1990 ATRA Seminar Manual Contents

1990 ATRA Seminar Manual Contents
440-T4
1-2 Slip or Chatter 2-3 Slips & Flare-Ups 2-1 Downshift Clunk 3-2 Coastdown Clunk 3-2 Kickdown Clunk Bind-Up On 3-4 No Up Shifts No Movement Wrong Gear Starts Reverse Problems TCC Lock-Up On top of 2nd Gear TCC Shudder Parts List 1 4 6 8 9 12 13 16 17 18 20 21 23
AXOD
Shift Quality Planetary Gear Train Failure Page 2-1 Downshift Clunks No Movement TV Pressure Problems 1 6 9 11 12
A4LD
Pressure Testing Direct Clutch Problems Diagnosing No 4th Gear Downshift Problems Shift Quality Servo Assembly Application Charts Shift Timing Engine Stall Front Seal Blowout Vent Leaks Parts Interchange 1 2 3 4 6 7 9 11 12 13 14
Lock Up
No Lock Up No TCC Release Chart 1 Chart 2

Check for 12 Volts to Terminal A Check for 12 Volts to Terminal A at Transmission Check for 12 Volts at Both Sides of the Fuse Check for 12 Volts at Both Sides of the Brake Switch Adjusting Replacing the Brake Switch Checking Wires for Shorts and Opens Check for Ground at Terminal D at the Transmission (ALDL Quick Method) Check for Ground at Terminal D at the Transmission (Regular Method) Ground the D Wire at the Transmission (ALDL Quick Method) Ground the D Wire at the Transmission (Regular Method) Check Cooler Line Pressure or Surge Check the Solenoid Check the Electrical Switches on the Valve Body Check the Lock-Up Apply Valve Check Signal Oil Circuit Checking the Computer System How to Read Trouble Codes 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 19 21
700R-4
4th Gear Complaint Setting the TV Cable Line Pressure at 1200 RPM Check the Governor Reverse Problems Shift Quality Shift Timing Pump Information 1 3 4 5 6 7 10 13
AOD
4th Gear Complaints TV Adjustment Related Symptoms Throttle Pressure (TV) Adjustment Low Governor Pressure Direct Clutch Leaks Shift Quality Shift Timing Downshift Problems Delayed Engagements Missing Gears Noises 1 3 4 7 11 13 16 17 18 19 21
A140E
Sectional View System Layout, Camry System Layout, MR2 System Layout, Celica Planet and Drum Failures After Rebuild Shifting Problems Clutch Failure After Rebuild Diagnosing a No Shift Problem Checking for Trouble Codes (1986-On) Quick Checking the Transaxle Checking the DG Voltage 1 2 3 4 5 9 12 14 15 17 18

Testing the VSS Solenoid Resistance Brake Switch Test Throttle Position Switch Checking the Neutral Start Switch Stacked Shifts Part Numbers 20 22 23 24 26 27 31
A604
Introduction Solenoid Assembly Quick Shifting Cleaning Solenoids Testing Solenoids 1 2 3 4 7
E4OD
Exploded View Application Chart Quick Check the Transmission Testing Electrical Components 1 4 5 6

Section 1 Hydraulics
Principles of Hydraulics Liquids Resist Compression Pressure is Equal in all Directions Force Divided by Piston Area=Pressure Liquids Can Transmit Motion Force Input/Output Hydraulic Leverage Control Flow and Pressure An Orifice Controls Flow and Pressure Check Balls Regulate Flow Separator Plates Valves Valves Ca n Be Positioned Manually Valve Positioning Hydraulic Pumps Positive Displacement Pumps Variable Pressure Regulator Variable Displacement Pumps Modulator/Throttle Valve Linkage Operated Throttle Valves Governor Gear Drive Governors Ball Type Governors Shift Valves Complete Hydraulic System Servos Accumulators 1 1 2 2 3 4 5 7 7 8 9 10 11 12 13 13 14 15 17 18 19 20 21 22 23 24 25
Section 2 AXOD
AXOD Component Application Chart Thrust Washer & Needle Bearings Main Line Pressure Air Checks Checkballs TV Pressure AXOD Replacement Accumulator Springs (As ordered thru Ford) 1986 & 1987, All Engines and 1988-1990 3.0L Engines 1988 3.8L Engines 1 3 4 5 6 7 8 8 8

1989-1990 3.8L Engines Accumulator Spring Chart Pump Plates Codes Valve Body Plate Codes 1986 AXOD All Engines 1987 AXOD All Engines 1988 AXOD 3.0L Engine 1988 AXOD 3.8L Engine 1989 AXOD 3.0L Engine 1989 AXOD 3.8L Engine, With 9 Checkball Pump 1989-1990 AXOD 3.8L Engine With 10 Checkball 1990 AXOD 3.0L Engine With 9 Checkball Pump All Pump Plates Valve Body Pump Installation Step 1 Step 2 Step 3 Pump Bearing Replacement Coast Down Clunk 2-3 Flare Up Servo Travel Shift Quality Late Planet Change Planet Failure 8 9 10 10 11 12 13 14 15 16 17 18 19 20 20 21 21 22 23 24 25 26 27 28
Section 3 4T60/440-T4
440-T4 Component Application Chart Checkballs Engine/Transmission Relations Vacuum Source Inspection On-Car Modulator System Inspection Modulator System Evaluation Chart Adjusting The Modulator Band Adjustment Clutches Summary 1-2 Slip or Chatter 1-2 Slide Bump 2-3 Slips & Flare-Ups TCC Shudder 2-1 Downshift Clunk or Wrong Gear Starts Reverse Problems Part List 1 3 4 4 5 5 6 6 7 7 7 8 8 9 10 11 12
Section 4 RL4FO2A
RL4FO2A Component Application Pressure Testing Governor Pressure Air Checks Valve Body Checkballs No Upshifts Slide 1-2/2-3 Flare-Up Repeated High Clutch Failure 1 4 4 5 6 7 9 10

Slips Forward Checking for a Stuck Pump Slide Checking the Low Clutch Check Valve 11 11 12
Section 5 4L60/700R-4
Component Application Chart 700-R4 87-89 Pressure Chart Approximate: Varies Depending on Model 700-R4 Check Balls 87 Pump Pump Cover Forward Sprag Valve Body Separator Plate Low Roller Clutch Reverse Input Clutch Reverse Piston Modification Selective Low/Reverse Clutch Input Drum Input Drum 1 3 4 6 6 8 9 11 13 14 15 16 18
Section 6 Electronics
Typical Automotive Computers Based On GM Applications Typical Computer Applications ECM Engine Control Module EBCM Electronic Brake Control Module TCM Transmission Control Module: Introduced in 1991 PCM Powertrain Control Module Introduced in 1991 VCM Vehicle Control Module: Introduced in 1992 Computer Memory Random Access Memory (RAM) Programmable Read Only Memory (PROM) Electronically Erasable PROM (EEPROM) Memory Calibrator (MEMCAL) Typical ECM Inputs and Outputs ECM Charts Voltage, Current and Resistance Voltage Current Resistance Ohms Law Relationship Ohms Law Defines Electrical Behavior Ohms Law, Current vs. Resistance Calculation With Ohms Law Ohms Law Pie Chart Circuit Theory Series Circuit Series Circuit Laws Parallel Circuit Parallel Circuit Laws Series-Parallel Circuit Series-Parallel Circuit Laws Resistors EIA Resistor Color Code 1 1 1 1 1 2 2 2 3 3 3 3 3 5 5 6 6 7 8 9 9 9 10 10 12 13 13 14 14 15 15 16 16

Semiconductors and On-Board Computers Diodes Regular Silicon Diodes Diode Bias Forward Bias Reverse Bias Testing Semiconductors Diode Testing Sensors The O2 Sensor Coolant Temperature Sensor (CTS) Throttle Position Sensor (TPS) Pressure Sensors Vehicle Speed Sensors (VSS) Checking the Computer System Diagnostic Circuit Check How To Read Trouble Codes Clear Computer Skewing A Sensor Current Checks Field Service Mode Glossary of Electronic Terms 17 17 18 19 19 20 21 21 22 22 23 24 25 26 27 27 29 29 30 31 31 32
Section 7 Toyota
A-130 & A-140 Component Application A-240 Series Component Application A-340 Series Component Application Images 130 & 140 240 340 130 & 140 340 A130 & A140 Pressure Taps A340 Pressure Taps A130 & A140 Air Checks A240 Air Checks A340 Air Checks A130 Checkballs A140E Checkballs A240E Checkballs A340 Checkballs Diagnosing A No Shift Problem A140E Trouble Codes Quick Checking the Transaxle Case Identification Stacked Shifts Computer Controlled Versions Only Solenoid Cleaning T.P.S. Check Toyota Part Numbers 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 23 26 27 28 29 31
Section 8 E4OD
E4OD Component Application Chart 1

Air Checks Checkballs 1989-90 Valve Body Checkball Location Checkball Location 1989 Only Checkball Location 1990 Only Shifting the E4OD Pin # List Transmission Fluid Temperature Valve Body Change 1990 E4OD Valve Body Gasket Template Delay Engagement Forward and Reverse Will Not Hold in Park Harsh 3-4 Shift Bearing & Race Change Fan Clutch Application Chart 4 5 5 6 7 8 9 9 10 10 11 12 13 14 15
Section 9 KM175
KM175 Component Application Line Pressure Test 1986 Line Pressure Test 1987 Line Pressure Test 1989 Air Checks Checkballs Stopper Plate & Plug Location Valve Body and Solenoid Assembly How To Identify the KM Transaxle Computer Shifted KM 175 Series Transaxle Damper Clutch Operation Throttle Position Sensor Pulse Generator A Pulse Generator B Inhibitor Switch Water Temperature Sensor Accelerator Switch To Test the Switch Kickdown Servo Switch Testing the Kickdown Switch Vehicle Speed Sensor Reed Switch Type Pulse Generator Type 3rd Gear Starts Checking for Trouble Codes Connector Location Connector Type Code Charts 1985 Codes 1986 Codes 1987 Codes 1989 Codes Quick Check Bind-Up in Reverse or Drive Slips in 2nd & 4th No Movement or Slippage In All Ranges After Rebuild 1 4 5 5 6 7 8 9 10 11 11 12 13 13 14 14 15 15 16 17 18 18 18 19 20 20 20 21 21 22 23 24 28 29 30 31

No Forward After Rebuild Reverse & 2-3 Bind-Up or 2nd Gear Starts No Reverse Bind-Up on 1-2 32 33 34 35

Imports
Component Application Chart Mazda G4A, Ford Probe 4EAT Pressure Tap Locations Feed Hole Locations Orifice Locations & Function Mazda G4A, Probe 4EAT Sprag Rotation G4A-EL Main Separator Plate 3-4 Clutch Reverse Clutch Mazda G4A-EL/Ford 4EAT Repeated Reverse Clutch Failure Pump Assembly Low Pump Pressure Mazda G4A, Ford Probe 4EAT Valve Body Mazda G4A-EL Ford 4EAT Trouble Codes N4A-EL Clutch and Band Application Pressure Specifications Overdrive Sprag Rotation 1 2 3 4 7 8 9 10 10 11 11 13 14 15 16 17 18 18 19 23
Chrysler
A-604 Fully Electronic FWD 4-Speed Automatic Transaxle Clutch and Solenoid Application Chart Component Identification Controllers Common Complaints and Failures A-604 Spacer Plate Modification Guide Burned Overdrive and/or Reverse Clutches Update Information Stator Input Hub Retainer 1989 to 1990 Update 1990 1990 1/4 Assorted Assembly Tips and Information Part Numbers Identification Application Chrysler A-500 & 518 1 1 2 3 4 5 6 7 7 8 9 10 11 13 14 15

Power Flow 500 518 Parts Identification Application Overdrive Hydraulic/Electronics Chrysler A500 Overdrive Service Procedures A-500 Overdrive Planetary and Bearing Failure 3-4 Flare/4-3 Flare No 4th Gear Thrust Plate Selection Procedure 16 17 19 20 21 23 25 26 28
Ford
Slips In 3rd or Reverse, 2-3 Flare, Delayed Reverse, No 3rd or Reverse & Direct Clutch Burn Up
A4LD Lugs the Engine When Coming to a Stop No Movement After Rebuild No Reverse Second Design Third Design E4OD Burned Overdrive Section Buzzing Noise Rebuild Tips Check Ball Locations Ford Terms Glossary Control System Electronic Control System, Actuators and Sensors Solenoid Body Terminal Identification AXOD-E Checkball Locations Checkball Numbers No Forward or Slips Forward Shift Quality 2-3 Flare-Up TV Pressure Coast Down Clunk Late Planet Change Planet Failure Solenoid Application Chart Clutch & Band Application Chart
1 2 2 5 7 8 9 10 10 13 14 15 16 17 18 19 20 20 23 24 26 27 28 29 30 31 32 32
Ford Electronics
Ford Electronic Engine Control Trouble Codes Typical STI Locations KOEO Key ON Engine OFF Test KOER Key ON Engine Running Test E4OD Drive Cycle Test Ford Service Codes 1983 - 1990 3 Digit Trouble Code Conversion Chart Measure Battery Open Circuit Voltage Measure Accessory Ground Voltage Drop Engine Cold 1 2 3 4 5 6 11 12 13
General Motors
Twenty Steps To Successful Transmission Repair 1

Two Important 440 Procedures Adjusting the Modulator Band Adjustment TCC Shudder TCC Shudder Diagnosis Harsh 3-2 Detent Downshift 1985 and Later Spacer Plate Interchange Spacer Plate Interchange 2 2 3 4 5 7 9
Honda/Acura
I.D. Chart Clutch Usage Chart Clutch Cushion Chart Clutch Clearance Sprag Direction Pressure Readings Honda Acura Sterling 4 Speed Automatics Noise Going Into or Out of Reverse Things to Check Before a Rebuild Things to Check During a Rebuild Acura 4 Speed Computer Shifted Transaxle Diagnosis Honda 4 Speed Computer Diagnosing LED Display Blink Chart Computer Pin Checks 1 3 4 5 6 8 9 10 10 13 14 15 19

Nissan - Mazda
RE4R01A/R4A-EL Component Application Chart Pressure Tap Identification Pressure Specifications Valve Body Removal and Installation Checkball Functions and Locations Air Check Points/Solenoid Information Sprag Rotation/End Play Specifications Burnt High Clutches/2-4 Band Premature Planetary Failure Coolers Case Bushings Geartrain Set-up Lube Relief Valve and Filter Restrictions RE4F02A Shift 1-2 Neutral Checkball Function Soft Shifts/Slips G4A/4EAT Component Application Chart Pressure Tap Identification and Specifications Solenoid Identification and Function Solenoid Combinations Solenoid Failure Chart Air Check Locations Orifice Location and Function Orifice #1 Orifice #2 & 3 Orifice #4 Orifice #5 Orifice #6, 7, & 8 Sprag Rotation Kills Engine In Gear Main Separator Plate Erratic Pressure Rise Repeated Reverse Clutch Failure F4EAT Pressure Tap Identification and Specifications Mainline Pressure Specifications 4 4 5 6 7 8 9 10 11 12 12 13 14 15 16 16 16 17 20 20 21 22 23 23 24 25 25 25 26 26 27 28 29 30 31 32 34 34 34

TV Pressure Specification Electrical Information Solenoid Pattern 12 Pin Transaxle Harness Connector Thermistor Specifications Valve Body Checkballs Checkball Functions Accumulator Installation Air Check Points Valve Body Solenoid Identification N4A-EL Conponent Application Chart External Component Identification Pressure Specifications Valve Body Orifices Solenoid and Valve Body Information Lube Oil Distributor Drum Support-OD Sprag Rotation Erratic/Intermittent Shift Complaints 34 35 35 35 35 36 36 37 38 39 40 40 41 41 42 43 44 45 46
Chrysler
A-604 Component Application and Pressure Tap Identification Controllers Retrieving Diagnostic Fault Codes Diagnostic Fault Code List Accumulators Burned Overdrive and/or Reverse Clutches 1989 to 1990 Update Changes 1990 1990 Update Broken Tapered Snap Ring Assorted Assembly Tips and Information Clutch Clearances 2/4/L/R Assembly Information Transaxle End Play Turbine Shaft Available Gear Ratios Part Numbers 1989 Part Numbers 1990 Part Numbers 1990 Part Numbers A-500/A-518 Unit Overview/Component Application Chart Overdrive Hydraulic/Electronics Burnt Overdrive Clutches Overdrive Planetary and Bearing Failure Overdrive Assembly Tips Direct Clutch Assembly Overdrive Clutch Assembly 3-4 Flare/4-3 Flare, Rattle Noise on 3-4/4-3 Shift No 4th Gear Thrust Plate Selection Procedure 50 50 51 52 53 54 55 56 56 57 59 60 60 60 60 60 60 61 61 61 61 62 62 63 64 65 67 67 68 70 71 73

Example 73
Ford
A4LD No 4 Gear Two Solenoid Models Section 1 - Mechanical Section 2 - Electrical Section 3 Valve Body and Solenoids Lugs the Engine When Coming to a Stop AXODE Electrical Information Top Case Connector Pin Identification Side Case Connector Pin Identification Solenoid Application Chart Checkball Locations Early 1991 5 Checkballs Late 1991 4 Checkballs 1992 and 1993 4 Checkballs 1991 and 1992 Value Bodies Use 7 Checkballs Checkball Numbers No Forward or Slips Forward Lube Oil Modification Unit Interchange/Parts Matching Mis-Matches of Components May Cause the Following Complaints AXOD-E Pump Plate AXOD-E Valve Body Plate E4OD Intermediate Sprag Rotation OD Sprag Rotation Burned Overdrive Section Pump Modifications Front Seal Blow-Out Cross-Sectional View of Front Seal Case Damage Case, Separator Plate and Valve Body Identification Case Identification Step 1 Case Identification 1989 1990 & Later Step 2 E4OD Checkball Locations Early 1989 Units Late 1989 Units 1990 - 1991 Step 3 Separator Plate and Gasket Identification Valve Body Identification Step 1 Valve Body Identification Manual Valve Indexing Transmission Solenoid Body Terminal Identification Computer Signal Monitor Parts List Tools Required Instructions
th
78 78 78 78 79 80 83 83 83 84 84 86 87 87 88 88 89 90 92 93 94 95 96 97 97 98 99 102 103 103 104 105 105 105 106 106 107 107 107 107 108 109 109 110 111 112 112 112 112

Hook Up Instructions Intermittent Electrical Problems 113 114
General Motors
4L80E Hydra-Matic 4L80-E Gear Ratios Electrical Diagnosis Information Temperature Sensor Testing Transmission Sensor Temp to Resistance (Approximate) Internal Wiring Diagram Quick Testing Solenoid Pattern Resistance Values Solenoid A & B Mechanical Failure Diagnosis Pressure Switch Manifold Check (PSM) Force Motor/Pressure Comparison Internal Electrical Component Changes Shift Solenoids New Design Solenoids Multiple/Intermittent Trouble Codes Bind In Low/3rd Gear Starts Buzzing Noise No Line Pressure Rise Early Plate Late Plate 700R4 Valve Body Interchange Step 1 Identify the Year of the Valve Body Step 2 Identify the Valve Body Type Step 3 Identify the Spacer Plate Plate Codes Step 4 Identify the Proper Checkball Location According to the Year of the Valve Body and Plate Figure 161 1987 Only Figure 162 All 1988 and Later Models Figure 163 1987 - 1992 120 120 121 121 121 122 123 123 123 124 125 125 126 126 126 127 128 129 130 130 130 131 131 131 132 133 133 134 134 134 134
Honda/Acura
Honda/Acura 4-Speeds Noise Going Into and/or Out of Reverse Things to Check Before a Rebuild Line Pressure What Type of Oil Is In the Transaxle?
Check to Make Sure the Mainshaft and Counter Shaft Arent Bent
Things to Check During a Rebuild 1. Check the Reverse/4th Gear Set for Worn Teeth 2. 4th Clutch Clearance 3. Friction Material 4. Check the 4th/Reverse Hub Clearance 5. Servo Shaft & Bore 6. Servo Shaft Bolt 7. Make Sure the Servo Control Valve Isnt Stuck 8. Servo Release Checkball
138 138 139 139 139 139 139 139 140 140 140 141 141 141 141

9. 1st Clutch Feed Pipe Bushing Bind in 4th, Burnt 2nd and/or 4th Clutches Bind in Reverse Checking and Adjusting Geartrain End-Clearances Countershaft Assembly Mainshaft Assembly Final Assembly 141 142 143 143 143 145 146

Electronics
Inside or Outside That Is The Question Computer Signal Monitor Mitsubishi KM175/6/7 Mitsubishi Trouble Codes 1989 Codes Component Testing & Behavior Electrical Input Component Behavior Voltage Generators Two Wire GM Voltage Generator Converting Hz into RPM Switches One Wire Variable Resistor One Wire GM 2 Wire Variable Resistors Coolant Temperature Sensor (CTS) Variable Resistor Three Wire GM 3 Wire Variable Resistors 1 1 4 5 6 10 10 12 13 14 15 17 19 20 21
Hydraulics
Hydraulic Principles Valve Types Valves Checkballs Governors Governor Pressure Output Throttle Valve Shift Values Hydraulic vs. Computer Shifted Systems Electronic Pressure Control 27 31 32 35 36 37 38 39 40 41
Imports
RE4R01A/R4A-EL Component Application Chart RE4R01A/R4A-EL Pressure Tap Identification RE4R01A/R4A-EL Pressure Specifications RE4R01A/R4A-EL Valve Body Removal and Installation RE4R01A/R4A-EL Checkball Functions and Locations RE4R01A/R4A-EL Air Check Points/Solenoid Information Nissan Trouble Codes Getting Codes All Models Except Quest Getting the Codes Quest 45 46 47 48 49 50 51 52 53

Code Format Clearing the Codes Code List Mazda Trouble Codes All Except 87 626 Getting the Codes Code Format Clearing Codes Code List Mazda R4AEL Nissan RE4R01A Nissan RE4F02A RE4R01A/R4A-EL Burnt High Clutches/2-4 Band RE4R01A/R4A-EL Premature Planetary Failure Coolers Case Brushings Geartrain Set-Up Lube Relief Valve and Filter Restrictions RE4F02A Component Application Chart RE4F02A Shifts 1-2 Neutral RE4F02A Soft Shifts/Slips F4EAT Component Application Chart F4EAT Pressure Tap Identification and Specifications F4EAT Checkball Locations & Functions Mazda F4A-EL/Ford F4EAT F4EAT Valve Body Solenoid Identification F4EAT Air Check Points F4EAT Accumulator Installation 53 54 54 55 55 56 57 57 58 59 60 60 61 62 63 64 65 66 69 70 71 72 73 74 75
Ford
AXOD-E Component Application Chart AXOD-E Pressure Tap Identification & Specifications AXOD-E Checkball Functions & Locations Early 1991 5 Checkballs Late 1991 4 Checkballs 1992 and 1993 4 Checkballs Checkball Numbers Ford Trouble Codes Getting the Codes Code Format Clearing Codes AXOD-E 93/On AXOD-E Electrical Information Top Case Connector Pin Identification Side Case Connector Pin Identification Solenoid Application Chart AXOD-E Unit Interchange/Parts Matching
Mis-matches of Components May Cause the Following Complaints
AXOD-E Pump Plate AXOD-E Valve Body Plate AXOD-E 1991 Computer Repair
79 80 81 82 82 83 84 85 85 85 85 87 88 88 89 89 91 92 93 94 95
General Motors
4L80E Component Application Chart Pressure Tap Identification & Specifications 103 104

Checkball Functions and Locations GM Trouble Codes Getting Codes Code Format Clearing Codes GM 4L80E Internal Wiring Diagram Resistance Values Electronic Diagnosis Information Temperature Sensor Testing Transmission Sensor Temp to Resistance (Approximate) Pressure Switch Manifold Check (PSM) Force Motor/Pressure Comparison Internal Electrical Component Changes Shift Solenoids New Design Solenoids Multiple/Intermittent Trouble Codes Fluid Leaks at Transmission Pass-Through Connector Bind in Low/3rd Gear Starts Binds in Manual Low Buzzing Noise No Line Pressure Rise No or Low Line Rise No Upshift Example Scanner Readings 105 106 106 106 106 107 108 108 109 109 109 110 110 111 111 111 112 113 115 116 117 118 119 120 121
Chrysler
A-604 Component Application Chart Clutch and Solenoid Application Chart A-604 Pressure Tap Identifications & Specifications A-604 Checkball Functions & Locations A-604 - Trouble Codes A-604 How Does It Work? A-604 Now What? A Word About A-604 Trouble Codes Clutch Volume Index (CVI) How Can You Use These Numbers? One Last Note About CVI CVI Reset Values A-604 Snap Ring Breakage 125 125 126 127 128 130 130 131 132 134 136 136 137

Electronics
Driveability Electronics Diagnosing & Testing Battery Open Post Voltage Ground Circuit Voltage Drop Loads Series Circuit OHMS Law Ground Problem Component Testing & Behavior Electrical Input Component Behavior Switches One Wire Switches Two Wires Neutral Safety Switch Pressure Switch Manifold Throttle Position Sensor Transmission Oil Temperature Sensor Ford Manual Lever Position Sensor Vehicle Speed Sensor Voltage Generators Shift Solenoids Lock-Up Solenoid Electronic Pressure Control Solenoid 1 1 2 2 3 4 5 6 6 7 7 8 9 11 14 15 16 17 18 19 20
Ford
A4LD 4.0L Engine 1985 A4LD Thrust Washers, Bearings, and Bushings 1986 1989 A4LD Thrust Washers, Bearings, and Bushings 1990 1991 A4LD Thrust Washers, Bearings, and Bushings 1992 1993 2.3-3.0L A4LD Thrust Washers, Bearings, and Bushings 1992 4.0L A4LD Thrust Washers, Bearings, and Bushings 1993 4.0L A4LD Thrust Washers, Bearings, and Bushings E4OD Front Planet Failure E4OD Solenoid Harness Connector Problems E4OD Stacked Shifts, No Kickdown, O/D Cancel Doesnt Work, Shift Hunting E4OD Diesel Engine Only No TCC, TCC Cycling, Shift Hunting E4OD No Upshifts, 4th Gear Starts, Harsh Upshifts E4OD Diesel Overdrive Off Light Cycles with Brake Pedal AODE Neutrals at a Stop, and/or Broken Intermediate Roller Clutch AODE Burnt Overdrive Band 23 30 31 32 33 34 35 36 39 40 41 42 44 45 48

AODE 1992 vs 1993 Present Valve Body 49
General Motors
4L80-E High-Line Pressure in Reverse 53
Chrysler
Scan Tool Will Not Work Chrysler 41TE (A-604) and 42LE Transaxle Diagnostic Communication Systems The Warning The Challenge The Obstacle Section One No Power to the Scan Tool The Path Fuse Chart Alternate Hook-Up Methods Section Two No Communication Controller Providing Biasing Voltage The Long Shot
Section Three Modules Respond on the Bus, but the EATX Controller Isnt One of Them
Section Four The Last Resort BCM Biased Vehicles EATX Biased Vehicles Vehicle Configuration 1989 - 1990 1990-1992 1992-1993 1993-1994 1994
60 61 62 62 63 65 65 65 66 69 72 73 80 82 82 82 83 84 85 86 87
Mitsubishi
KM175 vs KM 175-5 Hard Parts Comparison End Clutch Cover Case and Transfer Shaft Differential Carrier Pump Body and Gears Stator Supports Front Clutch Drum End Clutch Rear Clutch and Input Shaft Low/Reverse Clutch Planetary and End Clutch Shaft Type 1 ID Type 2 ID Type 3 ID Hyundai Transaxle ID 1993-94 Scoupe ID Transaxle I.D. to Model Crossreference Trouble Codes Data Link Connector Types Data Link Connector Locations TCU Types Type 1 TCU Fault Codes Automatic Transaxle Troubleshooting Type 2 TCU Fault Codes Automatic Transaxle Troubleshooting Type 2 TCU Fail-Safe Codes Type 3 & 4 TCU Fault Codes 91 91 92 93 94 95 96 96 97 98 99 100 101 102 103 104 105 108 109 112 113 114 115 116

Type 3 & 4 TCU Fail-Safe Codes TCU Locations 117 118

4L60E
Pressure & Pressure Taps Clutch and Band Application Solenoid Patterns Fail Safe Mode Gear Ratios Checkball Locations Pump Interchange Wiring Harnesses 3-2 Control Solenoid Bind-Up in Reverse/2nd Gear Starts DTC 80 and DTC 85 3 3 3 3 3 4 6 8 10 11 12
4L80E
Pressures & Pressure Taps Clutch and Band Application Solenoid Patterns Fail Safe Mode Gear Ratios Checkball Locations High Line Pressure in Reverse Force Motors (Early & Late) Wiring Harness Diagnostic Trouble Code Diagnosis 15 15 15 15 15 16 17 18 21 22
E4OD
Pressures & Pressure Taps Clutch and Band Application Solenoid Patterns Fail Safe Mode Gear Ratios Checkball Locations Notes on Ford Trouble Codes Pump Modifications for Code 62 Diesel Controller Assembly No Line Pressure Rise in 3rd Delayed Reverse Delayed Engagements Pump Upgrade for Delayed Engagement 33 33 33 33 33 34 36 37 40 40 41 42 44

No Forward Engagement 4-3 Flare Ball Bearing Center Support No 2-3 Upshift or 2-3 Bind-Up Shift Concerns or Harsh Engagement New Solenoid Bodies 45 45 47 49 50 51
AXODE
Pressures & Pressure Taps Clutch and Band Application Solenoid Patterns Fail Safe Mode Gear Ratios Checkball Locations Line Pressure System High Line Pressure in Park High Line Pressure Forward and Reverse TCC Pulsing On and Off Neutrals on 3-2 Low Line Rise 55 55 55 55 55 56 59 60 61 65 67 68
G4A-EL
Pressures & Pressure Taps Clutch and Band Application Solenoid Patterns Fail Safe Mode Gear Ratios Orifice Locations Overheating and Converter Burn Up Separator Plate Modifications Engagement Problems 1-2 Shift Valve Operation and Problems 2-3 Shift Valve Operation and Problems 3-4 Shift Valve Operation and Problems Computer System ID Code Retrieval Shift Solenoids Inhibitor Switches Throttle Position Sensor Pulse Generator Water Temperature Switch Fluid Temperature Switch Brake Switch 71 71 71 71 71 72 74 86 87 88 90 92 94 95 98 99 103 105 107 108 109
A604
Pressures & Pressure Taps Clutch and Band Application Solenoid Patterns Fail Safe Mode Gear Ratios Checkball Locations Adaptive Learn 113 113 113 113 113 114 115

Quick Learn Road Test Procedure Electronic Pinion Factor EMCC (Electronically Modulated Converter Clutch) 116 117 117 117

Electronics
Check the Basic Electrical System Battery Voltage Battery Drain Test Accessory Ground Battery Cranking Voltage Engine Ground Charging Voltage Diagnostic Trouble Codes Throttle Position Sensors Manual Lever Position Sensors Pressure Switch Manifold Speed Sensors Temperature Sensors Pressure Control Solenoids The Basics Force Motors and PWM Solenoids Force Motors Pressure Control Solenoids - Testing Shift Solenoids Testing a Shift Solenoid 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
41TE (A604)
Pressures & Pressure Taps Clutch and Band Application Solenoid Patterns Fail Safe Mode Gear Ratio Checkball Locations Transaxle Controllers Flashable Controllers Controllers Requiring Modification Optional Modification Electronic Pinion Factor Neutral Safety and PRNODL Switch Check Neutral Safety Switch Malfunction NEW Transmission Range Sensor NEW Autostick Speed Sensing Problems Solenoid Testing Harness Repairs 25 25 25 25 25 26 27 28 29 30 31 32 34 35 37 38 40 42

Clutch Chatter Cooler System and Bypass Snap Ring Chart UD/OD Pressure Plate 44 45 46 47
4L60E
Pressures & Pressure Taps Clutch and Band Application Solenoid Patterns Fail Safe Mode Gear Ratios Checkball Locations Wrong Gear Starts No 4th Gear Valve Body Bolt Reference Transmission Wiring Harness The Major Electical Components Stack Shifts DTC 16 or 72 Pump Changes 1996 Updates 1997 Updates 51 51 51 51 51 52 53 53 54 55 56 57 58 61 63 67
E4OD
Pressures & Pressure Taps Clutch and Band Application Solenoid Patterns Fail Safe Mode Gear Ratios Checkballs How to Diagnose Stubborn Codes TPS and FIPL Codes MLPS Codes Solenoid Codes VSS and PSOM Codes 75 75 75 75 75 76 79 80 81 82 83
4L30E
Clutch and Band Application Checkball Location Solenoid Pattern Electrical Connectors Code 32 Force Motor Low Voltage Code 33 Force Motor High Voltage Delayed Forward Engagement 87 88 89 89 90 92 94
KM175
Clutch and Band Application Gear Ratios Failsafe Mode Pressures and Pressure Taps Adjusting Pressure Checkball Locations 97 97 97 98 103 104

TCC Solenoid Change Planet Failure Third Gear Starts End Clutch Drum Change 3-4 Shift Neutrals Out Mainshaft Change Harsh Coast Down Shifts Third and Reverse Only Delayed Forward Engagement No Movement 2-3 Flare No Forward 105 106 107 108 109 111 112 113 114 115 116 117
ZF
Identification Clutch and Band Application Gear Ratios Orifice Placement Hydraulic Schematic Valve Descriptions Orifice Location and Size Valve Positions Sprag Rotation Cooling System No Forward When Hot Band Adjustment Slips Forward Slips on 2-3 Pressure Taps Governor Distributor & Sleeve 120 121 121 122 123 123 126 128 130 131 132 133 134 134 135 136

Diagnosis
The Art of Diagnosis What Is Diagnosis? True Diagnosis vs The Hit N Miss Rules of Road Testing No Movement No Movement Both Forward and Reverse No Movement Forward, or No Movement Reverse No Upshifts Bindups Kills the Engine Downshift (Coastdown) Clunks Downshifts at Closed (or Light) Throttle Neutrals at a Stop Skips a Gear Wrong Gear Starts Shift Feel Chatters Noise Torque Converter Noises Pump Noises Final Drive Noises Planetary and Bearing Unit-Specific Examples No Movement No Upshifts Bind-Ups Kills the Engine Neutrals at a Stop Skips a Gear A3 A3 A4 A6 A8 A8 A8 A9 A10 A12 A12 A13 A13 A14 A15 A17 A19 A20 A20 A21 A21 A21 A22 A23 A23 A23 A24 A24 A24
Chryslers 42RH, 46RH and 46RH

Clutch and Band Application Pressure Testing Electrical Systems System Operation Computer (SMEC) Temperature Sensors Dual Range Circuits B2 B3 B4 B4 B5 B6 B6

Temperature Sensor Locations Throttle Position Sensor (TPS) RPM Sensor Neutral Safety Switch Vehicle Speed Sensor (VSS) Transmission Solenoids Type 1 Schematic: 1988-89 Type 2 Schematic: 1990-91, 92 Pickup and Ramcharger w/ 5.9L Gas Engine Type 2b Schematic: 1991 w/ Diesel Engine
Type 3 Schematic: 1992 (exc. Pickup and Ramcharger w/ 5.9L Gas Engine), 93-95
Overdrive Cancel Switch and Module Type 1 Systems Type 2a Systems Type 2b Systems Type 3 Systems Type 4 Systems Rebuild Adjustments Pump Clearances Geartrain Clearance Overdrive Assembly Endplays Overdrive Piston Endplay Intermediate Shaft Endplay Governor Technical Bulletins No Forward in Drive; Binds on Manual Upshift from Low Low/Reverse Band Failure Slips in Reverse No 4th Gear After Rebuild Specifications Torque Specifications Input Shaft Endplay Kickdown Band Adjustment Low/Reverse Band Adjustment
B7 B8 B9 B10 B11 B12 B14 B15 B16 B17 B18 B18 B20 B21 B22 B24 B25 B25 B26 B27 B27 B28 B29 B30 B30 B31 B32 B33 B34 B34 B34 B35 B35
Chryslers 41TE
41TE Diagnosis Diagnostic Trouble Codes 41TE Electrical Schematics Solenoids and Pressure Switches Main Schematic, 1989-95 Terminal Identification, 1989-95 Main Schematic, 1996-On Terminal Identification, 1996-On Clutch and Solenoid Application Charts Pressure Switch Circuits PRNODL and Neutral Start Switches (1989-95) Transmission Range Sensor; 1996-On Solenoid Switch Valve Shift Solenoids Gear Ratio Errors Clutch Volume C2 C3 C5 C5 C6 C7 C8 C9 C10 C11 C13 C15 C17 C19 C21 C23

General Motors
4L80E Modifications Neutrals on 3-4 Shift; Wrong Gear Starts; Shifts Out of Sequence 4L60E Modifications No 4th Gear; Wrong Gear Starts; Shifts Out of Sequence 4L60E Valve Body Interchange 4L60E with Harsh 1-2 Shift 4T60E 2nd Gear Starts; Shifts 1-3 4T60E Casting Changes Valve Body Pump Valve Body (Channel Plate Side) Gasket (Valve Body-to-Separator Plate) Separator Plate Gasket (Separator Plate-to-Channel Plate) Channel Plate (Valve Body Side) Channel Plate (Case Side) 4T60E Locks Up On 1-2 Shift 4T60E Wiring Changes 1991-93; No Switches 1994-On; No Switches 1991-93; w/ Pressure Switches 1994-On; w/ Temperature Switches 1991-93; w/ Temperature Switches 1994-On; w/Temperature Switches 4T60E Quad Driver Diagnosis D2 D2 D3 D3 D4 D6 D7 D8 D8 D9 D10 D11 D12 D13 D14 D15 D16 D16 D17 D18 D19 D20 D21 D22
Ford
AX4S (AXODE) Valve Train ID AX4S (AXODE) Erratic or High Line Pressure AXOD/AX4S (AXODE) Accumulator Springs Elimination Process AX4S (AXODE) 3-2 Flare 1991 AX4S (AXODE) Slips, Flare Shifts, No Line Rise AX4S (AXODE) Shifts 1 - Neutral AX4N Accumulator Spring Locations E4OD Kills the Engine When You Put It in Reverse E4OD Harsh 1-2 Upshift E4OD Boost Valve Effects Line Rise AODE (4R70W) Has Soft or Slide-Bump 1-2 Shift E2 E4 E5 E6 E7 E8 E9 E10 E11 E12 E13 E14
Honda
Transmission Identification Transaxle Application Charts Transaxle Application by Transaxle Model Number Diagnostic Trouble Code Retrieval Displays from the LED on the Computer Displays from the S or D4 Light Diagnostic Trouble Code Format Single-Digit Codes Two-Digit Codes Clearing the Diagnostic Trouble Codes Diagnostic Trouble Codes Transaxle Computer Types F2 F3 F4 F5 F5 F7 F10 F10 F10 F11 F12 F13

Transaxle Computer Connector ID Computer Type 1 Computer Type 2 Computer Type 3 Computer Type 4 Computer Type 5 Transaxle Computer Testing Pressure Specifications Valve Body Caps Clutch Pack Cushions Clutch Pack Clearances Adjusting Transaxle Clearances Selective Washers and Races Distance Collars Selective Cotters Transaxle Clearances Grinds Going Into or Out of Reverse Perform These Checks Before You Remove the Unit Perform These Checks During a Rebuild F14 F14 F15 F16 F17 F18 F19 F20 F22 F23 F24 F26 F26 F29 F30 F31 F38 F39 F40
Mercedes
Mercedes Transmission Identification Vehicle and Transmission Identification Charts Mercedes Clutch and Band Application Pressure Tap Locations Pressure Specifications Diesel Vacuum System Overview Vacuum Test Mercedes Valve Body Identification Mercedes 722.1 Valve Body Shift Valve Housing Lower Housing Valve and Checkball Locations Mercedes 722.3 Valve Body Shift Valve Housing Accumulator Housing Lower Cover Valve and Checkball Locations Accumulator System; 722.3 and 722.4 No Shifts/Late Shifts; 722.0, .1, .2 Rear Seal Blowout; 722.0, .1, .2 Slips on Shifts or No Kickdown; 722.0, .1, .2 Rough Reverse Release No Forward; 722.3 and 722.4 No Forward or Reverse; 722.3 and 722.4 No Forward/Slips Forward (Until 1-2 Shift is Completed)/Slips in Reverse (usually worse hot); 722.3 Mercedes Transmission Parts G2 G4 G12 G15 G16 G19 G22 G24 G28 G28 G29 G30 G32 G32 G33 G34 G35 G38 G39 G40 G41 G42 G43 G44 G45 G47
Driveability (Engine or Transmission?)

Engine vs. Transmission Problems 5 Basic Problem Areas Shudder/Chatter H2 H2 H2

Surge Power Loss/Drag Stalls No Shifts - Failsafe Diagnostic Procedures Vacuum Testing Exhaust Backpressure Testing Ignition Tests Oxygen Sensor Tests Checking the Oxygen Sensor Testing the System Operation Through the Oxygen Sensor Signal Identifying a Misfire EGR Testing Fuel System Testing Idle Control System Testing Torque Conditions Brake Checks Computer Sensor Substitution H3 H3 H3 H4 H5 H5 H7 H8 H11 H11 H12 H13 H14 H15 H18 H19 H20 H21
Vehicle Speed Sensor Programming

Speedometer Calibrators GMs Digital Ratio Adapter Calibrator (DRAC) Fords Programmable Speedometer/Odometer Module (PSOM) Chryslers Electronic Pinion Factor J2 J2 J5 J9
JR403E Electrical Diagnosis and Testing

JR403E System Diagnosis Diagnostic Trouble Codes Problem Indication Retrieving the Codes; Early Systems Reading the Codes; Early Systems Code Definitions; Early Vehicles Clearing the Codes Retrieving the Codes; Late Systems Reading the Codes; Late Systems Code Definitions; Late Vehicles Clearing the Codes Testing Transmission Operation Terminal Identification Electronic Pressure Control Checking the Shift Pattern Forcing the Shift Computer Terminal Identification Early Systems Late Systems Circuit Testing K2 K2 K2 K2 K3 K4 K4 K5 K5 K6 K6 K7 K7 K7 K7 K8 K9 K9 K10 K11
Reference (Conversions, Symbols and Abbreviations)

Conversion Tables Resistor Values Ohms Law Electrical Power Electrical Formulas L2 L5 L6 L6 L7

Resistors in a Series Circuit Two Resistors in a Parallel Circuit Multiple Resistors in a Parallel Circuit Capacitors in a Series Circuit Two Capacitors in a Parallel Circuit Multiple Capacitors in a Parallel Circuit Schematic Symbols Glossary of Electrical Terms Electrical Abbreviations Numeric Equivalents L7 L7 L7 L7 L7 L7 L8 L10 L14 L15

Scan Tools
Scan Tools Introduction Scan Tool Limits Not the Actual Sensor Readings What Sets the Code? OBD-I vs OBD-II Connecting Your Scan Tool No Communication/Scan Tool Errors Partial Communications Failsafe with No Codes Reading the Diagnostic Trouble Codes Clearing the Codes Trips and Drive Cycles Cause and Effect Record Functions Freeze Frame Snapshot Function System Actuator Tests Manufacturer Specific Scan Testing Chrysler Specific Scan Tool Tests Chrysler RPM Display Chrysler Quick Learn Chrysler Clutch Volume Index (CVI) Setting the Clutch Volume Index Chrysler Battery Disconnect Chrysler EMCC Reset Chrysler Pinion Factor GM Specific Scan Tool Tests GM Reset Adapts GM Transmission Learn TAPS (Transmission Adaptive Pressure) GM Transmission Shift and Pressure Tests GM RPM Control Northstar 4.6L Diagnostic Procedures Ford Specific Computer System Tests Understanding Ford Codes On-Demand vs Continuous Memory Separator Codes and Pass 11 (or 111) Codes KOEO vs KOER Code Retrieval 2 2 2 3 3 4 5 6 8 8 9 10 11 12 13 13 14 20 21 22 22 22 23 24 25 25 25 26 26 26 27 27 28 35 35 35 35 36 36

Test Sequence Output State Test Engine ID Code Ford Switch Test Dynamic Response Test Computed Timing Test Ford Cylinder Balance Test Ford Wiggle Test Fuel Injection Pump Lever (FIPL) Adjustment Code Troubleshooting Chrysler Code Troubleshooting Pressure Switch Circuits PRNODL and Neutral Start Switches Transmission Range Sensor; 1996 - On Shift Solenoids Gear Ratio Errors GM Code Troubleshooting Shifter Position Quad Driver and Solenoids Ratio Errors Ford Code Troubleshooting Shifter Position Solenoids Ratio Errors Diagnostic Trouble Codes Reading the Codes SAE Defined Codes GM Specific Codes Ford Specific Codes Chrysler Specific Codes 37 37 38 38 39 39 40 41 42 44 45 45 48 51 54 57 60 60 64 66 69 69 71 73 77 77 78 85 92 97
GM
4L60/4L60E Pump Interchange Low Line Pressure; 2nd Gear Starts 4L80E Pump Updates 4L30E Lube Restrictor 3T40 Valve Body/Auxiliary Valve Body Identification and Interchange Type 1A and 1B Type 2 Type 3 Component Interchange Modification Hole Identification Blocking the Orifice Control Valve Drilling the Governor/2nd Gear Switch Port 102 102 104 106 110 111 111 112 116 118 120 121 124 125
Ford
CD4E Clutch and Band Application Shift Patterns Pressure Specifications Auxiliary Pressure Taps 128 128 130 131 132

Pump Hydraulic Passages Valve Body One Way-Clutch Assemblies Updates; Mid-1998 Changes Coast Clutch Assemblies Testing the CD4E Shifts Code 628, P0741, P1741; New Pump 3rd Gear Starts; 1-2 Bindup No Engine Braking; Binds in 4th Gear Vent Leaks 4R44E, 4R55E and 5R55E Clutch and Band Application Slips in 2nd or 4th (4-Speed) Slips in 2nd, 3rd and 5th (5-Speed) Delayed Engagement in Drive No Cooler Flow Cold 4R100/E4OD Kills the Engine Going Into Gear Pump and Coast Clutch Variations AODE/4R70W Pump Interchange 2nd Gear Starts; Binds in Manual Low Sets Code P0743 AX4N No Forward Ranges Separator Plates AX4S Shifts 1-2-3-2 No Lockup 133 135 137 139 146 147 149 151 153 154 155 155 156 156 158 159 160 160 161 166 166 168 169 170 170 171 172 172 173
Chrysler
41TE Electrical Schematics Main Schematic, 1989-95 Terminal Identification, 1989-95 Main Schematic, 1996-On Terminal Identification, 1996-On Valve Body 1989-91 Valve Body Exploded View 1992-96 Valve Body Exploded View 1989-96 Checkball Locations 1997-98 Valve Body Exploded View 1997-98 Checkball Locations 1989-98 Channel Casting 42RE, 46RE, 47RE Transmission Testing Solenoid Resistance Checks Governor Pressure Testing Transmission Fluid Temperature Sensor Electrical Schematics Dodge Jeep 176 176 176 177 178 179 180 180 181 182 183 184 185 186 186 187 188 188 189 189 190

Import
Nissan 4F20E, RE4F04A/V; No Line Rise Nissan RL4F03A/V, RE4F03A/V, RE4F04A/V, 4F20E Forward Sprag Rotation Low/Reverse Sprag Rotation Nissan RL4F03A; Checkball Locations Mazda F4AEL Neutral-Drive Hunt Checkball Locations Mazda G4AEL, GF4AEL, F4AEL; 4-2 and 3-2 Flares Mazda GF4AEL Hard Shifts Caused by High Line Pressure Low Line Pressure at Idle Mitsubishi; Hyundai Delayed Engagement, Forward or Reverse Coastdown Clunk Falls Out of Gear; Slips No Fourth Gear 192 193 193 193 194 195 195 196 197 198 198 201 202 202 203 206 207
Reference
Conversion Tables Resistor Values Ohms Law Electrical Power Electrical Formulas Resistors in a Series Circuit Two Resistors in a Parallel Circuit Multiple Resistors in a Parallel Circuit Two Capacitors in a Series Circuit Multiple Capacitors in a Series Circuit Capacitors in a Parallel Circuit Schematic Symbols Glossary of Electrical Terms Abbreviations Numeric Equivalents 214 217 218 218 219 219 219 219 219 219 219 220 222 226 227

General Motors
4L60E Neutral Safety Switch Replacement New Design Pressure Switch Assembly: Code P1810 P1870 Sets Regularly or Intermittently New TCC Orifice No 2nd, 4th and Reverse 4L60E/4L80E Possible No Shifts or Codes P0740, P0753, P0758, P0785, P1860 4L80E No Reverse/Slips in Reverse Possible P0756, 2-3 Shift Solenoid Performance Second Gear Starts Lube Problems; Parts Interchange Front Lube Circuit Center Lube Circuit Rear Lube Circuit 4T40E/4T45E Slips in 4th; No 4th; Slips in 3rd and 4th; No 3rd or 4th; Possible DTC P0730 Intermittent Loss of TCC Slips in Reverse at Heavy Throttle; Possible Burnt Reverse Clutches 2nd Gear Starts 1st Gear Starts No Movement Forward or Reverse; Possible Noise that Follows RPM 4T60/4T60E Intermittent No 4th and Possible No TCC; Possible DTC31, 91, E91 or P0705 Binds on the 1-2 Shift 4T60E/4T65E Intermittent Delayed Engagement or Neutral While Driving 4T65E Reverse Reaction Drum Braking 4T80E Turbine Speed Sensor Failure 2nd Gear Starts 1993-95 Cadillacs ATF Indicator Reset Delayed or No Engine Braking in D3, D2 or L GM Front Wheel Drive VSS Harness Repair Kit Saturn TAAT Air Check Locations 2 2 3 4 6 10 12 12 15 15 16 18 19 19 24 31 36 36 38 40 41 42 43 44 44 46 47 47 48 48 49 49 50 54 55 56 56 57 57

Valve Body Harsh Reverse Solenoid Harness Kit Pressure Testing Second Design Shift Solenoids 58 60 61 62 64
Ford
4R44E, 4R55E, 5R55E Application 4R44E and 4R55E Clutch and Band Application 4R44E and 4R55E Solenoid Operation 5R55E Clutch and Band Application 5R55E Solenoid Application Valve Locations; Right Side Valve Locations; Left Side Checkball and Small Part Locations Mainline and EPC Pressure Testing Delayed Reverse Delayed Forward Engagement 2-3 Flare (4R44E, 4R55E); 3-4 Flare (5R55E) Lube Orifice OD Drum Sensor Diagnostic Trouble Codes 4R44E, 4R55E, 5R55E Solenoid Circuit Failure Codes Ratio Errors TCC-Related Codes Temperature Sensor Codes Throttle Position Sensor (TPS) Codes Mass Airflow (MAF) Sensor Codes Diagnostic Code P0756 Solenoid B Performance or Stuck Off Electrical Checks Turbine Sensor Adjustment Directional Friction Installation A4LD Light Throttle 2-3 Flare New Design Center Support AODE and 4R70W New 2-3 Accumulator Piston AX4N Checkball and Check Valve Locations Cracked Case; ATF Leaks AX4S 1991 Valve Body Interchange CD4E Uncontrollable High Line Pressure No Forward No Reverse E4OD/4R100 Checkball Lcoations Ford VSS Harness Repair Kit 66 66 67 67 68 68 69 70 71 72 73 74 75 76 78 80 81 81 86 89 92 93 93 94 95 102 104 105 105 108 109 109 110 110 112 113 113 114 114 116 117 118 118 123 123

Chrysler
41TE, 42LE Transaxle Identification Diagnostic Trouble Codes (DTC) Burnt Low/Reverse Clutch: Slips in Low and Reverse New Design Input and Output Sensors Input Clutch Drum Retainer and Related Parts Changes Code 74: Calculated Oil Temperature in Use Computer Harness Wire Colors Buzz or Rattling Noise Gear Lube from the Vent 42RE/44RE and 46RE/47RE Introduction Clutch and Band Application Pressure Testing Wrong Gear Starts Checkball and Tube Locations Planet Failure Drives Forward in Neutral, Binds in Reverse OD Selective Washer Setup 126 126 130 132 133 134 137 142 151 152 153 153 153 154 155 157 161 168 169
Imports
Isuzu 4L30E Solenoid Grounding Kit Converter Drainback Delays Forward Code 41: Ratio Error Isuzu NPR Diagnostic Trouble Codes Component Locations Computer Terminal Identification Circuit Testing Mazda F4AEL 1-2 Slide Bump Mazda G4AEL 2-3 Flare Double Engagement into Reverse Misdiagnosed Problems Computer-Commanded 2nd Gear Starts; Forward Clutch Slip 3-4 Shift Hunt Shifts 4-2-3-1 Shifts 1-3-4 4-2 and 4-3 Flare Codes, Common Causes and Computer Strategies Code 06 Code 12 Code 55 Code 60, 61, 62 and 63 Rebuild Procedures, Technical Tips and Review The Transmission The Valve Body Kill the Hold Mode Mazda R4AEL; Nissan RE4R01A, 3A 174 174 175 176 178 179 179 185 189 191 193 193 194 194 202 203 204 207 208 209 211 212 212 213 214 215 216 216 216 217 218

Replacement Solenoid Connectors New Design Output Speed Sensor No Turbine Sensor Signal No Converter Charge Mercedes 722.3, 4 and 5 2-3 Flare Harsh 1-2, 2-3 or 3-4 Shifts Oversized B2 Servo Seal Self-Adjusting B1 Servo Slips on 4-3 or 3-2 Kickdown Mitsubishi F4A2, 3, W4A3, F4A4 and 5 No 3rd or 4th Gear; Late Shifts Harsh 1-2 Shift Mitsubishi KM Series No Forward, or Falls out of Forward Mitsubishi F4A2, 3 and W4A3 Planet Failure Repeat Pump Bushing Failure Nissan RE4F04A No 3rd or 4th Gear Reverse Drum Snap Ring Pops Out Subaru 4EAT Kills the Engine in Gear Subaru 4-Speed AWD Chatters/Binds on Slow, Sharp Turns 218 219 220 221 222 222 223 224 225 230 233 233 237 238 238 239 239 244 246 246 247 248 248 249 249
Computer Reprogramming
GM Bulletin Listings Ford Bulletin Listings Chrysler Bulletin Listings Mitsubishi Bulletin Listings 254 255 256 257
Reference

General Motors
All Applications DTC P0122: TP Sensor Circuit Low Input Ratio Error DTCs 4T40E Harsh or Soft 3-2 Downshift Hard Upshifts with Possible Trouble Codes 4T40E/4T60E Intermittent Surge or Loss of Power 4T60E Hard Upshifts 4T65E Moan after TCC Apply 4T60E/4T65E Speedometer Reads MPH/KPH at a Stop 4T65E Slip or Flare During 1-2 or 3-4 Upshift 4L60E Engine Surges or Chuggles When TCC Applies 2nd Gear Starts; Binds in Manual Low Updates for 2000 3-4 Clutch Backing Plate New TCC PWM Solenoid Updated Valve Body Pump Interchange Valve Body Body 4L60E HD New Features Features Carried Over from 4L60E 4L60E/4L80E Possible No Shifts or Codes P0740, P0753, P0758, P0785, P1860 Delayed Engagements; Low Fluid Level Hard 1-2 Upshifts; 1999 Vehicles 4L80E Harsh Shifts, Possible DTC 63 Surge While Towing; 1996-1999 7.4L 2nd Gear Starts in Manual 2nd 1999 and Later Center Support and Sun Gear Shaft Changes Allison LCT 1000 Normal Operating Conditions 3 3 4 8 8 10 11 11 12 12 13 13 14 14 15 15 16 16 17 18 18 19 20 21 26 30 30 31 32 32 39 40 41 41 42 43 44 47 47

Ford
All Applications False Codes P1729 or P1781 VSS/PSOM Problems Codes 452/P0500 4R100 Squawking Noise in Reverse Backing Up a Hill No 3-4 Upshift of a 3-4 Shift Hunt When Using Cruise Control 4R100/E4OD 4R100/E4OD P0605 (Ram Test Error) or P0603 (KAM Test Error) Valve Body Gasket and Separator Plate ID Type 1 Case Gasket Type 1 Valve Body Gasket Type 2 Case Gasket Type 2 Valve Body Gasket Type 3 Case Gasket Type 3 Valve Body Gasket Type 4 Case Gasket Type 4 Valve Body Gasket Plate ID No Reverse, Slips in Reverse A4LD No Cooler Flow after Bellhousing Change A4LD, 4R44E/4R55E Pump Identification 4R44E, 5455E 4R44E; No 2nd, No 4th After Rebuild 5R55E: No 3rd, No 5th After Rebuild No TCC Apply 4R44E/4R55E/5R55E Low Line Pressure and No Line Rise Extension Housing Leaks 4R70W Multiple Transmission Codes After Installing Exchange Transmission AX4N/AX4S No Movement after Rebuild; Valve Body, Converter or Internal Problem CD4E Passenger Side Axle Seal Wear, Noise or Vibration 51 51 52 52 57 57 58 59 59 59 60 62 63 64 65 66 67 68 69 70 71 72 72 74 74 77 77 78 79 79 80 81 81 82 82 89 89
Chrysler
42LE Differential Disassembly and Setup Differential Disassembly Checking and Adjusting Pinion Depth Setting Pinion Depth Interpreting Your Reading Differential Backlash Output Shaft Preload Sprockets and Chain 42RH Worn Manual Valve 93 94 94 100 103 106 117 120 121 126 126

46RE/47RE Reverse Buzz Front Clutch Failure 45RFE New Product Information TCM Operation Torque Converter Lockup Pressure Testing Air Pressure Tests 127 127 128 129 129 136 138 139 140
Imports (Nissan and Subaru)

Nissan Soft Shifts, Burnt Clutches and Bands, Poor Line Pressure RE4F02A and RL4F02A RE4F03A RE4F04A and 4F20E RL4R01A, RE4R01A, R4A-EL and R4AX-EL RE4R03A JR403E Subaru 4-speed
RE4R01A, RE4R03A, R4AEL, Subaru and JR403E Line Pressure Control Solenoid
RE4F02A Line Pressure Control Solenoid

RE4FO3A, RE4F04A and 4F20E Line Pressure Solenoid
RE4F02A RE4F03A, RE4F04A and 4F20E

RE4R01A, RE4R03A, R4A-EL, R4AX-EL, JR403E and Subaru 4-Speed
RE4F02A RE4F03A, RE4F04A and 4F20E

RE4F01A, RE4R03A, R4A-EL, R4AX-EL, JR403E and Subaru 4 Speed
Nissan RE4F02A Low Pressure at idle Nissan RE4F04A and F420E Slides Through 2nd Gear, Upshifts 1-3-4 Nissan Trouble Code Diagnosis Preliminary Check All, Except J30, Q45 and Quest Quest Only J30 Only Q45 Only Reading Codes- Most Systems Reading J30 Codes Reading Q45 Codes Diagnostic Trouble Codes Clearing Diagnostic Trouble Codes Code 1: Revolution Sensor Code 2: VSS (Vehicle Speed Sensor) Code 3: TBS (Throttle Position Senor) Solenoid Codes Code 8: Fluid Temperature Sensor Out of Range Code 9: Engine Revolution Signal Nissan Computer Pin Charts All Up to 1998 Except RWD Vans and Wagons All RWD Vans and Wagons Up to 1998
141 143 144 145 146 147 148 149 150 152 152 153 155 155 156 157 158 159 166 166 163 163 166 167 168 168 169 169 170 172 174 175 175 176 178 181 184 186 188 189 189 191

1999-On Subaru Computer Pin Charts Early Models Late Models 193 195 195 197
Reference

General Motors
T-Truck 4T40E/4T45E Updates 1997 Model Year Channel Plate Driven Sprocket Support Torrington Bearing Low Roller Clutch Forward Clutch Inner Seal Inner Carrier Pinion Exhaust Passage 1999 Model Year Chain and Sprockets 2001 Model Year TCC Solenoid Filter #17 2002 Model Year Valve Body 2-3 Accumulator Valve Pressure Regulator Valve Schematics pg. 1 Schematics pg. 2 Pump Shaft TCC Surge/Chuggle/Slip at 45-60 MPH 4T65E 2002 Updates Fluid Leak TFP Switch 4th Clutch Spacer Plate and Gaskets 4T65E 1999 and Later Harsh Reverse Engagement Cold Erratic Shifts and Multiple DTCs Wiring Harness Problems Harness at Transmission Side Cover Harness at A/C Accumulator P0741 TCC Stuck Off Common Cause Failure of the Drive Sprocket Support Bearing Side Loading/Wear Checkball #1 4T65E Will Not Move Forward, Reverse Okay 4T80E/4T65E 3 5 5 5 6 7 8 9 10 11 12 12 13 13 14 14 15 16 17 18 19 20 20 21 22 23 24 24 25 25 26 27 28 29 30 31 32 33 34

No Start After Transmission Repair Replacement Gear Selector Position Chart 4L60E P1870 Severe Low/Reverse Clutch Failure Cracked Channel Pictures 1996 On Manual Valve No Cooler Flow During Lock-Up Hard 1-2 Shift Damage to the Separator Plate Case & Valve Body 1-2 Shift Complaint UBEC Connector View P0118, 91115 Set Intermittently, TCC Fails to Operate Properly P1781 DTC Set Growl/Ring Noise with TCC Applied 4L80E No Engine Braking In Manual Second After Rebuild Models with ETS System Allison LCT 1000 4T40E/4T45E Ratio and Application Chart 95 J-Body 98 Daewoo 2.0L 98 Daewoo 1.5L 99 Daewoo 99 Daewoo 2.0L 01 N-Body 01 N-Body LD9 02 Toyota LD9 02 J Body Saturn L81 02 Daewoo 4T65E Ratio and Application Chart 97 C-Body L36 98 W-Body L36 98 W-Body L36 99 W-Body Police Package 99 U-Body LA1 00 W-Body Police/Taxi Package L36 00 U-Body LA1 00 W-Body Police/Taxi Package L36 01 B-Body LA1 02 W-Body L36 02 W-Body LG8, M15 02 G-Body LX5 4T80E Ratio and Application Chart 92 V-Body 4.6L 97 E/K/K Special 4.6L 97 E/K Export 4.6L L37 98 E-Body-S5S 4.6L L37 Export 98 E-Body-S5S 4.6L L37 02 E-Body 4.6L LD8 02 E-Body 4.6L L37 02 K/K Special S5S L37 Automatic Transfer Case Chatter/Slippage If Procedure Doesnt Correct the Concern 34 35 36 36 37 38 39 40 41 42 43 44 45 46 47 48 49 49 50 51 52 52 53 54 55 56 57 58 58 59 60 61 62 63 64 65 65 66 67 68 69 70 70 71
Ford
CD4E Case Damage from Servo Blowout 4F27E Transmission Manual Shaft Leak Delay or No Reverse AX4S/AX4N Redesigned Park System 77 77 78 78 79 80 80

2000 Taurus with Build Dates after 8/1999 New Parts Case Assembly Channel Casting Channel Plate and Gasket New Roll Pin Positions Rear Lube Tube Cracking New Rear Bracket Service Case to Replace Past Models Replacement Plug Accumulator Springs AX4S Accumulator Spring Changes AX4N Accumulator Spring Changes AX4S & AX4N Accumulator Spring Identification Charts 3.8L Torque Converter Pilot Bushing Wear TSS Exciter Wheel Bent 4R44E/5R55E New Direct Drum TCC Concerns How to Test the System Concerns Related to Torque Converter Damaged TCC Solenoid Torque Converter Clutch Failure Separator Plate Feed Hole Modification Butt-cut Seal Damaged Inner Pump Gear Seal Damaged Pump and Spacer Plate Damage Valve Body Damage Valve Body Surface TCC Solenoid & Thermostatic Bypass Valve and Bore Coast Clutch Regulator Valve and Bore Case and Bellhousing Warpage Bellhousing Fluid Passages 5R44E/5R55E New Upgrades for 2001-On Shift and Stall Speed Chart for 2001 Pressure Specification for 2001 5R44E/55E, 5R55N/55W Shift Concerns with Adaptive Shift Strategy Inputs All Ford Vehicles P0603, P0605 4R70W Case Changes and Updates Valve Body Lower Separator Plate/Gasket Changes Valve Separator Plate Changes Separator Plate 93-95 Separator Plate 96-98 AODE Separator Plate 99-On AODE/4R70W Neutrals While Taking Off From a Stop Valve Body Warping Electrical Components Case Warping 80 81 86 87 88 89 90 91 92 93 94 94 95 96 97 98 99 99 100 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 114 115 116 117 117 118 119 119 120 120 121 122 123 124 125 126 126 127 128 129

Neutrals During the 3-4 Shift Testing & Repair E4OD/4R100 Separator Plate and Valve Body Matching 4R100 #8 Thrust Washer Removed Squawking Noise in Reverse, While Backing Up a Hill E4OD Parts Solenoid Pack Update PWM Covers Rattle Noise from Converter Area New Converter Pictures With and Without Sealing Ring on Turbine Hub Two Piece Apply Piston Shift Solenoid Failures Solenoid Operation and Failure Charts pg. 1 Solenoid Operation and Failure Charts pg. 2 130 131 132 132 133 133 134 135 136 137 138 139 140 141 142 142 143
Saturn
MP6/MP7 MIL Light On and Code P0741 TCC Malfunction Actuator Quick Test pg. 1 Actuator Quick Test pg. 2 Bump or Ratchet in 1st Gear at Slow Speeds Erratic Transmission Behavior Pressure Test Command Line Pressure Chart Multiple Codes after Transaxle Replacement Whine Noise in 2nd Gear Only Harsh or Erratic Shifts, No Gear, Multiple Codes Actuator Valve Armature Assembly Valve Body Assembly Clutch Housing and Case, Clutch Drums and Lube Holes Pump Gear Hub and Drain Hole 149 149 150 151 152 153 154 155 156 157 158 159 160 161 162
Chrysler
46/47RE 1998-Up Diesel Lock-Up and or 4th Gear Hunt, No Codes ECM Illustration Illustration APPS Connector Pin 6 TPS Signal to PCM from ECM Pin 23 Throttle Position Sensor 45RFE Proper Oil Level Check Sequence Electrical Layout (2000 Jeep 4.7) Solenoid Application Chart Transmission Control Relay Transmission Range Sensor Transmission Oil Temperature Sensor Line Pressure Sensor Torque Reduction Harsh 1-2, 2-3 & 4-3 167 167 168 169 170 171 172 173 173 174 175 176 177 178 179 180 181

Quick Learn Procedure Concern Procedures Shift Quality Concerns after TCM Replacement 42/46RE Intermittent Harsh Engagement Into Reverse All RWD 4SP RH/RE Units P0740, P1740 TCC Performance Repair 42, 44, 46 and 47RE Vehicle Bucking During Wide-Open Throttle Acceleration 41TE Underdrive Accumulator Springs 182 183 184 188 189 189 190 190 191 192 192 193 193
Mitsubishi
F4A 41/42/51 Transmission Identification ID Code Chart Clutch and Band Application Chart Line Pressure Adjustment Pressure Specifications Specifications for 1.5L and 1.8L Motors Pressure Port Identification Torque Converter Apply & Release Pressure Second Brake Feed Tube and Air Test Points Accumulator Spring Locations One Way Clutch and Inner Race Assembly ID Marks Alternative Pump Alignment Procedure Valve Body Torque Converter Pressure Control Valve Second Brake Control Valve Leak From Dip Stick No Park, Stuck in Park, or Ratcheting Noise in Reverse Computer Application Chart TCM Pins PCM Pins Charts Power and Ground, Throttle Position, Diagnostics Shifter Position Transaxle Control Solenoids, Temperature Sensor Miscellaneous, Shift Indicator Lights Speed Sensors, Waveform Sample 199 199 200 201 202 203 204 205 206 207 208 209 210 211 215 216 217 218 219 220 221 222 223 223 224 225 226 227
Volkswagen
096/01M Differential Fill Clutch Apply Charts Phase 0 Transmission & Phase 1 Transmission 096 Phase 2 Transmission & 01M Transmission Transaxle Identification Shift Hunting No Reverse 231 231 232 232 233 234 236 237

K3 Clutch Drum 38 Pin TCU 68 Pin TCU 68 Pin TCM Passat with Tiptronic 38 Pin Chart 68 Pin Chart 238 239 240 241 242 243 247
Reference
Conversion Tables Area - Pressure Torque - Volume Duty Cycle/Dwell/Voltage Resistor Values Ohms Law & Electrical Power Electrical Formulas Schematic Symbols Glossary of Electrical Terms Abbreviations Numeric Equivalents 254 254 255 256 257 258 259 260 262 266 267

General Motors
T-Truck 4X4 Light On All GM B1001, B1271, B1780 4T40E Harsh Shifts Possible P0731 4T40E/45E VSS Intermittent, Possible P0502 Drivability Concerns P0741 Set P0815 Set 4T60E Ratio and Application Chart 4T65E 2002-2003 Pump Changes 2002-2003 Valve Body Changes 2002-2003 4th Clutch Changes 2002-2003 Wiring Harness Changes Harsh or Soft Forward or Reverse Engagements 4T80E TCC Concerns Hard Shifts Possible DTCs MAF DTC, Poor Drivability 4L30E/5L40E P0601, P0602 4L60E Slips When Cold Shift Complaints Intermittent Neutral or Flare Surge, Shudder, Miss 1-2 Shift Shudder Multiple DTCs 4X4 DTCs On K Truck Delayed Downshift 4L60E/4L65E Updated PCS GM Truck Application DTC U1241 4L80E/4L85E 4 4 6 6 7 7 8 9 9 10 11 12 13 13 22 22 26 34 35 36 37 37 38 39 41 41 43 43 44 45 46 48 49 50 51 52 52 53 54

P0706 TCC Surge Planetary Noise Product Updates Allison LCT1000 Incorrect Pressure Switch Assembly Flare When Accelerating From a Stop PRNDL Inoperative Quicklearn Procedure Harsh Downshift 54 54 59 61 64 64 66 68 70 72
Ford
AX4S Vibration After Overhaul New Pump Bearings Harsh 1-2 Shift Harsh 4-3 Downshift Checkball and Relief Valve Locations CD4E No Movement After Overhaul Valve Body Mismatch Valve Body Interchange Harsh Forward Engagement Drives Forward in Neutral, Binds in Reverse Ratio Error Codes Pump Shaft Identification Fluid Leaks Out of the Vent Proper Sprag Rotation F4E-III Clutch and Band Application Chart Pressure Specifications Solenoid Firing Order Solenoid Specifications High or Low Pressure No Movement in all Gears after Rebuild Ratio Error Codes Accumulator Reference No Line Rise Slipping in 2nd and 4th Jump Testing the Trans 4F27E Servo Seal Damage Final Drive Gear Set 2/4 Band Adjustment 4R44E/55E and 5R44E/55E Low Line Pressure at WOT 5R55N Clutch and Band Application Chart Sprag Application Pressure Specs Solenoid Application Intermediate Sprag Rotation 4R70W 76 76 77 79 86 87 90 90 91 92 93 97 98 99 100 101 102 102 103 104 107 108 109 110 118 119 120 121 123 123 124 126 129 129 133 133 134 135 137 142 143

Solenoid Codes Downshifts at High Speeds Intermediate Diode Failure 4R100 2nd Gear Slips Intermediate Clutches Burnt No Reverse, No Man Low Incorrect VSS Reading 5R110W Description Mazda to Ford Conversions 143 144 146 147 147 148 151 152 155 155 164
Chrysler
31TH Delayed Engagement 41TE and 42LE 1999-Up Transmission Range Sensor Kit Speed Sensor Faults Cooler Line Splice Kit Auxiliary Differential Vent No Response from TCM Erroneous Body Control Module Codes 45RFE Transmission Quality Enhancements 47RE Harsh Engagements When the TCC is Applied Erratic TCC Operation Delayed Upshift, No TCC Engagements 30-50 MPH Buzz, Whine, Moaning Noises Front and Rear Band Adjustments 413, 670, 727, 904 RH and RE Units Proper Regulator Valve Adjustments Proper Throttle Valve Adjustments Pressure Regulator Valve and TV Valve Adjustment Tool 42, 44, 46, 47 RH and RE Throttle Valve Cable Adjustment 170 170 171 171 173 174 175 176 177 178 178 179 179 182 183 184 185 188 188 189 190 191 191
Honda/Acura
Honda/Acura No TCC Lockup When Cold Grinds in Reverse Solenoid Information A4RA, B4RA, M4RA Harsh Shifts and Engagement Complaints Bushing Damage CVT CVT Primary Information Start Clutch Correct Gear Range Fail Safe Retrieving Codes Fluid Specifications Pressure Specifications 196 196 197 198 202 202 204 205 205 206 207 208 209 209 211

Stall Speeds Break in Procedure Noise Idling in Reverse 213 214 216
Mitsubishi
Eclipse Scanner Access Internal Wiring Harness Changes R/V4A51 Pressure Tap Location and Specification Air Test Points No Park Engagement Overheating Problems and Foaming Concerns 218 218 219 220 220 222 223 224
Nissan
RE4F04A Harsh 1-2 Shift Subaru Identification Clutch and Band Application Pressure Specifications Pressure Port Identification Case Passage Port Identification Solenoid Information Valve Body Information Code Retrieval 4-AT DTC List Pin Chart 228 228 229 229 230 231 232 234 235 236 238 239 240
Volvo
AW50-42LE Cracked Input Drum Hard or Slow Engagement Forward and/or Reverse 246 246 248
Volkswagen
096/01M Transaxle Identification Model and TCM Application Clutch Apply Chart Servicing Pressure and Fluid Specification Pressure Response Charts Rebuilding Tips Pump Warpage Stator Support Thrust Washer B1 Clutch B2 Clutch Valve Body Identification 01M/096 Checkball Locations Adjusting the Manual Valve Specifications Scanning for Codes 254 254 255 257 258 259 260 261 262 263 264 265 266 268 271 272 273

VAG Code Definitions Generic Codes Kills the Engine in Gear Code P1582 Neutral or Flare on Take Off Momentary 3-4 Bind or Flare Hard or Slide Bump on the 1-2 Shift Shuttle Shift 1-2, 1-2 or 3-4, 3-4 No Forward Except Manual Low 275 277 278 279 280 281 282 283
Reference
Conversion Tables Resistor Values Ohms Law Electrical Power Electrical Formulas Schematic Symbols Glossary of Electrical Terms Abbreviations Numeric Equivalents 286 289 290 290 291 292 294 298 299

General Motors
All GM 2nd Calibration Website Available Clearing the Adapts New DTCs for 2004 4L60/65E, 4L80/85E, 4T40/60/65E, 4T80, Allison Loss of Power, Shift, Concerns 4T40/45E Updates Slips in Forward Low Roller Clutch Rotation 2nd Roller Clutch Rotation Multiple Codes 4T65/45E Tap Shifts 4T60/65E TCC Slip 4T65 Codes P0753, P0758, P1860 P0741, Excessive TCC Slip 4T80E Refill Procedures Clunk Noise (Motor Mount) Erratic VSS Signal 4T40E, 4T65E, 4T80E Ratio/Application Chart (4T40E) Ratio/Application Chart (4T65E) Ratio/Application Chart (4T80E) 4L60E Low Power, Shudder Burnt 3-4 Clutches 4L60/65E, 4L80/85E Failsafe, 2nd or 3rd Gear Starts Multiple Codes Shift Concerns 4L60E Updates 4L60E/4L65E (Parallel Hybrid Truck) PHT New Transmission 4L80E 6 6 7 8 10 10 11 11 22 23 24 25 29 29 37 37 39 39 42 43 43 43 44 46 46 48 51 53 53 54 56 56 57 59 60 60 63 63 67

Miss, Surge, Chuggle Servo Upgrade No Upshifts Slip Codes Slips, Flares Going into 3rd Damaged Direct Clutches Updates 5L40E No Reverse Allison LCT 1000 PRNDL Flashes Known Wiring Concerns Pump Noise Delayed/Lack of Engagement Clutch Failure After Repair P0731 Set Shift Concerns, Possible DTCS Lack of Scan Tool Communication Valve Body ID 67 69 71 73 74 76 78 78 80 80 81 82 86 88 89 91 92 93 99 103 103 104 105 106 107 110 110 116 116 119 121 129 129 130 130 132 132 133 134 135 137 138 139 143 143 144 144 145 145
Ford
Ford Contents All Flexplate Failures GM and Ford EPC Chart Ford Cylinder Contribution Test Ford Diesel Injector Test Ford Parameter ID Ford 4x4 ESOF 4x4 System Diagnosis AX4S No Movement No Rear Lube Tube Valve Body Interchange AX4S/AX4N EPC Solenoid Interchange AX4N Delayed Engagement 5R55N/W/S Multiple Solenoid Codes No 4th and No 5th Solenoid Failure Solenoid ID Air Checking Delayed Engagements No and/or Slow Engagement E4OD Fail Safe with No Codes 4R100 Bypass Tube Torqshift Lack of Power
Chrysler
46RE 151

No Forward 42/44RE Updated Parts All RE Series 48RE New Transmission Clutch and Band Application Chart Pressure Tap Locations Air Testing the Case Six Pinion Planets Rear Clutch Drum Pump Assembly O/D Direct Clutch Reverse Servo and Apply Lever Checkball Location Extension Housing Seal Sun Gear 151 152 152 153 154 154 155 157 158 160 161 162 163 164 165 166
Import
4L30E 4L30E Clutch and Band Application Chart Solenoid ID Band Failure Diagnosing the Transmission Case Connector ID Computer Types Range Switch VSS Circuit TPS Circuit Diagnosis Brake Switch Diagnosis TCM Pin Testing TCM Type 1 (refer to pg 171) TCM Type 2 (refer to pg 171) TCM Type 3 (refer to pg 171) TCM Type 5 (refer to pg 171) TCM Type 6 (refer to pg 171) 450-43LE 450-43LE Self Diagnosis Information Checking the Codes Self Diagnostic Results Codes Clearing the Codes Component Location Wiring Diagram TCM Pin Locations TCM Pin Specifications One-Way Clutch Rotation Air Checking the System Checkball Locations EPC Location Solenoid Location Valve Body Exploded View 173 174 174 175 177 188 188 191 192 196 197 200 202 204 207 210 214 217 223 224 224 225 226 227 228 229 230 231 232 235 236 237 239 240 241

TCC Erratic Operation Low Line Pressure Honda BAXA, MAXA, B7XA 4 Cylinder Unit V6 Unit Erratic Shifts Poor Shift Quality Bindup, Erratic Shifts, Lugs the Engine A4RA, B4RA, M4RA Transaxle ID Pressure Taps Wrong Gear Starts Cracked 1st Clutch Drum Civic CVT Valve Body and Solenoid ID ZF5HP19FL ZF5HP19FL Transmission ID Application and General Information Oil Pan and Refill Procedure Clutch and Band Application Air Checking the Case Front Seal and Oil Deflector Pump Disassembly D Clutch Failure, No Reverse Sprag Rotation Valve Body Exploded View Transfer Plate Orifices 244 245 249 250 250 252 254 255 256 258 258 259 260 261 262 262 265 266 266 267 268 269 270 271 272 274 275 276 280
Reference
Conversion Tables Resistor Values Ohms Law Electrical Power Electrical Formulas Resistors in a Series Circuit Two Resistors in a Parallel Circuit Multiple Resistors in a Parallel Circuit Two Capacitors in a Series Circuit Multiple Capacitors in a Parallel Circuit Capacitors in a Parallel Circuit Schematic Symbols Glossary of Electrical Terms Abbreviations Numeric Equivalents Membership Information Seminar Evaluation 283 284 287 288 289 289 289 289 289 289 289 290 292 296 297 299 301

General Motors
Displacement on Demand New Fluid NV246/263/I26/NV226 4WD Inoperative, 4WD Indicator Lights Flashing, Possible DTCs Set NV246/263 Fluid Leak NV233 Low Fluid Level LCT1000 PRNDL Flashes or Goes Blank No Forward Movement Erratic No Shift Condition, Possible DTC P0700, P0500 and TCCM Codes Intermittent Neutral Condition, Wont Move Forward or Backward, No DTCs Running Changes for 2003-2004 Solenoid Harness P3 Ring Gear C-1 Drum and Piston Assembly C-2 Piston C-2 Clutch Shaft Seal Rings Valve Body Separator Plate NSBU T-6 Bearing, P-3 Sun Gear and P-3 Carrier Assembly Fluid Leaking from the Extension Housing LCT1000, 4L60E/65E, 4L80E OD OFF Light Inoperative
Shudder, Miss, Surge, No TCC, Cruise Control May Be Inoperative, Possible DTCs
Noise when Stopping or when Accelerating from a Stop Tow/Haul Mode Intermittent, Does Not Function APP Sensor Circuit Concerns w/ 4.8L, 5.3L, 6.0L, 8.1L Engines 4L60E/4L65E/4L70E Updates Shortening of the Reverse Boost PR Valve Line-Up Stator Support Sleeve Passages Input Speed Sensor Turbine Shaft 4L60E P0741 Set, Hard Shifts, Cruise Control Inoperative 4L60E/65E
20 22 23 23 24 24 25 25 26 26 28 29 30 31 31 32 33 34 35 36 38 40 41 42 45 45 46 55 56 60 61 61 62 63 64 65 66 66 68

Intermittent Neutral in the Overdrive Range Poor Acceleration Code P0756 Set, Erratic Shifting 5L40E Speedometer Fluctuation, Shifting Concerns 5L40E/50E Transmission Overheats Adaptive Learning 4T65E Updates Thrust Washer, Park Gear, Accumulator Pistons Noise, Wont Move, Possible DTC and Hard Shifts Burnt 2nd Clutches, Burnt 4th Clutches Fluid Leaking from Reverse Servo Area Fluid Leak at the Left Axle Area 4T80E Manual Valve Clip P0741 Harsh Shifts Case Cover Spacer Plate Case Cover Spacer Plate Gasket Torque Converter Clutch Control Valve Spring and Enable Spring 68 69 70 72 72 74 74 75 77 77 78 79 80 81 82 82 83 86 88 89 90 91
Ford
Torqshift 6.0L Diesel No Start, Misfire Codes Erratic Line Pressure Harsh Shifts Caused by the Wrong Fluid Harsh Shifts, Solenoid Harness Damage Internal Transmission Wiring Harness or Solenoid Body Replacement Harsh Disengagement When Shifting from Reverse to Park No Crank/No Start with Low TR-P Voltage E4OD/4R100 Check Ball Identification and Symptom Chart 1989-On 5R55N/W/S Check Ball Locations Solenoid Applications Valve Body Separator Plate Identification 5R55N Valve Body Exploded View 5R55W/S Valve Body Exploded View 5R55N Component Application Chart 5R55N/W/S Vehicle Application Chart 5R55W/S Component Application Chart 2002 Computer Pin Chart for Explorer/Mountaineer 2003-2004 Computer Pin Chart for Explorer/Mountaineer 5R55W Slipping 2nd/5th Gears, Binds on the 2-3 Shift Erratic Shifts 100 100 104 105 106 107 108 109 110 110 126 126 128 129 134 134 136 136 138 138 140 140 141 141 143 146 149 149 150

TCIL I Illuminated, Code P0713, Multiple Codes Broken Flexplate, Vibration at Idle, Vibration While Driving 4R44/55E, 5R44/55E TCC Slip Codes 5R55E Gear Noise, Whine in 1st and 2nd Gear 4F27E TCC Engagement End Cover Failure End Cover Interchange AX4S/AX4N TCC Does Not Engage Pump Shaft Wear Converter Regulator Valve Internal Wiring Harness Poor Pump Performance TCC Solenoid Torque Converter Hub Bushing Turbine Shaft Seal O/D Light Inoperative, Code P1870 Erratic Mainline Pressure Rise ZF6HP26 New Transmission Component Application Chart 153 155 156 156 157 157 158 158 159 162 168 168 170 171 173 174 178 179 181 182 183 183 185
Chrysler
All Transfer Case Recall Control Module Diagnosis Recalibration Procedures Cool Down Test Entry Level Number Rear Wiper LED 41TE/42LE Solenoid Electrical Code Diagnostics Battery Voltages Charging Voltages TCM and Relay Identification Jumper Test at the Module Jumper Test at the Relay Solenoid Ground Voltage Solenoid Amprage 41TE, 42RLE, 45RFE Solenoid Code 42RE, 46RE 1996-1999 RE Transmissions No Upshift from 2nd Gear on Grades Intermittent Harsh Reverse 45RFE Soft Shifts No Converter Charge After Rebuild Slip Shifts, Failsafe 190 190 191 192 193 194 195 195 197 198 199 200 201 202 203 204 204 205 205 206 207 208 208 209 210
Import
4L30E 221

3rd Clutch Checkball Missing D 3 2 Checkball Missing 3rd Clutch Quick Dump Checkball Missing Reverse Shuttle Ball Missing Pressure Taps 2nd Clutch Pressure 4th Clutch Pressure Servo Apply Pressure Pressure Tap Circuits Input Sprag Rotation 3rd Clutch Drum Disassembly 3rd Clutch Pressure Plate Installation Binds in 2nd Gear Center Support Washer Machining the Center Support Computer Types Type 1 and 2 Computer Retrieval Type 1 Diagnostic Codes Type 2 Diagnostic Codes Type 3 Diagnostic Codes Type 4 Diagnostic Codes Type 5 & 6 Diagnostic Codes (Except BMW) Aisin Warner Applications and Internal Component Identification Component Application Chart Pressure Tap Locations Manual Code Retrieval DTC Definitions Wiring Diagram CAN Communication Revolution and Turbine Speed Sensor Identification and Testing Park/Neutral Position Switch Testing Solenoid and A/T Temperature Sensor Testing Fluid Fill and Check Procedure Honda BAXA, MAXA and B7XA No 2-3 Shift on the Rack after Rebuild Acura 1995-2004 Vehicle Application Chart Honda/Acura General Information Pressure Testing Shaft Bearing Snaprings Clutch Packs Piston Flapper Values Drum Cracks (All) TCC and Axle Seals are Directional Shaft Bushings and Tubes Valve Body End Plugs OBD-II Diagnostics DTC Definitions Poor Shift Quality After Overhaul Worn Feed Tube and Bushing Noise in 1st and 2nd Gear 222 223 223 224 225 226 226 226 227 228 229 232 233 234 235 236 237 238 239 240 241 243 245 246 247 248 249 251 252 253 257 259 260 262 265 266 266 267 267 269 269 270 271 272 273 274 275 276 278 279 280 281 283 284

B7TA/B7XA Popping/Snapping/Grinding in Reverse CPC Solenoid Feed Pipes Component Identification MCLA No Reverse 2003 Accord V6 DTC U1055, Shift Position Indicator BGFA, B7WA, B7VA 5 Speed PCM Replacement with Exchange Transaxle BAYA/MAYA Updated PCM Software A4RA/B4RA/M4RA Checkball and Relief Valve Locations M4VA CVT External Components CVT Pressure Taps Valve Body Assembly Case Passage Air Test Pulleys and Belt General Overhaul Procedures Start Clutch and Drum Assembly Start Clutch Problems Whining/Gear Noise in Reverse No Reverse Start Clutch Relearn Procedure Road Test Chart Jatco 5 Speed Applications and Designations Jatco 5 Speed Mazda Applications Component Application Chart Application Chart DTC Identification Valve Body Solenoid ID Solenoids, Sensors and Case Connectors Fluid and Fill Check Mazda Specifications Jatco 5 Speed Volkswagen Applications DTC Identification VAG DTCs Electrical Component Identification Solenoids, Sensors and Case Connectors Fluid and Fill Check Case Passage Air Test Identification Valve Body to Case Seals Valve Body Assembly Pressure Taps Lube Failure Disassembly: End Cover Section Reverse High Clutch Drums Pump Sprag Rotation 287 287 288 289 290 290 291 291 292 292 293 293 294 294 296 296 297 298 300 301 302 303 305 308 309 310 312 313 314 315 315 316 317 318 319 321 322 323 323 325 329 330 331 332 336 339 340 342 343 344
Reference
Conversion Tables 348

Resistor Values Ohms Law Electrical Power Electrical Formulas Resistors in a Series Circuit Two Resistors in a Parallel Circuit Multiple Resistors in a Parallel Circuit Two Capacitors in a Series Circuit Multiple Capacitors in a Series Circuit Capacitors in a Parallel Circuit Schematic Symbols Glossary of Electrical Terms Abbreviations Numeric Equivalents Membership Information Seminar Evaluation 351 352 352 353 353 353 353 353 353 353 354 356 360 361 363 367

General Motors
Body Style Identification New Fluids Introduced AF23-5 Whine Noise 4L60/65E, 4T40/45E, AF33-5 APP Signals and DTC Applications 81-40LE No 4th Gear 5L40/50E Downshift Related Concerns 5L40/50E, 4T60E Shared 5V Reference 4T40/45E No Upshift 4T40E A Car Characteristics 4T40/45E APP Sensor DTCs 4T65E W-Car P2138 and/or P1125 4T65E P0741 or P02761 TCC Related Concerns 4T65E Intermittent Speedometer, Erratic Shifts 4T65E Intermittent Hard Garage Shift 4T65E 2006 Updated Spacer Plate 4T80E 3rd Gear Starts, No 3rd Gear, Shift Related Concerns 4L60/65E, 4L80/85E, NP236/246 4WD Service Lamp On, DTC C0327 4L60/65E, 4L80/85E, LCT 1000 PRNDL Inoperative 4L60/65E Flare on the 2-3 Shift 4L60/65E Lack of Communication 4L60/65E 2006 Updates 4L60/65E 1-2 Shift Shudder
4L80/85E/EHD Planetary Carrier Service
4L80/85E Updated Pump Cover 6L80 Introduction 6L80 Checking the Fluid Level 6L80 Component Application Chart 6L80 Control Solenoid Operation 6L80 Shift and Control Solenoids 6L80 IMS Operation 6L80 Transmission Manual Shaft Switch 6L80 Transmission Fluid Pressure Switch 6L80 Solenoid and Valve Body Diagnosis 6L80 Adaptive Learning 6L80 Pass-thru Connector 6L80 Pass-Thru Connector Location 4L70E Introduction LCT 1000 Misfire, Surge, Chuggle LCT 1000 PTO Applications
28 32 34 35 36 37 38 41 43 45 46 47 49 50 51 54 55 58 59 61 63 65 66 67 68 70 71 72 73 74 75 76 77 79 80 81 82 84 85

LCT 1000 2006 Parts Updates LCT 1000 6 Speed Introduction LCT 1000 6 Speed Features LCT 1000 6 Speed Updates 86 88 89 90
Ford
Torqshift/4R100 Transfer Case Jumps Out of 4H or 4L Torqshift Shift Scheduling, Slipping, Bangs on Downshifts Torqshift Introduction Torqshift DTC's P0756, P0761, P0771 Torqshift Calibration Example Torqshift DTC P0488 and/or P1334 Torqshift Stalling in Reverse or When Coming to a Stop Torqshift TR-P Sensor Introduction Torqshift TR-P Sensor Diagnosis Torqshift Pump Valve Identification Torqshift Pump Bleed Screen Torqshift Pump Failure Torqshift Pump Alignment and Assembly Torqshift Center Support Assembly Torqshift Valve Body Solenoid ID Torqshift Valve Body Solenoid Interchange Torqshift Lube Orifice and Case Torqshift Planetary Failure, Lack of Lube Torqshift Air Checking the Case Torqshift w/ PTO Insufficient Line Pressure from the Transmission 4F50N No 1-2 Upshift and DTC P0732 4F50N DTC's P0760 and P0763 4F50N, AX4N, AX4S Erratic Fluid Level, Possible Fluid Leak 4F27E Neutrals on the 3-4 Shift, DTC P0750 4R/5R55E TCC Modification PTO Operation and Diagnosis AF21-B Introduction AF21-B Apply Components AF21-B Operational Strategies AF21-B Electronic System Description AF21-B TFT Information AF21-B Three Way Shift Solenoids AF21-B Shift Solenoids AF21-B Pressure Control Solenoid AF21-B Torque Converter Solenoid AF21-B Adaptive Learning 104 106 108 109 110 111 112 113 114 117 118 119 120 122 123 124 125 126 127 128 129 130 131 132 134 137 142 143 144 146 147 148 149 150 151 152
Chrysler
Transmission ID's Car and Truck Designations 40TE Updates 40TE, 41TE/AE, 42LE, 42RLE Update Dual Cyclodial Pump 40TE, 41TE, 42TE Updated 2-4 and L/R Pistons 40TE, 41TE, 42RLE L/R Updated Belleville Return Spring 40TE, 41TE, Updated UD Accumulator Spring 40TE, 41TE, 42LE/RLE Updated 2-4, OD, UD and L/R Accumulator Pistons 40TE, 41TE, Updated Pinion Shaft Clip 164 165 166 167 169 171 172 173 174

42RLE Updated Extention Housing Bearing Failure 42RLE Updated Line Pressure Solenoid 42RLE Updated Pressure Regulator Valve 42RLE Variable Line Pressure Operation 42RLE Updated Module Strategy 42RLE Replacement for Small Engine Applications 42RLE Updated Transfer Case Adapter 42RLE Updated 2WD Adapter 42RLE Transmission Case Seepage 42RLE Updated New Parking Pawl 42RLE Updated Input and Output Speed Sensors 42RLE Updated Output Shaft on 4WD Applications 42RLE Updated Transmission Case, Pan and Filter 42RLE Updated Output Flange LX Applications 42LE Solenoid/Pressure Switch Codes 41TE, 42LE, 42RLE Code P1776 41TE, 42LE, 42RLE Delayed Engagements 41TE, 42LE, 42RLE Harsh 4-3 Downshift 45/545 RFE Updated Tow/Haul (OD Off) 45/545 RFE Updated Valve Body 45/545 RFE Updated C2 Check Valve added to the Pump Valve Body 45/545 RFE Updated 2C Clutch Piston 45/545 RFE Updated 4C Clutch Piston 45/545 RFE Updated L/R Clutch Piston 45/545 RFE Updated ERS Added on WK Vehicles 48RE Introductions 48RE Updated Throttle Valve Actuator 48RE Updated Adjustments 48RE Updated Transmission Throttle Valve Motor Circuit 48RE Updated Throttle Valve Potentiometer 48RE Updated TTVA Circuit Diagram 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206
Honda
Factory Warrenty Extensions Diagnostic: The First Approach Scan Tool Functions Advanced Diagnostic Information Collision Damage Carrier Bearings ID and Part Numbers Venting Fluid End Cover Gasket Mismatch 1998 BAXA, B6VA Control Shaft Collar 5-Speed V6 Units Oil Jet Kit BMXA Feed Pipe Locations Valve Body Rebuilding Tips Valve Body O-Ring End Plugs Valve Body CPC Valves and Center Springs SZCA Civic Hybrid CVT Valve Body SZCA Civic Hybrid CVT Air Testing Delayed Upshifts after a Cold Start Signal Monitor Hookup 4 Speed Units Signal Monitor Hookup 5 Speed V6 Units Solenoid and Pressure Switch Guide All Hondas 212 213 214 216 219 224 225 227 231 234 235 236 237 238 241 242 243 244 245

Toyota
U140E/U241E Identification U140E/U241E No 4th, No TCC U140E/U241E Slips in 4th, No 4th, Falls Out of 4th, P0765 U140E/U241E 3rd/Reverse Concerns U140E/U241E Rear Planet Failure U140E/U241E Pressure Taps and Specifications U140E/U241E External Component Locations U140E/U241E Valve Body Breakdown U140E/U241E Lower Valve Body U140E/U241E Upper Valve Body U140E/U241E Case Accumulators, Seals, Check Valve U140E/U241E Solenoid Identification U140E/U241E Case Conector ID and Solenoid Resistance U140E/U241E Case Passage ID U140E/U241E Solenoid Function and Apply Chart U140E/U241E F1 Sprag Rotation U140E/U241E F2 Sprag Rotation U140E Pump Differences U140E Adaptive Learn 258 259 260 261 264 265 266 267 268 270 274 275 276 277 278 279 280 282 283
Mercedes 722.6
Vehicle ID Transmission ID Model Designation Chrysler and Jeep Applications Mercedes Applications Transmission Ranges and Operation Component Application Chart Solenoid Operation Solenoid Application Chart Torque Converter Operation Torque Converter Shudder Air Checking the Torque Converter Case Connector Removal and Installation Updated Connector O-Ring Transmission Fluid Air Checking the Case Air Testing the B2, B3, and C Drum Geartrain End Play Oil Pump Assembly B1 Brake Clutch F1 Sprag Installation F1 Sprag Rotation Output Shaft Planetary Failure Output Sealing Rings K2 Drum Assembly F2 Sprag Assembly F2 Sprag Rotation B2 Brake Disassembly and Reassembly Binds During the Shift Park Linkage Retainer Valve Body 288 291 293 294 295 296 298 299 301 302 303 304 305 306 307 310 311 312 313 316 317 318 319 320 321 322 324 325 327 328 329

Solenoid Valves Valve Body Screen and Latch Valve ID Check Ball Locations Filter and Pressure Feed Locations 330 331 332 334 335

General Motors
Allison LCT 1000 Torque Converter Leaks M74 Grade Braking Updates 6L50/6L90 New Transmission Introduction Ratios, Applications IMS Logic Speed Sensors Pressure Switches Clutch Range Ref Chart Shift Solenoid Operation Solenoid Cleaning Process Solenoid Diagnostics Adaptive Learning 4L60E/65E/70E Input Speed Sensor Pump Cover Updates Speedometer Inop, 3rd Gear Starts 4L80E/4L60E Multiple DTC's G-Van 4L80E
Hummer H1 DLC Location
24 25 26 29 30 32 34 36 36 37 38 39 41 42 44 49 50 52 53 57 58 59 61 63 65 66 67 69 70 71
4T40/4T45E Updates Low Power, APP DTC's Set Multiple DTC's "A" Body 4T65E Slips/Wrong Gear Starts/Erratic Shifts/ Lack of Power P0753/P0758/P1860 4T80E Updates 6T70/6T75 Ford 6F55 New Transmission Introduction Features Ratios IMS Speed Sensor Pressure Switch and Clutch Range Reference Shift Solenoid Operation

Solenoid Cleaning Process Solenoid Assembly and TCM Adaptive Learning New Serivce Manual Process New Procedures 72 74 75 76
Ford
Torqshift TCC Operation No Lock-up Before or After the Rebuild Lock-up Test Tool P1744 TCC Performance TCC Stuck ON Cooling and Filtration Spin-On Filters In-Line Filters OTA Coolers Pump Failure PCM Pin Charts PCM Location TR Sensor Readings Codes Rear Planetary Failure Delayed Forward Engagements Delayed Reverse Engagements Delayed Reverse with No Engine Braking in Manual 1 Erratic Shifts and/or Early and Late Shifts All Ford Transmissions Transmission Fluid Chart 4X4 Tow Features (All Ford) Neutral Tow Capabilities 5R44/55E Shifter Stuck in the Park Position 6R60 Transmission Description FNR5 Transmission Description Lever Position and Operations Valve Body TCM TCM Location Electronic Syncronous Shift Control (ESSC) Inputs TR Sensor, TFT Sensor Speed Sensors 86 88 89 92 94 95 96 97 98 99 101 103 104 106 108 109 110 111 112 113 117 119 120 123 124 126 127 128 129 131 132 133
Chrysler
45RFE/545RFE New Solenoid Assembly Stalls The Engine In Drive RE Series Governor Diagnosis Governor Diagnosis Pressure Testing the Governor Circuit 152 154 156 157

Computer Connectors Case Connectors Output Speed Sensors Governor Solenoid Governor Pressure Sensor Vehicle Speed Sensor Throttle Position Sensor Engine RPM Sensor ECT and TFT Sensors Park Neutral Sensor Transmission Range Sensor Wiring Diagrams Quick Reference Signal Voltages For The Governor Control In-Shop Testing Volt Meter Test Procedures 62TE Introduction Accumulator ID Solenoid ID and Function Check Ball ID and Location 48RE Out of Park Sense Alarm 42LE Transfer Gear Whine 42RLE Adapter Shaft Retaining Clip 182 181 180 176 177 178 179 158 159 160 161 162 163 164 165 166 167 168 169 171 173 174
Scan Tool Communication and Network Diagnostics

OEM Service Information OEM Service Information OEM Scan Tools After Market Scan Tools Scan Tool and Network Communication Essentials J1962 OBD II Connector Breakout Box Ford SCP Ford Network Wiring GM Class 2/Chrysler PCI GM Class 2 Network Wiring Chrysler PCI Network Wiring GM Class 2/Chrysler PCI Diagnosis Chrysler CCD Chrysler CCD Bus Chrysler SCI Chrysler SCI Data Link CAN CAN Wiring Diagram CAN Interface Vehicles Requiring Interface ISO 9141 (K Line) ISO ISO Wiring Diagram 188 189 190 191 192 193 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209

Recalibration
J2532 Interface J2534 Interface Recalibration PC Set-Up Recalibration PC Set-Up Recalibration TSB's GM Recalibration Ford Recalibration Chrysler Recalibration Toyota Recalibration Resetting the Shift Adapts 212 213 214 218 222 228 232 235
Mercedes
Identification Output Shaft Planetary Failure Rear Planetary Gearset Durability Transmission Fluids Clutch Pack Clearance Tool No Upshift Solenoid Operation Solenoid Operation Chart Shifter Assembly Harsh 3-2 Downshift Early/Late Harsh Shifts or Soft Up/Down Shifts 238 240 241 242 244 245 246 248 249 250 251
Hyundai
Clutch and Band Application Transaxle Identification Pressure Testing Shift Feel Check Ball Locations Valve Body Exploded Views Solenoid Identification Testing the Transaxle Operation Forcing the Shift No Reverse Harsh 2-3 or 2-3 Slide Bump Shifts 1-3 Neutrals on the 3-4 Shift or No 4th Gear Failed End Clutch Hub Bearing 254 255 256 258 259 260 262 263 264 265 266 267 268 269

General Motors
All Models Calibration Calibration Updates NV T-Case Speed Sensor BW T-Case Binds on Turns NV T-Case Fluid Leak Burnt Clutches, Hard Shifts 4L60/65/70E Harsh 1-2 Shift 4L60/65/70E Input Carrier Changes 4L60E and 4L80E Miss/Surge/Chuggle LCT 1000 Shifter Will Not Move 6T40/45 Introduction Features Exploded View Checking the Fluid Range Reference IMS Speed Sensors TECHM Internals Solenoids Solenoid Cleaning Process Adaptive Learning 2ML70 2 Mode Introduction Specifications Components and Functions Solenoids and Fluid Pressure Switches Modes of Operation Regenerative Braking/Blend Braking Servicing Precautions Solenoid Cleaning Process Diagnostics Testing the Solenoids AF17 Introduction Features Cross Sectional View Solenoid Identification 22 23 24 25 27 28 29 30 31 32 33 34 36 37 38 39 40 41 43 44 46 47 48 50 56 57 60 61 63 64 65 66 67 68 69

AF33-5 Introduction Solenoid Identification 70 71
Ford
6R60 Application Clutch Apply Chart Fluid Checking Procedure Diagnosis/Adaptive Strategies Various Shift Quality Symptoms Case Connector and Valve Body Removal Heat Sink Element Case Components Air Checking the Transmission Valve Body Assembly Valve Body Check Valves Clutch Exhaust Valves Valve Body Solenoid Filters Upper Valve Body Small Parts Location Check Ball and Separator Plate Information Upper Valve Body Disassembly Solenoid Identification Lower Valve Body Disassembly Valve Plug Retainers Measuring the Endplay The Lepelltier Geartrain Wrench Light On, DTC P0783 Multiple Symptoms Multiple DTC's Shifter Stuck in the Park Position Bump Feel While Braking 5R55N/S/W Hard to Get Out of Park Torqshift Filtration System 80 81 82 83 84 85 86 87 88 89 90 91 93 94 95 96 97 98 100 101 102 104 106 107 110 111 113 114
Chrysler
62TE Introduction Description Identification Lubrication Checking the Fluid Level Clutch and Ratio Chart Pressure Testing DTC's Shift Solenoid Pressure Switches Hydraulic Pressure Control Speed Sensors Valve Body and Compounder Feed Tubes Valve Body Exploded View Transfer Gear Exploded View 120 121 122 123 124 125 126 127 129 130 131 132 133 135

Output and Compounder Transfer Gears Differential Assembly Output Pinion/Differential Set-Up Transfer Compounder Endplay Adjustment UD/Direct Compounder UD Compounder Disassembly Direct Clutch Assembly Direct Clutch Assembly and Disassembly Underdrive Clutch Assembly Underdrive Clutch Assembly and Disassembly Underdrive Clutch Assembly Specifications Air Pressure Test RFE Input Clutch Retainer Kit 545RFE New Filter Kit Transmission Pump and Pump Cover 722.6 K1 Clutch Retainer 42RLE Loss of Park 155 154 151 152 153 136 137 138 139 140 141 143 144 145 146 147 148 149
4X4
Ford GEM Codes GM TCCM Codes Ford P1804, P1806, P1808 and P1810 P1812 and P1815 P1836, P1837, P1874 and P1875 P1838 P1846, P1850, P1854, P1858, P1867 and P1891 GEM and Transfer Case Connector Identification Ease of Diagnosis GM B2725 C0300 and C0305 C0308, C0309 and C0310 C0323 and C0324 C0327 C0367 C0374 and C0387 C0550 and C0611 Connector Identification 162 163 164 165 167 168 169 170 171 172 174 175 176 177 178 180 181 182
Toyota
A761 Introduction Fluid Fill Contamination Solenoid Identification Connector Pin Identification Upper Valve Body Check Ball Locations Main Valve Body Check Ball Locations 194 195 196 197 198 199 200

Clutch and Band Application Chart Codes and Definitions Valve Body Exploded View Accumulator Piston Identification Brake Plate Stopper Low/Reverse Sprag Assembly No. 3 Sprag Assembly Front Planetary Assembly No. 2 Sprag Assembly No. 4 Sprag Assembly Reverse Clutch Reaction Sleeve A340 Upper Valve Body Exploded View Lower Valve Body Exploded View Separator Plate Oil Strainers 218 219 220 201 202 205 208 211 212 213 214 215 216 217
Mitsubishi/Hyundai/Kia
F4A42/51, F5A51, F5HF1-2 Applications Identification Clutch and Band Application Charts Pressure Specifications Air Checking the Transmission Pressure Tap Locations Accumulator Piston Positions 2-3 Shift Flare Transfer Gear Lock Nut Low Sprag 2nd Clutch Installing the C2 Piston Installing the Overdrive and Reverse Clutch F4A Valve Body Exploded View 2C Transfer Tube Troubleshooting F5A Solenoid Specifications F5A Forcing the Shift OSS and TSS P0707 and P0708 222 223 224 225 226 227 229 230 231 232 233 234 235 236 238 239 240 241 242 243
Nissan
RE5R05A Introduction Applications Computer System Adaptive Strategies Inputs and Outputs Clutch and Band Application Chart DTC's Fail Safe and Sensor Location Computer and Wiring TCM Pins Solenoids Pressure Specifications 246 247 248 249 251 252 254 255 256 257 258 259

Lower Valve Body Valve Descriptions Upper Valve Body Check Balls Location Front Brake Servo and Band Air Checks Clutch Drum and Hard Part Identification 3rd Sprag Assembly 1st Sprag Assembly Forward Sprag Assembly 260 262 264 266 267 268 271 272 273

1990 ATRA Seminar Manual Contents

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1990 ATRA Seminar Manual Contents

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1990 ATRA Seminar Manual Contents

1990 ATRA Seminar Manual Contents

1990 ATRA Seminar Manual Contents

1991 ATRA Seminar Manual Contents

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1994 ATRA Seminar Manual Contents

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1995 ATRA Seminar Manual Contents

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1995 ATRA Seminar Manual Contents

1996 ATRA Seminar Manual Contents

1996 ATRA Seminar Manual Contents

1996 ATRA Seminar Manual Contents

1997 ATRA Seminar Manual Contents

1997 ATRA Seminar Manual Contents

1997 ATRA Seminar Manual Contents

1998 ATRA Seminar Manual Contents

Chryslers 42RH, 46RH and 46RH

1998 ATRA Seminar Manual Contents

1998 ATRA Seminar Manual Contents

1998 ATRA Seminar Manual Contents

Driveability (Engine or Transmission?)

1998 ATRA Seminar Manual Contents

Vehicle Speed Sensor Programming

JR403E Electrical Diagnosis and Testing

Reference (Conversions, Symbols and Abbreviations)

1998 ATRA Seminar Manual Contents

1999 ATRA Seminar Manual Contents

1999 ATRA Seminar Manual Contents

1999 ATRA Seminar Manual Contents

1999 ATRA Seminar Manual Contents

2000 ATRA Seminar Manual Contents

2000 ATRA Seminar Manual Contents

2000 ATRA Seminar Manual Contents

2000 ATRA Seminar Manual Contents

2001 ATRA Seminar Manual Contents

2001 ATRA Seminar Manual Contents

2001 ATRA Seminar Manual Contents

Imports (Nissan and Subaru)

RE4F02A Line Pressure Control Solenoid

RE4F02A RE4F03A, RE4F04A and 4F20E

RE4F02A RE4F03A, RE4F04A and 4F20E

2001 ATRA Seminar Manual Contents

2002 ATRA Seminar Manual Contents

2002 ATRA Seminar Manual Contents

2002 ATRA Seminar Manual Contents

2002 ATRA Seminar Manual Contents

2002 ATRA Seminar Manual Contents

2002 ATRA Seminar Manual Contents

2003 ATRA Seminar Manual Contents