WARNING: Use this CARD as Reference only (Training aid)! SEPB201301 Read the Operations Manual before operating!

Service Technology Development Group Customer Support Division EMMS: Equipment Management Monitoring System

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- Moves Left - Moves Right - Selects Mode - Cancels Mode

- Maintenance Mode Functions -

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Ignition key must switched to the "ON" position and the machine must be in the "PARK" mode in order to allow access to the functions on the monitor display. When using the Select Mode to access menu, the switch must be held in the <> position at least 3 to 4 seconds in order to access menu functions in the Operator Mode.

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No. 1 2 3 4 5 6 7 8 9 10 11 Maintenance item Engine oil Engine oil filter Fuel filter Hydraulic oil filter Corrosion resistor Bypass filter Damper oil Final drive oil Hydraulic oil Power train oil Power train oil filter HST charge filter (HST spec)

Normal Normal Monitor Monitor Display Display Key Key "ON" "ON"

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Scroll through the menu

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or

01:ENG OIL 02:ENG FILT 03:FUEL FILT 04:HYD FILT 05:CORR RES 06:BYPS FILT 07:DAMP OIL 08:FNL OIL 09:HYD OIL 10:POWL Oil 11:POWL FILT

12 12:HST FILT
select

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YES or NO

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YES

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enter

The maintenance interval is re-set and the monitor display returns to the maintenance item chosen.

NO

enter

No action is taken. The maintenance item is not re-set and the monitor display returns to the maintenance item chosen.

NO

enter

- PM Clinic Functions -

An Action Code will automatically be displayed when a serious fault occurs in the system. There are 4 Action Codes.

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E01 -Only action code is displayed E02 -Only action code is displayed E03 CALL+ action code is displayed E04 CALL+ action code is displayed
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No. 1 2 3 4

Pm clinic auxiliary item 01-ENG. SPEED Engine speed 02-BATTERY VOLT Battery voltage 03-HST TEMP ? 04-VEHICLE SPEED ?

Unit rpm mV C km/h

Scroll through the menu

or

After selecting the system to be monitored from the menu shown above, you can take a snap-shot of a time frame within that system.

E01 -Only action code is displayed

By using the select mode function you can capture and hold a time frame within a systems. An H will appear on the left of the screen and all monitored movement will hold until canceled. Select and hold H Cancel hold Exit function

- Error Code Functions -

E02 -code ONLY is displayed

-Caution lamp flashes -Caution buzzer sounds Contents of Fault:

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Remedy: Stop engine and restart machine Stop ! Call your Komatsu dealer

E03 -Action code is displayed

-Caution lamp flashes -Caution buzzer sounds -HST Speed limit = 50% km/h Contents of Fault:

If a problem is detected in the operating systems, the monitor read-out will display one of two indications. These would be a display with the words !!ERROR CODE!! This is usually followed by an audible warning as well as a separate indication elsewhere. The other display would be the actual FAULT CODE display listing for the system with a problem. This is usually indicated by a six digit display specifically for the system with the problem. The monitor is capable of sorting 20 items, each will be displayed automatically every two seconds in the order of occurrence.

- User Adjust Functions -

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Remedy: Move to a safe location and shut machine down immediately Stop ! Call your Komatsu dealer

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No. 1 01:LCD BRIGHTNES 2 02:DSP BRIGHTNES 3 03:DSP CONTRAST

Adjustment item Brightness of LCD Brightness of dis play Contrast of display

Unit % % %

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Scroll through the menu

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Decrease intensity Increase intensity

E04 -Action code is displayed

-Caution lamp flashes -Caution buzzer sounds -HST STOPS! Park BRAKE Locks! Contents of Fault:

or

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After selecting desired brightness or contrast The mode is now set, and can be changed

Remedy: Shut machine down immediately Movement NOT possible! Stop ! Call your Komatsu dealer

ERROR CODE TABLE (1/3)

ERROR CODE TABLE (2/3)

ERROR CODE TABLE (3/3)

WARNING: Use this CARD as Reference only (Training aid)! Read the Operations Manual before operating! EMMS: Equipment Management Monitoring System

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- Moves Left - Moves Right - Selects Mode - Cancels Mode

Ignition key must switched to the "ON" position and the machine must be in the "PARK" mode in order to allow access to the functions on the monitor display when in the Service Mode.

Normal Normal Monitor Monitor Display Display Key Key "ON" "ON"

No. 1 2 3 4 5 6 7 8 9 10 11 12 01:ENG OIL 02:ENG FILT 03:FUEL FILT 04:HYD FILT 05:CORR RES 06:BYPS FILT 07:DAMP OIL 08:FNL OIL 09:HYD OIL 10:POWL OIL 11:POWL FILT 12:HST FILT

Maintenance item

To access Service Mode, hold toggle switch in Down" position together with the Select Mode switch for 6 to 8 seconds. Down w/out Key = SMR read.

Under EMMS Monitor switch

Replacement interval time 1st time 2nd time and after (Cannot be changed) (Can be changed) Engine oil 0500h 0500h Engine oil filter 0500h 0500h Fuel filter 0500h 0500h Hydraulic oil filter 2000h 2000h Corrosion resistor ? ? Bypass filter ? ? Damper oil ? ? Final drive oil 1000h 1000h Hydraulic oil 2000h 2000h Power train oil ? ? Power train oil filter ? ? HST charge filter (HST specific 2000h 2000h

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Held Down

Scroll through the menu

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or

To change time interval UP (increases numeric value) DOWN (decreases numeric value) Cursor location

You have two options in this mode: 1. Re-set the maintenance time interval. 2. Cancel systems operation

If you do not use the maintenance function

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Move Left No setting
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Move Right Set values at zero, maintenance alert will not be used and no warning will be set in system

Maintenance time interval is chanced

Value out of range, try again

To display all codes, use Left, Right feature. Up to 20 codes can be recorded and displayed. Codes are stored in order of oldest to the newest. A flashing code means the fault is currently happening. Erase all codes in system

Previous code (Left)

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Next code (Right)

UP (erases codes) If a code cannot be erased, this is an indication the electrical problem has not been repaired and is continuing to re-occur. Exit system No Action DOWN (erases codes)

CAUTION!

To display all codes, use Left, Right feature. Up to 6 codes can be recorded and displayed. Codes are stored in order of oldest to the newest. A flashing code means the fault is currently happening. No codes in system

Previous code (Left)

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Next code (Right)

Mechanical system error codes cannot be deleted Exit system No Action

Record number (Up to 6 Codes) Time measure after first occurrence Time measured after last occurrence Number of past occurrences

Read-out Explanation

By using the Shift-up and Shift-down buttons you can scroll through the numbers to enter the code for the item you select. By using the < > feature you can position the cursor on a digit.

Setting Numbers UP (increase numbers)

DOWN (decrease numbers)

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Previous number (Left)

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Next number (Right)

After entering the item number code

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Code 0001 0002 0004 0005 0523 1010 1011 1012 1013 1014 3001 3002 3003 3004 3005 3006 3007 3008 3009 3010 3016 3019

Adjustment item INP TEL NO. M-CODE BODY TYPE BRAKE N-SET SMR SET S/T H.L-SET S/T H.R-SET S/T N-SET S/T M.L-SET S/T M.R-SET PUMP AJST F PUMP AJST R PU F-UP MAP PU R-UP MAP PU F-HF MAP PU R-HF MAP BRAKE END ENG HI-SET DECEL HI>LO THROTTLE LO STALL CHECK SHIFT LIMIT

Scrolling A1 A2 B6 B2 B4 B1 B3 B5 A3 A4 C1 C2 C3 C4 B7 B8 B9 B10

Once a code is entered, items A, B, C can be accessed by simply scrolling through the menu listed above.

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To set a function

Function will be set if system allows access

No. 1 2 3

Displayed information 01-1000 rpm SMR 1,000rpm service meter 02-FOWARD ODO M Forward odometer 03-REVERCE ODO M Reverse odometer

Unit 0.1h m m

Read only, cannot be reset

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Read only, cannot be reset

Scroll through menu

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Read only, cannot be reset

Setting Numbers UP (increase numbers)

See Monitoring Code Table for a list of system codes After entering the item number code Exit System

DOWN (decrease numbers)

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Previous number (Left)

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Next number (Right)

In this mode you can read a systems function by simply entering an access code. Once in the system you can scroll through other systems.

By using the select mode function you can capture and hold a time frame within a systems. An H will appear on the left of the screen and all monitored movement will hold until canceled.
Select and hold H Cancel hold Exit function

Setting Numbers UP (increase numbers) See Monitoring Code Table for a list of system codes DOWN (decrease numbers) Exit System After entering the item numbers code

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Previous number (Left)

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Next number (Right)

In this mode you can view two systems functions at the same time by simply entering two access code.

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No action Exit system

No action

MONITORING CODE TABLE (1/2)

MONITORING CODE TABLE (2/2)