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Feeder DADF-S1
Aug 20 2007
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual. The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol
Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Introduction
The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power. 2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'. In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads. The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1 Maintenance and Inspection
1.1 Periodically Replaced Parts ...............................................................................................................................1 1.1.1Periodically Replaced Parts .........................................................................................................................1 1.2 Durables ................................................................................................................................................................1 1.2.1Durables ..........................................................................................................................................................1 1.3 Periodical Servicing .............................................................................................................................................2 1.3.1Scheduled Servicing Chart ...........................................................................................................................2 1.4 Cleaning ................................................................................................................................................................3 1.4.1Rollers..............................................................................................................................................................3 1.4.2Guides .............................................................................................................................................................5 1.4.3Sensors ...........................................................................................................................................................7
Contents
Chapter 1
The machine does not have parts that must be replaced on a periodical basis.
1.2 Durables
1.2.1 Durables
0015-7021
Some parts of the machine may have to be replaced once or more over the period of product life because of wear or damage. Replace them when they fail7, using the following table as a guide; the number of originals the machine has picked up may be checked using the host machine's service mode:
T-1-1 No 1 2 3 4 5 6 7 8 Pickup roller Separation pad unit Separation Roller Dust-colleting tapeA Dust-colleting tapeB Dust-colleting tapeD Dust-colleting tapeE Stamp(option) Parts name Parts No. FC3-0722 FL2-0748 FC5-3115 FC5-2959 FC5-2960 FC5-3016 FC5-3017 FC7-5465 Q'ty 1 1 1 1 1 2 4 1 7,000 originals They are replaced when the print is light or the 1/ 2 or less cannot be printed. 80,000 originals They are replaced according to the number of actual paper feed. Lifetime Remarks
[7]
[5]
[6]
[7]
[4]
[2]
[8]
F-1-1
Expected service life shows the central value of a group of evaluation data points. Parts Numbers may subject to change because of design.
Chapter 1
Do not use solvents or oils other than those indicated. Be sure to clean the rollers and scrapers, as the presence of paper lint or dust on them can cause lines in images. A: clean B: lubricate C: replace D: adjustment
T-1-2 Servicing*1 No Parts name 80,000 originals or 6 months 160,000 originals or 12 month
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Post-separation sensor (prism) Read sensor (prism) Delivery reversal sensor (prism) No. 1 registration roller No. 2 registration roller Pickup roller Read roller 1 Read roller 2 Read roller 3 Feed roller Reversal roller Delivery roller Registration rear roller each Roller/Roll each Scraper DADF height (See the Adjustment Procedure.) A A A A A A A A A A A A D
A A A
*1: the actual number of originals the machine has handled may be checked using its host machine's service mode: COPIER>COUNTER>FEEDER>FEED. *2: apply silicone oil. The following diagram shows the arrangement of the parts that need to be serviced on a periodical basis:
[1] [10] [6]
[5]
[11]
[4]
[13]
[2]
[7]
[8]
[9]
[3]
[12]
F-1-2
Chapter 1
1.4 Cleaning
1.4.1 Rollers
0015-9595
1. No. 1 registration roll, No. 2 registration roll, registration rear roll, registration rear roller, No. 2 registration roller 1) Perform the following procedure for cleaning the No. 1 registration roll [1], the No. 2 registration roll [2], the registration rear roll [3], the registration rear roller [4], the No. 2 registration roller [5]. 1-1) Enter the service mode: FEEDER>FUNCTION>ROLL-CLN and reverse the ROLL-CLN; then, press the OK to reverse the roller. 1-2) Push a lint-free paper moistened with alcohol, etc, onto each roller to clean them. 1-3) Press the OK to stop the roller.
MEMO: The No. 1 registration roll, the No. 2 registration roll and the registration rear roll are not rotated by executing FEEDER > FUNCTION > ROLLCLN.
[1]
[2]
[3]
[4]
[5]
F-1-3
2. Reversing roller, No. 1 registration roller, reversing roller roll 1) Open the feed cover. 2) Open the reversing guide [1]. 3) Clean the reversing roller [2], the No. 1 registration roller [3], the reversing roller roll [4] with a lint-free paper moistened with alcohol, etc.
[4] [1]
[2]
[3]
F-1-4
3. Second-surface read roller 1) Open the feed cover and the reversing guide. 2) Detach the guide plate. 3) Clean the second-surface read roller [1] with a lint-free paper moistened with alcohol, etc.
Chapter 1
[1]
F-1-5
4. Read roller 1 1) Detach the front cover and the feeder cover. 2) Detach the feeder guide and the read roller guide. 3) Clean the Read roller 1 [1] with a lint-free paper moistened with alcohol, etc.
[1]
F-1-6
5. Platen roller 1, platen roll (front), platen roll (rear) 1) Open the ADF. 2) Clean the platen roller 1 [1], the platen roll (front) [2], the platen roll (rear) [3] with a lint-free paper moistened with alcohol, etc.
[2] [1] [3]
F-1-7
6. Read roll, roll scraper 1) Open the ADF and detach the lower left cover. 2) Clean the read roll [1] and the roll scraper [2] with a lint-free paper moistened with alcohol, etc.
[1] [2]
F-1-8
7. Read roll 2, read roll 3 1) Open the ADF and the white sheet support plate (external) [1]. 2) Clean the read roll 2 [2] and the read roll 3 [3] with a lint-free paper moistened with alcohol, etc.
Chapter 1
[2]
[3]
[1]
F-1-9
8. Second-surface platen roller 1) Open the ADF and the white sheet support plate (external). 2) Open the white sheet plate (inside) [1]. 3) Clean the second-surface platen roller [2] with a lint-free paper moistened with alcohol, etc.
[2] [1]
F-1-10
9. Delivery reversing upper roller, delivery reversing lower roller 1) Raise the document pickup tray. 2) Clean the delivery reversing upper roller [1] and the delivery reversing lower roller [2] with a lint-free paper moistened with alcohol etc.
Pay due attention to prevent the static charge eliminator from getting caught in the roller.
[1]
[2]
F-1-11
1.4.2 Guides
0015-9611
1. Inside feeder cover, read guide, feeder guide, open/close guide (front), registration guide 1) Open the feeder cover. 2) Clean the feeder inside cover [1], the read guide [2], the feeder guide [3], the open/close guide [4] and the registration guide [5] with a lint-free paper moistened with alcohol, etc.
Chapter 1
[1]
[2]
[3]
F-1-12
[4]
[5]
2. Delivery feeding guide, open/close guide (back) 1) Open the feeder cover and the open/close guide [2]. 2) Clean the back of the delivery feeding guide [1] and the open/close guide [2] with a lint-free paper moistened with alcohol, etc.
[1]
F-1-13
[2]
3. Roll scraper 1) Open the feeder cover and detach the feeder inside cover. 2) Clean the roll scraper [1] with a lint-free paper moistened with alcohol, etc.
[1]
[1]
F-1-14
4. Delivery upper guide 1) Open the feeder cover and the open/close guide. 2) Clean the front and back of the delivery upper guide [1] with a lint-free paper moistened with alcohol, etc.
Chapter 1
[1]
F-1-15
1.4.3 Sensors
0015-7025
1. Delivery Reversal Sensor, Prism 1) Open the feeder cover. 2) Open the reversal guide. 3) Open the reversal Flapper. 4) Clean the prism [1] using an air blower brush.
[1]
F-1-16
2. Read Sensor, Prism 1) Detach the feeder cover. 2) Detach the feed guide. 3) Detach the read roller guide. 4) Clean the front read sensor (hole) [1] using an air blower brush.
[1]
F-1-17
5) Clean the rear read sensor (hole) [1] using an air blower brush.
Chapter 1
[1]
F-1-18
3. Separation Read Sensor, Prism 1) Open the feed cover. 2) Detach the inside cover. 3) Detach the post-separation sensor. 4) Clean the post-separation sensor (hole) [1] using an air blower brush and the prism [2] using a cotton swab.
[2]
F-1-19
[1]
Chapter 1
Chapter 2
If you have replaced any of the sensors (i.e., PCB2, PCB3, PCB4), be sure to clean the surface of the prism before starting to make the adjustments. Adjustment Procedure 1) Turn on the host machine, and start its service mode. <Starting Service Mode> Press the User Mode key; press the 2 an 8 keys at the same time; then, press the user Mode key once again.
The machine's basic adjustments must be made in the following order: [1] angle guide (angle of opening at 90 deg) [2] sensor output*1 [3] tray width*1 [4] tilt [5] height [6] right angle [7] registration roller skew [8] angle guide (angle of opening at 70 deg) [9] magnification*1 [10] horizontal registration*1 [11] leading edge registration*1 [12] white level*1 [13] hinge pressure *1: adjustment made using the host machine's service mode. Memo: Be sure to make these basic adjustments whenever you have detached the machine or replaced any of the parts indicated.
Check to be sure that there is no paper inside the ADF before starting the adjustments. 2) Make the following selections to highlight [SENS-IN]; FEEDER>FUNCTION>SENS-INT 3) Press the OK key. In response, the machine will run an automatic adjustment session, and will indicate 'OK!' if it ends normally. 4) When done, end service mode.
To adjust the tray width, go through the steps under either "1. AB-Configuration" or "2. Inch-Configuration." 1. AB-Configuration 1) Turn on the host machine, and start its service mode. <Starting Service Mode> Press the User Mode key; press the 2 and 8 keys at the same time; then, press the User Mode key once again. 2) Touch the following in sequence on the screen to bring up the Adjustment screen: FEEDER>FUNCTION>TRY-A4. 3) Move the tray side guide to the index A4/A3. 4) Press the OK key to register the A4 width. 5) Move the tray side guide to the index A5R. 6) Touch [TRY-A5R] to highlight. 7) Move the tray side guide to the index A5R. 8) Press the OK key to register the A5R width. 9) Press the Reset key twice to end service mode. 10) Turn off the host machine's control panel power switch and main power switch in sequence. 11) Turn on the host machine's main power switch. 2. Inch-Configuration 1) Turn on the host machine, and start its service mode. <Service Mode> Press the User Mode key, and press the 2 and 8 keys at the same time; then, press the User Mode key once again. 2) Touch the following in sequence on the screen to bring up the Adjustment screen: FEEDER>FUNCTION>TRY-LTR. 3) Move the tray side guide to the index LTR/11x17. 4) Press the OK key to register the LTR width. 5) Touch [TRY-LTRR] to highlight. 6) Move the tray side guide to the index STRM/LTRR/LGL. 7) Press the OK key to register the LTRR width. 8) Press the Reset key twice to end service mode. 9) Turn off the host machine's control panel power switch and main power switch in sequence. 10) Turn on the host machine's main power switch.
This item is performed since some operations are difficult to implement without widening the opening of the ADF. To be precise, the opening angle of the ADF is made 70 to 90 deg. 1) Bend over the edge of the rubber cover [1], and remove the 2 mounting screws [2]; then, detach the angle guide plate [3].
[1]
[3]
[2]
Be sure you have adjusted the angle of the ADF before starting the following adjustment: 1) Loosen the nut [1] found at the rear of the left hinge; then, turn the hex bolt [2] so that the fixing member [3] is as far as the line marking [4]. - turn the bolt clockwise to move the member ahead. - turn the bolt counterclockwise to move the member in reverse. 2) Tighten the nut.
[1]
F-2-1
Make the following adjustments if you have replaced any of the following parts: - reader controller PCB - post-separation sensor PCB (PCB2) - read sensor PCB (PCB3) - delivery reversal sensor PCB (PCB4)
11
Chapter 2
The following steps adjust the relationship between the machine's original feed direction and the host machine's scanner system: 1. In the case of single-side and both-side (the first surface) reading 1) Prepare a test chart. If no test chat is available, create the test chart indicated below with A4 or LTR paper. 2) Place the test chart on ADF and make one copy.
[2]
[1]
[4]
10mm
10mm
F-2-5
[3]
F-2-2
3) Overlay the test chart on top of the image obtained in step2 and check the angle (A part).
2.1.6 Height
0015-7032
[A]
1) With the machine closed, check to see if the height adjusting rolls [1] found at the left rear and front are in contact with the reading glass [2].
[1]
F-2-6
4) Loosen the 2 knurled screws found at the front of the right hinge unit. 5) Bend over the edge of the rubber cover [2] found at the rear of the right hinge unit, and loosen the fixing nut [3]; make adjustments using the bolt with a hex hole [4].
[2]
F-2-3
Memo: To facilitate the work, try executing the following to turn on the scanning lamp using the host machine's service mode: COPIER>FUNCTION>MISCR>SCANLAMP. <If Not in Contact> If the height adjusting rolls [1] at the left front and rear are not in contact with the reading glass [2],turn the fixing screw [3] found at the top of the left hinge.
[3]
F-2-4
12
Chapter 2
[2]
[1]
[4]
[3]
F-2-9
5) Adjust the position of the CIS unit to correct the squareness. * In the case of A is less than 90 deg: Slide the CIS unit to the right side (black arrow) * In the case of A is 90 deg or more: Slide the CIS unit to the left side (white arrow)
F-2-10
[1]
F-2-7
- if A>B (less than 90 deg), turn the bolt clockwise. - if A<B (90 deg or more), turn the bolt counterclockwise. 6) After adjustment, tighten the nut to fix the bolt with a hex hole [3] in place. 7) Place the Test Chart in the machine once again, and make a copy; then, check to see that the angle is a right angle. 2. In the case of both-side reading (the second surface) 1) Set the test chart on ADF and print the backside of the test chart in bothside reading. 2) Verify the squareness of an image by the leading edge of the output test chart. Verify the squareness by checking the angle of A part.
Be sure to execute this adjustment after the squareness adjustment. A. Skew Verify 1) Set the test chart on the ADF and make a two-sided reading copy. 2) Check the edge image margin at (A) side and (B) side in each of the first side and second side of the output test chart. If (A) and (B) are not even, execute the registration roller skew adjustment described below.
[A]
F-2-11
B. Procedure of Registration Roller Skew Adjustment B-1. 1 Face (Front Side) Adjustment 1) Remove the screw [1] and tighten it into the screw hole (long hole) [2] temporally.
F-2-8
13
Chapter 2
[1]
[1]
[3]
[2]
[2]
F-2-12
In the case of A>B Slide the plate [1] up to adjust. In the case of A<B Slide the plate [1] down to adjust. 2) Tighten the screw fixed loosely before after the adjusting. 3) Print a test chart to verify there is no skew. B-2. 2 Face (Back Side) Adjustment 1) Remove the screw [1] and tighten it into the screw hole (long hole) [2] temporally.
F-2-14
[1]
2.1.10 Magnification
0015-7036
Be aware that there are 2 types of the reproduction ratio adjustment in the reading unit; front side reading unit and back side reading unit. 1. In the case of single-side reading or both-side reading (front side) 1) Using A4 or LTR paper, prepare a test chart as follows:
[1] [2]
10mm
10mm
F-2-15 F-2-13
In the case of A>B Slide the plate up to adjust. In the case of A<B Slide the plate down to adjust. 2) Tighten the screw fixed temporally before after adjusting. 3) Print a test chart to verify there is no skew.
2) Place the test chart you have prepared on the copyboard glass, and make a copy. Refer to the output as copy A. 3) Place the test chart in the original pickup tray, and make a single-side copy. Refer to the output as copy B. 4) Put copy A and copy B together, and compare the length of the image in feed direction, making sure that dimension a is as indicated. If not, go to step 5). standard: a </= 1 mm
0015-7035
14
Chapter 2
Copy B
F-2-16
Copy B
F-2-18
5) Start service mode as follows: press the User Mode key, press the 2 and 8 keys at the same time, and press the User Mode key once again. 6) Make the following selections: FEEDER>ADJUST>LA-SPEED; then, change the setting to make adjustments. -To make the image on copy B longer, decrease the setting (so that the stream reading speed will be decreased). To make the image on copy B shorter, increase the setting (so that the stream reading speed will be increased). [ range -30 to 30 : -3 to + 3 % ] 7) Make a copy of the text charge once again, and check to see that the image is as indicated. 2. In the case of both-side reading (the second surface) 1) Using A4 or LTR paper, prepare a test chart as follows:
5) Start service mode as follows: press the User Mode key, press the 2 and 8 keys at the same time, and press the User Mode key once again. 6) Make the following selections: FEEDER>ADJUST>LA-SPEED2; then, change the setting to make adjustments. -To make the image on copy B longer, decrease the setting (so that the stream reading speed will be decreased). To make the image on copy B shorter, increase the setting (so that the stream reading speed will be increased). [ range -30 to 30 : -3 to + 3 % ] 7) Make a copy of the text charge once again, and check to see that the image is as indicated.
Be aware that there are 2 types of the horizontal registration adjustment in the reading unit; front side reading unit and back side reading unit. 1. In the case of single-side reading or both-side reading (front side) 1) Obtain the Test Chart. If the Test Chart is not available, prepare one using A4 or LTR paper as follows:
10mm
10mm
10mm
F-2-17
10mm
2) Place the test chart you have prepared on the copyboard glass, and make a copy. Refer to the output as copy A. 3) Place the test chart in the original pickup tray, and make a backside copy in both-side reading. Refer to the output as copy B. 4) Put copy A and copy B together, and compare the length of the image in feed direction, making sure that dimension a is as indicated. If not, go to step 5). standard: a </= 1 mm
F-2-19
2) Place the Test Chart in the original pickup tray, and make a single-side copy. 3) Put the Test Chart over the output of step 2), and check to see that the following is true A </= 1 mm B </= 1 mm If not, go to step 4).
15
Chapter 2
Feed direction
Feed direction
Feed direction
Feed direction
Test Chart
F-2-20
Test Chart
F-2-22
4) Start service mode as follows: press the User Mode key, press the 2 and 8 keys at the same time, and press the User Mode key once again. 5) Make the following selections: COPIER>ADJUST>ADJ-XY>ADY-YDF. Then, change the setting to make adjustments. - A higher setting will increase the margin of A, decreasing the margin of B. (in: 0.1 m) (range: -30 to 30) 6) Make a copy of the Test Chart once again, and check to see that the image is as indicated. 2. In the case of both-side reading (the second surface) 1) Obtain the Test Chart. If the Test Chart is not available, prepare one using A4 or LTR paper as follows:
4) Start service mode as follows: press the User Mode key, press the 2 and 8 keys at the same time, and press the User Mode key once again. 5) Make the following selections: COPIER>ADJUST>ADJ-XY>ADJYDF2. Then, change the setting to make adjustments. - A higher setting will increase the margin of A, decreasing the margin of B. (in: 0.1 m) (range: -30 to 30) 6) Make a copy of the Test Chart once again, and check to see that the image is as indicated.
10mm
10mm
10mm
Be aware that there are 2 types of the leading edge registration adjustment in the reading unit; front side reading unit and back side reading unit. 1. In the case of single-side reading or both-side reading (front side) 1) Obtain the Text Chart. If the Text Chart is not available, make one using A4 or LTR paper as follows:
10mm
10mm
Right angle
10mm
F-2-21
10mm
2) Place the Test Chart in the original pickup tray, and make a backside copy in both-side reading. 3) Put the Test Chart over the output of step 2), and check to see that the following is true A </= 1 mm B </= 1 mm If not, go to step 4).
Right angle
F-2-23
2) Place the Text Chart in the original tray, and make a single-side copy. 3) Check to see that dimension A of the Test Chart and the image obtained in step 2) are as indicated: A </= 1 mm B </= 1 mm If not, go to step 4).
16
10mm
Chapter 2
F-2-24
F-2-26
4) Start service mode as follows: press the User Mode key, press the 2 and 8 keys at the same time, and press the User Mode key once again. 5) Make the following selections: FEEDER>ADJUST>DOCST. Then, change the setting to make adjustments. - if A >/= 1 mm, increase the setting (so that the margin will be increased). - if B >/= 1 mm, decrease the setting (so that the margin will be decrease). (unit: 0.5 mm) (range: -30- to 10; -5 to +5 mm) 6) Make a copy of the Test Chart once again, and see the image is as indicated. 2. In the case of both-side reading (the second surface) 1) Obtain the Text Chart. If the Text Chart is not available, make one using A4 or LTR paper as follows:
4) Start service mode as follows: press the User Mode key, press the 2 and 8 keys at the same time, and press the User Mode key once again. 5) Make the following selections: FEEDER>ADJUST>DOCST2. Then, change the setting to make adjustments. - if A >/= 1 mm, increase the setting (so that the margin will be increased). - if B >/= 1 mm, decrease the setting (so that the margin will be decrease). (unit: 0.5 mm) (range: -30- to 10; -5 to +5 mm) 6) Make a copy of the Test Chart once again, and see the image is as indicated.
1) Place A4 or LTRR paper on the copyboard glass, and close the machine.
10mm
Make sure that the paper is not too small. Otherwise, white level may not be adjusted. 2) Make the following selections on the Service Mode screen to bring up the Adjustment screen: COPIER>FUNCTION>CCD. 3) Touch [DF-WLVL1] to highlight. 4) Press the OK key. In response, the machine runs an auto adjustment session, and will indicate 'OK!' if it ends normally. 5) Remove the paper from the copyboard glass, and place it in the original pickup tray of the machine. 6) Press [DF-WLVL2] on the touch panel to highlight. 7) Press the OK key. In response, the machine will run an auto adjustment session (duplexing stream reading). 8) Press the Reset key twice to end service mode.
10mm
F-2-25
2) Place the Text Chart in the original tray, and make a backside copy in both-side reading. 3) Check to see that dimension A of the Test Chart and the image obtained in step 2) are as indicated: A </= 1 mm B </= 1 mm If not, go to step 4).
1) Open the ADF, and measure the height of the point at which it stops closing when let go. 2) Check to see if the height is 10 to 20 cm in range. <If Not As Indicated> 1. if 10 cm or less, turn it counterclockwise using a hex wrench to make adjustments. 2. if 20 cm or more, turn it clockwise using a hex wrench to make adjustments. Memo Service Tool hex wrench (8 mm); CK - 0540
17
Chapter 2
10 20cm
F-2-27
Make the appropriate adjustments whenever you have replaced the following major parts: - reader controller PCB (i.e., after EEPROM initialization) [1]sensor output [2]tray width [3]magnification [4]horizontal registration [5]leading edge registration [6]white level - DADF controller PCB (when clearing EEPROM) [1]magnification (Backside in both-side reading) [2]horizontal registration (Backside in both-side reading) [3]leading edge registration (Backside in both-side reading) - Post-separation sensor [1]sensor output - Read sensor [1]sensor output - Post-separation sensor [1]sensor output - Original detecting volume [1]tray width Memo: For details of these adjustments, see the instructions given for basic adjustments. If you have replaced the reader controller PCB (or initialized EEPROM), see the descriptions given under "After Replacing the Reader Controller PCB" on the host machine service manual.
1) In a service mode, input the correcting values described on the service label found at the backside of the front cover. - COPIER>ADJUST>CCD>DFCH-G2 - COPIER>ADJUST>CCD>DFCH-G10 - COPIER>ADJUST>CCD>MTF-M1 - COPIER>ADJUST>CCD>MTF-M2 - COPIER>ADJUST>CCD>MTF-M3 - COPIER>ADJUST>CCD>MTF-S1 2) Select: COPIER>FUNCTION>MTF-CLC 3) Select: COPIER>FUNCTION>DF-LNR
18
Chapter 2
19
Chapter 3
The CPU of the machine's ADF controller PCB is equipped with a function to monitor the state of the machine, flashing the Original Placement indicator when it finds a fault in the course of a check it runs as programmed. The machine communicates the presence of a fault to its host machine in the form of a code, which is any of the following 3 types; check the Original Placement indicator to find out the nature of a fault:
T-3-1 Nature of fault Alarm Jam Error Original Placement indicator flashes at intervals of 240 msec flashes at intervals of 160 msec flashes at intervals of 80 msec
In addition, you may also use the host machine's service mode for a specific code for an alarm or jam; an error, on the other hand, will be indicated on the host machine's control panel in the form of an error code:
Display
No. 01 02 03 04 05 06 07 08 DATE 1031 1030 1030 1030 1029 1029 -------
Test
Counter
< READY>
SIZE A4 -------A4 A4 A4 ---------------------9399 0 2515 8668 8096 0 -------
TIME1 TIME2 L CODE P CNTR 1653 1921 1748 1152 1810 1755 -------
F-3-1
21
Chapter 3
T-3-2
Code E202
Details Code
Contents
Details
HP position detection error The HP position, which is the criterion for positioning of the front side reader optical motor or backside optical glass motor, cannot be detected within a specified period.
Cause: Fault occurred in the motor, driver IC, or separation HP sensor. A fault occurred in the guide for glass move (in the case of the backside optical glass motor)
Scanner HP error
A fault occurred in outward HP positioning of the front side reader optical motor
Scanner HP error
A fault occurred in homeward HP positioning of the front side reader optical motor.
101
Glass HP
A fault occurred in outward HP positioning of the backside optical glass motor. 30mm at HP detection
error 102 Glass HP A fault occurred in homeward HP positioning of the backside optical glass motor. 10mm at HP detection
error E225 Light volume error Cause: Unstable power/light volume, CCD not driving, a fault occurred in the analog processor
The light volume becomes less than the standard level when shading is executed by the CCD unit.
101
The light volume becomes less than the standard level when shading is executed by the CIS unit.
22
Chapter 3
Code E227
Details Code
Contents
Details
Power supply (24V) error The 24V port does not become active within a specified period. Cause: Unstable power supply, a fault occurred in wire connection between the reader and controller, a fault occurred in wire connection between the reader controller PCB and ADF controller PCB, blowout of a fuse
The 24V port for the reader controller PCB is turned off when power is turned on.
The 24V port for the reader controller PCB is turned off when a job starts.
The 24V port for the reader controller PCB is turned off when a job completes.
The 24V port for the reader controller PCB is turned off when load is driven.
101
The 24V port for the ADF controller PCB is turned off when power is turned on.
102
The 24V port for the ADF controller PCB is turned off when a job starts.
103
The 24V port for the ADF controller PCB is turned off when a job completes.
E248
EEPROM error Writing/reading cannot be performed when accessing EEPROM. Cause: Unstable power supply, a fault occurred in the reader controller PCB, a fault occurred in the ADF controller PCB
An error occurred when turning on the power of the EEPROM for the reader controller PCB. An error occurred when performing writing to the EEPROM of the reader controller PCB. An error occurred when performing reading after writing to the EEPROM of the reader controller PCB.
101
An error occurred when turning on the power of the EEPROM for the ADF controller PCB. An error occurred when performing writing to the EEPROM of the ADF controller PCB. An error occurred when performing reading after writing to the EEPROM for the ADF controller PCB.
102
103
E400
A fault has been detected in the communication with th ADF driver PCB. Cause: there is an open circuit; there is a fault in the DC controller PCB.
The check sum value of the data received from the ADF driver PCB fails to match 14 times continuously.
Status error
The status of the data received from the ADF drive PCB fails to match 14 times continuously.
Reception error
An SCI serial communication error interrupt has been detected 14 times continuously. An error occurred in communication between the ADF controller PCB and ASIC (RAKUDA).
100
23
Chapter 3
Code E413
Details Code
Contents
Details
The level of the separation HP sensor does not change within a specific period of time. Cause: there is a fault in the separation motor or the driver PCB; there is a fault in the separation HP sensor; there has been an increase in the load of the separation cam. 1 Read roller 1 open The level of the Separation HP sensor does not change within a specific period of time after the Separation motor has been driven.
The level of the Separation HP sensor does not change within a specific period of time after the Separation motor has been driven.
E423
SDRAM (video image memory) error Cause: Unstable power supply, a fault occurred in the ADF controller PCB, a fault occurred in SDRAM
2 3
T-3-3 Code Sensor Type Post-separation sensor: non arrival 01H Post-separation sensor: stationary 02H PCB2 Sensor No. PCB2 Description The post-separation sensor does not detect paper when the paper has been moved 452 (45.2 mm x 10) mm after the start of separation.
- The separation sensor detects paper when the paper has been moved 500 mm (if an extra long paper, +200 mm) 45.5 mm after the registration pickup. - The sensor goes on before the paper (paper with hole) has been fed 12 mm after the detection of the trailing edge; then, the separation sensor detects the paper when the paper has been fed 50 mm after the activation of the sensor. The primary registration sensor does not detect paper when the paper has been fed 134.8 mm (33.7 mm x 4) after the activation of the post-separation sensor.
PI1
PI1
The primary registration sensor does not go off although paper has been fed 4 times the interval between the separation sensor and the primary registration sensor (42.5 x 4) after the activation of the separation sensor.
PCB3
05H
- The read sensor does not detect paper when the paper has been fed 364.2 mm (182.1 x 2) from the registration point. - The read sensor does not detect paper when the paper has been fed 157.4 mm (78.7 x 2) from the secondary registration point.
PCB3
06H
- The read sensor detects paper when the paper has been fed 500 mm (if an extra long paper, +200 mm) after the start of feed, resumed after a temporary stop for reading. - At the time of LTRR/LGL recognition in the mix mode, the read sensor detects paper when the paper has been fed 514 mm after the start of feed from the edging wait point.
PCB4
07H
- In the mode other than the high-speed duplexing mode, the delivery sensor does not detect paper when the paper is fed 132.1 mm (66.1 mm x 2) after it has reached the leading edge downstream roller with reference to the activation of the read sensor. - At the time of switchback, the delivery sensor does not detect paper when the paper has been fed 50 mm (25 x 2 mm) after the start of feed.
24
Chapter 3
Code Sensor Type Delivery sensor: stationary 08H Sensor No. PCB4 Description The delivery sensor detects paper when the paper has been fed 161.9 mm (111.9 + 50 mm) from the trailing edge read end point.
PI12
- The secondary registration sensor does not go on although paper is fed 4 times the interval between the primary registration roller and the secondary registration sensor (82.2 x 4 mm) after re-pickup from the primary registration roller in case of pickup from the tray with the simplexing pickup. - At the time of pickup from the reversing duplexing path with the reversing duplexing pickup, the secondary registration roller does not go on although paper has been fed 4 times the interval between the point from the reversing roller +20 mm and the secondary registration sensor (22.6 x 4 mm).
09H
PI12
The secondary registration sensor detects paper when the paper has been fed 500 x 2 mm after the activation of the secondary registration sensor.
PI11
The read 2 sensor does not go on although paper has been fed twice the interval between the read position and the secondary read sensor (47.4 x 2) after the start of reading.
Secondary read sensor: stationary 12H 1st sheet post-separation sensor: stationary 1st sheet registration sensor: non arrival 1st sheet registration sensor: stationary 1st sheet read sensor: non arrival 1st sheet read sensor: stationary 1st sheet delivery sensor: non arrival 47H 1st sheet delivery sensor: stationary
PI11
At the time of the secondary read sensor detection, the read sensor detects paper when the paper has been fed 500 mm (if an extra long paper, +200 mm). 1st sheet of the post-separation sensor stationary (02H) 1st sheet of the registration sensor non arrival (03H) 1st sheet of the registration sensor stationary (04H) 1st sheet of the read sensor non arrival (05H) 1st sheet of the read sensor stationary (06H) 1st sheet of the delivery sensor non arrival (07H)
48H
PCB4
1st sheet of the delivery sensor stationary (08H) 1st sheet of the secondary registration sensor non arrival (09H)
49H
50H
1st sheet of secondary registration sensor: stationary 1st sheet of secondary read sensor: non arrival 1st sheet of secondary read sensor: stationary DF open User DF open DF cover open User cover open
PI11
PI11
51H
PI11
The ADF has been opened while in operation. The ADF has been opened while in operation (paper wait). The cover has been opened while in operation (the drive system in operation). The cover has been opened while in operation (paper wait).
*1: Although it used to be considered as an error, as a remedy, consider it as a jam during reading. In case that the error occurs once again during the lock initialization at the time of the jam recovery, consider it as an error. In case that the lock initialization is executed normally at the time of the jam recover, the job can be continued. Although driving the unlock motor, the level of the unlock HP sensor is not changed within the specified time. Cause: fault in either the motor or the driver IC, the unlock HP sensor fault, increased load on the unlock cam
25
Chapter 3
The machine flashes the original detection LED at intervals of 240 msec when it identifies a fault as being an alarm condition.
T-3-4 Code xx03 Fault Separation has failed. Description The 1st original does not reach the post-separation sensor. The 1st original does not reach the registration sensor.
xx11
The number of jam recovery sheets is greater than In jam recovery mode, the tray runs out of originals before as many as 'the number of recovery sheets the number of originals. - 1' has been delivered.
xx14
26
Chapter 4
T-4-1 Symbol PI1 PI2 PI3 PI4 PI5 PI6 PI7 PI8 PI9 PI10 PI11 PI12 PI13 Name Registration sensor Separation HP sensor A4/LTR detecting sensor LTR-R/LGL sensor Document Detecting Sensor Cover open/close detecting sensor Size detecting sensor 1 Size detecting sensor 2 Size detecting sensor 3 Size detecting sensor 4 Secondary read sensor Secondary registration sensor CIS glass moving HP sensor Detect the document (back side) reading timing Detect the document (back side) registration timing Detect the CIS glass home position 1 Roll Detect an original (front) reading timing Detect the pressure/release status in separation motor Identify a document as AB series or INCH series Identify a document as LGL or LTR Detect the presence/absence of a document Detect the feeder cover as open or close Identify the document width Parts Number WG8-5593 WG8-5593 WG8-5593 WG8-5593 WG8-5593 WG8-5593 WG8-5593 WG8-5593 WG8-5593 WG8-5593 WG8-5593 WG8-5593 WG8-5593
T-4-2 Symbol PI1 PI2 PI3 PI4 PI5 PI6 PI7 PI8 PI9 PI10 PI11 PI12 PI13 I/O > FEEDER P001-1 1:Present P004-5 1:Present P006-2 1:ON(Light block) P005-0 1:A4R P005-1 1:Lerge P005-2 0:Present P005-3 1:Close P004-0 0:Present P004-1 1:Present P004-2 0:Present P004-3 1:Present P006-5 1:Present P001-3 1:Present P006-3 1:Present P006-6 1:HP sensor Connector No. J411 J413 J408 J408 J410 J410 J412 J412 J412 J412 J413 J412 J412 0011, 0012, 0045, 0046, 0050, 0051, 0052 0009, 0010, 0043, 0044, 0049 0092, 0093 0003, 0004, 0043, 0044 JAM/E code
27
Chapter 4
PI4
PI5
PI3
PI2
F-4-1
T-4-3 Symbol M1 M2 M3 M4 M5 M6 CL1 SL1 SL2 FM1 FM2 FM3 FM5 PCB1 PCB2 PCB3 PCB4 PCB5 PCB6 PCB7 VR Pickup motor Read motor Feeding/reversing motor Separation motor Secondary registration motor CIS glass moving motor Pickup clutch Stamp solenoid (When only the option is operating) Separation solenoid Read motor cooling fan CIS unit cooling fan (front) CIS unit cooling fan (rear) Delivery motor/registration motor cooling fan ADF controller PCB Post separation sensor PCB Read sensor PCB Delivery/reversing sensor PCB Document set display LED PCB Inverter PCB ADF Driver PCB Original width volume Control the motors in relevant with ADF Detect the width of an original Detect the presence/absence of a document on a tray Name Roll Drive picking up operation Drive feeding operation Drive the feeding reversing roller, the reversing roller Pressure/release the read roller 1 Drive the secondary registration roller Drive the CIS glass Drive the pickup roller Drive the approved stamp Pressure the delivery reversing lower roller Cool down the internal machine Cool down the CIS unit Parts No. FK2-0204-000 FK2-0205-000 FK2-3714-000 FK2-0207-000 FK2-3713-000 FK2-3715-000 FK2-0209-000 FK2-3724-000 FK2-0210-000 FH6-1742-000 FH6-1742-000 FH6-1742-000 Cool down the delivery motor and the registration motor FH6-1742-000 Control the ADF Detect jam FM3-0370-000 FM2-1022-000 FM2-1022-000 FM2-1022-000 FM2-1023-000 FK2-3723-000 FM3-0371-000 FM2-1024-000
T-4-4 Symbol M1 M2 M3 M4 M5 P002-4 1:In operation P002-5 0:Feeding direction I/O > FEEDER P002-2 0:Feeding direction P002-3 1:In operation P002-6 P002-7 1:In operation P002-0 0:Feeding direction P002-1 1:In operation PART-CHK MTR-CHK>0 MTR-CHK>1 MTR-CHK>2 MTR-CHK>3 MTR-CHK>4 E413 JAM/E code Connector No. J211 J212 J213 J214 J216L
28
Chapter 4
Symbol M6 CL1 SL1 SL2 FM1 P003-2 1:ON P004-6 1:alarm P003-3 1:ON P005-4 1:alarm P005-6 1:alarm P003-3 1:ON P005-4 1:alarm P005-6 1:alarm P003-2 1:ON P004-6 1:alarm P004-4 1:Present P007 P011 P001-0 0:Present P006-4 1:Present P008 P012 P001-2 0:Present P006-1 1:Present P009 P003-6 1:display ON P003-0 1:ON P003-1 1:ON P005-7 0:with stamp I/O > FEEDER PART-CHK MTR-CHK>5 CL-CHK>0 SL-CHK>1 SL-CHK>0 FAN-CHK>0 FAN-CHK>1 JAM/E code Connector No. J214 J213 J409 J214 J215 J412
FM2
FAN-CHK>1
J413
J215 -----
---
PCB3
---
----E400 --J408
P010
M6 FM2 M4
F-4-2
29
Chapter 4
PCB1
PCB7
PCB2
F-4-3
4.1.3 Connector
0016-0032
J413 J412
J700 J834 J701 J734 J733 J832 J732 J731 J720 J715
J835
J7 J1010 J820 J958 J833 J5 J800 J305 J408 J411 J410 J407 J409 J403 J2051 J201 J1401 J2052 J2050 J810 J710
J702
J2053
F-4-4
30
Chapter 4
J404
J201 J214
J2142
J2140 J2143
J2141
F-4-5
4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB
4.2.1 Overview
0015-7044
Of the LEDs and check pins used in the machine, those needed for servicing the machine in the field are discussed.
Do not touch the check pins not indicated in the list. They are intended for use at the factory, and require special tools and high accuracy.
Some LEDs emit dim light even when they area off. The is a normal condition, and must be kept in mind.
31
Chapter 4
J409 J407
J403
J404
J413
J412
IC801
IC602
F-4-6
1 J201 3
F-4-7
32
LED201
Chapter 5
The machine uses the DADF controller PCB to control. This PCB possesses CPU (IC401). CPU reads the signals inputted at a sensor etc. or the signal from the host machine and in response, drives the loads such as motor or solenoid etc. by standard timing.
DADF CONTROLLER PCB
EEPROM (IC412) CPU (IC401) FLASH ROM (IC402) ASIC1 (IC403) CIS UNIT
MOTOR
SENSOR
ASIC2 (IC404)
SOLENOID
CLUTCH
F-5-1
T-5-1 Item Document pickup method Document type Specifications Auto pickup-delivery method Sheet document / book document Remarks
Document weight
BW document (1-sided sheet document): AB series 42~ 128g/m2 INCHseries 50~ 128g/m2 BW document (2-sided sheet document): 50~ 128g/m2
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Chapter 5
Item Document size Specifications Size: B6, A5 (STMT)~ A3, (LDR:11x17) Feeding direction: 128.0mm~ 432.0mm (Extra long mode*1:630mm) Remarks As for B6, landscape feeding only
Document tray pickup: center reference Stream reading 2-sided simultaneous reading: 423 mm and below
Upper separation
L size/S size *2: 100-sheet (Under the condition of 80 g/m2 and below)
As for a document exceeding 80 g/m2, weight conversion. Height of bend document: 10 mm and below As for a document exceeding 432 mm, set one sheet at a time
Mixture of the same series Mixture of different series - Assured combination of mixture of different series AB series: A3/B4 B4/A4R A4/B5 B5/A5
Document size detection function Normal operation: Width detection and LGL/LTR length detection on the pickup tray Length detection during the feeding
Available with combination of the main body Available Optional setting (the service mode switching)
34
Chapter 5
Item Document processing speed Specifications Stream reading 600dpi 1-sided :77ipm, 2-sided :87ipm Remarks S size*2, value for 2-side is reference.
SEND 300dpi
S size*2
Standard
400mm/s
Reading speed
Min~ Max Communication method with the Serial communication reader Power supply
200 to 400mm/s
Weight Dimensions
*1: Set the extra long mode with the service mode. Select COPIER > OPTION > USER > MF-LG-ST, and set to 1. (Default: 0) *2: The paper size specification is as follow: L size: A3, LDR S size: A4, LTR
35
Aug 20 2007