You are on page 1of 1

CHARGING

25/1 801 N-Z 8/12

CRANKING AND KEYSWITCH


5 PANEL A1

GRID HEATER, ROPS HEATER, AND AIR SUSPENSION SEAT (OPTIONAL)


7/8
CAB ONLY CANOPY ONLY

START RELAYS AND FUEL SHUTOFF SOLENOID

FUSE BLOCKS AND MICRO CONTROLLER RELAY

MENU/SERVICE UP/ DOWN SWITCHES


R R

INSTRUMENT CLUSTER

INSTRUMENT CLUSTER SENDERS AND SWITCHES

N-Z M-V
PANEL A4

PANEL A2

13/5

9
12

10
R R G

1 2 3 4 5 6 7 8 9 10

12

19
86 1 30 87 85 87a 14

S-G
CANOPY ONLY CAB ONLY

23

164A 164B

13/11 12/11 S-G


4

L-R 25/10 724 R


5

M-V

R 1B
K8

801 1L

1B

1D

1E

1G

1H

1J

H-R
PANEL A3

11

14
N M S R B-N N V-B L-N

15
85 87a 86 30 87 K6 K11 85 87a 86

16
30 87 K10 85 87a 86

17
1D 1E 1G 1H 1J
30 87 2 85 87a

93
S10

5
V-B R BR

34

16 1

33

36

14 11 25 18

20

22

21 23 24 28 29 30 35

13
E K9 G

86 30 87

801

V-B

B-N

M-B

R 11/1
X15 1 5 3

A-G
2

L-B 7/1
CAB ONLY CANOPY ONLY

C-N

BR V-B

C-N

S-N

20
25/1
25A 1A 1A 10A 10A 30A

21
30A 30A 30A 30A

22
13/9
B A

1 2 3 4 5 6
31C 21E 0 35 903 1K
1 2

14/5
M-B

13/10

13/3

R G

15 11 15 11

13/8

13/6

13/2
L-R

13/1
N

ACC

IGN

ST

13/4 L-B

12
300 A R

21A 0 0

21G

+
1 1 1A

538 19D 19F


21

BATT

637
7

26/J
32F

26/X

26/H

26/N

G N

580

32F

557

503

32P

559

552

21D

19
14

61
14

772

94
S11

26/U
3 2 1

25/15

26/W

26/V 69/C 69/B


552 557 32P N

73/A
559 559 552 557 32P 32F 580 503 663 L-R L-R
GND/3
2

5
1K 1A
4

21A

0 21C

0 0 0

12

72/A
V

1A

724 19B 19C

M-B L-R C-N

69/A

69/E

69/D

552 557 32P 32F 580 503 663


NO NO NC NC

903
21D

903
21 21D

903

19A FSO 25/2

19A
R

25/10 57
772

NO

1
B+

21E

21E

25/18
580 R 503 663 L-R L-R

32F

25

26

27

28

29

30

31

32

4
D+

64/5

907 S-G
2

60/B
538 19H

60/C
2

72/B

73/B

637

0
7 3

55/R 74/A
61A 61A
14

25/3
21
11 2

64/3

60/A
10 10

19B
10

19C
10 9

15

L-N
GND/6 1

70/A
663

0 0

L-B
NC

101 18
0 0

26/A
3

14/8
G

31C

M 7
0

M 8
0

98

102
1

25/5
637 S

13/7
S

24
0 0 0 0 0 0 0

FRAME 1
BC06D194-01

FRAME 2
BC06D194-02

FRAME 3
BC06D194-03

FRAME 4
BC06D194-04

FRAME 5
BC06D194-05

FRAME 6
BC06D194-06

FRAME 7
BC06D194-07

FRAME 8
BC06D194-08

LEFT AND RIGHT HYDROSTAT MOTORS, BRAKE AND THROTTLE POTENTIOMETERS

DRIVE TRAIN CONTROL MODULE


4

REVERSE RATIO SWITCH AND JOYSTICK


509 510 509 510 54
C B A

BRAKES

BACKUP ALARM AND RELAY

HEATER/SEAT AND LIGHTS RELAY

FRONT ROAD LAMPS, REAR ROAD LAMPS, AND HORN


10/3
R R

INTERIOR LAMPS (CAB), AND JACK 12V

538

37
59
A B C A B C

38
58

PANEL B7

25/18
772
5

521 523 524 525 234 235 243 243 525 234 523

521 524

521 523 524 525 234 55/T 66 55/S 537

164A

164B

12 4 3 2 1

49 47
86

523

54
0
30 87 85 87a

59

N 119

235 214 244 244 215

235 243 214 244 215


15 44 14 43 35 34 7 25 24 23 21 9 10 37 38

13

60
26/P
0 0
7 PANEL A6

61

99

100

62

63 66

35
66

36
67
1 2 1 2

214 215

164A

164B
86

52
30 85 87a 87 1 1

53
K5

L-N

33

34

44 48
56
4 5 6

26/M

26/S
K3

55/B

40

41

42

43
32 5 33 6 41 13 3 30 42 40 39 51 26 27 2 1 28

50

G-N

2 2

69/T 77 70/A 64/2 27


K4 10 86

56
30 87 K7 85 87a 86

57
30 87 85 87a

G-N

G-N

58
S-N

14/3 21/1 21/2 21/3 R N

19C

19C

0 X63 0

540 542 539

51

526 527

19B 19H

51
1 2 3 4 5 6

70/B 52 0

55/M 55/A 55/N 60/D 55/C

X62
3 4 2 1 3 4 2 1

50 46
19C 526 0 527 527 19C 21 526

C -+

C -+

66 69/F
5

G 61 61A 801
5 21

14/2 14/4

21/4 G-N

67

65 19C

68

55/F 0

55/G 0

55/H 0

55/J
5 4 3 2 1 C D

12/5 G
20

B A

51

S-G

S-G 19D 64/1 537


10

64
G
G-V
7 PANEL B1

20/1
19

N 12/6

232 205 233 0 206 0

45

19D

19D 801 801

52

801

65
N
GND/1

14/1 R-V

S-G 0
2

H-R

55/O 55/E
1

55/M 772 60/D 19B 19H


A 4 B 5 C 9

19D
5

55
5

N N
PANEL A9

68
R-N 12/7 N

19 R
PANEL A11

55/D

55/K 213 241 55/L 19C


5

60/D

70/A

39
2

B-G

GND/2

R 0 19C 19C 0 0
0 0 0

X61
5

19C

19C

19C

19C

864

864 25/12 10/4

4 N

FRAME 9
BC06D194-09

FRAME 10
BC06D194-10

FRAME 11
BC06D194-11

FRAME 12
BC06D194-12

FRAME 13
BC06D194-13

FRAME 14
BC06D194-14

FRAME 15
BC06D194-15

FRAME 16
BC06D194-16

BLOWERS, AIR CONDITIONING, AND AIR CONDITIONING RELAY (CAB)


10/1
15

HEATER CONTROL

RADIO (OPTIONAL)

FRONT AND REAR WIPER AND WASHER, LIGHTER


18

DOOR WIPER AND WASHER RELAY (CAB)


L R-N R-N R-N L 10/2
5 14

G N 25/8 N
LEFT + LEFT RT +

B-R B-R

17

801 19F

86 30 87

69 M
26/G 745 76 709 26/B 706 B 61C S L
21

85 87a

89

M
95 77
+ 14V BATT (MEM)

4 R-N
GROUND

81
4/1
M

20/1

B-R

4/4

R-N

R-N
PANEL B4

K1

+ 14 V IGN

A-B
0 1 2 5

0 1 3 2

25/16 L C-B R-N R-N 8/3 R-N A-N C-B 26/L 8/9 R-N
1 PANEL B3 3 4 0 1 2 5 M

70
19E
86 30 87 85 87a

71
2 1 3 4 6

RT -

887

1 PANEL B6

4/3

26/D M

61C

B-R H-G

B-R
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

3 4 6

83
4/2 8/1 30 V-N
+ M -

R-N 7/6 16
2

0 1 3

R-N
K2 PANEL B2

3 B-V A-G

R-P M-P

N-P

2 R-V

A-R
PANEL B5

G-V

76 M M M

A-B
PANEL A5 16

80
8/2

86
H-N 8/5
+ -

88

R-P B-V 7 R-G R-G

A-R

N 8/10 26/K

10

11 12

73
B-R 24

11/2

819

803 12/8 25/14 N N N


2 3 4 6 5 1

GND/4

12/1 R-G

30

82
N

H-R 886 8/8

14/7 H-R

PANEL B9

78 L
21

85
B-N

M-N

8/6

+ M

N 885

20/2
OFF H M L

96
7 8 9 10 11

91
79 N N 97 A-R R-B H-N
GND/5
+

H-R 14/6 35

87
M + -

72
61C 1/14

32 N 1/8

1/13

84
N

1/12

1/11

90

92
L

P 74

M 26/C

824

T 75
Z-N A-N

N N N

M-N G
15

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41.

GROUND MASTER DISCONNECT SWITCH BATTERY ALTERNATOR IGNITION SWITCH STARTER ROPS HEATER AIR SUSPENSION SEAT GRID HEATER GRID HEATER CONTROLLER GRID HEATER RELAY GRID HEATER FUSE 300 AMP STARTER RELAY 100 AMP START IGNITION RELAY HANDLE NEUTRAL OK RELAY NEUTRAL OK RELAY SAFETY RELAY FUEL SHUTOFF SOLENOID MICROCONTROLLER RELAY MICROCONTROLLER FUSE BLOCK MAIN FUSE BLOCK ACCESSORY FUSE BLOCK INSTRUMENT CLUSTER ENGINE OIL AND COOLANT TEMP ALARM HYDRAULIC FILTER RESTRICTION SWITCH HYDROSTAT FILTER RESTRICTION SWITCH FUEL LEVEL SENDER OIL PRESSURE SWITCH TRANSMISSION CHARGE PRESSURE AIR FILTER RESTRICTION SWITCH TRANSMISSION TEMP SENDER ENGINE COOLANT TEMP SENDER SPEED SENSOR RIGHT MOTOR SPEED SENSOR LEFT MOTOR RIGHT MOTOR SOLENOID LEFT MOTOR SOLENOID THROTTLE POTENTIOMETER BRAKE POTENTIOMETER ENGINE SPEED PICKUP RIGHT SOLENOID REAR PUMP RIGHT SOLENOID REAR PUMP

42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81.

RIGHT SOLENOID FRONT PUMP LEFT SOLENOID FRONT PUMP DRIVE TRAIN CONTROL MODULE SERIAL COMMUNICATION PORT DIGITAL REVERSE RATIO SWITCH JOY STICK DIODES PROXIMITY SWITCH PROXIMITY SWITCH BRAKE RELAY BRAKE SOLENOID BACKUP ALARM RELAY BACKUP ALARM HEATER/SEAT RELAY LIGHTS RELAY HORN PUSH BUTTON SWITCH HORN FRONT FLOODLIGHT FRONT FLOODLIGHT REAR FLOODLIGHT REAR FLOODLIGHT FRONT FLOODLIGHT AND MONITOR LIGHT SWITCH REAR FLOODLIGHT SWITCH CAB INTERIOR LAMP CAB INTERIOR LAMP 12 VOLT JACK THREE SPEED FAN AIR CONDITIONER RELAY AIR CONDITIONER CLUTCH ON ENGINE BLOWER SWITCH AIR CONDITIONER SWITCH PRESSURE SWITCH THERMOSTAT SWITCH CONDENSER FANS RADIO LEFT SPEAKER RIGHT SPEAKER FRONT AND REAR WIPER SWITCH FRONT WINDSHIELD WIPER MOTOR

82. REAR WINDSHIELD WIPER MOTOR 83. FRONT AND REAR WINDSHIELD WASHER SWITCH 84. FRONT AND REAR WINDSHIELD WASHER PUMP 85. DOOR WIPER SWITCH 86. LEFT HAND DOOR WIPER MOTOR 87. RIGHT HAND DOOR WIPER MOTOR 88. DOOR WINDSHIELD WASHER PUMP SWITCH 89. CAB RELAY 90. DOOR WINDSHIELD WASHER PUMP 91. LIGHTER 92. LAMP 93. DISPLAY/SERVICE SWITCH 94. UP/DOWN SWITCH 95. HEATER CONTROL VALVE 96. HEATER CONTROL MODULE 97. TEMPERATURE CONTROL 98. ROPS POWER PLUG 99. OPT FRONT LIGHTS 100. OPT FRONT LIGHTS 101. TEMPERATURE SWITCH NC WHEN COOLANT TEMPERATURE IS LESS THAN 71 C (160 F) 102. KKSB SOLENOID

FRAME 17
BC06D194-17

FRAME 18
BC06D194-18

FRAME 19
BC06D194-19

FRAME 20
BC06D194-20

FRAME 21
BC06D194-21

CIRCUIT DIAGRAM LEGEND


23

WIRE IDENTIFICATION COLORS


MALE TERMINAL FEMALE TERMINAL INDICATES EXTERNAL GROUND GROUND INDICATES INTERNALLY GROUNDED COMPONENT

NOTES
1.
23

LEGEND
X/Y

A . . LIGHT BLUE G . . YELLOW M . . BROWN B . . WHITE H . . GREY N . . BLACK C . . ORANGE L. . . BLUE R . . RED

S . . PINK V . . GREEN Z. . . PURPLE

NUMBERS REFER TO THE FRAME NUMBER AT THE BOTTOM CENTER OF EACH BLOCK.

3.

IDENTIFIES THE CONNECTOR (X) AND PIN (Y).

54
SHOWS CIRCUIT CROSSING NOT CONNECTED SHOWS CIRCUIT CONNECTED COMPONENT NUMBER

30 WIRE TAG NUMBER

8 CONNECTOR NUMBER

NUMBERS REFER TO THE FRAME NUMBER AT THE BOTTOM CENTER OF EACH FRAME.

COMPONENT IDENTIFICATION
F . . FUSES K . . RELAY M . . MOTOR S . . SWITCH X . . HARNESS CONNECTOR/ CAVITY IDENTIFICATION

2. FUSES DRAWN AS INLINE ARE LOCATED IN FUSE PANEL A OR FUSE PANEL B. THESE PANELS ARE LOCATED ON THE LEFT SIDE OF THE DASH.

INDICATES CONSTANT POWER WITH MASTER SWITCH ON INDICATES POWER WHEN KEY SWITCH IS IN ON POSITION INDICATES MOMENTARY POWER WHEN KEY SWITCH IS IN START POSITION FNR JOYSTICK IN NEUTRAL, PARKING BRAKES APPLIED

ELECTRICAL SCHEMATIC 650K, 750K, AND 850K SERIES 2 DOZER


Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System. The part number is 6-78871
BC06D194