MAN

MACHINE

mismatch of spindle & motor cone pulley

spindle vibration

lower holder design N.G

worn-out threading on bed

Insufficient support from holder to blade

crack at the centre of the blade

shank mis-alignment

no proper training
spindle vertical movt not standardised

shank and holders are seperate

vibration in the shank

shank head design N.G

tapered tip struck in the tool Tip cutter breakage

soft shank material

upper and lower holder welded and then grinded

Shank head dimens ion change MATERIAL

lower holder dimension change METHOD

ROOT CAUSE ANALYSIS FOR TIP CUTTER BREAKAGE