LIFTING LUG DESIGN CALCULATION tL rL d

k TL htl hp

r
b
a

hc

Wp
tp

Lp

Weight of vessel, We Number of lifting lug, N 1.1 LIFTING LUG Distance from base to T.L., htl Distance from pad to T.L. hp Distance, hc Distance k Lug radius, rL Diameter of hole, d Lug thickness, tL Length a Length b Radius r Pad length, Lp Pad width, Wp Pad thickness, tp Shackle S.W.L Type of shackle Pin size, Dp 2.0 LIFTING LUG MATERIAL & MECHANICAL PROPERTIES Material used Specified yield stress, Sy Impact load factor, p ALLOWABLE STRESSES Allowable tensile stress, St.all ( = 0.6 Sy ) Allowable bearing stress, Sbr.all ( = 0.9 Sy ) Allowable bending stress, Sbn.all ( = 0.66 Sy ) Allowable shear stress, Ss.all ( = 0.4 Sy ) LIFTING LUG DESIGN - VERTICAL LIFTING DESIGN LOAD Design load , Wt ( = p.We ) Design load per lug, W ( = Wt / N ) Vertical component force, Fy

= = = = = = = = = = = = = = = =

3,270 kg 32,079 N 2 250 140 150 90 60 35 25 40 100 20 220 200 15 mm mm mm mm mm mm mm mm mm mm mm mm mm

: 6.5 tons : Forged Shackles G 2130 = 25.40 mm = = = SA 36 248.21 N/mm 4.00

3.0

= = = =

148.93 223.39 163.82 99.28

N/mm N/mm N/mm N/mm

4.0 4.1

= = =

128315 N 64157 N 64157 N

4.2 STRESS CHECK AT PIN HOLE (a) Tensile Stress Vertical component force, Fy Cross sectional area of lug eye, Ae ( = [ rL - d/2 ] x tL ) Tensile stress, St ( = Fy / Ae ) Since St < St.all, therefore the lifting lug size is (b) Bearing Stress Vertical component force, Fy Cross sectional area of lug eye, Ae ( = Dp x tL ) Bearing stress, Sbr ( = Fy / Ae ) Since Sbr < Sbr.all,therefore the lifting lug size is (c) Shear Stress Vertical component force, Fy Cross sectional area of lug eye, Ae ( = 2.(rL-d/2).tL ) Shear stress, Ss ( = Fy / Ae ) Since Ss < Ss.all,therefore the lifting lug size is 5.0 5.1 DESIGN OF WELD SIZE AT LUG TO PAD JOINT GENERAL Weld leg , w Weld throat thickness, tr Fillet weld joint efficiency, E Allowable welding stress for steel grade 43 ( E-43 ) CRITICAL WELD CROSS-SECTIONAL PROPERTIES Area of weld, Aw ( = 2 tr ( a + 2b + 0.5 p r ) ) STRESS DUE TO FORCE Fy Component force, Fy Shear stress, Ssx ( = Fy / Aw ) Allowable welding stress, Sa ( = E.Sa ) Since Ssx < Sa, therefore the selected weld size is DESIGN OF WELD SIZE AT PAD TO SHELL JOINT GENERAL Weld leg , w Weld throat thickness, tr Fillet weld joint efficiency, E Allowable welding stress for steel grade 43 ( E-43 ) CRITICAL WELD CROSS-SECTIONAL PROPERTIES Area of weld, Aw ( = 2 tr ( Wp + Lp ) ) STRESS DUE TO FORCE Fy Component force, Fy Shear stress, Ssx ( = Fy / Aw ) Allowable welding stress, Sa ( = E.Sa ) Since Ssx < Sa, therefore the selected weld size is

= 64157 N = 1063 mm = 60.38 N/mm satisfactory. = 64157 N = 635 mm = 101.04 N/mm satisfactory. = 64157 N = 2125 mm = 30.19 N/mm satisfactory.

= = = = =

15 mm 10.6 mm 0.6 125 N/mm 5757 mm

5.2 5.3

= 64157 N = 11.14 N/mm = 75.00 N/mm satisfactory .

6.0 6.1

= = = = =

15 mm 10.6 mm 0.6 125 N/mm 8908 mm

6.2 6.3

= 64157 N = 7.20 N/mm = 75.00 N/mm satisfactory .

WEIGHT SUMMARY
ITEM NO. : V-3104 CONDENSATE STABILISER WATER DRAIN DRUM
ALL UNITS ARE IN KG UNLESS SPECIFIED GROUP NO. PART NAME SECTION / COMPONENT NO.1 NO.2 NO.3 HEAD SHELL HEAD TOTAL

1 2 3 4 5

SHELL 2:1 SEMI ELLIPSOIDAL MANWAY :- INCLUDE BLIND FLANGE AND DAVIT ASSEMBLY NOZZLE :- INCLUDE BLIND FLANGE FOR NOZZLE E AND F SKIRT SUPPORT

1120 250 560 130 320 390 40 250

1120 500 560 490 0 390

INT. / EXT. NON REMOVABLE

34

34

7 8 9 10

INT. / EXT. REMOVABLE INSULATION FIRE PROOFING PLATFORM & LADDER

0 3 0 0

0 16 0 0

0 3 0 0

0 23 0 0

11 OPERATING LIQUID *

232

417

649

12 TESTING LIQUID

238

2846

238

3322

SUMMARY
I II III VI V ERECTION WEIGHT ( A + 5% CONTINGENCY + B ) EMPTY WEIGHT ( I + C ) OPERATING WEIGHT ( I + C + D ) HYDRO - TESTING WEIGHT ( I + C + E ) VOLUME [ m ] 399 402 634 640 0.238 2544 2560 2977 5406 2.846 304.5 308 308 546 0.238 3247 3270 3919 6592 3.32

NOTE :

* - Operating Liquid height, H for shell = + 366 mm from bottom tan line of vessel.

CENTER OF GRAVITY x plane Vessel ( Head ) ID thk Head N axis TL/TL Skirt height * COG 1219 15 178 2438 1220 mm mm mm mm mm

y plane 3 1

* Skirt height taken from datum to bottom Tan Line of Vessel. datum point COG In y plane Part Mass Mass + 5% m (kg) 263 1176 263 410 132 95 63 42 21 53 32 32 21 21 588 61 Neutral axis from datum y (mm) 992 2439 3836 579 10 2958 4138 686 4138 4138 1426 2920 2520 1420 1770 3658 m*y (kgmm) 260400 2868264 1006950 237101 1323 279531 260694 28812 86898 217245 44919 91980 52920 29820 1040760 222934

1 Head - 1 250 2 Shell - 2 1120 3 Head - 3 250 BLIND 4 Skirt 390 5 Base ring 126 GUSSET 6 A 90 7 B 60 8 C 40 9 E 20 10 F 50 11 D1 30 12 D2 30 13 G1 20 14 G2 20 15 MW 560 16 other 1 58 17 other 2 Empty Condition Total Mass Total MX COG = Operating Condition a Fluid in head 1 b Fluid in shell 2 c Fluid in head 3 Total Mass Total MX COG = Testing Condition a Water in head 1 b Water in shell 2 c Water in head 3 Total Mass Total MX COG =

3270 6730551 2058

kg kgmm mm

232 417 0

988 2439 4646 3919 7976879 2036

229265 1017063 0 kg kgmm mm

238 2846 238

988 2439 4646 6592 15012837 2278

235144 6941394 1105748 kg kgmm mm

Basering and Skirt Weld Calculation

SOD

g Bid Bod

General Data Skirt OD Skirt Thickness Basering OD,Bod Basering ID, Bid Basering Thickness Empty Weight Operating Weight Hydrotest Weight Max. wind load (from PVELite Wind Load Calc) Wind Area (from PVELite Wind Load Calc) Wind Pressure, qs = wind load/wind area Axial Force = max. weight*9.81 Axial Compressive Stress = Axial Force/Skirt area Vessel Vessel ID Vessel thk. Insulation thk. Vessel effective diameter ( Included 10% over diameter ), De Overall height, H Joint efficiency, E Material used for shell / skirt / base plate Material tensile stress, St Material yield stress, Sy Empty Condition Design temperature, Td Material allowable stress, Sa Empty weight, We COG measured from base, he Shear stress at base, V = qs*De*H Overturning moment at base, MT = V*he Operating Condition Design temperature, Td Material allowable stress, Sa Internal design pressure, Pi External design pressure, Pe Operating weight, Wo COG measured from base, ho Shear stress at base, V = qs*De*H Overturning moment at base, MT = V*ho Testing Condition Design temperature, Td Material allowable stress, Sa

= = = = = = = = = = = = =

1249 10 1471 1071 20 3270 3919 6592 1420.64 3.79E+06 0.000374839 64665.01111 1.6613

mm mm mm mm mm kg kg kg N mm2 N/mm2 N N/mm2

= 1219.0 = 15.00 = 50.0 = 1483.9 = 3962.8 = 1.0 SA 516 Gr. 70 N / SA 36 = 399.0 = 248.2

mm mm mm mm mm N/mm2 N/mm2

= = = =

38.0 114.5 32076.2 2058 2204.2 4537148.0

C N/mm2 N mm N Nmm

= = = = = = = =

69.2 114.5 1.1084 0.0 38443.4 2036 2204.2 4486696.4

C N/mm2 N/mm2 N/mm2 N mm N Nmm

= =

o 233.0 C 2 114.5 N/mm

Internal design pressure, Pi External design pressure, Pe Hydro-testing weight, Wt COG measured from base, ht Shear stress at base, V = qs*De*H Overturning moment at base, MT = 0.33*V*ht Skirt Weld Checking Maximum overturning moment, MT Skirt OD Skirt used thk Allowable stress, Sa Weld leg size, g Joint efficiency for fillet weld, E Filler metal material Length of weld for ID skirt, l1 = p*SID Area of weld, Aw1 =0.5*g*l1 Length of weld for Skirt OD, l2 = p*SOD Area of weld, Aw2 =0.5*g*l2 Welding stress for steel grade 43 ( E-43 ), fw Allowable stress for weld, fw = E*fw Maximum vertical force, Q = Max(W+V) Maximum horizontal force, FL = max(V) Max. stress due to Q & FL = max(Q, FL)/(Aw1+Aw2) 2.1 Thus, the selected skirt weld size is satifactory. Basering Weld Checking Maximum overturning moment, MT Basering OD,Bod Basering ID, Bid Weld leg size, g Joint efficiency for fillet weld, E Filler metal material Length of weld, l1 = p*Bod Area of weld, Aw1 =0.5*g*l1 Length of weld, l2 = p*Bid Area of weld, Aw2 =0.5*g*l2 Welding stress for steel grade 43 ( E-43 ), fw Allowable stress for weld, fw = E*fw Maximum vertical force, Q = Max(W+V) Maximum horizontal force, FL = max(V) Max stress due to Q & FL = max(Q,FL)/(Aw1+Aw2) 1.7 Thus, the selected basering weld size is satifactory.

= = = = = =

2.069 0.0 64665.0 2278 2204.2 1656618.4

N/mm2 N/mm2 N mm N Nmm

= = = = = = : = = = = = = = = = <

4537148.0 1249 10.0 114.5 8.0 0.7070 E-43 3861.0 15444.1 3923.8 15695.4 125.0 88.4 66869.2 2204.2 2.1 88.4

Nmm mm mm N/mm2 mm mm mm2 mm mm2 N/mm2 N/mm2 N N N/mm2 N/mm2 Okay

Dm t Rm

= = = = = : = = = = = = = = = <

4537148.0 1471 1071 10.0 0.7070 E-43 4621.3 23106.4 3364.6 16823.2 125.0 88.4 66869.2 2204.2

Nmm mm mm mm mm mm2 mm mm2 N/mm2 N/mm2 N N

2 1.7 N/mm 2 88.4 N/mm

Okay

2438 Comp1 304.75 Comp2 1220 Comp3 and Skirt 3962.75

1239.00 10.00 619.50