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InspectionandTestPlanforValve
ActivityBy No. 1 InspectionandTestPlan PreInspectionMeeting ReferenceDocument Spec. AcceptanceCriteria Spec. BeforeManufacturing DWG,Design, CalculationDocument WPS&PQR WelderQualification Certificates NDTprocedures NDEPersonnel Certificates PWHTProcedure (ifneeded) ShellTestProcedure BackseatTestProcedure LowPressureclosureTest Procedure HighPressureclosureTest Procedure API594,599,600,602, API594,599,600, 603,6D,608,609and 602,603,6D,608,609 ASMEB16.34 andASMEB16.34 ASMEIX ASMEIX ASMEV ASME ASMEIX ASMEIX ASMEV ASME DWG, Calculationbook WeldingBook Certificates Procedures Certificates VerifyingDocument Manuf. MOM H TPI H Client H Remark

3 4 5 6

H H H H

R R R R

A A

API594,599,600,602, API594,599,600, 603,6D,608,609and 602,603,6D,608,609 ASMEB16.34 andASMEB16.34 API598 API598 API598 API598 API598 API598

Procedure

8 9 10

Procedure Procedure Procedure

H H H

R R R

A A A

11

API598

API598

Procedure

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12 PaintingProcedure SSPC SSPC Materials 13 14 RawMaterialCertificates MaterialIdentification ASMEII/ASTM ASMEII/ASTM ASMEII/ASTM ASMEII/ASTM DuringFabrication Body,CapandBonnet VisualInspectionafter Casting OriginalMaterial Certificates Report H H R W Procedure H R A

15

MSSSP55

MSSSP55

Report

16

Body,CapandBonnet Dimensional,,Mechanical DWG/ASMEII/ASTM andChemicalComposition Inspection

DWG/ASMEII/ASTM

Report

17

TrimMaterialVisual Inspection(Stem,Ball, Disk,Seatandetc.)

MSSSP55/ ConstructionCode

MSSSP55/ ConstructionCode

Report

18

TrimMaterial Dimensional,Mechanical andChemicalComposition DWG/ASMEII/ASTM Inspection(Stem,Ball, Disk,Seatandetc.)

DWG/ASMEII/ASTM

Report

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19 CastingDefectRepairby Welding WPS/ ConstructionCode WPS/Construction Code H H

20

PWHTReview ConfirmationonNDETest ResultsforallComponents ValveAssemblyInspection ValveWeldingInspection (Ifany) Bolt,Nut,Gasket,Gland andotherBought ComponentsInspection ValveBodyShellTest ValveBackseatTest LowPressureclosureTest HighPressureclosureTest ValveFunctionalTest

Procedure

Procedure

Report

21

Procedure

Procedure

Report

22 23

DWG WPS

DWG WPS

Report Report

H H

W W

24

DWG/ASMEII/ASTM

DWG/ASMEII/ASTM

Report

SW

25 26 27 28 29

API598 API598 API598 API598 API598/ ConstructionCodes

API598 API598 API598 API598 API598/ ConstructionCodes FinalInspection

Report Report Report Report Report

H H H H H

H H H H H

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30 31 32 33 FinalVisual& DimensionalCheck SurfacePreparationand Painting CheckofNamePlate CheckofFinalBook DWG/Spec. Procedure DWG Spec. DWG Procedure DWG Spec. Documentation 34 35 36 InspectionReports NCR ReviewFinalDataReport Spec./DWG Spec./DWG Spec./DWG Spec./DWG Spec./DWG Spec./DWG PreShipmentInspection 37 38 39 40 PreservationandPacking Marking LoadingInspection ShippingDocument Control Spec. Spec. Spec. Procedure Spec. Spec. Spec. Spec. Abbreviations: H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction; ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly. R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc. A:Approval SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring; ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting. 4 Report Report Report PackingList H H H H H H H H Report Report Report H H H R R R Report Report Report DWG/P.O H H H H H W H R

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MOM:MinuteofMeeting P.O:PurchaseOrder

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