Component Locations

Description Part Number Standard

113-1050 7N-9182 252-0472 252-0471 155-6061 133-1281 162-5239 226-6537 159-7161 227-9383 172-5638 163-0575 149-2610 9T-3096 204-5575 4T-0884 220-4551 105-2470 173-3204 9T-5653 132-5077 152-8340 189-8627 154-6165

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 30

Schematic Location
E-4 B-2 F-6 F-6 D-4 A-3 E-5 C-4 D-2 B-5 C-3 A-4 C-4 D-4 D-7 B-2 D-4 D-2 C-5 F-6 E-8 D-6 D-4 A-5 F-5

Tap Locations Pressure and Sampling

Tap Number
FS HDL HDR HFPD HFPS HFRP HPD1 HPD2 HPD3 HPDL HPDR HPRL HPRR HPS HPSI HPSO HPTL HPTR HRL HRR HRSI HRSO HTLH HTLR Lift Lower Lift Raise Fan Pump Discharge Fan Pump Signal Fan Pump Discharge Pump Discharge 1 Pump Discharge 2 Pump Discharge 3 Pilot Lift Lower Pilot Lift Raise Pilot Ripper Lower Pilot Ripper Raise Pilot Supply Pilot Shank In Pilot Shank Out Pilot Tilt Left Pilot Tilt Right Ripper Lower Ripper Raise Ripper Shank In Ripper Shank Out Tilt Left Head Tilt Left Rod

RENR7982-01 December 2011

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX

Accumulator Gp - Pilot Cooler Gp - Hydraulic Oil Cylinder Gp - LH Lift Cylinder Gp - RH Lift Filter Gp - Oil Filter Gp - Oil Manifold As Manifold - Fan Pump Motor Gp - Piston Pump Gp - Dozer and Tilt Pump Gp - Fan and Pilot Tank Gp - Hydraulic Valve Gp - Bypass Valve Gp - Check Valve Gp - Control, Dozer / Tilt Valve Gp - Cooler Bypass Valve Gp - Diverter Valve Gp - Make Up Valve Gp - Pilot Valve Gp - Quick Drop Valve Gp - Resolver, Shuttle Valve Gp - Solenoid Valve Gp - Solenoid Valve Gp - Vacuum Breaker Cylinder Gp - RH, Single Tilt

Description
Fluid Sampling

Schematic Location
A-2 E-6 E-6 C-4 D-3 D-4 B-6 B-6 B-5 D-6 D-6 C-6 C-6 D-6 C-6 C-6 D-6 D-6 C-7 C-7 B-7 B-7 E-7 F-7
HPS

HPS

HPDL
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

HPDR
VARIABILITY SPRING (ADJUSTABLE) LINE RESTRICTION (VARIABLE) PRESSURE COMPENSATION HYDRAULIC PNEUMATIC ENERGY TRIANGLES LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED) ATTACHMENT

HPSO

VALVE ENVELOPES

VALVES

VALVE PORTS

HPRL

ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

TOP VEIW

HPTL
P T NORMAL POSITION P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

HPSI

FLUID STORAGE RESERVOIRS

RIGHT SIDE VEIW

HPTR

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

HPRR

D11R Track-Type Tractor Hydraulic System

7PZ652-UP

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

HPDL

HPDR

HPSO

HPRL

HPTL

HPSI

HPTR

HPRR
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Single Tilt
308-2444

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

Dual Tilt
Cylinder Gp - LH, Dual Tilt Cylinder Gp - RH, Dual Tilt Valve Gp - Control, Dual Tilt Cylinder Gp - Ripper Lift, LH Cylinder Gp - Ripper Lift, RH Cylinder Gp - Ripper Pin Puller Cylinder Gp - Ripper Tilt, LH Cylinder Gp - Ripper Tilt, RH Valve Gp - Ripper Lift / Tip Valve Gp - Solenoid Cylinder Gp - LH Lift Cylinder Gp - RH Lift Valve Gp - Diverter Screen Gp Screen Gp Screen Gp 308-2462 308-2464 225-2321 31 32 33 40 41 42 43 44 45 46 50 51 52 60 61 62 F-7 F-5 E-5 B-8 B-7 A-6 B-7 B-7 C-7 A-6

PILOT TAP LOCATIONS

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

Ripper Option
101-8614 101-8581 6E-3113 130-6381 130-3263 285-0139 188-6140

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

15

HPD1

FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

Auto Carry Option

252-0475 202-4328 164-4536 266-0285 263-3308 263-3308 F-6 F-6 B-5 B-5 B-5 D-4

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

HPD2

Discharge Screen Option

2011 Caterpillar, All Rights Reserved

Printed in U.S.A.

DOZER / TILT CONTROL

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

HFPD

G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

42 43 40 46 15

11 13 23 18

52 60 61 31 33 62

3 20 50
HRL

HRR

HFRP HRSI

PRESSURE SWITCH

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

HRSO

PRESSURE SWITCH
FS

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

HFPS

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

LINES GP - HYDRAULIC FAN HYDRAULIC CONTROL

HDR
CIRCUIT NUMBER IDENTIFICATION

325-AG135 PK-14

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

42 43 44

24 12 14

11 13 23 18

7 17 8

9 33

4 20 50 51

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE WIRE COLOR

325-PK-14

B
WIRE GAUGE

1
HDL
CIRCUIT NUMBER IDENTIFICATION
(EXAMPLE VALVE)

10

HPD3

22

40 41

45 46 15 19 52 60 61 62

21 10 2 16 30 31 32

COMPONENT LOCATIONS

52
DIVERTER

HTLR

HTLH

CONTROL AR - HYDRAULIC

30 Page,

44 41 45 24

12 14

7 19 21 10 8 17 2 16 32 30

4 20 51

RENR7982-01

(Dimensions: 39 inches x 28 inches)

TYPICAL
F

RE

NOT SHOWN ON GRAPHIC

HTRR
(31) CYLINDER GP LH DUAL TILT 308-2462

NOT SHOWN ON GRAPHIC

HTLR
END STROKE BYPASS VLV

HE

(20) VALVE GP QUICK DROP 9T-5653

(4) CYLINDER GP RH LIFT: 252-0471 (51) CYLINDER GP RH LIFT (AUTO CARRY): 202-4328
S1=PITCH S2=SINGLE TILT DEFAULT=DUAL TILT

HTRH

(32) CYLINDER GP RH DUAL TILT: 308-2464 (30) CYLINDER GP RH SINGLE TILT: 308-2444

(3) CYLINDER GP LH LIFT: 252-0472 (50) CYLINDER GP LH LIFT (AUTO CARRY): 252-0475

S2

HDL

HDR
(21) VALVE GP RESOLVER SHUTTLE 132-5077
E

HTLH

S1

(33) VALVE GP CONTROL DUAL TILT 225-2321

(7) MANIFOLD AS 162-5239

(1) ACCUMULATOR GP PILOT 113-1050

PILOT SUPPLY PRESSURE (P1)

TO ENGINE OFF LOWER CIRCUIT (P2)

RV SIGNAL/PCO

(22) VALVE GP SOLENOID 152-8340

R1

R2 TANK

HPS
P3 SHUT-OFF E1

(14) VALVE GP CHECK 9T-3096

HPDR

P4

(5) FILTER GP (62) SCREEN GP OIL 263-3308 155-6061

HPDL
(15) VALVE GP CONTROL DOZER / TILT 204-5575

E2

E3 LOWER/FLOAT RAISE

(23) VALVE GP SOLENOID (17) VALVE GP DIVERTER 189-8627 220-4551 (9) MOTOR GP (11) PUMP GP PISTON FAN AND PILOT 159-7161 172-5638

HPTL

HFRP HPTR
E5 E4 TILT RT TILT LT

HFPS

(Dimensions: 39 inches x 28 inches)

HPRL

HFPD
(8) MANIFOLD FAN PUMP 226-6537

(18) VALVE GP MAKE UP 105-2470

HRR HPRR
C

RENR7982-01

HRL HPSI

E8 RIP UP RIP DOWN

E9

(13) VALVE GP BYPASS 149-2610

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines

HPSO
E6 TIP OUT
(19) VALVE GP PILOT 173-3204 (60) SCREEN GP 266-0285 (16) VALVE GP COOLER BYPASS 4T-0884 (61) SCREEN GP 263-3308 (2) COOLER GP HYDRAULIC OIL 7N-9182

Component Group

E7 TIP IN

CALLOUTS
L1 L L1 L
YY

Taps (Pressure, Sampling, Sensor - by letter)

(52) VALVE GP - CONTROL 138-1234 Part Number
Component Name

Callout Number
(Machine Location from Component LocationsTable)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

LIFT AND TILT PUMP OUTPUT ONE PILOT PUMP OUTPUT FAN PUMP OUTPUT LIFT AND TILT PUMP OUTPUT TWO SUPPLY LINE DRAIN / RETURN LINE TILT CYLINDER AND CONTROL CIRCUIT IMPLEMENT PILOT SENSING RIPPER TILT CYLINDER AND CONTROL CIRCUIT RIPPER LIFT CYLINDER AND CONTROL CIRCUIT RIPPER PIN PULLER CYLINDER AND CONTROL CIRCUIT

30 Page,

HRSI HRSO
B

(45) VALVE GP - RIPPER LIFT AND TIP 285-0139

HPD2

HPD1 HPD3

(10) PUMP GP DOZER AND TILT 227-9383

(6) FILTER GP OIL 133-1281

(40) CYLINDER GP LH LIFT 101-8614

(43) CYLINDER GP LH TILT 130-6381 (44) CYLINDER GP RH TILT 130-3263

(41) CYLINDER GP RH LIFT 101-8581 (42) CYLINDER GP RIPPER PIN PULLER 6E-3113 (46) VALVE GP SOLENOID 188-6140 (52) VALVE GP DIVERTER 164-4536

FS
(24) VALVE GP VACCUM BREAKER 154-6165

FLUID SAMPLING

(12) TANK GP HYDRAULIC 163-0575

SUPPLY (TRANS)

TANK
THIS SCHEMATIC IS FOR THE D11R TRACK-TYPE TRACTOR HYDRAULIC SYSTEM MEDIA NUMBER: RENR7982-01 SCHEMATIC PART NUMBER: 155-5559, CHANGE: 12, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.