Concrete Mix Design

Data:Specific Characteristics Strerngth: Exposure Condition:

Clear Cover to be used : Maximum Size of Aggregate: Specific Gravity of Fine Aggregate: Specific Graivity of Coarse Aggregate Targeted Slump

28 MPa at the age of 28 days very severe( In Pile)

30mm 20mm 2.55 2.65 180 mm

Step 1:Determination of Targated Mean Strength:Target Mean Strenth = Specific Charateristics Strenth + Himsworth Constant Standard deviation

fm= fmin+ks
= 28+1.644

34.56MPa
Here,

s= Standard Deviation

=4

K= 1.64 ( where 5% result are allowed to fall below specific design strength)

Step 2:Determination of Water Content Ratio:By Using Table: 11.11 & Figure: 11.3 from concrete technology by M.S. Shetty

Water / Cement Ratio = 0.65

Step 3:Determination of Water Content :

Considering Slump: Maximum Size of Aggregate : 180 mm 20mm (Crushed)

By Table 11.2 water content is 225 Kg/m^3

** Reduction of Water:
Since portland composite cement will be used and most of the cement brands uses more than 20% Flyash. Assuming Fly ash content 20% . Water to be reduced according to the table 11.13 considering slump = 125mm Mix of Fly Ash in Cement: 20% Reduction per CBM: 15kg/m^3 225-15 So Final Water Content : 225 - 15 = 210 kg/m^3

Step 4 :Determination of Cement Content:

Cement Content = =

( 100 - p)*w ( 100 -0.7P)* W/C ( 100 - 20)*210

Here, p = percent of flyash W = water content

(100 -0.7*20)* 0.65 = 301 Kg pC the fly ash content = 100 - p 20*337 = 100 - 20 = 75.25 kg Hence the total cementitious material content is 301 + 75.25 = 376.25 kg/m^3 Say, Cement Content = 376 kg/m^3 Refferring to table 9.20, for very severe exposure condition concrete cover 25mm the maximum free water/cemetitious material ratio is 0.50 and minimum cement content is 350 kg/m^3 Thus water content = 376*0.50 = 188 kg/m^3 *** Water also can be reduced by use wate reducing Admixture or high range water reducer Rheobuild 623 is Prescibe to be used and water reducer considered 10%

So Water = 188 - 18.8 Step 5:Determination of Total Aggregate:

= 169.2 kg/m^3 169 kg/m^3

Bulk Specific gravity of 20mm Crushed Aggregate = 2.65 Free Water Content = 188 kg/m^3 By using figure 11.4 , Density of wet Concrete is 2401 kg/m^3

So weight of total Aggrgate = 2401 - ( 376+ 169) = 1856kg/m^3 Step 6:Determination of Fine Aggregate:Water/ Cement Ratio = 0.50 Maximum size of Aggregate = 20mm Ratio of Fine Aggregate = 40%

Quantity of Fine Aggregate = 742 kg/ m^3

Amount of Coarse Aggregate = 1837 - 735 = 1114 kg/ m^3

So Final Estimated Quantities:

Cement = 376 kg FA = 742 kg CA = 1114 Kg Water = 169 kg Admixure @ 1% of Count weight = 3.76 2404.76kg

Step 4 :Determination of Cement Content:

Total Water = 189 kg/m^3 Water /Cement Ratio= 0.55 Cement Content = 189/0.55 = 358kg/m^3

So, 344 Kg/m^3

According to the durabelity and exposure condition table 9.20, Minimum cement content is = 325 kg/m^3

Maximum Content is Accepted

maximum

Concrete Mix Design

Data:Specific Characteristics Strerngth: Exposure Condition:
Clear Cover to be used : Maximum Size of Aggregate: Specific Gravity of Fine Aggregate: Specific Graivity of Coarse Aggregate Targeted Slump

30 MPa at the age of 28 days Severe( In Pier)

30mm 20mm 2.55 2.65 150 mm

Step 1:Determination of Targated Mean Strength:Target Mean Strenth = Specific Charateristics Strenth + Himsworth Constant Standard deviation

fm= fmin+ks
= 30+1.644

36.56MPa
Here,

s= Standard Deviation

=4

K= 1.64 ( where 5% result are allowed to fall below specific design strength)

Step 2:Determination of Water Content Ratio:By Using Table: 11.11 & Figure: 11.3

Water / Cement Ratio = 0.62

Step 3:Determination of Water Content :

Considering Slump: Maximum Size of Aggregate : 125mm 20mm (Crushed)

By Table 11.2 water content is 225 Kg/m^3

** Reduction of Water:
Since portland composite cement will be used and most of the cement brands uses more than 20% Flyash. Assuming Fly ash content 20% . Water to be reduced according to the table 11.13 considering slump = 125mm Mix of Fly Ash in Cement: 20% Reduction per CBM: 15kg/m^3 225-15 So Final Water Content : 225 - 15 = 210 kg/m^3

Step 4 :Determination of Cement Content:

Cement Content = =

( 100 - p)*w ( 100 -0.7P)* W/C ( 100 - 20)*210

Here, p = percent of flyash W = water content

(100 -0.7*20)* 0.62 = 315 Kg pC the fly ash content = 100 - p 20*315 = 100 - 20 = 78.75 kg Hence the total cementitious material content is 315 + 78.75 = 395.75 kg/m^3 Say, Cement Content = 394 kg/m^3 Refferring to table 9.20, for Severe exposure condition concrete cover 30mm the maximum free water/cemetitious material ratio is 0.50 and minimum cement content is 350 kg/m^3 Thus water content = 394*0.50 = 197 kg/m^3 *** Water also can be reduced by use wate reducing Admixture or high range water reducer Rheobuild 623 is Prescibe to be used and water reducer considered 10%

So Water = 197 - 19.7 Step 5:Determination of Total Aggregate:

= 177.3 kg/m^3 177 kg/m^3

Bulk Specific gravity of 20mm Crushed Aggregate = 2.65 Free Water Content = 177 kg/m^3 By using figure 11.4 , Density of wet Concrete is 2398 kg/m^3

So weight of total Aggrgate = 2398- ( 394+ 177) = 1827 kg/m^3 Step 6:Determination of Fine Aggregate:Water/ Cement Ratio = 0.50 Maximum size of Aggregate = 20mm Ratio of Fine Aggregate = 40%

Quantity of Fine Aggregate = 731 kg/ m^3

Amount of Coarse Aggregate = 1827 - 731 = 1096 kg/ m^3

So Final Estimated Quantities:

Cement = 394 kg FA = 731 kg CA = 1096 Kg Water = 177 kg Admixure @ 1% of Count weight

= 3.94 2401.94 kg

Concrete Mix Design

Data:Specific Characteristics Strerngth: Exposure Condition:
Clear Cover to be used : Maximum Size of Aggregate: Specific Gravity of Fine Aggregate: Specific Graivity of Coarse Aggregate Targeted Slump

32 MPa at the age of 28 days Severe( In Pier)

30mm 20mm 2.55 2.65 125 mm

Step 1:Determination of Targated Mean Strength:Target Mean Strenth = Specific Charateristics Strenth + Himsworth Constant Standard deviation

fm= fmin+ks
= 32+1.644

38.56MPa
Here,

s= Standard Deviation

=4

K= 1.64 ( where 5% result are allowed to fall below specific design strength)

Step 2:Determination of Water Content Ratio:By Using Table: 11.11 & Figure: 11.3

Water / Cement Ratio = 0.61

Step 3:Determination of Water Content :

Considering Slump: Maximum Size of Aggregate : 125mm 20mm (Crushed)

By Table 11.2 water content is 225 Kg/m^3

** Reduction of Water:
Since portland composite cement will be used and most of the cement brands uses more than 20% Flyash. Assuming Fly ash content 20% . Water to be reduced according to the table 11.13 considering slump = 125mm Mix of Fly Ash in Cement: 20% Reduction per CBM: 15kg/m^3 225-15 So Final Water Content : 225 - 15 = 210 kg/m^3

Step 4 :Determination of Cement Content:

Cement Content = =

( 100 - p)*w ( 100 -0.7P)* W/C ( 100 - 20)*210

Here, p = percent of flyash W = water content

(100 -0.7*20)* 0.61 = 320 Kg pC the fly ash ontent = 100 - p 20*320 = 100 - 20 = 80 kg Hence the total cementitious material content is 320 + 80 = 400 kg/m^3 So, Cement Content = 400 kg/m^3 Refferring to table 9.20, for Severe exposure condition concrete cover 30mm the maximum free water/cemetitious material ratio is 0.50 and minimum cement content is 350 kg/m^3 Thus water content = 400*0.50 = 200 kg/m^3 *** Water also can be reduced by use wate reducing Admixture or high range water reducer Rheobuild 623 is Prescibe to be used and water reducer considered 15%

So Water = 200 - 30 Step 5:Determination of Total Aggregate:

= 170 kg/m^3

Bulk Specific gravity of 20mm Crushed Aggregate = 2.65 Free Water Content = 200 kg/m^3 By using figure 11.4 , Density of wet Concrete is 2390 kg/m^3

So weight of total Aggrgate = 2390- ( 400+ 170) = 1820 kg/m^3 Step 6:Determination of Fine Aggregate:Water/ Cement Ratio = 0.50 Maximum size of Aggregate = 20mm Ratio of Fine Aggregate = 40%

Quantity of Fine Aggregate = 728 kg/ m^3

Amount of Coarse Aggregate = 1820 - 728 = 1092 kg/ m^3

So Final Estimated Quantities:

Cement = 400 kg FA = 728 kg CA = 1092 Kg Water = 170 kg Admixure @ 1% of Count weight

= 4.00 2394 kg

Concrete Mix Design

Data:Specific Characteristics Strerngth: Exposure Condition:
Clear Cover to be used : Maximum Size of Aggregate: Specific Gravity of Fine Aggregate: Specific Graivity of Coarse Aggregate Targeted Slump

35 MPa at the age of 28 days Moderate( In Deck)

30mm 20mm 2.55 2.65 125 mm

Step 1:Determination of Targated Mean Strength:Target Mean Strenth = Specific Charateristics Strenth + Himsworth Constant Standard deviation

fm= fmin+ks
= 35+1.644

41.56MPa
Here,

s= Standard Deviation

=4

K= 1.64 ( where 5% result are allowed to fall below specific design strength)

Step 2:Determination of Water Content Ratio:By Using Table: 11.11 & Figure: 11.3 from concrete technology by M.S. Shetty

Water / Cement Ratio = 0.58

Step 3:Determination of Water Content :

Considering Slump: Maximum Size of Aggregate : 125mm 20mm (Crushed)

By Table 11.2 water content is 225 Kg/m^3

** Reduction of Water:
Since portland composite cement will be used and most of the cement brands uses more than 20% Flyash. Assuming Fly ash content 20% . Water to be reduced according to the table 11.13 considering slump = 125mm Mix of Fly Ash in Cement: 20% Reduction per CBM: 15kg/m^3 225-15 So Final Water Content : 225 - 15 = 210 kg/m^3

Step 4 :Determination of Cement Content:

Cement Content = =

( 100 - p)*w ( 100 -0.7P)* W/C ( 100 - 20)*210

Here, p = percent of flyash W = water content

(100 -0.7*20)* 0.58 = 337 Kg pC the fly ash content = 100 - p 20*337 = 100 - 20 = 84.25 kg Hence the total cementitious material content is 337 + 84.25 = 421.35 kg/m^3 Say, Cement Content = 421 kg/m^3 Refferring to table 9.20, for moderate exposure condition concrete cover 25mm the maximum free water/cemetitious material ratio is 0.50 and minimum cement content is 350 kg/m^3 Thus water content = 421*0.50 = 210.5 211 kg/m^3 *** Water also can be reduced by use wate reducing Admixture or high range water reducer Rheobuild 623 is Prescibe to be used and water reducer considered 15%

So Water = 211 - 31.5 Step 5:Determination of Total Aggregate:

= 179.35 kg/m^3 179 kg/m^3

Bulk Specific gravity of 20mm Crushed Aggregate = 2.65 Free Water Content = 211 kg/m^3 By using figure 11.4 , Density of wet Concrete is 2400 kg/m^3

So weight of total Aggrgate = 2400 - ( 421+ 179) = 1800 kg/m^3 Step 6:Determination of Fine Aggregate:Water/ Cement Ratio = 0.50 Maximum size of Aggregate = 20mm Ratio of Fine Aggregate = 40%

Quantity of Fine Aggregate = 720 kg/ m^3

Amount of Coarse Aggregate = 1800 - 720 = 1080 kg/ m^3

So Final Estimated Quantities:

Cement = 421 kg FA = 720 kg CA = 1080 Kg Water = 179 kg Admixure @ 1% of Count weight

= 4.21 2404.21 kg

Step 4 :Determination of Cement Content:

Total Water = 189 kg/m^3 Water /Cement Ratio= 0.55 Cement Content = 189/0.55 = 358kg/m^3

So, 344 Kg/m^3

According to the durabelity and exposure condition table 9.20, Minimum cement content is = 325 kg/m^3

Maximum Content is Accepted

Concrete Mix Design

Data:Specific Characteristics Strerngth: Exposure Condition:
Clear Cover to be used : Maximum Size of Aggregate: Specific Gravity of Fine Aggregate: Specific Graivity of Coarse Aggregate Targeted Slump

35 MPa at the age of 28 days Moderate( In Girder)

30mm 20mm 2.55 2.65 150 mm

Step 1:Determination of Targated Mean Strength:Target Mean Strenth = Specific Charateristics Strenth + Himsworth Constant Standard deviation

fm= fmin+ks
= 35+1.644

41.56MPa
Here,

s= Standard Deviation

=4

K= 1.64 ( where 5% result are allowed to fall below specific design strength)

Step 2:Determination of Water Content Ratio:By Using Table: 11.11 & Figure: 11.3

Water / Cement Ratio = 0.58

Step 3:Determination of Water Content :

Considering Slump: Maximum Size of Aggregate : 150mm 20mm (Crushed)

By Table 11.2 water content is 225 Kg/m^3

** Reduction of Water:
Since portland composite cement will be used and most of the cement brands uses more than 20% Flyash. Assuming Fly ash content 20% . Water to be reduced according to the table 11.13 considering slump = 125mm Mix of Fly Ash in Cement: 20% Reduction per CBM: 15kg/m^3 225-15 So Final Water Content : 225 - 15 = 210 kg/m^3

Step 4 :Determination of Cement Content:

Cement Content = =

( 100 - p)*w ( 100 -0.7P)* W/C ( 100 - 20)*210

Here, p = percent of flyash W = water content

(100 -0.7*20)* 0.58 = 337 Kg pC the fly ash content = 100 - p 20*337 = 100 - 20 = 84.25 kg Hence the total cementitious material content is 337 + 84.25 = 421.35 kg/m^3 Say, Cement Content = 421 kg/m^3 Refferring to table 9.20, for moderate exposure condition concrete cover 25mm the maximum free water/cemetitious material ratio is 0.50 and minimum cement content is 350 kg/m^3 Thus water content = 421*0.50 = 210.5 211 kg/m^3 *** Water also can be reduced by use wate reducing Admixture or high range water reducer Rheobuild 623 is Prescibe to be used and water reducer considered 10%

So Water = 211 - 21.1 Step 5:Determination of Total Aggregate:

= 189.9 kg/m^3 190 kg/m^3

Bulk Specific gravity of 20mm Crushed Aggregate = 2.65 Free Water Content = 211 kg/m^3 By using figure 11.4 , Density of wet Concrete is 2400 kg/m^3

So weight of total Aggrgate = 2400 - ( 421+ 190) = 1789 kg/m^3 Step 6:Determination of Fine Aggregate:Water/ Cement Ratio = 0.50 Maximum size of Aggregate = 20mm Ratio of Fine Aggregate = 40%

Quantity of Fine Aggregate = 716 kg/ m^3

Amount of Coarse Aggregate = 1789 - 716 = 1073 kg/ m^3

So Final Estimated Quantities:

Cement = 421 kg FA = 716 kg CA = 1073 Kg Water = 190 kg Admixure @ 1% of Count weight

= 4.21 2404.21 kg