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IS 2102-1 (1993): General tolerances, Part 1: Tolerances for linear and angular dimensions without individual tolerance indications [PGD 20: Engineering Standards]

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IS0

IS 2102 ( Part 1 ,) : 1993 2768-l : 1989


( Reaffirmed 2003 )

UDC

6217531

: 7444

@ BIS 1993

iBUik@AlJ Of INDIAN hk4W4ft $Ha4VhW,9 BAHADUR


NEW OELHL

STANDARDS
SHAH 110002 ZAFAR MARG

IS 2102 ( Part 1) : 1993 IS0 2768-l : 1989

Indian Standard
GENERAL
PART 1

TOLERANCES
WITHOUT

TOLERANCES FOR LINEAR AND ANGULAR DIMENSIONS INDIVIDUAL TOLERANCE INDICATIONS (

Third Revision )

Scope

General

This part of IS0 2758 is intended to simplify drawing indications and it specifies general tolerances for linear and angular dimensions without individual tolerance indications in four tolerance classes. NOTE 1 - The conceptsbehind the generaltolerancingof linearand angulardimensions are describedin annex A. It applies to the dimensions of parts that are produced by metal removal or parts that are formed from sheet metal. NOTES 2 Thesetolerancesmay be suitablefor use with materialsother than metal. 3 Parallel International Standards exist or are planned, e.g. see IS0 60621)for castings. This part of IS0 2758 only applies for the following dimensions which do not have an individual tolerance indication : a) linear dimensions (e.g. external sizes, internal sizes, step sizes, diameters, radii, distances, external radii and chamfer heights for broken edges); b) angular dimensions, including angular dimensions usually not indicated, e.g. right angles BOoI, unless reference to IS0 2768-2 is made, or angles of uniform pclygons; cl linear and angular dimensions produced by machining assembled parts. It does not apply for the following dimensions : a) linear and angular dimensions which are covered by reference to other standards on general tolerances; b) auxiliary dimensions indicated in brackets;

When selecting the tolerance class, the respective customary workshop accuracy has to be taken into consideration. If smaller tolerances are required or larger tolerances are permissible and more economical for any individual feature, such tolerances should be indicated adjacent to the relevant nominal dimension(s). General tolerances for .linear and angular dimensions apply when drawings or associated specifications refer to this part of IS0 2768 in accordance with clauses 4 and 5. If there are general tolerances for other processes, as specified in other International Standards, reference shall be made to them on the drawings or associated specifications. For a dimension between an unfinished and a finished surface, e.g. of cast or forged parts, for which no individual tolerance is directly indicated, the larger of the two general tolerances in question applies, e.g. for castings, see IS0 806211.

Normative

references

The following standards contain provisions which, through reference in this text, constitute provisions of this part of IS0 2768. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this part of IS0 2768 are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below. Members of IEC and IS0 maintain registers of currently valid International Standards. IS0 2758-Z : 1989. General tolerances
tolerances for features without individual Part 2: Geometrical

tolerance indications. Fundamental toleran-

IS0 8015 : 1985, Technical drawings


cing principle.

4
4.1

General tolerances
Linear dimensions

c) theoretically exact dimensions indicated in rectangular frames.

General tolerances for linear dimensions are given in tables 1 and 2.

1) IS0 8062 : 1904, Castings - System of dimensional tolerances.

IS 2102 IS0

( Part 1) : 1993

2766-l

: 1969

4.2

Angular

dimensions
specified in angular units control of surfaces, only the but not

a) b) IS0

IS0 the 2768.

2768; tolerance class in accordance with this part of

General

tolerances

general orientation

of lines or line elements

their form deviations. EXAMPLE The general orientation face is the orientation form. The maximum of the line derived from the actual surline of ideal geometrical the contacting line and 8015). IS0 2768-m between of the contacting distance

the actual line shall be the least possible value (see IS0 The permissible table 3. deviations of angular dimensions

are given in

Rejection
otherwise of the stated, workpieces to function exceeding is not the general (see

Unless

Indications

on drawings
in accordance with this part of IS0 shall be indicated 2768 in or information

tolerance ability

shall not lead to automatic workpiece

rejection

provided that the impaired

If general tolerances

clause A.4).

shall apply, the following near the title block :

Table 1 -

Permissible

deviations

for linear dimensions


heights,

except for broken edges


Values in millimetres

(external

radii and chamfer

see table 2)

Tolerance I

class n c11 Description

Permissible

deviations
over 1

for basic size range


over

over

over

over

over

over

Designation

I
6 f m
C V

36 f0.1 f 0,2 +0,5 kl

126 kO.15 +0,3 kO.8 +1,5

400 f 0,2 kO.5 +1,2 f2,5

loo0 *0,3 f0.8 f2 f4

2066 kO.5 -L 1,2 +3 +6

46cm *2 +4 +_8

fine medium coarse


very

i 0,05 f0.1 +_ 0,2 -

k 0,05 fO,l + 0.3 f0,5

coarse

1)

For nominal sizes below 0.5 mm, the deviations shall be indicated adjacent to the relevant nominal size(s).

Table 2 -

Permissible
class

deviations

for broken edges (external


Permissible 0.5 up to 3 deviations over 3

radii and chamfer

heights)

Values in millimetres Tolerance Designation ---__ f m _~ -___.


C V

for basic size range

Description

up to 6

over 6 fl

/ fine I / medium
coarse

* 0,2

+0,5

f 0,4
very

+1

+2

coarse

1) For nominal sizes below 0,5 mm, the deviations shall be indicated adjacent to the relevant nominal size(s).

Table 3 Tolerance Designation f m


C V

Permissible

deviations

of angular dimensions
for ranges of lengths, in millimetres, over 4lXl + 005

class Description fine medium up to 10 f10

Permissible

deviations

of the shorter side of the angle concerned over 10 up to 56 + 0030 over 56 up to 120 over 120 up to 406 + 0020 + 0010

~____

coarse -.very coarse

-__+ 30

It 090 220 +1o

kOO15 k OY?O

ltOOl0 f 0020

IS 2102 ( Part 1) : 1993 IS0 2768-l : 1989

Annex A (informative) Concepts behind general tolerancing of linear and angular dimensions

A.1
by

General reference

tolerances to this part

should be indicated of IS0 2768

on the drawing with

c)

the drawing

readily indicates which feature process capability, which by reducing remaining, inspection

can be proalso assists

in accordance

duced

by normal

clause 5. The values of of general tolerances workshop correspond accuracy, the to tolerance ac-

quality engineering d)

levels; in-

those dimensions

which have individually

classes tolerance cording

customary

appropriate

dicated tolerances, ling features tolerances

will, for the most pat-t, be those controlrequires relatively small planmay require special effort in services in their analysis

class being selected and indicated to the requirement

on the drawing

for which the function -

for the components.

and which therefore

the production

this will be helpful for production

A.2

ning and will assist quality control Above certain tolerance economy level values, there is usually no gain the tolerance. For e) purchase and sub-contract more readily could be manufacwith of as a tolerance workshop, would of inspection requirements; by enlarging

in manufacturing example, tured a feature to a high

having a 35 mm diameter of conformance accuracy. values of Specifying

supply since

engineers the

can

in a workshop

negotiate workshop

orders accuracy

customary is placed; the buyer is com-

customary the general

medium tolerance

is known before the contract on delivery between

k 1 mm would adequate. However, tolerance should

be of no benefit

in this particular *0,3 mm

this also avoids arguments and the supplier, plete.

be quite

since in this respect the drawing

if, for functional

reasons, a feature tolerances, indicated tolerance

requires a smaller then that feature individually adjaThis type of

value than the general defining

These advantages sufficient reliability exceeded, particular tolerances i.e. when workshop indicated

are fully that the

obtained only when there is general tolerances will not be

have the smaller

cent to the dimension tolerance

its size or angle.

the customary workshop accuracy of the is equal to or finer than the general in the drawing. therefore measurements is; having general workshop tolerances accuracy; accuwhat its customary

falls outside the scope of general tolerances. the function than the of a feature general allows a tolerance these but should

In cases where equal

The workshop find

should, out by

to or larger

tolerance

values,

should not be indicated be stated on the drawing tolerance

adjacent

to the dimension

as described

in clause 5. This type of of general tolerancing.

workshop accept

accuracy

allows full use of the concept

only those drawings

There will be exceptions feature allows and the larger tolerance individually adjacent

to the rule where the function than the general manufacturing will provide

of the

equal to or greater -

than its customary

a larger tolerance

tolerances, economy. check by sampling that its customary workshop racy does not deteriorate. Relying on undefined concept of general tolerances good workmanship with all its uncerThe general of good

In these special cases, the larger tolerance to the dimension

should be indicated

for the particular feature, tainties and misunderstandings is no longer necessary with the tolerances. the required accuracy

e.g. the depth of blind holes drilled at assembly.

geometrical define

A.3
tages a)

Using general tolerances

leads to the following

advan-

geometrical

:
drawings are easier to read and thus communication to the user of the drawing; saves time by avoiding deis

workmanship.

made more effective b) the design

A.4

The tolerance

the function The function

allows is often greater of the part is, therefore,

than not

the general tolerance. draughtsman calculations tailed tolerance that the function as it is sufficient only to know

always impaired when the general tolerance exceeded at any feature of the workpiece. general tolerance should lead to a rejection only if the function is impaired.

is ioccasiorlallv) Exceeding the of the workpiece

allows a tolerance

greater than or equal to

the general tolerance;

Rrprogr*phy

Unit,

BIS,

New

Dclbi,

India

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Amendme& I&u&d k&e Publication

Amend No.

Date of Issue

Text Affected

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