PROJECT

REPORT ON
GARMENT
T-SHIRTS

Prepared By
Kapil Goel
Name of the Company A 2 Z Sourcing & Services

Address: 35, Bhavishya Nidhi Enclave,

Malviya Nagar,
New Delhi – 110017

Type of Company: Proprietorship

Qualification: B. Com,
Microsoft Certified Professional,
Desk Top Publishing
Export Management

Experience: 1. Worked with M/s Sunehari

Exports Ltd. for 4 months

2. Worked with M/s Last Resource

for 2 Years

Location / Proposed Location D-54/1, Ground Floor,

Chattarpur Enclave, 100Ft Road,
Chattarpur, New Delhi – 110068

Name and Address of the Bank UTI Bank Ltd.

Malviya Nagar,
New Delhi - 110017

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INTRODUCTION:
Garments are generally classified into Knitted Garments and Woven
Garments. Woven generally used for making structured garments, whereas
knitted fabrics are generally used for the manufacture of informal / casual
wears.

Knitted garments are getting wider acceptance because of their durability

and cheapness. Among various types of knitwear, T-Shirts are considered
as item of mass consumption and choice of modern society.

T-Shirts with Logo, Print, and Embroidery design is considered as fashion

wear. Sportsmen prefer T-shirts while playing because it provides more
comfort and they are more sweat absorbing.

This project report provides general information for setting up a unit for
the manufacture of T-shirts of various sizes.

The machines are proposed to be imported as well as sourced from internal

sources as well.

MARKET POTENTIAL
Knitted t-Shirts and other dresses are commonly consumer items and have
replaced other textile apparels because of their flexible design, durability
and easy care properties, due to its cheaper rate combined with durability
the demand for knitted dresses is increasing exponentially. Earlier, this
item was considered as casual wear but now this phenomenon has changed
drastically and it is being considered as formal w3ear. It is presumed that
marketing of T-shirts with better quality will not be a major threat to this
industry.

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BASIS & PRESUMPTION
In preparation of this Project Report, the number of working days is
presumed to be 300 days per year. Rent of the floor is taken as Rs 40 sq.
Mtr. The Cost of Plant and Machinery at the prevailing rates is taken.
Installation and Electricity expenditure is take as 10% of cost of
Machinery, Depreciation is taken as: For Plant & Machinery 10%, for
Furniture and other Fixed Assets 20%. Interest is calculated @ 10% P.A.
on Capital Loan.

IMPLEMENTATION SCHEDULE
1. Preparation of Project Report 1 Month
2. Provisional Registration as SSI 1 Month
3. Financial Arrangement 1 Week
4. Purchase of Machinery and other Equipments 2 Weeks
5. Installation of machinery 1 Month
6. Electrification 2 Weeks
7. Recruitment of Staff and Workers 2 Weeks

TECHNICAL ASPECTS
Manufacturing Process
Polyester and cotton are placed in cones are placed directly on the circular
knitting machines for producing tabular fabric. After sufficient length of
fabric is knitted, fabric is cut and taken out and sent to dyeing house of
imparting required color and finishing.

The cloth after dyeing is washed to remove any extra color and check any
color bleeding and also the test the shrinkage. Then the cloth is cut into
desired shape and size and stitched to make T-Shirts. Stitched portions are

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overlocked on over locking machines. These stitched garments are checked
for any defects to remove them before sending to washing section.

All garments are charged into washing machines containing mild

detergents and washed for few house in order to remove dirt and stains
acquired during the manufacturing process. After washing, the garments
are hydro extracted to remove excess water and dried into tumbler dryer.
Final inspection is done to check the measurement and packed as per the
customer’s choice.

QUALITY STANDARDS
Quality is maintained as per the buyer’s preference. Control is taken on
each stage of manufacturing.

PRODUCTION CAPACITY
Product Quantity Amount

Knitted T-shirt 190000 16150000

MOTIVE POWER
26 HP of power for whole unit.

POLLUTION CONTROL
Not required for this process / production.

ENERGY CONSERVATION
Maximum care is taken in the selection of Machinery and Equipments to
get maximum benefit of the modern technology while saving the
maximum energy.

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ADDRESSES OF MACHINE SUPPLIERS

1 Paras Special Machine Company

Madhopur Kucha No. 7, Rohan Road,
Ludhiana.

2. Vijay Sewing (P) Ltd., 17-D, Everest House,

46-C, Chowranghee Road, Kolkata

3. Industrial Machines (P) Ltd.

1/23, Asaf Ali Road,
New Delhi

4. Apparel & Leather Techniques Pvt. Ltd.

Kaikondanahalli, Sarjapur Road,
Near Belbundur Gate,
Bangalore - 560035

ADDRESSES OF RAW MATERIAL SUPPLIERS

1. Vardhman Threads,
Mahavir Spinning Mills Ltd,
Chandigarh Road
Ludhiana

2. Powerloom Cloth Manufacturing Centre,

Erode, Bhiwandi, Mumbai & Surat