Manual de Entrenamiento Ventilador de Anestesia Blease 8500

8500 Ventilator
Training Manual
Blease 8500
Anaesthesia Ventilator
Training Manual
0120 Part Number: 129TM000 Issue 3
8500 Ventilator
Training Manual
Read this manual before servicing the 8500 Ventilator
8500 Ventilator
Training Manual
Contents
1. Mode Descriptions for the 8500 2. Test Procedures
Adjustment and Calibration Document 129AC000 Checklist and Calibration Record Document 129TC000 Final Test Procedure Document 129TP000
3. Circuit Diagrams
Interconnection Diagrams
8500 Electrical Interconnection 6500/8500 Pneumatic system Diagram
Display
Blease Display Interface 10100190
Pressure Interface
Pressure Interface 10110088
BAV Controller
BAV Controller Type 2 BAV Controller Type 2 BAV Controller Type 2 BAV Controller Type 2 BAV Controller Type 2 BAV Controller Type 2 BAV Controller Type 2 Alarms 10110077 Analogue 10110077 Connect 10110077 CPU 1010077 I/O Circuits 10110077 Memory 10110077 PWM 10110077
Power Supply
BAV Power Supply 101CD076
8500 Ventilator
Training Manual
The Blease 8500 ventilator must only be serviced by Qualified Service Personnel. The contents of this manual are not binding. If any significant difference is found between the product and this manual please contact Blease Medical Equipment Limited for further information. To ensure correct functioning, the equipment must be serviced at regular intervals. Blease Medical Equipment Limited recommends that the machine should be serviced at intervals not exceeding three months. Qualified Service Personnel and genuine spare parts should be used for all servicing and repairs. Blease Medical Equipment Limited will not otherwise assume responsibility for the materials used, the work performed or any possible consequences of the same. In communication with Blease Medical Equipment Limited, quote the model and serial number of the equipment, with the approximate date of purchase. If the unit is being returned for repair, indicate the nature of the fault or the work you require to be carried out. Contact: Blease Medical Equipment Limited Beech House Chiltern Court Asheridge Road Chesham Buckinghamshire HP5 2PX England Tel: +44 (0)1494 784422 Fax: +44 (0)1494 791497 www.blease.com Sales@blease.com
8500 Ventilator
Training Manual
MODE Descriptions for the 8500s

PEEP Control Panel The Control panel has a permanent display of measured PEEP and a button to actuate the setting of the desired value. The display box will have the heading PEEP and show the SET value. The default is that PEEP will be at the minimum setting ie. the residual that is < 2 cmH2O caused by the bellows assembly. In this default condition or if the Set value is subsequently set below 3 cmH2O the set value display will show as OFF. The method of control is that the user will rotate the Trak Wheel until the desired display is highlighted, press the Trak Wheel and then increase the set value by rotating the Trak Wheel until the desired value is reached, this is then accepted by a further press of the Trak Wheel. The range of set values will be 3 to 20 cmH2O. An alarm will be implemented to indicate to the user that the set value has not been maintained. The alarm will activate at 50 % of the set value. The activation of a set value will be made by pressing the Trak Wheel. If this is not done no change will be made and the previous value will be reset after a time out period. This is to apply to all controls. The implication of PEEP on other alarms is that the Pressure and cycle alarms will be PEEP referenced, the pressure Limit will be absolute. ie. Referenced to atmosphere Control System For the control system to effect PEEP two functions will need to be activated :1. 2. During the expiration phase of the breathing cycle or continuously in Spontaneous mode the flow control valve will pass 10 LPM of diving gas. A pulse width modulator will control the power to the coil of a PEEP valve. This valve is a voice coil actuator working as a variable spring applying a force to a disc that impinges on a seat. The implication being that the valve is closed until the gas pressure exceeds the actuator force.
The control processor will monitor the PEEP value and modify the PWM setting to maintain the desired value.
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8500 Ventilator
Training Manual
Future Improvements In the 8500s ventilator there is a monitor that measures the fresh gas flow of the anaesthetic machine. The 10 LPM gas flow from the Flow valves in 1 above is an arbitrary figure that has been arrived at empirically. This flow can be reduced substantially at low fresh gas flow rates. It only requires high drive gas flows with high fresh gas flows to maintain PEEP. This could obviously save gas which would be helpful when using cylinders for supply. Volume Control ventilation (CMV) Volume Control ventilation is a mechanical mode that delivers a tidal volume set by the user into the patient tubing. This delivered volume is to be independent of the compression losses in the absorber, bellows and associated tubing. It will also be independent of any small leaks that may be present. Fresh gas flowing into the breathing system will not cause a permanent change in the delivered volume. If a change in fresh gas flow rate occurs during ventilation the ventilator will re-adjust the delivered tidal volume to be correct within the next 4 breaths.
8500s Ventilator Fresh Gas and Compliance Compensation

Fresh Gas Fresh gas flow adds to the delivered Tidal Volume during the inspiratory period. To compensate for this, a reduction in the delivered volume needs to be made. This reduction is :FG Flow rate ml / M x Insp Time (sec) 60 Take FG = 5 LPM TV 600 ml 10 BPM I:E 1:2.0
5000 x 2 seconds = 166 ml 60 New Effective TV is now 600 - 166 = 434 ml Compliance The effect of the gas being compressed in the dead space within the breathing system is to reduce the Volume (TV) that is delivered to the patient. In an ideal ventilator the Set TV would the volume of gas that is delivered to the patients lungs. This can only be partly achieved because the anatomy of the patient is unknown, what can be done is the set TV can be made to be accurately delivered from the catheter mount. Thus reducing set TV errors to a minimum.
8500 Ventilator
Training Manual
To calculate the effect of Breathing System compliance on the delivered TV it is necessary to measure what the capacity or compliance of the system is (Cs). This can only be done by some form of pre-use check procedure. In essence it is necessary to have the ability to first of all select Compliance Compensation from a menu. It is then necessary to lead the user through the process of measuring the dead space within the particular breathing system for that period of use. It is obvious that should the system be re-configured the test will need to be repeated. A possible process is to allow the ventilator to prompt the user to :1. 2. 3. 4. Reduce the FG flow to minimum (but Allow for it as above) Occlude the catheter mount. This can be a 15 mm male taper on the gas machine. The ventilator then delivers a breath to pressurize the system to 10 cmH2O. The ventilator records the volume required to achieve this pressure and verifies that a leak is not present.
The dead space is now calculated as follows :Volume in ml Pressure = Dead space compliance Cs
This figure is stored until the ventilator is switched off or a re-test is asked for by the user. The ventilator is then set to use on a patient and when the ventilation is stable measure the total compliance of system and patient Ct. An adjustment can the be made to the TV that will be increased to compensate for the lost volume due to compression within the breathing system. :Increase in TV = Set TV eg. System test Measurement using 200 ml gave 25 cmH2O pressure rise. 80 ml = 10 cmH2O Cs = 8 x 1+ Cs Ct - Cs = new TV
Running the ventilator on a patient with a set 500 ml TV gave 20 cmH2O peak pressure . 500 ml = 20 cmH2O So to calculate the TV increase :500 x 1 + 8 25 - 8 = 735 ml Ct = 25
8500 Ventilator
Training Manual
So 735 ml is the actual ventilator output into the breathing circuit to give 500 mL at the catheter mount. This figure would have to be recalculated in the light of any fresh gas flow change as above but would just be a variation on the 735 ml figure. Pressure Control ventilation (PCV) Pressure control ventilation is a time cycled mode where the ventilator strives to produce the user set inspiration pressure for the inspiratory period. To accomplish this goal, the inspiratory flow rate and pressure are set by the user. To do this, the control that is used for the Set TV function will be reasigned as I Flow and calibrated in LPM. The pressure Limit control becomes the Set Pressure control. This allows the user to define the delivered wave form. The default pressure will be 30 cmH2O in both Adult and Paediatric modes. Inspiratory Pause A function that is Inspiratory Pause is to be implemented. This option will be available in volume and PCV mode such that a pause of 25% of the inspiratory time is used as a Plateau before starting the expiratory phase. This means the expiratory time is reduced by the plateau time. If at all possible the pause or plateau time should be made variable from 5 to 60 %. The x % should be displayed on the second row up of the display. Sigh Sigh is a function that can be selected in volume or Pressure ventilation the effect is that every 50 breaths the delivered breath is increased by 15 %. The selection of this function will be displayed as an extension to the main mode display under the bar graph. Spontaneous or PSV Spontaneous is a mode that is equivalent to the machine being in standby with all monitoring enabled. This allows a patient to breath at their own rate and volume with the ventilator being able to display the monitored parameters and actuate alarms. At this level the Breathing rate would be a monitored parameter, it should follow the same pattern as other features in that it will display the monitored value in large characters and show Pressure Support Ventilation PSV as the mode. Pressure Support When a patient is taking a Spontaneous Breath from an anaesthetic system the work of breathing is higher than normal. To overcome this it is desirable for the ventilator to be able to assist the spontaneous breath. The assistance is provided by the ventilator sensing the negative pressure caused by the Patient Attempt to breath and initiating flow from the ventilator. This flow is continued to the point where the breathing circuit pressure has reached a set value. ie. Pressure Support. To implement this action the user needs to be able to set first the trigger threshold in the range -1 to -10 cmH2O and secondly the Support Pressure 0 to 30 cmH2O both referenced to the PEEP level.
8500 Ventilator
Training Manual
It will also be necessary to define an inspiratory time in which the pressure support is delivered. In this case the breathing rate and tidal volume are not relevant. The Inspiratory flow rate will be a fixed value of 40 LPM in Adult and 30 LPM in Paediatric. The detection of a Patient Attempt will be carried out by the control system to aid the speed of support. A patient attempt will be indicated on screen by the negative excursion of the pressure wave form being green rather than blue for the positive phase. SIMV This mode is Synchronised Intermittent Mandatory Ventilation. This is an extension of the spontaneous mode in so far as the patient can take breaths on demand with pressure support but some mandatory breaths are included. To achieve this it is necessary to set a tidal volume, a breathing rate and all of the features described above for pressure support. To simplify things a little the inspiratory flow rate can be assumed from the TV / Inspiratory Time set values. The patient attempt or trigger signal will be used to synchronise the mandatory breaths to the patients breathing pattern and initiate the pressure supported spontaneous breaths. Thus allowing the patient to establish the breathing rate. In this way a patient could be breathing at say 12 BPM with the settings such that 4 breaths of say 500 ml are mandatory and 8 breaths are taken spontaneously with pressure support of up to 30 cmH2O above the PEEP level. The ventilator will monitor all of the breaths, display the parameters TV / BPM / I:E and indicate the patient attempt by showing negative excursions of the graph in RED. The set breathing rate and measured rate will be displayed, the Set Inspiratory time and I:E ratio will be displayed in the appropriate window. A means of preventing hyperventilation will be implemented such that any change in breathing rate is only allowed to take place slowly. The method of inflating the patient's lungs and the operation of the valves and the gas flows in the SIMV mode are the same as for the CMV mode. The main difference between this mode and CMV is that a facility is provided for synchronising the mechanical breaths given by the ventilator to the patient's own respiratory efforts (spontaneous breaths). If the patient fails to make any effort, then SIMV will default to ventilation functionally identical to CMV at the set SIMV rate. The routine within the ventilator that detects the Patient Trigger is used to detect the instant a patient starts to inhale and is thus ready for a synchronised breath to be given by the ventilator. Whether a breath is spontaneous or mandatory depends on where it occurs in the SIMV cycle.
8500 Ventilator
Training Manual
This can be explained as follows :1. The frequency control sets up an internal clock tick in the ventilator. The time between clock ticks is the Set breathing period and is equal to a time in seconds of 60/frequency in BPM. ie. 4 BPM = 1 tick every 15 seconds With no patient triggers detected, the ventilator will deliver a mechanical breath at the start of each respiratory period on the clock tick. 2. Preceding each clock tick is a time window in which the ventilator will be looking for a patient trigger. If a trigger occurs within the window the patient will be given a synchronised mechanical breath. If it occurs outside the window it will be a spontaneous or Pressure Supported spontaneous breath depending on the ventilator setting. In practical use of the SIMV mode, the ventilator should first be set at an adequate RATE, TIDAL VOLUME, I:E RATIO, PEEP and PRESSURE LIMIT for controlled ventilation, say 600 ml, 12 BPM and 1.5 secs for an adult patient. When patient trigger signals are being displayed regularly the mandatory rate can be reduced and the total breathing rate will be controlled by the patient. If this rate is inadequate the the low MV or Rate alarm will be activated.
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8500 Ventilator
Training Manual
Matrix of Modes, Facilities and Alarms

Mode CMV Spont SIMV PCV Sigh Pause Press Supp PEEP MV Alm Rate Alm Press Alm
CMV Defaults at start up Vol Rate Insp TIME 1.5 1.5 Press Limit Vol Alm Lo / Hi 50 40 4 / 10 1/6 Press Alm Lo / Hi 4 / 55 4 / 45
Adult Paed
500 ml 150 ml
12 20
SIMV Defaults at start up Vol Adult Paed 500 ml 150 ml Rate 12 20 I:E 1:2.0 1:2.0 Press Limit 50 40 Vol Alm Lo / Hi 4 / 10 1/6 Press Alm Lo / Hi 4 / 55 4 / 45
Spontaneous Defaults at start up Support Pressure Adult Paed 10 10 Rate Alm Lo / Hi 5 / 25 10 / 35 Vol Alm Lo / Hi 4 / 10 1/6 Press Alm Lo / Hi 4 / 50 4 / 40
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8500 Ventilator
Training Manual
Spontaneous with Pressure Support Defaults at start up Insp Flow Adult Paed 30L 20L Insp TIME 1.5 1.5 Support Pressure 10 10 Press Rate Alm Vol Alm Limit Lo / Hi Lo / Hi 50 40 5 / 25 10 / 35 4 / 10 1/6 Press Alm Lo / Hi 4 / 55 4 / 45
Pressure Control Ventilation Defaults at start up Insp Flow Adult Paed 30L 20L Ventilation Pressure 30 20 Rate Press Alm Lo / Hi 12 20 4 / 50 4 / 40
Default for all Modes is PEEP off in PCV the maximum PEEP available will be limited to 6 cmH2O. If PEEP is set, the default PEEP Alarm will be 50 % in the range 0 to 30 cmH2O The Rate or BPM alarm is to be the set value 50 % or in SIMV mode Lo 10 hi 20 BPM.
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Blease Test Procedure Title: 8500 Adjustment & Calibration Document No:129AC000 Sheet 1 of 12
1.0
OBJECTIVES To set up and calibrate the Blease 8500 Anaesthesia Ventilator. A final test (129TP000) must also be followed to obtain a set of calibration results.
2.0
SCOPE This test document is applied to new manufactured units before burn-in and after warm up, and/or when any repairs have been completed on the ventilator. This procedure is only valid for software versions 8.20 and 8.60 onwards.
3.0
OVERVIEW The following procedure describes the adjustments and checks necessary to calibrate the ventilator and set all the pre-set controls to achieve the specified performance. Inability to make these adjustments, or failure to meet the specification, after these adjustments have been made, must be considered a fault. The procedure given in section 4 is written so that minimum adjustment of controls and test equipment is done between each test. This means that any particular test assumes all previous tests have been set up IN THE SEQUENCE STATED and passed. If this is not done, invalid results may be taken.
4.0
ADJUSTMENT AND CALIBRATION All quoted test parameter values and tolerances are absolute with no allowance made for test equipment errors unless otherwise stated in the text. At appropriate points during this procedure the route card should be updated to reflect the key stages of calibration.
Issue Change Note No Originator Checked Date
1 n/a JLB DB Nov 00
2 3724 JLB RHC Dec 00
3 3829 JLB RHC June 01
4 3487 JLB RHC July 01
5 3866 JLB RHC 28/08/01
6 3935 JLB
BLEASE QUALITY DOCUMENT BQD 083.V2 25/5/94
Blease Test Procedure Title: 8500 Adjustment & Calibration Document No:129AC000 Sheet 2 of 12
4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.1
Test Apparatus Initial Checks Reference Voltage and Electrical Supplies BAV Controller PCB Display Interface PCB Main Pneumatic Regulator Calibration Calibration Flow Control Set-up Zero Offset Connection Pressure Sensor Gain Delivered TV Calibration Hardware Pressure Overload Backup Fresh Gas Flow Sensor Calibration Saving Data and Printer Check O2 Monitor Calibration PEEP Calibration Font Panel Calibration Adjustment Parameter Checking Assembly Completion and burn in
Test Apparatus Digital Voltmeter to measure the 4v reference supply. Timeter RT-200 Calibration Analyser with following options fitted: RT-201 Control Module, RT-202 Press Module, RT-203 Flow Module, or another calibrated calibration analyser with the required functionality. IBM PC (compatible) ANSI terminal emulator running on serial interface. 9600 baud, 8-data bits, 1 start bit and 1 stop bit. Digital storage scope or chart recorder for monitoring drive gas flow waveform. Ventilator programming cable (12600015). For programming and diagnostics through calibration port. Front Panel programming lead (12600016). Miscellaneous 17mm/22mm pneumatic tubes. O2 sensor simulator. (68A 68D) 20 1 L compliance. (C20), 5 0.25 L compliance
20 2 cmH2O /L/s resistance. (R20)
Title: 8500 Adjustment & Calibration
Document No: 129AC000
Sheet 3 of 12
4.2
Initial Checks BAV Controller Board 10110077 Check all links are fitted correctly and securely.

JP2 link pins1&2 JP5 link pins 2&3 GND & AGND No links to be fitted to JP1 & JP3 LK2 and LK3 on PSU board both have links fitted. Ensure J15 has pins 3 & 4 linked
PSU Board 10100076
Display Interface Board 10100190
BAV Interface Board 10110075 4.3 Reference Voltage and Electrical Supplies With nominal mains input applied, switch ventilator ON in standby mode. Check the following voltages are correct before proceeding any further:

+24V Valve supply +25V unregulated Battery voltage A-5V analogue supply A+5V analogue supply ALM+5V alarm supply D+5V logic supply +6V main supply +4VREF
PSU TP6 PSU TP2 PSU TP4 CPU-5VA CPU+5VA PSU TP7 CPU 5V PSU TP3 CPU 4V REF
= +25.0 2.0V = +26.5 3.0V = +14.0 0.8V = -4.20 0.3V = +5.0 0.25V = +5.0 0.25V = +5.0 0.25V = +6.05 0.3V =+400060mV
4.4
BAV Controller PCB To program the controller board connect the ventilator serial cable (12600015) between the calibration port connector on the back panel of the 8500 & a PC. Run the flash for front and back flash programming utility on the PC under windows & download the latest BAV.ABS opcode file.
Sheet 4 of 12
4.5
Display Interface PCB First time program Ensure that JP2 has a link fitted & JP1 has a link fitted between pins 1 & 2, prior to switch on. Connect a serial cable (12600016) between J10 & a PC & run the Hitachi flash programming utility to load the H8/3048 microcontroller. Select connect from the command menu, select BOOT mode and then OK to load the boot kernel. Once the kernel has been downloaded select program for the command menu, the LOAD386.A20 absolute opcode file will be loaded. Switch off 8500 remove the link on JP2 & move the link on JP1 to between pins 2 & 3. Switch on the 8500 and run the flash for front and back program, select the A20 absolute opcode file, followed by open to download the file. After the first time programming of the display interface board, ensure JP1 has a link between pins 2 & 3 and JP2 has no link fitted. Re-program Connect the ventilator serial cable (12600015) between the calibration port connector on the back panel of the 8500 & a PC. Run the flash for front and back utility under windows on the PC; select the A20 absolute opcode file, followed by open to download the file. Enter the save menu on the 8500, select configuration, and enter the password PRAAA in the set-up menu. Select re-program
4.6
Main Pneumatic Regulator Calibration Remove the plug from the side of the pneumatic block and connect a pressure gauge to this port. Select adult mode. Using a DVM check that JP4 is open. Connect gas supply. Adjust the supply pressure to 35 psi/37 PSI Max JP4 should now be closed. The pressure switch should be adjusted so that as the supply gas is reduced, to between 35 & 37 PSI, the switch opens (on JP4). Check the switch is reset by the time the supply pressure is raised in excess of 2 PSI beyond the stated alarm pressure. Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between the recorder output connector on the back panel of the 8500 & a PC. Run Hyper Terminal on the PC using the stored 8500 HT settings file.
Sheet 5 of 12
Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using the TAB key & scroll through using the UP/DOWN cursor keys. Select Blow off valve ref. Pressure. Set a flow of 1 LPM, the flow rate can be adjusted using the Tidal Volume control. Set main regulator output pressure = 34.0 0.5 PSI while ventilator is in standby mode. Turn ventilator off and remove gas supply. Remove pressure gauge and replace plug.
4.7
Calibration Initial Calibration Prior to calibrating the unit ensure that the switch, encoder and all the membrane key switches perform their expected functions. Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between the recorder output connector on the back panel of the 8500 & a PC. Run Hyper Terminal on the PC using the stored 8500 HT settings file. Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using the TAB key & scroll through using the UP/DOWN cursor keys. On page 1 set gas to that specified by the model number, use right cursor, set gas convert to Norm. Adjust RV2 on the Interface board for 50 mV +/-10 mV at FGZ test pin. Select Patient airway pressure zero, to cal press Space Bar Select Drive gas pressure zero, to cal press Space Bar Select Flow gas pressure zero field Adjust RV3 on the Interface board for a Flow gas pressure zero adjustment parameter of 600 5, press spacebar to update display. When achieved press Space Bar to save. Select Patient Flow Pressure Zero.
Sheet 6 of 12
Adjust RV1 on the Interface board for 0V +/-10mV at PFZ test pin. Press Space Bar to save. Press Ctrl+U to save zeros. Leak Test and Absorber Switching Absorber switching The function of this will have been checked during compliance compensation and the presence of an absorber will have been displayed. Fresh gas leak test
Connect spirometry tubing 10110089 from TJ92 to the fresh gas connections on the rear of the ventilator. Each side of the circuit is checked by pressurising it to 80 mmHg and checking that the pressure is maintained. Patient Flow transducer leak test Connect spirometry tubing 10110089 from TJ92 to the patient connections on the rear of the ventilator. Each side of the circuit is checked by pressurising it to 80 mmHg and checking that the pressure is maintained. Drive Flow Sensor Leak Test Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between the recorder output connector on the back panel of the 8500 & a PC. Run Hyper Terminal on the PC using the stored 8500 HT settings file. Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using the TAB key & scroll through using the UP/DOWN cursor keys. Tee in to the drive gas outlet the pressure monitor and then block the flow sensor outlet. Select Blow off valve ref. pressure. With the flow sensor outlet blocked the internal pressure will build up until the Blow off valve operates. Using an oscilloscope monitor the voltage at test point DF on the BAV Interface Board 10110099 this voltage will remain stable whilst the monitored pressure is stable if there are no leaks. Once this test is complete restart the ventilator by pressing CTRL + E. Run the ventilator for 3 hours on default settings, but with BPM set to 30.
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Fine calibration Ensure that unit is in cal standby. Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between the calibration port connector on the back panel of the 8500 & a PC. Run HyperTerminal on the PC using the stored 8500 settings file. Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using the TAB key & scroll through using the UP/DOWN cursor keys. On page 1 set gas to that specified by the model number, use right cursor, set gas convert to Norm. 4.8 Flow Control Set-up Connect Gas supply, Flow sensor, Fresh gas sensor and Mains power supply to the rear of the ventilator. With no fresh gas supply and the flow sensor disconnected from the test lung, select the relevant fields; on the flowmeter, watch peak flow on constant not peak. Select Flow valve just off ref. value. Press space bar to start auto-find. A series of dots will appear in the value field. Once the lowest achievable flow has been discerned, the relevant value will replace the dots. Select Min flow available (use right cursor) enter peak value from the monitor. Select Flow valve on full ref. value. Press space bar to start auto-find. A series of dots will appear in the value field. Once the highest achievable flow has been discerned, the relevant value will replace the dots. Select Max flow available (use right cursor) enter peak value from the monitor. Press Ctrl+U to save flows. 4.9 Zero Offset Correction Select Patient airway pressure zero, to cal press Space Bar Select Drive gas pressure zero, to cal press Space Bar Select Flow gas pressure zero field Adjust RV3 on the Interface board for a Flow gas pressure zero adjustment parameter of 600 5, press spacebar to update display. When achieved press Space Bar to save. Select Patient Flow Pressure Zero. Adjust RV1 on the Interface board for 0V +/-5mV at PFZ test pin. Press Space Bar to save. Select Fresh gas flow zero. Adjust RV2 on the Interface board for -50mV +/-5mV at FGZ test pin. Press Space Bar to save Press Ctrl+U to save zeros.
Sheet 8 of 12
4.10 Pressure Sensor Gain Wind both pots fully anti-clockwise on PEEP control board. Select Blow off valve ref. Pressure. Set a flow of 1 LPM, the flow rate can be adjusted using the Tidal Volume control. Tee in to the drive gas outlet the pressure monitor and then block the flow sensor outlet. With the flow sensor outlet blocked the internal pressure will build up until the Blow off valve operates. The pressure will then stabilise at this point, shown on the pressure monitor, this should be 75 3 cmH2O. If the reading is other then 75 +/- 3 cmH2O then adjust the valve. Select Patient airway pressure gain. When measured patient airway pressure reaches set value press the Space bar to set gain value. Select Drive gas pressure gain. When measured patient airway pressure reaches set value press the Space bar to set gain value. Press Ctrl+U to save values. 4.11 Delivered TV Calibration With the flow sensor connected to the test lung (C20 compliance & R20 resistance) via the high flow port on the monitor, check the default values are set to; TV =500ml, rate = 12 BPM and Ratio 1:2.0. Change mode from cal. standby to cal. mode. By pressing STBY/ON switch. Select Flow gas pressure gain for a delivered output volume of 470ml TV. Adjust the tidal volume setting until 470ml is monitored, on the external monitor, not the 8500. Press space bar to save. Press Ctrl+U to save values. Select patient flow inspired gain for a delivered output volume of 500ml TV. Adjust the tidal volume setting until 500ml is monitored, on the external monitor, not the 8500. Press space bar to save. DO NOT move the cursor from patient flow inspired gain until the displayed EtidalV value HAS GONE RED (on third breath) then returned to black. Select patient flow expired gain, press space bar to set. Press Ctrl+U to save values. Change mode from cal. mode to cal. Standby, using STBY key. 4.12 Hardware Pressure Overload Backup Put the ventilator in cal mode standby. All settings should be at default. Move the cursor to Sensor Calibration at the top of diagnostics page 1. With a C5 compliance connected to the drive gas outlet. Put the ventilator into run mode and
Sheet 9 of 12
adjust flow for a peak pressure of 80 cmH2O. Wind R99 on the BAV board fully clockwise. Adjust R98 on the BAV board until pressure limiting is observed. This can be checked by observing that the can of Q1 goes high to low each time the limit is reached. Once triggering has been achieved, decrease delivered volume to reduce the peak pressure to find the exact trigger point. The trigger point should be such that it will not have any effect on the ventilator functions. It should be set to greater than 80cmH2O. 4.13 Fresh Gas Flow Sensor Calibration Ensure that the unit is standby. Run the Blease Medical Test I/O Diagnostics, connect the ventilator serial cable between the calibration port connector on the back panel of the 8500 & a PC. Run HyperTerminal on the PC using the stored 8500 settings file. Press Ctrl+E to connection to 8500 then press up arrow to enter calibration page. Ensuring that there is no fresh gas flowing, highlight the Fresh gas flow zero field and press spacebar to set value. Set 10 LPM fresh gas flow, highlight Fresh gas flow gain (10 L/M) field and press spacebar to set value. Press Ctrl+U to save values. Press Ctrl+E to exit calibration page. Ensure that the unit is standby. Press the memory button, then select configuration. Select setup and enter password TECHY Select fresh gas. Ensure there is no flow through fresh gas flow sensor. Press trakwheel to set 0 LPM Set each flow rate as requested, press trakwheel to set. Return to main screen. 4.14 Saving Data and Printer Check Check all printer output parameters are set up and there are no warning messages. Label ventilator as calibrated. Enter calibration date, on diagnostics page 2. Enter the serial number & and the model number of diagnostics page 2. Press Ctrl + U to save. Press Ctrl + E to complete software calibration. Run the Blease Medical Test I/O Diagnostics, connect the ventilator serial cable between the calibration port connector on the back panel of the 8500 & a PC. Run HyperTerminal on the PC using the stored 8500 settings file. Choose printer output from the transfer menu. A print out of all parameters just set up is automatically obtained at switch on. Deselect printer output on the transfer menu, the stored information will now be printed.
Sheet 10 of 12
4.15 02 Monitor Calibration Hardware Calibration Short TP2 And TP3 Rotate VR2 fully anti clockwise when viewed from the back looking at the adjusting screw. Adjust VR1 until just greater than 2.52V on TP1 and display turns to OFF. Remove link and connect O2 sensor simulator to rear panel socket. Set O2 sensor simulator to 100 then set VR2 fully clockwise and note that display reads over 100%. Also TP1 must be lower then 1.3V Adjust VR2 until display reads approximately 1.28V on TP1. Set O2 sensor simulator to 0. Check that no more than 2.49V on TP1. Check that display reads off when the sensor has been unplugged. Software Calibration Put 8500 into standby. Press the menu button, and then select oxygen calibration. Set the O2 sensor simulator to 100%. Select the oxygen figure; use the trakwheel to change the number to 100. Push the Trak wheel to accept. Return to main screen. Set O2 sensor simulator to 50 check display reads 50% 2% Set O2 sensor simulator to 21 check display reads 21% 2% Disconnect the O2 sensor simulator. Check the display shows OFF. 4.16 PEEP Calibration Put unit into run mode. Connect a scope probe to the connector PL8 pin 1 on the PSU board. Run the 8500 with 500ml MV/TV, 12BPM, 1:2.0 Ratio. Place a link on JP3 (2 pair from the left) to disable feedback. Adjust the PEEP setting from OFF to 3 Adjust VR1 on the PEEP Control board (part no.10101550) until the ripple is just visible below the 26V line. Set the PEEP Control to 20 cm H2O. Adjust VR2 to give an indicated 20 cmH2O of PEEP on the bar graph. Recheck that when PEEP is turned off, no PEEP is shown on the bar graph. Remove the link on JP3. Check that when PEEP is set to 20 cmH2O the indicated PEEP level gradually increases over 4 or 5 breaths to the set value.
nd
Sheet 11 of 12
4. 17 Front Panel Calibration Adjustment Set-up the vetilator in a full circuit including an absorber (See below). Run the ventilaor and compare the values displayed on the front panel of the ventilator with the values displayed by the calibration analyser.
Patient Flow Sensor
Short Hose Hi Flow Outlet Calibration Analyser Hi Flow Inlet
Driving Gas
20R Resistor 20 L Compliance 12600010
Anaesthesia Ventilator Bellows and Absorber Patient Circuit
Lo pressure Inlet P+
Fresh gas is set for minimum required to maintain full bellows <0.5 l/min Fresh Gas Sensor
If adjustment of the displayed Vte, Vti and Peak pressure is required the calibration values can be adjusted by pressing the save key and selecting configuration then setup, enter the password PRAAA. This disables the alarms and replaces the alarm panel with a new menu. (See below).
Changing the gain factor in the Vol box effects both Vti & Vte. Once Vte is satisfactory the Ratio of Vti to Vte can be adjusted by changing the ratio value. The peak pressure value is adjusted by changing the value in the P.High Box and the zero pressure value is adjusted by changing the value in the P.Zero box.
Sheet 12 of 12
4.18 Parameter checking Check that the ventilator monitored Vte &Vti are within tolerance at the following settings Set Tv 0.2, BPM 25, I:E 1:2 Set Tv 0.5, BPM 12, I:E 1:2 Set Tv 0.8, BPM 10, I:E 1:2 Set Tv 1.0, BPM 6, I:E 1:1.0 Measured Tv = Set Tv +/- 0.03 Measured Tv = Set Tv +/- 0.05 Measured Tv = Set Tv +/- 0.05 Measured Tv = Set Tv +/- 0.05
Also confirm that the ventilator monitored peak pressure = the externally monitored peak pressure +/- 2cmH2O. 4.19 Assembly Completion and burn in At this point the case wrap should be put on the unit and the unit should be put on burn in for a further 24 hours before following final test procedure 129TP000.
Checklist and Calibration Record for 8500 Anaesthesia Ventilator

Part Numbers: Issue: 4 Software version: Supply Gas: Signature: Front Panel BAV Fresh Gas:
Serial No: Works Order No:
Document No: 129TC000 Date:
Ref
5.2
Description
Initial Inspect, mains in locked-plug type, finger proof exhaust, gas inlet, orientation Gas Inlet Fixing = Inlet (USA O2 green, USA Air yellow, UK 02 White, UK Air White/Black) Inlet ID = Bellows = P/F
Value
Units
P/F Colour Ad/Paed Vac Mohm Ohms Ohms A A A A P/F P/F P/F P/F
Notes
USA/UK USA/UK Ad/Paed ------------------------------------------------------------------------------------------------P/F P/F P/F P/F
USA/UK
5.3
Leakage/Continuity mains supply volts Mains insulation (500v dc) Earth Continuity Earth equipot Continuity ( 0.2R) Earth Leakage Normal ( 500A) Reverse ( 500A) Supply (sfc) Normal ( 1000A) Reverse ( 1000A) Fresh Gas Leak Test Fresh gas alarm, Tv 0.5 Lpm Fresh gas alarm, Tv 0.25 Lpm
5.4
5.5
Printer Out, Pressure high/low lim = 20 & prod model, Batch no., manu/cal date, soft vers, cal gas, option defaults, pressure zero 0.1, flow zero 0.5, Lims 1. 8500 pressure low alarm delay 20 seconds Battery Backup Vent/mains off, vent on mains fail Mains on, vent normal operation Mains off, battery charge off, mains fail on 1 min mains fail warning mains on, battery charge on, mains fail off Compliance Test Absorber Switching connection Mute Timeout Delay (seconds) 120
5.6
P/F
P/F
5.7 5.8
P/F P/F -----------------------------------------------------------
P/F P/F ----------secs psi psi
5.9
Supply Gas
Low alarm On (Standby) Low alarm Off (Standby)
Checked:-_______
BLEASE QUALITY DOCUMENT BQD 084.V2 10/5/96 Page 1 of 3
Ref
5.10
Description
Vent Control Functions 20C+20R Adult Mode Min Fresh Gas
BPM
6 6 10 20 20 20 40 60 90
TV(L)
1.0 1.0 1.0 0.6 0.4 0.2 0.1 0.2 0.1
Ratio
1:1.0 1:Max 1:2.0 1:3.0 1:Min 1:2.0 1:2.0 1:1.0 1:2.0
Del Freq (BPM)
Vent Measured
Del Ratio
1: 1: 1: ------------1: 1: ------------1: 1:
Del TV/L
VTi
VTe
-------------------------------------------------------------
-------------
-----------
-----------
-------------------------
---------------------
---------------------
Ref
5.11
Operation\Description
Expired Volume + Alarms, 1000 ml / 10 BPM, 1:2.0 Ventilator Monitored MV (Value 2) & TV (Value 1) MV/TV = 4L/200ml, Frq = 20 BPM Decrease gas, MV low alarm operation <2.0L for 30 seconds Increase gas, MV High alarm operation >6.0L for 30 seconds Pat pressure + Alarms, 1000 ml / 12 BPM, 1:1.0 Delivered peak pressure (2)/vent monitored peak (1) vent monitored mean Pressure high (2) and low (1) limit alarm settings Adult 50 cm H2O pressure limit, 1200 ml, 10 BPM, 1:2.0 Apnoea Alarms Apnoea disconnection time (sens input), pressure limit = max 30 Vent Cycle Alarm , 20 BPM, disconnection time (sens input) Flow and waveform, TV 1L. 25 BPM, 1:2.0 Patient = C50, delivered TV Paed bellows movement 50 ml bellows movement 200 ml bellows movement Paed 20 cm H2O pressure limit, /200 ml, 30 BPM, 1:2.0 Bellows pause position Sensor disconnection ASB Test Trigger point 5, BPM 8500 (2), Timeter (1) Trigger point 15 Breathing Stop Alarm sound Trigger point 5 Normal Running Alarm silenced
Value 2
------------------------P/F P/F -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Value 1
VTi VTe -------------
Units
------------L ------------P/F P/F ------------cm H2O cm H2O cm H2O cm H2O
5.12
-------------
5.13 5.14
------------------------seconds seconds ------------------------------------L ------------ml ml cm H2O ml cm H2O
5.15 5.16
5.17
5.18
BPM P/F P/F P/F P/F
Checked:-_______
Ref
5.19
Operation\Description
PCV Test Default Settings Monitored Peak (Value 2) delivered Peak (Value 1) Monitored Peak (Value 2) delivered Peak (Value 1) Return to default PCV Test Inspired Flow Monitored Peak (Value 2) delivered Peak (Value 1) Monitored Peak (Value 2) delivered Peak (Value 1) Return to default
Value 2
-------------
Value 1
-------------
Units
------------cm H20 cm H20 P/F ------------cm H2O cm H2O P/F
-------------------------------------
-------------
5.20
PEEP 500ml, 12 BPM, 1:2.0 Delivered minimum pressure (value 2), monitored PEEP (value 1) Set 3 cmH20 Set 20 cmH20 Set 10 cmH20 PEEP set to OFF cm H2O cm H2O cm H2O P/F Cm H2O LPM LPM LPM LPM LPM
5.21 5.22
Hardware Pressure Overload Fresh Gas 0 1 3 5 10
5.23
O2 Test 100% 50% 21% OFF ------------------------------------------------% % % P/F Y/N Lang Name
5.24
----------Language ----------O.E.M ----------Absorber Test completion, mode switch centre off. Check readings, sign and date all documents
5.25
Issue No: 4
Originator: JLB
Checked:
Date:
ECN Ref: 3829
Blease Test Procedure Title: Final Test 8500 Document No: 129TP000 Sheet 1 of 17
1.0
OBJECTIVES To final test and provide a set of results for the 8500 Anaesthesia Ventilator.
2.0
SCOPE The final test in conjunction with the checklist and calibration record (129TC000) should be completed whenever an 8500 Anaesthesia Ventilator is being readied for shipment from the factory. This may be for Demonstration or Production purposes. It should also be used on ventilators which are going into stock, and are to be fully packed and for shipping within a few days. WARNING - Under no circumstances should ANY part of the ventilator be opened or removed after this test procedure has been completed and signed off. This procedure is only valid for software versions 8.20 & 8.60 onwards.
3.0
OVERVIEW The remaining sections of this document are: Section 4 Section 5 Section 6 Test Limits Specification Test Procedure Using the Calibration Analyser
Section 4 contains the test limits for the final calibration checks. The test results noted for section 5 on the checklist and calibration record (129TC000) must be compared against these test limits for conformity. Section 5 gives details of the test and calibration to be done with a list of test equipment. The section is written so that minimum adjustment of controls is done between each test. This means that any particular test assumes all previous tests have been set-up IN THE SEQUENCE STATED and passed. If this is not done, invalid results may be taken. Section 6 gives a few pointers on using the Calibration Analyser with respect to this test procedure. A good place to start if you have not used this unit and/or have not used this test procedure for some time.
Issue Change Note No Originator Checked Date 1 n/a JLB DB Nov 00 2 3724 JLB RHC Dec 00 3 3829 JLB RHC June 01 4 3847 JLB RHC July 01 5 3866 JLB RHC August 01 6 3962 JLB
Checked:-________
Title: Final Test 8500
Document No: 129TP000
Sheet 2 of 17
DURING TESTING, ALWAYS BE AWARE OF CORRECT VENTILATOR OPERATION AND LISTEN FOR ANY UNEXPECTED OR UNUSUAL NOISES FROM THE MACHINE AND ASSOCIATED TUBING, AS THIS MAY INDICATE A POTENTIAL PROBLEM. ALWAYS COMPLETE COMPLIANCE COMPENSATION AFTER SWITCHING THE VENTILATOR OFF AND BACK ON AGAIN. ALWAYS WAIT FOR COMPLIANCE COMPENSATION TO COME BACK ON BEFORE TAKING ANY READINGS. 4.0 TEST LIMITS SPECIFICATION Function set or tested Mains connected (500 Vdc) (25 A ac) Parameter Measured Mains Supply Mains insul Res Equip cont Res Norm leakage Revs leakage O/C norm leakage O/C revs leakage 5.8 5.9 5.10 6 BPM/1:1.0 10 BPM/1:2.0 20 BPM/1:3 20 BPM/1:2 60BPM/1:1.0 90BPM/1:2.0 NOTE: i.e. MAX = 1:5.1 The bellows deflection is affected by compliance compensation and this should be considered when judging the results. A fresh gas supply of 0.25 L/m, will add about 10 ml to the breath at 6-10 BPM and can be ignored at higher rates. The above tolerances allow for this. Also included is additional 10 ml for Calibration Analyser display error. Delivered TV = Total TV / (1 + Vent compl/Pat compl) where ventilator adult compliance 1.0 L delivered 1.0 L delivered 0.6 L delivered 0.2 L delivered 0.2 L delivered 0.1 L delivered TV TV TV TV TV TV 0.93 - 1.07 0.95 1.05 0.55 - 0.65 0.17 - 0.23 0.17 - 0.23 0.08 - 0.12 L L L L L L Mute ON Supply alarm ON Supply alarm OFF Mute times Supply gas pressure Supply gas pressure Tolerance 90-265 50 0.2 500 500 1000 1000 120 2 34.5 - 36.0 36.0 Units Vac Mohms Ohms A A A A sec psi psi Sched. Ref. 5.3
Checked:-________
Sheet 3 of 17
3 ml/cm H2O, and vent paediatric compliance 2 ml/cm H2O. Total TV = Set TV + Fresh gas in L/m BPM Rate x (I + E) At higher frequencies time delays due to compliances greatly affect delivered volumes and ratios. 5.10 5.10 Sched. Ref. 5.11 5.12 Frequency tolerance at all BPM 1% I:E Ratio tolerance at all BPM 10% or 0.1 whichever is larger. Function set or tested Exp Vol Patient Pressure Calibration Pressure high alarm Pressure low alarm 5.13 5.14 5.15 5.16 Adult Pressure Limit Apnoea Alarm Cycle Alarm Max TV Set TV Vents 50 ml bellows movement 200 ml bellows movement 5.17 Paed Pressure Limit 20 cm H2O set Bellows position Sensor disconnection 5.18 5.19 5.20 5.23 ASB Test PCV Test PEEP Test O2 Test Delivered = Measured 1 Delivered 1 cmH2O Monitored 2 cmH2O Set = measured 1 cm H2O Measured = set 2% 50 10 ml 200 40 ml 20 1 cm H2O =100 ml 21 1.5 cm H2O Parameter Measured 1 L Exp TV 10 L Exp MV vent monitor peak vent monitor mean High alarm setting Low alarm setting Delivered TV 10% 10 x Exp TV 0.2 Delivered peak 1.5 20 3 cmH2O Delivered peak 2 Delivered peak 2 Tolerance
50 cm H2O set 50 2 cm H2O Sensor disconnection time 30 5 sec Sensor disconnection time 8 1 sec Delivered TV 1.00 0.20/+0.05 L
Checked:-________
Sheet 4 of 17
5.0 5.1
TEST PROCEDURE Test Equipment and Setup ENSURE ALL TEST EQUIPMENT HAS A CURRENT CALIBRATION CERTIFICATE. The following items will be needed to perform all the checks in this procedure: Timeter Calibration Analyser RT-200 with following options fitted: RT-201 Control Module, RT-202 Press Module, RT-203 Flow Module, or another Calibration Analyser. The Timeter is supplied with its own pneumatic adapters for connection to hoses. See section 6.0 for details of Calibration Analyser usage. Hyperterminal should be set up as follows: 9600 baud, 1 start and stop bit, 8 data bits. No handshaking is used. File should be saved as 8500.HT for further ref. Electrical Safety Tester for earth leakage and continuity checks. Stop Watch or other timepiece to measure up to 180 seconds. 5 0.25 L compliance, 20 1 L compliance, 50 2.5 L compliance, 20 2 cm H2O resistance. Miscellaneous air and oxygen supply hoses provided with the ventilator, a variable 60 psi Air and/or Oxygen supply and a variable 0 to 20 L/m fresh gas source. Also a ventilator patient hose and one short hose.
Equipment Setup The pneumatic equipment listed above is connected as shown below for adult tests. Minor alterations are done to this arrangement as the testing progresses. (All other Calibration Analyser connections must be left open to atmosphere).
Checked:-________
Sheet 5 of 17
Patient Flow Sensor
Short Hose Hi Flow Outlet Calibration Analyser Hi Flow Inlet
Driving Gas
20R Resistor 20 L Compliance 12600010
5.2
Initial Checks Fill out the header at the top of the 'Checklist and Calibration Record' (129TC000) for the unit being tested. This will include the serial number of the Ventilator plus the date of testing, the gasses used, software version, catalogue number and model. Factory test does not require cover and lid at the initial stage. Visually inspect the overall machine for any defects. In particular check: The mains cable is firmly attached to the ventilator and locked in place. The correct mains plug is fitted for the country. The supply gas inlet is for oxygen (unless specified differently), and orientation is such as to show gas type uppermost. Note USA or UK type fitting. The finger proof exhaust gas outlet is fitted. The supply gas label is the right colour for gas/country. USA oxygen is green, USA air is yellow, UK oxygen is white and UK air is chequered white/black. Verify the bellows size, adult or paediatric.
5.3
Earth Leakage and Continuity With the electrical safety tester set to the following test positions (with its test selector knob), perform the following checks and note all results from the electrical safety tester meter.
Checked:-________
Sheet 6 of 17
Test 1. Electrical safety tester test: Check the electrical safety tester meter rises to a value within the indicated 'test' region. 2. Supply: Note the mains supply voltage reading. 3. Insulation: Press the test switch on the electrical safety tester and note the insulation resistance reading. 4. Earth Continuity: put the test probe on one of the two screws adjacent to the mains inlet at the rear of the ventilator and repeat the test. Note the meter reading. 5. Earth/equipotential continuity: Place the electrical safety tester test probe on the equipotential connector at the rear of the ventilator. Press the test switch and again note the meter reading. 6. Normal Earth Leakage: Set the electrical safety tester Normal/Operate/Reverse switch to Normal and note the earth leakage current. Then set to Reverse and again note the earth leakage current. 7. Supply o/c Earth Leakage: Obtain the two earth leakage readings as in operation 6. (Normal and Reverse. 5.4 Fresh gas leak test
Connect spirometry tubing 10110089 from TJ92 to the fresh gas connections on the rear of the ventilator. Each side of the circuit is checked by pressurising it to 80 mmHg and checking that the pressure is maintained.. Fresh Gas Alarm Set ventilator to Tv 0.5, BPM 12, I:E 1:2. The fresh gas alarm should go off when the fresh gas flow is greater than 11.8 LPM. Set ventilator to Tv 0.25, BPM 12, I:E 1:2. The fresh gas alarm should go off when the fresh gas flow is greater than 5.9 LPM. 5.5 Printer Output Check Connect the 8500 to the PC via the calibration port on rear the of the 8500 ventilator. Run 8500.ht on the PC. Switch the ventilator ON and check that the calibration data is displayed on the dumb terminal.
Checked:-________
Sheet 7 of 17
5.6
Battery Back Up Turn the ventilator OFF for at least 5 seconds and isolate from the mains supply. Turn the ventilator ON to adult mode and listen for the vent mains fail alarm to activate. Switch off the ventilator. Reconnect the mains supply to the ventilator and observe that it starts up as normal. Isolate from the mains supply again and verify the battery on charge indicator goes off after one minute and the mains fail alarm activates for a few seconds. Verify that after one minute of mains failure the mains fail alarm activates again for a few seconds and the screen backlight goes off. Check the SET UP screen comes on and remains on until the next alarm sounds. Reconnect the mains supply and check that the battery on charge indicator turns on and the mains fail indicator turns off.
5.7
Compliance test Conect the ventilator using the relevant tubes, occlude the patient airway sensor. Switch the ventilator on and say yes compliance compensation. Follow the on screen instructions. If the compliance and leak tests are passed it is unlikely that there are any internal leaks. Absorber Switching The function of this will have been checked during compliance compensation and the presence of an absorber will have been displayed.
5.8
Mute Timeout Press the Alarm menu button, select MUTE TIME and set 120 seconds. Press MUTE while there is an alarm condition, and note the audio mute time.
5.9
Supply Gas Low Alarm With the ventilator in standby mode, reduce the supply gas pressure until the gas supply low alarm just activates. Note the gas supply pressure. Slowly increase the gas supply pressure until the gas supply alarm just deactivates and note the pressure. Restore supply pressure to 60 PSI.
Checked:-________
Sheet 8 of 17
5.10 Ventilatory Control Functions With the correct supply gas (oxygen/air), note the following delivered parameters at the stated control settings whilst ensuring no pressure limiting occurs: (Patient = 20C+20R, mode = adult run & min fresh gas.) After changing any settings wait for compliance compensation to come back on before taking any readings. BPM 6 6 10 20 20 20 40 60 90 TV(L) 1.0 1.0 1.0 0.6 0.4 0.2 0.2 0.2 0.1 Ratio 1:1.0 1:Max 1:2.0 1:3.0 1:Min 1:2.0 1:2.0 1:1.0 1:2.0 Delivered and Monitored Parameters to Note Freq Ratio Ratio Ratio Freq Ratio Ratio Freq Ratio Freq Ratio TV TV TV TV TV TV
Max ratio for the 8500 is 1:5. Min ratio for the 8500 is inverse 2:1
5.11 Expired Volume and Alarms Set ventilatory controls to: MV/TV = 10L/1000ml Freq = 10 BPM Ratio = 1:2.0 After one minute note the ventilator monitored MV and TV. Reduce MV/TV to 4L/200ml and increase frequency to 20 BPM. Press the Alarm menu button choose Alarm Limits and set MV Low alarm at 2. Open a small leak in the airway and verify the MV low alarm turns on immediately the first MV reading occurs below 2.0 L (50% of set MV). Check active alarm stops 30 seconds after MV reading is increased to 2.0 L. (After the leak is closed off.) Set frequency to 20 BPM. Set MV low alarm to 4 and MV high alarm to 6 Increase the fresh gas supply until the ventilator monitored MV rises to >6.0 L (> 150% of set MV) and verify the MV high alarm turns on immediately the first MV reading occurs above 6.0 L. Check active alarm stops 30 seconds after MV reading is reduced to 6.0 L. Set the MV high alarm to 25.
Checked:-________
Sheet 9 of 17
5.12 Patient Pressure and Alarms Set ventilatory controls to: MV/TV = 10L/1000ml Freq = 10 BPM Ratio = 1:1.0.
After several breaths, note the delivered peak pressure, the ventilator monitored peak and mean pressures. Reduce the pressure high alarm limit until a pressure high alarm just occurs and note the control setting. Restore control to default. Increase the pressure low alarm limit until a pressure low alarm just occurs and note the control setting. Restore control to default. 5.13 Adult Pressure Limit Set ventilatory controls to: MV/TV = 12L/1200ml Freq = 12 BPM Ratio = 1:2.0
Set pressure limit to 50 cm H20 and note the delivered peak pressure after several breaths. Verify the pressure high alarm activates for a short period as the ventilator pressure cycles into expiration. 5.14 Apnoea With the ventilator running normally, disconnect the lower (female) patient flow input just as expiration starts and note the time when the apnoea alarm activates for 30 seconds. 5.15 Ventilator Cycling Alarm With the ventilator set to 20 BPM, 12 (600 ml TV), disconnect the lower patient flow input as before and note the time to when the pressure low alarm activates. 5.16 Flow and Waveform Set ventilatory controls to: (Patient = C50) TV = 1000ml, Freq = 25 BPM, Ratio = 1:2.0 After several breaths note delivered TV. Exchange the adult bellows for a paediatric bellows and change the test lung to a 5C compliance
Checked:-________
Sheet 10 of 17
Switch the ventilator to paediatric mode and carry out compliance compensation as directed on screen: Set ventilatory controls to: TV = 0.5L/50ml Freq = 10 BPM Ratio = 1:2.5
Note bellows movement. Set ventilatory controls to: TV = 2L/200ml Freq = 10 BPM Ratio = 1:2.0
Note bellows movement. 5.17 Paediatric Pressure Limit Set ventilatory controls to: TV = 6L/200ml Freq = 30 BPM Ratio = 1:2.0 Set pressure limit to 20 cm H2O and note the delivered peak pressure after several breaths. Note the bellows position. Disconnect lower patient airway connector. Note peak pressure. Switch the ventilator to Adult mode and carry out compliance compensation as directed on screen:
Checked:-________
Sheet 11 of 17
5.18 ASB Test Tee into the circuit between the patient flow sensor and the resistor and attach TJ096. As shown opposite. Set ventilator to ASB mode. Set trigger point to 5. Switch on TJ096 And ensure that BPM shown on 8500 matches BPM shown on the Calibration Analyser.
To TJ096
Patient Flow Sensor
Set trigger point to 10, check 8500 stops breathing and all associated alarms sound. Return trigger point to 5, check that alarms clear and 8500 runs as normal. 5.19 PCV Test Set vent mode to PCV.
20R Resistor
With default set-up, note the delivered peak pressure and the monitored peak pressure. Increase the pressure limit to 30. Again, note the delivered and monitored peak pressures. Return to default settings and ensure that they are achieved. Change the mode to allow inspired flow to be set. Repeat as above but when the pressure limit is raised to 30, raise the inspired flow to 50. Allowable tolerances: delivered 1 cmH2O, monitored 2 cmH2O
Checked:-________
Sheet 12 of 17
5.20 PEEP Test Return circuit to as shown in 5.1. Set ventilatory controls to TV = 500ml , Freq = 12 BPM Ratio = 1:2.0. Set peep to 3cm H2O, check on the Calibration Analyser this is achieved within 5 breaths Set peep to 20cm H2O, check on the Calibration Analyser this is achieved within 5 breaths Set peep to 10cm H2O, check on the Calibration Analyser this is achieved within 5 breaths Set peep to OFF, check on the Calibration Analyser this is achieved within 2 breaths Allowable tolerances Set = measured 0.5cm H20 5.21 Hardware Pressure Overload With the ventilator in Adult CMV mode with settings at default, connect to a C5 lung. Run the Test I/O diagnostics as described in Section 5.4. Position the cursor on line 1 of page 1, to disable software limiting. Increase delivered volume until the hardware pressure limit is triggered. Note the peak delivered pressure. Press CNTL+E to exit the PC calibration screen 5.22 Fresh Gas With the unit in STANDBY set flows below and record the measured values. Set 0 LPM flow check 0 +0.1 LPM measured Set 1 LPM flow check 1 0.2 LPM measured Set 3 LPM flow check 3 0.5 LPM measured Set 5 LPM flow check 5 0.5 LPM measured Set 10 LPM flow check 10 0.5 LPM measured 5.23 O2 Test Plug O2 sensor in to rear of 8500. Place sensor in gas flow and check that the reading is within 2% of the delivered O2 level at levels of 100%, 50% and 21%. Check that when the sensor is unplugged the display says OFF.
Checked:-________
Sheet 13 of 17
5.24 Dealer specific information The following options can be set: Absorber Language O.E.M Present (default) / Not present English (default), German, French, Spanish, Turkish, Italian Blease (default), A.M.S, Acoma, Finesa, User select
The Absorber switch setting can be found under setup enter the password TECHY The Language and O.E.M settings can also be found under setup enter the password LINGO If anything other than the default options are required then these should be set All options should be recorded on the calibration record even if they are default. 5.25 Test Completion Restore ventilator controls to default. Ensure mode on/off switch is in the OFF. Check that all the noted readings are within the tolerances as specified in section 4. Sign off the 'Checklist and Calibration Record' and the customer printout. Ensure both have the ventilator serial number, date and signature of final tester, etc. If the original sticker over the hole in the calibration port on the rear of the ventilator was removed, replace with a new calibration void sticker. Attach the required notification to the ventilator which states that the unit has passed its final test. Calibration Gas Gas Convert BAV Software Version Front Panel Software Version Ventilator Model No: Manufacture Date (part of serial no.) Calibration Date: As specified by model number Norm 8.60 8.20
All options on second sheet are at default.
5.26 Printer Output Connect the serial printer to the recorder output. With no pneumatic connections attached, turn the ventilator ON (adult mode) and check that the printer starts operating after a few seconds. Note the output software version on the checklist and calibration record and any other details required in the record header.
Checked:-________
Sheet 14 of 17
5.27 Ventilator Catalogue Number/Model Summary Cat No 12900001 12900002 12900003 12900004 12900005 12900006 12900007 12900008 Description 8500 8500 8500 8500 8500 8500 8500 8500 90 - 260 Vac 90 - 260 Vac 90 - 260 Vac 90 - 260 Vac 90 - 260 Vac 90 - 260 Vac 90 - 260 Vac 90 - 260 Vac Notes Adult USA O2 Driven Paed USA O2 Driven Adult UK O2 Driven Paed UK O2 Driven Adult USA Air Driven Paed USA Air Driven Adult UK Air Driven Paed UK Air Driven
Checked:-________
Sheet 15 of 17
6.0
USING THE CALIBRATION ANAYSER This section is intended to be guide in using the Calibration Analyser with this test procedure. It should be read in conjunction with the operating manual supplied with the Calibration Analyser.
6.1
Volume Measurement Correction For volume measurements, the patient circuit is connected as shown in section 6.4, that is, with compliance connected to the High Flow Outlet of the Calibration Analyser. In this configuration, all Calibration Analyser volume measurements MUST HAVE A CORRECTION FIGURE ADDED TO THE INDICATED VALUE. A simple correction formulae is: At 500 ml 25cm H2O peak pressure mean pressure 12.5 Calibration Analyser reads 0.48 Lpm Actual = (0.48 x (1+0.0125)) = 0.486 Lpm Where MEAN PRES is the breath mean pressure in cm H2O while there is measurable flow. This formulae must be applied to ALL the Calibration Analyser volume readings BEFORE they are written on the Checklist and Calibration Record. For example, given an indicated volume of 1.13 Litres and a mean breath pressure of 30 cmH2O. The actual volume would be: = 1.13 ( 1 + 30/1000) = 1.13 x 1.03 = 1.16 Litres Timeter specific information For other analysers consult their operating manual. The breath mean pressure need only be accurate to 5 cm H2O and could be obtained directly from the ventilators own pressure display. Alternately, Function Code 12 with the Peak Special Function could be selected on the Timeter to obtain the peak breath pressure. A ventilator supplying a constant gas flow produces a linear ramp change in pressure, hence the mean pressure is approximately half the peak pressure. (Normally a few cm H2O more due to compliance effects on pressure waveform.)
Checked:-________
Sheet 16 of 17
It is not unusual when measuring volume that the Timeter throws up an error message like 'HELP R' or 'HELP F'. All this means is that the Timeter had difficulty in identifying the start or end of a breath, possibly due to some pneumatic valve noise or reverse flow through the Timeter. If it occurs a lot, it might be because there is a leak in the patient circuit, or the Timeter needs zeroing, or the patient circuit is moving/vibrating with the breath. These are a few things to check before assuming there is anything wrong with the ventilator.
6.2
Timeter Peak Pressure Measurements If the ventilator has anything more than a few cmH2O of CPAP pressure, the Peak Pressure function on the Timeter will NOT operate. It will sit there forever showing the last peak pressure measured.
6.3
Timeter Zeroing and Power Up When the Timeter is first switched ON, its sensors and electronics will need to be zeroed before the Function Codes will operate. This is simply done by pressing the Zero button provided after a Function has been selected and there are NO PNEUMATIC CONNECTIONS TO THE TIMETER. The zeroing must be checked and done to all Functions periodically. The procedure is as follows: a) Remove any tubing from the Timeter b) Check the display reading. The display should read zero c) If the display does not read zero, press the Zero button on the keypad. The display will now read zero d) Resume testing ALWAYS ALLOW AT LEAST 10 MINUTES WARM-UP AFTER INITIAL SWITCH ON BEFORE USING THE TIMETER.
Checked:-________
Sheet 17 of 17
6.4
Typical Calibration Analyser Equipment Set up The equipment is connected as shown below. All other Calibration Analyser connections should be left open to atmosphere. Patient Driving Flow Sensor Gas Short Hose
20R Resistor 20 L Compliance 12600010 Hi Flow Outlet Calibration Analyser Hi Flow Inlet
Checked:-________
Blease Test Procedure

Title: B.A.V. POWER SUPPLY PCB DocumentNo:129TP076 Sheet 1 of 5
1.0
OBJECTIVE To set up and test power supply board 10100076 used with the Blease 8500 Anaesthetic Ventilator and record a set of test results using 129TC000 Checklist and Calibration Record
2.0
SCOPE The test procedure should be used with newly manufactured boards. When successfully passed they can be placed into Blease stock after inspection.
3.0
OVERVIEW All testing is done with the aid of a test jig (TJ 70), this provides power resistors and switching that allows the correct test loading to be applied. Five 3 digit LCD panel meters are also incorporated into the jig which are connected to the input and output power rails of the PSU board via its connectors. The jig also contains a mains transformer and rechargable battery with circuits identical to that used in an 8500 Anaesthetic Ventilator. Hence any results noted will accurately reflect the board operation when it is eventually fitted into a ventilator. Most of the testing uses an external DC variable supply, this avoids the need for a 'Variac' and also allows current limiting to be used. WARNING - WHEN POWERING UP A BOARD FOR THE FIRST TIME ALWAYS USE THE CURRENT LIMIT. THIS WILL REDUCE THE RISK OF ANY PERSONAL INJURY OR DAMAGE TO THE BOARD IN THE EVENT OF A FAULT OCCURRING. Test results must be noted on the checklist and calibration form 101TC00076. When testing is successfully completed, the form must be 'signed off' and the necessary 'pass' notification attached to the tested board. The following procedure describes the adjustments and checks necessary to calibrate the board and set all the pre-set controls (if any) to achieve the specified performance. Inability to make these adjustments, or failure to meet the specification after these adjustments have been made, should be considered as a fault.
1 n/a JLB

4.0 4.1
TEST DETAILS Equipment 1. TJ 70 - Blease test jig (The jigs are serialised TJ 70A, TJ 70B, etc) 2. Variable DC power supply, 17-30 Vdc @ 2.5 Amp. The supply must have an adjustable current limit of 100 mA to 2.5 Amps. 3. Pair of short 4mm plug to plug leads for external DC supply to jig connection. 4. Miscellaneous short connection leads for attachment of test BAV supply board to jig (6 off). These will vary according to the issue of board tested.
4.2
Connections and Set up Connections for the test set up are shown below. (Not to scale)
1. Test jig TJ 70 (viewed from Top)
Jig Interface Board (Fixed to jig) - 10100177 PL0
PL7 PL6 PL3 PL2 PL1 PL8 PL5 PL4
4. Misc Test Leads
LK1 LK2 LK3
PL6
PL3
PL2 PL1
PL5
PL4
2. External DC Power Supply
PL7
Board under test - 10100076 BAV PSU
3. Test lead with 4mm plugs
4.3
Top Charge The 'Top Charge' switch on the jig only functions when the 'simulated' battery is selected.
A passive circuit is used that kicks the board charger into continuous top charge mode as the switch is toggled down. It causes an increase in the charger load and also a temporary drop in voltage in the battery simulated. If this does not work, the switch needs to be returned to the up position for a few seconds before toggling it back down again. If this still does not work, there may be a problem with the battery charger on the board under test.

4.4
Test Limits These are provided on the Checklist and Calibration Record. The battery volts for ops. 2, 3 & 4 may fall below the stated limits if the temperature of the board under test (IC3) rises above 21C. For op. 12 the test limits (z+?) are referenced to the noted reading (z) for the unregulated supply voltage.
5.0
TEST SCHEDULE See 4.0 TEST DETAILS for information on the test equipment and its use. Also covered are connection details, set ups, methods and test limits. All operations in this section must be done in the order as written.
5.1
Preliminary The board must NOT be attached to the test jig until operations 1 to 3 below are successfully completed. 1. Set all Test Jig switches to uppermost toggled position. 2. Set external DC supply to 0 volts with a 100 mA current limit. 3. Perform a visual quality check of the new board assembly. In particular: look for any defects in the overall assembly. check in more detail any areas that have been reworked/repaired for any defects. check the boards and assembly against the production drawings, in particular the issue. check all connectors are firmly seated. Check all integrated circuits which have been fitted into sockets are correctly fitted. (Right way round, no bent pins, etc.) check all links are fitted correctly. LK1 is open. LK2 and LK3 both have shorting links fitted.
5.2
No Load Voltages With a current limit of 100mA set, slowly increase the external DC suppply voltage until the jig UNREG +25V meter reads 17.0 Vdc. The external supply will be about 2 volts higher than this. Check there is no excessive supply current (< 100 mA) and that the jig BATT VOLTS meter settles to between 13.3-13.7 Vdc. (See 4.4 Test Limits) Increase the external supply current limit to 400 mA and then toggle the jig PCB MODE switch to ON. After a few seconds note the four supply voltages stated on the Checklist & Calibration Record. Note - the external supply voltage may need to be increased slightly to maintain a constant test input voltage as shown on the UNREG +25V meter. This is mainly due to losses caused by the external supply connection leads which should be kept as short as possible.

5.3
On Load Volts Set the external supply current limit to maximum ( 2.5 Amp) and then toggle the following five jig switches to ON: TOP CHARGE +5V LOAD +6V LOAD FLOW VALVE DUMPVALVE Note the four supply voltages stated. (UNREG +25V = 17.0 Vdc)
5.4
Regulation Volts Increase the external DC supply voltage until the jig UNREG +25V meter reads 29.0 1 Vdc and note the four supply voltages again.
5.5
Off/On Check Toggle the jig PCB MODE switch to OFF for a few seconds and then return to the ON position. Apart from the BATT VOLTS supply, verify that the other three supplies turn OFF and are then restored to there previous value when the PCB MODE switch is turned back ON.
5.6
Battery Operational Check Toggle the following three jig switches: BATT to CONNECTED BATT RELAY to ON +6V SUPPLY to HOLD Reduce the external DC supply voltage to 0 Vdc and note the four supply voltages stated. Alarm Operation Toggle the jig ALARM SOUND switch to ON and verify the audio transducer on the board under test operates loudly.
5.7
5.8
Alarm Backup Toggle the jig +24V RELAY switch to OFF and verify the volume of the alarm reduces by about half and that the REGUL +24V supply turns OFF. Note the two supply voltages stated.
5.9
Alarm Links Remove link 3 from the board under test and verify the volume of the alarm reduces by half and does not stop sounding. Remove link 2 from the board under test and verify the volume of the alarm reduces by another half but does not stop sounding. Insert link 1 and verify the alarm stops sounding. Restore all three link positions (1 = open, 2 & 3 = closed). Toggle the jig PCB MODE switch to OFF and verify the alarm stops sounding but the REGUL +6V supply is still present. Toggle the jig +6V SUPPLY switch to NORM and verify the REGUL +6V supply turns OFF. Note - the top charge LED may turn ON as the REGUL +6V supply turns OFF. This is normal and indicates the internal jig battery is being charged by the board under test.
5.10 Shut Down

5.11 Mains Operation Toggle the following three jig switches: ALARM SOUND to OFF +24V RELAY to NORM PCB SUPPLY to AC After toggling the jig PCB MODE switch to ON, verify all supplies are restored to their nominal ON LOAD values. The BATT VOLTS may be a little low as charging is initiated due to previous testing. Verify on the jig that the PCB SUPPLY lamp is similarly illuminated as the adjacent JIG SUPPLY lamp. Note - the supply voltage to the board under test as shown on the UNREG +25V meter is protected by thermistors. These may trip if the board is allowed to run at full load for any length of time, particularly when running from AC. To regain normal operation, turn OFF the jig external DC and mains supplies for a couple of minutes. 5.12 Unregulated Supply Results for the following are affected by the mains supply voltage which should be at its nominal value of 240 Vac. Note the value from the jig UNREG +25V meter. Toggle the jig PEAK READ switch down and again note the value from the jig UNREG +25V meter.

Title 8500 B.A.V. Front Panel Document No: 129TP078 Sheet 1 of 1
The front panel for the 8500 Anaesthesia Ventilator is functionally checked as part of the test procedure for the controller. See test procedure 129TP077
1 n/a AA
REMOVE ALL BURRS AND SHARP CORNERS
DO NOT SCALE
IF YOU HAVE ANY DOUBTS PLEASE ASK
Blease
DRG.No.
1011SM02
3
GAS SUPPLY INLET 36-101 psi 2.5-7 BAR FLOW CONTROL VALVES FILTER
DRG.No. B
34.5 psi MAIN REGULATOR LOW SUPPLY PRESSURE DETECTOR 36psi PL5 PRESSURE SWITCH FLOW VALVES PL4
????
REMOVE ALL BURRS AND SHARP CORNERS C D
DO NOT SCALE E
IF YOU HAVE ANY DOUBTS PLEASE ASK F G
DUMP SOLENOID VALVE
PEEP VALVE
EXHAUST PORT EXPIRATORY VALVE 75cmH2O RELIEF VALVE
PNEUMOTACHOGRAPH DRIVE GAS OUTLET PORT AIRWAY FLOW SENSOR INLET FRESH GAS SENSOR INLET
AUTO ZERO VALVE
AUTO ZERO VALVE
PT2
PT4
PT5
PT3
PT1
PEEP VALVE PL8
DUMP VALVE PL5 INSPIRATORY FLOW DRIVE PRESSURE PATIENT PRESSURE PATIENT AIRWAY FLOW FRESH GAS FLOW
CONTROLLER BOARD 10110077
POWER SUPPLY BOARD 10100076
PRESSURE INTERFACE BOARD
10110075
1 JLB 1-00 1:1
1011SM03
R32 100R
TP8
SBAT
R35 1K00 C14 100n R19 10R0

NC
C20 1n
+24V (+26V)
2 D7 IN4002 1
PL4-2
+24V Flow Valve
TP6 D14 1N4002

SBAT
VBAT
D11 1N4002 D12 1N4002
PL2-9
SW-WAF
L5 220uH +29V Min TP5 4 D2 PBYR745

ON-FLW
+25V
ALM1 LK3 D C19 10u

+
Alarm Vol
PL4-1
DRIVE
3 R24 100R 1 C16 10u

GND 2W5
PL2-3
SW-POL
LK2 R29 10K0

+25V
L4 1R0
3W
LM2577TADJ 5
R37 3K32 R27 475R
IC2
L2 100uH
LM317AT 3
TR3 ZTX650 TP7 LM341P5 3 C17 100n 2 D8 IN4002 1 TR4 ZTX650 TP9 R20 47R5 R21 1R00 R22 1K00
+
IC4
PL5-2
+24V Dump Valve ALM+5V
IC5
D
MODE SW
160R
R28 2K21 R31 4K75
+6V
RL2 RY6-10-006
-4V C9 470U TR2 MPSA13

+
R18 240R
ON-SOL ICCSOL
PL5-1
DRIVE
R38 10K0 D4 1N4448 TR9 ZTX650
TR8 ZTX650 LK1

GND
C10 220n
R12 47K5
C5 470u
C4 12u
D6 BAT42
TP10
ICCFLW
R23 47K5
1 2
PL2-1
GND
R30 10K0
R33 2K74
R11 2K00
R17 4K75
C13 10u
C15 10u
PL2-2
OFFLOW
D13 BAT42
R16 100R
4 6
PL2-4
/AD-ON
PL2-6
/AD-ST
ALMSIG
ON-24V
D15 1N4002 PLM

SWITCH MODE POWER SUPPLY LPS45-M
R1 1K50
FRONT PNL
8 10
PL2-8
/PD-ST
4 3
PL3-4
LED+
CHASSIS
MAINS INLET BLOCK 80200000
2 o REG-SINK 14 C/W 1
+25V
PL2-10
/PD-ON
25V
PL6-1
Sec
PL3-3
LED-
MAINS LIVE MAINS NEUTRAL MAINS EARTH EQUIPOTENTIAL
2 T1A
BR1 PLM
GBPC802
C18 10u 2 1
PL3-2
+6V
2 4
PL1-2
/PD-ON
PL1-4
/PD-ST
1 T1A 1 1
1
0V EARTH-TRM3 GRN/YEL
PL6-2
Sec
R2 1K50 C1 100n R34 100R
PL3-1
GND
6 8 10 24 C21 1n R36 1K00 L3 100uH L1 220uH R14
PL1-6
/AD-ST
PL1-8
/AD-ON
PL1-10
OFFLOW
PL1-24
SWBAT Transition to controller
GRN/YEL
10100080 NC
D10 PBYR745
17-35V Mains 9-14V Batt
TP2 1
LM2576TADJ
TP3
+6V
IC1
15 17
PL1-15
+6V
160R
+25V
R3 1R00 R4 1R00
BATT CHARGER
TR1 TIP30A
D3 BAT49
TP4
VBAT
+6V
RL1 RY6-10-006
R15 10K0
PL1-17
+6V
7K87 TR6 ZTX650

GND
C11 10u C3 470u 26 3 1 PL1-26

GND
R6 1K00
R7 110K
RT1 MFR300
I=
5.1A 3.0A
D9 1N4448 BAT1
TR5 ZTX650
TR7 ZTX650
C2 2200u
+
R13 2K00
D1
PBYR 745
12V
C12 10u CHASSIS
PL1-3
GND
PL1-1
GND
1 2 3 4 5 6 7 8 C8 100n
16 15 14 13 12 11 10 9
CHASSIS
R8 39K2
PL7-2
BATT+ Battery
RN2B 2K2
RN2A 2K2
D5 1N4448
TP1
RN1A 2K2 RN1B 2K2
/OVRCH
12 25 19
PL1-12
/OVRCH
PL1-25
ON-PSU
PL7-1
BATT-
PL1-19
ON-BAT
IC3
C6 100n C7 100n
R10 365K R5 1K00 R9 30K1
2 A/Hr
+6V PL8-2
+24V
+24V
R44 C23 33P R42 12K

6 1 8 7 3
VR2 1K
ON-24V
RN1C 2K2 RN1D 2K2 R25 475R
SBAT
5 21 23 22 9
PL1-5
SBAT
R45 220R
ON-SOL
PL1-21
ON-24V
PEEP Valve
PL8-1
OUT
D16 IN4448 1
220R
PL1-23
ON-SOL
GND
ON-FLW
GND
PL1-22
ON-FLW
R43 1K R40 12K R39 12K C22 10F VR1 5K
PL1-9
ON-LEK
/OVRCH
TR10 ZTX650
IC6 2
4
CA3130E
VBAT +25V
14 13 16 11 7 18 20
PL1-14
VBAT
R41 47R5
PL1-13
+25V
R46 10K
RN2D 2K2
RN2C R26 2K2 2K21

GND
+24V ALM+5V ALMSIG ICCSOL
PL1-16
+24V
PL1-11
ALM+5V
PL1-7
ALMSIG
PL1-18
ICCSOL
TR1, IC1, IC2, IC4, D1 D2 and D10 are all mounted on the heatsink block.
ICCFLW
PL1-20
ICCFLW
DEVICE PINOUTS
LM341P5 OUT GND IN
ZTX650
MPSA13
TO202-3P
TO220-3P
TIP30A E C B
TO220-2P
PBYR745 A K
TO220-5P
LM2577T-ADJ IN OUT GND FB CMP TOP VIEW
TO220-5P
LM2576T-ADJ OFF FB GND OUT IN TOP VIEW
TO220-3P
LM317AT IN OUT ADJ
RELAY-8A
SCHRACK RY6-10-006
Title Size A3 Date: File:
E-LINE
E B C
TO92
E B C GND TOP VIEW
B.A.V. POWER SUPPLY 101CD076 9

Number Revision 4-Feb-2002 Sheet of 1 1 \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit Drawn diagrams\10100076-9\10100076.ddb By: A.J.W./A.A 7 8
BASE
BASE
TOP VIEW
TOP VIEW
GND
GND
OUT
TOP VIEW
RL1&2 Top View
U52C ALARM7 Pressure High Display 9 8 10 D17 13 D PRS_OVRLD U52B ALARM6 Pressure Low Display 4 6 5 D18 1 BAR42 APNOEA U54A ALARM5 GND /PWR_FAIL +5VALM R73 1 TP18 TPOINT R74 100R 3 U42B 4 MC74HC14AD +5VALM BAR42 12 13 + C19 MC74HC132AD 2u2 63V R87 GND 560K 5 U42C 6 MC74HC14AD U40A Q 6 U51C 9 8 Q 7 10 MC74HC132AD U51B 4 10 MC74HC14AD ALARM2 Continuous Audio BAR42 D16 ALARM1 Pulse Audio BAR42 +5VALM ALARM[1..7] R76 VCC 100K U34B 14 C36 10n 15 12 11 VCC 13 RC Q 10 GND R78 47K BAR42 D21 R79 560K
NOT FITTED
U52A 1 3 MC74HC132AD 2 MC74HC132AD OVERLOAD_INT U52D D 11 13 MC74HC132AD 12 11 MC74HC132AD 13 MC74HC132AD U53A PLODSP U53D 12 PHIDSP
U42F 12 MC74HC14AD
BAR42
U42A 2 MC74HC14AD
1 3 2 3 2 D20 MC74HC132AD R88 470K U51D 11 4 6 5 MC74HC132AD 1 MC74HC132AD TP9 TPOINT 9 8 10 MC74HC132AD U53B C 9 MC74HC02D U53C 8 10 U40C R15 390R PL244 PL2[1..50] PL2[1..50]
Power Fail LED
REF1 LT1004CZ12
160K R72 3 2 LMC662CM U32A 1
47K R71 68K R70 62K
ALARM4 ALARM3 R75 D19 2M2 2 BAR42 GND
GND Mute LED Mute Audio VCC
PL113
+25V
R69
GND 10K
U40B 5 4 6 MC74HC02D 1 BAS16 R89 D25 0R0 PL243
U34A RC 2 3
+ C20 100u 25V 1 4 5 3 C A B CLR MC74HC4538AD U42E R77 47K D15
MC74HC02D 9 9 U42D
U54C 8 8 10 MC74HC132AD
VCC
COMALM
ALARM[1..7]
MC74HC14AD B 6 D22 BAR42 6 5 MC74HC132AD 13 MC74HC132AD MC74HC02D 12 11 12 U40D 11 13 PL17 PL1[1..26] PL1[1..26]
RESET
11
5 MC74HC132AD 1 TP10 TPOINT U51A 1 3 2 + C21 2u2 63V MC74HC132AD R83 R80 470K GND 100K R82 10M0 100K R81 +5VALM 4
U54B
U54D
R84 100K 5 6 U32B 7
R86 1K0 TP11 1 TPOINT
LMC662CM R85 C37 6n8 100K INODSP Title A
GND A CLRBAK
C A B CLR MC74HC4538AD Q 91 TP12 TPOINT 15Hz
BAV CONTROLLER TYPE 2

Number
ALARMS
Revision
Size B Date: File:
ALMCLR
10110077
4-Feb-2002 Sheet of \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit Drawn diagrams\10110077-4\10110077-4.DDB By: 6
R46 4K7 D D3 U24 OC CLK 19 18 17 16 15 14 13 12 X C B A 3 U17 9 10 11 7 9 10 11 12 13 14 15 Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0 E3 E2 E1 6 5 4 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q 1D 2D 3D 4D 5D 6D 7D 8D 1 11 2 3 4 5 6 7 8 9 GND ANALOGSEL D0 D1 D2 D3 D4 D5 D6 D7 ANALOGSIG RESET BAR42 D
AGND AGND D4 D5 D6
BAR42 BAR42 BAR42 U20 PL318 PL319 PL320 2 4 6 8 RP10 1 3 5 7 RP12 10K -5VA 1 3 5 7 1 3 5 7 10K RP14 AGND 1 3 5 7 10K PL3[1..26] B EXTFLW PL3[1..26] PL321 PL322 PL326 PL22 PL21 EXTPRS 10K R60 10K Freshgas Flow Temperature Patient Flow Pressure Low Set Pressure High Set C10 + R26 1M0 -5VA 2 4 6 8 1 3 5 7 R96 10K TEST1 Self-Test 1 13 14 15 12 1 5 2 4 7 2 4 6 8 RP13 2 4 6 8 TEST2 RP15 2 4 6 8 AGND -5VA 10K U21 13 14 15 12 1 5 2 4 7 X0 X1 X2 X3 X4 X5 X6 X7 VEE MC74HC4051DW X C B A 3 9 10 11 C29 R40 10n 1M0 PL317 -5VA 2 4 6 8 -5VA TEST[0..4] 7 Patient Pressure Drive Pressure Flow Pressure SWBAT +24V SBAT +25V TEST3 13 14 15 12 1 5 2 4 X0 X1 X2 X3 X4 X5 X6 X7 VEE MC74HC4051DW AGND TEST[0..4]
MC74HC574ADW VCC GND GND BAR42 1M0 R45 C B A 3 2 1 TP1 GND TPOINT D8 2 U33A RC Q 6 VCC D[0..15] D[0..15] TP19 TPOINT
RP11 100K PL15 PL113 PL116 PL124 1 3 5 7
+25V +24V
INH
MC74HC138AD
4 5 3
CD
A B CLR
CLK Q 6 MC74HC74AD VCC
+5VA +5VMAG +5VALM VCC +6V
MC74HC4538AD
SD
+ C13 47u 16V 1 C
U9A 5
APNOEA
R44 10K
470n16V C28 6 4VREF
R41
4
47K LT1078CN8 2 1 3 120K U27A 4VREF R42 R43 AGND R39 16K0 R38 33K LT1078CN8 6 7 5 U27B R37 470K R35 GND R30 AGND Pressure Limit Set PL26 10K PRS_OVRLD 1 TP4 +5VA VCC TPOINT D9 6 3 2 TLC27L2CD U28A 1 R29 10K R28 470K BAR42 AGND R6 4VREF 33K R7 160K R99 10K R98 100K -5VA 1 TP3 TPOINT R31 10K Q1 2N2222 VCC 5 U28B TLC27L2CD D10 7 R33 10K R34 1M0 14 BAR42 U33B RC Q 10 BAR42 BAR42 PL14 D13 BAR42 D7 PL16 D12
INH
R36 +5VA 33K AGND
U22 X0 X1 X2 X3 X4 X5 X6 X7 VEE MC74HC4051DW 47K X C B A 3 9 10 11
C16 1u0 63V
100K
10K
1
TP2 TPOINT
INH
6 R27
R24 PL1[1..26] 1M0 PL1[1..26] AGND
C11 + R25 1M0
10u 50V R18 PL118 PL120 PL27 PL26 PL25 PL24 PL23 1K0 R17 1K0 TEST0
10u 50V Self-Test 0 Solenoid Current Flow Valve Current CPP Set Pressure Limit Set Ratio Set Frequency Set Volume Set 13 14 15 12 1 5 2 4 7
U23 X0 X1 X2 X3 X4 X5 X6 X7 VEE MC74HC4051DW X C B A 3 9 10 11
+ C14 2u2 63V
GND
GND Q 9
D CLK
SD
+ C15 1u0 63V 15 C 12 11 13 A B CLR
10
12 11
U9B 9
CD
8 MC74HC74AD
INH
C5 + A PL2[1..50] PL2[1..50]
R19 C6 +
R20 C7 +
R21 C8 +
R22 C9 + R23 1M0
-5VA
R32 GND 10K Title ALMCLR D11 BAR42 A
D1 AGND
D2 AGND Size B Date: File:

Number
13
MC74HC4538AD
ANALOGUE
Revision
1M0 1M0 1M0 1M0 BZX79C4V7 BZX79C4V7 10u 50V 10u 50V 10u 50V 10u 50V 10u 50V
10110077
3 U61B
4 U60B 12
U56 LM2937ET-5 +6V
GND 3
12 9 15
1,2EN 1A 2A MC3487
+6V
C40 100n
IN
OUT
VCC
+ C22 100u 25V C38 100n
TP17 VCC TPOINT
PL5 4 3 2 1 CON4 PL54 BATONCHG PSU+
GND GND
1Y 1Z 2Y 2Z
10 11 14 13
GND
1,2EN 11 PL1[1..26] 13 PL1[1..26]
VCC GND VCC GND VCC R90 47K
10 9 14 15
1A 1B 2A 2B MC3486
1Y 2Y
GND
GND
PL1 GND PL12 GND PL14 PL15 PL16 PL17 PL18 PL19 PL110 +5VALM PL112 PL113 +25V +6V PL116 +6V PL118 PL119 PL120 PL121 PL122 PL123 PL124 PL125 GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 CON26 FP[0..2] FP[0..2] D PL2[1..50] PL2[1..50]
GND
TP16 GND TPOINT
PL4 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CON34 PL12 PL54 PL14 PL16 PL18 PL15 PL110 PL326 GND AGND GND BATONCHG PL321 PL320 PL319 PL318 PL317 422TxD# 422TxD 422CTS# 422CTS GND GND VCC UPDOWN PHIDSP PLODSP INODSP COMALM
U59 1 2 3 4 5 6 7 8 I1 I2 I3 I4 I5 I6 I7 GND ULN2003 O1 O2 O3 O4 O5 O6 O7 VCC 16 15 14 13 12 11 10 9 PL224 PL240 PL241 PL242
Lamp Backlight
PL2 PL21 PL22 PL23 PL24 PL25 PL26 PL27 +5VMAG PL29 PL210 PL211 PL212 PL213 PL214 PL215 PL216 PL217 PL218 PL219 PL220 PL221 PL222 +6V PL224 4VREF AGND PL227 PL228 PL229 PL230 PL231 PL232 PL233 GND PL235 PL236 GND VCC VCC PL240 PL241 PL242 PL243 PL244 +5VALM PL246 PL247 PL248 PL249 PL250 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 CON50
U57 LP2950CZ-5 1 IN OUT 3
+5VA
+ C23 10u 50V
TP15 +5VA TPOINT
GND
+6V
C39 100n
GND
D23
C41 100n
U60A VCC R103 10K R104 10K 422RxD 2 422RxD# 1 6 422CTS 422CTS# 7 GND VCC 1A 1B 2A 2B MC3486 1Y 2Y 3 5 FP0 4 1,2EN
BAR42
C U55 8 7 3 6 2 VIN FDBK SHTDN TAP SENS LP2951ACM VOUT ERR 1 5 C42 100n R92 300R TP14 TPOINT 4VREF R93 22K1 0.1% + C24 10u 50V C43 100n
4VREF
PSU+ PSU+
GND
PL26 422DTR# 422DTR 422RxD# 422RxD
PRS_OVRLD APNOEA R101 R102 10K 10K GND 422TxD 422TxD# 422DTR 422DTR# 2 3 6 5 1Y 1Z 2Y 2Z 1,2EN 1A 2A U61A 4 1 7 MC3487 TP24 TP20 TP21 TP22 TPOINT TPOINT TPOINT TPOINT TP23 TPOINT +5VALM FP2
PL3[1..26]
PL3[1..26]
R91 10K 0.1%
PL3 FP1 GND PL31 GND PL33 PL34 VCC PL37 AGND PL39 GND PL311 PL312 PL313 PL314 PL315 AGND PL317 PL318 PL319 PL320 PL321 PL322 4VREF -5VA +5VA PL326 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 CON26
TPOINT GND C44 2n2 R105 4K7 C27 100u 25V C45 100n +5VA UC27A 100n UC27B 100n UC28A 100n UC28B 100n UC29A 100n UC29B 100n UC30A 100n UC30B 100n UC31A 100n UC31B 100n GND
LT1054CN
100K
-5VA
TP13 -5VA
+ C25 10u 50V 1 2 3 + C26 10u 50V 4
U58 /PBRST TD TOL GND VCC /ST /RST RST 8 7 6 5 R95 22K R94 Q2 ZTX650
+5VALM AGND UC32A 100n
Power supply decoupling - adjacent to I.C of same number VCC UC1 1n UC2 1n UC4 1n UC5 1n UC6 1n UC7 1n UC8 1n UC9 1n UC10 1n
GND VCC
GND VCC
UC26 1n
UC3A 1n
UC3B 1n
UC3C 100n
UC33 1n
GND
UC51 1n
UC52 1n
UC53 1n
UC54 1n
+
UC34 1n UC36 1n +6V UC60 10n UC61 10n GND 2
AGND
UC20A 1n UC20B 1n
UC21A 1n UC21B 1n
UC22A 1n UC22B 1n
UC23A 1n UC23B 1n
-5VA
UC12 1n
UC13 1n
UC14 1n
UC15 1n
UC16 1n
UC17 1n
UC18 1n
UC24 1n
UC25 1n
UC37 1n
UC38 1n
UC39 1n +5VA
UC40 1n
UC41 1n
UC42 1n
UC43 1n
UC44 1n
UC45 1n
UC46 1n
UC47 1n
UC48 1n
UC49 1n
UC50 1n A Title
UC59 1n
UC55 1n
AGND
UC11 1n Size B Date: File: 3 4 5

Number
CONNECT
Revision
10110077
RP1 A[1..19] D[0..15] A[1..19] PL6 D[0..15] GND 1 3 5 7 9 2 4 6 8 10 SPEN C2 C3 C0 1 3 5 7 10K RP2 FC0 FC2 DELAY PL315 GND 10u 50V C3 C2 10u 50V + U10 + C1 4u7 63V SCC21 SCC25 SCC11 SCC20 SCC24 SCC10 VCC 11 10 12 5 18 19 21 6 4 22 17 V+ C1+ C1T1I T2I T3I T4I R1O R2O R3O R4O VC2+ C2T1O T2O T3O T4O R1I R2I R3I R4I 15 13 14 2 1 24 20 7 3 23 16 + C4 4u7 63V PL312 TXD PL314 DTR PL37 PL311 RXD PL313 CTS PL39 VCC DTR used to drive Autozero Valve DB9 - Recorder BERR AVEC C5 C7 PL3[1..26] SCC26 SCC24 SCC23 SCC22 1 3 5 7 10K 3 PL214 RP6 R2 VCC 1K2 VCC HALT SN74HC05D U4A 2 SN74HC05D 10K JP1 R97 1 2 HEADER 2 GND MAX1232CPA VCC DELAY 1 2 3 U1 /PBRST TD TOL /ST /RST RST 7 6 5 JP2 1 2 3 SWITCH TO VCC FORCE FLASH MODE SCC12 SCC13 SCC36 ON_24V 1 3 5 7 10K 1 WATCHDOG 4K7 RP7 2 4 6 8 C1 ICTL0 ICTL1 ICTL2 1 3 5 7 2 4 6 8 1 3 5 7 10K RP5 2 4 6 8 1 3 5 7 10K RP3 BCLR FRZ NVHOLD NVWP 1 3 5 7 10K RP4 2 4 6 8 2 4 6 8 2 4 6 8 2 4 6 8
VCC
A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
HEADER 5X2
27 26 25 24 22 21 20 19 17 16 15 14 12 11 10 9 8 7 6 5 3 2 1
U5 8
Auxiliary Serial Connector VCC
A23 A22 A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
CLK
RESET R9 VCC 4K7 C4
RESET HALT BERR VCC GND C0 C1 C2 C3 C4
FRZ C[0..4] C[0..4]
PL1[1..26]
PL1[1..26] BCLR C5
VCC
VCC C7 ICTL0 ICTL1 ICTL2 FC0 FC1 FC2 AVEC ON_24V TEST0
R12 4K7 9
U4D 8
R11 1K2 PL121
SN74HC05D U4C 6 SN74HC05D TEST[0..4] TEST[0..4] 5
100 101 98 92 91 94 74 73 72 104 103 106 105 85 123 122 86 90 87 88 97 96 95 132 130 129 93 69 70 71 128 127 125 124
EXTAL XTAL CLKO /RESET /HALT /BERR BUSW DISCPU /FRZ /AS R/~W /UDS-A0 /LDS-DS /DTACK /RMC-IOUT1 IAC /BCLR /BR /BG /BGACK /IPL0 /IPL1 /IPL2 FC0 FC1 FC2 /AVEC-IOUT0 /DREQ-PA13 /DACK-PA14 /DONE-PA15 /CS0-IOUT2 /CS1 /CS2 /CS3
MASTER D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 30 31 32 33 35 36 37 38 40 41 42 43 45 46 47 48 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 R3 R1 VCC 1K2 RESET 4 U4B R4 GND 10K 10K
RXD2-PA0 TXD2-PA1 RCLK2-PA2 TCLK2-PA3 /CTS2-PA4 /RTS2-PA5 /DCD2-PA6 BRG2-SDS2-PA7
CS0 CS1 CS2 CS3
RXD3-PA8 TXD3-PA9 RCLK3-PA10 TCLK3-PA11 /CTS3-SPRXD /RTS3-SPTXD /DCD3-SPCLK BRG3-PA12
TIN1-PB3 /TOUT1-PB4 TIN2-PB5 /TOUT2-PB6 /WDOG-PB7
/IACK7-PB0 /IACK6-PB1 /IACK1-PB2
CS[0..3] B VCC
CS[0..3]
U3 MC68302FC16C
RXD1 TXD1 RCLK1 TCLK1 /CTS1 /RTS1 /DCD1 BRG1
VDD VDD
PB8 PB9 PB10 PB11
108 109 110
111 113 114 115 117
118 119 120 121
52 80 82 81 51 79 50 76
53 54 55 56 58 59 60 61
63 64 65 66 49 78 77 68
SCC10 SCC11 SCC12 SCC13 SCC14
SCC16
SCC20 SCC21 SCC22 SCC23 SCC24 SCC25 SCC26
SCC34
SCC36
WATCHDOG
OVERLOAD_INT PL249 10 U4E 11
FP0 FP1 FP2
Input data Output data Output data enable
VCC
R108 10K PL2[1..50] SN74HC05D SN74HC05D D Pressure Switch R8 PL2[1..50] 10K JP4 HEADER 2 IO IO-4.SCH GND 1 2 GND VCC 12 11
SD
U7A FP[0..2] Q
R106 20K U41F
10
VCC
CD
FP[0..2]
R16 10K 13 PL235 FLWSIG
U6 NVWP NVHOLD A 4VREF ANALOGSIG AGND 1 2 3 4 3 7 /WP /HOLD 25C020N VCC CLK DOUT CS 8 7 6 5 +5VA SCK SI SO /CS 6 5 2 1
CD
CLK
3 2 C47 10n
12
SD
MC74HC14AD ALARMS ALARMS-4.SCH
SPEN
13
MC74HC74AD VCC GND R107 PL33 PULFLW ANALOGUE ANALOGUE-4.SCH MEMORY MEMORY-4.SCH Title
U11 VREF +IN -IN GND LTC1286CS8
CLK
100R
UPDOWN PWMCLK PWMDIVCLK
CONNECT CONNECT-4.SCH
+
MAX238CNG PWM PWM-4.SCH
12.288MHz
VCC
PL3[1..26] DB25 - RS232
GND VCC
GND RP8 SCC14 SCC16 SCC34 FC1 1 3 5 7 10K GND 2 4 6 8 B CLK VCC
R13 4K7 Calibrate Protection S2 R5 R14 4K7 12 10K U4F 13
VCC GND
VCC U7B 9
CLK Q 8 MC74HC74AD VCC A

Number
CPU
Revision
Size Orcad B Date: File: 5
10110077
1 VCC
2 4 6 8
RP18 10K PL1[1..26] PL1[1..26]
2 4 6 8
10K RP17 D[0..15] D[0..15]
RESET
1 3 5 7
1 3 5 7
U44 D PL2[1..50] PL2[1..50] PL18 PL16 PL12 PL232 Adult On 2 Adult Standby 4 Paed On 6 /PRSSEL 8 11 13 Paed Standby15 Off 17 VCC 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 1G 2G MC74HC244ADW 10K RP19 U46 U45 PL112 PL231 PL230 PL233 PL229 PL236 PL250 + C18 10u 50V /OVRCH /MUTE /TSTRST /VOLSEL /INTLOC DISCON TEST2 2 4 6 8 11 13 15 17 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 1G 2G GND TEST1 PL125 PL119 PL19 CLRBAK EN_SOL EN_FLW TEST1 ON_PSU ON_BAT ON_LEK 2 5 6 9 12 15 16 19 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 D1 D2 D3 D4 D5 D6 D7 D8 CLK CLR B TEST[0..4] ALARM[1..7] TEST[0..4] ALARM[1..7] ALARM2 ALARM3 ALARM6 ALARM7 ALARM5 ALARM4 ALARM1 TEST3 RP9 10K 2 5 6 9 12 15 16 19 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 D1 D2 D3 D4 D5 D6 D7 D8 CLK CLR MC74HC244ADW U49 3 4 7 8 13 14 17 18 11 1 MC74HC273ADW U50 3 4 7 8 13 14 17 18 11 1 MC74HC273ADW U2 2 4 6 8 10 12 14 16 2 4 6 8 11 13 15 17 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 1G 2G MC74LS244ADW 1 2 3 4 5 18 16 14 12 9 7 5 3 1 19 D0 D1 D2 D3 D4 D5 D6 D7 A Title D2 D3 D6 D7 D5 D4 D1 D0 D7 D6 D5 D4 D3 D2 D1 D0 9 8 7 6 5 4 3 2 11 1 GND U48 8D 7D 6D 5D 4D 3D 2D 1D CLK OC 74HC574 8Q 7Q 6Q 5Q 4Q 3Q 2Q 1Q 12 13 14 15 16 17 18 19 PL215 PL216 PL217 PL218 PL219 PL220 PL221 PL222 B D15 D14 D13 D12 D11 D10 D9 D8 18 16 14 12 9 7 5 3 1 19 2 3 4 5 6 7 8 9 GND 1 19 GND D8 D9 D10 D11 D12 D13 D14 D15 7 9 10 11 12 13 14 15 Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0 E3 E2 E1 6 5 4 18 16 14 12 9 7 5 3 1 19 D0 D1 D4 D5 D7 D6 D3 D2 CS[0..3] U18 PWMLATCH 7 9 10 11 12 13 14 15 Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0 E3 E2 E1 6 5 4 A[1..19] CS2 GND A5 A4 A3 CS[0..3] A[1..19] D
PL14 PL110 /PWR_FAIL
DACCS DACSTRB ANALOGSEL
C B A
3 2 1
MC74HC138AD
2 4 6 8
RP20 10K
1 3 5 7
1 3 5 7
2 4 6 8
CS3 GND A3 A2 A1 A4 PL2[1..50] PL2[1..50]
C B A
3 2 1
MC74HC138AD
U47 D1 D2 D3 D4 D5 D6 D7 D8 E1 E2 MC74HC540DW Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 18 17 16 15 14 13 12 11 STRB1 STRB2 STRB3 STRB4 STRB5 PL29 PL210 PL211 PL212 PL213 PL246 PL247
TEST2
GND
2 4 6 8
RP16 10K VCC
2 4 6 8
Display Data
1 3 5 7
JP3 1 3 5 7 9 11 13 15
1 3 5 7

Number
I/O CIRCUITS
Revision
HEADER 8X2
Size B Date: File:
10110077
D D[0..15] A[1..19]
D[0..15] A[1..19]
U12 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 12 11 10 9 8 7 6 5 27 26 23 25 4 28 29 3 2 30 1 22 24 31 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 CE OE PGM SKT For AM29F010-70PC O0 O1 O2 O3 O4 O5 O6 O7 13 14 15 17 18 19 20 21 D8 D9 D10 D11 D12 D13 D14 D15 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 12 11 10 9 8 7 6 5 27 26 23 25 4 28 29 3 2 30 1 22 24 31
U13 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 CE OE PGM SKT For AM29F010-70PC O0 O1 O2 O3 O4 O5 O6 O7 13 14 15 17 18 19 20 21 D0 D1 D2 D3 D4 D5 D6 D7
RHIGH WHIGH
RLOW WLOW
CS[0..4]
CS[0..4] CS0 CS1 C[0..4] C2 C3 uds lds
C[0..4]
U15 B A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A19 12 11 10 9 8 7 6 5 27 26 23 25 4 28 3 31 2 30 1 22 29 24 A A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 CS1 WE OE GM76C8128CLLFW70 VCC HEADER 3 1 2 3 D0 D1 D2 D3 D4 D5 D6 D7 13 14 15 17 18 19 20 21 D8 D9 D10 D11 D12 D13 D14 D15 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 12 11 10 9 8 7 6 5 27 26 23 25 4 28 3 31 2 30 1 22 29 24
U16 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 CS1 WE OE GM76C8128CLLFW70 Title A D0 D1 D2 D3 D4 D5 D6 D7 13 14 15 17 18 19 20 21 D0 D1 D2 D3 D4 D5 D6 D7 B
U14A C1 r/~w 2 3 GND 1 A B E Y0 Y1 Y2 Y3 4 5 6 7 WHIGH RHIGH
MC74HC139AD U14B C1 r/~w 14 13 GND 15 A B E Y0 Y1 Y2 Y3 12 11 10 9 WLOW RLOW
MC74HC139AD
JP5

Number
MEMORY
Revision
Size Orcad B Date: File: 1 2 3 4 5
10110077
4 R51 4VREF 20K R67 20K D24 BAS16
5 C35 100n R68 2K0 PL228
A[1..19] DACSTRB DACCS
A[1..19]
U25 GND D0 D1 D2 D3 D4 D5 D6 D7 OC CLK 1D 2D 3D 4D 5D 6D 7D 8D 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q 19 18 17 16 15 14 13 12 3 4 5 6 7 10 2 9 1
U43
C31 33p 2 3 2
D[0..15] 1 11 2 3 4 5 6 7 8 9
21 4
D[0..15]
VCC
-5VA
TP6 EXTPRS TPOINT R52 1 10K 6 7 5 U31B LMC662CM PL3[1..26] R66 2K0 PRSOUT PL34 [FG Autozero 8500/6500] PL3[1..26]
U36 P0 P1 P2 P3 CEP CET CLK PE MR MC74HC161AD Q0 Q1 Q2 Q3 TC 14 13 12 11 15
D7 D6 D5 D4 D3 D2 D1 D0 A1 A2
6 7 8 9 10 11 14 15 17 18 19 20
D7 D6 D5 D4 D3 D2 D1 D0
VCC VREFA
RFBA IOUTA
3 U31A LMC662CM
+5VA AGND 1 +5VA AGND
VCC
MC74HC574ADW
M/ L B/ A LDAC /WR
5 U30A 1 R53 10K R64 20K -5VA R54 20K 6
U30B 7 LMC662CM R65 2K0 FLWOUT PL31 [PF Auto zero 8500/6500]
GND VREFB
EN_FLW PWMDIVCLK PWMCLK
IOUTB RFBB
24 23 C32 33p
3 2
U37 3 4 5 6 7 10 2 9 1 P0 P1 P2 P3 CEP CET CLK PE MR MC74HC161AD Q0 Q1 Q2 Q3 TC 14 13 12 11 15
LMC662CM
DAC8248S
5 22
GND 4VREF R49 100K R55 +5VA 100K +5VA 1 TP5 TPOINT
TP7 EXTFLW C34 100n TPOINT
R56 +5VA 56K Meter Zero R100 10K 5 6 LMC662CM C33 100n U29B 7 TP8 TPOINT R63 2K0 PL227 PL2[1..50] PL2[1..50]
U26 GND PWMLATCH D8 D9 D10 D11 D12 D13 D14 D15 1 11 2 3 4 5 6 7 8 9 OC CLK 1D 2D 3D 4D 5D 6D 7D 8D 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q 19 18 17 16 15 14 13 12 3 4 5 6 7 10 2 9 1
P0 P1 P2 P3 CEP CET CLK PE MR
Q0 Q1 Q2 Q3 TC
14 13 12 11 15
R58 100K 3 2 LMC662CM R59 100K C46 470n16V U29A 1 -5VA
R57 47K
AGND
R50 33K
MC74HC574ADW B
R10 -5VA 0R0 15HZ B
MC74HC161AD
U8 3 4 5 6 7 10 2 9 1 P0 P1 P2 P3 CEP CET CLK PE MR MC74HC161AD PRS_OVRLD EN_SOL Valve Override Control 3 U41B 4 MC74HC14AD 5 4 6 VCC MC74HC02D 5 Q0 Q1 Q2 Q3 TC 14 13 12 11 15 U41E 11 10 MC74HC14AD 2 1 3 MC74HC02D U39A R62 10K
R61 PL1[1..26] N/F 1 C30 220p GND U39D U39B U41C 6 MC74HC14AD 11 13 Dump Solenoid Valve 12 MC74HC02D ON_SOL PL123 U41A 2 MC74HC14AD 8 9 MC74HC02D 10 Flow Control Valve ON_FLW 1KHz Pulse Width Modulation PL122 U39C PL1[1..26]
A RESET
U41D R48 D14 100R BAR42 R47 100K + C17 22u 50V MC74HC14AD Size B GND 1 2 3 4 5 Date: File: 9 8 Title
U38

Number
PWM
Revision
10110077
S1 3 Patient Flow Sensor 1 2 P1
PT3 P2
PT5 PT2
C
Drive Flow Sensor
P1 P2
P1
PT4 Drive Pressure P1
Fresh Gas Sensor

B
PT1 P1 P2
B
PT3 measures the Patient Gas Flow via a sensor in the Patient circuit S1 places a short across PT3 during Auto Zero this allows the differential pressure to equalise PT5 is the Patient Pressure gauge PT2 measures the Drive Gas Flow via the sensor in the main pneumatic block PT4 measures the Drive Gas Pressure via a port in the main pneumatic block PT1 measures the Fresh Gas Flow via a sensor in the common gas outlet of the Anaesthesia system
A Title
Pneumatic Schematic
Size B Date: File: 1 2 3 4 5 Number Revision 4-Feb-2002 Sheet 4 of 4 \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit Drawn diagrams\10110088-3\10110088-3\10110088-3.DDB By: 6
10110088
R34 D +4VREF PT3 176PC07HD23

4 2
D1 +5V BAS16 R33 R18 200 R9 62K 13 AGND R1 200 6 7 5 C53 100N -5V IC1B LT2078CS8 R25 20K 5 6 12 20K R44 20K
20K
R59 6K8
IC1A LT2078CS8 1
PFI
D3 BAS16
AGND
10 9
IC9C LT1367CS 8
3 VR1 10K R12 56K -5V 2
R39 10K C34 1N R27 R37 20K AGND +5V +4VREF R47 39K +5V
C8 100N AGnd
AGnd
R62 6K8 -4V
C9 100N
IC9D LT1367CS 14
R66 AUTO ZERO 560K
10K IC9B LT1367CS 7
R63 C 470K
IC6 AD835
C33 4.7uF R30 2K
C31 100N C42 100N
R49 10K AGND
X1
X2
VP
3 R38 10K -5V 2
IC9A LT1367CS 1 2.5 volt offset
Patient Flow
VN
Y1
Y2
C28 R29 100 4.7uF
C30 100N R43
PFZ
-5V
AGND
11
20K
+5V R36 +4VREF PT1 DUXL30D B VR2 10K C12 100N AGND C11 100N R61 6K8 -4V R13 56K R58 6K8 +5V D2 BAS16 R35 R19 430 R2 62K 13 AGND R3 430 6 7 5 C? C54 R76 FG AUTOZERO 560K -5V R64 470K IC7 AD835 IC4B LT2078CS8 R26 20K 5 6 R40 10K IC10B LT1367CS 7 AGND +5V +5V 12 R28 20K +4VREF R48 39K IC10D LT1367CS 14 20K R46 20K D4 BAS16 R42 10K +4VREF C35 1N +4VREF C23 100N -4V C21 100N AGND AGND 10 9 20K AGND IC4A LT2078CS8 1 2 FGI IC10C LT1367CS 8 -5V C6 100N C10 100N C37 100N C36 100N C2 100N C1 100N C39 100N C38 100N
+5V
AGND
-5V
-4V
-5V
X1
X2
VP
C27 100N C32 4.7uF R32 2K C43 10N
R50 390 AGND
3 R41 3K9 -5V 2
IC10A LT1367CS 1 600mV offset
Fresh Gas Flow
VN
Y1
Y2
C26 4.7uF
R31 100 -5V
C29 100N R45 20K Title Size A3 Date: File: Number
11
R76 is added as a MOD
FGZ
Pressure Interface
AGND
10110088
Revision
4-Feb-2002 Sheet of 2 of 3 \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit Drawn diagrams\10110088-3\10110088-3\10110088-3.DDB By: RHC/IRBW 7 8
+4VREF PT5 DUXL30D R24 100K +5V
IC3A LT2078CS8 1 R21 1K2 R11 100K
3 R16 C17 100N AGND R8 C16 100N 1K2 R17 33K 75K -5V 2
6 7 5 C57 100N IC3B LT2078CS8 Patient Pressure
C PT4 DUXL30D
+4VREF -5V R22 100K +5V
+5V C3 100N C4 100N C5 100N
+5V C
IC2A LT2078CS8 1 R20 1K2 R4 100K
AGND C20 100N -5V C7 100N C18 100N
AGND
3 R10 C14 100N AGND R5 C13 100N B +4VREF -5V PT2 DUXL05D R57 10K +5V 1K2 R14 33K 75K -5V 2
-5V
+4VREF 6 7 5 C55 100N IC2B LT2078CS8 -4V -4V Drive Pressure C22 100N C25 100N
+4VREF C24 100N AGND B
8
3 VR3 10K C19 100N AGND C15 100N R60 10K -4V R15 390K -5V R7 200R
IC5A LT2078CS8 1 R23 200R R6 390K
6 7 5 C56 100N -5V IC5B LT2078CS8 Drive Flow
Title Size A4 Date: File: Number
Pressure Interface
A Revision
10110088
4
4-Feb-2002 Sheet of 3 of 3 \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit Drawn diagrams\10110088-3\10110088-3\10110088-3.DDB By: RHC/IRBW
9-way D Plug EXTRN OUT
PL1 PRSOUT D PL1 AGND Patient flow press_1.sch +5V AGND -5V +4VREF -4V R52 +5V AGND -5V AGND +4VREF -4V R51 Patient Flow 47K C46 47N AGND Sensors press_2.sch R54 Drive Flow 47K +5V AGND -5V C49 47N AGND 17 PP R55 +4VREF -4V Patient Pressure +4VREF -4V AGND DP R53 Drive Pressure 47K C48 47N AGND B IC11 LM2937ES-5.0 +6V PL2 3 2 1 AGND PSU GND D7 BAS16 R72 47K C45 10u 1 Vin +5V 3 C44 10u C63 +5V S2 GAS VALVE S1 GAS VALVE D5 BAS16 PL1 CTS 19 PL1 Drive Pressure PL1 TX0 PL1 RX0 47K C50 47N 18 PL1 26-way Transition Ovrprs
to PL4 on CPU board.
FG AUTOZERO FL12 1n Patient Flow FL8 R70 AUTO ZERO 1K PFZ FL6 R67 1K FL5 1n 1n
PL3 PATPRS D PL3 AGND PL3 N.C. PL3 PFZ
FGO 1 Fresh Gas Flow 21 PL1 Fresh Gas Flow 5 C47 47N N.C. N.C.
Fresh Gas Flow 47K
PFZ 1n FL9
PFO Patient Flow 26 PL1 Patient Flow
PL1 TX1 PL2-2 AGND PL1 RX1 PL2-1 +6V 20 R65 510K PL1 Drive Flow N.C.
PL3 TX1 PL3 AGND PL3 RX1 PL3 +6V
2 FL4 9 C58 100n
1n
1n FL11 1n
R69 10R FGZ
DF
FL7 R68 1K 1n 8 PL3 FGZ CHASSIS

25-way D Socket DCE Spec
FGZ
+5V AGND -5V
PL1 Patient Pressure PL1 DGND 10 FL3 1n FL1 1n FL2 1n
SK1 SHIELD SK1 GND SK1 TX0 SK1 RX0 SK1 CTS SK1 RTS SK1 DSR SK1 DTR
12
11
13
Absorber switch C60 100N
5 RP1
Note. This is a digital input FET
C65 100N
GND
PL1 +12v
15
TR1 FDV303N 4*4K7 R71 Valve Control 1K C64 10N AGND PL1 4VREF PL1 A+5V 23 25 PL1 Valve Control 14
2 3 4 5
C61 100N 6 C59 100N 20 C62 100N

+4VREF
AGND
100N
Valve Control
IC8 1 2 C41 150u 3 4 BOOST CAP+ GND CAPLTC660CS8 A AGND AGND C40 150u R56 220R Vin OSC LV Vout 8 7 6 5 AGND +5V -5V
R75 10k
CHASSIS C57 10u C51 100n
PL1 AGND R74 +5V 2K Absorber switch ABS 2 2 22 PL1 TEMP PL1 PLM
16
AGND
-4V D6 ZRC400F03
A 24 Title
AGND ABS 1 1
R73 -5V 100R Size A3 Date: File:
Pressure Interface
Number
10110088
Revision
4-Feb-2002 Sheet of 1 of 3 \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit Drawn diagrams\10110088-3\10110088-3\10110088-3.DDB By: RHC/IRBW 7 8
4 RD# .. WR# A0 ... A18 D0 ... D7
5 A0 ... A18 D0 ... D7
7 BATLOW R68 FET9 2N7002 GND PCDATA U5 PCDATA BATLOW
U1 A0 12 A1 11 A2 10 A3 9 A4 8 A5 7 A6 6 A7 5 A8 27 A9 26 A10 23 A11 25 A124 A13 28 A14 29 A153 A162 A17 30 A181 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 U2 A0 12 A1 11 A2 10 A3 9 A4 8 A5 7 A6 6 A7 5 A8 27 A9 26 A10 23 A11 25 A124 A13 28 A14 29 A153 A162 A17 30 A181 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 VCC D0 D1 D2 D3 D4 D5 D6 D7 Vcc Vss WE OE CE 13 14 15 17 18 19 20 21 32 16 D0 D1 D2 D3 D4 D5 D6 D7 D0 D1 D2 D3 D4 D5 D6 D7 Vcc Vss WE OE CE 13 14 15 17 18 19 20 21 32 16 D0 D1 D2 D3 D4 D5 D6 D7 A012 A111 A210 A3 9 A4 8 A5 7 A6 6 A7 5 A827 A926 A10 23 A11 25 A124 28 A13 A143 31 A15 A162
U6 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 D0 D1 D2 D3 D4 D5 D6 D7 A17 A18 Vcc GND WE OE CS1 13 14 15 17 18 19 20 21 30 1 D0 D1 D2 D3 D4 D5 D6 D7 A0 11 A1 10 A2 9 A3 8 A4 7 A5 6 A6 5 A7 4 A8 29 A9 28 A10 24 A11 27 A123 1 17 12 26 30
U13 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 Vcc Vss 13 14 15 18 19 20 21 22 32 16 2 31 WR# 25 RD# 23 J2 J13 1 2 1 2 GND GND U12 A0 10 A1 9 A2 8 A3 7 A4 6 A5 5 2 3 4 21 24 25 23 26 1 A0 A1 A2 A3 A4 A5 NC NC NC NC NC NC SQW INTB INTA D0 D1 D2 D3 D4 D5 D6 D7 Vcc GND WE OE CE 11 12 13 15 16 17 18 19 28 14 D0 D1 D2 D3 D4 D5 D6 D7 VCC GND R11 VCC R18 R17 C37 R12 R21 1 2 3 4 D0 D1 D2 D3 D4 D5 D6 D7 VCC GND U11 MR WDO VCC RST GND WDI PFI PFO 8 7 6 5 VCC R4 R23 RESET# VCC WAIT# VCC VCC RESET# R3 WAIT# A9A8 A13 A12 A11 A10
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26
D7D6D5D4D3D2D1D0 GND VCC A7A6A5A4A3A2A1A0
VCC GND
32 VCC 16 GND 29 WR# 24 RD# 22
31 WR# 24 RD# 22
VCC UC6
68128/628512 CS1# CS1# A18 A17 VCC SB24 SB25 SB26
DNC RY/BY DNC NC WE NC OE NC CE
A14 51 A15 52 A16 53 BUSCLK A17 BUSCLK 54 A18 55 56 A19 A19 57 GND 58 59 60 61 62 VCC 63 C3 64 65 XT2 GND 66 67 68 C4 VCC AS#69 GND AS# RD# 70 RD# WR# 71 WR# LWR# 72 LWR# 73 74 75 JP2 R105 USER D1 GND R20 R59 R19 VCC
A13 A12 A11 A10 A9 A8 Vss A7 A6 A5 A4 A3 A2 A1 A0 Vcc D15 D14 D13 D12 D11 D10 D9 D8 P4.7
AVcc VREF P7.0 P7.1 P7.2 P7.3 P7.4 P7.5 P7.6 P7.7 AVss P8.0 P8.1 P8.2 P8.3 P8.4 Vss PA.0 PA.1 PA.2 PA.3 PA.4 PA.5 PA.6 PA.7
A14 A15 A16 A17 A18 A19 Vss WAIT P6.1 P6.2 PHI STBY RESET NMI Vss EXTAL XTAL Vcc AS RD HWR LWR MD0 MD1 MD2
P4.6 P4.5 P4.4 Vss P4.3 P4.2 P4.1 P4.0 P9.5 P9.4 RXD1 RXD0 TXD1 TXD0 Vss VPP PB.7 PB.6 PB.5 PB.4 PB.3 PB.2 PB.1 PB.0 Vcc
25 24 R63 23 R61 22 GND 21 R62 20 R67 19 R65 18 R64 17 SHDN211 16 EN211 15 RxD1 14 RxD0 13 TxD1 12 TxD0 11 GND 10 9 8 7 6 5 4 3 2 1 DTR1 CTS1 DTR0 CTS0 MUX_AD2 MUX_AD1 MUX_AD0 VCC C35 GND A20 CS4# CS5# CS0# CS1# C55
PRS_OVRLD PRS_OVRLD APNOEA APNOEA D VCC 8 7 6 5 4 3 2 1 9 10 11 12 13 14 15 16
SHDN211 EN211 RxD1 RxD0 TxD1 TxD0 DTR1 CTS1 DTR0 CTS0 MUX_AD2 MUX_AD1 MUX_AD0 C56 C14
GND GND J15 8 x 2 WAY HEADER 6 PROGRAMMABL E I/O PINS FOR FUTURE EXPANSION M/R# M/R#
R13 VPP
VCC
VCC GND
GND TR1 +12V R14 R16 JP1
VPP
VPP
VPP C
A20 CS4# CS5# CS0# CS1#
D4 VREGS C6 10uF 25V LOW ESR R15 FET1 GND 1 2 3 U18 VIN VOUT GND BP OFF LP2982 5 4 C30 C47 R22
GND
LOCATE CLOSE TO VCC PINS OF H8
C15
31 WR# 24 RD# 22
27 WR# 22 RD# 20 VCC R44 3K3 BOOT USER
AVCC
76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
GND LOCATE CAPACITORS CLOSE TO PIN 10 OF H8/3048 VCC
C16 0.1uF
SB27
0.01uF NPO 4.7uF 10V LOW ESR R8 PATPRSB EXPVOLB DRVPRSB FLWPRSB OXYB FRESHGASB LIMSET DA1 GND ANAL_IN IRQN R100 R97 AGND GND R96 VCC PATPRSB EXPVOLB DRVPRSB FLWPRSB OXYB FRESHGASB LIMSET DA1 ANAL_IN SB22 SB23 R7 R9
12 11 10 9
UC1
UC2
16
4 5 6 7
VCC Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 GND D0 ... D7 2 1 RD# D0 D1 D2 D3 D4 D5 D6 D7 15 14 13 CS 12 11 10 9 7 GND VPP CONTROL CS U16B 6 U27
J3 R5 R6 R10 C5 1 2 3 4 5 6 COMBINED ENCODER AND PUSH BUTTON
Y0 Y1 Y2 Y3
Y0 Y1 Y2 Y3
UC10
VCC
16
Vcc GND 8 GND VCC
A B C
A B
A B
GND
VCC
CS0# A19 A20
CS0# A19 A20
GND
4 5 6
VCC
GND
VCC
U10A
U10B
U15 A161 A172 A183
E1 E2 E3
WR#
4 WR# 5
ARW 6 WAY HEADER GND PCDATA VCC PC KEYBOARD J9 R99 R98 1 2 3 4 5 6 Clock Data NC Ground +5V Shield B PCDATA
14 13
15
2 3
12 13
U16D 11
CS4#
CS4# U16A
1 11 2 3 4 5 6 7 8 9
OC CLK 1D 2D 3D 4D 5D 6D 7D 8D
VCC GND 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q
20 10 19 18 17 16 15 14 13 12
VCC IRQN
3 U16C 9 10 8 U17 1 19 GND Tie inputs to GND via short lengths of tracks D0 D1 D2 D3 D4 D5 D6 D7 18 17 16 15 14 13 12 11 E1 E2 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
RD#
VCC GND D1 D2 D3 D4 D5 D6 D7 D8
20
VCC
10 GND 2 3 4 5 6 7 8 9
6 WAY 0.1" VCC VCC U14 GND 7 3 6 GND Vcc 14 2 1 5 4 9 10 11 12 13 FET4 VCC Title UC11 UC12 UC13 UC14 UC15 UC16 UC17 UC27 GND R104 GND DISPLAY5 10100195-3.sch A R66 GND ARW BAT54 R69 DISPLAY4 10100194-3.sch C57 D5 J22 1 SPEAKER 2 2 WAY 0.1" DISPLAY2 10100192-3.sch DISPLAY3 10100193-3.sch GND VREGS
D0 ... D7 1 2 RP3 3 4 A GND 1 2 RP4 3 4 8 7 6 5 8 7 6 5 8
BLEASE DISPLAY INTERFACE

Number Revision
2 off 14way connectors J4A in parallel J4B
Size CAPACITORS ANNOTATED UCn ARE TO BE LOCATED CLOSE TO THE VCC PIN OF THE RESPECTIVE IC's A3 KYBD SCRN EIGHT ROWS FOUR COLUMNS Date: CON14 KEYBOARD INTERFACE File: 4 5 6
14 13 12 11 10 9 8 7 6 5 4 3 2 1
10100190
issue 1
4-Feb-2002 Sheet1 of5 \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit Drawn diagrams\10110190-3\10100190-3.ddb By: 7 8
3 J10 C11 V+ VVcc 13 17 11 C9 GND C2T1in T1out T2in T2out T3in T3out T4in T4out R1out R1in R2out R2in R3out R3in R4out R4in R5out R5in EN SHDN 10 GND C13 RFF19RFF21RFF20RFF22 2 TxD1 rfi 3 DTR1 rfi 1 TxD0 rfi 28 DTR0 rfi 9 4 CTS0 27 CTS1 rfi 23 RxD1 18 RxD0 25 GND VCC GND
4 10 way IDC male J11 10 way IDC male
6 UC30 AGND AVCC
10 9 8 7 6 5 4 3 2 1
10 9 8 7 6 5 4 3 2 1
U25 12 C10 14 15 C12 D TxD1 DTR1 TxD0 DTR0 CTS0 CTS1 RxD1 RxD0 TxD1 DTR1 TxD0 DTR0 CTS0 CTS1 RxD1 RxD0 SB21 SB18 R35 VCC R36 EN211 SHDN211 EN211 SHDN211 R37 R38 GND 16 7 6 20 21 8 5 26 22 19 24 C1C2+ C1+
TP4 3 FRESHGASB FRESHGASB 1 U30A 2
R48 100K
R45 82K C38
RFF8 rfi
FRESHGAS
FRESHGAS
GND
R144 NOT FITTED AGND
11
R46
R47 AGND 200K R52 R49 RFF6 rfi R145 D PATPRS
TP5 5 PATPRSB RFF25 rfi rfi RFF26 rfi DRVPRSB DRVPRSB TP6 8 U30C PATPRSB 7 U30B 6
PATPRS
C39 R50 R51
AGND 10 R75 9 * R53 * C40 R54 TP7 FLWPRSB FLWPRSB 14 U30D R55 AGND * 12 R130 13 C41 R77 R78 AGND AVCC UC31 AGND 3 R134 2 C42 R133 AGND AGND D9 BAR43S VCC GND R43 +12V 22K U33 10K R40 R136 TP9 7 U31B 5 6 C43 R137 R138 R135 RFF3 rfi R149 TMPSNS TMPSNS R76 RFF5 rfi R147 FLWPRS FLWPRS R146 * RFF7 rfi DRVPRS DRVPRS
RFF23 RFF24
1 7 C VCC 4 16 9 14 UC28 12 GND
1A 1Y U28A 1Z 2A 2Y 2Z 1,2EN GND Vcc 3A 3Y U28B 3Z 4A 3,4EN MC3487 4Y 4Z
2 3 6 5 8 GND 10 11 14 13
VCC
4 2 1 6 7
1,2ENVcc 1A 1B 1Y U26A 2A 2Y 2B GND 3,4EN 3A 3B 4A 4B 3Y U26B 4Y
VCC 16 3 SB20 5 8 GND SB19 EXPVOLB TP8 EXPVOLB 1
R131
RFF4 rfi R148
EXPVOL
C EXPVOL
U31A
VCC 12 10 9 14 15 UC26 GND
13
MC3486
422RxD 422RxD# 422DTR 422DTR#
RFF17 RFF15 RFF18 RFF16 rfi rfi rfi rfi
MUX_AD2 MUX_AD2 MUX_AD1 MUX_AD1 MUX_AD0 MUX_AD0 10 8 U31C 9 R151 3 11 10 9 AGND D8 BAR43S AGND UC33 AVCC GND R107 PRS_OVRLD O/P PRS_OVRLD O/P 16 6 8 7 COM
rfi
RFF14
ANAL_IN
ANAL_IN
R143
NO0
13 1 15 2 14 5 12 4 DA1 DA1 R74 10K R139 1M AGND 12 13
U31D 14 R39 470R R101 R102 AGND B AGND 1 2 J8 Buffered D/A Output 2 way 0.1"
ADDC NO1 ADDB NO2 ADDA NO3 V+ INH GND VNO4 NO5 NO6 NO7
GND
rfi
RFF13
C45 AVCC
rfi
R42 B 422CTS 422CTS# 422TxD 422TxD#
R41
RFF12
rfi
RFF11
PRS_OVRLD
PRS_OVRLD AGND D2
R153 VCC
RFF9 rfi AGND
AGND OFFSET ADJUST AVCC U35 R58 10K C46 0.1uF AGND 100uF 10V TS2 LOW LEAK' C52 VR2 100K TS1 CALIBRATION 14R93 C33 R72 AGND AGND Title Size A3 Date: File: AGND C44 10nF TP3 R150 A GND 8 7 6 5 TP2 RFF27 rfi OSGND OSOP RFF28 rfi J14 1 SENS2 SENS+ OXYGEN SENSOR 2 WAY 0.1" MALE I.C. I.C. I.C. IN VOUT NR TRIM GND MAX6325 1 2 3 4 +12V C36 0.1uF
R106
APNOEA O/P
VR1
APNOEA O/P 1M RFF2 rfi R84 R86 J7 AVCC 1 2 3 4 5 R85 U32C 10 9 C53 R71 AGND RFF1 rfi AGND U32D 12 13 C54 R73 R70 AGND C32 OXYB 8 R92 OXYB C51 10uF 16V AGND R87 R89 R88 R141 R140 R103 TP1 R94 7 1K0 5 U32B 6 R142 R95
APNOEA
APNOEA AGND D6
R152 VCC BAR43S AVCC UC32
RFF10 rfi AGND
11
AGND
11
R132
AGND
AGND LIMSET LIMSET 3 2 U32A R155 AGND A 1 R154 LIMSET O/P Spare Analogue Inputs LIMSET O/P
11
5 way 0.1" Header

Number
10100190
Revision
issue 1
4-Feb-2002 Sheet2 of6 \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit Drawn diagrams\10110190-3\10100190-3.ddb By: 7 8
D0 ... D7 SB5 D SB1 GPIO0 SB2 SB3 SB4 WR# LWR# RD# AS# M/R# CS5# WR# LWR# RD# AS# M/R# CS5# A0 ... A20 WAIT# RESET# WAIT# RESET#
VCC
D7 D6 D5 D4 D3 D2 D1 D0
GND VCC A0 A1 A2 U23
C27 10n VCC R34 R33 R32 R29 R30 R27 C R26 R31 R25 R24 R28 SB16 SB10 SB11 SB12 SB13 SB14 SB15 SB9 SB8 SB7 SB6 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 GND MD0 2 MD1 3 MD2 4 MD3 5 MD4 7 MD5 8 MD6 9 MD7 10 MD8 33 MD9 34 MD1035 MD1136 MD1238 MD1339 MD1440 MD1541 11 12 32 29 42
C28 10n U24
C29 10n
COREVDD
COREVDD GND
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
I/O0 A0 I/O1 A1 I/O2 A2 I/O3 A3 I/O4 A4 I/O5 A5 I/O6 A6 I/O7 A7 I/O8 A8 I/O9 A9 I/O10 A10 I/O11 A11 I/O12 VCC I/O13 VCC I/O14 VCC I/O15 VSS NC VSS NC RAS NC WE OE UCAS VSS LCAS HM5116160
17 MA0 18 MA1 19 MA2 20 MA3 23 MA4 24 MA5 25 MA6 26 MA7 27 MA8 28 MA9 16 MA10 15 MA11 1 VCC 6 0.01uF ON EACH 21 VCC PIN TO GND 22 37 GND 14 13 30 31 GND
VCC
VSS DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15 VSS IOVDD WAIT# GPIO0 RESET# RD/WR# WE1# WE0# RD# BS# M/R# CS# AB0 AB1 AB2
GND
MD14 MD0 MD15 VSS FPFRAME FPLINE LCDPWR MOD/DRDY/FPSHIFT2 FPSHIFT VSS FPDAT0 FPDAT1 FPDAT2 FPDAT3 FPDAT4 FPDAT5 FPDAT6 FPDAT7 IOVDD DACRD#/GPIO4 BLANK#/GPIO5 DACCLK VSS FPDAT8 FPDAT9 FPDAT10 FPDAT11 FPDAT12 FPDAT13 FPDAT14 FPDAT15 VSS
33 MA334 MA435 MA236 MA537 MA138 MA639 MA040 MA741 MA10 42 MA843 MA11 44 MA945 46 VCC 47 48 49 50 51 MD7 52 MD8 53 MD6 54 MD9 55 MD5 56 MD1057 MD4 58 MD1159 MD3 60 MD1261 MD2 62 MD1363 MD1 64
COREVDD MA3 MA4 MA2 MA5 MA1 MA6 MA0 MA7 MA10/GPIO1 MA8 MA11/GPIO2 MA9/GPIO3 IOVDD RAS# WE# UCAS# LCAS# VSS MD7 MD8 MD6 MD9 MD5 MD10 MD4 MD11 MD3 MD12 MD2 MD13 MD1
SED1354
AB3 AB4 AB5 AB6 AB7 AB8 AB9 AB10 AB11 AB12 AB13 AB14 AB15 AB16 AB17 AB18 AB19 AB20 IOVDD VSS BUSCLK TESTEN SUSPEND/GPO CLKI VSS VRTC/GPIO11 HRTC/GPIO10 DACRS1/GPIO9 DACRS0/GPIO8 DACWR#/GPIO7 DACP0/GPIO6 COREVDD
A3 128 127 A4 126 A5 A6 125 A7 124 123 A8 122 A9 121 A10 120 A11 119 A12 118 A13 117 A14 116 A15 115 A16 114 A17 113 A18 112 A19 111 A20 110 VCC 109 GND BUSCLK 108 107 GND 106 105 104 GND 103 102 101 100 99 98 97 COREVDD
C61 C58 C59 C60 GND Locate decoupling capacitors close to VCC pins of U19
50MHz CRYSTAL OSCILLATOR MODULE VCC SB17 1 COM1 NC VCC VCC 8 C34 4 GND BUSCLK SUSPEND#/GPO BACKLIGHT CONTROL ? GND OP 5 GND
B COREVDD
MD14 MD0 MD15
LCDPWR
LCDPWR VCC
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96
GND GND VCC GND GND 24V DC J5 DB31CON 24V DC
A Title
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

Number
Size GND B Date: File: 1 2 3 4 5
10100190
Revision
issue 1
4-Feb-2002 Sheet of \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit Drawn diagrams\10110190-3\10100190-3.ddb By: AA 6
5V DC SUPPLY D PSU+ PSU+ L3 7uH VREGS C21 220uF 35V GND EP1 EP2 EP3 EP4 EARTH POINTS 4 R57 10K JP3 LED1 BAT ON LED LED2 BAT LOW LED3 PWR FAIL 6 5 4 3 2 1 GND BATLOW PWRFAIL LCDPWR LCDPWR FET2 2N7002 GND 24V DC 24V DC SUPPLY GENERATOR C19 47uF 20V LOW ESR GND C18 0.1uF 14 1 2 4 8 5 7 L1 150uH 3 10 13 12 11 6 9 D3 MBRS340T3 D G S C20 220uF 35V R1 0R22 GND SW1B J16 422RxD MS27 MS34 MS32 MS28 MS31 MS30 GND 5 4 3 2 1 422DTR# APNOEA O/P PSU+ GND 422CTS 422TxD DRVPRS FRESHGAS PWRFAIL AGND MODE SWITCH 422RxD 422DTR# APNOEA O/P PSU+ 422CTS 422TxD DRVPRS FRESHGAS PWRFAIL MS27 MS29 MS31 MS33 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 422RxD# 422DTR LIMSET O/P PRS_OVRLD O/P PSU+ 422RxD# 422DTR LIMSET O/P PRS_OVRLD O/P PSU+ GND 422CTS# 422TxD# PATPRS FLWPRS BATONCHG TMPSNS EXPVOL COREVDD C17 0.1uF 3.3V SUPPLY FOR LCD CONTROLLER VCC U39 COREVDD C8 10uF 16V GND 8 7 6 5 OUT IN GND GND GND GND SET OFF MAX604 GND 1 2 3 4 C7 10uF 16V R2 470R C24 0.1uF R60 8K2 C25 0.1uF B FET3 NDT451N R56 8K2 24V DC U40 7812CT +12V R79 R82 1K R80 R81 GND GND C 2 GND U42 LM2941 J1 1 2 INVERTER SUPPLY 3 C1 10uF 25V C23 0.1uF 1 2 3 4 U41 IN GND GND OFF OUT GND GND SET 8 7 6 5 C26 10uF 16V C22 0.1uF GND VCC D
SUPPLY CONNECTIONS FROM J16 BATONCHG BATONCHG
MAX603
GND
IN 0N/OFF
OUT ADJ
5 1 R83 2K9
C62 47uF 20V LOW ESR
ARW 6 WAY HEADER
U38 V15 V+ V12 SGND V5 EXTH LBO EXTL REF CS LBI FB SHDN GND MAX773
B MS33 J12 1 2 3 4 5 6 7 8 9 10 MS29 5 4 3 2 1
C2 0.1uF
PL1
SW1A
10 WAY DIL HEADER A
422CTS# 422TxD# PATPRS FLWPRS BATONCHG TMPSNS EXPVOL MS28 MS30 MODE SWITCH MS32 MS34
Title Size A4 Date: File:
GND
IN
OUT

Number Revision
10100190
issue 1
34 WAY HEADER 1 2 3
4-Feb-2002 Sheet 4 of6 \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit Drawn diagrams\10110190-3\10100190-3.ddb By: 4
2 VCC U45 U11 PIN16 RESET# 2
5
SINGLE INVERTER 4 VCC U5 P8.0 IRQN GND C68 0.1 GND VCC U15 Y2 CS R108 RES2 GND C64 VCC VCC XT3 CRYSTAL 1F 1F C67 C65 1F 1F GND GND C66 RFF29 rfi GND J17 1 2 3 4 5 6 7 8 9 10 HEADER 10 D0....D7 VCC RFF30 rfi D D RD#..WR#
WR# RD#
2 3 52 4 5 6
45 38
D0 ... D7 A0....A5
42 41
C63
15
10 12
9 11
A0 ... A5
A5 A4 A3 A2 A1 A0
D79 D6 10 D5 11 D4 12 D3 13 D2 15 17 D1 D0 18 46 47 48 49 50 51
I/O0A I/O1A I/O2A I/O3A I/O0B I/O1B I/O2B I/O3B I/O0C I/O1C I/O2C I/O3C I/O0D I/O1D I/O2D I/O3D
D7 D6 D5 D4 D3 D2 D1 D0 A5 A4 A3 A2 A1 A0
VSS VSS VSS VSS TXDD TXDC TXDB TXDA RXDD RXDC RXDB RXDA
C1+ C1-
VCC V+
C2+ C2-
40 1 14 28 43 37 7 20 44 36 8 19 GND
VCC CEN WRN RDN DACKN IACKN
IRQN RESET
X1/CLK X2
1F GND
13 14
U43
U44
RFF31 rfi J18 GND RFF32 rfi 1 2 3 4 5 6 7 8 9 10 HEADER 10 RFF33 rfi J19
5 18 19 21
V-
T1 T2 T3 T4
T1 T2 T3 T4
2 1 24 20
GND GND
232 OUTPUTS
6 4 22 17
R1 R2 R3 R4
R1 R2 R3 R4
7 3 23 16
SC26C94
GND
232 INPUTS
27 26 25 24 23 22 21 16 29 30 31 32 33 34 35 39
J21 HEADER 8X2
2 4 6 8 10 12 14 16
GND GND GND
1 3 5 7 9 11 13 15
AMD208E
GND RFF34 rfi
1 2 3 4 5 6 7 8 9 10 HEADER 10
RFF36 rfi J20 GND RFF35 rfi 1 2 3 4 5 6 7 8 9 10 HEADER 10
GND
GND
A Title

Number
Size B Date: File: 1 2 3 4 5
10100190
Revision
issue 1
4-Feb-2002 Sheet 5 of 5 \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit Drawn diagrams\10110190-3\10100190-3.ddb By: AA 6

Manual de Entrenamiento Ventilador de Anestesia Blease 8500

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Manual de Entrenamiento Ventilador de Anestesia Blease 8500

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8500 Ventilator

0120 Part Number: 129TM000 Issue 3

Read this manual before servicing the 8500 Ventilator

MODE Descriptions for the 8500s

8500s Ventilator Fresh Gas and Compliance Compensation

Matrix of Modes, Facilities and Alarms

Issue Change Note No Originator Checked Date

1 n/a JLB DB Nov 00

2 3724 JLB RHC Dec 00

3 3829 JLB RHC June 01

4 3487 JLB RHC July 01

5 3866 JLB RHC 28/08/01

BLEASE QUALITY DOCUMENT BQD 083.V2 25/5/94

20 2 cmH2O /L/s resistance. (R20)

BLEASE QUALITY DOCUMENT BQD 083.V2 25/5/94

Title: 8500 Adjustment & Calibration

Document No: 129AC000

PSU Board 10100076

Display Interface Board 10100190

BLEASE QUALITY DOCUMENT BQD 083.V2 25/5/94

Title: 8500 Adjustment & Calibration

Document No: 129AC000

Title: 8500 Adjustment & Calibration

Document No: 129AC000

Title: 8500 Adjustment & Calibration

Document No: 129AC000

BLEASE QUALITY DOCUMENT BQD 083.V2 25/5/94

Title: 8500 Adjustment & Calibration

Document No: 129AC000

Title: 8500 Adjustment & Calibration

Document No: 129AC000

Title: 8500 Adjustment & Calibration

Document No: 129AC000

Title: 8500 Adjustment & Calibration

Document No: 129AC000

BLEASE QUALITY DOCUMENT BQD 083.V2 25/5/94

Title: 8500 Adjustment & Calibration

Document No: 129AC000

Short Hose Hi Flow Outlet Calibration Analyser Hi Flow Inlet

20R Resistor 20 L Compliance 12600010

Anaesthesia Ventilator Bellows and Absorber Patient Circuit

Title: 8500 Adjustment & Calibration

Document No: 129AC000

BLEASE QUALITY DOCUMENT BQD 083.V2 25/5/94

Checklist and Calibration Record for 8500 Anaesthesia Ventilator

Serial No: Works Order No:

Document No: 129TC000 Date:

USA/UK USA/UK Ad/Paed ------------------------------------------------------------------------------------------------P/F P/F P/F P/F

P/F P/F -----------------------------------------------------------

P/F P/F ----------secs psi psi

Low alarm On (Standby) Low alarm Off (Standby)

Del Freq (BPM)

------------------------seconds seconds ------------------------------------L ------------ml ml cm H2O ml cm H2O

BPM P/F P/F P/F P/F

Hardware Pressure Overload Fresh Gas 0 1 3 5 10

ECN Ref: 3829

BLEASE QUALITY DOCUMENT BQD 084.V2 10/5/96 Page 3 of 3

BLEASE QUALITY DOCUMENT BQD 083.V2 25/5/94

Title: Final Test 8500

Document No: 129TP000

BLEASE QUALITY DOCUMENT BQD 083.V2 25/5/94

Title: Final Test 8500

Document No: 129TP000