01810821

Separation Unit 830/840
Installation System Reference

Printed Book No. Jan 2003 1810821-02 V 1
Alfa Laval reserves the right to make changes at any time without prior notice. Any comments regarding possible errors and omissions or suggestions for improvement of this publication would be gratefully appreciated. Copies of this publication can be ordered from your local Alfa Laval company. Published by: Alfa Laval Tumba AB Marine & Diesel Equipment SE - 147 80 Tumba Sweden
Copyright Alfa Laval Tumba AB 2003.
Contents
1 Technical Data ...................................... 4
1.1 1.2 1.3 Demand Specifications Water .....4 Demand Specifications Air ...........4 System Data .....................................5 2.6.16 Remote Start Interlock Circuit Diagram (Optional) .............................................32 2.6.17 Junction Box EPC Signal Cables Interconnection Diagram (Optional) .....33 2.6.18 Junction Box EPC Signal Cables Interconnection Diagram (Optional) .....34 2.6.19 Electric Heater Interconnection Diagram (Optional) .............................................35 2.6.20 Power Unit Circuit Diagram 0 24 kW (Optional) .............................................36 2.6.21 Power Unit Circuit Diagram 0 24 kW cont. (Optional) ....................................37 2.6.22 Power Unit Circuit Diagram 72/380 415 kW 440 V (Optional) .....38 2.6.23 Power Unit Circuit Diagram 72/380 415 kW 440 V cont. (Optional)..............................................39 2.6.24 Electrical System Layout CBM Heater ...................................................40 2.6.25 Steam Heater Interconnection Diagram (Optional) .............................................41 2.6.26 Electric Heating System Cable List (Optional)..............................................42 2.6.27 Electrical System Layout, EHS-62 ........44 2.6.28 Heatpac 7/8 kW, 14/16 kW Interconnection Diagram ......................45 2.6.29 Heatpac 22/24 kW Interconnection Diagram ................................................46 2.6.30 Heatpac 36/40 kW Interconnection Diagram ................................................47 2.6.31 Heatpac 50/56 kW, 65/72 kW Interconnection Diagram ......................48 2.6.32 Transformer Connection Diagram (optional)...............................................49 2.7 Single Module Flow Chart ..........50 2.8 Double Module, Parallel, Standby, and Heater Cross Connection Flow Chart ................51 2.9 Dimension Drawings, Modules .............................................52 2.9.1 Single Module (S, T, H) ........................52 2.9.2 Single Module (Electric) ......................53 2.9.3 Double Module SL, TL, HL, with Pipe Rack ......................................54 2.9.4 Double Module SL, TL, HL, without Pipe Rack ................................55 2.9.5 Double Module EL ................................56 2.10 Assembly Drawings, Modules ....57
Drawings .................................................... 8
2.1 2.2 2.3 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.4.6 2.5 2.6 2.6.1 2.6.2 2.6.3 2.6.4 2.6.5 2.6.6 2.6.7 2.6.8 2.6.9 2.6.10 2.6.11 2.6.12 2.6.13 2.6.14 2.6.15 General Flow Chart ..........................8 Separation Unit Flow Chart ..........9 Separation Unit with Junction Boxes Flow Chart ...........................10 Dimension Drawings, Unit ...........11 Separation Unit ....................................11 Separation Unit with Junction Boxes ...12 Control Cabinet ....................................13 Control Cabinet Cable Drawing ...........14 Junction Box Starter Connections ........15 Junction Box EPC Connections ...........16 Electrical System Layout ...........17 Electrical Diagrams .......................18 Starter Basic Design Cable List ..........18 Starter Optional Equipment Cable List.19 Starter and Feed Pump Interconnection Diagram ...............................................20 Starter and Feed Pump Circuit Diagram................................................21 Junction Box Starter Interconnection Diagram (Optional) ...............................22 Sludge Handling Interconnection Diagram (Optional) ...............................23 Sludge Handling Circuit Diagram (Optional) .............................................24 Space Heating and Heat Tracing Interconnection Diagram (Optional) .....25 Space Heating and Heat Tracing Circuit Diagram (Optional) ..................26 Control Cabinet Basic Design Cable List .............................................27 Control Cabinet Optional Equipment Cable List (as ordered).........................27 Solenoid Valves Interconnection Diagram ...............................................28 Transmitters Interconnection Diagram ...............................................29 Optional Equipment Interconnection Diagram ...............................................30 Power Circuits, Separator and Feed Pump Circuit Diagram .........................31
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2.10.1 Single Module S, T, H Assembly Drawing ............................................... 57 2.10.2 Single Module S, T, H with Feed Pump, Assembly Drawing............................... 58 2.10.3 Single Module E, Assembly Drawing .. 59 2.10.4 Single Module E with Feed Pump, Assembly Drawing............................... 60 2.10.5 Double Module SL, TL, HL, with Pipe Rack, Assembly Drawing .................... 61 2.10.6 Double Module SL, TL, HL, without Pipe Rack, Assembly Drawing .................... 62 2.10.7 Double Module EL, Assembly Drawing ............................................... 63
Shut-down and Storage ................87

6.1 6.2 6.3 Shut-down after Use ..................... 87 Protection and Storage ............... 88 Reassembly and Start up ............ 90
3 4
Remote Operation Systems....... 64 Specifications/ Recommendations ........................... 67

4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 4.1.6 4.1.7 4.2 4.3 4.4 4.5 4.6 Lifting Instructions ....................... 67 Lifting the Separation Unit ................... 67 Lifting the Single Module (S, T, H) ...... 68 Lifting the Single Module (S,T,H) with fork lift........................................... 68 Lifting the Single Module (E) ............... 69 Lifting the Single Module (E) with fork lift........................................... 69 Lifting the Double Module (SL, TL, HL) ......................................... 70 Lifting the Double Module (E) ............. 70 Cables ............................................... 71 Cable Routing ................................. 72 Oil, Water, Steam, and Condensate Piping ........................ 72 Ambient Temperature Limitation ......................................... 73 Heat Tracing and Insulation of Fuel Oil, Sludge, and Steam Pipes .................................................. 73 Sludge Removal Kit ...................... 74 More than one Oil Tank ............... 76 Sludge Tank .................................... 77 Sludge Piping .................................. 79
4.7 4.8 4.9 4.10
Commissioning and Initial Start ........................................................... 81

5.1 Completion Check List ................ 81 5.2 Initial Start-up ................................ 83 5.2.1 Calculating Operating Pressure .......... 85
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1810821-02
1 TECHNICAL DATA
SEPARATION UNIT 830/840 INSTALLATION SYSTEM REFERENCE
1 Technical Data
1.1 Demand Specifications Water
Specific requirements regarding the quality of water
Operating water is used in the separator for several different functions: e.g to operate the discharge-mechanism, to lubricate and cool mechanical seals, etc. If the operating water is of poor quality, it may with time cause erosion, corrosion and/or operating problems in the separator and must therefore be treated to meet certain demands
pH > 6 Increased acidity (lower pH) increases the risk for corrosion; this is accelerated by increased temperatures and high chloride ion content. Water pressure 200 600 kPa (2 6 bar).
Alfa Laval accepts no liability for consequences arising from unsatisfactorily purified operating water supplied by the customer.
The following requirements are of fundamental importance.
1.2 Demand Specifications Air

Specific requirements regarding the quality of air
Clear water, solids content < 0,001% of volume. Deposits must not be allowed to form in certain areas in the separator. Max. particle size 50 m. Total hardness 180 mg CaCo3 per litre, which corresponds to 10 dH or 12,5 E. Hard water may with time form deposits in the operating mechanism. The precipitation rate is accelerated with increased operating temperature and low discharge frequency. These effects become more severe the harder the water is. Chloride content 100 ppm NaCl (equivalent to 60mg Cl/l). Chloride ions contribute to corrosion on the separator surfaces in contact with the operating water, including the spindle. Corrosion is a process that is accelerated by increased separating temperature, low pH, and high chloride ion concentration. A chloride concentration above 60 mg/l is not recommended.
1 2 3
Pressure 500 700 kPa (5 7 bar). Free from oil. Dry, with dew point min. 10 C below ambient temperature.
2 3
NOTE
Electrical interconnections must be made by qualified electricians. Mechanical interconnections must be made by qualified mechanical technicians.
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1 TECHNICAL DATA
1.3 System Data

Media Feed density, max. Viscosity, max. Pressure: oil inlet oil outlet sludge outlet from separator sludge outlet from sludge pump separated water Feed temperature, max. Ambient temperature Sludge production (including displacement water) max SU 830 SU 840 Operating water pressure Operating water temp. Operating water consumption SU 830 SU 840 Make up water Operating water flow 4.0 litre/discharge 5.5 litre/discharge 1.7 litre/hour from SV10:1.6 l/m from SV 15:11.0 l/m from SV 16:2.8 l/m Air quality Air pressure Drip tray volume Drain connection size Mains supply voltage Power consumption SU 830 SU 840 Power supply voltage EPC, Electric heat tracing Power consumption, EPC Power consumption, electric heat tracing Control voltage, operating Frequency Ambient temperature Enclosure class Control cabinet max. distance from unit Storage time before use (with bowl removed) Storage temp. Storage humidity Max. 11.5 kW, 35 A (including feed pump) Max. 14.5 kW, 35 A (including feed pump) 230 V /110V/115 V/100V 10%, max. fuse 10 A 230 VA 600 VA 24 V AC 50 or 60 Hz max. 5% Max. 55 C Min. IP 54 50 m 6 months Min. +0 C, max. +70 C Relative humidity (RH) 10% 95 % Non Condensing Instrument air Min. 5 bar, max. 7 bar Max. 35 litre 2x1 (internally threaded) 3x400/440/480/575/690 V 10% 2.4 litre/discharge 4.1 litre/discharge Min 2 bar, max. 6 bar Min. +5 C, max. +55 C (unheated water) Max. 2 bar at separator inlet Max. delivery head 2.5 bar open outlet Max. 5 bar at 6 bar air pressure Max. 4 bar 98 C 2 C Min. +5 C, max. +55 C Fuel oil and lube oils for diesel engines 1010 kg/m at 15 C 55 cSt at 100 C (700 cSt at 50 C)
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1 TECHNICAL DATA
Weight, Units and Modules complete: SU 830 SU 840 SU 830 S, T, H SU 840 S, T, H SU 830 E SU 840 E SU 830 S, T, H L SU 840 S, T, H, L SU 830 E L SU 840 E L Service intervals: Unit Sludge pump CBM heater EHM heater 630 kg 700 kg 790 kg 860 kg 1030 kg 1100 kg 1780 kg 1920 kg 2270 kg 2410 kg Note! Regularly check connections. Tighten if necessary. Overhaul every 3 years operation Overhaul every 18 months operation CIP when needed Cleaning: New heater after max. three months LO Every 3 months if the elements are heavily soiled on latest inspection; every 6 months if they are only slightly soiled HFO/DO Every 12 months Separator Inspection every 4000 hours or 6 months operation Overhaul every 12000 hours or 18 months operation Note! Cleaning In Place (CIP) is recommended to avoid manual internal cleaning of the bowl. The following intervals are recommended: Prior to inspection and overhaul HFO 1 2 months depending on oil quality LO (Cross-head engines) 1 2 months depending on oil quality and engine condition. LO (Trunk engines) 1 month
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1 TECHNICAL DATA
Separation Unit Planned Maintenance Kits

Hours 1000 2000 4000 6 months Inspection Period Separator Unit Sludge pump Feed pump Control cabinet El. heater CIP CBM
12000
18 months
Overhaul
Overhaul
24000
3 years
Overhaul
Overhaul
Overhaul
Overhaul
As necessary
Repair
(components)
Repair
CIP
With delivery Backup
Inspection Tools Support Support
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Heating system
8
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2.1 General Flow Chart
2 Drawings
2 DRAWINGS
Ref. 569368 Rev. 0

Control unit Drain To sludge pump Starter
Circuit board Vibration Communication Heater control Remote alarms
ALFA LAVAL HEATING SYSTEMS
CBM-steam
CBM-hot water thermal oil
EHM-electric POWER UNIT
201 206 209 220 Lo-application Alt

MCFR Flow Control FC Flow Control
Oil inlet Water for water seal and displacement Oil Recirculation to tank Clean oil outlet Water outlet Sludge discharge outlet Operating water Opening/closing water Drain Operating air Ventilation
Alt
221 222 371
Alt Sludge tank
375 463 501 540
Optional Alfa Laval delivery

Feed pump
Block mounted Unit
X017734A
2.2 Separation Unit Flow Chart
Ref. 569365 Rev. 0

Drain To sludge pump Control unit Starter
201 206 209 220 221 222 371 375 463 501 540
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Alt Lo-application Alt Sludge tank
Optional Alfa Laval delivery Block mounted Unit
2 DRAWINGS
9
X0 1 7 7 3 5 A
Junction boxes
10
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2.3 Separation Unit with Junction Boxes Flow Chart
2 DRAWINGS
Ref. 569366 Rev. 0

Control unit Drain To sludge pump Starter
201 206 209 220 221 222 371 Alt Lo-application 375 463 501 Alt Sludge tank 540
X0 1 7 9 6 3 A
2.4.1 Separation Unit
2.4 Dimension Drawings, Unit
Ref. DIN 570718 Rev. 0, 570755 Rev. 0; Ref. JIS 570719 Rev. 0, 570757 Rev. 0
201 209 220 221 When lifting bowl parts over adjoining separator 222 371
Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet Operating water pH value not below 6pH. Pressure 200-600 kPa (2-6 bar). Salinity max 60ppm Cl (equivalent to 100 ppm NaCl ). Temp. min +5C, max. +55C. Drain Operating air. Instrument air, pressure 500-700 kPa (5-7 bar). Ventlation Mains supply 3x400/440/575/ 690 V Earthing of unit EPC 50 supply voltage, 230V, 110/115V or 100V.
463
SU 830
Min 1510 SU 840
501
SU 830 SU 840
1410
SU 830
440 SU
840
540 709 791
Optional
Optional
323
SU 830
577 SU 840
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799 Alternative connection Connections A
(Flange conn.) B
SU830/840 DIN Flange DN25-PN16-DIN2633 JIS Flange 25A-16K-JIS B2223 SU830: DIN Flange DN50-PN16DIN2543 JIS Flange 50A-10K-JIS B2222 SU840: DIN Flange DN65-PN16DIN2543 JIS Flange 65A-10K-JIS B2222 ISO G 1/4 ISO G 1/2 ISO G 1 SU830/840: DIN Flange DN40-PN6-DIN2573 JIS Flange 40A-5K-JIS B2221
C D Fastening: Bolting 4xm14 (Allen screw or welding)

1360 SU 830, 1380 SU 840
E F
Foundation plan, view from top
Weight SU830: 630 kg; SU840: 700 kg Center of gravity
2 DRAWINGS
Sludge removal kit optional
Control cabinet and frame for components to be supported if necessary using existing screws.
11
X017744B
Min 1510 SU 840
SU 830
SU 840
SU 830
428 SU 840
SU 830
323
Optional
Optional
SU 830
608 SU 840
12
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2.4.2 Separation Unit with Junction Boxes
2 DRAWINGS
Ref. DIN 570720 Rev. 0, 570756 Rev. 0; Ref. JIS 570721 Rev. 0, 570758 Rev. 0
201 209 When lifting bowl parts over adjoining separator 220 221 222 371
Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet Operating water pH value not below 6pH. Pressure 200-600 kPa (2-6 bar). Salinity max 60ppm Cl (equivalent to 100 ppm NaCl ). Temp. min +5C, max. +55C. Drain Operating air. Instrument air, pressure 500-700 kPa (5-7 bar). Ventlation Mains supply 3x400/440/575/ 690 V Earthing of unit EPC 50 supply voltage, 230V, 110/115V or 100V.
463 501
540 709 791
Alternative connection
799
Connections A View F F (Flange conn.) B SU830/840 DIN Flange DN25-PN16-DIN2633 JIS Flange 25A-16K-JIS B2223 SU830: DIN Flange DN50-PN16-DIN2543 JIS Flange 50A-10K-JIS B2222 SU840: DIN Flange DN65-PN16-DIN2543 JIS Flange 65A-10K-JIS B2222 ISO G 1/4 ISO G 1/2 ISO G 1 SU830/840: DIN Flange DN40-PN6-DIN2573 JIS Flange 40A-5K-JIS B2221
C D E Fastening: Bolting 4xm14 (Allen screw or welding) F
Weight SU830: 585 + 50 kg; SU840: 655 + 50 kg Center of gravity * Sludge removal kit optional
SU 830
1195 SU
840
Foundation plan, view from top
Control cabinet and frame for components to be supported if necessary using existing screws.
X017754B
2.4.3 Control Cabinet
Ref. 1765860 Rev. 2 On/off, heat tracing (optional) On/off, sludge pump (optional On/off, feed pump PC connection On/off, Separator Selector switch, CIP, MAN, AUTO Operator panel Emergency stop, separator Sludge valve interlock indication (optional) Amperemeter, separator Main switch Separator interlock indication (optional) Starter cabinet section EPC cabinet section
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Nut for grounding screw (M8)
2 DRAWINGS
13
X0 1 7 7 6 3 A
14
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2.4.4 Control Cabinet Cable Drawing
2 DRAWINGS
Ref. 1765865 Rev. 3 Separator current over 25 A EPC cabinet section

X0 1 7 7 7 3 B
Separator current up to 25 A
Cable 39 (opt. **) Cable 41 (opt. *) Cable 44 (opt. *) (Cable 13) Cable 38 (opt. **) Cable 34 (opt. **) Cable 32 (opt. **) Cable 31 (opt. **) Cable 22 (**) (Cable 19) (EMC) Cable 18 (Cable 21) Cable 17 Spare, M20 Cable 23
EPC 50 I/O
EPC 50 I/O
(Cable 12)
EPC 50 OP
Cable 11 Cable 16 Cable 15 Cable 14 (Cable 20) (EMC) Cable 40 (opt. *)
Starter cabinet section
Cable 3 Cable 4 (opt. *) Spare, M25 Cable 74 (opt.) Cable 71 (opt.) Cable 72 (opt. *) Cable 73 (opt.) Cable 45 (opt.) Cable 35 (opt.) Cable 37 (opt.) Cable 36 (opt.) Spare, M20
opt. = Optional as per order * = Module mounted or customer supplied ** = Customer supplied = Screw plug (May be replaced by optional gland) Cable glands without mounted cables are sealed with plastic inserts
2.4.5 Junction Box Starter Connections
Ref. 1765917 Rev.1
Cable gland M25 for cable 11-17 mm Reducing fitting M40/ M25
Cable gland M25 for cable 11-17 mm Reducing fitting M40/ M25
Cable gland M25 for cable 11-17 mm
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Earth pin M8 Earthing braid
Terminals Cable gland M20 for cable 8-13 mm Terminal support
Cabinet
2 DRAWINGS
15
X0 1 8 2 1 2 A
16
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2.4.6 Junction Box EPC Connections
2 DRAWINGS
Ref. 1765917 Rev. 1

X0 1 8 2 2 2 A
Tower stack light
Gland M 20 Gland M 25
Terminal support
Terminals
Cabinet
Earth pin M8 Earthing braid
Top view
2.5 Electrical System Layout
Junc. box
Control unit
Heat tracing system
Junc. box
Starter
Mains supply
Heating system See also 1765867 for electric heater; 1765868 for steam heater
Feed pump
Power supply Control unit EPC SRK Sludge tank Sludge pump Interconnection diagrams for: Starter: 1765834, 1765835, 1765836 Control unit EPC: 1765837, 1765838, 1765839 Cable lists: Starter: 1765797 Control unit EPC: 1765876 Optional Alfa Laval delivery Block mounted Unit
Emergency
OP unit Remote Temp. Al. Data
Alarm
Remote
SUM
Comm. System
Ref. 1765898 Rev. 2
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2 DRAWINGS
17
X017784A
2 DRAWINGS
2.6 Electrical Diagrams

2.6.1 Starter Basic Design Cable List
No. Type Connection point A Instruction Connection point B Remarks
Basic design (currents according to order)

1 1 1 1 1 MPRXCX MPRXCX MPRXCX MPRXCX MPRXCX 3x4 3x10 3x16 3x25 3x35 Mains supply Mains supply Mains supply Mains supply Mains supply Power supply 2 Starter Starter Starter Starter Starter Fuse 20 A1) Fuse 35 A1) Fuse 50A1) Fuse 63 A1) Fuse 80 A1) Fuse 10 A1)
MPRXCX
2x1.5
Starter
3 3 3 3 3 3 3
1) 2)
MPRXCX MPRXCX MPRXCX MPRXCX MPRXCX MPRXCX MPRXCX
3x1.5 3x2.5 3x4 3x6 3x10 3x16 3x25
Starter Starter Starter Starter Starter Starter Starter
Marked 3A Marked 3B Marked 3C Marked 3D Marked 3E Marked 3F Marked 3G
Separator motor Separator motor Separator motor Separator motor Separator motor Separator motor Separator motor
4 6.3 A 6.3 16 A 16 20 A 20 25 A 25 32 A 32 45 A 45 63 A
Cable not included in Alfa Laval delivery. Not used in version single supply.
Ref. 1765797 Rev.3
18
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2 DRAWINGS
2.6.2 Starter Optional Equipment Cable List

No. Type Connection point A Instruction Connection point B
1)
Remarks
Feed pump, optional or customer owned (as ordered)

4 MPRXCX 3x2.5 Starter Drawing 1766655 Feed pump
Sludge handling (as ordered)

35 36 37 RFE-HF RFE-HF RFE-HF 1x4x0.75 1x2x0.75 1x2x0.75 Starter Starter Starter GS, Valve switch LS, Sludge level SV6, Solenoid valve For pneumatic sludge pump
73
2x0.75
Starter
Heatpac on tank
Included in heater element
Space heating (as ordered)

71 72 MPRXCX MPRXCX 2x1.5 2x1.5 Starter Starter Separator motor Feed pump
1)
Heat tracing (as ordered)

74 75
1)
MPRXCX
4x1.5 3x1.5
Starter Starter Drawing 7060227
Thermostat Heating cable
Cable not included in Alfa Laval delivery except when feed pump ordered as part of a Module including Pumping and Heating Unit.
Ref. 1765797 Rev. 3
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19
2 DRAWINGS
2.6.3 Starter and Feed Pump Interconnection Diagram

*Replaces jumper in terminals ** Internal connections *** 1765838
Mains suppy 3x400, 440, 480, 575 or 690 V AC, 50/60 Hz (Cable not included in Alfa Laval delivery)
Separator motor
Feed pump motor Optional Contactor response, separator Potential free contacts, max. 250 V, 0.5 A Contactor response, feed pump Potential free contacts, max. 250 V, 0.5 A Emergency shut-down (ESD) signal (optional) (Replaces Systems Emergency Stop when used. See also drawing 1765837. Cable not included in Alfa Laval delivery).
Sludge valve interlock switch Optional
Feed pump
Remote stop Remote start
(Cable not included in Alfa Laval delivery) Tripped motor circuit breakers (optional) Potential free NC contacts, max. 250 V, 0.5 A (Cable not included in Alfa Laval delivery) Power supply for EPC 50 100, 110/115 or 230 V AC, 50/60 Hz Max. fuse: 10 A. (Cable not included in Alfa Laval delivery)
X0 1 7 7 9 4 B
Ref. 1765834 Rev. 3
20
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STARTER
Separator emergency stop (Optional, external) (Cable not included in Alfa Laval delivery)
2.6.4 Starter and Feed Pump Circuit Diagram
Ref. 1765856 Rev. 3

EMERGENCY STOP START SEPARATOR CONTACTOR, SEPARATOR AUTO MODE (Optional) SLUDGE VALVE INTERLOCK SWITCH (Optional) PILOT LAMP, SEPARATOR SEPARATOR FEEDBACK
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START FEED PUMP EPC 50, OP (Internal) FEED PUMP FEEDBACK Conector in panel front 5pole, RS232C
(Remote indication) SLUDGE VALVE INDICATION Optional CONTACTOR, FEED PUMP
PILOT LAMP, FEED PUMP (Heater interlock)
(Remote indication)
* = 1765854/1767264 ** = 1765858/1767265 *** = 1765871
2 DRAWINGS
21
X017862B
2 DRAWINGS
2.6.5 Junction Box Starter Interconnection Diagram (Optional)
To Unit
Junction Box
To Starter
optional
optional
optional
optional
optional
optional
optional
Ref. 1765886 Rev. 1
22
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X018232A
For cable information, see Cable List 1765797
Cables between Junction Box and Starter are not included in the Alfa Laval delivery.
2 DRAWINGS
2.6.6 Sludge Handling Interconnection Diagram (Optional)
LS Level switch, Sludge tank
SV6 Solenoid valve for control of pneumatic sludge pump
STARTER
Ref. 1765835 Rev. 1
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23
X0 1 7 8 0 3 A
2 DRAWINGS
2.6.7 Sludge Handling Circuit Diagram (Optional)
SV6 SOLENOID VALVE FOR PNEUMATIC SLUDGE PUMP
S4 SLUDGE PUMP ON (MOMENTARY OP.)
SLUDGE PUMP CONTROL
SLUDGE LEVEL
LS LEVEL SWITCH, SLUDGE TANK
Ref. 1765857 Rev. 1
24
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X017902A
2 DRAWINGS
2.6.8 Space Heating and Heat Tracing Interconnection Diagram (Optional)
Space heater, Separator motor 230 V AC
Space heater, Feed pump motor 230 V AC
Heat tracing system
Thermostat (S61) (24 V AC)
Heating of SRK (230 V AC)
STARTER
Heating cable (230 V AC)
STARTER
Ref. 1765836 Rev. 2
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25
X017813B
26
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2.6.9 Space Heating and Heat Tracing Circuit Diagram (Optional)
2 DRAWINGS
Ref. 1765858 Rev. 2

Heat tracing pipes from 1765854 Heat tracing Heating of SRK SPACE HEATING OPTION AC 230 V SPACE HEATER SEPARATOR MOTOR AC 230 V SPACE HEATER FEED PUMP MOTOR AC 230 V HEAT TRACING PIPES AC 230 V HEAT TRACING TANK IN SRK
X017913A
2 DRAWINGS
2.6.10 Control Cabinet Basic Design Cable List

Basic design
11 12 13 14 15 16 17 18 19 20 21 22 23
1)
RFEHF RFEHF RFEHF RFEHF RFEHF RFEHF RFEHF RFEHF RFEHF RFEHF RFEHF RFEHF RFEHF
1x2x0.75 1x2x0.75 1x2x0.75 1x2x0.75 1x2x0.75 1x2x0.75 1x2x0.75. 1x2x0.75 1x4x0.75 4x2x0.50 1x2x0.75 1x2x0.75 4x2x0.75
EPC 50 EPC 50 EPC 50 EPC 50 EPC 50 EPC 50 EPC 50 EPC 50 EPC 50 EPC 50 EPC 50 EPC 50 EPC 50 SSC SSC SSC SSC + EMC EMI protection SSC
SV1 SV4 SV5 SV10 SV15 SV16 PT1 PT4 MT ST, (YT, SS) PT5 SUM Alarm TT1/TT2
1)
Cable not included in Alfa Laval delivery.
2.6.11 Control Cabinet Optional Equipment Cable List (as ordered)

No.
31 32 34 38 39
Type
RFE-HF RFE-HF RFE-HF MPRXCX RFE-HF 1x4x0.75 1x4x0.75 1x4x0.75 4X1.5 1x2x0.75
Connection point A
EPC 50 EPC 50 EPC 50 EPC 50 EPC 50
Instruction
SSC + EMC
Connection point B
Remote OP unit Remote temp.
1) 1)
Remarks
SSC + EMC
Comm. module Syst. emergency Junction box (EPC)
1) 2) 1) 1)
Electric Heater (as ordered)

40 45 RFE-HF RFE-HF 4x2x0.75 1x2x0.75 EPC 50 Starter Power unit Power unit
Steam Heater (as ordered)

41 44
1) 2)
RFE-HF RFE-HF
1x4x0.75 1x2x0.75
EPC 50 EPC 50
Steam regulating valve Shut-off valve
Cable not included in Alfa Laval delivery. Cable must be less than 25 metres long to avoid drop in voltage.
Ref. 1765876 Rev. 2
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27
2 DRAWINGS
2.6.12 Solenoid Valves Interconnection Diagram

Jumper at 110/115 V AC
Jumper at 100 V AC
Connections for alternative voltages
Jumper at 230 V AC
Systems emergency stop (Control voltage off) Note! ESD relay option replaces this when used. (Cable not included in Alfa Laval delivery) Signal to alarm panel. Pot. free contact, opens at alarm Max. 50 V AC/DC, 1.0 A (Cable not included in Alfa Laval delivery) Present internal connection to S1
ESD relay option
SV1 Oil feed SV4 Oil outlet
SV5 Water outlet
SV10 Water seal
SV15 Opening water
SV16 Closing water

X0 1 7 8 2 3 A
* Replaces jumper in terminals. Ref. 1765837 Rev. 1
28
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CONTROL UNIT EPC 50
2 DRAWINGS
2.6.13 Transmitters Interconnection Diagram

* Termination jumper. Only at sattbus end units ** 1765839 *** 1765834, 1767266 PT1
PT4
PT5
TT 1 (Alarm) Heater board Optional
TT 2 (Control)
Vibration transmitter (Factory mounted when used) Separator interlock switch (Optional) Note!
MT Water transducer
Internal connections
Internal connections
Speed transmitter (Cable included in separator delivery)
CONTROL UNIT EPC 50
Temp. sensor, 2xPT 100
Ref. 1765838 Rev. 3
1810821-02
29
X0 1 7 8 3 3 B
2 DRAWINGS
2.6.14 Optional Equipment Interconnection Diagram
** = 1765838
Remote OP unit * Termination jumper. (Only at sattbus end units)
Standstill indication In Junction Box for signal cables
High temp. indication Low temp. indication Pot. free contacts. Max. 50 V AC/DC, 1.0 A Contacts close at alarm. Remote operation Remote mode selected (output 24 VAC) Sep. status indication (output 24 VAC)
Separation Start/Stop Note! Jumper X71:1 to X71:3 to avoid false alarm when not used.
Data communication PROFIBUS
COMM. BOARD
I/O EXPANSION BOARD
CONTROL UNIT EPC 50

X017843B
Remote alarms ind.
(Cables not included in Alfa Laval delivery)
Ref. 1765839 Rev. 3
30
1810821-02
VIBR. BOARD
2 DRAWINGS
2.6.15 Power Circuits, Separator and Feed Pump Circuit Diagram
CONT.
Alt. over 25A
EPC 50 I/O module
to Q8 on 1765858
Power supply for EPC 50
Mains supply
Separator
Feed pump (Optional)
Ref. 1765854 Rev. 2
1810821-02
31
X017853A
2 DRAWINGS
2.6.16 Remote Start Interlock Circuit Diagram (Optional)
Separator interlock switch (optional)
VIBRATION BOARD
SEPARATOR INTERLOCK INDICATION
AUX. RELAY
AUX. RELAY
Ref. 1765871 Rev. 2
32
1810821-02
X0 1 7 8 7 3 A
2 DRAWINGS
2.6.17 Junction Box EPC Signal Cables Interconnection Diagram (Optional)
Junction Box To Unit To EPC-50
For cable information, see Cable List 1765876
Ref. 1765887 Sheet 1 Rev. 1
1810821-02
33
X0 1 8 2 4 2 A
Cables between Junction Box and EPC are not included in the Alfa Laval delivery.
2 DRAWINGS
2.6.18 Junction Box EPC Signal Cables Interconnection Diagram (Optional)

For cable information, see Cable List 1765876 Cables between Junction Box and EPC are not included in the Alfa Laval delivery.
Optional
Optional
Optional
To Unit
Junction Box
To EPC-50
Ref. 1765887 Sheet 2 Rev. 1
34
1810821-02
X0 1 8 2 5 2 A
2 DRAWINGS
2.6.19 Electric Heater Interconnection Diagram (Optional)
Heatpac power unit See also interconnection diagram for selected heater
Temp. sensor 2xPt 100 TT 1 (Alarm)
TT 2 (Control)
CONTROL UNIT EPC 50
HEATER BOARD
Ref. 1765878 Rev. 0
1810821-02
35
X017881A
2 DRAWINGS
2.6.20 Power Unit Circuit Diagram 0 24 kW (Optional)
ON OFF
MAINS INPUT
HEATER BLOCK 1 15 kW
HEATER BLOCK 2 7.5 kW
Ref. 31830-635-80 Sheet 1 Rev. 1
36
1810821-02
X018261A
2.6.21 Power Unit Circuit Diagram 0 24 kW cont. (Optional)
Ref. 31830-635-80 Sheet 2 Rev. 1
Triac module phase L1 Triac pulse Triac phase L1
Triac module phase L3 Triac phase L3
Heater contactor triac Contactor for pump
1810821-02
Step 1
Heater contactor step 1
Fault Hold Auxillary relay
Temp. switch
2 DRAWINGS
37
X0 1 8 4 5 1 A
2 DRAWINGS
2.6.22 Power Unit Circuit Diagram 72/380 415 kW 440 V (Optional)

HEATER BLOCK 4 STEP 3, 32 kW ON OFF MAINS INPUT HEATER BLOCK 1 TRIAC, 16 kW HEATER BLOCK 2 STEP 1, 8 kW HEATER BLOCK 3 STEP 2, 16 kW
Ref. 31830-640-80 Sheet 1 Rev. 0
38
1810821-02
X0 1 8 2 8 1 A
2 DRAWINGS
2.6.23 Power Unit Circuit Diagram 72/380 415 kW 440 V cont. (Optional)
Triac pulse
Triac phase L1
Triac phase L3
Contactor for pump Step 1
Heater contactor triac (16 kW)
Heater contactor step 1 (8 kW)
Step 2
Step 3 Fault Hold
Auxillary relay
Temp. switch
Ref. 31830-640-80 Sheet 2 Rev. 0
1810821-02
39
X018291A
2 DRAWINGS
2.6.24 Electrical System Layout CBM Heater

Interconnection diagram: 1765879 Cable list: 1765876
From EPC
Steam Condensate CBM Heater
To separator
From feed pump
From EPC
To separator Hot oil or water Shut-off valve From feed pump CBM Heater
Ref. 1765868 Rev. 0
40
1810821-02
X0 1 7 8 9 3 A
2 DRAWINGS
2.6.25 Steam Heater Interconnection Diagram (Optional)
SR1 Steam reg. valve (24 VAC motor, max. 1.6 A)
Temp. sensor 2xPt 100 TT1 (Alarm)
TT2 (Control)
CONTROL UNIT EPC 50
Steam shut-off (Output, 24 V AC)
HEATER BOARD
Ref. 1765879 Rev. 0
1810821-02
41
X0 1 7 8 9 1 A
2 DRAWINGS
2.6.26 Electric Heating System Cable List (Optional)

Basic design
Control cables 40 45 46 RFE HF RFE HF RFE HF 7x2x0.75 1x2x0.75 1x2x0.75 Power Unit Power Unit Power Unit SSC EPC50 Starter Temp. sensor TT
Power Cables Electric Heater size 7 24 kW, 400 V, 440 V, or 480 V 6 7 8 MPRXCX MPRXCX MPRXCX 3x6 3x6 3x2.5 Mains supply Power Unit Power Unit Fuse: 35 A Power Unit Heater Heater (36/40 kW)1) (50/56 kW)1) (65/72 kW)1) (fuse 25 A)2) (fuse 16 A)2) (fuse 25 A)2) (fuse 63A)2)
1)
Electric Heater size 36 72 kW, 400 V, 440 V, or 480 V 6 6 6 MPRXCX MPRXCX MPRXCX 3x16 3x25 3x35 Mains supply Mains supply Mains supply Fuse: 63 A Fuse: 80 A Fuse: 100 Power Unit Power Unit Power Unit
7 8 9 10
1) 2)
MPRXCX MPRXCX MPRXCX MPRXCX
3x6 3x2.5 3x6 3x16
Power Unit Power Unit Power Unit Power Unit
Heater Heater Heater Heater
Cable not included in Alfa Laval delivery. Internal fuses included in standard delivery. For size 36/40 kW, cable 10 is not used. For size 50/56 kW, cable 10 may be 3x6 if 25 A fuses are used.
Ref. 1765866 Rev. 1
42
1810821-02
2 DRAWINGS
Other equivalent and approved cables may be used. Cable areas are calculated with correction factor 0.7. Cables used are Shipboard Cables, designed according to IEC 92-3. Flame retardant according to IEC 332-3/A. Halogen-free according to IEC 754-1 Code designations for cables obtainable through cable producers Helkama, Finland, and Acatel, France. Where SSC is indicated it should be a Signal Shielded Cable with the shield properly connected to earth as shown in the electrical drawings. For other connections, an armoured cable may be used provided the armour is connected to earth, as shown in the electrical drawings, and gives sufficient EMI protection. Copper wire armouring is normally used.
1810821-02
43
2 DRAWINGS
2.6.27 Electrical System Layout, EHS-62

Interconnection diagram for Power Unit: 7/8 kW 1765869 14/16 kW 1765870 22/24 kW 1765872 36/40 kW 1765873 50/56 kW 1765874 65/72 kW 1765875 Interconnection diagram for Control Cabinet: All sizes 1765878 Cable list: 1765866 HEATPAC Power Unit
From EPC
From starter
Mains supply
To separator
From feed pump
Ref. 1765867 Rev. 0
44
1810821-02
X0 1 7 8 9 4 A
2 DRAWINGS
2.6.28 Heatpac 7/8 kW, 14/16 kW Interconnection Diagram
Mains suppy (Cable not included in Alfa Laval delivery) Voltage 3x400, 440 or 480 V AC, 50/60 Hz Power Unit 31830-6356-1 Max. fuse 35 A
Heater 07/8 kW, 014/16 kW
From Control Unit EPC-50
TT High temp. sensor on heater
Aux. contact on contactor for pump
HEATPAC POWER UNIT
Ref. 1765869 Rev. 0, 1765870 Rev. 0
1810821-02
45
X0 1 7 8 9 5 A
2 DRAWINGS
2.6.29 Heatpac 22/24 kW Interconnection Diagram
Mains suppy (Cable not included in Alfa Laval delivery) Voltage 3x400, 440 or 480 V AC, 50/60 Hz Power Unit 31830-6356-1 Heater 014/16 kW Max. fuse 35 A
7/8 kW
HEATPAC POWER UNIT
Ref. 1765872 Rev. 0
46
1810821-02
X0 1 7 8 9 6 A
2 DRAWINGS
2.6.30 Heatpac 36/40 kW Interconnection Diagram
Mains suppy (Cable not included in Alfa Laval delivery) Voltage 3x400, 440 or 480 V AC, 50/60 Hz Max. fuse 100 A Heater 014/16 kW
7/8 kW
14/16 kW
HEATPAC POWER UNIT
Ref. 1765873 Rev. 0
1810821-02
47
X017897A
2 DRAWINGS
2.6.31 Heatpac 50/56 kW, 65/72 kW Interconnection Diagram
Mains suppy (Cable not included in Alfa Laval delivery) Voltage 3x400, 440 or 480 V AC, 50/60 Hz Max. fuse 100 A
Heater 014/16 kW
7/8 kW
14/16 kW

X0 1 7 8 9 8 A
Ref. 1765874 Rev. 0, 1765875 Rev. 0
48
1810821-02
HEATPAC POWER UNIT
14/16 kW, 28/32 kW
2.6.32 Transformer Connection Diagram (optional)
Ref. 31830-633-70 Rev. 2
Main switch Line filter Line phase Line neutral To I/O board Protective earth
(Alarm) Yellow/green Brown Brown Black Black White Red Brown Black Blue Green Green Red Red Red Red Red Red Yellow
1810821-02
To I/O board
Blue
2 DRAWINGS
49
X018921A
Heating system
50
1810821-02
2.7 Single Module Flow Chart
2 DRAWINGS
Ref. 569332 Rev. 0

Control unit
Drain To sludge pump
HEATING SYSTEMS
CBM-steam
Starter
Circuit boards: Vibration Communication Heater control Remote alarms
CBM-hot water thermal oil
EHM-electric
POWER UNIT
201 206 SEPARATION UNIT 209 220

Alt. HFOapplication Alt. LO-application ALT.
221 222 371 375

ALT. Sludge tank Flow control HEATING UNIT
463 501 540
Optional Alfa Laval delivery Block mounted Unit
X017923A
2.8 Double Module, Parallel, Standby, and Heater Cross Connection Flow Chart
Ref. 569331 Rev. 0

Drain
HEATING SYSTEMS
Control unit
CBM-steam
To sludge pump
Starter
SEPARATION UNIT 2 CBM-hot water thermal oil
EHM-electric SEPARATION UNIT 1 POWER UNIT
Heating system
Heating system
1810821-02
Flow control
Alt. LO-application
ALT.
Alt. LO-application
201 206
Sludge tank
Oil inlet Water for water seal and displacement Oil Recirculation to tank Clean oil outlet Water outlet Sludge discharge outlet Operating water Opening/closing water Drain Operating air Ventilation Optional Alfa Laval delivery Block mounted Unit
ALT.
Sludge tank
209 220 221 222 371

HEATING UNIT 1 HEATING UNIT 2
375 463 501 540
2 DRAWINGS
51
X017933A
SU 830
SU 840
SU 830
SU 840
SU 830 SU 840
SU 830
SU 840
52
1810821-02
2.9.1 Single Module (S, T, H)
2.9 Dimension Drawings, Modules
2 DRAWINGS
Ref. 571167 Rev. 0
When lifting bowl parts over adjoining separator 201 209 220 221 222 *) Optional 371 Operating water pH value not below 6pH. Pressure 200-600 kPa (2-6 bar). Salinity max 60ppm Cl (equivalent to 100 ppm NaCl ). Temp. min +5C, max. +55C. Steam inlet (or T, H) Condensate outlet (not for T or H) Drain Operating air. Instrument air, pressure 500-700 kPa (5-7 bar). Ventilation Mains supply 3x400/440/480/ 575/690 V Earthing of module EPC 50 supply voltage, 230V, 110/115V or 100 V. Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet
451 456 463 501 Alternative connection Foundation plan View from top 791 799 540 709
Connections A B -Bolting 4xM14. Tightening torque: 145 Nm. -Welding C D E F Weight, SU 830: 790 kg Weight, SU 840: 860 kg Centre of gravity *) Sludge removal kit (optional) Control cabinet and frame for components to be supported if necessary by using existing screws. G S (Steam) T (Thermal oil) H (Hot water) H Flange DN25-PN16-DIN Flange DN40-PN16-DIN Flange DN15-PN16-DIN Flange DN20-PN16-DIN SU 830: Flange DN50-PN16-DIN SU 840: Flange DN65-PN16-DIN ISO G 1/4 ISO G 1/2 ISO G 1 Flange DN40-PN6-DIN
SU 830 SU 840
For JIS application, counter flanges type slip-on will be supplied.
X0 1 7 9 4 2 B
2.9.2 Single Module (Electric)
SU 830
SU 840
SU 830
SU 840
SU 830
SU 840
Ref. 571182 Rev. 0
When lifting bowl parts over adjoining separator
201 209 220

*) optional
Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet Operating water pH value not below 6pH. Pressure 200-600 kPa (26 bar). Salinity max 60ppm Cl (equivalent to 100 ppm NaCl ). Temp. min +5C, max. +55C. Drain Operating air. Instrument air, pressure 500-700 kPa (5-7 bar). Ventilation Mains supply 3x400/440/480/575/ 690 V Earthing of module EPC 50 supply voltage, 230V, 110/ 115V or 100 V.
221 222 371
*) optional
463
SU 830
SU 840
1810821-02
SU 830 SU 840
501 540 709 791 799
Foundation plan View from top
Connections A B C D -Bolting 4xM14. Tightening torque: 145 Nm. -Welding E F G Weight, SU 830: 1030 kg Weight, SU 840: 1100 kg Centre of gravity
X0 1 7 9 5 2 B
Flange DN25-PN16-DIN Flange DN40-PN16-DIN SU 830: Flange DN50-PN16-DIN SU 840: Flange DN65-PN16-DIN ISO G 1/4 ISO G 1/2 ISO G 1 Flange DN40-PN6-DIN
2 DRAWINGS
Control cabinet and frame for components to be supported if necessary by using existing screws.
For JIS application, counter flanges type slip-on will be supplied. *) Sludge removal kit (optional)
53
SU 830
SU 840
SU 830
SU 840
SU 830
SU 840
SU 830
SU 840
54
1810821-02
2.9.3 Double Module SL, TL, HL, with Pipe Rack
2 DRAWINGS
Ref. 571179 Rev. 0

X0 1 8 0 1 2 B
*)Optional
Alt. *)Optional Alt. 201 209 220 221 222 371

SU 830 SU 840
*)Optional
Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet Operating water pH value not below 6pH. Pressure 200-600 kPa (2-6 bar). Salinity max 60ppm Cl (equivalent to 100 ppm NaCl ). Temp. min +5C, max. +55C. Steam inlet (or T, H) Condensate outlet (not for T or H) Drain A B C D E F G 540 709 791 799 501 Operating air. Instrument air, pressure 500-700 kPa (5-7 bar). Ventilation Mains supply 3x400/440/480/ 575/690 V Earthing of module EPC 50 supply voltage, 230V, 110/115V or 100 V.
Foundation plan View from top 451 456 463
Connections Flange DN25-PN16-DIN Flange DN40-PN16-DIN Flange DN15-PN16-DIN Flange DN20-PN16-DIN SU 830: Flange DN50-PN16-DIN SU 840: Flange DN65-PN16-DIN ISO G 1/4 ISO G 1/2 ISO G 1 Flange DN40-PN6-DIN
-Bolting 6xM16. Tightening torque: 222 Nm. -Welding
Weight, SU 830: 1780 kg Weight, SU 840: 1920 kg Centre of gravity
Control cabinet and frame for components to be supported if necessary by using existing screws.
SL (Steam in line) TL (Thermal oil in line) HL (Hot water in line)
*) Sludge removal kit (optional)
For JIS application, counter flanges type slipon will be supplied.
2.9.4 Double Module SL, TL, HL, without Pipe Rack
Ref. 571178 Rev. 0
Alt. *)Optional Alt. 201 209 220 221 222 371 Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet Operating water pH value not below 6pH. Pressure 200-600 kPa (2-6 bar). Salinity max 60ppm Cl (equivalent to 100 ppm NaCl ). Temp. min +5C, max. +55C. Steam inlet (or T, H) Condensate outlet (not for T or H) Drain A B C D E F Weight, SU 830: 1780 kg Weight, SU 840: 1920 kg Centre of gravity Control cabinet and frame for components to be supported if necessary by using existing screws. SL (Steam in line) TL (Thermal oil in line) HL (Hot water in line) *) Sludge removal kit (optional) G H 540 709 791 799 501 Operating air. Instrument air, pressure 500-700 kPa (5-7 bar). Ventilation Mains supply 3x400/440/480/ 575/690 V Earthing of module EPC 50 supply voltage, 230V, 110/115V or 100 V. *)Optional
1810821-02
451 456 463
Connections Flange DN25-PN16-DIN Flange DN40-PN16-DIN Flange DN15-PN16-DIN Flange DN20-PN16-DIN SU 830: Flange DN50-PN16-DIN SU 840: Flange DN65-PN16-DIN ISO G 1/4 ISO G 1/2
-Bolting 6xM16. Tightening torque: 222 Nm. -Welding
2 DRAWINGS
ISO G 1 Flange DN40-PN6-DIN
For JIS application, counter flanges type slipon will be supplied.
55
X0 1 8 0 1 2 D
SU 830
SU 840
SU 830
SU 840
SU 830
SU 840
SU 830
SU 840
56
1810821-02
2.9.5 Double Module EL
2 DRAWINGS
Ref. 571186 Rev. 0

X018032C
When lifting bowl parts over adjoining separator *) Optional
*) Optional
*) Optional
Alt.
Alt.
201 209 220

SU 830 SU 840
Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet
Connections A B C D Flange DN25-PN16-DIN
Flange DN40-PN16-DIN SU 830: Flange DN50-PN16-DIN SU 840: Flange DN65-PN16-DIN ISO G 1/4 ISO G 1/2 ISO G 1 Flange DN40-PN6-DIN
221 222 371
Operating water pH value not below 6pH. Pressure 200-600 kPa (26 bar). Salinity max 60ppm Cl (equivalent to 100 ppm NaCl ). Temp. min +5C, max. +55C. Drain Operating air. Instrument air, pressure 500-700 kPa (5-7 bar). Ventilation Mains supply 3x400/440/480/575/ 690 V Earthing of module EPC 50 supply voltage, 230V, 110/ 115V or 100 V.
E F G
463 501 540 -Bolting 6xM16. Tightening torque: 222 Nm. -Welding 709 791 799 Weight, SU 830: 2270 kg Weight, SU 840: 2410 kg Centre of gravity Control cabinet and frame for components to be supported if necessary by using existing screws. EL (Electric in line)
For JIS application, counter flanges type slip-on will be supplied. *) Sludge removal kit (optional)
2.10.1 Single Module S, T, H Assembly Drawing
2.10 Assembly Drawings, Modules
Ref. 571173 Rev. 0 Steam regulating valve Safety valve kit Heater Separation unit Steam trap kit (not incl. in T/H design)
HFO-application
*) optional
*) optional
1810821-02
Frame
LO-application, (optional)
201 209 220 221

*) optional
Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet Operating water Steam inlet (or T; H) Condensate outlet (not for T or H) Drain Operating air Ventilation
222 371
Base
*) optional
451 456
Drain conn. from base to SU base

463 501 540
Checker plate Flow regulation kit (optional) Sealed with Locktite View A
2 DRAWINGS
57
X0 1 7 9 7 2 A
58
1810821-02
2.10.2 Single Module S, T, H with Feed Pump, Assembly Drawing
2 DRAWINGS
Ref. 571175 Rev. 0 Steam regulating valve Safety valve kit Heater Separation unit Steam trap kit (not incl. in T/H design) Frame Pump (optional) Base
HFO-application
*) optional *) optional
201 209 220 221
Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet Operating water Steam inlet (or T; H) Condensate outlet (not for T or H) Drain Operating air Ventilation
222 371 451 456 463
501 540
Checker plate Flow regulation kit (optional) Sealed with Locktite View A
X0 1 7 9 8 2 A
2.10.3 Single Module E, Assembly Drawing
Ref. 571170 Rev. 0
201
Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet Operating water Drain Operating air Ventilation
Separation unit HFO-application
209 220 221 222 371 463 501 540

1810821-02
Frame Heater Base Bracket Flow regulation kit (optional)
LO-application (optional)

Sealed with Locktite

2 DRAWINGS
View A *) Sludge removal kit (Optional)
59
X0 1 7 9 9 2 A
60
1810821-02
2.10.4 Single Module E with Feed Pump, Assembly Drawing
2 DRAWINGS
Ref. 571184 Rev. 0 Frame Pump (optional) Bracket Flow regulation kit (optional)
X018002A
HFO-application Separation unit
Heater
201 Drain conn. from base to SU base
Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet Operating water Drain Operating air Ventilation
209 220
Base Sealed with Locktite View A *) Sludge removal kit (optional)
221 222 371 463 501 540
2.10.5 Double Module SL, TL, HL, with Pipe Rack, Assembly Drawing
Ref. 571168 Rev. 0 Single Module Pipe arrangement
*) Optional
*) Optional
Alt. conn.
1810821-02
Base Checker plate
*) Optional Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet Operating water Steam inlet (or T; H) Condensate outlet (not for T or H) Drain Operating air Ventilation
Checker plate
201 209 220 221 222 371 451 456 463 501 540
2 DRAWINGS
*) Sludge removal kit (Optional)
61
X018052A
62
1810821-02
2.10.6 Double Module SL, TL, HL, without Pipe Rack, Assembly Drawing
2 DRAWINGS
Ref. 571176 Rev. 0 Single Module

*) Optional
*) Optional
*) Optional
*) Optional
Checker plate
201 209 220 Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet Operating water Steam inlet (or T; H) Condensate outlet (not for T or H) Drain Operating air Ventilation
Base
221 222
Checker plate
371 451 456 463 501 540

X0 1 8 0 5 2 B
2.10.7 Double Module EL, Assembly Drawing
Ref. 571171 Rev. 0 Single Module
*) Optional
*) Optional
1810821-02
Checker plate
201 209 220 221 Oil inlet Oil Recirculation to tank Clean Oil outlet Water outlet Sludge discharge outlet Operating water Drain Operating air Ventilation
*) Optional
Base
222 371
Checker plate
463 501 540
Pipe arrangement
2 DRAWINGS
63
X0 1 8 6 6 2 A
3 REMOTE OPERATION SYSTEMS
3 Remote Operation Systems

! ING WARN
Disintegration hazard
If the system is operated from a position from which the separator is not visible, a vibration sensor must be fitted.
PC connection with REMINDTM
The cable supplied is used for communication between the EPC 50 control cabinet and the PC. This is connected between the contact at the front of the operator panel, and a COM gate on the PC. Communication is via an RS232 interface. Only one operator panel can be connected to the PC.
64
1810821-02
PC connection with REMINDTM via SATTBUS and SATTBUS card for supervision and remote control (art. no. 1766468-80)
Up to 9 EPC 50 control cabinets can be connected together via SATTBUS and then further connected to a PC. In such cases, the PC must have a SATTBUS card which is placed in a free card space in the PC.
PC connection with REMINDTM via SATTBUS and SATTBUS converter SBSU232 for supervision and remote control (art. no. 1766469-80)
Up to 9 EPC 50 control cabinets can be connected together via SATTBUS as described above. In this case, however, there is no place for a SATTBUS card in the PC. A SATTBUS converter must be connected to the PC COM gate. This transforms the SATTBUS signal to RS232.
Connection to PC or steering system via PROFIBUS (art. no. 1766470-80)
PROFIBUS is a standardized communications protocol which can be used in an EPC 50 control cabinet for connection to steering systems where SATTBUS communication cannot be used. The EPC 50 control cabinet uses a PROFIBUS DP. Every node, or EPC 50 control cabinet, on the bus has a unique address, and can use 200 bytes for data exchange. An interface card, EPC 50 PROFIBUS board, is needed to connect an EPC 50 control cabinet to PROFIBUS. This is mounted on the I/O card. PROFIBUS for EPC 50 control cabinet is for use in those cases where the user wants access to data and operation information from the control cabinet, and supervision and/or remote control from his own steering system. REMINDTM via PROFIBUS is not available. If a PROFIBUS user wants to have a REMINDTM window on his monitor, a programme is needed to make the PROFIBUS information accessable in REMINDTM.
1810821-02
65
Alternative
REMINDTM EPC 50 Basic (via RS232) 31830-6409-1
REMINDTM Network (via Sattbus) 31830-6410-1
REMINDTM Network (via Sattbus) 31830-6411-1
PROFIBUS 31830-6559-1
User interface
REMIND
TM
REMIND
TM
REMINDTM .
installation discs included in SU delivery. Cable Part no. 31830-6415-1 included in SU delivery. Pair-twisted Sattbus cable. Aquired and installed by the customer. Part no. 492720202 Part no. 31830-4585-1 SBSU232 converter,part no. 492829701 included in SU delivery. Pair-twisted Sattbus cable. Aquired and installed by the customer. Cable for PROFIBUS aquired and installed by customer.
PC card for Sattbus PROFIBUS card SATTBUS converter
66
1810821-02
4 SPECIFICATIONS/RECOMMENDATIONS
4 Specifications/Recommendations
4.1 Lifting Instructions

Only qualified personnel are allowed to work with lifting of the unit/module.
! ING WARN
Use only the lifting eyes as shown in the illustrations. Slings or wires used for lifting the Unit/Single Module must be adjusted so that the beam is located above the centre of gravity. Slings or wires used for lifting the Double Module must be of the same length to avoid instability. For information on how to lift the separator, see the Service Manual booklet.
Crush hazard
When lifting the Separator Unit/Module, use only the lifting eyes specifically for this purpose. Always use a lifting beam.
4.1.1 Lifting the Separation Unit
Weight = max. 700 kg Secure to unit to prevent tipping
X = 375 Y = 180 Z = 440
Centre of gravity
Extension piece for lifting, factory mounted

P004211A
1810821-02
67
4.1.2 Lifting the Single Module (S, T, H)
Weight = max. 860 kg Secure to module to prevent tipping
X = 825 Y = 250 Z = 450
Centre of gravity
P0 0 4 2 1 4 A
4.1.3 Lifting the Single Module (S,T,H) with fork lift
Weight = max. 860 kg
To prevent tipping, make sure that the forks are longer than the width of the module.
68
1810821-02
P0 0 4 2 5 0 A
X = 825 Y = 250 Z = 450
Centre of gravity
4.1.4 Lifting the Single Module (E)
X = 955 Y = 240 Z = 490
Centre of gravity
P004212A
4.1.5 Lifting the Single Module (E) with fork lift
Weight = max. 1100 kg
To prevent tipping, make sure that the forks are longer than the width of the module.
1810821-02
69
P0 0 4 2 5 0 A
X = 955 Y = 240 Z = 490
Centre of gravity
4.1.6 Lifting the Double Module (SL, TL, HL)

X = 1700 Y = 470 Z = 520
Centre of gravity
P0 0 4 2 1 5 A
4.1.7 Lifting the Double Module (E)

X = 2020 Y = 450 Z = 560
Centre of gravity
P0 0 4 2 1 3 A
70
1810821-02
4.2 Cables
Cable Identification
All cables are marked to simplify identification and fault finding.

Specifications
The following specifications apply to cables connected to and from Alfa Laval equipment. Follow the instructions given in the cable list. Examples of cable types that can be used:
G032224A
Steel armoured cable.
Copper armoured cable with a separate earth core.
Steel armoured and shielded signal cable; pair twisted or parallel.
Shielded signal cable; pair twisted or parallel.
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G032234A
G032214A
G032244A
4.3 Cable Routing

Recommendations
Examples of recommended routing of various cable types.
Power cables and signal cables routed on a cable rack should be separated. Sattbus cables should be routed away from power cables.
Power Cables
Signal Cable
S0 0 2 8 9 1 A G032273A
Power cables carry the power supply to motors, heaters, etc. Any distance between signal and power cables reduces electrical noise transfer.
If the space is limited, cables can be routed in tubes.
4.4 Oil, Water, Steam, and Condensate Piping

For piping to and from Alfa Laval equipment, see the specifications below.
Specifications
The correct pipe size must be used in the oil system. The number of bends in the oil pipes must be minimized. The suction height must be as low as possible. The oil feed pump must be of positive displacement type. The pump must be positioned close to the oil tank. The heater must be installed close to the separation unit to maintain correct feed oil temperature. The recirculation line should be connected either directly to the settling tank (HFO) or to the oil outlet line from the separator (LO). The oil outlet line from the separator must be connected to the system tank for lube oil, or the service tank for fuel oil.
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4.5 Ambient Temperature Limitation

Specification
Leading classification societies state in their regulations for engine room equipment that the maximum ambient temperature permissible is +55 C. To meet this regulation, it is essential that electrical and electronic components have good ventilation, and temperature control.
TT C
PT MT PT
B PT
OP
HEATER
EPC-50
INFO
SEPARAT STOP
ION
DISCHARG
ENTER
OP ACTIVE
ALARM
4.6 Heat Tracing and Insulation of Fuel Oil, Sludge, and Steam Pipes
The Separation Unit will not be heat traced or insulated due to short pipes and limited space. Hot pipes are however painted in a different colour. Alfa Laval Tumba AB can, on request, supply Modules which are heat traced and insulated, as optional equipment.
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G032195A
4.7 Sludge Removal Kit

The Sludge Removal Kit must be connected to a ventilation pipe.
ING WARN
Health Risk
Oil mist and vaporized oil constituents from hot oily sludge may be dangerous to health and must not be inhaled.
A PN6 DIN flange which is connected from the tank to the frame side of the unit/module is provided for this purpose. A counter flange of slip on type is supplied to simplify connection to other standards. A pipe or hose must be drawn from the flange to the nearest oil tank ventilation pipe. The pipe /hose must have the same diameter as the flange opening. The pipe/hose must be as straight as possible, with a steady upward incline. The connection to the oil tank ventilation pipe must point upwards as shown.
NOTE
For HFO separation, it is not recommended to make the connection to the separator room ventilation system. For LO separation, connection to the separator room ventilation system should be made only if the separator room ventilation is adequate. Use the optional connection hose (part no. 568023-80, -81, or -82) for this purpose. This hose is designed to entrap oil drops in the vent hose, and lead the oil back to the Sludge Removal Kit tank.
Oil tank ventilation pipe
Unit frame
~ 5 mm
P0 0 0 0 6 3 A
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NOTE
Impurities gather in the Sludge Removal Kit tank. Regularly check the tank and level switch. See instructions below.
Proceed as follows:
From the Control Panel, run the sludge pump manually for a few seconds. Undo the four screws at the top of the sludge tank and remove the sludge pump. If necessary, clean the level switch and the inside of the tank using diesel oil. Check the seals and gaskets, and change if necessary. Loosen the hose clip and check the inside of the ventilation hose. Clean if necessary.
To avoid breakdown of the Sludge Removal system, the sludge pump must be regularly overhauled as follows using spare parts kit 1766702-81.
Replace the diaphragms and the o-rings with those delivered in the spare parts kit. Perform a 4000 hour Inspection Service.
For Service and Overhaul intervals, see 1.3 System Data on page 5.
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4.8 More than one Oil Tank

Recommendation
Unprocessed oil Clean oil Changeover valve Change -over valve Interlink
When one separator serves more than one oil tank, both the suction and the outlet lines should be fitted with change-over valves. To avoid oil transfer from one tank to another, these valves must be interlinked.
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P0 0 0 0 6 2 A
4.9 Sludge Tank

It is not necessary to have a sludge tank together with a Separation Unit with sludge removal kit (for lube oil). If a sludge tank is required, follow the recommendations below:
Ventilation pipe
Sludge pipe connection
Recommendations
Sludge tank volume per Separation Unit should cover approximately up to 2 days storage at a discharge interval of 2 hours (for discharge volumes see technical data). A manhole should be installed for inspection and cleaning. The tank should be fitted with a sounding pipe. The tank floor, or most of it, should have a slope (B) of minimum 15. The sludge outlet pump connection should be positioned in the lowest part of the tank. A high level alarm switch, connected to the sludge pump, should be installed. A heating coil should be used to keep the sludge warm and fluid while being pumped out. Tank ventilation must follow the classification rules for evacuation of gases. There should be a ventilation pipe to fresh air. The ventilation pipe should be straight. If this is not possible, any bends must be gradual. The ventilation pipe must not extend below the tank top. A sludge tank with partition walls must have ventilation pipes in all compartments, or cutouts in the upper edge, to allow vapours to travel through the tank.
Sludge outlet pump connection
Min. height 400 mm
Min. slope 15
Bowl casing drain connection
Manhole
Water drain connection
High level alarm switch
Heating coil
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G004270A
G004273A
In retrofit applications, where an Alfa Laval Separation Unit will share a common separator sludge tank with existing separators, it is recommended to install a Separation Unit with Sludge Removal Kit. The number of ventilation pipes, and their minimum dimension, depend on the size and number of separators connected to the same tank. See table below.
Type SU 200/SU 820/SU 825 SU 300/SU 830/SU 835 SU 400/SU 840/SU 845 SU 500/ SU 850/SU 855 SU 600/SU 860/SU 865 SU 700/SU 870/SU 875 SU 800/SU 880/SU 885 1 x 100mm 1 x 125mm 1 x 100mm 1 x 100mm 1 unit 1 x 75mm 2 units 1 x 75mm
The Separation Unit generates almost no air during operation. At any discharge, the maximum volume of air produced is the same as the bowl volume (see technical data).
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4.10 Sludge Piping

Specification
The sludge pipe from the separator to the sludge tank should be vertical.
If a vertical pipe is not possible, the deviation (A) from the vertical line must not exceed 30.
The sludge pipe must not extend below the tank top.
NOTE
An extended sludge pipe will obstruct ventilation and create back pressure that could cause separator problems.
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G004316A
G004401A
Specification
If more than one separator is connected to the same sludge tank, a butterfly valve should be installed in each sludge pipe.
NOTE
If a butterfly valve is not used, the bowl and the operating system may be affected.
If a butterfly valve is used, it should be equipped with an interlocking switch (connected to the separator starter) to prevent the separator from being started when the valve is not fully open.
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G004411A
5 COMMISSIONING AND INITIAL START
5 Commissioning and Initial Start

5.1 Completion Check List
It is essential before starting up the separation system that all units are in good operating condition and that all pipelines and control equipment are properly connected to assure correct operation. Use this check list as a guide for completing the system installation:
ING WARN
Breakdown hazard
Check that the power frequency is in agreement with the machine plate. If incorrect, resulting overspeed may cause breakdown.
1 2
Check that transport seals are removed from all pipes. Use flushing filters to prevent pipe work debris from being pumped into the separation unit.
NOTE
The flushing filters must be removed after initial flushing.
Check that all separators are in proper working condition. Follow the manufacturers instructions. Make sure that separators are lubricated in accordance with instructions. Separators are delivered without oil in the oil sump. For information on oil filling and oil type, see the Service Manual booklet.
NOTE
Too much, or too little oil may result in damage the separator bearings. Neglecting an oil change may result in damage to separator bearings.
4 5
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6 7
Power on. With the mode selector switch in the CIP postion, check that the separator rotation direction corresponds with the arrow on the frame by doing a quick start/stop (12 seconds.) and looking at the motor fan rotation.
ON CAUTI
If power cables have been installed incorrectly, the separator will rotate in reverse, and vital rotating parts can unscrew.
M AN
CIP
CIP
G046606A
Check the pump function and direction.
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5.2 Initial Start-up

Use this check list for initial system start up:
1 2 3
Check that there is oil in the feed oil tank. Check water and air supply. See 1.3 System Data. Check power supplies to the control unit and that the voltage is in accordance with data in 1.3 System Data. Check all parameter settings in the control unit. See Installation Parameters in the Parameter List booklet. Check the separator.
NOTE
Always lubricate the bearings before start-up.
NOTE
The Separation Unit is supplied with standard configuration parameters. You may have to make some changes to suit your installation.
6 7 8
Start the separation system as described in the Operating Instructions booklet. Start up step by step, checking that the machine and units function properly. Establish system pressures. The delivery height pressure is the pressure in the oil pipe work down stream from the separation unit, due to the pipe bends and the height (head) to the cleaned oil tank. If the cleaned oil tank is below the separation unit the delivery height pressure may be very low. The oil paring disc pressure will have to be greater than the delivery height pressure for any oil to flow. Proceed as follows:
Ensure the valves in the oil system are in the correct positions. The oil should be at separation temperature. Cont.
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The adjustment screw for the water paring tube should be in the outer position. The paring tube should be able to move freely. Ensure that V5 is closed. Fully open the back pressure regulating valve RV4. The shut off valve V4 should be open. Open SV15 for 3 seconds to prime the operating slide. Open SV16 for 15 seconds to close the bowl. Open SV10 for 1 minute to put water into the bowl. Feed oil to the separator at the normal flow rate by opening SV1. Note the pressure in the oil outlet PT4, both on the pressure gauge and in the EPC50 display. This pressure is P min. Gradually close the back pressure regulating valve RV4. The pressure on PT4 will increase. The water pressure (PT5) decreases slightly as the paring tube moves inwards. The water pressure will suddenly drop when oil passes from the oil paring chamber to the water paring chamber. Note the pressure of PT4 both on the pressure gauge and in the EPC50 display. This pressure is P max. Open RV4. Stop the oil feed to the separator and note the pressure in the oil outlet. This is the delivery height pressure P del. Stop the heater. Stop the separator. Stop the feed pump when the heater has cooled.
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5.2.1 Calculating Operating Pressure
Calculate the normal back pressure level during operation as follows: = Pnormal
Pmin + Pmax 2
Calculate the value for low pressure alarm setting (Pr 11) as follows: = Plow press.
Pmin + Pnormal 2
Calculate the value for high pressure alarm (Pr 10) as follows: = Phigh press.
Pnormal + Pmax 2
Adjust the back pressure to Pnormal Set Pr 11 to give alarm at pressure decreasing below the Plow press. value. Set Pr 10 to give alarm at pressure increasing above the Phigh press. value.
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6 SHUT-DOWN AND STORAGE
6 Shut-down and Storage

Storage before Installation
If the separation unit is stored before installation, the following safeguards must be taken:
Storage period Action

Protect from dust, dirt, water, etc. Protect with anti-rust oil Inspection Overhaul
3 6 months
> 6 months
See
This chapter This chapter Service manual Service manual
x x
x x
NOTE
6.1 Shut-down after Use

If the separation system is going to be shut down for a period of time, the following safeguards must be taken:
Shut-down period 1 3 months (stand-by) Action
Remove bowl
6 18 months
> 18 months
See
Dismantling and Assembly in the Service Manual This chapter This chapter Service manual Service manual
Protect from dust, dirt, water, etc. Protect with anti-rust oil Inspection Overhaul
x x x
x x x x
NOTE
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6.2 Protection and Storage

All system equipment, both the separator and the ancillary equipment, must be stored indoors at 5 55C, if not delivered in water-resistant box for outdoor storage. If there is a risk for condensation of water, the equipment must be protected by ventilation and heating above dew point. The following protection products are recommended:
Anti-rust oil with long lasting effective treatment for external surfaces. The oil should prevent corrosion attacks and give a waxy surface. Anti-rust oil (Dinitrol 40 or equivalent) thin and lubricating for inside protection. It gives a lubricating transparent oil film. Solvent, e.g. white spirit, to remove the antirust oil after the shut-down. If the storage time exceeds 12 months, the equipment must be inspected every 6 months and, if necessary, the protection be renewed.
Units/Modules
Clean unpainted steel parts with solvent and treat with anti-rust oil (type 112). If necessary, clean other equipment on the module with solvent. Treat the equipment with anti-rust oil by following the description above accordingly. Bolts, nuts and other steel components should be treated with anti-rust oil (type 112).
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Rubber Parts
Gaskets, O-rings and other rubber parts should not be stored for more than two years. After this time, they should be replaced.
Separator
Dismantle the separator bowl and take out the o-rings. Clean the bowl with oil and reassemble without the o-rings. Place in a plastic bag with silica dessicant bags and seal the plastic bag. Grease the spindle.
Valves, Pipes and Similar Equipment
Components like valves need to be cleaned with solvent and treated with anti-rust oil (type 112). Water pipes should be drained and treated with anti-rust oil (type 112). Articles made of rubber or plastics (e.g. seals) must not be treated with anti-rust oil.
Electric Heater
Fill the heater with a non-corrosive lubricating oil. Place a number of bags of silica gel inside the connection box to absorb humidity.
Steam Heater
Drain the condensed water from the steam valve and the steam trap. Drain all condensed water from the heater. Fill the oil part of the heater with a non-corrosive lubricating oil.
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Pump
Clean the pump housing outside from oil and grease with solvent. Protect the pump by filling it with noncorrosive lubricating oil. Apply anti-rust oil on the pump housing outside.
6.3 Reassembly and Start up

Clean away the anti-rust oil with white spirit. Remove the silica gel bags from all units. Follow all relevant instructions in this booklet and in the Service Manual. Before operating the heater: Check by lifting the safety valve handle that it functions correctly. Follow the start-up check list for the heater in the manufacturers instructions. For plate heat exchangers: check the bolt connections to ensure that all gaskets are tight.
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Separation Unit 830/840

Installation System Reference

Copyright Alfa Laval Tumba AB 2003.

Shut-down and Storage ................87

Remote Operation Systems....... 64 Specifications/ Recommendations ........................... 67

4.7 4.8 4.9 4.10

Commissioning and Initial Start ........................................................... 81

SEPARATION UNIT 830/840 INSTALLATION SYSTEM REFERENCE

The following requirements are of fundamental importance.

1.2 Demand Specifications Air

SEPARATION UNIT 830/840 INSTALLATION SYSTEM REFERENCE

1.3 System Data

SEPARATION UNIT 830/840 INSTALLATION SYSTEM REFERENCE

SEPARATION UNIT 830/840 INSTALLATION SYSTEM REFERENCE

Separation Unit Planned Maintenance Kits

With delivery Backup

Inspection Tools Support Support

2.1 General Flow Chart

Ref. 569368 Rev. 0

ALFA LAVAL HEATING SYSTEMS

CBM-hot water thermal oil

EHM-electric POWER UNIT

201 206 209 220 Lo-application Alt

SEPARATION UNIT 830/840 INSTALLATION SYSTEM REFERENCE

221 222 371

Alt Sludge tank

375 463 501 540

Optional Alfa Laval delivery

Block mounted Unit

2.2 Separation Unit Flow Chart

SEPARATION UNIT 830/840 INSTALLATION SYSTEM REFERENCE

Ref. 569365 Rev. 0

Optional Alfa Laval delivery Block mounted Unit

2.3 Separation Unit with Junction Boxes Flow Chart

Ref. 569366 Rev. 0

SEPARATION UNIT 830/840 INSTALLATION SYSTEM REFERENCE

2.4.1 Separation Unit

2.4 Dimension Drawings, Unit

SEPARATION UNIT 830/840 INSTALLATION SYSTEM REFERENCE

540 709 791

799 Alternative connection Connections A

C D Fastening: Bolting 4xm14 (Allen screw or welding)

Foundation plan, view from top

Weight SU830: 630 kg; SU840: 700 kg Center of gravity

Sludge removal kit optional

Min 1510 SU 840

2.4.2 Separation Unit with Junction Boxes

540 709 791

SEPARATION UNIT 830/840 INSTALLATION SYSTEM REFERENCE

C D E Fastening: Bolting 4xm14 (Allen screw or welding) F

Foundation plan, view from top

2.4.3 Control Cabinet

SEPARATION UNIT 830/840 INSTALLATION SYSTEM REFERENCE

Nut for grounding screw (M8)

2.4.4 Control Cabinet Cable Drawing

Ref. 1765865 Rev. 3 Separator current over 25 A EPC cabinet section

Cable 11 Cable 16 Cable 15 Cable 14 (Cable 20) (EMC) Cable 40 (opt. *)

Starter cabinet section

SEPARATION UNIT 830/840 INSTALLATION SYSTEM REFERENCE

2.4.5 Junction Box Starter Connections

SEPARATION UNIT 830/840 INSTALLATION SYSTEM REFERENCE

Ref. 1765917 Rev.1

Cable gland M25 for cable 11-17 mm

* = 1765854/1767264 = 1765858/1767265 * = 1765871