IDEA

International Development and Engineering Associates Ltd

ENGINEERS TRAINING PROGRAMME 2004-2005

PIPING - DEFINITON

PIPING SYSTEMS IN A PLANT ARE COMPARA LE TO T!E "ANES AND ARTERIES T!RO#G! $!IC! %L#IDS& "APORS& SL#RRIES& SOLIDS& ETC %LO$ #NDER "ARIO#S CONDITIONS& AS IMPOSED Y T!E PROCESS DESIGN O% T!E PLANT' PIPING NET$OR( IS S# )ECTED TO ALMOST ALL T!E SE"EREST CONDITIONS O% T!E PLANT S#C! AS !IG! TEMPERAT#RE& PRESS#RE& %LO$ AND COM INATION O% T!ESE'

T!E ASSEM LY O% STRAIG!T AND S$I"EL )OINTS& STRAINERS&

ENT PIPES& %ITTINGS& %LANGES& %OR MI+ING& SEPERATING&

GAS(ETS& "AL"ES AND OT!ER COMPONENTS *e'g' E+PANSION )OINTS& DE"ICES DISTRI #TING& METERING AND %LO$ CONTROL,' IT ALSO INCL#DES PIPE S#PPORTING ELEMENTS AND INS#LATION'

PIPE - T# #LAR PROD#CTS SI.ES #P TO AND INDL#DING N /00 *12 inc3, INDICATED Y A NOMINAL SI.E RO#G!LY CORRESPONDING TO T!E INSIDE /00 INDICATED Y T!E O#TSIDE DIAMETER4 SI.ES LARGER T!AN N

DIAMETER' PIPE IS #S#ALLY ORDERED IN RANDOM LENGT!S'

PRO)ECT ACTI"ITY CONTROL STAT#S 5 PACS

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International Development and Engineering Associates Ltd

ENGINEERS TRAINING PROGRAMME 2004-2005

ALL ACTI"ITIES O% T!E PRO)ECT #NDER T!E SCOPE O% PIPING S!ALL S!ALL )OINTLY RE"IE$ T!E ACTI"ITY LIST PREPARED ACTI"ITIES TO E PER%ORMED' ACTI"ITIES S!ALL

LISTED O#T $IT! T!E !ELP O% SCOPE DOC#MENT' T!E LEAD ENGINEER Y !IM $IT! T!E PRO)ECT MANAGER TO A"OID ANY DISCREPANCY IN T!E SCOPE O% E IDENTI%IED $IT! DOC#MENT TITLE AND N#M ER& AS IN T!E SAME $AY AS APPEARING IN T!E ACT#AL DOC#MENT' $EIG!TAGE IN 6 S!ALL E ALLOTTED PROPORTION TO T!E MAN5!O#R ASSIGNED %OR EAC! ACTI"ITY'

PIPING DESIGN ASIS

CODES 7 STANDARDS

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International Development and Engineering Associates Ltd

ENGINEERS TRAINING PROGRAMME 2004-2005

REG#LATORY RE8#IREMENTS RE%ERENCE DOC#MENTS S#C! AS PIPING MATERIAL SPECI%ICATION& GENERAL NOTES %OR PIPING NOTES& ETC #NIT SYSTEM DESIGN CLEARANCES CORROSION ALLO$ANCES

PLOT PLAN

PLOT PLAN IS A PLAN "IE$ O% T!E PLANT OR #NIT ITEMS& #ILDING O#TLINES&

EING

#ILT' T!E

CONTENTS O% T!E PLOT PLAN S!O#LD INDICATE ALL MA)OR E8#IPMENTS ATTERY LIMITS& AREA LIMITS %OR $!IC! T!E

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International Development and Engineering Associates Ltd

ENGINEERS TRAINING PROGRAMME 2004-2005

COMPANY9s RESPONSI ILITY CEASES OR STARTS& PIPE E+IT AND ENTRY POINTS& ACCESS$AYS& ROAD$AYS& STAIR$AYS& STR#CT#RES AND STEEL $OR( IN S#%%ICIENT DETAILS SO AS NOT TO O SC#RE ITS MESSAGE' IN T!E CASE O% A NE$ #NIT INSTALLED $IT!IN AN E+ISTING #NIT& ALL T!E A O"E SAID ALONG $IT! T!E AD)ACENT PLANT : #NITS& ROADS& O%%SITE PIPELINE 7 DRAIN S!ALL E S!O$N'

E8#IPMENT 7 PIPING LAYO#T

E8#IPMENT 7 PIPING ARRANGEMENTS CANNOT PIPING LAYO#T DESIGN O%TEN O"ERLAP'

E SEGREGATED TO !A"E

DI%%ERENT APPROAC!ES SINCE T!E RE8#IREMENTS O% E8#IPMENTS AND

E8#IPMENT IS ARRANGED IN T!E PROCESS %LO$ SE8#ENCE IN PLAN AND ELE"ATION AND PIPING IS LAID TO E%%ECT T!E PROCESS %LO$' T!E DESIGN

IDEA
International Development and Engineering Associates Ltd

ENGINEERS TRAINING PROGRAMME 2004-2005

M#ST

TA(E

CONSTR#CTI ILITY&

ECONOMICS&

SA%ETY&

8#ALITY

AND

OPERATION INTO ACCO#NT'

PIPING S!ALL AC!IE"ED IN

E RO#TED S#C! T!AT T!E OPTIM#M PIPING LAYO#T IS TERMS O% PROCESS RE8#IREMENTS& ERGONOMICS&

OPERATION& INSPECTION AND MAINTENANCE' !A"ING CONSIDERED T!ESE %ACTORS& T!E N#M ER O% %LANGES& %ITTINGS& "AL"ES AND $ELDS S!ALL E MINIMISED'

PIPING MATERIAL SPECI%ICATION PIPING DESIGN ASIS S!ALL E RE%ERRED' LINE LIST DESCRI ING LINE N#M ER& %L#ID !ANDLED& OPERATING AND DESIGN CONDITIONS& "ELOCITY& "ISCOSITY AND %LO$ RATE DOC#MENTS ARE TO E O TAINED %ROM PROCESS DISCIPLINE' LIST O% ASIC MATERIAL& LINE CLASS$ISE TO E O TAINED %ROM PROCESS' CORROSION ALLO$ANCE %OR EAC! %L#ID OT!ER T!AN #TILITY LINES AND COMPATI ILITY O% MATERIAL %OR T!E LI8#ID !ANDLED S!ALL E O TAINED %ROM PROCESS'
1' PRESS#RE RATING S!ALL E DETERMINED %OR EAC! ASIC MATERIAL $'R'T 1;'< E DETERMINED $IT! PERSS#RE RATING DESIGN CONDITIONS AS PER CODE ANSI 2' LINE CLASS N#M ER S!ALL /' DESIGN CONDITIONS =' CORROSION ALLO$ANCE <' STRESS RELIE%

CLASS& SERIAL NO AND CODE %OR MATERIAL

IDEA
International Development and Engineering Associates Ltd

ENGINEERS TRAINING PROGRAMME 2004-2005

;' PIPE MATERIAL& END CONNECTION DETAIL 7 DIMENSIONAL STANDARD' >' %ITTINGS MATERIAL& DIMENSIONAL STANDARD AND END CONNECTION S!ALL E SPECI%IED ?' %LANGES MATERIAL& DIMENSIONAL STANDARD AND END CONNECTION S!ALL E SPECI%IED @' GAS(ET MATERIAL& TYPE AND DIMENSIONAL STANDARD S!ALL E SPECI%IED' MATERIAL S!ALL AND SER"ICE 10' OLTING MATERIAL AND DIMENSIONAL STANDARD S!ALL E SPECI%IED' 11' "AL"ES MAN#%ACT#RING STANDARD AND DIMENSIONAL STANDARD S!ALL E SPECI%IED %OR ALL "AL"ES' SPECI%IC RE8#IREMENTS LI(E %IRE SA%E DESIGN S!ALL 12' 1/' GENERAL E INDICATED' E ENCLOSED' IN PIPING MATERIAL 7 A RE"IATIONS #SED RANC! CONNECTION DETAILED C!ART S!ALL NOTES SPECI%ICATION S!ALL E INDICATED' E COMPATI LE TO T!E DESIGN TEMPERAT#RE

STRESS ANALYSIS

STRESS ANALYSIS IS A S# )ECT& $!IC! IS MORE TAL(ED A O#T AND LESS #NDERSTOOD' T!E O )ECTI"E O% PIPE STRESS ANALYSIS IS TO ENS#RE SA%ETY AGAINST %AIL#RE O% T!E PIPING SYSTEM Y "ERI%YING T!E OT! STR#CT#RAL INTERGRITY AGAINST T!E LOADING CONDITIONS& T!E SYSTEM IN T!E PLANT' T!IS IS TO ECONOMIC CONSIDERATIONS' %LE+I ILITY ANALYSIS IS DONE ON T!E PIPING SYSTEM TO ST#DY T!E E!A"IO#R O% T!E SAME& $!EN IT C!ANGES T!E TEMPERAT#RE %ROM

E+TERAL AND INTERNAL& E+PECTED TO OCC#R D#RING T!E LI%ETIME O% E #NDERTA(EN $IT! T!E MOST

IDEA
International Development and Engineering Associates Ltd

ENGINEERS TRAINING PROGRAMME 2004-2005

AM IENT

: INSTALLED TO OPERATING& SO AS TO ARRI"E AT T!E MOST

ECONOMICAL LAYO#T'

ISOMETRIC DRA$INGS PIPING ISOMETRICS ARE T!REE DIMENSIONAL REPRESENTATIONS ON A DRA$ING S!EET' AN ISOMETRIC DRA$ING CO"ERS A COMPLETE LINE AS PER T!E LINE LIST CONNECTING ONE PIECE O% E8#IPMENT TO ANOT!ER' IT S!O#LD S!O$ ALL IN%ORMATION NECESSARY %OR T!E %A RICATION AND ERECTION' ISOS ARE NOT DRA$N TO SCALE %OR EASY #NDERSTANDING' DIMENSIONS CENTERLINE O% PIPING' S!O#LD INCL#DE T!E %OLLO$ING 1' PLANT NORT! 2' DIMENSIONS 7 ANGLES /' RE% N#M ER O% PID& GA DRA$INGS& LINE N#M ERS& DIRECTION O% %LO$& INS#ALTION AND TRACING' =' E8#IPMENT LOCATION AND E8#IPMENT IDENTI%ICATION' <' NO..LE IDENTI%ICATION ON T!E CONNECTED E8#IPMENT' ;' SI.E AND TYPE O% "AL"E : DIRECTION O% OPERATION' >' SI.E AND N#M ER O% CONTROL "AL"E #T S!O#LD ARE GI"EN E PROPOTIONAL RELATI"E TO

IDEA
International Development and Engineering Associates Ltd

ENGINEERS TRAINING PROGRAMME 2004-2005

?' LOCATION 7 ORIENTATION AND N#M ER O% EAC! E8#IPMENT' @' %IELD $ELD 10' LOACTION O% !IG! POINT "ENTS 7 LO$ POINT DRAINS 11' ILL O% MATERIAL 12' RE8#IREMENTS O% STRESS RELIE"ING SEAL $ELDING& PIC(LING& COATING& ETC'

PIPE S#PPORTS

A PIPING SYSTEM NEEDS S#PPORTS 7 RESTRAINTS

ECA#SE O% "ARIO#S SYSTEM $EIG!T

LOADS T!AT ARE IMPOSED #PON IT' S#PPORTS A SOR

AND RED#CE LONGIT#DINAL PIPE STRESS& PIPE SAG AND END POINT REACTION LOADS' RESTRAINTS CONTROL OR DIRECT T!E T!ERMAL MO"EMENT O% A PIPING SYSTEM' T!E CONTROL O% T!ERMAL MO"EMENT MAY E NECESSARY EIT!ER TO (EEP PIPE T!ERMAL E+PENSION STRESS $IT!IN T!E ALLO$A LE LIMITS& OR TO LIMIT T!E LOADS T!AT ARE IMPOSED ON CONNECTED E8#IPMENTS'

IDEA
International Development and Engineering Associates Ltd

ENGINEERS TRAINING PROGRAMME 2004-2005

P#RC!ASE ORDER RE8#ISTION *PR, MATERIAL RE8#ISTION *MR, $!IC! IS %LOATED TO "ENDORS LETTER O% INTENT *LOI, TO C!EC( $!ET!ER T!E ITEMS AND 8#ANTITY MENTIONED IN T!E MR IS MATC!ING $IT! T!AT O% LOI' T!E %OLLO$ING %ORM PART O% PR 1' MATERIAL SPECI%ICATION %OR T!AT PARTIC#LAR ITEM %OR $!IC! PR IS PREPARED 2' LIST O% APPLICA LE CORRESPONDENCES& CLIENT : IDEA !AD $IT! "ENDOR /' SC!ED#LE O% DOC#MENT S# MISSION Y "ENDOR =' SCOPE O% INSPECTION <' SCOPE O% S#PPLY ;' SC!ED#LE O% 8#ANTITIES& $!IC! S!O#LD MATC! $IT! T!AT O% LOI

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International Development and Engineering Associates Ltd

ENGINEERS TRAINING PROGRAMME 2004-2005

ERECTION TENDER SCOPE O% ERECTION TENDER S!ALL CONS#LTATION $IT! CLIENT' REG#LATORY RE8#IREMENTS APPLICA LE %OR T!E PRO)ECT AND SITE EING CLEARLY SPELT O#T' APPLICA LE CODES AND STANDARDS EING EMP!ASISED IN LINE $IT! T!E PIPING DESIGN ASIS' ILL O% MATERIALS TENDER' O"ERALL PLOT PLAN AND PIPING LAYO#T $IT! T!E ERECTION TENDER' EING ATTAC!ED ALONG EING ATTAC!ED ALONG $IT! T!E ERECTION E CLEARLY SPELT O#T IN

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International Development and Engineering Associates Ltd

ENGINEERS TRAINING PROGRAMME 2004-2005

%IRE PROTECTION SYSTEM %IRE PROTECTION SYSTEMS ARE #NI8#E IN T!AT T!E MA)ORITY O% T!EIR SER"ICE LI%E IS SPENT IN A STATIC& NO5%LO$ CONDITION' !O$E"ER& $!EN RE8#IRED TO OPERATE IN AN EMERGENCY& %IRE PROTECTION SYSTEMS CAN E CRITICALLY IMPORTANT TO T!E SA%ETY O% #ILDING OCC#PANTS& T!E PROTECTION O% PROPERTY& AND T!E CONTIN#ED OPERATION O% A %ACILITY %OR T!ESE REASONS& T!E PIPING ASSOCIATED $IT! %IRE PROTECTION SYSTEM M#ST E DESIGNED TO MINIMI.E SER"ICE INTERR#PTIONS AND E CAPA LE O% OPERATING RELIA LY O"ER AN E+TENDED PERIOD O% TIME' TO ENS#RE T!AT %IRE PROTECTION SYSTEMS ARE RELIA LE& INS#RANCE A#T!ORITIES RE8#IRE T!AT T!EY #ILDING 7 IN E

E CONTR#CTED

ACCORDANCE $IT! NATIONALLY RECOGNISED STANDARDS' %EDERAL REG#LATIONS OR LOCALLY ADOPTED RE8#IREMENTS MAY ALSO APPLICA LE' %IRE PROTECTION PIPING DEALS $IT! T!E NET$OR( O% DISTRI #TION PIPING T!AT DELI"ERS %IRE E+TING#IS!ING AGENTS' %IRE PROTECTION PIPINGS ARE DESIGNED GRO#ND $ATER S#PPLY'
TYPES O% %IRE S#PPRESSION SYSTEMS 1' A#TOMATIC SPRIN(LER SYSTEM 2' GASEO#S %IRE S#PPRESSION SYSTEMS /' %OAM %IRE S#PPRESSION SYSTEM =' C!EMICAL E+TING#IS!ING SYSTEM <' $ATER MIST SYSTEM ;' STANDPIPE SYSTEM

OT! A O"E GRO#ND SYSTEM PIPING AND #NDER

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International Development and Engineering Associates Ltd

ENGINEERS TRAINING PROGRAMME 2004-2005

>' !YDRANT SYSTEM AND $ATER S#PPLIES