ESP Design for well SD 4-6

Company: Engineer: South Dabaa Petroleum Company Hossam Ebeid Project: Date:

REDA
ESP Design 8/24/2008

TECHNICAL DESIGN

General Information and Contact Details Project Prepared by Date Company Field & Lease Well Number API Well Reg. # State & Country Company Engineer Contact Address E-Mail Phone Fax

ESP Design Hossam Ebeid 8/24/2008 12:00:00 AM South Dabaa Petroleum Company SD SD 4-6 Egypt Ayman Rashad

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Comment

ESP Design for well SD 4-6

Company: Engineer: South Dabaa Petroleum Company Hossam Ebeid Project: Date:

REDA
ESP Design 8/24/2008

Input Data and Information

Production and Fluid Data Oil Gravity, API Water Cut, % Wellbore Information Wellhead Temperature, F Length (ft) Casing 1 Tubing 1 6889.76 3.50 2.99 0.00065 TUBULAR 8000.00 7.00 6.18 0.00065 TUBULAR 36.00 85.00 Water Specific Gravity 1.14

95.00 OD (in)

Bottom Hole Temperature, F ID (in) Roughness (in)

200.00 Flow Type

Desired Operating Conditions Pump Depth, ft Design Rate, STB/d Pump Speed, RPM

6889.76 1600.0 2889.7

Frequency, Hz Wellhead Pressure, psig TDH,

50.00 150.0

Schlumberger Private

ESP Design for well SD 4-6

Company: Engineer: South Dabaa Petroleum Company Hossam Ebeid Project: Date:

REDA
ESP Design 8/24/2008

Equipment and Results

Pumping Conditions Production Rate, STB/d Pump Speed, RPM Pump Information Type Stages Staging Type Gas Separator Type Efficiency, % Motor Information Type Power, hp Amp, Amps Type Name Motor Lead Extension Type Length Minor Armor OD, in Conductor Size, AWG Cable Information Type Conductor Size, Length, ft KV, V Temperature Rating, F Protector Thrust Bearing Type Configuration Components Switchboard Manufacturer Voltage Rating, Volts 1524.5 2889.7 TDH, ft 3468.11

REDA 400 DN1750 300

Staging Configuration

REDA 400/400 400/400 DRS-ES 99.87

Power, hp Free Gas Into Pump, %

2.5 0.00

REDA 540 MX/MK/PX/PK 540 83.3 20.7 MX/MK/PX/PK 540

Volts Speed, RPM Instrument Tube OD, in

1927.5 2889.4

KELB 120.00, ft 0.47 4.00

Connection Type KV Major Armor OD, in Material/Armor

TAPE-IN 4 1.22 M

Schlumberger Private

ETBE-400 4 6989.76 4000.00 400.00

0.00

540 HL LSBPB SINGLE

Number of Seals Number of Chambers Oil Type

2 3 REDA OIL #5

SCHLUMBERGER 3900.0

Description Current Rating, Amps

FIXSTAR MCP-3900-200 Basic 200.0

Transformer Transformer: 3-Phase VSDRated StepUp

Manufacturer Frequency, Hz SWE 50 Description KVA FACT III, OISC 200

ESP Design for well SD 4-6

Company: Engineer: Primary Delta, Volts Secondary Max., Volts Conditions at Operating Frequency Operating Frequency, Hz Motor Amp, Amps Total Motor Load, hp South Dabaa Petroleum Company Hossam Ebeid 380 3811 Project: Date: Secondary Min., Volts

REDA
ESP Design 8/24/2008 1100

50.00 20.7 65.7

Volts @ Junction Box Volts KVA @ Junction Box Motor Volts, Volts
Inflow/Outflow Performance

2008.3 72.23 1927.5

3,400.00

3,200.00

3,000.00 2,800.00

2,600.00

2,400.00

2,200.00

2,000.00

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Pressure [psig]

1,800.00

1,600.00 1,400.00

1,200.00

1,000.00

800.00

600.00

400.00 200.00

0.00 0 300 600 900 1,200 1,500 1,800 2,100 2,400 Flowrate [STB/d]
Inflow At Intake

2,700

3,000

3,300

3,600

3,900

4,200

Inflow Performance

Outflow Performance

ESP Design for well SD 4-6

Company: Engineer: South Dabaa Petroleum Company Hossam Ebeid Project: Date:

REDA
ESP Design 8/24/2008

Actual Pump Curve

Actual Pump Performance REDA 400 DN1750 300 Stages 2889.8 RPM 50.00 Hz 6,300.00 6,000.00 5,700.00 110.00 5,400.00 5,100.00 4,800.00 4,500.00 4,200.00 80.00 3,900.00 3,600.00 Head [ft] 3,300.00 3,000.00 2,700.00 50.00 2,400.00 2,100.00 1,800.00 18.00 1,500.00 1,200.00 20.00 900.00 600.00 10.00 300.00 0.00 0 200 400 600 800 1,000 1,200 Flowrate [bbl/d] 1,400 1,600 1,800 0.00 12.00 9.00 6.00 3.00 0.00 30.00 15.00 60.00 45.00 42.00 Pump Efficiency [%] 70.00 HP [hp] 39.00 36.00 33.00 30.00 27.00 24.00 40.00 21.00 90.00 51.00 48.00 60.00 57.00 100.00 54.00 120.00 69.00 66.00 63.00

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Wellbore Data
Casing 1 Top (ft) 0.00 Bottom (ft) 8000.00 OD (in) 7.00 ID (in) 6.18 Roughness (in) 0.00065

ESP Design for well SD 4-6

Company: Engineer: South Dabaa Petroleum Company Hossam Ebeid Project: Date:

REDA
ESP Design 8/24/2008

Note: All Depths are in MD.

Tubing 1 Bottom (ft) 6889.76 OD (in) 3.50 ID (in) 2.99 Roughness (in) 0.00065 Flow Type TUBULAR

Packer Depth: ft Perforations Depth: 7312.99 ft

Temperature
Wellhead: 95.00 F Reservoir: 200.00 F

Fluid Correlations
Dead Oil Viscosity Saturated Oil Viscosity Undersaturated Oil Viscosity Gas Viscosity Water Viscosity Oil FVF above Bubble Point Oil FVF below Bubble Point Solution GOR/Bubble Point Oil Compressibility Gas Z Factor Kartoatmodjo Kartoatmodjo Kartoatmodjo Lee et al. Van Wingen Chart Vasquez & Beggs Standing Kartoatmodjo Vasquez & Beggs Standing

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Fluid Data
Oil Specific Gravity, API Gas Specific Gravity Water Specific Gravity GOR, SCF/STB Bubble Point Pressure Bubble Point, psig Water Cut, % Reservoir Temperature, F 36.00 0.85 1.14 257.12 Not Calculated 1035.0 85.00 200.00

Inflow
Performance method Productivity Index, STB/d/psi Static Bottom Hole Pressure, psig Static Casing Pressure, psig Measured Flowrate, STB/d Measured Bottom Hole Pressure, psig Measured Casing Pressure, psig Reservoir Temperature, F AOF, bbl/d PI 1.50 2900.0 1000.0 1800.0 200.00 4349.99

ESP Design for well SD 4-6

Company: Engineer: South Dabaa Petroleum Company Hossam Ebeid Project: Date:

REDA
ESP Design 8/24/2008

Desired Operating Conditions

Calculate Flowrate, STB/d Pump Depth, ft Intake Pressure, psig Frequency, Hz Casing Pressure, psig Surface Pressure, psig Total Dynamic Head (TDH), ft Intake Gas Volume Fraction, % PIP 1600.0 6889.76 1641.4 50.00 0.0 150.0 3577.25 0.00

Theoretical Pump Performance

Pressure, psig Oil Rate, bbl/d Gas Rate through Pump, bbl/d Free Gas, % Water Rate, bbl/d Total Liquid Rate, bbl/d Specific Gravity of Liquid, Specific Gravity of Mixture, Mixture Viscosity, cST Mixture Viscosity, SSU Solution GOR, SCF/STB Solution GWR, SCF/STB Liquid FVF, Intake 1691.6 267.64 0.01 0.00 1332.65 1600.29 1.05 1.05 0.38 29.48 231.77 0.00 1.04 Discharge 3270.4 265.68 0.00 0.00 1325.83 1591.52 1.05 1.05 0.38 29.49 231.77 0.00 1.04

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Total Surface Liquid Rate: 1524.56 STB/d

Gas Separation
Gas Separator: 400/400 DRS-ES
Liquid Rate, bbl/d Natural Gas Separation, % Separator Efficiency, % Total Separation Efficiency, % Gas Rate before Separation, bbl/d Total Rate before Separation, bbl/d Gas Rate after Separation, bbl/d Total Rate after Separation, bbl/d Gas Volume Fraction at Pump, % Intake Gas Volume Fraction, % 1679.83 42.00 99.87 99.87 9.96 1689.79 0.01 1679.84 0.58 0.00

Pump
Model: REDA 400 DN1750

ESP Design for well SD 4-6

Company: Engineer: Frequency, Hz Number of Stages Stages with Free Gas South Dabaa Petroleum Company Hossam Ebeid Project: Date: 50.00 300 1

REDA
ESP Design 8/24/2008

Operating Condition
Total Dynamic Head (TDH), ft Surface Rate (O+W), STB/d Avg. Pump Rate (O+G+W) bbl/d Pump Intake Pressure, psig Operating Power, hp Bottom Pump Efficiency, % Pump Efficiency, % 3468.11 1524.5 1591.52 1691.6 63.2 67.96 67.96

Viscosity Correction Factors

Rate Head Power Efficiency Calculated 1.00 1.00 1.00 1.00 User Entered

N/A

Average Pump Viscosity: 0.4

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Derating Factors
Head, % Rate, % Power, % 100.00 100.00 100.00

Motor
Model: REDA 540 MX/MK/PX/PK 540 Motor Slip Adjustment: Yes Nameplate: 50.00 Hz
Power, hp Amperage, Amps Operating Condition (50.00Hz) Motor Load, hp 83.3 26.9 Voltage, Volts Power @ Design Rate, hp 1927.5 83.3

65.7

Motor Speed, RPM

2889.4

ESP Design for well SD 4-6

Company: Engineer: South Dabaa Petroleum Company Hossam Ebeid 83.90 85.29 20.7 300 3468.11 1524.5 1691.6 67.96 Project: Date: Fluid Velocity, ft/s Voltage, Volts Load Factor, % Slip Stages

REDA
ESP Design 8/24/2008 1.95 1927.5 78.85 0

Efficiency, % Power Factor, % Amperage, Amps Total Stages Total Dynamic Head (TDH), ft Surface Rate (O+W), STB/d Pump Intake Pressure, psig Bottom Pump Efficiency, %

Avg. Pump Rate (O+G+W) bbl/d Required Power @ Nameplate Frequency, hp Pump Speed, RPM

1591.52 65.7 2889.7

Fluid Temperature At Intake, F Skin Temperature Rise, F Avg. Winding Temp. Rise over Skin, F Total Winding Temperature, F Speed Increase Heating, F Heat Rise due to VSD without Load Filter, F Heat Rise due to VSD with Load Filter or Sinewave Drive, F

194.05 4.49 46.49 245.04 0.00 0.00 0.00

Protector
Thrust Bearing Type Configuration Components Total Shut-In Downthrust, lbf 540 HL LSBPB SINGLE Number of Seals Number of Chambers Oil Type 2 3 REDA OIL #5

Schlumberger Private

Motor Lead Extension

Type Length, ft Minor Armor OD, in Conductor Size, AWG KELB 120.00 0.47 4.00 Connection Type KV Major Armor OD, in Material/Armor TAPE-IN 4 1.22 M

Switchboard
Manufacturer Voltage Rating, Volts SCHLUMBERGER 3900.0 Description Current Rating, Amps FIXSTAR MCP-3900-200 Basic 200.0

Transformer
Transformer: 3-Phase VSDRated StepUp

ESP Design for well SD 4-6

Company: Engineer: Manufacturer Frequency, Hz Primary Delta, Volts Secondary Max., Volts South Dabaa Petroleum Company Hossam Ebeid SWE 50 380 3811 Project: Date: Description KVA Secondary Min., Volts

REDA
ESP Design 8/24/2008 FACT III, OISC 200 1100

Cable
REDA Redablack ETBE-400 Round Solid
Specifications Conductor Size, AWG Temperature Rating, F Operating Condition Conductor Temperature, F KVA, Max Ampacity, Amps 4 400.00 KV Length, ft 4000.00 6989.76

199.01 72.23 133.8

Voltage Drop, Volts Surface Voltage, Volts Startup Ratio

80.8 2008.3 91.60

Cost Cost/KWHr: 0.05

Cable (monthly) Cable (annual) 90.57 1086.95 Total (monthly) Total (annual) 2248.76 26985.23

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Note: Total is for Motor and Cable. Required Surface Voltage, Volts: 2008.3

Surface Equipment
Power Controller Switchboard FactPac Used Junction Box Surface, Surface, Volts Well Site Condition Ambient Temperature, F Power Information Supply Frequency, Hz Environment Information Indoor Installation Explosion Proof Required Onshore VSD/Transformer False 72.23 2008.3 Transformer Motor Current, Amps 3 phase 20.7

Altitude from Sea Level, ft

60

No No No

Need Voltage/Back Spin Protection Corrosion Proof

No No

10

ESP Design for well SD 4-6

Company: Engineer: Input Voltage SwitchBoard Manufacturer SCHLUMBERGER South Dabaa Petroleum Company Hossam Ebeid 380 Project: Date:

REDA
ESP Design 8/24/2008

Description FIXSTAR MCP-3900-200 Basic

Voltage Rating (Volts) 3900

Current Rating (Amps) 200

Step Up (Output) Transformer Manufacturer Description Frequency Type (Hz) SWE FACT III, OISC 50

Nameplate KVA 200

Actual KVA Available 200

Primary Delta Voltage 380

Secondary Min Voltage 1100

Secondary Max Voltage 3811

Schlumberger Private

11