PRESSURE PARTS ERECTION WELD SCHEDULE BOILER NO: BJ-026

01 ERECTION WELD NO EW 01 02 DESCRIPTION COMBUSTOR MAIN DOWN COMERS (DRUM NOZZLE TO PIPE) COMBUSTOR MAIN DOWN COMERS (PIPE TO PIPE) W.C.CYCLONE & LOOP SEAL DOWN COMERS (DRUM NOZZLE TO PIPE ) DOWN COMER FOR R.W.W EVAPORATER SA 105+SA106 GR B (DRUM NOZZLE TO PIPE ) COMBUSTER BRANCH DOWN COMERS DOWNCOMER FOR WATER COOLED CYCLONE, RADIANT WING WALL EVAPORATOR &COMBUSTER BRANCH DOWNCOMERS (PIPE TO PIPE/ STUB/ ELBOW/ HEADER) DOWNCOMER FOR WATER COOLED CYCLONE,CYCLONE INLET DUCT,LOOP SEAL PARTITION PANEL(PIPE TO PIPE/STUB/EQUAL TEE/ELBOW & HEADER TO EXPANDER) 03 NO OF WELD / BOILER 4 04 PIPE / TUBES size (mm) 09 10 INTER PREHEAT PASS POST HEAT MATERIAL WELDING ELECTRODE O O O COMBINATION PROCESS C (MIN) C C (MAX) O O O SA105 + GTAW + ER70SA1 + 100 C 300 C 100 C for 1 SA106 GR B SMAW E7018-1 hour 05 06 07 08 11 PWHT OC 61010 OC 12 APPLICABLE WPS CVL/WPS/296 REV 01 13 NDE METHOD & EXTENT % 100%

406.4 X 27.7

EW 02

28

406.4 X 30.96 SA 106 GR-B +

SA 106 GR-B

GTAW + SMAW GTAW + SMAW

ER70SA1 + E7018-1 ER70SA1 + E7018-1

100

C 300

C 100

C for 1 hour

61010 OC NIL

CVL/WPS/296 REV 01 CVL/WPS/250 REV 00

100%

EW 03

219.1 X 16.55

SA 105 + SA 106 GR-B

15

C 300

C NIL

100%

EW 04

219.1 X 1 6.55

SA 105 + SA 106 GR-B

GTAW + SMAW

ER70SA1 + E7018-1

15

C 300

C NIL

NIL

CVL/WPS/250 REV 00

100%

EW 05

273.1 X 25.4 219.1 X 18.26

EW 06

48

SA106GR-B + SA106GR-B / SA234WPB SA 106 GR B + SA 106 GR B / SA 234 WPB

GTAW + SMAW GTAW + SMAW

ER70SA1 + E7018-1 ER70SA1 + E7018-1

100

C 300

C 100

C for 1 hour

61010 OC NIL

CVL/WPS/296 REV 01 CVL/WPS/250 REV 00

100%

15

C 300

C NIL

100%

EW 07

12

168.3 X 14.27 SA 106 GR B +

SA 106 GR B / SA 234 WPB

GTAW + SMAW

ER70SA1 + E7018-1

15

C 300

C NIL

NIL

CVL/WPS/250 REV 00

10%

Page 1 of 5

PRESSURE PARTS ERECTION WELD SCHEDULE BOILER NO: BJ-026

01 ERECTION WELD NO EW 08 02 DESCRIPTION DOWNCOMER FOR WATER COOLED CYCLONE,LOOP SEAL & LOOP SEAL PARTITION PANEL,CYCLONE I/L DUCT (PIPE TO PIPE/STUB/DRUM NOZZLE/ELBOW/HEADE R/TEE/REDUCER) DOWNCOMER FOR LOOP SEAL PARTITION PANEL (UNEQUALTEE TO REDUCER) COMBUSTOR PANEL TUBES AND OPENING FOR WING WALL BOTTOM GRID PANELS TUBES BED ASH COOLER TUBES BED ASH COOLERS BOTTOM CONNECTING HEADERS WATER COOLED CYCLONE INLET HEADER-1 (RETURN LUG) WATER COOLED CYCLONE LOOP SEAL TUBES & LOOP SEAL PARTITION PANEL TUBES RISER FOR CYCLONE INLET DUCT (PIPE TO PIPE, DRUM NOZZLE, STUB , ELBOW) 03 NO OF WELD / BOILER 52 04 PIPE / TUBES size (mm) 09 10 INTER PREHEAT PASS POST HEAT MATERIAL WELDING ELECTRODE O O O COMBINATION PROCESS C (MIN) C C (MAX) O O SA 106 GR-B + GTAW + ER70SA1 + 15 C 300 C NIL SA 106 GR-B / SMAW E7018-1 SA 234 WPB 05 06 07 08 11 PWHT OC NIL 12 APPLICABLE WPS CVL/WPS/250 REV 00 13 NDE METHOD & EXTENT % 10%

114.3 X 8.56

EW 09

168.3 X 14.27

SA 234 WPB + SA 234 WPB

GTAW + SMAW

ER70SA1 + E7018-1

15

C 300

C NIL

NIL

CVL/WPS/250 REV 00

10%

EW 10

1530

51 X 4.5 51 X 4.5 44.5 X 4.5 219.1 X 28.58 114.3 X 13.49

SA 210 GR A1 + SA 210 GR A1 SA 210 GR A1 + SA 210 GR A1 SA 210 GR A1 + SA 210 GR A1 SA 210 GR A1 + SA 106 GR B SA 210 GR A1 + SA 106 GR B

GTAW

ER70SA1

15

C 300

C NIL

NIL

CVL/WPS/183A REV 01 CVL/WPS/183A REV 01 CVL/WPS/183A REV 01 CVL/WPS/296 REV 01 CVL/WPS/250 REV 00

10%

EW 11

140

GTAW

ER70SA1

15

C 300

C NIL

NIL

10%

EW 12

300

GTAW

ER70SA1

15

C 300

C NIL

NIL

10%

EW 13

GTAW + SMAW GTAW + SMAW

ER70SA1 + E7018-1 ER70SA1 + E7018-1

100

C 300

C 100

C for 1 hour

61010 OC NIL

100%

EW 14

15

C 300

C NIL

10%

EW 15

80

44.5 X 4 44.5 X 4

SA 210 GR A1 + SA 210 GR A1 SA 210 GR A1 + SA 210 GR A1

GTAW

ER70SA1

15

C 300

C NIL

NIL

CVL/WPS/183A REV 01 CVL/WPS/183A REV 01

10%

EW 16

268

GTAW

ER70SA1

15

C 300

C NIL

NIL

10%

EW 17

16

114.3 X 8.56

SA 106 GR B + SA 106 GR B / SA 234 WPB

GTAW + SMAW

ER70SA1 + E7018-1

15

C 300

C NIL

NIL

CVL/WPS/250 REV 00

10%

Page 2 of 5

PRESSURE PARTS ERECTION WELD SCHEDULE BOILER NO: BJ-026

01 ERECTION WELD NO EW 18 02 DESCRIPTION BED ASH COOLER RISERS (PIPE TO PIPE, DRUM NOZZLE, STUB , ELBOW) BED ASH COOLER RISERS (PIPE TO STUB) RISER FOR COMBUSTOR LEFT, RIGHT & ROOF HEADERS, WC CYCLONES, MAIN BRANCH, RADIANT EVOPRATOR, (PIPE TO PIPE, DRUM NOZZLE, STUB, ELBOW) C.O.C POST HEADERS C.O.C CONNECTING LINK (PIPE TO STUB/ELBOW) C.OC BOTTOM,TOP & SIDE WALL TUBES S.C.W.BOTTOM HEADERS(HEADER TO BRANCH HEADER/EQUAL TEE) STEAM COOLED WALL TUBES PRIMARY SUPERHEATER COILS(PSH I/L HEADER STUBS TO BANK-I BOTTOM COILS PRIMARY SUPERHEATER COILS(BANK-I TO TOP COILS TO PSH O/L HEADER STUBS) 03 NO OF WELD / BOILER 22 04 PIPE / TUBES size (mm) 09 10 INTER PREHEAT PASS POST HEAT MATERIAL WELDING ELECTRODE O O O COMBINATION PROCESS C (MIN) C C (MAX) O O SA 106 GR B + GTAW + ER70SA1 + 15 C 300 C NIL SA 106 GR B / SMAW E7018-1 SA 234 WPB 05 06 07 SA 106 GR B + SA 106 GR B / SA 234 WPB SA 106 GR B + SA 106 GR B / SA 234 WPB GTAW ER70SA1 + E7018-1 ER70SA1 + E7018-1 15
O

08

11 PWHT OC NIL

12 APPLICABLE WPS CVL/WPS/250 REV 00

13 NDE METHOD & EXTENT % 10%

168.3 X 14.27

EW 19

60.3 X 5.54 168.3 X 14.27

C 300

C NIL

NIL

CVL/WPS/250 REV 00 CVL/WPS/250 REV 00

10%

EW 20

106

GTAW + SMAW

15

C 300

C NIL

NIL

10%

EW 21 EW 22

8 20

219.1 X 25.4 114.3 X 11.13 44.5 X 4.5 273 X 28.58

EW 23

528

SA 106 GR B + SA 106 GR B SA 106 GR B + SA 106 GR B / SA 234 WPB SA 21O GRA1 + SA 21O GRA1 SA 106 GR B + SA 106 GR B / SA 234 WPB SA 21O GRA1 + SA 21O GRA1 SA 21O GRA1 + SA 21O GRA1

GTAW + SMAW GTAW + SMAW GTAW

ER70SA1 + E7018-1 ER70SA1 + E7018-1 ER70SA1

100 15

C 300 C 300

C 100 C NIL

C for 1 hour

61010 OC NIL

CVL/WPS/296 REV 01 CVL/WPS/250 REV 00 CVL/WPS/183A REV 01 CVL/WPS/296 REV 01

100% 10%

15

C 300

C NIL

NIL

10%

EW 24

GTAW + SMAW

ER70SA1 + E7018-1

100

C 300

C 100

C for 1 hour

61010 OC

100%

EW 25

630

44.5 X 6 44.5 X 4.5

GTAW

ER70SA1 + E7018-1 ER70SA1

15

C 300

C NIL

NIL

CVL/WPS/250 REV 00 CVL/WPS/183A REV 01

10%

EW 26

188

GTAW

15

C 300

C NIL

NIL

10%

EW 27

358

44.5 X 4.5

SA 213 T11 + SA 213 T11

GTAW

ER80SB2

150

C 300

C NIL

NIL

CVL/WPS/184 REV 00

10%

Page 3 of 5

PRESSURE PARTS ERECTION WELD SCHEDULE BOILER NO: BJ-026

01 ERECTION WELD NO EW 28 02 DESCRIPTION FINAL SUPERHEATER COILS(I/L HEADER STUBS TO BANK-I COILS) FINAL SUPERHEATER COILS(BANK-I COILS TO FSH O/L HEADER STUBS) INTEGRAL ECONOMISER COILS HANGER TUBES 03 NO OF WELD / BOILER 147 04 PIPE / TUBES size (mm) 09 10 INTER PREHEAT PASS POST HEAT MATERIAL WELDING ELECTRODE O O O COMBINATION PROCESS C (MIN) C C (MAX) O O O SA 213 T22 + GTAW ER90SB3 220 C 350 C 80 C for SA 213 T91 TO 15 100 Minutes followe SA 213 T91 + GTAW ER90SB9 220 OC 300 OC d by SA 213 T91 wrap with mineral SA 21O GRA1 + GTAW ER70SA1 15 OC 300 OC NIL SA 21O GRA1 05 06 07 SA 21O GRA1 + SA 21O GRA1 SA 105 + SA 234 WPB GTAW + SMAW GTAW + SMAW ER70SA1 + E7018-1 ER70SA1 + E7018-1 15
O

08

11 PWHT OC 74515 OC

12 APPLICABLE WPS CVL/WPS/233 REV 00

13 NDE METHOD & EXTENT % 10%

44.5 X 4

EW 29

294

44.5 X 4

76010 OC

CVL/WPS/230A REV 00

10%

EW 30

520

38.1 X 3.66 44.5 X 6 219.1 X 16.55

NIL

CVL/WPS/183A REV 01 CVL/WPS/250 REV 00 CVL/WPS/250 REV 00

10%

EW 31

478

C 300

C NIL

NIL

10%

EW 32

EW 33

ECONOMISER TO DRUM INLET LINK(DRUM NOZZLE TO EXPANDER) ECONOMISER TO DRUM INLET LINK (PIPE TO PIPE/ELBOW) ECONOMISER TO DRUM INLET LINK(HEADER TO REDUCER) DRUM TO STEAM COOLED WALL INLET LINK(PIPE TO DRUM NOZZLE/STUB) DRUM TO STEAM COOLED WALL INLET LINK (PIPE TO PIPE) DRUM TO STEAM COOLED WALL INLET LINK (PIPE TO REDUCER/STUB/ELBO W)

15

C 300

C NIL

NIL

100%

10

168.3 X 14.27

SA 106 GR B + SA 234 WPB

GTAW + SMAW

ER70SA1 + E7018-1

15

C 300

C NIL

NIL

CVL/WPS/250 REV 00

10%

EW 34

273 X 21.44

SA106GR-B + SA234WPB

GTAW + SMAW

ER70SA1 + E7018-1

100

C 300

C 100

C for 1 hour

61010 OC

CVL/WPS/296 REV 01

100%

EW 35

16

114.32 X 8.56

SA 106 GR-B + SA 106 GR-B

GTAW + SMAW

ER70SA1 + E7018-1

15

C 300

C NIL

NIL

CVL/WPS/250 REV 00

10%

EW 36

12

219.1 X 18.26 168.3 X 14.27

SA 106 GR-B + SA 106 GR-B SA 106 GR-B + SA 106 GR-B / SA 234 WPB

GTAW + SMAW GTAW + SMAW

ER70SA1 + E7018-1 ER70SA1 + E7018-1

15

C 300

C NIL

NIL

CVL/WPS/250 REV 00 CVL/WPS/250 REV 00

100%

EW 37

10

15

C 300

C NIL

NIL

10%

Page 4 of 5

PRESSURE PARTS ERECTION WELD SCHEDULE BOILER NO: BJ-026

01 ERECTION WELD NO EW 38 02 DESCRIPTION P.S.H OUTLET TO RADIANT WING WALL SEC.SUPER HEATERS INLET LINK (HEADER TO REDUCER) P.S.H OUTLET TO RADIANT WING WALL SEC.SUPER HEATERS INLET LINK(PIPE TO PIPE/ELBOW/HEADER/ DE-SH REDUCER & EXPANDER) SEC.S.H O/L TO RADIANT WING FINAL SUPERHEATER INLET LINK(PIPE TO PIPE / HEADER / ELBOW / DESH -EXPANDER & REDUCER) SEC.S.H O/L TO RADIANT WING FINAL SUPERHEATER INLET LINK(HEADER TO REDUCER) RADIANT WING SEC SUPER HEATER INLET BRANCH HEADER RADIANT WING SEC SUPER HEATER O/L BRANCH HEADER ECO FEED WATER PIPING (PIPE TO PIPE, PIPE TO VALVE) 03 NO OF WELD / BOILER 1 04 PIPE / TUBES size (mm) 09 10 INTER PREHEAT PASS POST HEAT MATERIAL WELDING ELECTRODE O O O COMBINATION PROCESS C (MIN) C C (MAX) O O O SA 335 GR P11 GTAW + ER80SB2 + 150 C 300 C 150 C for 1 + SA 234 SMAW E8018-B2 TO hour WP11 CL1 200 05 06 07 08 11 PWHT OC 66510 OC 12 13

355.6 X 27.79

NDE APPLICABLE METHOD & WPS EXTENT % CVL/WPS/222A 100% REV 01

EW 39

11

323.8 X 25.4

SA 335 GR P11 + SA 234 WP11 CL1 / SA 234 WP11 CL1

GTAW + SMAW

ER80SB2 + E8018-B2

150

C 300

C 150 TO 200

C for 1 hour

66510 OC

CVL/WPS/222A REV 01

100%

EW 40

323.8 X 33.32

SA 335 GR P11 + SA 335 GR P11 / SA 234 WP11 CL1

GTAW + SMAW

ER80SB2 + E8018-B2

150

C 300

C 150 TO 200

C for 1 hour

66510 OC

CVL/WPS/222A REV 01

100%

EW 41

355.6 X 35.71

SA 335 GR P11 + SA 234 WP11 CL1

GTAW + SMAW

ER80SB2 + E8018-B2

150

C 300

C 150 TO 200

C for 1 hour

66510 OC

CVL/WPS/222A REV 01

100%

EW 42

219.1 X 25.4

SA 335 GR P11 + SA 335 GR 11 SA 335 GR P11 + SA 335 GR 11 SA106 GR-B + SA 216 WCB

GTAW + SMAW GTAW + SMAW GTAW + SMAW

ER80SB2 + E8018-B2 ER80SB2 + E8018-B2 ER70SA1 + E7018-1

150

C 300

C 150 TO 200

C for 1 hour C for 1 hour C for 1 hour

66510 OC

CVL/WPS/222A REV 01 CVL/WPS/222A REV 01 CVL/WPS/296 REV 01

100%

EW 43

219.1 X 32 273.1 X 25.4

150

EW 44

100

C 150 TO 200 O C 300 OC 100

C 300

66510 OC 61010 OC

100%

100%

Page 5 of 5