Inputs Gear Symbol Outside Diameter in inches DoG= Number of Teeth NG= Pitch Diameter in inches DG=

Value Pinion Symbol 3.2 DoP= 30 NP= 3 DP=

Value 2.2 20 2

Fixed Constants Gear Symbol Value Pinion Symbol Value Pressure Angle in degrees = 20 = 20

Outputs Diametral Pitch Base Diameter in inches Root Diameter in inches Whole Depth in inches Addendum in inches Dedendum in inches Auxiliary Angle in degrees Interval of Contact in inches Roll Angle at Theoretical Limit Radius in Degrees Theoretical Limit Radius in inches Form Diameter in inches Circular Tooth Thickness in inches Fillet Radius in inches

Gear Symbol P= DbG= DRG= htG= aG= bG= AG= uG= lG= rlG= dfG= t= rfG=

Value 10.0000 2.8191 2.7560 0.2220 0.1000 0.0220 31.3213 0.2298 11.3616 1.4377 2.8753 0.1571 0.0300

All formulas are from the Boston Gear Values in formulas that have bars around t pinion value if you are calculating for the g versa

Pinion Symbol P= DbP= DRP= htP= aP= bP= AP= uP= lP= rlP= dfP= t= rfP=

Value 10.0000 1.8794 1.7560 0.2220 0.1000 0.0220 28.2414 0.2441 5.9508 0.9448 1.8846 0.1571 0.0300

Formula N/D Dcos Do-2ht 2.2/P + .002 1/P ht - 2a cos-1((|Db|/2)/((|D|/2)+|a|)) ((|D|/2)+a)*sin(A)-(|D|/2)*sin() tan-1(((D/2)sin() - u)/(Db/2)) (Db/2)/cos(l) 2(rl - .025*(.025/P)) Pi/2*P .3/P

om the Boston Gear Catalog t have bars around them use the calculating for the gear and vice versa

Parameter Gear Symbol Number of Teeth NG= Diametral Pitch Pd= Shaft Angle (in degrees) = Is There a Full Set of Inputs? Yes

Value Pinion Symbol 78 NP= 12 Pd= 90 = Yes

Value 31 12 90

Fixed Constants Gear Symbol Value Pinion Symbol Value Pressure Angle (in Degrees) = 20 = 20

The gears produced by this spread sheet have no crowning and

ng and

Outputs

Gear Symbol Value mG= 2.516 Ratio DG= 6.500 = 68.325 Ao= 3.497 F= 0.833 m90= 2.516 hk= 0.167 aoG= 0.051 ht= 0.184 boG= 0.133 G= 2.182 o= 69.451 DoG= 6.538 XoG= 1.244 p= 0.262 R= 66.143 No Symbol 3.497

Pinion Symbol Value mG= 2.516 DP= 2.583 = 21.675 Ao= 3.497 F= 0.833 m90= 2.516 hk= 0.167 aoP= 0.116 ht= 0.184 boP= 0.069 P= 1.126 o= 23.857 DoP= 2.798 XoP= 3.207 p= 0.262 R= 20.549 No Symbol 3.497

Pitch Diameter Pitch Angle (in degrees) Outer Cone Distance Face Width Equivalent 90 Ratio Working Depth Addendum (at heel of tooth) Whole Depth Dedendum (at heel of tooth) Dedendum Angle (In Degrees) Face Angle (in Degrees) Outside Diameter Pitch Cone Apex to Crown Circular Pitch Root Angle (in Degrees) Back-Angle Distance

All Formulas Come From table 5 Handbook

Formulas mG=NG/NP DG=NG/Pd and DP=NP/Pd =- and If =90: =tan (NG/NP) If <90: =tan (sin()/(mG+cos()) If >90: =tan (sin(180-)/(mG-cos(180-))) If =90: Ao=1/2(DP2+DG2)1/2, If 90: Ao=DG/(2*sin()) F=Ao/3 or F=10/Pd (use the smaller value) If =90: m90=mG, If 90: m90=(mG(cos()/cos()))1/2 hk=2.0/Pd aoG=(.54/Pd)+(.460/Pd*m902) and aoP=hk-aoG ht=2.188/Pd+.002 boG=ht-aoG and boP=ht-aoP G=tan (boG/Ao) and P=tan (boP/Ao) o=+G and o=+P DoG=DG+2aoG*cos() and DoP=DP+2aoP*cos() If =90: XoG=DP/2-aoG*sin() and XoP=DG/2-aoP*sin(), If 90: XoG=Ao*cos()-aoG*sin() and XoP=Ao*cos()-aoP*sin() p=/Pd R=-G and R=-P Back-Angle Distance = Ao
-1 -1 -1 -1 -1

m table 5-22 of the Gear Manufacturer's Handbook

mG-cos(180-)))

s()-aoP*sin()

Parameter Gear Symbol Number of Teeth NG= Diametral Pitch Pd= Shaft Angle (in degrees) = Is There a Full Set of Inputs? Yes

Value Pinion Symbol 78 NP= 12 Pd= 90 = Yes

Value 31 12 90

Fixed Constants Gear Symbol Value Pinion Symbol Value Pressure Angle (in Degrees) = 20 = 20

The gears produced by this spread sheet have no crowning and

Outputs

Gear Symbol Value mG= 2.516 Ratio DG= 6.500 = 68.325 Ao= 3.497 F= 0.833 m90= 2.516 hk= 0.142 aoG= 0.043 ht= 0.157 boG= 0.114 G= 1.865 o= 69.294 DoG= 6.532 XoG= 1.251 p= 0.262 R= 66.461 No Symbol 3.497

Pinion Symbol Value mG= 2.516 DP= 2.583 = 21.675 Ao= 3.497 F= 0.833 m90= 2.516 hk= 0.142 aoP= 0.098 ht= 0.157 boP= 0.059 P= 0.969 o= 23.539 DoP= 2.766 XoP= 3.214 p= 0.262 R= 20.706 No Symbol 3.497

Pitch Diameter Pitch Angle (in degrees) Outer Cone Distance Face Width Equivalent 90 Ratio Working Depth Addendum (at heel of tooth) Whole Depth Dedendum (at heel of tooth) Dedendum Angle (In Degrees) Face Angle (in Degrees) Outside Diameter Pitch Cone Apex to Crown Circular Pitch Root Angle (in Degrees) Back-Angle Distance

All Formulas Come From table 5 Handbook

Formulas mG=NG/NP DG=NG/Pd and DP=NP/Pd =- and If =90: =tan (NG/NP) If <90: =tan (sin()/(mG+cos()) If >90: =tan (sin(180-)/(mG-cos(180-))) If =90: Ao=1/2(DP2+DG2)1/2, If 90: Ao=DG/(2*sin()) F=Ao/3 or F=10/Pd (use the smaller value) If =90: m90=mG, If 90: m90=(mG(cos()/cos()))1/2 hk=1.70/Pd aoG=(.46/Pd)+(.390/Pd*mG2) and aoP=hk-aoG ht=1.888/Pd boG=ht-aoG and boP=ht-aoP G=tan (boG/Ao) and P=tan (boP/Ao) o=+G and o=+P DoG=DG+2aoG*cos() and DoP=DP+2aoP*cos() If =90: XoG=DP/2-aoG*sin() and XoP=DG/2-aoP*sin(), If 90: XoG=Ao*cos()-aoG*sin() and XoP=Ao*cos()-aoP*sin() p=/Pd R=-G and R=-P Back-Angle Distance = Ao
-1 -1 -1 -1 -1

m table 5-22 of the Gear Manufacturer's Handbook

mG-cos(180-)))

s()-aoP*sin()

Horse Power Required for Desired Application 1 RPM Required for Desired Application 20 Min. Shaft Diameter for Desired Application (in inches) 1.732

Shaft Sizes (in inches) Suitable? 1/2 Not Suitable 5/8 Not Suitable 3/4 Not Suitable