Professional Documents
Culture Documents
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Type DS4
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DS4
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Table of contents
Contents
System presentation Workstations Typical variants Custom configuration Component carriers Workstation accessories Component sets On/off hydraulics, in accordance with BiBB Proportional technology Hydraulic closed-loop control axes Measuring technology Mobile hydraulics Troubleshooting on hydraulic systems
Page
4 6-34 6-8 10-31 32 33-34 35-67 36-43 44-49 50-51 52-61 62-63 64-67
Contents
Components Valves Energy converters Hydraulic accessories
Page
69-126 70-89 90-91 92-103
Electrics 104-114 Measuring instruments 115-122 Mobile hydraulics 123-126 Section models 127-131
Exercise manuals 134-135 Training manuals 136-140 Software 141-145 Sets of foils 146-147 Working material 148
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Features
Training system for basic and advanced training in line with practical needs Suitable for holding training courses according to the recommendations by BiBB (Bundesinstitut for Berufsbildung Berlin/Federal Institute for Vocational Training, Berlin) Rugged and stable design Low operating noise Movable thanks to stable, steerable castors Modular structure for a wide variety of variants Use of size 6 standard components of Rexroth's industrial valve product range Clearly arranged and carefully thought-out design Great selection of component sets On/off hydraulics Troubleshooting Electrical components Beginner's sets for hydraulics and electrohydraulics Proportional hydraulics Mobile hydraulics Linear axes Concept across technologies, suitable for Hydraulics and pneumatics With detailed and clearly structured trainee's and instructor's training manual, with 21 exercises and solutions
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Page
6-8 6 8 10-31
Contents
Racks Single-sided (one row, two rows) Double-sided (one row, two rows) Power supply Power supply unit Switch box Measuring glass 1 measuring glass Hose tray Load simulator Table grid, writing surface Type of hose coupling Component carrier With one grid With two grids Accessories Wheel-mounted container Anti-skid mat Assortment of drawer dividers Monitor arm Info panel Rag holder
Page
22 22 22 23-26 24 25-26 27 27 28 29 30 31 32 32 32 33-34 33 33 33 34 34 34
Configuration of the workstation according to own needs 10 Order example 11 Type code 12-13 Base frame 14 Frame 15 Central grooved plate 15 Mounting frame 15 Grid 16 Grid 16 Grooved panel 16 Base sets 17-20 Hydraulic power unit with single pump 17 Hydraulic power unit with double pump 18 Integrated container 18 Hoses 19 Oil drip trays 19 Mounting kit for power unit Mounting kit for integrated container Hydraulics connection block P/T distributor 20 20 21 21
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11 1 10 2 9 3 8 7 6 4
1 Base frame with castors 2 1x grid frame 3 Oil drip tray, writing surface 4 Integrated container 5 Oil drip tray
6 Hydraulic power unit with single pump 230 V/50 Hz, 1.5 kW 7 Switch box 230 V/50 Hz with residual current protective device (RCD) 8 1x P/T distributor with circulation circuit 9 1x power supply unit 24 V (on one side) 10 1x measuring glass 11 1x assembly carrier 210TE, 1x3 HE
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13 1 12 2 3 4 10 9 8 7 6 5
11
1 Base frame with castors 2 1x grid frame 3 1x load simulator mounted; swivelling 4 1x oil drip tray, writing surface 5 Integrated container 6 Oil pan 7 Hydraulic power unit with double pump 230 V/50 Hz, 1.5 kW
8 Switch box 230 V/50 Hz 9 1x P/T distributor with circulation circuit 10 1x hose tray, small 11 2x power supply unit 24 V (both sides) 12 1x measuring glass 13 1x assembly carrier 210TE, 1x3 HE
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13 1 12 2 3 4
11 10 9 8 7
5 6
1 Base frame with castors 2 2x grid frame 3 Hose tray, large 4 2x oil drip tray, writing surface (both sides) 5 Integrated container 6 Oil pan 7 Hydraulic power unit with double pump 400 V/50 Hz, 2.2 kW
8 Switch box 400 V/50 Hz with residual current protective device 9 2x P/T distributor 10 1x load simulator mounted; swivelling 11 2x power supply unit 24 V (both sides) 12 2x measuring glass 13 2x assembly carriers 210TE, 2x3 HE
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Notes
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14 7 9 1+ 2 9 3 4 8a 10 12 a 6 8b 11 12 b 5a 5b 5c
= Fields in the type code 1 + 2 Training system base frame 3 Frame 4 Grid 5 a Base kit / container 5 b Base kit / power unit 5 c Base kit / oil pan 6 Hydraulic connection block 7 Rack 8 a Energy supply / power supply unit 8 b Energy supply / switch box 9 Measuring glass 10 Hose tray 11 Load simulator 12 a Writing surface 12 b Table grid 14 Equipment of electrical assembly
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Details in the fields: Product division - product range Training system base frame DS4 Series Series code Frame Central grooved panel Mounting frame Grid Without grid, without grooved panel Grid on one side Grooved panel on one side Grid on two sides Grooved panel on two sides 1 side grid, 1 side grooved panel
TSDS4 1X
= TS-DS4 = 1X =N =R = G0 = G1 = N1 = G2 = N2 = GN = U00 = U01 = U02 = U03 = U04 = U05 = U06 = U07 = U08 = U09 = U10 = U11 = V0 = V3 = V4 = A0 = A1 = A2 = A3 = A4 = A5
Base kit Without base kit Oil pan Hydraulic power unit 230 V/50 Hz, 1.5 kW, 1 pump, oil pan, hose kit 1000, complete Hydraulic power unit 230 V/50 Hz, 1.5 kW, 2 pumps, oil pan, hose kit 630/1000, complete Hydraulic power unit 400 V/50 Hz, 2.2 kW, 1 pump, oil pan, hose kit 1000, complete Hydraulic power unit 400 V/50 Hz, 2.2 kW, 2 pumps, oil pan, hose kit 630/1000, complete Hydraulic power unit 230 V/50 Hz, 1.5 kW, 1 pump, oil pan, container, hose kit 1000, complete Hydraulic power unit 230 V/50 Hz, 1.5 kW, 2 pumps, oil pan, container, hose kit 630/1000, complete Hydraulic power unit 400 V/50 Hz, 2.2 kW, 1 pump, oil pan, container, hose kit 1000, complete Hydraulic power unit 400 V/50 Hz, 2.2 kW, 2 pumps, oil pan, container, hose kit 630/1000, complete 1 oil pan 737 x 725 mm, 1 container 1 oil pan 326 x 725 mm, 2 containers Hydraulic connection block Without connection block 1 P/T distributor with circulation function 2 P/T distributor with circulation function Rack Without assembly carrier Rack 210TE, 1x3HE, on one side Rack 210TE, 2x3HE, on one side Rack 210TE, 1x3HE, on two sides (2x R961000167) Rack 210TE, 2x3HE, on two sides (2x R961000166) Rack 210TE, 1x3HE (R961000167) + 2x3HE (2x R961000166)
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10
11
12
13
14
15
*
Further details in clear text Yxx = No code = W= T0 = T1 = T2 = T3 = T4 = T5 = Equipment of electrical assembly Specification of electrical assemblies in the assembly carriers Type of coupling Techno-Chemie couplings Walther coupling, leak-free Table grid / writing surface Without table grid / without writing surface Table grid for one side Table grid for two sides Writing surfaces for one side Writing surfaces for two sides Table grid for one side / writing surfaces for one side
Load simulator L0 = Without load simulator L3 = 1 load simulator, mounted, swivelling L4 = 2 load simulators, mounted, swivelling Hose tray S0 = Without hose tray S1 = 1 hose tray, can be mounted to the side (cannot be combined with load simulator on one side) S2 = 2 hose trays, can be mounted to the side (cannot be combined with load simulator on one side) S3 = 1 hose tray, large, can be mounted to the side (cannot be combined with load simulator on one side) Measuring glass M0 = Without measuring glass M1 = 1 measuring glass with shut-off valve M2 = 2 measuring glasses with shut-off valve E00 = E01 = E02 = E03 = E04 = E05 = E06 = E07 = E08 = E09 = E10 = E11 = E12 = E13 = E14 = Power supply (switch box with 2x emergency stop) Without switch box, without power supply unit Without switch box, with power supply unit 24 VDC, 4.5 A, 115 V/50 Hz (for pneumatics only) Without switch box, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz (for pneumatics only) With switch box 115 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 115 V/50 Hz With switch box 115 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 115 V/50 Hz With switch box 230 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz With switch box 230 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz With switch box 400 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz With switch box 400 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz With switch box 115 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 115 V/50 Hz With switch box 115 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 115 V/50 Hz With switch box 230 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz With switch box 230 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz With switch box 400 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz With switch box 400 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz
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1x
TS-DS4-1X R961000160
Basis for all DS4 workstations. 2 oil-tight pans are fitted to the frame. Dimensions Weight Castors mm W 1350 x D 790 x H 1850 kg 67 4 pcs; steerable Max. load-carrying capacity 2500 N Pan; light grey RAL 7035 Side panels, blue RAL 5010 Aluminium profiles Powder-coated sheet steel
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Central grooved panel Material no. R961002216 Can be used on the DS4 instead of mounting frame for pneumatic training. Grids can nevertheless be used. Dimensions Weight Material mm W 1130 x H 700 x D 30 kg 24.3 Aluminium profile
Mounting frame Material no. R961000226 For mounting 2 grids or grooved panels or a combination of a grid and a grooved panel. Dimensions Weight Material mm W 1130 x H 700 x D 30 kg 5.7 Aluminium profile
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R961000210 Grid
Without grid
1x 1x 2x 2x 1x 1x
Grid Material no. R961000210 Reinforced grid for hydraulic components with 50 mm grid pattern Dimensions Weight Material Grid mm W 1150 x H 700 x D 30 kg 11.75 Steel, aluminium profile mm 50 x 50
Grooved panel Material no. With mounting pins Dimensions Weight Material mm W 1150 x H 700 x D 30 kg 24 Aluminium profile R961000169
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U00 U01 U02 U03 U04 U05 U06 U07 U08 U09 U10 U11
Hydraulic power unit with single pump For the supply of one workstation Material no. Dimensions Weight Paint coating Pressure Oil tank Flow Voltage Frequency Power Material no. Dimensions Weight Paint coating Pressure Oil tank Flow Voltage Frequency Power R901134001 mm W 540 x H 650 x D 440 kg 75 Blue RAL 5010 bar 50 l 40 l/min 8 VAC 230 Hz 50 kW 1.5 R901133999 mm W 540 x H 650 x D 440 kg 87.5 Blue RAL 5010 bar 50 l 40 l/min 8 VAC 400 Hz 50 kW 2.2
Without base
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Integrated container Material no. Dimensions Weight Material Drawers Load carrying capacity per drawer Colour R961000288 mm W 411 x H 710 x D 725 kg 82 Sheet steel, powder-coated mm 4 x 100 high 1 x 150 high N 500 Light grey RAL 7035 Lock at the front, easy running tracks, with mounting kit
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Hose Material no. Didactic designation Weight Length R961002475 VSL1.N-W kg 0.74 mm 1000 NW 08, pressure range 100 bar
Oil pan Material no. Dimensions Weight Material R961000156 mm L 1148 x W 725 x H 30 kg 16.5 Powder-coated sheet steel For base DS4, with mounting kit
Oil pan Material no. Dimensions Weight Material R961000155 mm L 737 x W 725 x H 30 kg 11.2 Powder-coated sheet steel For base DS4, with mounting kit
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Mounting kit for power unit Material no. Dimensions Weight R961000312 mm W 120 x H 45 x D 100 kg 0.950
Mounting kit for integrated container Material no. Dimensions Weight R961000835 mm W 90 x H 130 x D 230 kg 1.9
Mounting kit for oil pan Material no. Dimensions Weight R961000761 mm W 120 x H 100 x D 100 kg 0.450
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2x
P/T distributor with circulation function Material no. R961002567 For DS4, can be mounted to the side panels by means of brackets Dimensions Weight Material mm W 240 x H 130 x D 140 kg 4.1 Aluminium profile Steel
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Without rack
2x 2x
Rack, one row Material no. 210TE; 3HE for DS4 Dimensions Weight Material mm W 1130 x H 173 x D 200 kg 7.9 Aluminium profile Sheet steel, powder-coated R961000167
Rack, two rows Material no. 210TE; 3HE for DS4 Dimensions Weight Material mm W 1130 x H 306 x D 200 kg 11.6 Aluminium profile Sheet steel, powder-coated R961000166
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Type code designation E00 E01 E02 E03 E04 E05 E06 E07 E08 E09 E10 E11 E12 E13 E14
2x 2x 2x 2x 2x 2x
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Power supply unit Material no. R961000170 For DS3 and DS4; regulated output; short-circuit-proof; ON/OFF switch; two 4-mm safety socket pairs +/with connection cable Dimensions Weight Material Colour Output voltage Input voltage Frequency Current max. mm W 160 x H 360 x D 45 kg 2.43 Sheet steel Blue RAL 5010 VDC 2 x 24 VAC 115 Hz 60 A 4.5
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Switch box Material no. on request With 2 x emergency stop; 1 keyed socket; 2 socket outlets with earthing contact and fuses with residual-current-operated circuit breaker Weight Output voltage Input voltage Frequency Current max. kg 6.5 VAC 3 x 115 VAC 115 Hz 50 A 16
Switch box Material no. 1827008412 With 2 x emergency stop; 1 keyed socket; 2 socket outlets with earthing contact and fuses without residual-current-operated circuit breaker Weight Output voltage Input voltage Frequency Current max. kg 6.5 VAC 3 x 230 VAC 230 Hz 50 A 16
Switch box Material no. R961000963 With 2 x emergency stop; 1 keyed socket; 2 socket outlets with earthing contact and fuses with residual-current-operated circuit breaker Weight Output voltage Input voltage Frequency Current max. kg 6.5 VAC 3 x 230 VAC 230 Hz 50 A 16
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Switch box Material no. R961000962 With 2 x emergency stop; 1 keyed socket; 2 socket outlets with earthing contact and fuses with residual-current-operated circuit breaker Weight Output voltage Input voltage Frequency Current max. kg 6.5 VAC 2 x 230; 1 x 400 VAC 400 Hz 50 A 16
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2x
Measuring glass Material no. Dimensions Weight Capacity Material R961002564 mm W 160 x H 700 x D 200 kg 6.5 l 2.5 Acrylic glass Aluminium profile Steel tube PVC hose with nylon lining Length 3 m With scale, bleed valve, overflow protection and ball valve
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Hose tray Material no. R961000188 For a maximum of 9 hoses (cannot be combined with load simulator on one side) Dimensions Weight Material mm W 230 x H 140 x D 240 kg 2.54 Aluminium profile Steel
Hose tray, large Material no. R961002634 With oil pan for depositing small items. Provided for mounting to the side panel. Sufficient for 50 hoses (cannot be combined with load simulator on one side) Dimensions Weight Material Colour mm W 700 x H 172 x D 320 kg 14.5 Aluminium profile Sheet steel, powder-coated Blue RAL 5010
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2x
Load simulator, swivelling Material no. R961000187 With anti-rotation safety mechanism, provided for mounting to the lateral panel. Incl. 2 hose lines with angled connection, 2 m long, and mounting panel for proximity switch Dimensions Weight Material Moved mass Cylinder mm W 250 x H 1000 x D 250 kg 31.5 Aluminium profile kg 15 Diameter 25 / 16 Stroke 200 mm
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2x 4x 2x 2x
1827003705 1827003705
Table grid Material no. R961000192 For DS4 oil pans, (4 off are required to equip the system completely) Dimensions Weight Material Packaging unit mm W 560 x H 20 x D 790 kg 2.6 Sheet steel 1
Writing surface Material no. Dimensions Weight Colour Material Packaging unit 1827003705 mm W 275 x H 25 x D 360 kg 0.35 White PMMA 2 For insertion into the pans of the DS4 component carrier
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Leak-free couplings 1827008413 BIBB-GS hydraulics A-H, el. components 1827008415 BIBB-GS hydraulics El. components
2x 1x 1x 2x
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Paint coating
Component carriers with two grids Material no. Dimensions Weight Material Castors R961003128 mm W 820 x H 1563 x D 790 kg 42 Aluminium profiles Powder-coated sheet steel 4 off; steerable Load carrying capacity max: 2500 N Side panels, blue RAL 5010 For mounting hydraulic components
Paint coating
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Workstations / accessories
Wheel-mounted container Material no. Dimensions Weight Material Drawers Load carrying capacity per drawer Colour R961000287 mm W 411 x H 825 x D 725 kg 84 Sheet steel, powder-coated mm 4 x 100 high 1 x 150 high 500 N Light grey RAL 7035 Lock at the front, easy running tracks
Recommended accessories for wheel-mounted container: Anti-skid mat Material no. Dimensions Weight Material Packaging unit R961000568 mm W 405 x H 100 x D 720 kg 0.12 Neoprene 5
Assortment of drawer dividers Material no. 100 mm high Dimensions Weight Material Packaging unit mm W 405 x H 100 x D 720 kg 0.94 Sheet steel 4 R961000563
Assortment of drawer dividers Material no. 150 mm high Dimensions Weight Material Packaging unit mm W 405 x H 150 x D 720 kg 1.39 Sheet steel 1 R961000564
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Workstations / accessories
Articulating monitor arm Material no. Dimensions Weight Load carrying capacity Material Colour 1827003725 mm W 415 x H 350 x D 710 kg 10 N 250 Aluminium profiles Sheet steel Light grey With keyboard and mouse holder
Info panel Material no. incl. mounting kit Dimensions Weight Format Material mm W 280 x H 370 x D 80 kg 4.11 DIN A4 Aluminium profile Steel 1827003721 The position can be ajdusted by means of two joints
Rag holder Material no. 1827003722 Handy deposit for cleaning rags. Can also be used for cable routing Dimensions Weight Colour Material Packaging unit mm W 38 x H 60 x D 35 kg 0.036 Black Plastic 2
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Page
36-43 36-37 38-39 40 41 42
Contents
Measuring technology Measuring technology 2042, minimal Measuring technology 2042, standard Measuring technology 3050, minimal for PC Measuring technology 5050, standard for PC Mobile hydraulics Basic principles Troubleshooting on hydraulic systems With manually operated directional valves With electrically operated directional valves
Page
52-61 52-53 54-55 56-57 60-61 62-63 62-63 64-67 64-65 66-67
Electrical components for experiments A-H and Z1-Z3 43 44-49 44-45 46-47 48-49
Hydraulic closed-loop control axes 50-51 Axis control with Hy-Control 50-51
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Recommended accessories: R961002893 R961003494 R900061256 R900001439 R900065201 Teachware: Training manuals * * * * Supplementary literature * * * Supplementary training media * *
BiBB additional experiments Single-rod cylinder, stroke = 200 mm Stopwatch, digital, quartz Filling and testing device Tachometer visual/mechanical
BiBB Hydraulics - Basic Principles, Trainers Manual BiBB Hydraulics - Basic Principles, Trainees Manual BiBB Hydraulics - Basic Principles, Project Exercises, Trainers Manual BiBB Hydraulics - Basic Principles , Project Exercises, Trainees Manual The Hydraulic Trainer, Volume 1, Basic Principles The Hydraulic Trainer, Volume 5, Fluid Power Technology A-Z Hydraulics in theory and practice Hydraulic Trainer CBT Version 4.0 Web Tr@iner Hydraulics - Basic Principles
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Recommended accessories: 1 R961002893 1 1827008414 1 1827008420 1 R961003494 1 R900061256 1 R900001439 1 R900065201 Teachware: Training manuals * * * * Supplementary literature * * * Supplementary training media * * *
BiBB additional experiments Electrical components BiBB Z1 -Z3 19 Electrical components BiBB Z1 -Z3 boxes Single-rod cylinder, stroke = 200 mm Stopwatch, digital, quartz Filling and testing device Tachometer visual/mechanical
BiBB Hydraulics - Basic Principles, Trainers Manual BiBB Hydraulics - Basic Principles, Trainees Manual BiBB Hydraulics - Basic Principles, Project Exercises, Trainers Manual BiBB Hydraulics - Basic Principles, Project Exercises, Trainees Manual The Hydraulic Trainer, Volume 1, Basic Principles The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z Hydraulics in theory and practice Hydraulic Trainer CBT Version 4.0 Web Tr@iner Hydraulics - Basic Principles Web Tr@iner Electrohydraulics
134 134 134 134 136 138 139 141 142 143
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Designation Operating module, 4 push-buttons / 2 switches BPS 7.4 Operating module, distributor BPS 13.1 Operating module, relay BRS 1.2 Blind plate 3HE/21TE Proximity switch, inductive Measurement cable set (small)
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Set consisting of: Item Qty Material no. Designation 1 1 R961002489 Check valve S6A1.X 2 1 R961002522 Check valve S6A3.X 3 1 R961003488 Pressure switch incl. cable 4 1 R961002553 Pilot operated pressure relief valve 5 1 R961002485 Distributor 6 1 R961002554 4/3 directional valve 4WE6J6X/EG24N9K4 7 1 R900846807 Solenoid cable with LED, form A, black plug 8 2 R900846808 Solenoid cable with LED, form A, grey plug Recommended accessories: 1827008414 BiBB electrical components Z1 - Z3 19 1827008420 BiBB electrical components Z1 -Z3 boxes Supplementary literature * The Hydraulic Trainer, Volume 1, Basic Principles * The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z * Hydraulics in theory and practice Supplementary training media * Hydraulic Trainer CBT Version 4.0 * Web Tr@iner Electrohydraulics * The teachware in various languages can be found on the given pages
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Designation Operating module, signal output BPS 8.1 Operating module, relay BRS 1.2 Operating module, time relay BRS 2.1 Proximity switch, inductive
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2 7 8
Material no. R900897345 R900719908 R900897337 R900897341 1827008408 R900897346 R961003106 R900021502
Designation Operating module, dstributor BPS 13.1 Operating module, 4 push-buttons / 2 switches BPS 7.4 Operating module, relay BRS 1.2 Operating module, signal output BPS 8.1 Partial front panel 3HE/21TE Operating module, time relay BRS 2.1 Proximity switch, inductive Measurement cable set (large)
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1 3
6 7
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Recommended accessories: 1 R961003495 Teachware: Training manuals * * Supplementary literature * * Supplementary training media * *
90
Control Technology with Proportional Hydraulics, Trainers Manual Control Technology with Proportional Hydraulics, Trainees Manual The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z Web Tr@iner Proportional and Closed-loop Control Technology OHP foils Proportional Hydraulics
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Recommended accessories: 1 R900711665 1 R961003495 1 R900843486 Teachware: Training manuals * * Supplementary literature * * Supplementary training media * *
Operating module, command and actual value display BPS 6.1 in 19 Single-rod cylinder, stroke = 400 mm Precision pressure gauge 0 - 100 bar
105 90 95
Proportional Hydraulics, Trainers Manual Proportional Hydraulics, Trainees Manual The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z Web Tr@iner Proportional and Closed-loop Control Technology OHP foils Proportional Hydraulics
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Recommended accessories: 1 R900711665 1 R961003495 1 R900843486 Teachware: Training manuals * * Supplementary literature * * Supplementary training media * *
Operating module, command and actual value display, BPS 6.1 in 19 Single-rod cylinder, stroke = 400 mm Precision pressure gauge 0 - 100 bar
105 90 95
Proportional Hydraulics, Trainers Manual Proportional Hydraulics, Trainees Manual The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z Web Tr@iner Proportional and Closed-loop Control Technology OHP foils Proportional Hydraulics
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76
95 99 19, 97 89
The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z Web Tr@iner Proportional and Closed-loop Control Technology OHP foils Proportional Hydraulics
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6 1
3 4
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In order to measure/display differential pressure in parallel, you require additionally R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA R900063746 Measurement cable Teachware: Supplementary literature * *
118 121
The Hydraulic Trainer, Volume 1, Basic Principles The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z
136 138
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2 8
1 5 7 6
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In order to measure/display differential pressure in parallel, you require additionally R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA Teachware: Supplementary literature * *
118
The Hydraulic Trainer, Volume 1, Basic Principles The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z
136 138
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In order to measure/display differential pressure in parallel, you require additionally Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS R900738915 R900733207 Measurement cable (ISDS) Teachware: Supplementary literature * *
118 121
The Hydraulic Trainer, Volume 1, Basic Principles The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z
136 138
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Measure all relevant variables such as pressure, flow, temperature and speed in your hydraulic exercise set-up using the industrial measuring device Multihandy 3050. Carry out BiBB exercises (pump characteristic curve, regenerative circuit etc.) and utilize sensors with frequency and analogue signals. Thanks to ISDS (Intelligent Sensor Detection System), no calibration required. All the required connection cables, transport case, evaluation software HYDROcomsys / Win32 and the USB connecting cable are included. Weight kg 11.1
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In order to measure/display differential pressure in parallel, you require additionally R900738915 Teachware: Supplementary literature * * Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 118
The Hydraulic Trainer, Volume 1, Basic Principles The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z
136 138
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In order to measure/display differential pressure in parallel, you require additionally Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS R900738915 Teachware: Supplementary literature * *
118
The Hydraulic Trainer, Volume 1, Basic principles The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z
136 138
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3 4
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The Hydraulic Trainer, Volume 1, Basic principles The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z Hydraulics in theory and practice Hydraulic Trainer CBT Version 4.0 Web Tr@iner Hydraulics - basic principles
* The teachware in various languages can be found on the given pages ** Components are manipulated and identified by a B on the nameplate
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Designation Pressure relief valve DBDH6G1X/100 Pilot operated pressure relief valve DB6K1-4X/50YV Check valve S6A1.X with hose 630 mm 4/3 directional valve 4WE6G6X/EG24N9K4 Troubleshooting-HP3/4/6 Trainers and Trainees Manual - de Solenoid cable with LED, form A, black plug Solenoid cable with LED, form A, grey plug Storage box
The Hydraulic Trainer, Volume 1, Basic principles The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z Hydraulics in theory and practice Hydraulic Trainer CBT Version 4.0 Web Tr@iner Hydraulics - basic principles
* The teachware in various languages can be found on the given pages ** Components are manipulated and identified by a B on the nameplate
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Notes
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Page
70-89 70-76 70-72 73-74 77-82 77-79 80-82 83-85 83-84 85 86-89 86 87-89 90-91 90 91
Contents
Hydraulic accessories Hydraulic accumulators Pressure filters Distributors Pressure gauges Hoses
Page
92-103 92 93 94 95-96 97-99
Tools 100-102 Required working material according to BiBB 103 Electrics 104-114
Operating modules of 19 installation technique 104-109 Desktop power supply unit 110 Connection cables 111-113 Proximity switches 114 Measuring technology 115-122
Measuring instruments 115-117 Sensors 118-120 Measurement cable 121 Accessories 122 Mobile hydraulics 123-126
Control block, 1 directional valve, hand lever 123 Control block, 2 directional valves, 2 hand levers 124 Control block, 2 directional valves, 1 hand lever 125 Pilot control device 126
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Components / valves
Directional valves
Manual operation 4/2 directional valve Material no. Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Flow max. l/min Type of actuation Symbol
R961002552 DW3.NV-W 4WMM6C5X RE 22280 W 140 x D 125 x H 187 2.3 70 6 15 Hand lever
4/3 directional valve Material no. Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure bar max. Flow max. l/min Type of actuation Symbol
R961002550 DW4.NV-W 4WMM6G5X RE 22280 W 140 x D 125 x H 187 2.3 70 6 100 15 Hand lever
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Components / valves
Directional valves
Manual operation 4/3 directional valve Material no. Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure bar max. Flow max. l/min Type of actuation Symbol
R961002551 DW5.NV-W 4WMM6E5X/F RE 22280 W 140 x D 125 x H 187 2.3 70 6 100 15 Hand lever
4/3 directional valve Material no. Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure bar max. Flow max. l/min Type of actuation Symbol
R961002510 DW14.NV-W 4WMM6J5X RE 22280 W 140 x D 125 x H 187 2.3 70 6 100 15 Hand lever
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Components / valves
Directional valves
Manual operation 4/3 directional valve Material no. Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure bar max. Flow max. l/min Type of actuation Symbol
R961002511 DW18.NV-W 4WMM6H5X RE 22280 W 140 x D 125 x H 187 2.3 70 6 100 15 Hand lever
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Components / valves
Directional valves
Electrical operation 4/2 directional valve Material no.
R961002547
With spring return, with concealed manual override, mounted on component plate Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Flow max. l/min Voltage VDC Power consumption W Switching ON ms time OFF ms Type of actuation Symbol DW3E.NV-W 4WE6C6X/EG24N9K4 RE 23178 W 145 x D 125 x H 132 2.65 50 6 100 15 24 30 25 - 45 10 - 25 Electrical
R961002548
With spring return, with concealed manual override, mounted on component plate Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Flow max. l/min Voltage VDC Power consumption W Switching ON ms time OFF ms Type of actuation Symbol DW4E.NV-W 4WE6G6X/EG24N9K4 RE 23178 W 145 x D 125 x H 132 5.15 50 6 100 15 24 30 25 - 45 10 - 25 Electrical
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Components / valves
Directional valves
Electrical operation 4/3 directional valve Material no.
R961002554
With spring return, with concealed manual override, mounted on component plate Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Flow max. l/min Voltage VDC Power consumption W Switching ON ms time OFF ms Type of actuation Symbol DW10E.NV-W 4WE6J6X/EG24N9K4 RE 23178 W 145 x D 125 x H 132 2.65 50 6 100 15 24 30 25 - 45 10 - 25 Electrical
R961002549
With spring return, with concealed manual override, mounted on component plate Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Flow max. l/min Voltage VDC Power consumption W Switching ON ms time OFF ms Type of actuation Symbol DW13E.NV-W 4WE6E6X/EG24N9K4 RE 23178 W 145 x D 125 x H 132 2.65 50 6 100 15 24 30 25 - 45 10 - 25 Electrical
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Components / valves
Directional valves
Proportional and high-response valves with feedback 4/3 proportional directional valve Material no. R961003533 4/3 proportional directional valve with load simulation valve Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure bar max. Nominal flow l/min Command value VDC input Component plug Type of actuation Symbol DW40-E-D.NV-W 4WREE6E08-2X/G24K31/A1V + HSZ 06 AZ18 RE 29061 W xDxH 5.9 50 6 100 8 at Dp = 10 bar 10 V K31 Electrical
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Components / valves
Directional valves
Proportional and high-response valves with feedback 4/3 proportional directional valve Material no. R961002515 With integrated control electronics, spring return, mounted on component plate Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Nominal flow l/min Command value VDC input Component plug Type of actuation Symbol DW40E.NV-W 4WREE6E08-2X/G24K31/A1V RE 29061 W 262 x D 125 x H 184 4.4 70 6 100 8 at p = 10 bar 10 According to DIN 43563-AM6-3 Electrical
4/4 high-response valve, direct operated Material no. R961002509 With 4/4 failsafe positions in the deactivated state, control solenoid with integrated position feedback and integrated valve electronics (OBE), mounted on component plate Didactic designation Industrial type DW38E.NV-W 4WRPEH6C3B04L-2X/G24K0/ A1M RE 29035 W 199 x D 125 x H 157 5.1 50 6 100 4 at p = 70 bar 24
Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Nominal flow l/min Supply voltage of con- VDC trol electronics Command value input VDC 10 Component plug According to E DIN 43563-AM6 Type of actuation Electrical Symbol
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Components / valves
Pressure control valves
Manual operation Pressure relief valve, direct operated Material no. R961002520 Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressubar re max. Set pressure bar Flow max. l/min Type of actuation Symbol DD1.1N-W DBDH6G1X/100 RE 25402 W 205 x D 100 x H 40 2.1 70 6 100 Up to 100 Approx. 15 Manual
Pressure reducing valve, direct operated Material no. R961002544 Adjustment by means of hand wheel, internal pilot oil supply, external leakage oil drain, without check valve, mounted on component plate Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Secondary pressure max. bar Flow max. l/min Type of actuation Symbol DD2.NV-W DR6DP1-5X/75YM RE 26564 W 205 x D 125 x H 90 2.7 70 6 100 75 15 Manual
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Components / valves
Pressure control valves
Manual operation Pressure sequencing valve, direct operated Material no. R961002558 Adjustment by means of hand wheel, internal pilot oil supply, external leakage oil drain, with check valve, mounted on component plate Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Sequencing pressure max. bar Flow max. l/min Type of actuation Symbol DD3.NV-W DZ6DP1-5X/75Y RE 26076 W 205 x D 125 x H 95 2.73 70 6 100 75 15 Manual
Pressure relief valve, pilot operated Material no. R961002545 Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Set pressure max. bar Flow max. l/min Type of actuation Symbol DD4.1NV-W DB6K1-4X/50YV RE 25731 W 160 x D 125 x H 105 1.8 70 6 100 50 15 Manual
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Components / valves
Pressure control valves
Manual operation Load lowering valve Material no. Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure bar max. Flow max. l/min Type of actuation Symbol
R961002540 DD13.N-W A-VBSO-SE78-14-35 Data sheet: A-VBSO-SE78-VS5C2V2-14-35 W 120 x D 155 x H 25 1.23 70 6 100 15 Manual
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Components / valves
Pressure control valves
Electrical operation Pressure switch Material no. Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Operating pressure max. bar Adjustment range bar Switching accuracy % Electrical connection Contact load max. Permissible switching cycles / h Type of actuation Symbol
R961003488 DD6E.3 HED8OA1X/100K14 RE 50060 W 89 x D 125 x H 40 1.27 70 100 4 to 100 < 1 of adjustment range Plug-in connection to DIN 43650 form A, 3-pin + PE VAC: 250 V - 5 A VDC: 50 V - 1 A; 125 V - 0,03 A 4800 Manual by means of spindle
Pressure switch Material no. Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Operating pressure max. bar Adjustment range bar Switching accuracy % Electrical connection Contact load max. mA Switching cycles Hz Symbol
R961003555 DD6E.5 HEDE10 RE 30278 W 50 x H 150 x D 50 0.450 45 100 0 - 100 0.5 K41 (M12) 250 170
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Components / valves
Pressure control valves
Electrical operation Pressure relief valve, pilot operated Material no. R961002553 For subplate mounting, with rotary knob, with directional spool valve normally closed, with concealed manual override, without mating connector Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Set pressure max. bar Flow max. l/min Type of voltage VDC Type of actuation Symbol DD15E.NV-W DBW10A1-5X/50-6EG24N9K4 RE 25802 and RE 23178 W 140 x D 140 x H 100 8.4 70 10 100 50 15 24 Electrical
Proportional pressure relief valve Material no. R961002555 For external control electronics, internal pilot oil supply, mounted on component plate Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Pilot flow l/min Flow max. l/min Type of voltage Control current min. mA Control current max. mA Type of actuation Symbol DD12E.NV-W DBE6-1X/50G24NK4M RE 29158 W 205 x D 125 x H 127 3.5 70 6 100 0.6 - 1.2 15 DC voltage 100 1600 Via proportional solenoid
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Components / valves
Pressure control valves
Electrical operation Proportional pressure relief valve Material no. R961003924 Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Operating pressure max. bar Adjustment range bar Hysteresis % Electrical connection Contact load max. mA Symbol DD18E.NV-W DBEE6-1X/50 RE 29158 3.2 50 100 50 1.5 K31 1600
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Components / valves
Flow control valves
Manual operation Throttle valve Material no. With colour scale Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Flow max. l/min Control range l/min Type of actuation Symbol DF1.2N-W DV06-1-1X/V RE 32502 L 195 x H 65 x D 30 0.40 70 6 100 15 0 - 15 Manual
R961002539
Throttle check valve Material no. With colour scale Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Flow max. l/min Cracking pressure of check valve bar Control range l/min Type of actuation Symbol
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Components / valves
Flow control valves
Manual operation 2-way flow control valve Material no.
R961002546
With lockable rotary knob with scale, without closing of the pressure compensator, mounted on component plate Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Flow max. l/min Cracking pressure of check valve bar Control range l/min Type of actuation Symbol DF3.NV-W 2FRM6B36-3X/10QRV RE 28163 W 80 x D 125 x H 183 2.13 70 6 100 15 0.7 0 - 10 Manual
Oil flow divider Material no. Double-acting Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Inlet flow l/min Division ratio % Division error max. Symbol
R961002537 DF6.N-W DRF-OM.51.03.90-02-11 Data sheet 8.51.01 L 143 x H 40 x D 225 1.62 70 6 100 6.5 - 11 50 - 50 3
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Components / valves
Flow control valves
Electrical operation Proportional flow control valve Material no. R961002557 With position transducer, mounted on component plate Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Flow l/min Control range l/min Cracking pressure of check valve bar Type of voltage Current per solenoid max. A Type of actuation Symbol DF4E.NV-W 2FRE6B-2X/10Q K4 RV RE 29188 W 108 x D 125 x H 267 3.91 50 6 100 Up to 10 0.05 -10 0,7 DC voltage 1.5 Via proportional solenoid
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Components / valves
Isolator valves
Manual operation Ball valve Material no. Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure bar max. Symbol
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Components / valves
Isolator valves
Hydraulic operation Check valve Material no. Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Cracking pressure bar Flow max. l/min Symbol
R961002489 DS2.1N-W S6A1.0/ RE 20375 L 150 x 40 0.33 70 6 100 1.0 Approx. 18 at p = 7 bar
Check valve Material no. With hose, 630 mm long Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Cracking pressure bar Flow max. l/min Symbol
R961002471 DS2.N-W S6A1.0/ RE 20375 L 1000 x 40 0.83 70 6 100 1.0 Approx. 18 at p = 7 bar
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Components / valves
Isolator valves
Hydraulic operation Check valve Material no. Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Cracking pressure bar Flow max. l/min Symbol
R961002522 DS3.1N-W S6A3.0/ RE 20375 L 150 x 40 0.34 70 6 100 3.0 Approx. 18 at p = 7 bar
Check valve Material no. With hose, 630 mm long Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Cracking pressure bar Flow max. l/min Symbol
R961002472 DS3.N-W S6A3.0/ RE 20375 L 1000 x 40 0,84 70 6 100 3.0 Approx. 18 at p = 7 bar
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Components / valves
Isolator valves
Hydraulic operation Check valve, pilot operated Material no. R961002513 Without leakage port Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Size Operating pressure max. bar Cracking pressure bar Flow max. l/min Type of actuation Symbol DS1.1NV-W SV6PB1-6X/ RE 21460 L 85 x D 125 x H 85 2.1 70 6 100 1.5 15 Hydraulic
Distributor with check valve Material no. R961002519 With integrated measuring connection and check valve S6A0.0 Didactic designation Dimensions Weight Temperature max. Nominal pressure Flow Symbol mm kg C bar l/min DZ4.3N-W W 160 x D 180 x H 40 1.1 70 100 15
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R961003494
Tie rod design with foot mounting and actuating cams on the piston rod, without end position cushioning, mounted on protective metal sheet for the installation of proximity switches Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Nominal pressure bar Bore mm Piston rod diameter mm Piston area ratio Stroke mm Stroke velocity m/s Symbol ZY1.6N-W CD70F25/16-200Z11/ 01HCUM11T RE 17016 L 620 x D 170 x H 170 4.20 70 70 25 16 1.6:1 200 0.5
R961003495
Tie rod design with foot mounting and actuating cams on the piston rod, without end position cushioning, mounted on protective metal sheet for the installation of proximity switches Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. C Nominal pressure bar Bore mm Piston rod diameter mm Piston area ratio Stroke mm Stroke velocity m/s Symbol ZY1.7N-W CD70F25/16-400Z11/ 01HCUM11T RE 17016 L 1020 x D 170 x H 170 6,57 70 70 25 16 1.6:1 400 0.5
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R961002505 DM8.N-W on request on request W 120 x D 205 x H 230 4.60 50 100 1950 11 8.2 16 1.8
R961002811
Bent-axis design, constantly reversible direction of rotation, mounted on component plate Didactic designation Industrial type Information on industrial type Dimensions mm Weight kg Temperature max. Inlet pressure max. Speed max. Torque max. Displacement Oil flow max. Power max. Symbol C bar 1/min Nm cm3 l/min kW DM2.1N-W A2F5/60W-C3 RE 91001 W 130 x D 230 x H 205 5.2 50 100 10000 24.7 4.93 49 25.9
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R961002503
Diaphragm-type, manual unloading, with type-tested pressure relief valve Didactic designation Industrial type: Accumulator Industrial type: Safety block Information on industrial type Information on industrial type Dimensions mm Weight Temperature max. Size Nominal pressure Pressure rating Nominal capacity Symbol C DN bar bar l DZ3.2N-W HAD 0,7-350-1X
ABZSS10M-2X/100B/S30V Accumulator: AB 42-01 Safety block: RE 50131 W 182 x D 338 x H 157 70 10 100 100 0.75
kg 11.60
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R961002526
For in-line installation in pressures pipes, with by-pass valve and visual clogging indicator Didactic designation Industrial type DZ8.N-W ABZFD-S0040-10N-100-1X/ M-A RE 50076
Information on industrial type Dimensions mm W 92 x D 84 x H 178 Weight Temperature max. Nominal pressure Series Filtration rating Flow rate Symbol kg 2.1 C 70 bar 100 40 10 l/min 350
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Distributor with pressure gauge Material no. R961002530 Quadruple with pressure gauge Didactic designation Dimensions Weight Symbol DZ1.N-W mm W 80 x D 125 x H 105 kg 1.15
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Pressure gauge, inclusive of MSK Material no. R961002715 With mounting kit, diameter 63 mm, scaling 5 bar Didactic designation Weight Pressure range DZ1.4 kg 0.6 bar 0 - 100
Pressure gauge, inclusive of MSK Material no. R961002720 With mounting kit, diameter 63 mm, scaling 5 bar Didactic designation Weight Pressure range DZ1.5 kg 0.6 bar 0 - 160
Precision pressure gauge, inclusive of MSK Material no. R900843486 With bracket mount, scaling 0.5 bar, class 0.6 Didactic designation Weight Pressure range DZ18.1 kg 2.5 bar 0 - 100
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Measuring hose for minimess connection Material no. R900013105 Pressure range 100 bar Didactic designation Weight Length MSL kg 0.2 mm 2000
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Hose line with angled connection Material no. R961002477 NW 08, pressure range 100 bar Didactic designation Weight Length VSL3.1N-W kg 1.08 mm 2000
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Hose line with minimess connection Material no. R961002476 NW 08, pressure range 100 bar Didactic designation Weight Length DZ25.1N-W kg 0.93 mm 1000
Hose line with minimess connection Material no. R961002482 NW 08, pressure range 100 bar Didactic designation Weight Length DZ25.4N-W kg 1.05 mm 1500
Hose line with minimess connection Material no. R961002478 NW 08, pressure range 100 bar Didactic designation Weight Length DZ25.2N-W kg 1.18 mm 2000
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R961002524 DZ5.N-W kg 3.9 0.75 m long (4 x 1; 6 x 1.5; 8 x 1.5) 0.50 m long (6 x 1.5) 0.25 m long (6 x 1.5)
R900865138
Mounting grid Material no. With table top frame Didactic designation Dimensions Weight Grid
R900833872
Wheel-mounted wiper roll dispenser Waste container with cover, 40 L Binder Wipers Waste bags Didactic designation Weight Z3 kg 35.0
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R900009090
Pressure unloading sleeve Material no. R961002927 For unloading isolated pressures Didactic designation Dimensions Weight DRK mm 78.5 x 50 kg 0.19
Coupling sleeve Material no. Dimensions Weight Connection thread Material no. Connection thread
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R900019287
R900037088 kg 0.1
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Filling and testing device Material no. Didactic designation Dimensions Weight Pressure gauge indicating range
R900001439
For filling and testing the hydraulic accumulator FPU mm L 450 x D 350 x H 100 kg 3.15 bar 0 - 250
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Components / electrics
Operating modules of 19 installation technique
Operating module, distributor Material no. R900897345 14 inputs/outputs (red) 14 inputs/outputs (blue) Didactic designation Dimensions Weight BPS 13.1 mm 3HE; 21TE; 1HE = 44.45 mm; 1TE = 5.08 mm kg 0.52
Operating module, switches Material no. R900719908 With 4 push-buttons and 2 switches, each fitted with 1 normally open and 1 normally closed contact Switching voltage max 24 VDC Switching current max 5 ADC Didactic designation Dimensions Weight BPS 7.4 mm 3HE; 42TE; 1HE = 44.45 mm; 1TE = 5.08 mm kg 1.35
Operating module, signal output Material no. R900897341 With 2 indicator lamps (green/red) 1 buzzer Signal voltage Umax + 24 VDC Didactic designation Dimensions Weight BPS 8.1 mm 3HE; 21TE; 1HE = 44.45 mm; 1TE = 5.08 mm kg 0.41
Operating module, relay Material no. Didactic designation Dimensions Weight Switching voltage Response voltage Drop-out voltage
R900897337
With 3 x 4 change-over contacts with function indication BRS 1.2 mm 3HE; 42TE; 1HE = 44.45 mm; 1TE = 5.08 mm kg 1.5 VDC VDC VDC 24 18 1,2 5
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Components / electrics
Operating modules of 19 installation technique
Operating module, time relay Material no. R900897346 Electronic relay with 2 change-over contacts Can be changed over for pick-up and release delay Indication by LEDs Didactic designation Dimensions BRS 2.1 mm 3HE; 21TE; 1HE = 44.45 mm; 1TE = 5.08 mm kg 0.4 VDC 24 s 0 - 10 ADC 5
Operating module, command value provision Material no. R961001957 With 2 10-turn potentiometers 2 rotary switches with momentary-contact function (changeover contact) Didactic designation Dimensions BPS 5.1 mm 3HE; 21TE; 1HE = 44.45 mm; 1TE = 5.08 mm kg 0.41
Weight
Operating module, command/actual value display Material no. R900711665 With 2 digital voltmeters 3 1/2-digit, character height approx. 13 mm Voltage supply 24 VDC, measuring-circuit voltage max 20 VDC Didactic designation Dimensions BPS 6.1 mm 3HE; 21TE; 1HE = 44.45 mm; 1TE = 5.08 mm kg 0.25
Weight
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Components / electrics
Operating modules of 19 installation technique
Command value module BPS 20 Material no. R961000107 Command value module for 4 command values and 5 ramps Didactic designation Dimensions BPS 20.0 mm 3HE; 21TE; 1HE = 44.45 mm; 1TE = 5.08 mm kg 0.370
Weight
Connection panel BPS 21.0 Material no. R961001630 Connection panel for integrated electronics Didactic designation Dimensions BPS 21.0 mm 3HE; 14TE; 1HE = 44.45 mm; 1TE = 5.08 mm kg 0.2
Weight
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Components / electrics
Operating modules of 19 installation technique
Operating module for proportional amplifier VT-VRPA1 Material no. R900711658 With 2 inputs (red/black) for connection to a + 24 VDC voltage supply 1 input (yellow) for the external or internal provision of command values 2 inputs (yellow) for the external input of command values via PLC or CNC 2 outputs (blue) - 9 V supply for external or internal potentiometers for the provision of command values 2 outputs (red) + 9 V supply for external or internal potentiometers for the provision of command values 1 output (yellow) for measuring the set ramp 2 outputs (black) for controlling solenoids A and B 3-pin connection for a valve position transducer 10-turn potentiometer for the external provision of command values Didactic designation Dimensions BPS 2.1 mm 3HE; 34TE; 1HE = 44.45 mm; 1TE = 5.08 mm kg 1.39
Weight
Operating module for proportional amplifier VT-VSPA1 Material no. R900711662 With 2 inputs (red/black) for connection to a + 24 VDC voltage supply 1 input (yellow) for the external or internal provision of command values 2 inputs (yellow) for the external input of command values via PLC or CNC 2 outputs (blue) - 9 V supply for external or internal potentiometers for the provision of command values 2 outputs (red) + 9 V supply for external or internal potentiometers for the provision of command values 1 output (yellow) for measuring the set ramp 3 sockets (yellow) for switching the up - down ramp on and off 2 outputs (black) for controlling solenoid A 10-turn potentiometer for the external provision of command values Didactic designation Dimensions BPS 3.1 mm 3HE; 34TE; 1HE = 44.45 mm; 1TE = 5.08 mm kg 1.37
Weight
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Components / electrics
Operating modules of 19 installation technique
Proportional amplifier VT-VRPA1-150-1X/V0/0 Material no. R901057058 For controlling proportional valves with electrical position feedback (proportional flow control valve DF4E (analogue)) Information on industrial RE 30118 type Dimensions mm 3HE; 4TE; 1HE = 44.45 mm; 1TE = 5.08 mm Weight kg 0.2
Proportional amplifier VT-VSPA1 Material no. R900033823 For controlling proportional pressure control valves without electrical position feedback and only one solenoid as actuator (proportional pressure relief valve DD12E (analogue)) Information on industrial RE 30111 type Dimensions mm 3HE; 3TE; 1HE = 44.45 mm; 1TE = 5.08 mm Weight kg 0.10
Power supply unit with emergency stop Material no. R900847434 19" version, short-circuit-proof, stabilised, key switch with spring return, visual status indicator, OFF key, miniature fuse 1.6 A, slow-blowing Didactic designation Dimensions N3 mm 3HE; 42TE; 1HE = 44.45 mm; 1TE = 5.08 mm; D = 170 kg 2.5 VAC 230 VDC 2 x 24 A 5
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Components / electrics
Operating modules of 19 installation technique
Partial front panel 19 Material no. Dimensions
Weight
Weight
Weight
Weight
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Components / electrics
Desktop power supply unit
Power supply unit Material no.
R900891151
Desktop device, short-circuit-proof, electronically stabilised, current limitation and protection against overtemperature, including power cable Didactic designation Dimensions Weight Input voltage Output voltage Output current max. Power Residual ripple content EP6 mm B 225 x H 138 x D 265 kg 5.83 VAC 230 VDC 0 - 30 A 3 VA 102 mV/ms < 2
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R900826555
For actual and command value measurements 2 adapter cables, each from 2 to 4 mm plug, black and red Didactic designation Dimensions Weight E5 mm L 1000 kg 0.27
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R900844180
Connection cable for proportional valves with analogue control, 3-pin and 3-wire Didactic designation Dimensions Weight E13 mm L 3000 kg 0.23
Measurement cable set, small Material no. R900029597 Consisting of: 39 shockproof measurement cables 10 off red and green each, 250 mm long 5 off red and green, 500 mm long 3 off black, 500 mm long 2 off,red and black each, 1000 mm long 1 off red and blue each, 2000 mm long Didactic designation Weight E16 kg 1.1
Measurement cable set, large Material no. R900021502 Consisting of: 64 shockproof measurement cables 10 off red, green and black each, 250 mm long 5 off red, green and black, 500 mm long 5 off black, 750 mm long 4 off red and black each, 750 mm long 2 off red and black each, 1000 mm long 1 off red and blue each, 2000 mm long Didactic designation Weight E17 kg 1.78
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R900891642
With LED, form A DIN 43650, 2-wire, grey plug, industrial wiring Didactic designation Dimensions Weight E2.1 mm L 3000 kg 0.3
R900891643
With LED, form A DIN 43650, 2-wire, black plug, industrial wiring Didactic designation Dimensions Weight E1.1 mm L 3000 kg 0.3
Connection cable for integrated electronics Material no. R961003550 Dimensions Weight mm L 1500 kg 0.450
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R961001938
ISDS (Intelligent Sensor Detection System) 2 analogue measurement inputs for 4 to 20 or 0 to 20 mA measuring signals Calculation from two measuring signals to provide sums or pressure differentials 8-line user guidance via menu or shortcut selection A maximum of 3 measured values can be displayed Automatic adjustment of size on the display Min./Max. indication 10-bit converter Battery/ext. power supply 12 to 30 VDC Battery warning indication Dimensions Weight Standard measured variables mm W 80 x H 165 x D 45 kg 0.66 Pressure (bar) p1 and p2
Multihandy 3050 with software HydroCOMsys/WIN Material no. R900739196 ISDS (Intelligent Sensor Detection System) The major advantages: 4 measuring channels 8 lines, illuminated LCD display Text input Min. / max. indication Adjustment of representation Calculated values 12-bit A/D converter Max. 450 000 measured values / 14 memory locations Centronics, RS232 and USB interface Trigger / pre-trigger (saving) Operation with menu-guidance or direct shortcut selection Graphical or tabular printouts Real-time clock Battery / ext. power supply 12 to 30 VDC Dimensions Weight Standard measured variables mm W 107 x H 203 x D 76 kg 1.2 Pressure, pressure peaks, pressure differential, flow rate, speed, DC current, DC voltage, force, torque, travel and velocity can be freely selected with 5-digit indication. Speed: from 60 min-1 (referred to 1 scan marking), 5character indication
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Data transmission cable Material no. RS232 for Multihandy 2042 Dimensions Weight
R961001947
mm L 3000 kg 0.25
R900897502
With 12 mm high LED display, 3 1/2 digits, 19 measuring ranges, solar version Didactic designation Dimensions Weight Current max. E24 mm W 90 x H 40 x D 180 kg 0.25 A 10
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R900738915
Pressure transducer Material no. Didactic designation Dimensions Weight Output current Measuring range Own current consumption Frequency response
R900892375
With optical reflexion light barrier, with pulsating red light, with measurement cable Didactic designation Dimensions Weight Switching current max. Response time E19 mm L 3000 kg 0.43 mA 200 ms 1
Signal sequence freHz 500 quency max. Supply voltage VDC 7.5 - 30 Speed sensor Material no.
R900754481
With optical reflexion light barrier, with pulsating red light, with inegrated F/I converter and with measurement cable for Multihandy 2042 Didactic designation Dimensions Weight Time constant E19.1 mm L 2500 kg 0.45 s 2.5
Signal sequence fre- kHz 1 quency max. Supply voltage VDC 12 - 24 hum-free
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R900749653
Temperature sensor Material no. Didactic designation Dimensions Weight Measuring signal output Measuring range Supply voltage
Gear flow sensor Material no. Didactic designation Dimensions Weight Measuring range Impulse pro
R961002508 DZ30.2N-W mm W 230 x H 180 x D 115 kg 3.38 l/min 0.2 - 30 dm3 Approx. 1640
R961002536
As a basis for evaluations, impulses are counted for the flow per time. These impulses can be output in any unit, e.g. l/min. Mounted on component plate Didactic designation Dimensions Weight Measuring range Impulses per DZ30.1N-W mm W 230 x H 180 x D 115 kg 3.38 l/min 0.2 - 30 dm3 Approx. 1640
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R900704454
Flowmeter Material no. FM-222-112 Didactic designation Dimensions Weight Pressure max. Measuring range
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R900733207
R900063746
For connection to pressure, speed, temperature and flow sensors Didactic designation Dimensions Weight MK01 mm L 2500 kg 0.35
Data transmission cable Material no. RS232, 9-pin / 9-pin Didactic designation Dimensions Weight
R900225944
DK mm L 2000 kg 0.38
USB cable Material no. For Multihandy 3050 / 5050 Didactic designation Dimensions Weight
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Plug-in power supply unit Material no. Didactic designation Dimensions Weight Input voltage Output voltage Output current
R900210002
Plug-in power supply unit Material no. Didactic designation Dimensions Weight Input voltage Output voltage Output current
R900225942
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R961002532
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R961002533
SM-2861-00/1SM-12PR Control block of 6-way design, tandem Sandwich plate design Inlet element 2 directional valves Outlet element Actuation by hand lever (2 x) Didactic designation DW2.N-MH-W Information on industrial type RE 64122 Dimensions mm L 270 x W 260 x H 240 Weight Operating pressure max. kg 16.5 bar 100
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R961002531
SM-2862-00/1SM-12PR Control block of 6-way design, parallel Sandwich plate design Inlet element 2 directional valves Outlet element Actuation by hand lever (1x) Hydraulically controlled (1x) Didactic designation DW3.N-MH-W Information on industrial type RE 64122 Dimensions mm L 270 x W 260 x H 240 Weight Operating pressure max. kg 17 bar 100
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R961002541
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Page
128
Directional valves 129 Pressure control valves 130 Flow control valves 131
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Sectional model - directional valve Material no. Industrial type Weight R900553112 XM-4WE 10 J3X/CG24NK4 kg 6.1
Sectional model - directional valve, pilot operated Material no. Industrial type Weight R900968342 XM-4WEH10E4X/ kg 5.7
Sectional model - proportional directional valve Material no. Industrial type Weight R900018229 XM-4WRE10E64-1X/ kg 6.5
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Sectional model - pressure relief valve Material no. Industrial type Weight R900018206 XM-DB20-1-5X/315 kg 3.2
Sectional model - pressure reducing valve Material no. Industrial type Weight R900018212 XM-DR6DP1-5X/ kg 1.3
Sectional model - proportional pressure reducing valve Material no. Industrial type Weight R900018228 XM-DREM10-5X/ kg 4.3
Sectional model - proportional pressure reducing valve Material no. Industrial type Weight R900018227 XM-3DREP6C1X/ kg 2.5
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Sectional model - check valve with leakage port Material no. Industrial type Weight R900018238 XM-SL10GB2-4X/ kg 1.6
Sectional model - double throttle check valve Material no. Industrial type Weight R900018224 XM-Z2FS6-2-4X/ kg 0.7
Sectional model - check valve Material no. Industrial type Weight R900018240 XM-Z2S6-1-6X/ kg 0.7
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Page
134-135
Contents
Software
Page
141-145
BiBB - Basic principles 134 BiBB - Electrohydraulics 134 BiBB - Project exercises 134 Proportional hydraulics 134 Mobile hydraulics 135 Troubleshooting on hydraulic systems Textbooks 136-140
Hydraulic Trainer 141 Hydrostatic Calculations with the Help of Excel 141 Web Tr@iner Hydraulics - Basic Principles 142 HYmedia / 1 142 Web Tr@iner Electrohydraulics 143 Hymedia / 2 143 Web Tr@iner Proportional and Closed-loop Control Hydraulics 144 HYmedia / 3 144 CD-ROM HYgraphics 145 CD-ROM HY1graphics 145 Sets of slides 146-147
Hydraulics, Basic Principles and Components, Volume 1 136 Proportional and Servo-valve Technology, Volume 2 137 Planning and Design of Hydraulic Systems, Volume 3 137 Technology of 2-way Cartridge Valves, Volume 4 138 Fluid Power Technology A-Z, Volume 5 138 Hydrostatic Drives with Control of the Secondary Unit, Volume 6 138 Wrterbuch der Fluidtechnik/Dictionary of fluid power technology 139 Hydraulics in Theory and Practice 139 Hydraulics in Mobile Machinery 140
Introduction into Hydraulics 146 Selected Products of the Hydraulic Product Range 146 Overview of Hydraulic Components 146 Proportional Hydraulics 147 Working material HY /PN symbol stencil HY slide rule Case with symbol stickers 148 148 148 148
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Trainers manuals
BiBB Hydraulics, Basic Principles Trainers manual Material no. Material no. Material no. DE EN ES R900209841 R900215921 R900215922 RD 00216 RE 00216 RS 00216
Trainees manuals
BiBB Hydraulics, Basic principles Trainees manual Material no. Material no. Material no. DE EN ES R900209840 R900215919 R900215920 RD 00217 RE 00217 RS 00217
BiBB Electrohydraulics Trainers manual Material no. Material no. Material no. DE EN ES R900075881 R900071655 R900215924 RD 00233 RE 00233 RS 00233
BiBB Electrohydraulics Trainees manual Material no. Material no. Material no. DE EN ES R900075882 R900071656 R900215923 RD 00234 RE 00234 RS 00234
Project Manual Industrial Hydraulics Trainers manual Material no. Material no. Material no. DE EN ES R961002427 R961003790 R961003791 RD 00845 RE 00845 ES 00845
Project Manual Industrial Hydraulics Trainees manual Material no. Material no. Material no. DE EN ES R961002429 R961003751 R961003765 RD 00846 RE 00846 RS 00846
Project Manual Proportional Valve Technology Trainers manual Material no. Material no. Material no. DE EN ES R961003779 R961003876 R961003872 RD 00847 RE 00847 RS 00847
Project Manual Proportional Valve Technology Trainees manual Material no. Material no. Material no. DE EN ES R961003780 R961003875 R961003874 RD 00848 RE 00848 RS 00848
Project Manual Mobile Hydraulics, Throttle Control Trainers manual Material no. Material no. Material no. DE EN ES R961003839 R961003889 R961003888 RD 00886 RE 00886 RS 00886
Project Manual Mobile Hydraulics, Throttle Control Trainees manual Material no. Material no. Material no. DE EN ES R961003840 R961003891 R961003890 RD 00887 RE 00886 RS 00886
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Teachware / textbooks
The Hydraulic Trainer"
Training and informative books from the series "The Hydraulic Trainer The books describe the structure and operating principle of components of hydraulic drive and open and closed-loop control technology.
Volume 1 Hydraulics, Basic Principles and Components Contents Basic principles Graphical symbols to DIN ISO 1219 Hydraulic fluids Hydraulic pumps Hydraulic motors Axial piston units Hydraulic cylinders Slew drives Hydraulic accumulators and their application Isolator valves Directional valves Pressure control valves (flow control valves) Filters and filtration techniques Accessories Connection techniques Hydraulic small power units Photos, drawings, circuit diagrams as well as graphics are available on CD-ROM HY1graphics R961000799. No. of pages Material no. Material no. Material no. DE EN ES 325 R900018613 R900018614 R900018617 RD 00290 RE 00290 RS 00290
Volume 1 + CD-ROM Hydraulic Trainer CBT Material no. Material no. Material no. DE EN ES R900884049 R900884050 R900884051 RD 00290 RE 00290 RS 00290
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Teachware / textbooks
The Hydraulic Trainer"
Volume 2 Proportional and Servo-valve Technology Contents Entry into proportional valve technology Proportional valves, component technology Load compensation by pressure compensator Control techniques for proportional valves Criteria for engineering a control with proportional valves Entry into servo-valve technology Servo-valves, component technology From the simple control to the closed control loop Filtration in hydraulic systems with servo- and proportional valves Examples of systems with servo- and proportional valves No. of pages Material no. Material no. Material no. DE EN ES 286 R900018625 R900018626 R900018629 RD 00291 RE 00291 RS 00291
Volume 3 Planning and Design of Hydraulic Systems Contents Engineering of hydraulic systems Hydraulic fluids Heat balance in hydraulic systems Hydraulic accumulators Safety regulations and arrangement of hydraulic accumulators in hydraulic systems Design of steel structures for hydraulic power units Noise reduction measures Calculation and dimensioning of pipes in hydraulic systems Internal preservation of hydraulic components and hydraulic power units Corrosion protection by coating materials on outer surfaces Packaging and transport Commissioning of hydraulic systems Servicing of hydraulic systems No. of pages Material no. Material no. Material no. DE EN ES 376 R900018538 R900018547 R900018549 RD 00281 RE 00281 RS 00281
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Teachware / textbooks
The Hydraulic Trainer"
Volume 4 Technology of 2-way cartridge valves Contents Entry into the technology of 2-way cartridge valves Directional functions (design variants and notes on the application) Pressure control functions Flow control functions Set-up of a control with 2-way cartridge valves Examples of controls with 2-way cartridge valves No. of pages Material no. Material no. Material no. DE EN ES 146 R900018537 R900018543 R900018546 RD 00280 RE 00280 RS 00280
Volume 5 Fluidtechnik von A - Z Contents Approx. 3000 terms with definitions and explanations of specific terms in the field of hydraulics and pneumatics as well as their related areas such as measurement, open and closedloop controls and electronics. The keywords are listed in German and English. An English index complements the book. No. of pages Material no. DE 446 R900828272 RD 00249
Volume 6 Hydrostatic Drives with Control of the Secondary Unit including CD-ROM Contents Terms and definitions Symbols used History of the development of the secondary control at Rexroth Basic principle of secondary control Axial piston units for use in secondary control systems Dynamics of a drive with secondary control Electronic components of systems with drives with secondary control Special characteristics of the secondary control Application examples of secondary controlled drives in the industrial and mobile sector Application examples of secondary controlled drives in testing and simulation technology Low-loss cylinder control in a hydraulic ring mains with impressed operating pressure The electric drive with variable speed Notes on the engineering of secondary controlled drives No. of pages Material no. Material no. DE EN 196 R961002392 R961002391 RD 00248 RE 00248
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Wrterbuch der Fluidtechnik/dictionary of fluid power technology Contents Approx. 4000 terms in five languages, source language German, i.e. the terms were translated into the individual foreign languages. Languages English French Spanish Italian No. of pages Material no. DE 360 R900018563 RD 09063
Hydraulics in Theory and Practice Contents The book deals in a compact form with all topics of "oil hydraulics" (excluding proportional and closed-loop control hydraulics) from the generation of pressure through to troubleshooting in hydraulic systems. Apart from the description of components, the book focuses on the representation of circuits for practical applications in the field of stationary and mobile hydraulics. Drawings, circuit diagrams and colour graphics from the books are also available on the CD-ROM HYgraphics R900701017. No. of pages Material no. Material no. DE EN 291 R961000782 R961000784
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Teachware / textbooks
Hydraulics in Mobile Machinery Contents Introduction into hydraulics Pumps and hydraulic motors in general Gear pumps and motors Electrohydraulic pumps Compact power units Isolator valves Pressure control valves Flow control valves Directional valves Basic circuits of mobile hydraulics Directional valve blocks for mobile applications Applications Electrohydraulic hitch control for tractors (EHR) Hydrostatic fan drives in vehicles CAN bus in der mobile hydraulics Fluids No. of pages Material no. Material no. DE EN 202 R961000790 R961000791
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Hydraulic Trainer CBT Version 4.0 Revised version of the Hydraulic Trainer with updated graphics and new user guidance. The contents, circuits and sectional models were adapted to the new Hydraulic Trainer, Volume 1 Hydraulics, Basic Principles and Components Contents Basic principles of hydraulics Physical basic principles Exercises relating to the individual chapters Specialist dictionary Secondary control Axial piston units Animation of circuits and components System requirements Microsoft Windows 98 / NT 4.0 / ME / 2000 / XP SP1 Pentium 200 MHz or better 32 MB RAM Min. XGA, monitor resolution 1024 x 768 Approx. 70 MB hard disk space CD-ROM drive Material no. DE/EN/ES R900884371
Hydrostatic Calculations with the Help of Excel This software is a selection of individual, not interrelated spreadsheets in which calculation formulas are saved. Contents Linear drives Velocity chart Single rod cylinder Double rod cylinder Cylinder in a regenerative circuit Natural frequency of the single rod cylinder Natural frequency of the double rod cylinder Natural frequency of the plunger cylinder Rotary drives Speed chart Travel chart Hydraulic motor, fixed displacement Natural frequency of the hydraulic motor Moment of inertia General Pump power Pipes Hydraulic accumulator Orifice Compressibility Material no. Material no. DE EN R900854114 R900856334 RD 00559 RE 00559
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Teachware / software
The programs of the Web Tr@iner series were developed using Internet technology and allow a new way of learning on a PC. The use of multimedia elements in conjunction with interactive simulation promotes the motivation of the trainee and ensures the sustained transfer of knowledge through exercises in "virtual practice". The WebTr@iner is suitable for both, autodidacts who want WebTr@iner Hydraulics - Basic Principles Contents Pumps (gear pump/vane pump) 4/3 directional valve Throttle valve/1 Throttle valve/2 Pressure relief valve 3-way pressure reducing valve 2-way flow control valve Check valve, pilot operated System with pressure accumulator Throttle control of cylinder velocity System requirements Microsoft Windows 98 / NT 4.0 / SP4 / ME / 2000 / XP SP1 Pentium 200 MHz or better 64 MB RAM (128 MB RAM required for XP) Monitor resolution 1024 x 768, 65536 colours 16-fold CD-ROM drive Microsoft Internet Explorer 5.x or Netscape Communicator 6.2 Microsoft Internet Explorer 6.x for XP Sun Java Runtime Environment (JRE for XP) Material no. DE/EN/ES 1070083001 to get familiar with a topic or refresh their knowledge, and for trainers and instructors who wish to integrate new training media in their lessons. An additional WebTr@iner Media on CD-ROM is available for each WebTr@iner. It includes separate media modules (e.g. videos, VRMLs, experiments from the WebTr@iners for integration in own didactic concepts).
HYmedia/1 Contents Media from WebTr@iner Hydraulics - Basic Principles (1070083001) System requirements See above Material no. DE/EN/ES R961001728
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Teachware / software
WebTr@iner Electrohydraulics Contents Solenoid coil for valves 4/3 directional valve, electrically operated Pressure unloading through 4/2 directional valve Control of two cylinder velocities Control of three cylinder velocities Regenerative circuit of a cylinder Sequence control of cylinders Velocity control, rapid advance / working advance Pressure switch Adjustable pressure ranges System requirements Microsoft Windows 98 / NT 4.0 / SP4 / ME / 2000 / XP SP1 Pentium 200 MHz or better 64 MB RAM (128 MB RAM required for XP) Monitor resolution 1024 x 768, 65536 colours 16-fold CD-ROM drive Microsoft Internet Explorer 5.x or Netscape Communicator 6.2 Microsoft Internet Explorer 6.x for XP Sun Java Runtime Environment (JRE for XP) Material no. DE/EN/ES R961000819
HYmedia/2 Contents Media from WebTr@iner Electrohydraulics (R961000819) System requirements See above Material no. DE/EN/ES R961001729
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Teachware / software
WebTr@iner Proportional and Closed-loop Control Hydraulics Contents Proportional solenoid Proportional valves Proportional pressure control valves Proportional flow control valves Closed-loop control of pressure and position Closed-loop velocity control Digital synchronisation Control of power supply Decentralised peripherals System requirements Microsoft Windows 98 / NT 4.0 / SP4 / ME / 2000 / XP SP1 Pentium 200 MHz or better 64 MB RAM (128 MB RAM required for XP) Monitor resolution 1024 x 768, 65536 colours 16-fold CD-ROM drive Microsoft Internet Explorer 5.x or Netscape Communicator 6.2 Microsoft Internet Explorer 6.x for XP Sun Java Runtime Environment (JRE for XP) Material no. DE/EN/ES R927001005
HYmedia/3 Contents Media from WebTr@iner Proportional and Closed-loop Control Hyraulics (R927001005) System requirements See above Material no. DE/EN/ES R961001730
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Teachware / software
CD-ROM HYgraphics Contents 450 slides for the book Hydraulics in theory and practice Material no. DE/EN/ES R900701017
CD-ROM HY1graphics Contents 408 slides for the book The Hydraulic Trainer, Volume 1 Material no. DE/EN/ES R961000799
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Overhead projector slides Component technology: Selected products of the hydraulic product range Contents: 44 slides Basic principles Pumps Motors Overlaps Directional valves Isolator valves Pressure control valves Flow control valves Cylinders Filters Accumulators Material no. Material no. Material no. DE EN ES R900846222 R900846227 R900216021 RD 00812 RE 00812 RS 00812
Overhead projector slides Overview of components: Hydraulics Contents: 8 slides Features of hydraulics Comparison of power transmissions Energy converters Control elements Servo, proportional and high-response valves Power units and systems Accessories Connection techniques Material no. Material no. Material no. DE EN ES R900018332 R900018334 R900892902 RD 00462 RE 00462 RS 00462
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HY - slide rule Material no. Material no. Material no. DE EN ES R900018482 R900018483 R900018485 RD 00383 RE 00383 RS 00383
Case with symbol stickers Material no. 1827003030 For pneumatics, hydraulics and electrics Dimensions mm W 450 x D 350 x H 120 Weight kg 4.9
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Notes
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Notes
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Index
Page A Anti-skid mat (18 x 36E) (119.000) Assortment of drawer dividers DS 100 (18 x 36E) (80.635) Assortment of drawer dividers DS 150 (18 x 36E) (80.636) Axial piston motor A2F5W6.0C3 B Ball valve AB21-20/G1/4-500 Base frame TS-DS4-1X BIBB component set A-H, electrically operated valves (series 4) BIBB component set A-H, hand lever valves (series 4) BIBB component set, hydr. components for additional experiments Z1-Z3 (series 2) C Cable set (command value measurement) Case with symbol stickers, pneumatics, hydraulics, electrics CD-ROM HY1graphics, slides from the book The Hydraulic Trainer Volume 1 de, en, fr CD-ROM HYgraphics, slides for the book Hydraulics in theory and practice de, en, fr CD-ROM media from WebTrainer Electrohydraulics CD-ROM media from WebTrainer Hydraulics - basic principles CD-ROM media from WebTrainer Proportional and Closed-loop Control Hydraulics Check valve S6A1.X Check valve S6A1.X with hose 630 mm Check valve S6A3.X Check valve S6A3.X with hose 630 mm Check valve, pilot operated SV 6 PB1-6X/ Clamp for mounting a pressure gauge on the grid Command value module BPS 20 Component carriers with 1 grid Component carriers with 2 grids Connection cable for integrated electronics Connection cable for power supply unit - industrial wiring Connection plate BPS 21 Container, for integration into control trolley or DS4 Container, wheel-mounted Coupler plug Coupling sleeve Coupling sleeve M16 x 1.5 Cylinder, single-rod, CD70F25/16-200Z11/01HCUM11T Cylinder, single-rod, CD70F25/16-400Z11/01HCUM11T D Data transmission cable RS232 (9-pin / 9-pin) Data transmission cable RS232 for Multihandy 2042 Directional valve 4/2, 4WE6C6X/EG24N9K4 Directional valve 4/2, 4WMM6C5X Directional valve 4/3, 4WE6E6X/EG24N9K4 Directional valve 4/3, 4WE6G6X/EG24N9K4 Directional valve 4/3, 4WE6J6X/EG24N9K4 Directional valve 4/3, 4WMM6E5X/F Directional valve 4/3, 4WMM6G5X Directional valve 4/3, 4WMM6H5X Directional valve 4/3, 4WMM6J5X 33 33 33 91 86 14 38 36 41 111 148 145 145 143 142 144 87 87 88 88 89 96 106 32 32 113 112 106 18 33 101 101 101 90 90 121 117 73 70 74 73 74 71 70 72 71
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Index
Directional valve 4/3 prop. Directional valve 4/3, prop., integr. electronics, 4WREE6E08-2X/G24K31/A1V Directional valve 4/4 high-response control valve OBE 4WRPEH 6 C3 B04L-2X/G24K0/A1M Distributor Distributor, component plate Distributor with check valve Distributor with pressure gauge E Electrical components for BIBB component set A-H; 19 Electrical components for BIBB component set, hydraulics; 19 Electrical components for BIBB component set, additional experiments Z1-Z3; 19 F F/I converter Filter element for return line filters of power units DS4 Filling and testing device Flow control valve, prop., 2FRE6B-2X/10QK4RV Flow control valve, 2-way, 2FRM6B36-3X/10QRV Flow divider 50/50% DRF-OM.51.03.90-02-11 Flowmeter 1.0-7.5 l/min G Gear flow sensor 0.2 - 30 l/min Gear flow sensor 0.2 - 30 l/min with ISDS Gear motor Grid with reinforcement Grooved panel for DS3-G and DS4 with mounting pins H Hose line 1000 mm Hose line 1000 mm with minimess connection Hose line 1500 mm Hose line 1500 mm with minimess connection Hose line 2000 mm Hose line 2000 mm with minimess connection Hose line 2000 mm with angled connection Hose line 2500 mm Hose line 630 mm Hose line 630 mm with minimess connection Hose tray DS Hose tray, large HY-Control component set for DS3-G / DS4 Hydraulic accumulators, diaphragm-type Hydraulic oil RSL 22 Hydraulic power unit 400 V / 50 Hz; 2.2 kW; 3~; with double pump Hydraulic power unit, 400 V / 50 Hz; 2.2 kW; 3~; with single pump Hydraulic power unit; 230 V / 50 Hz; 1.5 kW; 1~ Hydraulic power unit; 230 V / 50 Hz; 1.5 kW; 1~; with double pump Hydraulics in mobile machinery, book de Hydraulics in mobile machinery, book en Hydraulics in theory and practice, book de Hydraulics in theory and practice, book en Hydraulic Trainer CBT CD-ROM de, en, es Page 76 75 75 94 94 89 94 40 43 42 120 102 103 85 84 84 120 119 119 91 16 16 19, 97 99 97 99 98 99 98 98 19, 97 99 28 28 50 92 102 18 17 17 18 140 140 139 139 141
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Index
Hydraulic Trainer CBT, Volume 1 + CD-ROM de Hydraulic Trainer CBT, Volume 1 + CD-ROM en Hydraulic Trainer CBT, Volume 1 + CD-ROM es Hydraulic Trainer, Volume 1 de Hydraulic Trainer, Volume 1 en Hydraulic Trainer, Volume 1 es Hydraulic Trainer, Volume 2 de Hydraulic Trainer, Volume 2 en Hydraulic Trainer, Volume 2 es Hydraulic Trainer, Volume 3 de Hydraulic Trainer, Volume 3 en Hydraulic Trainer, Volume 3 es Hydraulic Trainer, Volume 4 de Hydraulic Trainer, Volume 4 en Hydraulic Trainer, Volume 4 es Hydraulic Trainer, Volume 5 de Hydraulic Trainer, Volume 6 + CD-ROM de Hydraulic Trainer, Volume 6 + CD-ROM en Hydrostatic Calculations with the Help of Excel de Hydrostatic Calculations with the Help of Excel en I Info panel; DIN A4; articulated K L Load lowering valve A-VBSO-SE78-14-35 Load simulator, swivelling M Measuring glass 2,5 l Measurement cable Measurement cable (ISDS) Measurement cable set (large) Measurement cable set (small) Measuring hose 1000 mm Measuring hose 2000 mm Measuring technology, component set, minimal (series 2) replaces R900893189 Measuring technology, component set, minimal for PC (series 3) Measuring technology, component set, standard (series 2) replaces R900893191 Measuring technology, component set, standard for PC (series 3) Measuring technology, component set, standard for PC (series 3) Mobile control block SM12 (1 hand lever valve) Mobile control block SM12 (1x hand lever / 1x hydraulic) Mobile control block SM12 (2 hand lever valves) Mobile hydraulics, component set, basic principles Monitor arm Mounting frame Mounting grid with table top 800 x 545 Mounting kit for integrated container Mounting kit for power unit Mounting kit with grooved panel DS3-G/DS4 Multihandy 2042 Page 136 136 136 136 136 136 137 137 137 137 137 137 138 138 138 138 138 138 141 141 34
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Index
Multihandy 3050 incl. software HydroCOMsys/WIN Multihandy 5050 incl. software HydroCOMsys/WIN Multimeter N O OHP; Component technology, hydraulics, 44 slides en OHP; Component technology, hydraulics, 44 slides es OHP; Component technology, hydraulics, 44 slides de OHP, Introduction into Hydraulics, 12 slides, es OHP, Overview of components: Hydraulics, 8 slides de OHP, Overview of components: Hydraulics, 8 slides en OHP, Overview of components: Hydraulics, 8 slides es OHP, Proportional hydraulics, 25 slides de OHP, Proportional hydraulics, 25 slides en OHP, Proportional hydraulics, 25 slides es Oil pan 737 x 725 mm for DS4 with mounting kit Oil pan 326 x 725 mm for DS4 with mounting kit Operating module, command and actual value display, BPS 6.1 Operating module, command value provision, BPS 5.1 Operating module, distributor, BPS 13.1 Operating module, proportional flow control valve, BPS 2.1 Operating module, proportional pressure relief valve, BPS 3.1 Operating module, relay 3-fold, BRS 1.2 Operating module, signal output, BPS 8.1 Operating module, time relay, BRS 2.1 Operating module, 4 push-buttons, 2 switches, BPS 7.4 P Partial front panel 19, 3HE, 21TE (30838-060) Partial front panel 19, 3HE, 4TE (30838-043) Partial front panel 19, 3HE, 7TE (30838-046) Partial front panel 19, 3HE, 8TE (30838-047) Pilot control device Pipe set - straight Plastic case Plug-in power supply unit, 115VAC Plug-in power supply unit, 230VAC Position transducer cable for prop. valve (analogue control) Power supply unit - desktop device, 230VAC/24VDC - 3A Power supply unit 230VAC/24VDC - 5A with emergency stop Power supply unit-DS3 115 V~ / 4.5 A Power supply unit-DS3 230 V~ / 4.5 A incl. 3 m connection cable Precision pressure gauge 0-100 bar incl. MSK Pressure filter ABZFD-S0040-10N-100-1X/M-A Pressure gauge, diameter 63, 0 - 100 bar incl. MSK Pressure gauge, diameter 63, 0 - 160 bar incl. MSK Pressure gauge, diameter 63, 0 - 60 bar incl. MSK Pressure reducing valve, direct operated DR6DP1-5X/75YM Pressure relief valve DBDH6G1X/100 Pressure relief valve, pilot operated DB6K1-4X/50YV Pressure relief valve, pilot operated DBW10A1-5X Page 115 116 117
146 146 146 146 146 146 146 147 147 147 19 20 105 105 104 107 107 104 104 105 104 109 109 109 109 126 100 122 122 122 112 110 108 24 24 95 93 95 95 95 77 77 78 81
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Pressure relief valve, prop. Pressure relief valve, prop., DBE6-1X/50G24NK4M Pressure sequencing valve, direct operated, DZ6DP1-5X/75Y Pressure switch HED8OA1X/100K14 incl. cable Pressure switch HEDE10 Pressure switch cable Pressure transducer 0 - 200 bar / output 0 - 20 mA Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS Pressure unloading sleeve Proportional amplifier VT-VRPA1 Proportional amplifier VT-VSPA1 Proximity switch, inductive R Racks 210TE, 2x3HE Racks 210TE; 3HE Rag holder set; LE2 S Sectional model - Check valve with leakage port SL10GB2-4X/ Sectional model - Check valve S10A1.X/ Sectional model - Check valve Z2S6-1-6X/ Sectional model - Directional poppet valve M-3SEW10U2X/ Sectional model - Directional valve 4WE 10 J3X/CG24NK4 Sectional model - Directional valve, pilot operated 4WEH10E4X/ Sectional model - Double throttle check valve Z2FS6-2-4X/ Sectional model - Pressure reducing valve DR6DP1-5X/ Sectional model - Pressure reducing valve, pilot operated DR10-4-4X/ Sectional model - Pressure relief valve DB20-1-5X/315 Sectional model - Proportional pressure reducing valve 3DREP6C1X/ Sectional model - Proportional pressure reducing valve DREM10-5X/ Sectional model - Proportional directional valve 4WEH10E64-1X/ Sectional model - Vane pump PV7-1X/ Slide rule-HY de Slide rule-HY en Slide rule-HY es Software HydroCOMsys/WIN for Multihandy 2042 Solenoid cable with LED, form A, grey plug Solenoid cable with LED, form A, grey plug - industrial wiring Solenoid cable with LED, form A, black plug Solenoid cable with LED, form A, black plug - industrial wiring Solenoid cable without LED, form A, grey plug Solenoid cable without LED, form A, black plug Speed sensor Speed sensor (output 4 - 20 mA) Switch box with 2x emergency stop, 115VAC without RCD Switch box with 2x emergency stop, 115VAC with RCD Switch box with 2x emergency stop, 230VAC with RCD Switch box with 2x emergency stop, 230VAC without RCD Switch box with 2x emergency stop, 400VAC without RCD Switch box with 2x emergency stop, 400VAC with RCD Stopwatch digital, quartz 1/100 s time + date Page 82 81 78 80 80 111 118 118 101 108 108 114 22 22 34 131 131 131 129 129 129 131 130 130 130 130 130 129 128 148 148 148 117 111 113 111 113 111 111 118 118 25 25 25 25 26 26 103
DS4
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Symbol stencil HY/PN T Table grid; 560 x 790 mm Tachometer, vis./mech. Temperature sensor Temperature sensor with ISDS Test case Threaded coupling for measurements Throttle check valve DRV06-1-1X/V Throttle valve DV06-1-1X/V Tool bag for hydraulics Trainees manual, BiBB Hydraulics - Basic Principles de Trainees manual, BiBB Hydraulics - Basic Principles en Trainees manual, BiBB Hydraulics - Basic Principles es Trainees manual, Electrohydraulics de Trainees manual, Electrohydraulics en Trainees manual, Electrohydraulics es Trainees manual, Mobile hydraulics de Trainees manual, Project Manual Industrial Hydraulics de Trainees manual, Project Manual Industrial Hydraulics en Trainees manual, Project Manual Industrial Hydraulics es Trainees manual, Project Manual Proportional Valve Technology de Trainees manual, Project Manual Proportional Valve Technology en Trainees manual, Project Manual Proportional Valve Technology es Trainers manual, BiBB Hydraulics - Basic Principles de Trainers manual, BiBB Hydraulics - Basic Principles en Trainers manual, BiBB Hydraulics - Basic Principles es Trainers manual, Electrohydraulics de Trainers manual, Electrohydraulics en Trainers manual, Electrohydraulics es Trainers manual, Mobile hydraulics de Trainers manual, Project Manual Industrial Hydraulics de Trainers manual, Project Manual Industrial Hydraulics en Trainers manual, Project Manual Industrial Hydraulics es Trainers manual, Project Manual Proportional Valve Technology de Trainers manual, Project Manual Proportional Valve Technology en Trainers manual, Project Manual Proportional Valve Technology es Trainers and trainees manual Troubleshooting de Trainers and trainees manual Troubleshooting en Trainers and trainees manual Troubleshooting es Troubleshooting, component set DW4.N Troubleshooting, component set DW4E.N U USB cable for Multihandy 3050/5050 L = 1.5 m V W WebTr@iner Electrohydraulics, single licence de, en, es WebTr@iner Hydraulics - basic principles single licence de, en, es WebTr@iner Proportional- and Regelhydraulik single licence de, en, es Page 148 30 103 119 119 122 101 83 83 100 134 134 134 134 134 134 134 134 134 134 134 134 134 134 134 134 134 134 134 134 134 134 134 134 134 134 135 135 135 64 66 121
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Wiper roll dispenser Writing surface set; LE2 Wrterbuch/Dictionary of Fluid Technology de, en, es, fr, it Z Page 100 30 139
DS4
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Bosch Rexroth AG Training & Didactic Maria-Theresien-Strae 23 97816 Lohr am Main, Germany Phone +49 9352 18-1041 Fax +49 9352 18-1040 trainingsystems.brs@boschrexroth.de www.boschrexroth.de
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