Amerex

Instruments,

Inc.
No. PO2G-OO4-A

HIRAYAMA

.IHICLAVE[

HV-25 HV-50 HV-85 HV-110 SERVICE MANUAL

P.o.

Box 787, Lafayette, California 94549 .(925) 299-0743 .FAX: (925) 299-0745 E-mail: marketing@amerexinst.com .Web: www.amerexinst.com

ru. ,

Introduction
.

.This

manual was created to support smooth service of the HV autoclave series (HV-25, 50, 85'and 110). Use the manual as a reference in addition to the operation manual. when

.Some tools are required (screw drivers, digital multimeter, and clamp meter) replacing and making adjustment. Also, required tools are stated for particular works.

(1) (2) (3)

No part of this document The contents

may be reproduced

without permission.

of this document

are subject to change without notice. any questions or require

This document has been carefully compiled. If you have information not covered in the manual, please contact:

Amerex Instruments, Inc. P.o. Box 787 Lafayette, CA 94549

U.S.A.
Tel: (925) 299-0743 Fax: (925) 299-0745

E-mail: marketing@amerexinst.com

Read
.In & "&

Carefully

Before

Usina

this manual the following headings are applied to items to which great attention should be given: WARNING: Precaution indicating an imminent dangerous situation which if not avoided may lead to death or serious injury. Precaution indicating a dangerous situation which if not .av~ided ~ay lead to moderate or slight injury. Indicates Items you are strongly advised to obey.

'CAUTION: (j'\ V IMPORTANT.

&

WARNING:
that the pressure is below "OMpa" before opening the lid.

.Check

& .Wait .Wait .Do

CAUTION: until the body has cooled sufficiently to perform maintenance and service work.

until the water in the bottle has cooled sufficiently to take out the exhaust bottle.

not take out the exhaust bottle or drain the working chamber when the interior of th chamber is under pressure. Otherwise, boiling water and steam will gush out, and yo may burn yourself.

.Be

careful not to cut fingers when cleaning the bottom of chamber or heater. attaches a temperature sensor and fixing clips that corners may cut your fingers. Incineration

The heate

.Do .Be

not incinerate used batteries.

may cause the batteries to explode. Water ma

sure to securely tighten the heater holding nuts when replacing the heater. leak and cause short circuits if the nuts are loose.

.Be

sure to securely tighten terminal holding nut A when replacing

the heater.

Heat ma

be generated from the terminal and burn damage may result if the nut is loose.

II

How to Read this Manual

This manual consists of the following sections maintenance of the HV-25/50/85/11 0 autoclaves. covering the information required for proper

Chapter
This section

1.

Maintenance

and Adjustment
procedures for the unit as well as the methods for

describes

the maintenance

replacing and adjusting the main parts.

Chapter

2.

Troubleshooting

Chart

This section describes the items to check and measures to take when a problem occurs.

Chapter

3.

Product

Description

This section describes the operations and internal structural parts of the product.

Chapter

4.

Operation

Check Procedure
of electrical parts using the check

This section describes the method for checking the operation

programs.

Chapter

5.

Main Parts List

The code numbers for the main pats are listed in the table here.

III

--

Contents
Chapter 1. Maintenance and Adjustment ""'.".'
"."""

1. Draining Water from the Exhaust Bottle 2. Draining the Chamber. 3. Cleaning the Chamber 4. Cleaning the Body 5. Cleaning the Cooling Unit Filter 6. Lid Gasket Replacement 7. Backup Battery Replacement 8. Solid State Relay (SSR) Replacement 9. ROM Replacement 10. Heater Replacement 11. Temperature Control Sensor Replacement 12. Floating Sensor (Option) Replacement 13. Motor Replacement 14. Exhaust Valve Replacement 15. Display Board Replacement 16. Exhaust Valve Adjustment 17. Alarm Volume Adjustment 18. Switchboard Replacement

...1 "..2 "" ,.".,..,.3 3 " ".' ,..,..4 '.""..' " " 5 '."...' '.'...""...6 '."'..."' 7 7 9 10 11 12 '...'.""' 13 14 "..".'.."'...' 16 17 "".".'." 17

Chapter 2. Troubleshooting

Chart

'

18 18 20 23 25

1. Error Detection (Alarms)."'.".'.""".'."".""""""""""' 2. Early Trouble Shooting 3. Trouble Shooting Chapter 3. Product Description , ,

Error Monitoring Charts External Appearance

"'.""""."-~"

"..'.".""

26 30 "".,. 31 35 36 36

Assembly Diagrams Detailed Display and Operation Switch Diagram Switchboard Diagram Exhaust Valve Area Diagram...' Solenoid Area Diagram Optional Accessories Diagrams :' Piping Diagram Wiring Diagram Connector Table '.'..' '."' ,..,.,.,.,.., ,

.".,.,."."."",.."""." ".'.." " '..'

,..,

'...""..'..'.'.'." ,.", ,

37 38 39 40 41

IV

, "",""

Chapter

4. Operation Program

Check Outline

Procedure

"""""'.'.,.43 43

1. Check 2. Check 3. Check

Program Startup Programs

"

"'..'

"

"

'.""'

'

: '...".':'..."

'

'

44 45

Reference Table for Floating Sensor and Temperature Control Sensor

Pressure Sensor Reference Table "..., "...,."..,.""",..",..,.,.""",.,..,

50
52

.,

Chapter
&CAUTION:
.Wait .Perform

1. Maintenance

and Adjustment

until the body has cooled sufficiently before performing maintenance

maintenance

and adjustment.

and adjustment after turning the power switch off.

1. Draining

Water from the Exhaust

Bottle
operation, water must be

Since the water level in the exhaust bottle increases with continued drained using the procedure

below when water reaches the HIGH level.

ill
.Wait

CAur/ON:
until the water in the bottle has cooled sufficiently to take out the exhaust bottle.

(1) Remove the exhaust bottle from the body. Pull the bottle out until the handle can be grasped then hold and remove.

(2) Place the drain/supply port face down in a level sink. Excess water will drain out until the LOW level is reached.

(3) Confirm that the water is at the LOW level. _HIGHSince steam cools in the exhaust bottle, be sure to leave the water at the LOW level.

(4) Replace the exhaust bottle in the housing area. If the bottle is not pushed completely into the housing, an error (ErE) will occur when operation starts.

..

2. Draining

the Chamber
procedure after confirming that the inside of the chamber has

Drain water using the following cooled sufficiently.

&
.Do

CAUTION:
not unload the exhaust bottle or drain the chamber when the chamber is under pressure. Boiling water or steam may gush out causing bums.

(1) (2)

Open the lid. Connect one end of the accessory drain hose to the tap of the drain valve located at the lower part of the right side of the body. Put the other end of the hose in a container. Remove the exhaust bottle from the body. Turn the drain valve knob, located at the bottom of the exhaust bottle housing area, counterclockwise to open. Check that draining of the working chamber is complete. Drain valve Bottle housing area Or-ainvalve nab Drain valve tap
Drai n hose

(3) (4) (5)

(6)

(7)

Turn the knob clockwise to close the drain

valve.
Be sure the exhaust valve is closed.

When drain pipes are clogged

.Connect the drain port and water pipe stopper using a pressure-resistant hose, open the exhaust valve on the body. and gradually open the water pipe stopper. Foreign matter clogging the exhaust piping will then flow into the working chamber. Remove the foreign matter and drain the chamber. .If .If the clog is not removed by the above procedure, the clog is not removed by the above procedure, disassemble disassemble the piping and clean. the piping and clean.

'"'

~li.1

3. Cleaning the Chamber & CAUTION:

sensor with clips. Be careful not to hurt your

.The heater is provided with a temperature fingers when cleaning.

I (1) Remove the heater cover to see if the bo~to~ of the chamber or the surface of the heater IS dirty. After draining the chamber, clean these areas with a soft brush or the like while applying water and keeping the drain valve open. Reattach the fixing clip of the temperature sensor if it has come off or is loose. Attach the cl ip so that the temperature sensor comes into close contact .T with the heater.

. ater

(2)

Fi>ong dip

en-perature

sensor

4. Cleaning the Body

0 IMPORTANT:
.Do not use benzine or thinner to clean the body. Also, make sure that volatile substances such as insecticides do not come into contact with the body as these may cause deterioration and stripping of the paint.

(1)

Gently wipe stains with a soft cloth. To remove stubborn stains, wipe with a cloth soaked in solution of neutral detergent. Wipe off any remaining moisture with a dry cloth.

..

5. Cleaning

the Cooling

Unit Filter (For Cooling

Unit option

only)
to the

An air filter is attached following procedure.

within the cooling unit. Clean the fan once a year according

(1) Remove the screws holding the fan case and remove the fan case. The filter is mounted inside the fan case (2) Remove the filter holder screws and remove the filter. (3) Soak and gently wash the filter in neutral detergent diluted in water. Avoid volatile detergents as these may cause discoloration or deformation. (4) (5) Sufficiently dry the filter. Reattach the filter in the filter case.

Fan case

mom I!! ~~~

-~ -

Fan case holding screws(2)

Riter holder screws(4)

<8_. ..-'-<8-.

Riter holder
.-.~

Riter Replace the filter if flawed or broken. (6) Match the protruding part of the fan case with the cutout part of the base plate and secure with the holding screws.

mam omm

Protrusion moom Y
Fan case holding screws

,""

"i

6. Lid Gasket Replacement

.Lid gasket with a whitened edge may cause steam leakage. Replace the lid gasket,

if

moistened

with

neutral

detergent

diluted

with

water,

and

wipe

off

the

stains

with

it.

Wipe

off

any

moisture

with

dry

cloth.

CD

Open

the

lid

Apply

the

minus

(-)

screwdriver

to

the

(2)

underside Pullout ~ Using a the waste

of old

the

gasket gasket. cloth wipe

band,

and

pry

it

up.

Gask -) screwdriver asket

any

dirt

off

the

Old

lid

g
portion of the chamber with which the lid
C

or

IC h preven
ti"om

ts th e
coming off

gasket

was

in

contact.

(S)

gasket

band

Remove and using

the a

gasket waste

band cloth

from wipe

the any

old dirt

gasket, off the

Gasket Lid Flat gasket surface

band

gasket

band. @-(1) Ai

Chamber

section 8P M orti on et~

If :~~i~yt

comes

@Attachthegasketbandtothenewgasket: (1) P I ace the

new

gasket

on

flat

surface,

~
~Ck

off

(2)

and against Insert

push the the

cord in bottom the

which gasket of

the preventsband groove-

until the

gasket it hits

:::=:::::: @-(2)

Chamber surface Flat

portion

band

from

coming

off.

~fter

co,mpletingthe

gasket

Installation,
() Install (1) Push the new in gasket the in gasket the chamber: until the entire which ti"om prevents coming

remove
the off.

the cord
gasket band

projected

portion

of

the

gasket

hits

against

I"",_~'/

the

rim

of

the

chamber.

Gradually

and

evenly

insert

the

entire

gasket

while

@-(3)

~~

pressing

your

palm

on

the

gasket,

If

the

gasket

band

starts

to

come

off,

press

the

wooden

stick

against

it

to

shove

the

band

into

the

groove

in

the

gasket

while

taking

care

not

to

damage

to

the

gasket,

(2)

Push

in

the

gasket

until

it

hits

against

the

metal

surface-

When

the

gasket

is

completely

pushed

in,

the

flat

portion

is

positioned

at

level

slightly

lower

than

the

rim

of

the

chamber.

(3)

In

addition,

run

your

finger

along

the

flat

portion

of

the

gasket

to

eliminate

any

irregularities

on

the

gasket

surface.

An

uneven

gasket

surface

makes

the

lid

difficult

to

close.

(Z)

Pullout

the

cord.

[Ref,~

(2)]

Follow

the

ordinary

operating

procedure

to

start

operation

and

make

sure

of

no

leakage

through

the

lid

gasket.

t;"..,_..,,-

7. Backup Battery Replacement

.When the CLOCK display flickers, replace the backup battery in accordance with the

following procedure.

&
.Do

CAUTION:
the battery with its polarities reversed may cause heating, explosion or ignition. not dispose of used batteries in fire; they may explode.

.Connecting

CD Hold both the ends of the connector for the backup battery between your fingers, and pull the connector ~ out of the switch board. Remove the screw from the clamp.

wire

<J) Attach the clamp to a new battery, and screw the clamp on the switch board. @ Insert the battery connector to the control PCB, with twist wires several times, with care of its correct direction. @ Correct the clock following the operation manual. .When the correction of the clock is complete, the CLOCK display goes out.

Screw

neda

'"

'--~"'-"J,,--"j.c"

""",oal-

~~f,~

,'..;;~

8. Solid
(1) (2) (3) Pullout

State Relay (SSR) Replacement

the terminals from the solid state relay (SSR).

Remove the SSR by unscrewing from the switchboard. Wipe off the trace of heat dissipating grease and dust adhering to the switchboard holes. in the vicinity of the screw

(4)

Clean the flat surface of the new SSR, then apply heat dissipating grease evenly on it. and plug In the Flat ~urface
dissipating grease

(5)

Fit the SSR to the switchboard terminals.

...Heat

Since the IN side of the SSR has +/- polarity, be sure to connect in the original position.

9. ROM Replacement
CD IMPORTANT:
.When replacing the ROM, use a special too the control PCB or the M

to avoid damaging new ROM.

.The PCB or ROM can be damaged if touched or having brought a into contact with charge. people or clothing static electricity Touch a metal object or take other mea~ures to discharge static electricity before performing these operations. (1) Follow the procedure below to remove the ROM from the IC socket using a ROM puller
...The hCXJks should catch at both ends

01

.Push

the trigger on the puller lO open

IC

..J, t so,-",e

(-~~~"L-~r

the hooks. .Set the ends of the hooks to catch on the bottom of the ROM. .Pull the trigger to remove the ROM. R~

~ //~~ j-

~
~

'--_J L_,-

(2)

M~ke s~re that the pin~ on the new ROM are aligned In parallel. If pins are bent outward, use a flat sL..,,'1ace to realign them.

[f The ---1pins are aligned in parallel.

___1//////////////

Flat surface

{3)

Insert the new ROM into the IC socket to the correct direction. (The notch to the left).

Insert wth the notd"l to_rROM--' the left.. (-;-~~~::.J

I I

p battery connector (4) Grasp both ends of the backup battery connector to pullout and disconnect, and after a few seconds, reinsert 1he connector. .By disconnecting the backup battery, the data on the old ROM will be erased. Reset the time in accordance with Operation Manual.

8
.'"" ,.

10. Heater Replacement

&CA
.Be

UTION:

sure to securely tighten the heater holding nuts when replacing the heater. Water may leak and cause short circuits if the nuts are loose. sure to securely tighten terminal holding nut A when replacing the heater. Heat may be generated from the terminal and burn damage may result if the nut is loose.

.Be

.Required .Monkey .Spanner

tools wrench (with maximum opening width of 23mm or more) (7mm span for the heaters of HV-25/50; and 8mm for HV-85/110)

Removina the old heater (1) Open the lid and turn the power switch off.
(2) Drain water from the chamber.

Temperature sensorfor ~ack-ofwater prevention

deVIce
Ga :;~~.~~~;~~~~~eater 1\ U

(3) Remove the blank plate (or the optional cooling unit) fitted on the rear panel. (4) Remove the t~mperature se.n~or (f~r lack-ofwater prevention) from the fixing clips on the heater. (The fixing clips for HV-25L/50L are small pipes welded to the heater, and those for HV-85L/11 OL are of flexible spring.) (5) Loosen the terminal holding nut A and remove the ring terminal. (6) Remove the heater holding nuts.

Gasket

~q~ Ring \NaSher tenrinal Ra

~
I I

ChalTDer Fixin cli Heaterholdingnut g p TerTrinal holdingnut 8 TerTrinal holdingnutA

Heater i I\~*;~=~=:; f/~~:.::=~~!~i~~::~ "li Gasket ~=-=-~ Heater fi:ng_h~leS

(7) Remove the heater from the chamber. (8) Remove any scale or stains from the area around the heater fixing holes.

Fixina the new heater

(9) Remove the heater holding nuts and flat washers attached to the new heater.

""""""~ ~""
~ ~ "'~ Flatwasher Heaterholdingnut

",

...'""1

"","'11"'"

(10) Pass both ends of the heater through the fixing holes at the bottom of the chamber, with care so that the gaskets do not drop. (11) Attach the flat washers, holding nuts. then tighten the heater

(12) Remove terminal holding nut A from the newly attached heater. (13) Fit the ring terminal and tighten the terminal holding nut A, while securing the terminal holding nut B with a wrench. (14) Affix the temperature sensor through the fixing clips. to the heater with or Fi>dngdip Temperature sensor for.la~
of-water prevention deVIce

(15) Pour water in the chamber and make sure leakage from the area around the heater.

of no

(16) Turn the power switch on, start normal operations, and make sure of no leakage of water from the area around the heater while the pressure rises. (17) Turn the power switch off and fix the blank plate (or the optional cooling unit) on the rear panel.

11. Temperature
(1) (2)

Control

Sensor

Replacement

Loosen the temperature Pull the temperature

sensor retainer.

sensor from the sensor port.

(3) Insert the new sensor through the sensor port, until the tip of the sensor comes to the same level of the internal surface of the chamber, and firmly tighten the sensor retainer using the fingers only. Never use a tool such as a monkey wrench. Intema/ surface of dlamber or retainer

.~
Tip of the temperature a:>ntrolsensor

TenlJerrature control sensor

10

c.~

12. Floating
.Required .Monkey (1)

Sensor
tools

(Option)

Replacement

wrench (with maximum opening width of 24mm or more) Inside of the d1an'ber Cord rover

Pull the cord spring down and remove from the cord cover.

(2) (3)

Remove the cord from the cord cover groove. Loosen the sensor retainer and remove the sensor from the joint. Cord spring (1)

(4) (5) (6)

Remove the sensor joint from the T -joint. Pull the sensor out from the T -joint hole. Insert the new floating sensor into the chamber

Se

Groove

through the T -joint hole and pull inward to the length shown below. HV-25L: (7) (8) ~450mm, HV-50L & HL-85L: ~600mm, HV-110L: ~780mm

Attach the sensor joint to the T -joint. Attach the sensor gasket, sensor washer, and sensor retainer to the sensor joint. (firmly tighten the sensor retainer using the fingers only. Never use a tool such as a monkey wrench.)
Roating sensor Sensor gasket Sensor retainer

int

Sensor joint

Sensor washer

(9)

Pass the cord downward the cord cover groove.

into the cord cover groove,

and then, insert the cord spring

into

11

13. Motor Replacement

(1) (2) (3) (4) (5) Disconnect the wires attached to the motor.

Remove the tube. Pull the motor out from the exhaust valve cam. Mount new motor on the motor fixing pole. Turn in and insert the shaft of the new motor into the hole of the exhaust valve cam. Insert the tube into the motor fixing pole until it reaches the gap of motor fixing pole. [Confirm there is a clearance for the motor movable Rewire the motor. Power on the autoclave and confirm the

(6)

up and down.]

(7) (8)

performance.

Motor Tube
Exhaust valve cam Motor fixing pole

Exhaust valve chassis

12

",.

'c,

,i

14. Exhaust Valve Replacement

.Required tools

.Monkey wrench (maximum opening width of 24mm or more) X 1 .Plus (+) screwdrivers (for M3 screw) X 1 (1) Refer to steps (2) -(3) of "13. Motor Exhaust Exhauslvalve chassis

Replacement" and remove the motor from the exhaust valve cam. (2) (3) (4) (5) Remove the piping attached to the exhaust valve. Exhaust valve flJ(ing nul Loosen th e f.. Ixlng screws 0f I.. Iml t SWltc . h. Remove the exhaust valve cam from the exhaust valve. Loosen the exhaust valve fixing nut, and remove the exhaust valve from the exhaust valve chassis by turning the valve. Remove the retaining nut from the new valve and tighten the exhaust valve fixing nut Retaining nul all the way to the end. TQQ :~:~::~~;~:::::~:~~:;~:)edwaSher ~ [The new exhaust valve should be tighten
by a torque wrench before used.] ::::~-""~~:~~ " """""~~~~-~.L=:""-",,..-imitSWitCh

Exhaustvalve

(6)

(7)

Attach the toothed washer to the retaining nut and place them on exhaust valve chassis and exhaust valve. [The exhaust valve chassis is in between the retaining nut and the exhaust valve.] Tighten firmly the retaining nut.

t
0 Markof camposition range

Exhaustvalv8 chass~

(8)

Tighten the exhaust valve fixing nut firmly with steadying the exhaust valve chassis. Place exhaust valve onto the exhaust valve tentative Iy.

(9)

(10) Turn the exhaust valve cam to the right until the exhaust valve is completely closed.

(11) If the position "A" of the exhaust valve cam is out of the range of marks of cam position range, refix the exhaust valve cam "A" comes in between marks of cam position range. (12) Turn the exhaust valve cam to the exhaust
valve

@)

@> Markof camposition range 'tch

with pressing

close

(clockwise,)

lever of the limit switch until the

and slide

limit switch

limit switch clicks.

13

"

",.",

,,:,"

.,.

"C"

w.

~:,~t~~7'::;;
(13) Refer to steps (4) and with exhaust much, -(6) of "13, motor, normal valve adjust hose the procedure port exhaust while valve and make the with sure that is steam to "16. does not come Valve Motor Replacement" (14) Start out operating from the too " fix the the

chamber reference

pressurized. Exhaust

If steam

comes out Adjustment.

15. Display Board Replacement

.Required .Plus .Vinyl .Sealing ( tools + ) screwdrivers tape (glass cloth impregnated with P.T.F.E.) 2 (1 each for M5 and M3 screws)

adhesive tape

(1)

Disconnect

the

connector and the

from

CN 1 cable so duct as hesive tape ...

on the control PCB. Bind the connector together to facilitate with vinyl passing

ribbon tape the

~
them.

adhesive through

(2)

Open

the

lid and

unscrew

the

lid bottom

cover

fixing

screws.

(3)

Peel

the

seals

covering

the

holes

for

the

lid cover

fixing

screws

and

unscrew

Ud cover

fi

Ud bottom cover fixing screw (8)

uct

(4)

Pass

the

ribbon

cable

of the

display

board

through

the

duct

and

remove

the

lid

cover,

(5)

Peel and

the

sealing the

tapes cover

(PTFE

impregnated from

glass tapping cover

cloth) screws.

of the

protective

plastic

cover,

remove

~~~~~~~~~;
Sealing tape ! -0 !

by unhooking

Protective

Tapping

screw head

;:
I! 0 I!

I
I 0 I 0 I

fJfJlIlIlIlIlIlIlIlI!fllll/Jfllllllllllllllllll~ i

o!

i;

14

"

.oj

(6) Remove the flexible cable (printed film) connected to the display board.
.Ie

Display Board

/
Grasp the slider lad< and pull up

(7) Unscrew the 2 [REAR]-side

tapping screws, and remove the display board. tapping screws.

(8) Loosen slightly (1 turn or 2) the 2 [FRONT]-side

(9) Push the display to [FRONT]-side. Put the new display board in contact with the holding rods. Pass each of the 2 tapping screws on [REAR]-side, through a collar, a board holding seat, a display board fixing hole and a flat washer (M4), and fix to the lid cover. (10) Tighten the [FRONT]-side tapping screws.
Collar

Tapping scr

EA~J
Display

Holding rod

(11) Look at the display from outside of the lid cover and make sure that the character is aligned with the LED. If not aligned, loosen the tapping screws and realign. (12)Connect the flexible cable to the connector of the display board.

window

Rexible

cable

Slire-lock Insert the flexible cable and press the slide-lock

{13} Push the other end of the ribbon cable in between the display board and the lid cover. (14) Put the tapping screw heads in the holes of the protective cover, and seal the two places of the protective cover with the sealing tape, i.e. the ribbon cable outlet and the end on the membrane switch side.

15

~~~~~~~tect!ve ~ ~ ~~~~("-;~;::;::-~:
;:;;;;;;;;;~;~~~~~;==~~ 1
ii'

Sealing

tape

TapPij9 screw head

.'

push

the

ribbon

ca~e

in

(15)

Bind through

the

connector the duct.

and

ribbon

cable

together

with

vinyl

adhesive

tape,

and

pass

them

(16)

Fix the

lid cover

with

the

corresponding

screws.

(17)

Fix the

lid bottom

cover

with

the

corresponding

screws

and

seal

the

screw

holes.

(18)

Remove on the

the control

vinyl PCB.

adhesive

tape

[ref.

the

above

(15)],

and

connect

the

connector

to CN1

16. Exhaust
.Required .Plus (1) Refer valve (2) (3) (4) Loosen Turn If the range, (5) Turn with (6) (7) Refer Power the

Valve Adjustment

tools (+) screwdriver to steps cam. the fixing screws valve "A" the of limit switch, cam to the right valve and slide the and limit make of the switch the range marks to side valve "B". closed. position (2) -(3) (for M3 screws) Replacement" and remove the motor from the exhaust

of 1'13. Motor

exhaust

by hand, cam

completely

position refix the

of the

exhaust valve cam limit cam

is out

of marks of cam

of cam

exhaust valve of the -(6)

"An comes exhaust until the

in between valve close

position and slide

range. limit switch

exhaust lever (4)

to the switch

(clockwise,) clicks. fix the motor.

pressing to steps on the

limit switch and

of '113. Motor and confirm

Replacement" the performance.

autoclave

16

..",.

--

17. Alarm Volume Adjustment

.Required .Minus tools (-) screwdriver (2--2.5mm blade width) Control (1) Turn control I Turn and to the VR2 PCB the adjusting with right left to to a minus lower the screw on the screwdriver. the volume PCB

to the

raise

volume.

18. Switchboard
.Check the items below

Replacement
before turning the power on after replacing the switchboard.

(1)

Check Printer [Change

whether

or

not

the

unit

is equipped Unit, S1-6-8

with then must set

the the

option dip

i.e. switches (lower)

Cooling S1 side

Unit, on all the the

Floating control time.]

Sensor, PCB.

or Automatic S1-1-4

Water accordingly,

Supply and

be

OFF

S1
W ~ ~ inO'" ~ @ ~ @ ~ ~ With With With With Cooling Floating Printer Auto-Water Supply CE Unit (HV-L) : S1-4 : S1-5 to to ON ON (upper) (upper) side side Unit: Sensor: S1-1 S1-2 : S1-3 to to to ON ON ON (upper) (upper) (upper) side side side

specifications

(2)

Check

the model, and Standard Specs.

set

the

dip

switches of S2 CE Specifications

on

the

control

PCB.

H\l'24:i:i:i]

HV-25LD

HV'85m

~a:im
(2) Remove .Unless the ROM from otherwise

H\l'50LD HV-11@
the control board the to be ROM replaced and mount with it on [9. the ROM new board. specified, replace in accordance Replacement].

17
I

"c._-

m~"."".'._.'~'"""""

"."c"i

Chapter

2. Troubleshooting
(Alarms)
Cause (1) Water the was chamber not placed

Chart

1. Error Detection
Display E r 1 (Lack-of-water alarm)

Items to check in User check User check

Remedy User instruction User instruction

(2) Water was not replenished during continuous operation (3) Contact point failure of the lack-of-water prevention
device

Ch~ck.cont~ct/open activation distance

Lack-of-water prevention
device replacement

(4) Input circuit failure for the lack-of-water prevention device on the control PCB (5) Wiring contact failure between the lack-of-water prevention device and the

Check using the check program "c4" Check wiring circuit

Control PCB replacement Wiring repair

control PCB
(6) The bag is placed in the chamber.
-E r 2 (1) Temperature sensor

directly
failure

Ask the user.

Me.asure resistance temperature value sensor

Advise to use wire basket

Replace sensor (at normal

(Wire breakage on temperature sensor for control)

(2) Input circuit failure of the temperature control sensor on the control PCB
(3) Temperature chamber
. t poln .to

temperature: resistance between white and yellow wires is 79 -156KO) Check using the check program "c7" (display of 0 and 47 -91 is normal at normal temperatures)
Advise the user.

Replace control PCB

in the below freezing

Adjust

room
site

falls

~emper~ture
Installation 5 -35C.

.of

r 3

(1)

Failure of output circuit of the solid state relay (SSR)

Check using the check program "c3"

Replace PCB

control

(Excessive temperature
alarm)

(2)

SSR

on the control PCB .

failure

Ch.eck.contact/open activation

Replace

SSR.

Distance. E r 4 -temperature (Ex~essive alarm) (2) Failure of temperature sensor for control (1) Heater failure Refer to trouble shooting measures to take when the in the chamber will not rise. Measure temperature sensor resistance value (at 100C: resistance between white and yellow wires is about 63KO) Check using the check program "cT' (a display value of 92 and 255 is normal at 1 OOC) Replace the sensor

-cooling

(3) Failure of input circuit for the temperature control sensor on the control PCB

Replace the control PCB

18
c,.. "",",",

Display E r 5

Cause (1) Exhaust valve failure

Items to check Refer to trouble shooting measures to take when the air in the chamber will not purge Measure pressure sensor output voltage (at O.12MPa, terminal No.4 of connector CN6 should be about

Remedy

(Excessive pressure alarm)

(2) Pressure sensor failure

Replace the pressure sensor

DC+2.1V)
(3) Input circuit failure of the pressure sensor on the control PCB Check using the check program "c11" (a display value of "107" is normal at O.12MPa) Ask the user .wire Check.l:>oseness of the lock plate fixing screws is <;:h.eck I,oose,n.ess of LSW2 limIt switch fixing screws, Check contact/open activation distance Check using the check program "c4" Check looseness of the limit switch LSW3 fixing screws. Ch,eck.cont.act/open activation distance Check using the check program "c4" Check using the check program "c3" User check or Check using the check program "c5" Replace the control PCB

(4) The bag is placed directly In E r 6 (Lid. malfunction

'

th

e c am er Tighten the screws Tighten the screws Replace the limit switch Replace the control PCB Tighten the screws Replace the limit switch Replace the control PCB Replace the failed parts User instruction Replace defective parts

A~vise to use basket

(1) Lock plate is loosely fitted. (2) LSW2 limit loosely fitted. (3) LSW2 failure limit switch

alarm)
switch

E r 7 (Exhaus~ valve malfunction

(4) Failure of input circuit for LSW2 limit switch on the control PCB (1) LSW3 limit switch is loosely fitted. (2) LSW3 failure limit switch

alarm)
(3) Failure of input circuit for LSW3 limit switch on the control PCB (4) Failure relay. E r 8 (Auto- wa~er supply Unit malfunction alarm) of the motor or 2X

(1) The water tap is not open (2) Failure of SV1 solenoid 2X relay.

(3) Failure of FSW water level detector (4) Failure of input circuit for FSW water level detector on the control PCB E r 9 Same as "Er4."

Check contact/open activation distance Check using check program "c5"

Replace water level detector Replace the control PCB

(Sterilization heater malfunction alarm)

19

Display E r L (1) LSW2 loosely (2) malalarm) (3) Failure LSW2 control (4) Solenoid LSW2

Cause limit fitted limit switch failure switch is

Items

to check of LSW2 screws

Remedy Tighten screws

Check looseness limit switch fixing Check activation contact/open distance

(Open/Close lever function lock

Replace switch

the

limit

of limit PCB

input switch

circuit on

for the

Check program

using "c4"

the

check

Replace control

the PCB

is loosely

fitted

Check)ooseness solenoid or Check using the program "c3" User check

of the

Tighten

screws

(5)

Failure of 4X relay Exhaust removed or while chamber more

the

solenoid

check

Replace the failed parts User instruction

ErE

(1)

bottle

was

during operation the pressure in the was O.O1MPa or

(Exhaust malfunction

bottle

(2)

LSW4 loosely

limit fitted

switch

is

Check looseness limit switch

of

LSW4

Tighten

screws

alarm)
(3) Limit switch LSW4 failure Check contact/open activation distance for the Check program using "c4" the check Replace switch Replace control the limit

(4)

Failure LSW4 control

of limit PCB of

input switch

circuit on

the PCB

(1)

Failure sensor

the

floating

Mea~ure the resist~nce of the floating sensor (resistance between blue and white wires should be 79 -156k I:); at normal tern erature th~ check (Display of 0 at

Replace sensor

the

(Wire b~eakage on floating sensor)

(2)

Failure of the floating control PCB

input circuit sensor on

for the

Check u~!ng" program c8

Replace control

the PCB

and 47 -91 is normal normal temperature)

2. Earl
Condition Air in the

Trouble Shooting
Cause (1) Refer is not to Section 3. Troubleshooting Items to check Remedy

chamber purged Pressure chamber not rise

in the does

(1)

Safety

valve

failure

Leak

from

safety

valve

Repair safety

or replace valve

the

(2)

Pressure

gauge

failure

Pressure

gauge

needle

Replace

the

pressure

gauge
(3) (4) Piping loose or damaged Steam leaks from piping Repair leakage Refer to Section 3. Troubleshooting

20

Condition One d~git on the LED dlspl~y does not light I;>isplays do not light wheT! the swl,tch (breaker) IS turned on.

Cause (1) Circuit failure (2) LED failure (1) Poor connection or cont~ct malfunction of terminals and connectors

Items to check Soldered pari of LED

Remedy Repair by soldering again Replace LED Repair or replace the failed paris

LED breakage Power plug connection Breaker (power switch) connection Tab terminal connection of CN9 on the control PCB Connection of CN 1 connector on the control PCB Power socket'-(rated voltage) Power input to the breaker (rated voltage) Power output from the breaker (rated voltage) Between terminals 1 and 2 on connector CN9 of the control PCB (AC14V) Between terminals TP7 and TP9 on the control PCB (DC+12V) Between terminals TP7 and TP8 on the control Connection

-power

-connector

(2) No power

"'."'.. .-Rect.ity'th.e...pow.er ".'-""'-"supply facilities Replace the power cord Replace the breaker Replace the transformer

(3) Power cord breakage (4) Breaker failure (5) Transformer failure

(6) Failure of paris control PCB (7) Failure of paris control PCB

on the

Check the shori-circuit parts, and repair or replace the failed paris Replace the control PCB Remove the cause for the blown fuse, and replace the fuse
Remove the cause for

on the

PCB (DC+5V)
(8) Blown fuse F1 on the control PCB
(9) BI own f F3 th on e

Check visually

Ch ec

con ro No response to the membrane switch Steam leak from. the lid gasket

PCB

use

. vlsua

II y

the blown fuse, and replace the failed parts

(1) Dew formation switch

inside the

~heck leakage from the lid gasket

m~~~~~~~ne switch and the lid

gasket
(1) Aging or damage gasket of the Check visually deterioration and damage of the gasket Check visually installation of the Replace the lid gasket

(2) Improper installation the gasket (3) Foretgn matter adhering

of

Install the gasket evenly Remove contaminants

gasket
Check visually foreign matter adhering to the lid or lid gasket

.Open/Close lever does not slide Lid cannot be lifted flowered

(1) Refer to Section 3. Troubleshooting (1) Open / Close lever does not slide smoothly Check the lever position (right end) Slide the lever up to the right end

21
"'"'"" .""'" ..,li

Condition
Alarm sou~ds after pr~sslng

Cause
(1) Unconfirmed locking of Door

Items to check
Confirm Open lever to close / Close

Remedy
Slide the lever the left end up to

start switch. Leakage of water from the of the body (1) Leak from the area the heater fixing nuts of Loosenes~?f the heater fixing nuts Gasket deterioration Leak from the area of the lack-of-water sensor fixing nut (3) Leak from piping (4) Leak from bottle the exhaust Looseness of the lack-of-water sensor fixing nuts Piping loose connection Breakage of the exhaust bottle Gasket improperly fitted or deteriorated (5) Leak from exhaust hose (6) Leak from the drain port as the drain valve was not closed by mistake Exhaust is too! busy during sterilization (1) Under the display temp. higher than the set temp. (2)
Under temp. the set

Tighten the nuts

-bottom

Replace the gasket Tighten the nuts

-(2)

Tighten piping Replace the exhaust bottle Refit or replace the gasket Replace exhaust hose Close the drain valve

Cracks in exhaust hose State of the drain valve

.cycle

.(1) (1) SSR failure

(2) Overpressure.e~hau.st. due to remaining air In

State of ON/OFF of the heater circuit (

2) State of contaIning of the substance

(1) Replace SSR

..

(2) User instruction

, No action of both the solenoid and the exhaust valve

the

chamber

Check visually Replace the fuse after removing the cause of breakage

F2 fuse on the switch board is broken

22

3. Troubleshooting
!Open/close lever does not slid~
Is the power switch off? Yes ~ Turn the power switch on

No
Yes ~ Wait for the temperature to fall below 97C* or the pressure to fall to OMPa

Is the temperature in the chamber 98C or more or the pressure O.O1MPa or more?

No
No ~ Replace 4X relay

Is 4X relay contact point (between 3 and 4) in contact? lI

Yes ' g~

.Replace

the solenoid

~ressure in the chamber does not ris~

Turn the power switch on

1
Refer to Operation Manual and start operation

!
Does the temperature chamber rise? in the No --,

1 Yes
3 min. (HV-25/50) or 6 min. (HV-85/110) after 97C is displayed, the exhaust valve cam rotates toward !'close" direction and stops No ~ 2X relay activates No

1
Yes Cam fixing nut is loose Yes

~ Replace 2X relay

Yes
Replace the motor ~ Refer to Chapter 1 16. Exhaust

Valve Adjustment

No
adjustment is wrong Yes ~ Refer to Chapter 1 16. Exhaust Valve Adjustment

Cam position

23
, ,.c...,.., -, "'w ,..1 ~

em erature in the chamber does not rise

Turn the power switch off

1
Remove the heater wiring and measure the resistance. Is the

Yes
.Replace the heater

value = Q?

No

Restore the heater wiring

t
Remove the wiring on connection point side (NO, COM) of 1X relay, and start operation according to Operation Manual

t
Measure the resistance of 1X relay connection point (between NO and COM). Is the value = Q? Yes .Replace 1X relay

No

.Replace

the solid state relay

(SSR)

lAir in the chamber is not purged!

Turn the power switch on

j
The exhaust valve cam rotates toward "open" direction and stops

No
.3X

No

1
1

Yes

relay activates

--+

Replace 3X relay

Yes
Replace the motor

Cam fixing nut is loose

Yes

Refer to Chapter 1 16. Exhaust .Valve Adjustment

No
Piping is clogged Yes .Remove the clog

24
'"" "," '""",

Chapter 3. Product Description

Operation Sequence/Procedure Flow Chart
Preparation (1) (2) (3) (4) (5) (6) (7) (8) (9) Power switch on Lid opened Water filled (not necessary with auto-water suppo/ optioo) Loading Lid closed Mode check Md selection Setting value check and change Reserve timer setting (for reserve operation) Exhaust bottle water level check

nstalt

Auto~ water~y-~~n'-'
Water suppo/ complete Reserve timer activation (when reserve timer is set) .Loop display lights R I 1

I. Only with automatic water supply option

Modes 1, 2, 3, 5, and 6 Heating and ar purge .Heating display ftashes .Ternpe-ature rises .Air in wooong chamber is purged 6 minutes (3mins for HV-25) after e7"C is detected Heating .EJ<haust valve clooed .Temperature/pressure i Sterilization seI1ing tempera Sterilization .Sterilizatioo display ftashes .Sterilizatioo seiting temperature maintained .Sterilization timer activates Sterilization timer time elapsed Heat melting .Melting timer activated .Melt seI1ing temperature maintained Meit timer time elapsed

Only with cooling unit ",fia!

Modes 1 and 2 Varia~e exhaust .EJ<haust display ftashes .Fire e><haust of steam working chamber 97"C detected Mode 1 .Warming .Warming Mode 2 Warming disp~y flashes seiting temperature

MOOe 3 Exhaust .E><haust display flashes .Steam in w~ng chamber is exhausted 97 'c is detected Modes 5 Warming .Warming dis~lay flashes .W~rml~ setting temperature maintained 20 hours elapsed Mode 6

in the

maintained 20 hours elapsed

) (2) (3) (4)

Unloading Check that pressure gauge is at OMPa Open lid Unload Turn power switch OFF

25

i,,~"j."