PERFORMANCE TEST GUARANTEE CALCULATION - SEASON CONDITION

Performance Test Readings dt 15.03.2012

Description
Time
Turbine Load (MW)
Main Steam Pr (kg/cm 2 g)
Main Steam Pr (Bara)
Main Steam Temp ( C)
Main Steam Flow (TPH)
Main Steam Flow enthalpy (kj / kg)
Turbine Speed (RPM)
Exhaust Pr (kg/cm2 g)
Exhaust Pr (Bar g)
Exhaust Temp ( C)
1st Extn.Steam Pr (kg/cm 2 g)
1st Extn.Steam Pr (Bara)
1st Extn.Steam Temp ( C)
1st Extn.Steam Flow (TPH)
2nd Extn.Steam Pr (kg/cm2 g)
2nd Extn.Steam Pr (Bara)
2nd Extn.Steam Temp ( C)
2nd Extn.Steam Flow (TPH)
3rd Extn.Steam Pr (kg/cm2 g)
3rd Extn.Steam Pr (Bara)
3rd Extn.Steam Temp ( C)
3rd Extn.Steam Flow (TPH)
HP heater feed water outlet temp ( C)
Feed water enthalpy (kj/kg)
SC CW Inlet Temperature ( C)
SC CW Outlet Temperature ( C)

18:00
20.43
101.95
100.9
535.00
104.00
3463.3
7032
-0.93
0.088
37.50
27.38
27.83
368.60
5.42
13.41
14.14
291.00
8.35
1.31
2.28
133.70
53.63
214.00
919.45
24.00
34.00

18:15
20.48
103.20
102.1
542.00
100.60
3479.7
6996.5
-0.924
0.094
36.90
27.30
27.75
367.50
5.83
13.80
14.52
290.60
9.52
1.30
2.27
135.10
50.30
213.60
910.40
27.70
35.50

18:30
20.51
102.70
101.6
537.40
101.50
3468.7
6984.5
-0.923
0.095
37.10
27.60
28.05
368.60
5.70
14.00
14.72
291.80
8.92
1.31
2.28
136.00
52.00
213.90
914.87
28.30
35.80

18:45
20.53
102.40
101.4
531.10
101.39
3452.72
6982.5
-0.921
0.097
37.50
27.70
28.15
365.90
5.60
14.10
14.82
289.60
8.94
1.31
2.28
134.50
52.00
213.50
917.14
28.90
36.80

Values
19:00
20.51
103.20
102.1
532.30
101.90
3455.3
7008.5
-0.92
0.098
37.70
27.60
28.05
365.90
5.80
13.90
14.62
289.10
9.52
1.31
2.28
133.50
51.30
214.00
919.45
29.10
37.20

19:15
20.54
104.30
103.2
531.90
101.20
3453.1
6958.5
-0.918
0.100
38.10
27.40
27.85
365.90
5.68
13.80
14.52
286.40
9.52
1.30
2.27
130.50
49.30
214.50
921.62
30.60
37.60

19:30
20.45
103.00
101.9
536.80
100.70
3466.7
7032.6
-0.917
0.101
38.10
27.40
27.85
367.60
5.59
13.90
14.62
291.70
8.99
1.31
2.28
135.00
49.40
214.50
921.62
29.40
37.80

Average

19:45
20.48
100.60
99.6
533.60
100.90
3461.2
6970.5
-0.916
0.102
38.90
27.30
27.75
367.20
5.67
13.80
14.52
289.10
9.40
1.30
2.27
132.40
47.50
214.00
919.36
29.50
38.00

20.49
102.67
101.62
535.01
101.52
3462.58
6995.70
-0.92
0.097
37.725
27.460
27.911
367.150
5.661
13.839
14.562
289.913
9.145
1.306
2.280
133.838
50.679
214.000
917.989
28.438
36.588

Contractual Values
Turbine Load (MW)
Main Steam Flow (TPH)
Steam Consm/(TPH)/MW
Turbine heat rate (kcal / kw hr)
Turbine Speed (RPM)
Main Steam Pr (Bara)
Main Steam Temp ( C)
Turbine Exhaust Pr (Bara)
Controlled Extraction Pr (Bara)
Cooling Water Temp ( C)

20.430
110.00
5.38
3289.30
7016.00
102.97
535.00
0.10
3.00
32.00
Correction Values for above Average Readings

Variations in
Main Steam Pressure
Main Steam Temp.
Turbine Exhaust Pressure
Controlled Extn.Steam Pressure
Speed
Turbine -descaling
Ageing factor
Product of correction

Average Reading
Bara
C
Bara
Bara
RPM
-

101.62
535.01
0.097
2.28
6995.70
Manufacturer 's recommendation
12 months

Contractual
Correction %
Value
102.97
535.00
0.100
3.00
7016.00
-

Test heat rate (kcal / kw hr)

Corrected heat rate (kcal / kw hr)
Guaranteed heat rate (kcal / kw hr)
Conclusion : The corrected heat rate is meeting the comitted heatrate
Notes
1. The values tabulated are as per the readings taken at site on 15.03.12

GPSPL
Greenesol Power
Systems Pvt LtdBangalore

Client:
User:
Consl:
Project:

M/s. Hemarus Technologies Limited

M/s. Hemarus Technologies Limited
Avant - Garde Engineers & Consultants Pvt Limited
Bagasse Based Cogeneration Project

Correction
Value
0.9990
1.0000
1.0070
1.0020
1.0000
0.9800
0.9896
0.9776

-0.10
0.00
0.70
0.20
0.00
-2.00
-1.04

3011.1669
2943.6303
3289.3000

Spec No.
1100-02-2312
Sht 1 of 2

Rev
0

PERFORMANCE TEST GUARANTEE CALCULATION - OFF SEASON CONDITION

Performance Test Readings dt 16.03.2012
Description
Time
Turbine Load (MW)
Main Steam Pr (kg/cm 2 g)
Main Steam Pr (Bar a)
Main Steam Temp ( C)
Main Steam Flow (TPH)
Main Steam Flow enthalpy (kj / kg)
Turbine Speed (RPM)
Exhaust Pr (kg/cm2 g)
Exhaust Pr (Bar a)
Exhaust Temp ( C)
1st Extn.Steam Pr (kg/cm 2 g)
1st Extn.Steam Pr (Bar a)
1st Extn.Steam Temp ( C)
1st Extn.Steam Flow (TPH)
2nd Extn.Steam Pr (kg/cm2 g)
2nd Extn.Steam Pr (Bar a)
2nd Extn.Steam Temp ( C)
2nd Extn.Steam Flow (TPH)
3rd Extn.Steam Pr (kg/cm2 g)
3rd Extn.Steam Pr (Bara)
3rd Extn.Steam Temp ( C)
3rd Extn.Steam Flow (TPH)
HP heater feed water outlet temp ( C)
Feed water enthalpy (kj/kg)
SC CW Inlet Temperature ( C)
SC CW Outlet Temperature ( C)

15:00
20.56
103.50
102.4
540.50
88.60
3476.1
7020.6
-0.882
0.135
43.00
23.90
24.42
355.00
5.44
12.40
13.15
282.10
7.20
2.92
3.86
166.50
12.10
218.30
938.87
26.60
37.10

15:15
20.48
104.00
102.9
536.70
88.80
3465.5
7008.5
-0.883
0.134
43.20
23.80
24.32
355.30
5.96
12.50
13.25
281.10
6.39
2.95
3.89
170.10
12.00
211.10
906.36
26.70
36.70

15:30
20.52
104.50
103.4
537.30
88.70
3466.5
6970.5
-0.884
0.133
43.00
23.90
24.42
353.40
5.77
12.60
13.35
286.30
6.17
2.94
3.88
163.30
12.60
209.90
901.00
26.80
36.00

15:45
20.48
104.20
103.1
535.40
88.70
3462.03
6982.5
-0.879
0.138
43.20
23.90
24.42
350.90
5.70
12.60
13.35
279.00
5.87
3.01
3.95
163.80
11.70
213.50
906.40
28.70
37.80

Values
16:00
20.36
103.60
102.5
531.90
88.80
3453.8
7008.5
-0.88
0.137
43.40
23.90
24.42
349.20
5.88
12.50
13.25
281.90
6.26
2.94
3.88
156.10
12.30
211.40
907.72
29.90
39.00

16:15
20.48
104.90
103.8
534.10
89.10
3458.0
6982.5
-0.88
0.137
43.20
23.90
24.42
350.30
6.07
12.50
13.25
279.90
6.49
2.93
3.87
157.70
12.40
210.60
904.12
30.40
38.90

16:30
20.45
99.80
98.8
531.70
89.70
3457.1
7008.5
-0.878
0.139
43.00
24.00
24.52
351.80
6.26
12.60
13.35
280.00
6.67
3.00
3.94
156.70
11.70
209.60
899.65
31.00
39.00

Average

16:45
20.50
103.10
102.0
526.20
90.30
3439.9
7008.5
-0.878
0.139
43.20
24.00
24.52
348.90
6.26
12.60
13.35
280.80
6.63
2.98
3.92
156.10
11.90
210.10
901.87
31.00
39.00

20.48
103.45
102.38
534.23
89.09
3459.86
6998.76
-0.88
0.137
43.15
23.91
24.43
351.85
5.92
12.54
13.29
281.39
6.46
2.96
3.90
161.29
12.09
211.81
908.25
28.89
37.94

Contractual Values
20.690
85.00
4.11
2509.70
7016.00
102.97
535.00
0.10
3.00
32.00

Turbine Load (MW)

Main Steam Flow (TPH)
Steam Consm/(TPH)/MW
Turbine heat rate (kcal / kw hr)
Turbine Speed (RPM)
Main Steam Pr (Bara)
Main Steam Temp ( C)
Turbine Exhaust Pr (Bara)
Controlled Extraction Pr (Bara)
Cooling Water Temp ( C)
Correction Values for above Average Readings
Variations in
Main Steam Pressure
Main Steam Temp.
Turbine Exhaust Pressure
Turbine -descaling
Speed
Ageing factor
Product of correction

Average Reading
Bara
C
Bara
RPM

102.38
534.23
0.137
Manufacturer 's recommendation
6998.76
12 months

Contractual
Correction %
Value
102.97
535.00
0.100
7016.00

Client:
User:
Consl:
Project:

M/s. Hemarus Technologies Limited

M/s. Hemarus Technologies Limited
Avant - Garde Engineers & Consultants Pvt Limited
Bagasse Based Cogeneration Project

1.0000
0.9990
0.9700
0.9800
1.0000
0.9896
0.9398

0.00
-0.10
-3.00
-2.00
0.00
-1.04

Test heat rate (kcal / kw hr)

Corrected heat rate (kcal / kw hr)
Guaranteed heat rate (kcal / kw hr)
Conclusion : Since the corrected heat rate is less than the guaranteed, the turbine is performing as comitted
Notes
1. The values tabulated are as per the readings taken at site on 16.03.12

GPSPL
Greenesol Power
Systems Pvt LtdBangalore

Correction
Value

2651.2205
2491.5456
2509.7000

Spec No.
1100-02-2312
Sht 2 of 2

Rev
0