BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, Pilani Pilani Campus

First Semester 2013-2014 Instruction Division Course Handout (Part II)

Date: 02/08/2013 In addition to Part I (General Handout for all courses appended to the Time Table), this portion gives further specific details regarding the course. 1.Course No. 2.Course Title 3.Instructor Incharge 4.Course Description This is a fundamental course on Materials Science and Engineering. It deals with the engineering materials like metals, polymers, ceramics and composites. Basic structure of materials from atomic level to microstructure level along with the influence of these structural parameters on mechanical, thermal and other properties, lattice structure and dislocations, phase diagrams will be discussed. Selection of materials for different applications, properties and performance degradation of materials in service will be analysed. 5.Scope and Objectives This course aims to provide the relation between structure and properties of materials, understanding of different engineering materials such as metals, alloys, polymers, ceramics and composites from the viewpoint of applications, properties, characterisations and performance improvements. 6.Prescribed Text Book Callister William D & R. Balasubramaniam, Materials Science and Engineering, Wiley Student Edition, 7th Edition, 2007. 7.Reference Books R1. R2. R3. William F Smith, Javad Hashmi and Ravi Prakash, Materials Science and Engineering, Fourth Edition, Tata Mcgraw Hill Education Private Limited, New Delhi. George E. Dieter, Mechanical Metallurgy, SI Metric Edition McGraw Hill Book Company, London. R. A. Higgins, Applied Physical Metallurgy, Sixth edition, Viva Low priced students edition, New Delhi. T1. : ME F213& MF F213 : Materials Science and Engineering : SUBRATA B GHOSH

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R4. R5. Martin. J.W, Structure of Engineering Materials. Woodhead publishing, Third edition.(24x7 e book)*. Paul Holloway and P.N Vaidyanatahan., Characterization of Metals and alloys, Momentum Press 2010. (24x7 e book)*. *This e book and other books on Materials science are available online 24x7 in the library web site may be referred to get more knowledge in the specific area of the course.

8. Course Plan Lecture No. 1-2 Introduction, Atomic structure and bonding 3 Topics Learning Objective Reference to Text book T:1.4-T1.6, T:2.5-T2.8 Self study material. T1.1-1.3 T2.1-2.4 R1 1.1 to R1.5 R1 2.1to 2.5 R1:3.1-3.10

Materials classification, Need, Comparison, Advanced materials. Types of bondings.

5-6

7-8

10-11

Unit cell, Crystallographic directions and planes. Miller indices of planes and directions The Structure of and applications. Crystalline Solids Linear and planar densities, close-packed crystal structures. Numerical Problems. Vacancies and interstitials, dislocations and grain Imperfections in boundaries, grain size Solids determination and the influence on properties of materials. Phases, microstructure, phase equilibria, Isomorphous system, eutectic systems, Gibbs Phse rule, lever rule, prediction of Microstructure. Phase Diagrams and Fe-Fe3C Phase diagram, steel cast iron phase Phase Transformations and transformation Influence on mechanical properties. Continuous cooling transformation, Mechanical behavior of Fe-C alloys,

T:3.1-3.10 T:4.1-4.9

R1:3.1-3.10

T1.5.1-5.6

R2: 5.1-5.5 R2: 6.1-6.7 (Elementary treatment only) R3 :9.1-9.8

T1-Ch.7 & Ch. 8

R3: 11.1-11.6

R3:12.1-12.4

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Lecture No. Topics Learning Objective Reference to Text book Self study material.

12-14

Mechanical Properties of Materials Performance of materials.

15-16

Tempered martensite Types of metal alloys, Strength T1-Ch.9 of materials, Deformation, T1 Ch10 Testing of materials. Fatigue, creep and fracture of T1:11.1-11.4 materials. T1:11.611.14 T1:.12.112.8

R2:8.1-8.8

17 18 19

20

21-22

23-24

25

Types and applications of ceramics Application and Properties of Ceramics Mechanical and other properties Hydrocarbon and polymer molecules, Molecular weight, Structures of Polymers shape, structure and configurations, Thermosetting and thermoplastic polymers Mechanical behavior of polymers, mechanisms of Characteristics and deformation Applications of Crystallization, Melting, and Polymers Glass transition phenomena, Polymers types Particulate, Fibre, Structural composites, Biocomposites, Composites Materials Other composites, Influencing parameters, Composites micromechanics Corrosion and Types of corrosion, Corrosion Degradation control

R2:12.1-12.8 R3:13.1-13.3 (Elementary treatment only) R2:11.1-11.8 R2:11.1-11.8 R1: 10-.1-10.9

T1:13.113.10 R1:10.1-10.9 T1;14.114.21

R1:10.1-10.9

R1:12.1-12.10 T1-15.115.4 R1:13.1-13.7

T1:16.1-16.9

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9.Evaluation Scheme: EC No. 1 2 3 4 Evaluation Component Mid semester test Duration Weightage Date & Time Nature of Component CB* OB* CB*
11/12 AN

90 Min

30 15 05** 50

2/10 10:00 - 11:30 AM

Assignment 15 Min. (Best 2 out of 3) Lab Quiz Comprehensive exam. 15 Min. 180 Min.

OB* + CB*

*OB = Open Book, CB = Closed book ** Students will be taken to Materials lab to demonstrate various experiments related to the course in batches. Lab quiz will be based on the demonstration. Chamber Consultation Hours: To be announced in the class. Notices: All Notices will be displayed in the Mechanical Department notice board only.

(Dr. Subrata B Ghosh) Instructor In charge ME F213 & MF F213.

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