comparison
Pipe Handling Systems Comparison Continued
Tubular Handling
Weight (Excl.
Fingerboards)
Drill Pipe &
Drill Collars
Casing
Hoisting/ lifting
Capacity
PIPE PACKING
SYSTEMS
PRS-3i
3
1
/
2
to 9
3
/
4

(89 to 247 mm)

No
22,000 lbs.
(9,980 kg)
68,000 lbs.
(30, 850 kg)
PRS-4i
3
1
/
2
to 9
3
/
4

(89 to 247 mm)

5 to 20
(130 to 510 mm)
22,000 lbs.
(9,980 kg)
117,000 lbs.
(53,500 kg)
PRS-5
3
1
/
2
to 9
3
/
4

(89 to 247 mm)

5 to 20
(130 to 510 mm)
30,000 lbs.
(13,600 kg)
169,000 lbs.
(76,700 kg)
PRS-6is
3
1
/
2
to 9
3
/
4

(89 to 247 mm)

5 to 20
(130 to 510 mm)
22,000 lbs.
(9,980 kg)
157,000 lbs.
(71,391 kg)
PRS-8/8i
3
1
/
2
to 9
3
/
4

(89 to 247 mm)

No
22,000 lbs.
(9,980 kg)
42,000 lbs.
(19,050 kg)
PHM-3i
3
1
/
2
to 9
3
/
4

(89 to 247 mm)

No
25,000 lbs.
(11,340 kg)
80,000 lbs.
(36,300 kg)
RI G FLOOR
EQUIPMENT
AR3200
3
1
/
2
to 9
3
/
4

(89 to 247 mm)

Clearance for 18
stabilizers
No N/A
12,100 lbs.
(5,490 kg)
AR4500
3
1
/
2
to 9
3
/
4

(89 to 247 mm)
Clearance for 18
stabilizers
No N/A
16,000 lbs.
(7,260 kg)
AR5000
3
1
/
2
to 9
3
/
4

(89 to 247 mm)
Clearance for 18
stabilizers
2-
3
/
8
to 20
(60 to 510 mm)
N/A
16,000 lbs.
(7,260 kg)
ST-80
DP 2
7
/
8
to 6
5
/
8

(73 to 163 mm)

DC 4
1
/
4
to 8
1
/
2

(108 to 216 mm)
No N/A
5,250 lbs.
(2,400 kg)
TW-103
3
1
/
2
to 9
3
/
4

(89 to 247 mm)

No N/A
3,400 lbs.
(1,540 kg)
PI PE TRANSFER
SYSTEMS
PLS-3
3
1
/
2
to 9
3
/
4

(89 to 247 mm)

5 to 20
(130 to 510 mm)
7,000 lbs.
(3,175 kg)
36,000 lbs.
(16,330 kg)
PLS-5
3
1
/
2
to 9
3
/
4

(89 to 247 mm)

5 to 20
(130 to 510 mm)
10,000 lbs.
(4,540 kg)
111,000 lbs.
(50,350 kg)
PDM-1
3
1
/
2
to 9
3
/
4

(89 to 247 mm)

5 to 20
(130 to 510 mm)
7,000 lbs.
(3,175 kg)
25,000 lbs.
(11,340 kg)
PDM-2
3
1
/
2
to 9
3
/
4

(89 to 247 mm)

5 to 20
(130 to 510 mm)
7,000 lbs.
(3,175 kg)
32,000 lbs
(14,520 kg)
Conveyors
3
1
/
2
to 9
3
/
4

(89 to 247 mm)

5 to 20
(130 to 510 mm)
7,000 lbs.
(3,175 kg)
500 lbs./ft
(745 kg/m)
RHS-1
Custom cart buckets to handle riser up to 46
O.D.
50,000 lbs.
(22,680 kg)
13,000 lbs
(5,900 kg)
RHS-2
Custom cart buckets to handle riser up to 60
O.D.
100,000 lbs.
(45,260 kg)
40,000 lbs
(18,150 kg)
PKM-700T
2
7
/
8
to 9
3
/
4

(73 to 247 mm)

5 to 20
(130 to 510 mm)
5,000 lbs.
(2,272 kg)
28,050 lbs
(12,750 kg)
PKM-875T
2
7
/
8
to 9
3
/
4

(73 to 247 mm)

5 to 20
(130 to 510 mm)
7,700 lbs.
(3,500 kg)
36,300 lbs
(16,500 kg)
40
Varco Systems
Pipe Handling Systems Comparison
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41
Varco Systems
Pipe Racking System
Pipe Racking System
PRS-3i
The PRS-3i has been developed for medium
to large dynamic offshore drilling rigs. It
offers a wide range of benefits to rig
operations, including offline drill pipe stand
building while drilling ahead and pick-up lay-
down of singles. Engineered for durability,
reliability and ease of operation, the PRS-3i
utilizes modular PRS design standards to
ensure uniformity and optimum operational
flexibility. Operating from a single beam seam
welded column, its upper arm has a rated
hoisting capacity of 22,000 lbs., which, in
conjunction with its lower tailing/guide arm,
offers a capability of offline drill pipe stand
building and casing tailing off a feed conveyor
system. Riser singles tailing is accomplished
using the upper arm assembly and a TDS.
Fingerboard layouts are based on an X-Y
pattern, thereby maximizing drill pipe storage
capacity while still compact enough to be
retrofitted into many of todays MODU
derricks. A state of the art system delivers
consistent reliability with high performance,
ensuring its operators are able to maintain
safe high speed operations across its range.
X-Y Racking Configuration
A traditional X-Y fully
latched Fingerboard layout
is used with the PRS-3i.
This compact design
maximizes available Drill
Pipe storage area while
being suitable for retrofit
into many of todays
MODU derricks.
Specifications
Weights (typical)
System 68,000 lb. (30,850 kg)
Fingerboard 14,000 lb. (6,350 kg)
Overall Dimensions
Height (typical) 88 feet (26.8 m)
Operating Envelope 92minimum diameter (2,350 mm)
Travel
Reach 15 feet (4.6 m)
Hoist Stroke 52 feet (15.8 m)
Rotation 180
Tubular Capacities
Pipe Size 3
1
/
2
to 9
3
/
4
(90 to 245 mm)
Hoist Safe Working Load 22,000 lb. (9,980 kg)
Finger Board
Grip J aw
(Hoist)
Claw Assembly
(Guide)
Lower Drive
Upper Drive
Upper Arm
Structural
Column
Tailing Arm
Floor Track
Upper Arm
Overall Height 88 ft.
(X-Y Racking)
42
Varco Systems
Pipe Racking System
PRS-4i
The PRS-4i builds on the capabilities of the
PRS-3i by offering casing stand building
and racking, and has been developed
primarily for large dynamic offshore drilling
rigs. It offers a wide range of benefits to rig
operations, including offline drill pipe/
casing stand building while drilling ahead,
and pick-up lay-down of singles.
Engineered for durability, reliability and
ease of operation, the PRS-4i utilizes
modular PRS design standards to ensure
uniformity and optimum operational
flexibility. Operating from a 107 single
beam seam welded column, its upper arm
has a rated hoisting capacity of 22,000 lbs.,
which, in conjunction with its lower tailing/
guide arm, offers a capability of offline drill
pipe stand building and casing tailing off a
feed conveyor system. Riser singles tailing
is accomplished using the upper arm
assembly and a TDS. Fingerboard layouts
are based on a parallel-racking pattern,
which offers large amounts of drill pipe and
casing storage capacity; adjustable fingers
spacing further enhances the flexibility of
this system for deep water drilling
programs. A state of the art system delivers
consistent reliability with high performance
ensuring operators are able to maintain
high speed operations safely across its
range of capability.
Parallel Racking Configuration
A parallel fully latched fixed/
adjustable Fingerboard
layout is used with the PRS-
4i, providing large amounts
of storage for Drill Pipe and
Casing.
Specifications
Weights (typical)
System 117,000 lb. (53,100 kg)
Fingerboard 22,000 lb. (9,980 kg)
Overall Dimensions
Height (typical) 107 feet (32.6 m)
Operating Envelope 96 minimum diameter (2,440 mm)
Travel
Reach 15 feet (4.6 m)
Hoist Stroke 64 feet (16.2 m)
Rotation 270
Tubular Capacities
Pipe Size 3
1
/
2
to 20 (90 to 510 mm)
Hoist Safe Working Load 22,000 lb. (9,980 kg)
Upper Track
Grip J aw
(Hoist)
Claw Assembly
(Guide)
Lower Drive
Upper Drive
Structural
Column
Tailing Arm
Floor Track
Upper Arm
Overall Height 107 ft.
Finger Board
Parallel Racking
43
Varco Systems
Pipe Racking System
PRS-5
The PRS-5 is a vertical pipe handling system,
specifically designed and built to utilize the
Parallel Racking of the PRS-4i with the
addition of fourble handling capability on
large Drillship and Semi-Submersible
applications. This semi-automatic, remote
controlled tripping machine is designed for
handling fourbles of drill pipe or drill collar
and triples of casing. The PRS-5 is capable of
racking stands built off-line by a powered
mousehole and PLS system. Increased load
capability, within the standard application of
existing designs, is obtained by utilizing two
load-sharing hoist arms used on previous
dynamic models of PRS.
Parallel Racking Configuration
A parallel fully latched
fixed/adjustable
Fingerboard layout is used
with the PRS-5, providing
large amounts of storage
for Drill Pipe and Casing.
Specifications
Weights (typical)
System 169,000 lb. (76,660 kg)
Fingerboard 22,000 lb. (9,980 kg)
Overall Dimensions
Height (typical) 144 feet (43.9 m)
Operating Envelope 96 minimum diameter (2,440 mm)
Travel
Reach 15 feet (4.6 m)
Hoist Stroke - upper arm 15 feet (4.6 m)
Hoist Stroke - lower arm 23 feet (7.0 m)
Rotation 270
Tubular Capacities
Pipe Size 3
1
/
2
to 20 (90 to 510 mm)
Hoist Safe Working Load 30,000 lb. (13,600 kg)
Upper Track
Grip J aw
(Hoist)
Claw Assembly
(Guide)
Lower Drive
Upper Drive
Structural
Column
Tailing Arm
Floor Track
Upper Arm
Overall Height 144 ft.
Finger Board
Parallel Racking
BellyBoard
Grip J aw
(Hoist)
44
Varco Systems
Pipe Racking System
PRS-6is
The PRS-6is is the latest addition to the PRS
family of semi-automatic, remote controlled
rackers, designed with the fourble handling
features of the PRS-5 and the lower tailing
operations of the PRS-4i. The PRS-6is is a
two arm racker designed to rack fourbles of
drill pipe and triples of casing. This racker is
capable of pick-up and laydown operations
for off-line stand building while eliminating
the need for a separate PLS and powered
Foxhole system. This is the ultimate Pipe
Racking System for large offshore applications.
Parallel Racking Configuration
A parallel fully latched fixed/
adjustable Fingerboard
layout is used with the PRS-
6is, providing large amounts
of storage for Drill Pipe and
Casing.
Specifications
Weights (typical)
System 157,400 lb. (71,395 kg)
Fingerboard 22,000 lb. (9,980 kg)
Overall Dimensions
Height (typical) 145 feet (44.2 m)
Operating Envelope 96 dia. min. (2,440 mm)
Travel
Reach 15 feet (4.6 m)
Hoist Stroke 105 feet (32 m)
Rotation 270
Tubular Capacities
Pipe Size 3
1
/
2
to 20 (90 to 510 mm)
Hoist Safe Working Load 22,000 lb. (9.956 kg)
Upper Track
Grip J aw
(Hoist)
Claw Assembly
(Guide)
Lower Drive
Upper Drive
Structural
Column
Tailing Arm
Floor Track
Upper Arm
Overall Height 145 ft.
Finger Board
Parallel Racking
BellyBoard
45
Varco Systems
Pipe Racking System
PRS-8/ 8i
The newest and most compact model of
Varcos family of Pipe Racking Systems, the
PRS-8/8i has been designed for medium to
large offshore and land rigs. Engineered for
durability, reliability and ease of operation,
the PRS-8/8i utilizes the modular PRS design
standards to ensure uniformity and optimum
operational flexibility. A state of the art
control system delivers consistent reliability
with high performance, enabling operators to
maintain safe, highspeed operations across
its range. The PRS-8 offers automated
tripping capabilities while the PRS-8i offers
both automated tripping and a hoist stroke
for offline stand building.
X-Y Racking Configuration
A traditional X-Y fully
latched Fingerboard layout
is used with the PRS-8/8i.
This compact design
maximizes available Drill
Pipe storage area while
being suitable for retrofit
into many of todays
MODU derricks.
Specifications
Weights (typical)
System 65,500 lb. (29,710 kg)
Fingerboard 14,000 lb. (6,350 kg)
Overall Dimensions
Height (typical) 88 ft (26.8 m)
Operating Envelope
70 in. minimum diameter
(1,778 mm)
Travel
Reach 12 ft (3.7 m)
Hoist Stroke - PSR-8 6 ft, 3 in. (1.9 m)
Hoist Stroke - PSR-8i 52 ft (15.9 m)
Rotation 225
Tubular Capacities
Pipe Size 3
1
/
2
in. to 9
3
/
4
in. (90 to 245 mm)
Hoist Safe Working Load 22,000 lb. (9.980 kg)
Upper Arm
(6 3 Travel)
Upper Track
Upper
Drive
Upper Arm
(52
Travel)
Structural
Column
Grip J aw
Hoist
Floor
Track
Lower
Arm
Lower
Drive
PRS-8
PRS-8i
Overall Height 88 ft
46
Varco Systems
Pipe Handling Machine
PipeHandlingMachine
PHM-3i
The Varco PHM is an integrated system that
automatically trips stands of drill pipe and
drill collars, breaks them out or makes them
up (using Varcos Iron Roughnecks
automatic torque and spinning wrench) and
racks them, ready for the next trip. The
entire system is under the complete control
of an operator, in an environmentally-
controlled cabin, who monitors the
operation through a closed circuit camera
located directly above the fingerboard. The
operator, driller and single floor hand are all
the personnel required to run a drilling
system inside the derrick. And because of
the PHMs modular design, it can be factory
assembled and tested, reducing the time
and cost of installation.
Specifications
Torque Wrench:
Gateless, Hydraulic Cylinder
Max. Torque (make-up) 100,000 lb. ft (135,600 Nm)
Max. Torque (break-out) 120,000 lb. ft (162,720 Nm)
Tubular Size Range
3
1
/
2
to 9
3
/
4

(73 to 248 mm) O.D.
Spinning Wrench:
4 Roller, 4 Motor, Gearless, Direct Drive
Stall Torque (5" O.D. Pipe) 2,000 lb. ft. (2,712 Nm)
Tubular Size Range
O.D. 2
7
/
8
to 9
3
/
4

(73 to 248 mm)
Pipe Handling Assembly:
Hydraulic/Electric
Lifting Capacity 25,000 lbs. (11,339 kg)
Stand Length Range 90 to 110 ft. (27.4 to 33.5 m)
Reach 12 ft. (3.66 m)
Rotation 90
Diving Board
Grip J aw Roller
Controller J aw
I ntegrated Roughneck
Upper Arm
PHM Column
Lower Arm
Floor Tracks
Upper Arm
makes connections up to
20 off of the drill floor
Remote
Air Operated
Full Latch
Fingerboard
Overall Height 88 ft
47
Varco Systems
Automated Iron Roughnecks
AutomatedIronRoughnecks
AR3200, AR4500 and AR5000
Over twenty years ago, Varco engineers
began addressing the safety and efficiency
issues created by the movement of tubulars
from the pipe deck to well center. The Varco
Iron Roughneck was to become the first in a
long series of proven pipe-handling products.
Each has been designed to provide hands-
off tubular handling at well center by
automating the making and breaking of
connections.
The Varco Automated Iron Roughneck
AR3200 includes the latest advancements in
automated pipe handling. At the touch of a
button, the unit automatically moves along its
tracks to the tool joint, spins in and makes-
up, or breaks-out and spins out the
connection, and then moves back to its home
position.
The Varco AR4500 incorporates the
technological innovations of its predecessors
while adding additional features required on
large offshore rigs. Incorporation of a variable
elevation spinning wrench and an integrated
Mud Bucket allows handling of many types of
tubulars such as fluted drill collars, stabilizers,
crossover subs, downhole motor sleeves,
MWD tools and tri-cone and diamond-type
drill bits.
The AR5000, using the features of the
AR4500, incorporates a modular design that
allows the Spintorq module to be removed
from the carriage and replaced with other
modules such as one for a 10
3
/
4
or 20
casing module.
AR4500
Spintorq
Carriage
Casing
AR5000
Features AR3200 AR4500 AR5000 ST80
Application:
Retrofit J ack-ups,
Semisubmersibles
and other offshore
Automated offshore
rigs with automated
pipehandling systems
Automated offshore
rigs with automated
pipehandling systems
Land rigs, for
frequent rig moves
Function:
Automated make-up and
break-out of DP and DC,
remote or local operations
Automated make-up and
break-out of DP, DC,
Stabilizers and Drill Bits
Automated make-up
and break-out of DP, DC,
Casing Stabilizers and
Drill Bits
Automated make-up and
break-out of DP, DC, Stabi-
lizers and Drill Bits,
local Operation (remote
Operation optional)
Tubular
Handling:
3
1
/
2
in. to 9
3
/
4
in.
(89 to 247 mm),
Clearance for 18 in.
Stabilizers
3
1
/
2
in. to 9
3
/
4
in.
(89 to 247 mm),
Clearance for 18 in.
Stabilizers
3
1
/
2
in. to 9
3
/
4
in.
(89 to 247 mm),
Casing 2
3
/
8
in. to
20 in. (60 to 508 mm),
Clearance for 18 in.
Stabilizers
4
1
/
4
in. to 8
1
/
2
in.
(108 to 216 mm), drill pipe
range from 3
1
/
2
in. to
5
1
/
2
in.
Weight:
12,110 lbs.
(5,675 kg)
16,000 lbs.
(7,260 kg)
16,000 lbs.
(7,260 kg)
5,250 lbs.
(2,400 kg)
48
Varco Systems
Pipe Handling Accessories
PipeHandlingAccessories
Spintorq ST80
The ST80 Spintorq is
the latest and most
compact member of
Varcos family of
Roughneck products,
44% lighter and
smaller than the
others Iron
Roughnecks. The tool
is pedestal mounted,
for applications where
fast rig-up and rig-down are required. The
compact ST80 frame is mounted in a small
hanger for application on rigs with limited
floor space that are too small for floor track-
mounted Roughnecks. This hydraulically
powered tool is capable of handling all tool
joint connections on land rigs, most
platform and jack-up rigs.
Telescopic Arm
Varcos Telescopic
Arm makes it easy
to guide drill pipe,
casing and collars
on the drill floor.
The Arm can
extend up to 36 feet
and swivel 300 around its base. Quickly
interchangeable gripping heads can handle
3 to 5
1
/
2
drill pipe, 6 to 9
5
/
8
collars, all
sizes of casing and marine risers. And the
Varco Telescopic Arm can lift up to 1,500 lb.
at full extension, push a load of up to 6,000
lb. and swivel with a maximum torque of
20,000 lb. ft. All actions are remotely
controlled safely from the rig floor. There is
a model and size to fit most any rig.
Foxhole

Slip Assembly
Auxiliary Foxhole

Systems
Varco offers two Auxiliary
Foxhole

Systems that
provide the Pipehandling
System with the ability to
make-up or break-out stands
off-line while drilling ahead.
Foxhole

Hoist Assembly
(FHA) The FHA is composed
of a square Foxhole

tube (28
feet only) with a traveling
bottom, or plug, attached to a
hoist assembly. The Cylinder
Hoist Assembly moves the
plug inside the Foxhole

tube
and is capable of hoisting
22,000 lb. through 28 feet of
stroke.
The lifting capacity of the
Hoist Assembly comes from
an 8-inch-bore cylinder
mounted to a guide
framework. At the base of the frame on the
cylinder system is a crown-like arrangement
with four sheaves that provide a 4:1 advantage
for the hoist. The entire lifting cable is
concealed under the drill floor.
Foxhole

Slip Assembly (FSA) The FSA

provides an alternative to the FHA with a simple
set of remotely operated Foxhole

slips to aid
stand building when used with a PRS-3i, PRS-4i,
PRS-6is, or PRS-8i. The system mounts flush
with the rig floor and can support a range from
2
7
/
8
up to 20 with a maximum load of 22,000
lbs.
FHA Specifications
Lift Capacity 22,000 lbs. (10,000 kg)
Plug Vertical Travel up to 28 ft. (8.5 m)
Pipe Size O.D. 2
7
/
8
to 9
3
/
4
(73 to 248 mm)
Load Hoist Speed 1.5 ft/sec (0.5 m/sec)
Req. Hydraulic Pressure 2,500 PSI (172 Bar)
Req. Flow Rate 59 GPM (222 L/min)
Hoist Assembly Weight 8,000 lbs. (3,627 kg)
Foxhole Assembly Weight 5,500 lbs. (2,494 kg) typical
49
Varco Systems
Pick-up/ Lay-down System
Pick-up/ Lay-downSystem
PLS-3/ 5
The Varco PLS-3 and PLS-5 Pick-up/Lay-down
Systems provide the ability to remotely hoist
tubulars from the V-door position to vertical,
dramatically increasing drill floor safety and
efficiency. The PLS-3 serves well center and a
mousehole located between the center of the
set back and well. The PLS-5 serves
mouseholes in line with well center and the V-
door. Together with a vertical pipe racking
system, manual handling of tubulars on the
drill floor is virtually eliminated.
The PLS-3 system consists of a guide rail
assembly, lift arm with slew capability,
carriage, winch, interchangeable jaws for drill
pipe/drill collar and casing and control
console. The PLS-5 system consists of a
guide-rail assembly, lift arm with telescoping
positioning capability, carriage, winch,
interchangeable jaws for drill pipe/drill collar
or casing and a control console. Either system
can hoist both Range II and Range III
tubulars weighing up to 7,000 lb. with up to
20 in. OD. When combined with a vertical
pipe racking machine and powered auxiliary
mousehole system, they can be used to make
up stands clear of well center operations
without the use of the traveling assembly.
Controls for these systems are provided in a
mountable console that can be located in the
Assistant Drillers cabin.
Specifications
PLS-3
Tubular Capacities:
Range II OD 2
7
/
8
to 9
3
/
4
(73 to 248 mm)
Range III OD 10
3
/
4
to 20 (273 to 508 mm)
Loading Capacities:
Range II 7,000 lb. (3,175 kg)
Range III 7,000 lb. (3,175 kg)
Mounting drill floor or built into derrick
Vertical Travel 40 ft. (12.19 m)
Slew Rotation 30 (non-slew optional)
Elevation Rotation 90
System Weight 36,000 lb. (16,329 kg)
PLS-5
Tubular Capacities:
Range II/III OD 2
7
/
8
to 9
3
/
4
(73 to 248 mm)
Range III OD 10-
3
/
4
" to 20" (273 to 508 mm)
Loading Capacities:
Range II 10,000 lb. (4,536 kg)
Range III 10,000 lb. (4,536 kg)
Mounting Drill floor or built into derrick
Vertical Travel 82 ft. (25 m)
Elevation Rotation 90
System Weight 111,000 lb. (50,346 kg)
Adjustable
Two-Position
Hoist
Carriage
Telescoping
Lift Arm
Spinning
J aw
Gripping
J aw
Guide
Rail
Feed
Conveyor
50
Varco Systems
Pipe Conveyor Systems
PipeConveyor Systems
PTC
Varco Pipe Conveyor systems are a reliable
and safe way to continuously feed tubulars,
or smaller items, on and off the rig floor.
The lightweight, modular technology of
Varco Systems make them flexible enough
for practically any application. Systems are
available in three basic modular designs to
satisfy a variety of requirements.
Fixed Length
Fixed length conveyor systems borrow their
technology from quarry mining conveyor
belts and are designed to transfer tubulars
at various angles. The strength and durability of
these systems have been proven in a variety of
demanding drilling applications.
Variable Length
These systems are designed to transfer tubulars
at various lengths and angles. They consist of a
series of hydraulically powered feed rollers,
added to a basic Varco Conveyor, to adjust for
the varying length. They are designed to be
skidded to accommodate a range of well slot
positions
Pipe Bridge Conveyor
Pipe Bridge Conveyors are designed as a bridge
system for jack-up applications allowing the
drilling module to be completely removed from
a jack-up and placed on a platform. The system
is powered by hydraulic feed rollers.
Conveyor, Multiple Tubular Loading
Specifications
Tubular Capacities:
Range II/III OD 2
7
/
8
to 9
3
/
4
(73 to 248 mm)
Range III OD 10
3
/
4
to 20 (273 to 508 mm)
Loading Capacities:
Range II
7,000 lb. (3,175 kg) or 15,000 lb.
(6,804 kg)
Range III
7,000 lb. (3,175 kg) or 15,000 lb.
(6,804 kg)
Mounting: Drill floor and pipe deck
Travel: Unlimited
Length: Custom to application
System Weight: 36,000 lb. (16,329 kg) Typical
51
Varco Systems
Pipe Deck Machine
PipeDeck Machine
PDM Pipemite
The Pipe Deck Machine (PDM) handles
tubulars on the pipe deck without physical
intervention by the rig crew. Moving
horizontally along a deck-mounted track, the
PDM covers the entire pipe deck area to
transfer tubulars to and from the horizontal
storage racks and conveyor. The system is
designed for installation on existing rigs with
minimal modifications to pipe deck and
substructure.
The PDM can hoist drill collars up to 9
3
/
4
and
casing up to 20 diameter with a hoisting
range of approximately 11 feet. This allows
singles to be handled over the samson posts
and onto a conveyor. Tubulars are retained by
a lifting head with adjustable plates to fit the
diameter of the tubular. The design of these
plates creates an underside support for the
tubulars. The PDM boom tilts to limit bending
of the tubulars and interference with the
samson post or conveyors. An optional CCTV
can also be housed in the boom to provide
close-up visibility of the jaw, ensuring
accurate positioning on the pipedeck. And the
PDMs modular design facilitates factory
testing to decrease installation time and rig
costs.
Specifications
Physical
Weight 25,000 lbs. (11,603 kg)
Length 216 in. (5,486 mm)
Width 52 in. (1,321 mm)
Height (retracted) 150 in. (3,810 mm)
Travel
Vertical Stroke (lift head) 11 ft. (3.4 M) (15 ft. Optional)
Horizontal (machine) As required
Capacity
Diameter (O.D.) 2
7
/
8
to 20 (73 to 508 mm)
J oint SWL 7,000 lbs. (3,573 kg)
52
Varco Systems
Marine Riser Handling System
Marine Riser HandlingSystem
RHS
Varco offers two Riser Handling Systems
(RHS) for handling marine riser to and from
the well center. Applications for RHS range
from conventional marine riser systems on
floating rigs to special riser systems used
on tension leg platforms. The system also
can be used as a fixed installation for
handling casing and conductor pipe. When
the RHS is integrated with other Varco
mechanized equipment such as a top drive,
block retract system and Pipe Racking
System, they comprise a complete hands
off riser handling system that improves
safety of riser running operations,
enhances performance and reduces
operating costs.
RHS-1
This system consists of two hydraulically
powered trolleys that run on a cogged rail.
The trolleys are linked hydraulically only
when sharing a riser load; otherwise they
are powered independently. A support
saddle for the rear trolley pivots, allowing
the trolley to guide and support the rear
riser almost to well center as the front end
is being hoisted by a TDS into the derrick.
Each trolley is equipped with changeable
buckets to adapt to various configurations
of riser.
RHS-2
The RHS-2 consists of a compound trolley on
trolley system that is chain-driven by hydraulic
motors. The lower trolley runs from the catwalk
to just short of well center and then pivots up so
the front end cantilevers over well center via a
stabilized hydraulic lift system. This allows the
upper trolley to guide the riser to well center
clearing large riser spiders. The upper trolley
support bucket pivots while guiding the riser.
The lower cart has a multi-axle front roller
assembly with a long wheel base to allow travel
over limited floor gaps created by gantry crane
tracks/path requirements.
Specifications
Riser Sizes (max)
RHS-1
100 ft. joints
46 OD
50,000 lbs. (22,680 kg)
RHS-2
100 ft. joints
60 OD
100,000 lbs. (45,360 kg)
Speed
RHS-1 2.5 ft/sec.
RHS-2
Lower Trolley 1.4 ft/sec
Upper Trolley 2.5 ft/sec
Weight
RHS-1 13,000 lbs. (5,897 kg)
RHS-2 40,000 lbs. (18,144 kg)
53
Varco Systems
Top Drives Comparison
TopDrives Comparison
Top Drives Comparison
Features TDS-4H, TDS-4S IDS-4A
Application: All offshore Rigs, Barges and Large Land Rigs
J ack-ups, Platforms,
Barges and Land Rigs
Motor: GE 752 Series or Shunt Hi-Torque DC Motor, 1130 HP
GE GEB-IDS AC Motor,
1150 HP
API Hoisting
Capacity:
650 or 750 ton 500 ton
Dolly Sizing:
(setback x spacing)
1
NOTES:
1. Custom configurations available.
Swing /
Non-Swing
Retract /
Non-Retract
Guide track setback
41
30 x 72 91 x 108
32 x 72
39 x 66
48 x 62
Pipe Handler: PH-85 (85,000 ft. lbs. torque) PH-75 (75,000 ft. lbs. torque)
Drill Pipe Sizes:
3
1
/
2
to 6
5
/
8

(4
5
/
8
to 8
1
/
4
OD Tool J oint)
3
1
/
2
to 6
5
/
8

(4 to 8
1
/
2
OD Tool J oint)
Stack Up Height:
TDS-4H: 26.2 ft.
(7.9 m)
2
2. Includes separate typical swivel.
TDS-4S: 20.8 ft.
(6.3 m)
22.8 ft. (6.9 m)
System Output: Series Shunt
Torque (ft. lbs.) Hi Lo Hi Lo
Continuous 32,500 50,900 29,640 45,500 45,800
Intermittent 43,400 58,200 39,500 50,100 84,200
Maximum RPM 190 120 205 130 173
TDS-6S
TDS-4S
I DS-4A
54
Varco Systems
Top Drives Comparison
Top Drives Comparison Continued
Features TDS-8SA TDS-10SA TDS-11SA TDS-1000
Application:
All offshore Rigs, Large
Land Rigs
Medium and Small Land Rigs, Platform Rigs,
J ack-Ups, Portable Applications
All Offshore Rigs,
Large Land Rigs
Motor:
GE GEB-20A1 AC Motor,
1150 HP
Reliance Electric
AC Motor, 350 HP
Reliance Electric Dual
AC Motor, 2 x 400 HP
GE Continuous
Duty 1130 HPAC,
1150 HPAC
API Hoisting
Capacity:
750 ton 250 ton 500 ton 1000 ton
Dolly Sizing:
(setback x spacing)
Swing /
Non-Swing
Retract /
Non-Retract
21.5
Guide Track
Setback
30 or 33
3
/
4
Guide Track
Setback
Swing /
Non-Swing
Retract /
Non-Retract
48 x 62 101 x 108
39 x 66
48 x 62
91 x 108
Pipe Handler:
PH-100 (100,000 ft. lbs.
torque)
PH-55 (55,000 ft. lbs.
torque)
PH-75 (75,000 ft. lbs. torque)
PH-100 (100,000 ft. lbs.
torque)
Drill Pipe Sizes:
3
1
/
2
to 6
5
/
8

(4 to 8
1
/
2
OD Tool
J oint)
2-
7
/
8
to 5
(4 to 6
5
/
8
OD Tool
J oint)
3
1
/
2
to 6
5
/
8
(4 to 8
1
/
2
OD
Tool J oint)
3-
1
/
2
to 6-
5
/
8

(4to 8-
1
/
2
OD Tool
J oint)
Stack Up Height: 20.8 ft. (6.3 m) 15.3 ft. (4.7 m) 18 ft. (5.4 m) 22 ft. (6.7 m)
System Output:
Torque(ft. lbs.) Standard High Speed Standard
Continuous 63,000 20,000 7,400 37,500 63,000
Intermittent 94,000 36,500 13,390 55,000 94,000
Maximum RPM 270 182 240 228 270
TDS-8SA
TDS-10SA
TDS-11SA
55
Varco Systems
750 Ton DC Top Drive
750 Ton DC Top Drive
TDS-4S
The Varco TDS-4S is
the number one
selling top drive in
the world. It is
designed to
accommodate the
demanding
requirements of
deep sea drilling.
The TDS-4S design
improves
performance and
reliability while
reducing
maintenance. The
4S is available with
either a 650 or 750
ton hoisting
capacity with
45,500 ft. lbs.
(Shunt) of
continuous torque.
And it comes with
either an 1130 hp
series or 1100 hp
shunt type DC
drilling motor and
two-speed transmission for optimum power
output in a given application.
The TDS-4S system components include a
compact integrated swivel, remote actuated
upper IBOP, remote, local or closed loop
cooling system and 3.00 water course
(optional 3.82). Like all Varco Top Drive
systems, the 4S is fully compatible with
existing derricks and masts, standard
traveling equipment and electrical power
systems.
TDS-4S Output Curve
Drill Pipe RPM
D
r
i
l
l

P
i
p
e

T
o
r
q
u
e

(
L
b
s
.
-
F
t
.

C
o
n
t
i
n
u
o
u
s
)
Stack up height 4S-20.8 ft., 4H-26.2 ft.
Specifications
Transmission
High Gear Ratio 5.04:1 Double Reduction
Low Gear Ratio 8.09:1 Double Reduction
Lube Force-fed, filtered, air-cooled
Drilling Parameters
Drilling Speed Range
Low Gear 0 to 130 RPM
High Gear 0 to 205 RPM
Drilling Torque - Shunt Wound Motor
Low Gear 45,500 ft. lbs. (61,690 Nm) Continuous
Intermittent Torque 50,100 ft. lbs.
High Gear 29,640 ft. lbs. (40,188 Nm) Continuous
Drilling Torque - Series Wound Motor
Low Gear 50,900 ft. lbs. (69,014 Nm) Continuous
Intermittent Torque 58,200 ft. lbs.
High Gear
32,500 ft. lbs. (44,066 Nm) Continuous
Drilling
Rating Capacities
Hoisting 650 and 750 ton, API-8C,PSL-1
Water Course 3.00" @ 5,000 psi CWP
3.82" @ 7,500 psi CWP (Optional)
Drilling Motor:
Type GE 752 Shunt/Series Hi-Torque DC
Horsepower Rating 1,100 HP/1,130 HP
Pipe Handler (Type PH-85)
Torque Capacity 85,000 ft. lbs. (115,250 Nm) @ 2,000 psi
Drill Pipe Range
3
1
/
2
to 6
5
/
8
(4
5
/
8
to 8
1
/
4
OD Tool J oint)
Upper IBOP 7
5
/
8
API Reg. RH Box
Lower IBOP 7
5
/
8
API Reg. RH Pin/Box
IBOPs' rating pressure 15,000 psi CWP
Elevator Links 350 or 500, 750 ton API
Rotating Head Infinitely Positionable
56
Varco Systems
750 Ton DC Top Drive
IDS-4A
The Varco IDS-4A
is an upgraded,
AC motor
powered version
of the original
IDS-1.
Incorporating a
1,150 HP GEB-
20A1 AC motor
with a single
speed, it is
designed to
accommodate the
demanding
requirements of
land and offshore
drilling. The IDS-
4A design
improves
performance and
reliability while
reducing
maintenance.
IDS-4A shown operating with
CRT Casing Running Tool
The 4A boasts a 500 ton hoisting capacity
with 45,800 ft-lbs of continuous drilling
torque. and 68,700 ftlbs. of intermittent
torque. The system components include an
easy to install torque tube, integrated
swivel, remote actuated upper IBOP, forced
air cooling system and 3" water course. Like
all Varco Top Drive Systems, the IDS-4A is
fully compatible with existing derricks and
masts, standard traveling equipment and
electrical power systems.
IDS-4A Output Curve
Drill Pipe RPM
D
r
i
l
l

P
i
p
e

T
o
r
q
u
e

(
L
b
s
.
-
F
t
.

C
o
n
t
i
n
u
o
u
s
)
Specifications
Transmission
Gear Ratio 6.0 : 1
Lube Force fed, filtered, air cooled
Drilling Parameters
Gear maximum speed 230 rpm
Max. continuous torque 45,800 ft. lbs.
Max. intermittent torque 68,700 ft. lbs.
Static lock brake 35,000 ft. lbs.
Rating Capacities
Hoisting 500 ton
Water course 3 inch
Washpipe packing 5000 or 7500 psi
Drilling Motor
Type GEB-20A1 AC motor
Horsepower rating 1150 hp
Pipe Handler PH-75
Backup Torque Capacity 68,700 ft. lbs.
Drill Pipe Range 3
1
/
2
- 6
5
/
8
inch
Connection OD 4 to 8
1
/
2
OD tool joint
IBOP Pressure Rating 15,000 psi
Extended Air
Intake
Electrical and
Fluids Service
Loop
Connections
Counterbalance
System
Link Till
PH-75
Pipehandler
Integrated
Swivel
Gooseneck
Torque Tube
AC Drive
Motor
Torque Tube
Carriage
Torque
Reaction Arm
Planetary
Drive Train
Rotary Link
Adapter
Rear View No Block
Front View
57
Varco Systems
750 Ton AC Top Drive
750 Ton AC Top Drive
TDS-8SA
The TDS-8SA Top
Drive is the AC
motor version of the
worlds number one
top drive the
TDS-4S
developed for use in
deep drilling
applications. It
generates 1150 HP
with a hoisting
capacity of up to
750 tons and a
continuous drilling
torque rating of
63,000 ft. lbs. The
8SA has a maximum
speed of 270 RPM
and intermittent
torque of 94,000 ft.
lbs. Because of the
broad speed and
torque range of AC
motor technology, this impressive
performance is obtained using a single-speed
gear box.
The TDS-8SA Top Drive is driven by a
Variable Frequency Drive (VFD) control
system for a greater range of torque and
speed performance. System components
include an integrated swivel, link tilt system,
remote and manual blowout preventer
valves, pipe handler for breaking out
connections, and a guide dolly for reacting
drilling torque.
TDS-8SA Output Curve
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Drill Pipe RPM
Stack up height 20.8 ft.
Specifications
Transmission:
Gear Ratio 8.5:1 Double Reduction
Lube Force-fed, filtered, air-cooled
Drilling Parameters:
Drilling Speed Range 0-270 RPM Continuous
Drilling Torque 63,000 ft. lbs. (85,500 Nm) Continuous
Drilling Horsepower 1,150 HP Maximum Continuous
Static Lock Brake 94,000 ft. lbs.(127,446 Nm)
Intermittent Torque 94,000 ft. lbs.
Rating Capacities:
Hoisting 750 ton, API-8C, PSL-1
Water Course 3.82" @ 7,500 psi CWP
Drilling Motor:
Type
General Electric GEB-20A1, 6-Pole, AC
induction, forced air cooled, designed
for AC drive applications
Horsepower Rating 1,150 HP
Pipe Handler (Type PH-100):
Torque Capacity 100,000 ft. lbs.(135,600 Nm)
Drill Pipe Range
3
1
/
2
to 6
5
/
8
,
(4 to 8
1
/
2
OD Tool J oint)
Upper IBOP 7
5
/
8
API Reg. RH Box (Remote Operated)
Lower IBOP 7
5
/
8
API Reg. RH Pin/Box (Manual)
IBOPs rating
pressure
15,000 psi CWP
Elevator Links 350, 500 or 750 ton API
Rotating Head Infinitely Positionable
58
Varco Systems
250 Ton AC Top Drive
250 Ton AC Top Drive
TDS-10SA
The TDS-10SA Top
Drive is a single motor
top drive developed for
use in a variety of land
and workover rig
applications. It
generates 350 HP with a
hoisting capacity of 250
tons and a continuous
drilling torque rating of
20,000 ft. lbs. The 10SA
has a maximum speed
of 182 RPM and make-
up/break-out torque of
36,500 ft. lbs. Because
of the broad speed and
torque range of AC
motor technology, this
impressive performance
is obtained using a
single-speed gear box.
The TDS-10SA Top
Drive system is driven
by a Variable Frequency
Drive (VFD) control system for a greater
range of torque and speed performance.
System components include an integrated
swivel, bi-directional link tilt system,
remote and manual blowout preventer
valves, back-up clamp for breaking out
connections, guide tube for reacting drilling
torque and an electric service loop. A
compact integral power unit mounted on
the top drive eliminates the need for
hydraulic service loops. And the short
overall height and rapid-installation guide
beam design of the 10SA ensure easy
installation in existing masts or derricks.
The TDS-10SA is available for purchase,
lease or rental.
TDS-10SA Output Curve
Drill Pipe RPM
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TDS-10SA Top View
Stack up height 15.3 ft.
Specifications
Transmission:
Gear Ratio
13.1:1 Double Reduction Helical 4.8:1
Double Reduction Helical for 500 RPM
Continuous (optional)
Lube Force-fed, filtered, air-cooled
Drilling Parameters:
Drilling Speed Range 0 to 182 RPM Continuous
Drilling Torque 20,000 ft. lbs. (27,115 Nm) Continuous
Drilling Horsepower 350 HP Maximum Continuous
Static Lock Brake 35,000 ft. lbs.(47,455 Nm)
Intermittent Torque 49,487 Nm
Rating Capacities:
Hoisting 250 ton, API-8C, PSL-1
Water Course 3" @ 5,000 psi CWP
Drilling Motor:
Type
Reliance Electric, AC induction, forced air
cooled, designed for AC drive applications
Horsepower Rating 350 HP
Pipe Handler (Type PH-50):
Torque Capacity 50,000 ft. lbs. (67,800 Nm) @ 2,000 psi
Drill Pipe Range 2
7
/
8
to 5 (4 to 6
5
/
8
OD tool joint)
Upper IBOP 6
5
/
8
API Reg. RH Box
Lower IBOP 6
5
/
8
API Reg. RH Pin/Box (optional)
IBOPs' rating pressure 15,000 psi CWP
Elevator Links 150 or 250 ton API
Rotating Head Infinitely Positionable
59
Varco Systems
500 Ton AC Top Drive
500 Ton AC Top Drive
TDS-11SA
The TDS-11SA Top Drive is
an AC-motor-powered top
drive developed for use as a
portable or permanent unit
on a wide variety of land and
offshore applications. Its
compact size also allows for
installation on small
workover and portable rigs.
The 11SA generates 800 HP
with a hoisting capacity of
500 tons and a continuous
drilling torque rating of
37,500 ft. lbs. The 11SA has
a maximum speed of 228
RPM and make-up/ break-
out torque of 55,000 ft. lbs.
Speed can be maintained
from 114 RPM to 228 RPM
without downgrading the 800 HP rating of the
motors.
The TDS-11SA Top Drive system is driven by
a Variable Frequency Drive (VFD) control
system for a greater range of torque and
speed performance. System components
include an integrated swivel, bi-directional
link tilt system, remote and manual blowout
preventer valves, back-up clamp for breaking
out connections, a guide beam for reacting
drilling torque, and an electric service loop. A
compact integral power unit mounted on the
top drive eliminates the need for hydraulic
service loops. And the short overall height
and rapid-installation guide beam design of
the 11SA ensure easy installation in existing
masts or derricks. The TDS-11SA interface
points have recently been redesigned with
the goal to make the installation the fastest in
the industry.
TDS-11SA Output Curve
Drill Pipe RPM
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TDS-11SA Top View
Stack up height 18 ft.
Specifications
Transmission:
Gear Ratio
10.5:1 Double Reduction Helical 4.3:1
Double Reduction Helical for 500 RPM high
speed drilling (optional)
Lube Force-fed, filtered, air-cooled
Drilling Parameters:
Drilling Speed
Range
0 to 228 RPM Continuous
Drilling Torque
37,500 ft. lbs. (50,842 Nm)
Continuous
Drilling
Horsepower
800 HP Maximum Continuous
Static Lock Brake 35,000 ft. lbs. (47,455 Nm)
Intermittent
Torque
55,000 ft. lbs. (74,569 Nm)
Rating Capacities:
Hoisting 500 ton, API-8C, PSL-1
Water Course 3 @ 5,000 psi CWP
Drilling Motors - 2:
Type
Reliance Electric, AC induction, forced air
cooled, designed for AC drive applications
Horsepower Rating 400 HP Each
Pipe Handler (Type PH-75):
Torque Capacity 75,000 ft. lbs. (101,700 Nm) @ 2,000 psi
Drill Pipe Range 3
1
/
2
to 6
5
/
8
(4 to 8
1
/
2
OD tool joint)
Upper IBOP 6
5
/
8
API Reg. RH Box
Lower IBOP 6
5
/
8
API Reg. RH Pin/Box
IBOPs rating
pressure
15,000 psi CWP
IBOP Trim H2S Trim (optional)
Elevator Links 350 or 500 ton API, 108 (2.7 m) long
Rotating Head Infinitely Positionable
60
Varco Systems
1000 Ton AC Top Drive
1000 Ton AC Top Drive
TDS-1000
The TDS-1000 Top
Drive is Varcos
newest Top Drive
model and will
become the
flagship of our fleet.
Developed for use
in deep drilling
applications, it
generates 1150 HP
with a hoisting
capacity of 1000
ton. Continuous
drilling torque
output is 63,000 ft-
lbs, with a
maximum speed of
270 RPM. The TDS-
1000 provides intermittent torque output of
94,000 ft-lbs to make and break even the
highest torque connections. Because of the
broad speed and torque range provided by
the AC motor, this impressive performance
is obtained using a single-speed gear box.
The TDS-1000 Top Drive is driven by a
Variable Frequency Drive (VFD) control
system for a greater range of torque and
speed performance. System components
include an integrated swivel, link tilt
system, remote and manual blowout
preventer valves, a back-up type
Pipehandler for making and breaking
connections (including upper and lower
IBOP connections) and a guide dolly for
reacting drilling torque.
TDS-1000 Output Curve
Drill Pipe RPM
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Stack up height 22 ft.
Specifications
Transmission:
Gear Ratio 8.5:1 Double Reduction
Lube Force-fed, filtered, air-cooled
Drilling Parameters:
Drilling Speed Range 0-270 RPM
Drilling Torque 63,000 ft. lbs. (97,820 Nm) Continuous
Drilling Horsepower 1,150 HP Continuous
Static Lock Brake 94,000 ft. lbs. (127,446 Nm)
Intermittent Torque 94,000 ft. lbs.
Rating Capacities:
Hoisting 1000 ton, API-8C, PSL-1
Water Course 3.82 @ 7,500 psi CWP
Drilling Motors:
Type
General Electric GEB-13, 6-pole, AC
induction, forced air cooled, designed for
AC drive applications
Horsepower Rating 1,130 DC, 1150 AC, 1500 AC
Pipe Handler (Type PH-100):
Torque Capacity 100,000 ft-lbs. (135,600, Nm)
Drill Pipe Range
3
1
/
2
to 6
5
/
8
,
(4 to 8
1
/
2
OD Tool J oint)
Upper IBOP
7
5
/
8
API Reg. RH Box (Remote
Operated)
Lower IBOP
7
5
/
8
API Reg. RH Pin/Box
(Manual)
IBOPs' rating pressure 15,000 psi CWP
Elevator Links 350, 500, 750, or 1000 ton API
Rotating Head Infinitely Positionable
61
Varco Systems
Auxiliary Equipment
Auxiliary Equipment
Hydraulic Power Supplies
Varco hydraulic power supplies provide a
reliable means of powering the automated
systems on a rig. The units are skid mounted
and enclosed for easy handling and safe
operations. Large reservoirs are top-mounted
for positive fluid feed, have water-to-oil heat
exchangers and ten-micron filters with
pressure gauges. They are available in dual,
triple and quad configurations and generate
up to 3,000 psi.
HP-49Q Hydraulic Power Supply
Specifications
Product
Motor x
HP
Flow Rate GPM
Dimensions
WxLxH
1500
PSI
2000
PSI
2500
PSI
HP-35S
1
NOTES:
1. Includes Sound Reduction Panels
1 x 40 30 20 18 36x97x70
HP-35S-EU
1
1 x 31 30 20 18 28x49x47
HP-45S
2
2. Optional Sound Reduction Kit Available; length and
width increase by approximately 2"
1 x 50 45 34 23 58x62x67
HP-49S
2,3
3. For 50Hz operation
2 x 50 49 34 23 58x62x67
HP-45DC
1
2 x 50 90 68 46 38x96x65
HP-49DC
2,3
2 x 50 90 68 46 38x96x65
HP-45TV
2
3 x 50 135 102 69 60x144x70
HP-A45TV
4
4. Includes low noise 1,200 RPM Motors, and Pressure Fil-
ters.
3 x 50 120 83 56 60x144x70
HP-49TV
2,3
3 x 50 147 102 69 60x144x70
HP-45Q
2
4 x 50 180 136 92 60x144x74
HP-49Q
2,3
4 x 50 196 136 92 60x144x74
HP-A45Q
4
4 x 50 168 110 74 66x146x81
RBS Raised Back-Up System
When connections
have to be made off
bottom or when the
drill string has to be
elevated to allow for
heave motion on
floaters, the Varco RBS
tong unit is the ideal
solution. The RBS
positions the drill pipe stand over the elevated
box of the drill string, which is held in the
hydraulic jaws of the system. The RBS is
available in three configurations. The system
is capable of making connections up to 18 feet
above the drill floor.
1000 Ton Powered Rotating
Hook Adapter (PRHA)
A PRHA provides 1000-
ton hoisting capacity by
combining Varcos BJ
51000 Hook with a 10-
port powered rotating
adapter assembly. The
PRHA design allows for
360 Hook rotation
under a single riser
section loading as well as
independent BX
Elevators operation and
TDS counterbalancing to
provide a hydraulic
cushion when making
and breaking drill string
connections. The PRHA
uses instrumented load
pins to provide real-time
drill string weight data to monitoring
equipment. Varco also offers a smaller, non-
powered 750-ton version.
62
Varco Systems
Varco Mud Pumps
Varco Mud Pumps
Varco Mud Pumps, a Complete
Line of Triplex Piston Mud
Pumps
for Your Drilling System
No drilling system can be called complete
without mud pumps.
Varco now offers a complete line of triplex
piston mud pumps. This new series of mud
pumps features fabricated forged steel
crankshafts, balanced to reduce noise and
vibration and significantly improve bearing
life. A triple redundant lubrication system
consisting of gravity splash, a mechanical
gear driven pump and an electric pump
further improve and extend bearing life as
well as the overall life of the pump. An
internal porting and tubing network
guarantees lubrication delivery to all critical
components including the power end
bearings and crosshead slides.
The fluid end of VMP. Series mud pumps
features a machined one-piece discharge
manifold. Fluid end modules can be
furnished on most pumps to meet the
customer's specifications. Complete pump
packages can be furnished with top or rear
mounted AC and DC motors, manifolds,
piping and accessories all mounted on a
heavy-duty skid.
VMPSeries mud pumps are available from
300 to 2,200 maximum input HP and pressures
up to 7,500 psi. As with any Varco product, VMP.
Series mud pumps are backed by the Varco
Sales, Spare Parts, Service and Engineering
support and years of experience with
technically superior oilfield equipment.
Varco Systems
Varco Mud Pumps
63
Features
Fabricated forged steel crankshaft,
completely weld repairable and capable of
being rebuilt reliably, effectively and
economically when necessary.
Double helical gear and pinion yielding twice
the horsepower over a comparable
herringbone gear and pinion design.
Lubrication delivery to all critical
components including the power end
bearings and crosshead slides through an
extensive network of porting and tubing fed
by both a mechanical gear driven pump and
an electric pump in addition to gravity
splash.
One-piece machined discharge manifold.
Top or rear mounted AC and DC motors.
Complete pump packages can be furnished
with fluid end modules to meet the
customer's specifications, manifolds, piping
and accessories all mounted on a heavy-duty
skid. Let Varco Mud Pumps complement your
complete drilling system.
Specifications
Model
Stroke
(in)
Liner
Sizes
(in)
Max
Press
(psi)
Max I nput
HP
Max
Stroke
Speed
(per
minute)
VMP-446 6 3.5 6 3000 440 300
VMP-557M 7 4 7 5000 550 145
VMP-600 8.5 4 7 5000 600 135
VMP-800M 8.5 4 7 5000 800 175
VMP-800 8.5 4 7 5000 800 150
VMP-1010M 10 4.5 7 4000 1000 180
VMP-1100 10 5 7 5000 1100 135
VMP-1312M 12 4.5 7 5000 1300 130
VMP-1612M 12 5 7 5000 1600 130
VMP-1712 12 5 7 7000 1700 120
VMP-1714 14 5 7 6600 1700 110
VMP-2214M 14 5 7.5 7500 2200 120
VMP-2214 14 5 9 7500 2200 110
VMP-2215 15 5 9 7500 2200 110