2005

Parts Catalog

60, 70 HP (1298 cc)

4 Stroke Models
J60PL4SOA J70PL4SOA
BJ60PL4SOA BJ70PL4SOA

60, 70 4 STROKE

© 2004 BRP US Inc. All rights reserved.

TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates.
 ABOUT THIS CATALOG

Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to
features, specifications, and model availability. The right is also reserved to change any specification or
part, at any time, without incurring any obligation to update older models. The information in this catalog
is based on the latest specifications available at the time of publication.

For the latest service part number information visit

EPC (Electronic Parts Catalogs) on the DealerPort™ website.

www.dealerport.com
Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre-
sentative views for reference only. Certain features, equipment or accessories shown in this catalog
might not be found on or included with all models in all marketing areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man-
ual for exact service and maintenance information. Use exact engine model number, including any suffix
letter, when indentifying parts in this catalog.

The continuing accuracy of this catalog cannot be guaranteed.

PARTS LIST REFERENCE

Following Example for Reference Only d
1 584348 BATTERY CABLE, 10ft. (3.M) (DR Models Only) 1
a 2 351839 SCREW, Starter to C/C New 2 e
3 586774 STARTER SOLENOID Assy 1
(Solenoid Assy. included on DR, DE & DP models) f
4 N/A *DRIVE KIT NS 1

b
5 586103 **GROMMET, Starter solenoid mount Opt. 2 g
6 341512 BOLT, Double ended-Harness ground A 1

c
A Only used on WR, WPR Models c

a "N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually.

"*" Indicates parts are included in the preceding assembly.
b EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) -
P/N 586101 includes (Ref # 5) - "GROMMET".

c "A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
d Additional part information.
e "New" Indicates part and/or part number has been added or changed from previous model year.
f "NS" Indicates part is Not Shown in illustration.
g "Opt." Indicates part is an OPTIONAL or ACCESSORY part.

WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
 TABLE OF CONTENTS
LITERATURE ................................................................................................................... 2
PAINT ............................................................................................................................... 2
MODEL FEATURES ........................................................................................................ 3
PARTS SHIPPED WITH ENGINE “IN BOX” .................................................................... 3
PROFILE DRAWING ....................................................................................................... 4
2005 LITERATURE - ALL MODELS ................................................................................ 5
DECALS ........................................................................................................................... 6
ENGINE COVER .............................................................................................................. 6
LOWER ENGINE COVER ............................................................................................... 7
ENGINE CONTROL UNIT ............................................................................................... 8
ELECTRICAL HARNESS ................................................................................................. 8
IGNITION COIL ................................................................................................................ 9
SENSOR GROUP............................................................................................................ 9
STARTER MOTOR ........................................................................................................ 10
FLYWHEEL .................................................................................................................... 10
INTAKE MANIFOLD ....................................................................................................... 11
AIR SILENCER .............................................................................................................. 11
THROTTLE BODY ......................................................................................................... 12
FUEL INJECTOR ........................................................................................................... 12
FUEL PUMP ................................................................................................................... 13
FUEL VAPOR SEPARATOR ......................................................................................... 13
CRANKSHAFT ............................................................................................................... 14
CAMSHAFT ................................................................................................................... 14
CYLINDER & CRANKCASE .......................................................................................... 15
CYLINDER HEAD .......................................................................................................... 15
EXHAUST ADAPTER .................................................................................................... 16
EXHAUST HOUSING .................................................................................................... 16

60, 70 4 STROKE
OIL PAN ......................................................................................................................... 17
OIL PUMP ...................................................................................................................... 17
STERN BRACKET ......................................................................................................... 18
SWIVEL BRACKET ........................................................................................................ 18
POWER TRIM/TILT HYDRAULIC .................................................................................. 19
POWER TRIM/TILT ELECTRICAL ................................................................................ 19
SHIFT LEVER ................................................................................................................ 20
SHIFT ROD LINKAGE ................................................................................................... 20
EXHAUST MANIFOLD................................................................................................... 21
THERMOSTAT .............................................................................................................. 21
FLYWHEEL COVER ...................................................................................................... 22
TIMING BELT/PULLEY .................................................................................................. 22
GEARCASE ................................................................................................................... 23
WATER PUMP ............................................................................................................... 23
GEARS ...................................................................................................................... 24-25
TILLER ARM KIT (ACCESSORY) ............................................................................ 26-27
STEERING CONNECTOR ............................................................................................. 28
DUAL CABLE STEERING KIT - PARALLEL ENTRY (ACCESSORY) .......................... 28
WATER PRESSURE HOSE KIT (ACCESSORY) .......................................................... 28
PROPELLERS & HARDWARE (ACCESSORY) ............................................................ 29

1
 LITERATURE

5005996 SERVICE MANUAL – ENGLISH

5005997 SERVICE MANUAL – FRENCH
5035763 OPERATOR’S GUIDE – ENGLISH
5035764 OPERATOR’S GUIDE – FRENCH
5005924 SPECIAL TOOLS CATALOG

PAINT

COLOR
NAME
SPRAY CAN PPG # 1 PPG # 2
PRIMER 777172 DP40401 –
BLACK3 777179 9696 –
WHITE 777171 90538 –
CLEARCOAT 772414 – –
1. ONE COAT FINISH FOR MIDSECTION & GEARCASE
2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER
ENGINE COVERS
3. USED ON ENGINE CRANKCASE ASSEMBLY.

2
 MODEL FEATURES

All Models
Fuel
Cylinder Configuration Charging
Induction

4 Cylinder Injection 300 Watt

Model Specific
Model Number Shaft Length Color Steering Starting

J60PL4SOA 20 in. White Remote Electric

BJ60PL4SOA 20 in. White Remote Electric
J70PL4SOA 20 in. White Remote Electric
BJ60PL4SOA 20 in. White Remote Electric

PARTS SHIPPED WITH ENGINE “IN BOX”

P/N Name of Part Qty Application

5035763 Owners Manual 1 All Models
5030976 Propeller Hardware Kit 1 All Models
5032551 Thrust Washer, Propeller 1 All Models
5032451 Battery cable 1 All Models

60, 70 4 STROKE
5031077 Bracket, fuel hose 1 All Models
5030094 Bolt, fuel hose bracket 1 All Models
5032181 Clamp, battery cable 1 All Models
5035626 Clamp, harness connector 1 All Models
5032844 Steering link 1 All Models
5030840 Seal, steering cable 1 All Models
5030832 Tube 1 All Models
5030386 Bolts, transom 4 All Models
5030418 Nuts, transom bolt 4 All Models
5030839 Cap, transom bolt 4 All Models
5030436 Washer, transom bolt 4 All Models
5030438 Washer, transom bolt 4 All Models
5030462 Washer, transom lock 4 All Models
5030601 Tool kit 1 All Models
5030927 Cable grommet 1 All Models
5031593 Cable stopper 1 All Models
5031121 Bolt, cable stopper 1 All Models
5030575 Clip 2 All Models
5031080 Washer 2 All Models

3
 PROFILE DRAWING

502mm (19 7/8 in.) L : 991mm (39 1/8 in.)

131mm (5 1/4 in.) 661mm (26 1/8 in.)

MAX 824mm (32 1/2 in.)

800mm (31 1/2 in.)

585mm (23 1/8 in.)

L : 1493mm (58 7/8in.)

.)
5/8 in

L : 520mm (20 1/2in.)

m (14
370m

75mm 14°
(3 in.)
°
69

30° 30° All Evinrude® / Johnson® outboards are designed

219mm 219mm
to function within the minimum clearances outlined
(8 5/8 in.) (8 5/8 in.) in ABYC transom and motor well Standard S-12-83.

373mm (14 3/4 in.) 373mm (14 3/4 in.)

S = 15 in. (381mm) Model

L = 20 in. (508mm) Model
UL = 25 in. (635mm) Model

ALL MEASURMENTS BASED ON: GRAPHICAL REPRESENTATION ONLY: POWER TRIM & TILT:
TRANSOM ANGLE 14° ALL DIMENSIONS ± 1/4 in. (6.35mm) TOTAL RANGE 75°
TRANSOM THICKNESS 3 in. (76.2mm) MAXIMUM

4
 2005 LITERATURE - ALL MODELS

2 Stroke Models 4 Stroke Models

English French English French English French English French
Part
Description Operator's Operator's Part Catalog Service Service Description Operator's Operator's Service Service
Catalog
Guide Guide Manual Manual Guide Guide Manual Manual
3.5 HP 215587 215588 5006019 5005962 5005963 4/5/6 HP 5035751 5035752 5006036 5005988 5005989
6 & 8 HP 215589 215590 5006020 5005962 5005963 9.9/15 HP Rope 5035753 5035754 5006037 5005990 5005991
9.9/15 HP 215597 215598 5006021 5005964 5005965 9.9/15 HP Remote 5035755 5035756 5006037 5005990 5005991
15 HP Commercial 215597 215598 5006021 5005964 5005965 25 HP Rope & Tiller Electric 5035769 5035770 5006038 5005992 5005993
25/30 HP Rope 215593 215594 5006022 5005964 5005965 25 HP Remote 5035771 5035772 5006038 5005992 5005993
25/30 HP Tiller Electric 215593 215594 5006023 5005964 5005965 30 HP Rope & Tiller Electric 5035757 5035758 5006038 5005992 5005993
25/30 HP Remote 215595 215596 5006024 5005964 5005965 30 HP Remote 5035759 5035760 5006038 5005992 5005993
25 HP Commercial 215593 215594 5006022 5005964 5005965 40/50 HP 5035761 5035762 5006039 5005994 5005995
40 HP Rope 215599 215600 5006025 5005966 5005967 60/70 HP 5035763 5035764 5006040 5005996 5005997
50 HP Remote 215601 215602 5006025 5005966 5005967 90/115 HP 5035765 5035766 5006041 5005998 5005999
40 HP E-TEC Rope 215638 215640 5006027 5005968 5005969 140 HP 5035765 5035766 5006042 5005998 5005999
40-50 HP ETEC Remote 215639 215641 5006027 5005968 5005969 200/225 HP 5035767 5035768 5006043 5006000 5006001
60 HP E-TEC Commercial 215568 215659 5006027 5005968 5005969
75/90 HP E-TEC 215642 215643 5006028 5005970 5005971
55 HP Commercial 20 in. 215603 215604 5006029 5005972 5005973
55 HP Commercial 22.5 in. 215603 215604 5006029 5005972 5005973
115 HP Commercial 215605 215606 5006030 5005974 5005975
90 - 115 HP Carbureted 215605 215606 5006030 5005974 5005975
135 - 175 HP Carbureted 215605 215606 5006031 5005974 5005975
100 - 115 HP D.I. 215610 215611 5006032 5005976 5005977
135 - 175 HP D.I. 215610 215611 5006033 5005976 5005977
200 - 250 HP D.I. 215610 215611 5006035 5005978 5005979
200 - 250 HP E-TEC 215645 215647 5006061 5006059 5006060

Literature Sets

Description P/N

2005 Part Catalog Set - Paper 5006044

2005 Part Catalog Microfiche Set 5006045
Illustrated Parts & Accessory Catalog 5006046

60, 70 4 STROKE
2005 Genuine Parts Accessory Parts Dealer Catalog 778880
2004 Part Catalog CD (PDF Set) 5006072
2005 Part Catalog CD (PDF Set) 5006075
2005 English Service Manual Set - 2 Stroke 5005980
2005 French Service Manual Set - 2 Stroke 5005981
2005 English Service Manual Set - 2 Stroke D.I. & E-TEC 5005982
2005 French Service Manual Set - 2 Stroke D.I. & E-TEC 5005983
2005 English Service Manual Set - 4 Stroke 5005984
2005 French Service Manual Set - 4 Stroke 5005985

Shop Catalogs
Description P/N
2004 Special Tools Catalog 5005924
1913-2005 Model Number Reference Guide 5006145
2005 Warranty Procedures & Flat Rate Guide - English 5006217
2005 Warranty Procedures & Flat Rate Guide - French 5006218
Predelivery & Installation Guide - All Models - English 5006079
Predelivery & Installation Guide - All Models - French 5006121

5
DECALS
EPC3545

Ref P/N Name of Part Qty

1 5032867 *DECAL, "Johnson" A 2
1 2 5032808 *STRIPE, ENGINE COVER STBD A 1
3 5032809 *STRIPE, ENGINE COVER PORT A 1
4 5032805 *DECAL, "BOMBARDIER" F/R A 2
5 5034204 *DECAL, FUEL LIMITATION A 1
6 5032864 DECAL, 60HP - F/R 2
7 5032937 DECAL, 70HP - F/R 2

2 A Included with "ENGINE COVER Assy".

4 5
6 7

ENGINE COVER
EPC3547
2
Ref P/N Name of Part Qty
1 5032863 ENGINE COVER Assy A 1
2 5032866 *HANDLE, Tilt 1
3 5030037 *BOLT 4
4 5031148 *BRACKET, Engine cover 2
5 5031099 *HOOK, Engine cover fastener 2
1 6 5031098 *SCREW (6X20mm) 4
7 5030051 *NUT 4
8 5031147 *WASHER (6.5X15X1.5mm) 4
9 5034538 TOOL SET 1
IMPORTANT: When ordering "ENGINE COVER Assy" also
A order appropriate "HP" Decal.

3
9

6 5
87
4

6
 LOWER ENGINE COVER

1 25
26
24

7
6 12
23 22
16
5
17
18
7 13

21 14
20
11
9
3 19
15
14 4
20

19
8
15

60, 70 4 STROKE
2

10

EPC3148

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5030926 SEAL, Upper cover 1 14 5030943 FASTENER 2
2 5030928 SEAL, Lower cover 1 15 5030944 PIN, Lever 2
3 5030946 COVER, Lower - Stbd 1 16 5030953 HOLDER, Control cable 1
4 5030948 PLUG, Lower cover 1 17 5031593 RETAINER, Control cable New 1
5 5030949 COVER, Lower - Port 1 18 5030408 SCREW (6X25mm) 2
6 5030951 PANEL, Front 1 19 5030458 WASHER (4.2X11X1.0mm) 2
7 5030402 BOLT (8X40mm) 2 20 5030573 PIN, Snap 2
8 5031824 SCREW (6X30mm) 6 21 5031120 CUSHION, Lower cover 1
9 5030473 WASHER 2 22 5031121 BOLT 1
10 5031906 PIN 3 23 5030000 BOLT 2
11 5030558 CUSHION 2 24 438793 FUEL CONNECTOR 1
12 5030528 CAP, Front panel 1 25 336165 *SCREW 1
13 5030927 GROMMET, Control cable 1 26 328703 *WASHER 1

7
ENGINE CONTROL UNIT

17 EPC3548
Ref P/N Name of Part Qty
19 18 1 5033257 SWITCH, Neutral 1
2 5030824 PLATE, Neutral switch 1
3 5032855 BRACKET, Neutral switch 1
4 5030989 BOLT 2
5 5030987 BOLT 1
7 6 5030827 SWITCH, Trim & tilt 1
16 5 6 7 5030135 CLAMP 1
8 5034362 RELAY, Trim & tilt 2
9 5030529 CAP 2
15 20 12 5035789 MODULE, Engine control - 60HP New 1
"B" Prefix models
12 5035811 MODULE, Engine control - 70HP New 1
"B" Prefix models
12 5035802 MODULE, Engine control - 60HP New 1
12 5035813 MODULE, Engine control - 70HP New 1
12 8 13 5032441 CUSHION, Engine control unit 1
14 5030583 CLAMP 1
9 15 5033264 RELAY, ECM Main 1
16 5033258 HOLDER, RELAY 1
17 5034516 SWITCH, Tilt limit 1
14 18 5034517 SCREW 1
19 5034518 CLAMP 1
13 20 5031118 TIE STRAP 1

3 2
4 1

ELECTRICAL HARNESS
EPC3549

Ref P/N Name of Part Qty

18 20
21 1 5032451 CABLE, BATTERY/Starter motor 1
2 5030993 BOLT 1
11 5 3 5030807 CABLE, Battery positve to relay 1
4 5030808 PLATE, Trim & tilt relay 1
5 5030809 CABLE, Trim relay ground 1
7 7 5030987 BOLT 1
8 5030800 CAP, Connector 1
3 9 5030820 BRACKET, Connector 1
4 10 5034512 HARNESS Assy, Wiring 1
11 5032630 *FUSE (30Amp) 1
12 5034513 GROMMET 1
13 5030818 GROMMET, Cable 1
17 5030988 BOLT 1
13 18 5030347 TIE STRAP 1
19 5031119 SLEEVE 1
20 5034182 TUBE 1
21 5034515 BRACKET, Connector 1
8
10
1
12
2 9
17
19

8
 IGNITION COIL
EPC3151
16
15
Ref P/N Name of Part Qty
1 5030988 BOLT 4
2 5030001 BOLT 2
3 5030795 RECTIFIER/REGULATOR 1 3
4 5035801 HOLDER, Electric parts New 1 11 14
5 5030428 WASHER (6.5X22X1.6mm) 4 12
6 5030559 CUSHION 4 13
7 5030797 COVER, Electric parts holder 1 15
8 5030798 COIL, Ignition 1
9 5030801 *LEAD, High tension #1 1
2
10 5030804 *LEAD, High tension #4 1
11 5030799 COIL, IGNITION 1 4
12 5030802 *LEAD, High tension #2 1 5 6
13 5030803 *LEAD, High tension #3 1 8 1
9
14 5030590 CLAMP 1
15 5030000 BOLT 4 10
16 5031089 PROTECTOR, Ignition coil 1

SENSOR GROUP

60, 70 4 STROKE
EPC3550
14
Ref P/N Name of Part Qty 6
1 5030687 SENSOR, IAT 1 1
2 5030749 FILTER, Fuel 1
3 5030757 SENSOR, MAP 1 13
4 5030810 PROTECTOR, Pressure hose 1
5 5030826 SWITCH, Oil pressure 1 9
6 5030467 GASKET 1
7 HOSE (150mm) 1
Cut length from (601mm) roll P/N 5031275
19
8 5030576 CLIP 2 3
9 5031279 CLIP 1
10 5030989 BOLT 1 11
11 5030585 CLAMP 1 15 8
16 10 12
12 5031012 SCREW 1 7
13 5033507 SENSOR, Cylinder temp 1
14 5031009 SCREW 1 2
15 5031474 SENDER, Trim 1
16 5031117 BOLT (6X16mm) 2 4
17 5030409 SCREW (6X10mm) 1
18 5030135 CLAMP 2 22
19 5031118 TIE STRAP 1 18 23
20 5034087 SENSOR, Temp 1 17
21 5031173 O RING 1 5
22 5030135 CLAMP 1 20
23 5030987 BOLT 1
8
21

9
STARTER MOTOR
EPC3153
15
5 Ref P/N Name of Part Qty
1 5030516 PIN (9X16mm) 2
3 2 2 5030001 BOLT 2
1 3 5030995 BOLT 2
4 5030994 BOLT 2
5 5030999 BOLT 2
18 6 5032433 STARTER MOTOR 1
6
7 5032607 *PINION STOP KIT 1
8 5032608 *PINION Assy 1
9 5032609 *WASHER KIT 1
10 5031086 *BRUSH Assy 1
11 5034167 *SPRING 2
12 5031088 *HOLDER, Brush 1
7 13 5032784 *BOLT, Housing 2
10 14 5032785 *ARMATURE 1
11 15 5032448 BRACKET, Starter motor 1
8 9 16 5030785 BAND, Starter motor 1
12 17 5030786 DAMPER, Lower 1
18 5030783 RELAY, Starter motor 1

13
14

17
4
16

FLYWHEEL

EPC3154
8
Ref P/N Name of Part Qty
3 1 5032449 FLYWHEEL 1
9A 12 4
2 5032684 COIL, Battery charging 1
9 3 5034149 COIL, Ignition timing-camshaft 1
14 13 4 5030791 SPACER, Sensor 1
10 5 5030584 CLAMP 2
6 5030135 CLAMP (80mm) 2
7 5030988 BOLT 2
8 5031007 SCREW 2
1 9 5032447 SENSOR Assy, Crank position 1
9A 5032854 *O RING 1
10 5030000 BOLT 1
11 5031005 SCREW 3
7 6 12 5032818 BOLT (16X40mm) 1
13 5030440 WASHER (16.5X36X4.5mm) 1
14 5031024 KEY 1
11

2
5

10
 INTAKE MANIFOLD
EPC3155
18
17 18
Ref P/N Name of Part Qty 13
1 5032896 MANIFOLD, Inlet 1 18
2 5032897 GASKET, Inlet manifold 2 18
3 5030681 SCREW 1 14 2
4 5030682 VALVE, IAC 1
5 5032899 SEAT 1
12 19
25
6 5032900 FLANGE, IAC 1 18
7 5032901 HOLDER, IAC 1
8 5030750 SILENCER, IAC Valve 1 10 18 23
9 5030751 CLAMP, Silencer 1
10 5030509 PIN, Dowel 2 22
11 5030121 CUSHION 2 64 1
12 HOSE, Tee to separator (200mm) 1 5
Cut length from (600mm) roll P/N 5030122 7 20
13 HOSE, Holder to tee (200mm) 1 25
Cut length from (600mm) roll P/N 5030122
14 HOSE, Separator to oil pan (470mm) 1 3 11
Cut length from (600mm) roll P/N 5030122 15
15 HOSE, Silencer to valve (440mm) 1 24
Cut length from (600mm) roll P/N 5032886 9
16 HOSE, ISC To silencer (620mm) 1
Cut length from (2000mm) roll P/N 5032885
17 5032887 UNION, Tee 1
18 5030577 CLIP 6
21
19 5030979 BOLT, Stud 2 8 16
20 5030980 BOLT, Stud 1
21 5030988 BOLT 2
22 5030989 BOLT 2
23 5030998 BOLT 7
24 5031069 BOLT 1
25 5031021 NUT 3

60, 70 4 STROKE
AIR SILENCER
EPC3156 12
14 11
Ref P/N Name of Part Qty
1 5031070 ARRESTER, Flame 1
2 5030688 SILENCER 1
3 5032216 COVER, Silencer 1
4 5031152 HOLDER, Flame arrester 1 13
5 5031153 SEAL, Silencer 1 4 15
6 5031071 BAND, Silencer cover 1 1
7 5030387 BOLT (8X105mm) 2
8 5030472 WASHER 2
9 5030556 CUSHION 1
10 5030990 BOLT 1 5
11 5032902 BRACKET, Silencer 1
12 5032873 BOLT (8X125mm) 2 6
13 5030056 WASHER (6.5X18X1.6mm) 2 7
14 5032879 WASHER (8.5X20X2.0mm) 2 3 2
15 5030990 BOLT 2

9
10 8

11
THROTTLE BODY
EPC3157
1
8 2 Ref P/N Name of Part Qty
1 5032898 GASKET, Throttle body 1
2 5032446 BODY, Throttle 1
4 6 3 5030686 ROD, Throttle 1
4 5030758 LEVER, Interlink throttle 1
5 5 5030759 ROD, Throttle 1
6 5030760 CONNECTOR 1
15 12 3 7 5030761 LEVER, Throttle 1
11 8 5030762 PIVOT, Throttle lever 1
9
9 5032289 PIN, Remote control connector 1
13
10 5030403 BOLT, PIVOT 1
18 11 5030416 NUT 1
7
17 12 5030428 WASHER (6.5X22X1.6mm) 1
14 10 13 5030432 WASHER (8.5X23X1.2mm) 2
13 14 5030475 SPACER 1
15 5031079 BOLT 1
16 16 5030997 BOLT 1
17 5030575 CLIP 2
18 5031080 WASHER (7X12X1.0mm) 2

FUEL INJECTOR
EPC3158

Ref P/N Name of Part Qty

1 5030706 FILTER, High pressure fuel 1
21 24 2 5032693 INJECTOR, Fuel 4
7 11 3 5032694 *GROMMET KIT 4
5 5030710 PIPE 1
13 12 14 6 5031754 UNION, 3 Way 1
18 7 PROTECTOR, Fuel hose 1
21 2 25 Cut length from (450mm) roll P/N 5030754
8 PROTECTOR, Fuel hose (60mm) 1
3 5 Cut length from (450mm) roll P/N 5030754
9 PROTECTOR, Fuel hose (50mm) 1
10 23 Cut length from (450mm) roll P/N 5030754
22 21
10 5030056 WASHER (6.5X18X1.6mm) 2
1 16 11 5030466 GASKET (11.8X22X1.2mm) 3
26 12 5030471 WASHER 2
9 11 13 5030555 CUSHION 2
14 5031139 CUSHION 4
15 HOSE, Filter to 3 way union (60mm) 1
21 21 Cut length from (600mm) roll P/N 5030566
15 16 HOSE, 3 way to separator (100mm) 1
21 Cut length from (600mm) roll P/N 5030566
17 HOSE, 3 way union (110mm) 1
6 Cut length from (600mm) roll P/N 5030566
21
8 18 HOSE, Pump to filter (520mm) 1
20
17 11
Cut length from (600mm) roll P/N 5030566
21 19 5030567 BOLT, Union 1
19 20 5030569 UNION 1
21 5030579 CLIP 8
22 5030982 BOLT 2
23 5030995 BOLT 2
24 5031003 BOLT 1
25 5030583 CLAMP 1
26 5032891 CLAMP 1

12
 FUEL PUMP
EPC 3159
R ef P/N N am e of Part Qty 9
1 5030697 PU MP, Fuel 1
2 5030699 *D IAPH R AGM SET 1 16
3 5030701 *SC R EW 6
4 5030698 R OD , Fuel pump 1 7
5 5035974 FILTER , Fuel N ew 1
12 1
5A 5035975 *C AP, Fuel filter (N ot Show n) N ew 1 10 3
5B 5030578 *C LIP (N ot Show n) N ew 1 14
6 5035976 BR AC KET, Fuel filter N ew 1 15
7 PR OTEC TOR , Fuel hose (440mm) 1 2
Cut length from (440mm) roll P/N 5030720 4
8 PR OTEC TOR , Fuel hose (610mm) 1 5
Cut length from (610mm) roll P/N 5030753
9 5030815 C LAMP, Fuel hose 2 14
10 5030540 O R IN G 1 14 13
11 5032903 H OSE, C onnector to filter 1 6 8 14
12 H OSE, Pump to separator (630mm) 1
Cut length from (2000mm) roll P/N 5030565
13 H OSE, Filter to pump (700mm) 1 14
Cut length from (2000mm) roll P/N 5030565 17
14 5030578 C LIP 6 18
15 5030988 BOLT 1
16 5030990 BOLT 2
17 5031077 C LAMP, Fuel hose 1 11
18 5030094 BOLT (10X7.5mm) 1

FUEL VAPOR SEPARATOR

EPC3160
Ref P/N Name of Part Qty
32 33 18 19
1 5032905 SEPARATOR, Fuel vapor 1 28 25 26
2 5031105 *VALVE, Needle 1 28 23
3 5031107 *PLATE 1 17 27 28 28 22 31
4 5032617 *PUMP 1 29
5 5031114 *O RING 1 28 16 7
6 5031109 *SCREW (70mm) 3 28

60, 70 4 STROKE
24
7 5031110 *SCREW (15mm) 2 6 28
8 5031111 *SCREW, Drain 1
9 5031112 *FILTER, Fuel pump 1
10 5032906 *PLATE 1
11 5032219 *FLOAT 1
12 5032220 *PIN 1
13 5031650 *REGULATOR 1 15
3 4
14 5031106 *SCREW 1 9
15 5031652 *SCREW 2 14 10
16 5034175 PROTECTOR (80mm) 1 12 2
17 5034176 PROTECTOR (280mm) 1 20
1 21
18 PROTECTOR (450mm) 1
Cut length from (450mm) roll P/N 5032235 15
19 PROTECTOR (300mm) 1 13
Cut length from (450mm) roll P/N 5032235
20 5030472 WASHER 8 11 5
21 5030556 CUSHION 4
22 5031703 GROMMET 1
23 HOSE (90mm) 1
Cut length from (600mm) roll P/N 5031274 20
24 HOSE (140mm) 1 30
Cut length from (600mm) roll P/N 5031274 8
25 HOSE (330mm) 1
Cut length from (600mm) roll P/N 5031274
26 HOSE (810mm) 1
Cut length from (2000mm) roll P/N 5032884
27 5030127 TEE, 3 WAY 1
28 5031278 CLIP 7
29 5032890 CLAMP 1
30 5030990 BOLT 4
31 5032238 FILTER 1
32 5031811 JET, Evaporator hose reducer (1.0x5.5) Opt. 1
33 5031806 JET, Evaporator hose reducer (1.0x4.0) Opt. 1

13
CRANKSHAFT
EPC3161
11 13
Ref P/N Name of Part Qty
12 14 1 5030643 PISTON 4
2 5030644 RING SET, Piston 4
10 3 5030645 PIN, Piston wrist 4
4 5030646 CONNECTING ROD Assy 4
5 5030425 *NUT 8
6 5030642 BEARING, Connecting rod 4
7 5030647 CRANKSHAFT 1
3 8 5030649 BEARING SET, Main (GREEN) 5
4 1 2 8 5030650 BEARING SET, Main (BLACK) 5
5 8 5030651 BEARING SET, Main (No color) 5
8 5030652 BEARING SET, Main (YELLOW) 5
8 5030653 BEARING SET, Main (BLUE) 5
9 5030648 BEARING SET, Thrust 1
7 10 5030550 SEAL, Oil 2
11 5030967 PISTON, Oversize 0.25mm Opt. 4
6 12 5030969 *RING SET, Piston - Oversize 0.25mm Opt. 4
13 5030968 PISTON SET, Oversize 0.50mm Opt. 4
9 14 5030970 *RING SET, Piston - Oversize 0.50mm Opt. 4

CAMSHAFT
EPC3551
13 17 15
18 14 Ref P/N Name of Part Qty
16 1 5032212 CAMSHAFT 70HP 1
12 1 5034069 CAMSHAFT 60HP 1
2 5030658 PLATE, Camshaft thrust 1
17 3 5030549 SEAL, Oil 1
18 16
4 5030989 BOLT 2
14 3 5 5032213 ARM, Rocker 8
6 5030664 SCREW, Valve adjusting 8
15 16 7 5030424 NUT 8
8 5030665 SHAFT, Intake rocker arm 1
16 11
9 5030666 SHAFT, Exhaust rocker arm 1
10 5030667 SPRING, Rocket arm 8
11 5031008 SCREW 10
1 12 5030669 VALVE, Intake 4
9 13 5030670 VALVE, Exhaust 4
8 14 5030671 SPRING, Valve 8
15 5033505 RETAINER, Cotter valve set 8
16 5030672 *COTTER, Valve 16
17 5030673 SEAT, Valve spring 8
18 5030552 SEAL, Oil 8
2 10
4 6 7
10
6 5
7
5

14
 CYLINDER & CRANKCASE
EPC3163
1 3
Ref P/N Name of Part Qty 2 4B 4
1 5032893 HOOK, Engine - Port 1
2 5030997 BOLT 1 4A
3 5030626 HOOK, Engine - Stbd 1
4 5030995 BOLT 1
4A 5032894 HOLDER, Engine hook 1
4B 5030988 BOLT 1 7
6 5034534 BLOCK, Cylinder 1
7 5034535 *BOLT 10 6
8 5030521 *PLUG 1 13
11 5034545 *BOLT New 7
12 5031001 *BOLT 3
13 5031066 *PIN 3 11
16 5032852 GUIDE, Oil level gauge 1
17 5032782 O RING 1
18 5030988 BOLT 1 12

16

18 8
17

CYLINDER HEAD
EPC3164
11
Ref P/N Name of Part Qty
1 5035795 HEAD, Cylinder 5 23
New 1
2 5030607 *GUIDE, Valve 8
3 5030606 PLUG, Oil venturi 1

60, 70 4 STROKE
4 5030609 BOLT, Cylinder head 10
5 5030611 GASKET, Cylinder head 1
6 5030389 STUD, Bolt 2 22 3
7 5034185 NUT 2
8 5030433 WASHER 2
8A 5031021 NUT 2 12
9 5031014 PIN, Dowel 2 4
10 5035794 COVER Assy, Cylinder head New 1 9
11 5030614 PLATE, Breather 1 28 27
12 5030615 GASKET, Cylinder head cover 1 26 10
13 5030633 CAP, Oil filler 1 20 25
14 5030541 O RING 1 29
15 PROTECTOR, Hose (620mm) 1 6
8A 8 2 14
Cut length from roll P/N 5030756
7 13
16 PROTECTOR, Hose (450mm) 1 1
Cut length from (590mm) roll P/N 5032912 17 16 21
17 PROTECTOR, Hose (120mm) 1
Cut length from (590mm) roll P/N 5032912 20
18 HOSE, Breather (440mm) 1
Cut length from (600mm) roll P/N 5030561 24 18
19 HOSE, Breather 1
Cut length from (2000mm) roll P/N 5032892 Gasket Set
20 5032822 CLIP 4 15
20
21 5030002 BOLT 6 19 20
22 5031004 SCREW 6
23 5030600 SPARK PLUG (BPR6ES) 4
24 5035797 GASKET SET New 1
25 5035796 COVER, PROTECTION ANODE New 3
26 5036049 O RING, PROTECTION COVER New 3
27 5035809 ANODE, PROTECTION New 3
28 5035793 SCREW, PROTECTION ANODE New 3
29 5030000 BOLT, PROTECTION COVER New 3

15
EXHAUST ADAPTER
EPC3165
99
Ref P/N Name of Part Qty
14
14 1 5032910 PIPE, Water return hose 1
15
15 13
13 2 5032923 EXHAUST ADAPTER 1
11 12
12 3 5030882 GASKET, Engine holder 1
11 4 5030401 BOLT (10X80mm) 2
5 5030515 PIN (8.0X6.2X11.0mm) 2
88 6 5031013 PIN, Knock 2
18 7 5030539 O RING 1
16 18
16 8 5032925 STOP, Upper thrust 2
10 9 5030887 MOUNT, Upper thrust 2
10 33 10 5035806 MOUNT, Upper New 2
11 5032838 COVER, Upper mount - Stbd 1
12 5032839 COVER, Upper mount - Port 1
13 5031163 BOLT (12X117mm) 2
66 14 5035665 BOLT (8X40mm) New 2
11 15 5034399 BOLT (8X30mm) 2
77 55 16 5031221 NUT 2
18 5030438 WASHER (12.5X22X2.5mm) 4
22
66

44

EXHAUST HOUSING

5 EPC3166
2
Ref P/N Name of Part Qty
1 5034529 HOUSING, DRIVE SHAFT 1
1
2 5035792 BOLT (10X45) New 8
3 5030407 SCREW (5X8) 1
5 5030511 PIN, KNOCK 2
6 5030821 LEAD (MOUNT BRKT TO HSG) 1
11 7 5030885 STOPPER 2
7 40 8
11
5035807
5030437
MOUNT, LOWER
WASHER (12.2X40X3.0)
New 2
2
13 5030893 THRUST, LOWER MOUNT 1
14 5036050 BRACKET, LOWER MOUNT New 1
18 15 5035977 COVER, LOWER MOUNT New 2
14 13 16 5035978 CAP, LOWER MOUNT COVER New 2
8
17 5030902 PIN 4
18 5030397 BOLT (8X40) 8
39 15 19
17 24 19 5030412 SCREW (6X16) 2
20 5031221 NUT 2
16 21 5030407 SCREW (5X8) 1
38 24 5030594 SPRING 4
37 37 5035790 BOLT, LOWER MOUNT New 2
3 38 5030438 WASHER (12.5X22X2.5) New 2
6 39 5033593 WASHER (12.5X30X2.5) New 2
40 5031221 NUT New 2
21

16
 OIL PAN
EPC3167

Ref P/N Name of Part Qty

1 5030635 GASKET, Oil pan 1
1
2 5030636 PAN, Oil 1
3 5032682 PLUG, Water 1 14
4 5030850 PIPE, Exhaust 1
5 5030929 TUBE, Water indicator 1
6 5030930 COVER, Water indicator tube 1
7 5031173 *O RING 1
8 5031212 BOLT (8X35mm) 6
9 5035791 BOLT (10X100mm) New 8
10 5030057 WASHER (10.5X19X2.0mm) 8 2 6
11 5030465 GASKET 1
12 5034465 PLUG New 1 5 7
13 5030536 O RING 1 10
14 5032908 GAUGE, Oil level 1 4
9

13
8
3
11 12

OIL PUMP
EPC3168
15
Ref P/N Name of Part Qty
1 5030711 PUMP Assy, Oil 1

60, 70 4 STROKE
2 5030712 VALVE, Oil relief 1 3
3 5030713 O RING 1
4 5030714 STOP, Oil pump 1
5 5030715 WASHER, Oil pump stop 1
6 5030717 STRAINER, Oil 1 1
7 5030392 BOLT (6X16mm) 2
8 5036000 GASKET New 1 9
9 5030469 GASKET 1
10 5030470 GASKET 1
11 5030537 O RING 1
12 5030985 BOLT 1
13 5030986 BOLT 2 2
14 5030992 BOLT 1 11
15 5031411 FILTER Assy, Oil 1

13 12 6
10 7

5
4

8
14

17
STERN BRACKET
EPC3169
10 1 Ref P/N Name of Part Qty
1 5034519 BRACKET, Clamp Stbd 1
17 16 20 22 2 5035803 BRACKET, Clamp - Port New 1
21 3 5034521 SHAFT, Clamp bracket 1
2
4 5030839 CAP, Transom bolt 4
5 5030907 ANODE 1
7 6 5030391 *BOLT (6X25mm) 2
10A 7 5030386 BOLT (12X115mm) 4
8 5030409 SCREW (6X10m) 1
3 9 5030418 NUT 4
10 5032820 NUT 1
10A 5031846 WASHER (22.5X38X1.0mm) 1
8 11 5030436 WASHER (12.5X35X3.2mm) 4
12 14 12 5030438 WASHER (12.5X22X2.5mm) 4
13 5030462 LOCK WASHER 4
14 5030135 CLAMP 1
11 16 5030388 BOLT 2
9 13 17 5030057 WASHER 2
4 19 5034522 ANODE Opt. 1
20 5034523 CAM, Tilt switch 1
5 21 5034524 HOLDER 1
19 6 22 5033965 BOLT 1

SWIVEL BRACKET
EPC3170

Ref P/N Name of Part Qty

99 1 5030207 NIPPLE, Grease 5
2 5030821 LEAD, Ground - clamp to swivel 1
12 66 3 5030822 LEAD, Ground - swivel to housing 1
12
4 5034527 BRACKET, Swivel 1
77 5A 5032634 BUSHING 2
15
15 5B 5032635 WASHER 2
17 6 5030852 BUSHING, Steering 2
17 44 7 5035804 BRACKET, Steering New 1
8 5030407 SCREW (5X8mm) 3
9 5030456 WASHER (39.5X64X1.0mm) 2
11 5030477 SHIM 4
26 22 12 5030527 PLUG 2
5B 5A 1726202225
25
5B 5A 11 17 20 13 5030548 SEAL, Oil 1
14 5030572 CIRCLIP 1
27
27 24 15 5032917 LEVER, Tilt lock 1
23
21 23 24
21 16 5030842 LEVER, Tilt lock - Port 1
19
19 17 5030843 BUSHING, Tilt stop rod 2
88 18 5030844 COVER, Tilt lock lever 1
16
16 19 5032918 SPRING, Tilt lock lever 1
18
18 20 5030846 LINK, Tilt lock lever 1
88 21 5030847 BRACKET, Tilt lock spring 1
66 22 5030429 WASHER (6.5X13X1.0) 1
13
13 22 33 23 5030409 SCREW (6X10) 1
99 24 5030417 NUT 1
11
11 25 5030512 PIN, COTTER 1
14
14 26 5030597 SPRING 1
27 5031736 ADJUSTER Assy, Steering friction Opt. 1

18
 POWER TRIM/TILT HYDRAULIC
EPC3552
Ref P/N Name of Part Qty 3
1 5032646 MANIFOLD Assy 1 6
2 5032647 JOINT, METAL 1
3 5034626 RESERVOIR TANK New 1 4
4 5032660 PLUG 1 6A
5 5032641 O RING 1 5
6A 5030135 CLAMP 1
6 5032663 BOLT 4
7 5032650 SHAFT, Tilt cylinder lower 1
8 5032651 SHAFT, Tilt cylinder upper 1 15
9 5030859 BUSHING 4 14
10 5033503 BOLT (10X35mm) 2
1
12 5030571 CIRCLIP 2
13 5031279 CLIP 1 13
14 5034351 ANODE, Magnesium Opt. 1
14 5031705 ANODE, Protection 1 9 9
15 5030413 BOLT (6X14mm) 1
2 9
10
8 7
9
12

POWER TRIM/TILT ELECTRICAL

EPC3172
Ref P/N Name of Part Qty

60, 70 4 STROKE
1 5034526 MOTOR Assy, Trim and tilt 1
2 5032637 *ARMATURE 1 8
3 5032915 *O RING 1
4 5032638 *BRUSH Assy 1 9
5 5032639 *BREAKER Assy 1
6 5031094 *SPRING 2
7 5032227 *HOLDER, Brush 1
8A 5030805 *SEAL,Oil 1
8 5031091 *SCREW 3
1 3
9 5032640 BOLT 4
10 5030866 JOINT, Drive 1
11 5030865 FILTER 1 10 2
12 5031096 O RING 1
11 5
13 5033311 PUMP Assy 1
14 5032643 VALVE, Manual 1 6 4
15 5034154 O RING New 4 12
16 5032644 BOLT 1 15
17 5032645 BOLT 1 13 6
18 5032922 BOLT 1

7
8
17 8A
16

14
18

19
SHIFT LEVER
EPC3173
11 8 10
14 10 Ref P/N Name of Part Qty
7 1 5030764 SHAFT, Clutch 1
2 5030765 SPACER, Clutch shaft 1
9 3 5030766 ARM, Clutch shaft 1
14 9 4 5030767 ROD, Clutch 1
11
5 15 5 5030768 LINK, Clutch lever 1
8 6 5030769 BOOT, Clutch rod 1
7 5030770 LEVER, Clutch control 1
2 8 5032155 CONNECTOR, Clutch lever link 2
9 5030956 NUT, Remote control cable 2
1 10 5032289 PIN, Clutch lever 2
12 11 5031080 WASHER (7X12X1.0mm) 2
3 13
13 12 5030057 WASHER (10.5X19X2.0mm) 1
13 5030553 BUSHING 2
14 5030575 CLIP 2
15 5031022 NUT 1

SHIFT ROD LINKAGE

11 EPC3174
24
Ref P/N Name of Part QTY
5 1 5030763 PLATE, Clutch 1
24
3 5030772 CONNECTOR, Clutch rod 1
8 4 5032597 ROD, Shift 1
24 18 22 5 5034633 HOUSING, Shift rod guide 1
9 23 6 5030775 COLLAR, Shift rod spring 1
7 5030776 GUIDE, Shift rod 1
15 13 8 5030777 MAGNET KIT 1
4 20 9 5030778 *MAGNET 1
7
21 10 5030779 CAM, Clutch 1
14 11 5030396 BOLT (6X20mm) 3
20 12 5034185 NUT 1
27 13 5031167 WASHER (9X19X1.0mm) 1
14 5030435 WASHER (9X30X1.6mm) 1
15 5030513 PIN (2.5X12mm) 1
16 5030088 PIN (2X12mm) 1
25 17 5030514 PIN (3.5X12mm) 1
18 5030517 PIN, Dowel 1
19 5030096 BALL 1
20 5030534 O RING 2
6 21 5030538 O RING 1
22 5030544 O RING 1
16 17 23 5030551 SEAL 1
24 5030086 PIN Assy, Cotter 1
10 25 5030596 SPRING 1
12 26 5030593 SPRING 1
1 26 3 27 5031023 CIRCLIP 1

19

20
 EXHAUST MANIFOLD
EPC3178
5 7
Ref P/N Name of Part Qty
1 5031705 ANODE 1
1 5034351 ANODE, Magnesium Opt. 1
2 5030413 BOLT (6X14mm) 1
12
16
3 5034669 COVER, Protection New 1
4 5030623 GASKET, Protection cover 1
5 5035798 MANIFOLD, Exhaust New 1 15
6 5030442 *GASKET 1
7 5031170 *PLUG 9 9
8 5030522 *PLUG 1
9 5030694 GASKET, Exhaust manifold 1
10 HOSE (150mm) 1
Cut length from (600mm) roll P/N 5030122
2
11 5030577 CLIP 2
12 5030981 BOLT, Stud 4
1
13 5030000 BOLT 2
4
3
14 5031000 BOLT 2 13
15 5031002 BOLT 6
16 5031021 NUT 4
6
11
8
14 10

11

THERMOSTAT
EPC3179

60, 70 4 STROKE
8
Ref P/N Name of Part Qty 6
16 15 5
1 5030616 TEE 1 17
2 5030617 HOSE, Water 1 9
3 5030618 HOSE, Water 1
4 5030619 HOSE, Water 1
10
5 5035799 COVER, Pressure valve New 1 13
6 5030736 GASKET, Pressure valve cover 1 11 14
7 5031762 THERMOSTAT (72.C) Opt. 1 7
7 5031758 THERMOSTAT (60.C) 1 2 12
8 5032471 VALVE, Water pressure 1
9 5035800 COVER, Thermostat New 1 4
10 5030745 GASKET, Thermostat cover 1 13
11 5030746 STOP, Thermostat upper 1 1
12 5030747 STOP, Thermostat lower 1
13 5030581 CLIP 2 14
14 5030582 CLIP 4 14
15 5030990 BOLT 2 3
16 5030991 BOLT 1
17 5030996 BOLT 2 14

21
FLYWHEEL COVER

2 EPC3180

Ref P/N Name of Part Qty

1 5030634 HOUSING, Lower oil seal 1
2 5032851 COVER, Ring gear 1
3 5030639 CUSHION, Ring gear cover 1
4 5030410 SCREW (6X18mm) 1
5 5030543 O RING 1
7 6 5031067 SEAL, Oil 2
7 5030557 CUSHION 2
9 8 5030336 DECAL, Caution 1
9 5030550 SEAL, Oil New 1
5
4 8
3 6
6
1

TIMING BELT/PULLEY
EPC3553
10
Ref P/N Name of Part Qty
1A 5005436 KIT, Pulley and guide 1
1 5032690 *PULLEY, Timing belt 1
2 5032691 *GUIDE, Timing belt 1
3 5030656 NUT, Pulley 1
4 5032445 PULLEY, Camshaft 1
5 5030439 WASHER (12.5X24X3.2mm) 1
7
6 5030463 WASHER 1
5 7 5030983 BOLT 1
8 5031015 PIN 1
3 4 9 5031024 KEY 1
15 10 5030660 BELT, Timing 1
6 11 5030661 TENSIONER, Timing belt 1
11 8 12 5032895 SPRING, Tensioner 1
13 13 5032849 BOLT (6X12mm) 1
2 12 14 5030586 CLAMP 1
9
15 5030994 BOLT 2
1
1A 14

22
 GEARCASE
EPC3175 30
Ref P/N Name of Part Qty 9135
5035614 GEARCASE Assy, Complete (White) 1
1 5034536 GEARCASE Assy 1 Seal Kit
2 5032541 *BEARING, Pinion 1
2A 5032882 *BEARING 1 20 28 15
3 5032929 TAB, Trim 1 17 1
4 5030906 UNION, Speedometer hose 1 4 14
7
5 5032930 ANODE, Gearcase 1 18 2 6
6 5032544 RUBBER, Exhaust seal 1
7 5032545 PLATE, Exhaust seal 1 19
8 5032546 HOUSING, Shift cam 1
9 5030338 BOLT (6X12mm) 1
10 5034400 BOLT, Trim tab (8X22mm) 1 12
11 5034788 BOLT (10X55mm) New 6
12 5030401 BOLT (10X80mm) 1 11 2A 3
13 5030430 WASHER (6.5X15X1.0mm) 1
14 5030071 GASKET, Drain plug 2
15 5030511 PIN 2
10
16 5032549 PIN 2
17 5030094 PLUG, Drain (10X7.5mm) 2
18 5030564 HOSE (L:200mm) 1
19 5030568 NIPPLE 1
20 5031118 TIE STRAP 3 1714
21 5030001 BOLT 3
27 5032685 WATER TUBE Opt. 1
27 8
28 5030974 FLUSH HOSE, Attachment Opt. 1
30 5034776 SEAL KIT, Gearcase Opt. New 1

21
16

60, 70 4 STROKE
WATER PUMP
EPC3176
18 7
Ref P/N Name of Part Qty
1 5030722 CASE, Water pump 1
19
2 5030723 IMPELLER, Water pump 1
3 5030724 PLATE, Impeller 1
4 5030725 GASKET, Impeller housing 1 12 6
6 5030726 TUBE, Water 1
7 5030727 BUSHING, Water tube - upper 1 Water Pump
8 5030728 BUSHING, Water tube - lower 1 Repair Kit
9 5030729 BUSHING, Water pump housing 1
12 5031102 GROMMET, Water tube 1 31
14 5030735 SPACER, Water tube 1 25
14 8
17A 5034509 PLUG, Water tube 1 9
17 5030739 FILTER, Water 1 17
18 5030038 BOLT (6X16mm) 1 24 22
19 5030509 PIN 1
22 5030406 SCREW (5X12mm) 2 1 17A
24 5030398 BOLT (8X25mm) 4 26
27
25 5030461 WASHER (15.8X26X1.0mm) 1 29 30
26 5030508 PIN 2 2
27 5030591 KEY 1
28 5032594 FILTER, Water - Port 1
31 30 28
29 5032595 FILTER, Water - Stbd 1 3
30 5034510 SCREW 2
31 5030971 KIT, Water pump repair Opt. 1
4

23
GEARS

33

32
1 30
32
31
9 10

6 29

2
28
26
26
24
24
13

7 8
27 23
25
14

21
15

12 20
11

18 16 17
19
22

24
 GEARS
EPC3177

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5034537 SHAFT Assy, Drive 1 13 5032570 SHIM (T:1.1mm) AR
2 5032553 COLLAR, Driveshaft 1 13 5032571 SHIM (T:1.2mm) AR
6 5030532 BEARING 1 13 5032572 SHIM (T:1.3mm) AR
7 5032933 PINION GEAR SET 1 13 5032573 SHIM (T:1.4mm) AR
8 5032877 NUT 1 13 5032574 SHIM (T:1.5mm) AR
9 5035810 SHIM SET, Driveshaft New 1 13 5032575 SHIM (T:1.6mm) AR
10 5035979 *SHIM (T:0.50mm) New 1 14 5032576 SHIM (T:0.9mm) AR
10 5035980 *SHIM (T:0.55mm) New 1 14 5032577 SHIM (T:1.0mm) AR
10 5030485 *SHIM (T:0.80mm) 1 14 5032578 SHIM (T:1.2mm) AR
10 5030486 *SHIM (T:1.00mm) 1 14 5032579 SHIM (T:1.3mm) AR
10 5030488 *SHIM (T:0.60mm) 1 14 5032580 SHIM (T:1.4mm) AR
10 5030489 *SHIM (T:0.65mm) 1 14 5032581 SHIM (T:1.6mm) AR
10 5030490 *SHIM (T:0.70mm) 1 15 5032582 PROPELLER SHAFT 1
10 5030491 *SHIM (T:0.75mm) 1 16 5032583 SHIFTER, Clutch dog 1
10 5030492 *SHIM (T:0.85mm) 1 17 5032584 PIN 1
10 5030493 *SHIM (T:0.90mm) 1 18 5030518 PIN 1
10 5030494 *SHIM (T:0.95mm) 1 19 5032585 ROD, Push 1
10 5030495 *SHIM (T:1.05mm) 1 20 5030595 SPRING 1
10 5030496 *SHIM (T:1.10mm) 1 21 5034145 SPRING 1
10 5030497 *SHIM (T:1.15mm) 1 22 5032587 WASHER (25X32X3.0mm) 1
11 5032882 BEARING 1 23 5032862 HOUSING, Propeller shaft brg 1
12 5032567 SHIM (T:0.85mm) AR 24 5034143 *BEARING 2
12 5032559 SHIM (T:0.45mm) AR 25 5032589 *O RING 1
12 5032560 SHIM (T:0.50mm) AR 26 5032590 *OIL SEAL 2
12 5032561 SHIM (T:0.55mm) AR 27 5032591 *BEARING 1
12 5032562 SHIM (T:0.60mm) AR 28 5032592 *CIRCLIP 1
12 5032563 SHIM (T:0.65mm) AR 29 5031216 BOLT (8X30mm) 2
12 5032564 SHIM (T:0.70mm) AR 30 5030913 HOUSING 1
12 5032565 SHIM (T:0.75mm) AR 31 5030542 *O RING 1
12 5032566 SHIM (T:0.80mm) AR 32 5031067 *OIL SEAL 2
12 5032568 SHIM (T:0.90mm) AR 33 5030398 BOLT (8X25mm) 4

60, 70 4 STROKE
13 5032569 SHIM (T:1.0mm) AR

25
TILLER ARM KIT (ACCESSORY)

63 64
51
53 41
40 55
39
57
5
2 55
56
56
55 55
8
54
9

36 52
38
11A
42
7
59
6 28
61 16
60 37
62

26
3

30
18 46 4
25

48 27
15 31
19 29
22

50
21 48 32
45 34
20

35
37
44 24
23
43
49 14
13 17
12 10
33
67
11
58 47
66 65

26
 TILLER ARM KIT (ACCESSORY)
EPC3546
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5034650 TILLER UPGRADE KIT 1 29 5032871 *PLATE,LOCK 1
2 5030758 *LEVER 1 30 5032462 *PLATE,BALL GUIDE 1
3 5032913 *CABLE,SHIFT 1 31 5032463 *BALL 1
4 5030832 *TUBE 1 32 5032464 *E-RING 1
5 5032794 *BRACKET,TILLER 1 33 5031787 *COVER,TRIM SWITCH 1
6 5032853 *LEVER,CLUTCH 1 34 5032935 *CABLE,THROTTLE 1
7 5031477 *CABLE,HANDLE 1 35 5031606 *GROMMET 1
8 5034302 *SWITCH,IGNITION 1 36 5032936 *GROMMET,WIRE 1
9A 5034453 *CAP 1 37 5031791 *E-RING 2
9 5034304 **KEY (931) 1 38 5032289 *PIN,CONNECTOR 1
9 5034305 **KEY (932) 1 39 5031765 *BRKT,FRONT PANEL 1
9 5034306 **KEY (933) 1 40 5031792 *HOLDER, REMOTE CABLE 1
9 5034307 **KEY (934) 1 41 5031793 *STOP, REMOTE CABLE 1
9 5034308 **KEY (935) 1 42 5032155 *CONN,THROTTLE LIMT 2
9 5034309 **KEY (936) 1 43 5030049 *SCREW (6X23mm) 1
9 5034310 **KEY (937) 1 44 5031794 *WASHER 1
9 5034311 **KEY (938) 1 45 5031795 *SPRING 1
9 5034312 **KEY (939) 1 46 5031796 *BOLT 1
9 5034313 **KEY (940) 1 47 5031797 *SCREW 6
9 5034314 **KEY (941) 1 48 5031798 *SCREW 4
9 5034315 **KEY (942) 1 49 5031799 *SCREW 2
10 5031481 *SWITCH ASSY 1 50 5031800 *SCREW 1
11 5030223 **PLATE,LOCK 1 51 5031609 *BOLT 1
12 5030224 **NUT 1 52 5035792 *BOLT, (10X45mm) 2
13 5031777 *SWITCH,TRIM 1 53 5030414 *SCREW, (6X30mm) 2
14 5031778 *CAP,TRIM SWITCH 1 54 5030054 *NUT 1
15 5031484 *HORN ,WARNING 1 55 5031610 *WASHER 5
16 5032814 *HOUSING,TILLER 1 56 5031612 *BUSHING 3
17 5031779 *COVER,LOWER 1 57 5031613 *SPRING 1
18 5030315 *GRIP COMP, HANDLE 1 58 5031801 *SCREW 2
19 5031780 *SHAFT,THROTTLE 1 59 5031802 *CLAMP 1
20 5031576 *STOP HANDLE,SHAFT 1 60 5031736 *STEERING FRICTION KIT 1

60, 70 4 STROKE
21 5031577 *BUSHING 1 61 5031080 *WASHER,CONNECTOR 2
22 5031578 *PIN 1 62 5030575 *CLIP 2
23 5031781 *HOLDER, SHAFT 1 63 5033995 *DECAL 1
24 5031782 *ADJUSTER,HANDLE 1 64 5030316 *DECAL,HANDLE GRIP 1
25 5032466 *ARM,THROTTLE 1 65 514688 *CONNECTOR, 6 Pin 1
26 5032842 *GEAR AY,SHIFT 1 66 514690 *PLUG, Seal 6
27 5031785 *BUSHING,GEAR-SHIFT 1 67 586841 *ADAPTER CABLE Assy 1
28 5031786 *BUSHING,SHIFT LEVER 1

27
STEERING CONNECTOR
EPC3182

Ref P/N Name of Part Qty

2 1 5030840 SEAL, Steering cable 1
1 2 5032844 DRAG LINK Assy 1
3 5032845 *SPACER 1
4 5032247 *BOLT, Drag link 1
5 5032175 *NUT 2
6 5032176 *WASHER 4
5
6 6
3 6
5

DUAL CABLE STEERING KIT - PARALLEL ENTRY (ACCESSORY)

EPC3880
1
Ref P/N Name of Part Qty
1 5005819 CABLE MOUNTING BRACKET KIT 1
2 N/A *CABLE MOUNTING BRACKET 1
3 N/A *CABLE SUPPORT TUBE 1
4 N/A *CABLE CONNECTOR 1
5 N/A *WASHER, Flat 2
6 N/A *LOCKNUT 2
7 N/A *SCREW, Mounting bracket 4
8 N/A *WASHER, Support tube 2
9 N/A *NUT, Support tube 2
10 N/A *SEAL, Steering cable 1
11 N/A *BUSHING, Support tube 1

WATER PRESSURE HOSE KIT (ACCESSORY)

EPC3855
1 Ref P/N Name of Part Qty
1 5033833 WATER PRESSURE HOSE KIT 1
2 2 5030577 *CLAMP 4
5 3 5032158 *TEE FITTING 1
4 *HOSE (L:110mm) 1
2 Cut to length from P/N 5030122
2 5 *HOSE (L:30mm) 1
4
Cut to length from P/N 5030122
3
2

28
 PROPELLERS & HARDWARE (ACCESSORY)

EPC3858

Right Hand Converging Propeller

Blades Design Prop Size Propeller Hub
Propeller Ring Hub Sleeve

13 7/8 x 9 177201
HYDRUS 13 7/8 x 11 177202
13 7/8 x 13 177203
14 x 9 177147
14 X 11 177148
3 14 X 13 177149 384977 332393 313926
13 3/4 X 15 177151
Std.
14 X 17 177131
14 X 19 177139
14 X 21 177140
12 3/4 X 23 390895

Converging
Ring
Nut Aluminum
Spacer
Propeller
Cotter Pin

Propeller
Hub

60, 70 4 STROKE
Propeller
Prop Hardware Hub
Sleeve
70HP 1998-2001 Thrust washer 5030924 Thrust Washer
60 & 70HP 2002-Current Thrust washer 5032551
Propeller Hardware Kit 5032934
*Nut 5030422
60 & 70HP 1998-Current *Cotter Pin 5030087
*Spacer washer 5030441
*Spacer 5030925

29
 2005
Parts Catalog

*5006040*