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FUEL INJECTION
COMPONENTS (2.5L)
Component overview (2.5L)
1. Fuel injectors
• Cylinder #1 (N30)
• Cylinder #2 (N31)
• Cylinder #3 (N32)
• Cylinder #4 (N33) N24-10302
• Cylinder #5 (N83)
VJ0697020
0024806a
24-18 Fuel Injection–Gasoline
Fuel Injection Components (2.5L)
2. Ventilation hose
4. Vacuum hose
• From leak detection pump (V144)
5. Bolt
• Tighten to 9 Nm (80 in-lb)
• Check tightening torque on 2005
models when performing first
spark plug change. See
03 Maintenance.
6. Fuel rail
8. Gasket
• Replace with new.
• Installation position: flashing faces
up
9. Intake manifold
18. Bolt
• Tighten to 6.5 Nm (57 in-lb)
Fuel Injection–Gasoline 24-19
Fuel Injection Components (2.5L)
WARNING —
• To avoid personal injury, be sure the engine is cold before
VJ0624011 beginning this procedure.
½ Disconnect vent line (A), breather line (B) and fuel supply line (C).
Press in securing ring to disengage lines.
WARNING —
• Before opening the fuel system, wrap shop towels around
connections and loosen connections slowly to release
pressure.
VJ0624012
½ Disconnect harness connectors (A).
– Remove wiring harness (B) from retaining brackets.
1
½ Pull oil dipstick (1) out and press retaining ring (4) downward.
– If present, remove nuts (3) on intake manifold support.
– Unscrew guide tube (2) at bottom of cylinder block and pull it out.
M24-0522
4 2
3 M24-0522
24-20 Fuel Injection–Gasoline
Fuel Injection Components (2.5L)
– Insert oil dipstick guide tube into cylinder block again and fasten it.
Tightening torques
Intake manifold support to cylinder block 25 Nm (18 ft-lb)
Intake manifold to cylinder head 9 Nm (80 in-lb)
Manifold absolute pressure sensor to intake 3.5 Nm (31 in-lb)
manifold
Transport strap to cylinder head 25 Nm (18 ft-lb)
VJ0624011
– Remove engine cover. See 03 Maintenance.
½ Disconnect vent line (A), breather line (B) and fuel supply line (C).
Press in securing ring to disengage lines.
WARNING —
• Before opening the fuel system, wrap shop towels around
connections and loosen connections slowly to release
pressure.
VJ0624012
– Pull clamps and retaining ring (C) out of retainer.
– Remove fuel rail mounting bolts and pull fuel rail with injectors
uniformly out of intake manifold.
– Pull off retaining clip for each fuel injector. Remove fuel injectors
from fuel rail.
– When installing, coat new fuel injector O-rings lightly with clean
motor oil.
½ Press fuel injectors into fuel rail so that tabs (1) and (2) face each
other.
– After assembly, verify that all fuel injectors are securely seated.
– Set fuel rail with secured fuel injectors onto intake manifold and
uniformly press it into place.
Tightening torque
Fuel rail to intake manifold 3.5 Nm (31 in-lb)
– Release spring clamp (upper arrow) and remove intake air duct (1).
0024820
½ Disconnect harness connector (1) and vent hose (2) from throttle
valve.
0024821 CAUTION—
• Plug intake manifold port using a clean rag.
½ Pinch off coolant hoses with hose clamps 3094 or equivalent. Pull
coolant hoses (arrows) off throttle valve.
3094
– Installation is reverse of removal. Replace seal for throttle valve
M24-0517 control module if damaged.
Tightening torque
Throttle valve to intake manifold 6.5 Nm (58 in-lb)
– Make sure secondary air hoses are securely connected to intake air
duct.
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