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Electrical Schematic Symbols And Definitions

Wire Description
Wire
Number

Wire
Color

Wire
Number

Wire
Color

101

RD

Bat (+)

512

GN

Radio Speaker - Right (Common)

Caterpillar Monitoring System MID 30

102

BU

Hd Lmp

513

OR

A/C Compressor/Refrigerant Pressure SW

096

Fuel Level Sensor

105

110

Engine Coolant Temperature Sensor

BR

Key Sw

515

GY

Blower Motor (Hi)

177

Torque Convertor Oil Temperature Sensor

108

BU

Wiper Ckt

516

GN

Blower Motor (Medium)

109

OR

Alt Output (+) Term.

517

BU

Blower Motor (Low)

248

Data Link

263

8 Volt Sensor Power Supply

271

Action Alarm

112

PU

Main Power RIy Output

521

YL

A/C SW To Refrigerant SW

113

OR

Opr Mon Panel B+ Switched

522

WH

A/C Clutch To Thermostat SW

324

Action Lamp

114

GN

Warning Horn (Forward)

523

BR

Wiper - Left (Park)

600

Hydraulic Oil Temperature Sensor

116

OR

Floodlamps Ckt

524

BU

Wiper - Left (Low)

601

Brake Air Pressure

124

GN

A/C

525

GY

Wiper - Left (Hi)

819

Display Data Link

821

9 Volt Display Power Supply

129

BU

Cigar Lighter

526

YL

Wiper - Right (Park)

830

Brake Oil Temperature

140

BU

Powertrain Control Ckt

527

GN

Wiper - Right (Low)

158

BR

A/C Condenser Ckt

528

PK

176

OR

Console Ckt

529

197

GN

Aux Ckt

PK

Component Identifiers (CID) List


CID No.

Description

Power Train Electronic Control System MID 113


070

Parking Brake Switch

075

Steering System Oil Temperature Sensor

C-12

29

C-12

30

Wiper - Right (Hi)

CONN 3

D-12

31

WH

Washer Left

CONN 4

F-12

26

530

OR

Washer Right

CONN 5
ECB Harness Code

C-11

Dump Valve Ckt

592

BU

DC/DC Converter Power Output

CONN 6

D-11

36

593

GN

Condensor Fan Relay To Motors

CONN 7

A-10

30

CONN 8

B-10

30

600

BR

Dash Lamp Basic

CONN 9

F-10

CONN 10

A-9

21

CONN 11

B-9

21

CONN 12
Diagnostic

F-9

26

CONN 13
Aux Ckt Plug

D-13

30

CONN 14

A-8

32

CONN 15

B-8

37

CONN 16

B-7

37

B-5

33

Transmission Oil Temperature Sensor

199

OR

Aux Ckt

200

BK

Main Chassis

Engine Speed Sensor

254

Electronic Control Module

269

Sensor Power Supply

298

Service Brake Switch

BK

Operator Monitor Return

GN

Flood Lamp - Rear

BK

XMSN Ctrl

609

YL

Flood Lamp - Side

203

BK

Chassis Diagnostic

610

OR

Head Lamp Basic

663

GY

Gauge Lamps

Direction Selector Position Sensor

368

Autoshift Switch - Power Train

207

BK

Starter Diagnostic

Service Brake Pedal Position Sensor

270

BK

CMS ldent Code 0

468

608

202

299

Connector Number

Lighting Circuits

Ground Circuits

201

Connector Location

CONN 2

Electrical System

Data Link

Control Circuits

573

Inching Pedal Position Sensor

271

BK

CMS ldent Code 1

709

OR

Sensor Power Supply

618

Parking Brake Switch

272

BK

CMS ldent Code 2

751

GN

XMSN Shift Sol No. 1 Or 3

273

BK

CMS ldent Code 3

752

YL

XMSN Shift Sol No. 2

274

BK

CMS ldent Code 4

754

BU

XMSN Shift Sol No. 3 Or 1

CONN 17
Winch Lamp

621

Downshift Switch

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

CONN 1

177

622

Upshift Switch

623

Reverse Switch

650

Harness Code

275

BK

CMS ldent Code 5

755

OR

XMSN Shift Sol No. 4 Or 5

CONN 18

B-5

22

671

Transmission Output Speed 1 Sensor

276

BK

XMSN Ctrl Ident Code 0

851

WH

Hydrst Speed And Direction Sensor

CONN19
Harness Code

B-5

672

Torque Converter Output Speed Sensor

277

BK

XMSN Ctrl Ident Code 1

892

BR

CAT Data Link (-)

673

Transmission Output Speed 2 Sensor

278

BK

XMSN Ctrl Ident Code 2

893

GN

CAT Data Link (+)

CONN 20
Monitor Service

C-5

674

Transmission Intermediate Speed 1 Sensor

279

BK

XMSN Ctrl Ident Code 3

900

PU

XMSN Shift Sol No. 4

675

Transmission Intermediate Speed 2 Sensor

CONN21
Datalink Service

C-5

676

Left Steering Lever Position Sensor

CONN 22

E-5

A
A

677

Right Steering Lever Position Sensor

681

Parking Brake Solenoid

280

BK

XMSN Ctrl Ident Code 4

973

BR

CST Autoshift- Auto/Manual SW 2

290

BK

CMS Service

975

WH

CST Autoshif t- Sol Return

CONN 23

B-3

291

BK

CMS Clear

977

YL

CST Autoshift- Auto/Manual SW 1

CONN 24

D-3

C413

YL

Display Data

CONN 25

D-3

34

CONN 26

D-2

35

CONN 27

E-2

34

CONN 28

F-2

34

CONN 29

F-1

35

Basic Machine Circuits

689

Left Steering Brake Solenoid

690

Right Steering Brake Solenoid

301

BU

Starter No. 1 Sol

C414

BU

Display Load

691

Reverse Clutch Solenoid Valve 1

302

OR

Starter No. 1 Resistor To Diagnostic

E707

GN

Display +V

692

Forward Clutch Solenoid Valve 2

693

Speed 3 Clutch Solenoid Valve 3

694

Speed 2 Clutch Solenoid Valve 4

304

WH

Starter Relay No. 1 Output

E708

pk

Display Clock

306

GN

Starter Relay Coil To Neut Start SW Or Key SW

E735

PU

Tack/Serv Mtr/Odometer Select

OR

Key SW To Neut Start SW

E900

WH

Trans Output SPD +

695

Speed 1 Clutch Solenoid Valve 5

307

697

Priority Valve Solenoid

308

YL

Main Power Relay Coil

E901

GN

Trans Output SPD -

698

Left Steering Clutch Solenoid Valve

310

PU

Start Aid SW To Start Aid Sol

E902

PU

Trans Intermediate SPD +

699

Right Steering Clutch Solenoid Valve

311

WH

Start Aid Sol To Temp SW

E903

YL

Trans Intermediate SPD -

718

Transmission Unidentifiable Failure Mode

321

BR

Bckp Alarm Lamp

E904

BR

Trans Intermediate SPD 0+

722

Secondary Brake Solenoid Valve

322

GY

Warning Horn (Forward)

E905

BU

Trans Intermediate SPD Q -

334

BU

Start Aid Sot #2

E906

OR

Trans Output SPD Q+

337

WH

Prelube Pushbutton SW To Prelube Timer

E907

GY

Trans Output SPD Q -

E908

BR

Trans Input SPD +

403

GN

Alternator (R) Term.

E909

WH

Trans Input SPD -

Monitoring Circuits

405

GY

Opr Mon Oil Press. (Low Setting)

F780

PK

Parking Brake SW

410

WH

Opr Mon Action Alarm

F781

BR

Downshift SW (NO.)

411

PK

Opr Mon Master

F782

OR

Reverse SW (NO.)

419

YL

Opr Mon Parking Brake

F783

GN

Upshift SW (NC.)

426

BR

Opr Mon Power Train Oil Filter

F784

YL

Downshift SW (NC.)

441

OR

Eng Coolant Temp Gauge

F785

WH

Upshift SW (NO.)

442

GY

Hyd System Temp Gauge

F786

GY

Reverse SW (NC.)

443

YL

Power Train Temp Gauge

F788

PU

Left Steer Clutch

447

PK

Fuel Level Gauge

F789

YL

Right Steer Clutch

450

YL

Tach Sender (+)

F790

BR

Service Brake Pedal

F791

BU

Right Brake Solenoid

Failure Mode Identifiers (FMI) List


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Accessory Circuits
500

BR

Wiper - Front (Park)

F792

WH

Left Brake Solenoid

501

GN

Wiper - Front (Low)

F842

BU

Post Heat

502

OR

Wiper - Front (HI)

F843

YL

Inching Pedal

Voltage above normal or shorted high.

503

BR

Wiper - Rear (Park)

F846

PU

LED Driver 1

Voltage below normal or shorted low.

504

Current below normal or open circuit.

505

BU

Wiper - Rear (HI)

F848

OR

ECB SW 1P2

Current above normal or grounded circuit.

506

PU

Washer - Front

F849

WH

ECB SW lP3

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

507

WH

Washer - Rear

F850

PK

ECB SW lP4

508

PU

Radio Speaker - Left

G730

PK

Park Brake Sol

YL

Wiper - Rear (Low)

F847

YL

Abnormal update.
Abnormal rate of change.

509

WH

Radio Speaker - Left (Commom)

G731

GY

Secondary Service Brake Sol

11

Failure mode not identifiable.

511

BR

Radio Speaker - Right

G848

GN

LED Driver 2

12

Bad device or component.

G939

PK

Switch Return

13

Out of calibration.

K977

PK

Trans Oil Temp Sensor

K978

BU

Pump Sol

The FMI is a diagnostic code that indicates what type of failure has occurred.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

D6R Tractor (Finger Tip Control)


Electrical System
2HM1-UP
2YN1-UP
4HN1-UP
4MN1-UP
6JN1-UP
8LN1-UP
8XN1-UP

Starting And Charging Systems

4JR1-UP
4WR1-UP
6FR1-UP
6HR1-UP
6MR1-UP
7AR1-UP
9ZS1-UP

Alarm - Action

Machine
Location
A

Schematic
Location
A-9

Machine
Location
21

Alarm - Backup

D-12

Sensor - Brake Position

A-5

22

Alternator

B-1

Battery

F-12

Sensor - Direction

F-7

Sensor - Lever Position (Left)

F-7

Breaker - Alternator (80A)

E-11

Sensor - Lever Position (Right)

F-7

Breaker - Aux (20A)

E-11

Sensor - Transmission Temp

A-6

23

Breaker - Blower (20A)

F-11

Solenoid - A/C Clutch

B-1

Caterpillar Monitor

C-4

Solenoid - ECPC Pump

A-11

24

Control - ECB

B-11

Solenoid - First Gear Clutch 5

B-8

21

Converter - 24V to 12V

D-10

Solenoid - Forward Clutch 2

B-8

21

B-1

Solenoid - Left Brake

C-8

25

E-11

Solenoid - Left Steer Clutch

C-8

25

C-4

Solenoid - Park Brake Dump

C-8

25

Component

3
29
26

9
30

4
36

11

27

24
25

15
20

19

21

37
8 12

17

16

34

10

Diode (A/C Clutch)

22

33

23

35

Fuses
Gauge Cluster

28

14

13

32

F-1

Solenoid - Reverse Clutch 1

B-8

21

B-6

Solenoid - Right Brake

C-8

25

Indicator Strip

C-6

Solenoid - Right Steer Clutch

B-8

25

Lamp - Action

C-4

Solenoid - Second Gear Clutch 4

B-8

21

Lamp - Pipe

D-4

Solenoid - Serv Brake Dump

C-8

25

Motor - Blower (2)

B-3

Solenoid - Third Gear Clutch 3

B-8

21

B-12

Starter

C-2

14

D-7

Switch - Auto Downshift

B-6

D-11

Switch - Bidirectional Mode

B-6

SENR2947

37
8

10
12

B
17

36

Mode Number
0

Harness Code

Numeric Readout

Service

Tattletale (Log)

Steering Brake Calibration

Transmission Calibration

Component Data Display

Charging System Display

30
D

9
4

32

33
3

Monitoring System Mode

E-4

10

Switch - Blower

C-6

Motor - Wiper (Left)

E-5

11

Switch - Console Raise/Lower

D-7

Motor - Wiper (Rear)

D-8

12

Switch - Disconnect

F-12

26

Motor - Wiper (Right)

B-6

13

Switch - Downshift

E-7

Relay - Condenser

B-12

Switch - Engine Oil

D-2

27
B

Relay - Main

F-11

Switch - Horn (Forward)

B-5

Relay - Start

F-11

Switch - Key Start

C-5

Resistor (Gauge Cluster)

D-4

Switch - Lamp

D-5

22

15

16

31

11

B-3

D-2

15

25

35

14
20

D-12

16
17

B-5

Switch - Parking Brake

E-7

Switch - Power Train Filter

A-8

27

Switch - Refrigerant
Switch - Reverse

C-1

D-7

Sender - Hydraulic Oil Temp

A-8

18

Switch - Service Brake Pedal

B-5

22

Sender - Powertrain Oil Temperature

A-11

19

Switch - Start Aid

C-6

Sender - Trans Input Speed

A-11

20

Switch - Upshift

E-7

Sender - Trans Intermediate Speed 1

A-9

21

Switch - Wiper (Front, Rear, Left, Right)

A-7, A-8

28

Thermostat

B-3

27

19

21

E-1

Switch - Operator Monitor

13

34

14

Sender - Coolant Temp

Sender - Fuel Level

26

18

C-2

Resistor - Blower

Sender - Engine Speed

2
1

Motor - Wiper (Front)

Resistor (Starter)

29

Sender - Trans Output Speed 2

Indicator - Auto Downshift

Motor - Washer (Front, Rear. Left, Right)

28

Component

Horn - Forward (2)

SENR6717

Normal

Circuit Number
Identification

AA

105-9344

1
Receptacle

Wire Gauge
Plug
2

200-BK-14

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

Printed in U.S.A.

Component Location

18

Mode Of Operation

Fuse
A

Schematic
Location
A-4

Motor - Console Raise/Lower

SENR8367

Wire Color

2006 Caterpillar
All Rights Reserved

SENR4547

Electronic Clutch Brake Control

Socket

Component
Part Number

Wire, Cable, or Harness


Assembly Identification

Ground
Connection

Motor - Condenser (2)

SENR3581
SENR3536
SENR4975

Pin

Single Wire
Connector

Form Number

Starting Motor 6V-5227:


Consist:
6V-5537
106-8552
6V-5538

Harness And Wire Symbols

1
2

Related Electrical Service Manuals

Caterpillar Monitoring System

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

325-PK-14

Alternator 132-2156

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Pin or Socket
Number

31

Title

Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

The connectors shown in this chart are for harness to harness connectors with a
minimum of four contacts and other special connectors. Connectors that join a
harness to a component are generally located at or near the component. See the
Component Location Chart.

ECB SW IP1

10

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Machine
Location

168

248

Pressure
Symbol

Schematic
Location

198

190

Accessory Circuits (Continued)

Power Circuits

Component

SENR1728-01
June 2006

Description

Sender - Trans Intermediate Speed 2

A-9

21

Sender - Trans Output Speed 1

A-9

21

Machine location are repeated for components located close together


A = Operator Compartment - Front Dash

23

B = Operator Compartment - Right Console


C = Operator Compartment - Left Console
D = Operator Compartment - Fuse Panel

24

Machine Harness Connector and Component Locations

Off Machine Switch Specification


Part No.

Function

Actuate

Deactuate

210 70 kPa
(30 10psi)
275 to 1750 kPa
114-5333
Refrigerant Pressure (AC)
(40 to 255 psi)
60 kPa MAX
38 20 kPa
3E-2026
Engine Oil Pressure
(8.7 psi MAX)
(5.5 2.9 psi)
38 3C
27 C MIN
3E-6425
Coolant Temperature (Start Aid)
(100.4 5.4F)
(80.6F MIN)
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
Contact postion at the contacts of the harness connector.
9X-7781

Power Train Filter Pressure

Contact Position
Normally Open
Normally Open
Normally Open
Normally Closed

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

3E-5239

Relay - Condensor

360

101-7740

Relay - Main Power

53. 5.3

125-1302

Relay - Start

27.5 2.8

116-6203

Resistor - Gauge

20 1
Overall 2.0 .1;
Tap 1.0 .05

9G-1950

Resistor - Blower Motor Speed

3E-7842

Resistor - Starter/Diagnostic Conn

150 7.5

134-3999

Solenoid - A/C Clutch

17.6 0.6

3E-6332

Solenoid - Start Aid

At room temperature.

6.0

WH/RD-14
2
1

L52
Y
593-GN-14
593-GN-14

RELAY
3E-5239

J1
(CONN D)

ECB
CONTROL
109-0563
NOTE B

20 Page, Color 2

WH/RD-14

MOTOR

L53

L53

L52

BK-14
AIR CONDITIONER CONDENSOR

L51
L64

L64

U
U

U
608-GN-14
200-BK-14

T
1
2

608-GN-14
200-BK-14

L55

608-GN-14
200-BK-14

FLOOD
LAMPS
107-6689

L
L

608-GN-14
200-BK-14

A
W
W

608-GN-14
200-BK-14

608-GN-14
200-BK-14

1
2
W

FLOOD
LAMP
106-8964

G939-PK
G939-PK
G939-PK

G939-PK
G939-PK
140-BU
140-BU-14
975-WH-14
140-BU-14

G939-PK
G939-PK
G939-PK

140-BU-14
140-BU-14
140-BU-14
140-BU

L64

608-GN-14
200-BK-14

BK-8

1
2

G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK

L55

ECPC
PUMP
136-1679

H
GN-16
GN-16

TRANS
INPUT
SPEED
3E-8848

NN
FLOOD
LAMP
107-6689

NN

FLOOD
LAMP
106-8964

NN

NN

608-GN-14
200-BK-14

E908-BR
E909-WH

L22

NOTE B

1
2

NN
608-GN-14
200-BK-14
NN

608-GN-14
200-BK-14

2
1

L53

K978-BU
975-WH

1
2
H

WH
BK

W
608-GN-14
200-BK-14

608-GN-14
200-BK-14

FLOOD
LAMP
106-8964

L54

L52

140-BU-14
G939-PK
G939-PK
140-BU-14
975-WH-14
975-WH-14

140-BU
140-BU-14
140-BU-14
975-WH-14
975-WH-14
975-WH-14
975-WH-14

POWERTRAIN
OIL SENDER
4W-9972

443-YL

NN
1
2

RD-16
RD-16

1
2

F792-WH
975-WH

1
2

F791-BU
975-WH

RD-16
RD-16
RD-16
RD-16

RIGHT
BRAKE
121-4030

L54
J
337-WH
306-GN
176-YL
200-BK
G848-GN
F791-BU
F792-WH
F843-YL
754-BU
K978-BU
334-BU
K977-PK
709-OR
E901-GN
E900-WH
E909-WH
E902-PU
E906-OR
E908-BR
E905-BU
E907-GY
E903-YL
E904-BR
321-BR
450-YL
F790-BR
F847-YL
973-BR
F846-PU
G730-PK
G731-GY
F848-OR
F850-PK
F849-WH
202-BK-14
202-BK-14
892-BR
893-GN
751-GN
752-YL
755-OR
900-PU
977-YL
F842-BU
F788-PU
F789-YL
G939-PK
140-BU-14
140-BU-14
975-WH-14
G939-PK
975-WH-14

A
3
4
5
6
7
8
9
10
11
12
1
2

F842-BU
F843-YL
977-YL
334-BU
973-BR
F846-PU
G848-GN
F848-OR
F849-WH
F850-PK
176-YL
200-BK
J
306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

975-WH
975-WH
975-WH-14
752-YL
975-WH

L38

L38

973-BR
F846-PU
G848-GN
F848-OR
F849-WH
176-YL
200-BK
306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

751-GN
975-WH

CONN 11

L45

L45
L43

L39

P
R
K
J
N
H
L
A
B
C
D
E
F
G
M
S
T
A
P

975-WH
975-WH
752-YL
751-GN
900-PU
755-OR
754-BU
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
E900-WH

L39

10

1
2

RD-16
RD-16
RD-16
RD-16

REVERSE
CLUTCH 1
118-1336

P
900-PU
975-WH

1
2

RD-16
RD-16

P
755-OR
975-WH

1
2

RD-16
RD-16

P
754-BU
975-WH

1
2

RD-16
RD-16

M
CONN 15
N
RIGHT
SPEAKER
6T-7695
511-BR
512-GN

L44

L44

WH
BK

NOTE B: BOTH PAIRS


LL
E904-BR
WH
2
E905-BU
BK
1
LL

L43

E900-WH
E901-GN

L43

2
1

WH
BK

NOTE B: BOTH PAIRS


LL
WH
E906-OR
2
BK
E907-GY
1

N
L

B
B

N P
W
N

REAR WIPER SW
3T-6655

N
L

N P
W

B
B

N
H
B
B

HEADLINER
M

2
5
4
3

BK
BK
BK

L19
CONN 16

A
C
B

308-YL
308-YL

BI-DIRECTIONAL
MODE SW
133-9405
C
NC

E
OFF C
ON S
ST B E 307-OR
105-RD
E
709-OR
709-OR

709-OR
F846-PU
973-BR
F847-YL
F848-OR
F849-WH
977-YL
G848-GN

E
F849-WH
F848-OR
201-BK

A
B
C

BK
BK
BK

A
B
C

WH
WH

709-OR
G848-GN

1
2

N P
W
N

N
H

200-BK
108-BU-16
526-YL
528-PK

199-OR-16
200-BK

B
B

MOTOR
T

322-GY
B+

LEFT WIPER SW
3T-6655

FRONT WIPER SW
3T-6655

108-BU-16

108-BU-16
507-WH

108-BU-16

L30

RD
WH
BK

FORWARD
HORN SW
3T-2357

SERVICE
BRAKE
PEDAL SW
132-7077

BK
BK
BK

COM NC

KK

BRAKE
POSITION
SENSOR
9X-5592

A
B
C

113-OR
893-GN
892-BR

PLUG

CIGAR
LIGHTER
9W-0335
L19

A
RD
BK
YL

A
B
C
A

15
25
34
35
13
2
7
11
17
21
1
5
14
8
9
10
19
20
24
28
30
26
27
31
3
12
22
16
6
29
32
36
37
33
23
38
39
18
4
40

113-OR
893-GN
892-BR
441-OR
447-PK
442-GY
405-GY
426-BR
443-YL
403-GN
270-BK
271-BK
272-BK
273-BK
274-BK
275-BK

L59

CONN 18
KK A
1
198-RD
G731-GY 2

L22

TRANS
INTERMEDIATE
SPEED 2
3E-8848

L30

L30

L22

L22

TRANS
OUTPUT
SPEED 1
3E-8848

POWER
TRAIN
FILTER SW
NOTE E
9X-7781

TRANS
OUTPUT
SPEED 2
3E-8848

HYDRAULIC
OIL SENDER
4W-9972

L30
426-BR
201-BK
S
T

442-GY

A
B
A
C

426-BR
201-BK
442-GY

CONN 14
L55

L22

199-OR-16
200-BK
322-GY
114-RD
200-BK-14
129-RD
426-BR
201-BK
442-GY
201-BK
608-GN-14
447-PK
321-BR
975-WH
200-BK-14

TRANS
TEMP
SENSOR
118-7226

L1

H
+ V SENSOR
GROUND
SIGNAL

OR
BK
WH

A
B
C

709-OR
G939-PK
K977-PK

975-WH
E908-BR
E909-WH
K978-BU
443-YL
709-OR
G939-PK
K977-PK

L7

291-BK
290-BK
E735-PU

291-BK
290-BK
E735-PU
410-WH

L8

CATERPILLAR
MONITORING SYSTEM
126-9401
NOTE B
NOTE C

L7

L1

L1

610-OR-14
610-OR-14
200-BK-14
200-BK-14
610-OR-14
200-BK-14
610-OR-14
200-BK-14

L15

L63
H
201-BK
405-GY
441-OR
403-GN
109-RD-4
521-YL-14
522-WH-14

CONN 26
L7
L1

L1
L18
ENGINE
OIL SW
3E-2026
BK
BK

201-BK
405-GY

1
2

ABBREV

C
A
B

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

441-OR

L3

337-WH
A

L3

L8
L7

LH SPEAKER (-)
LH SPEAKER (+)
GROUND
+ 24 VOLT
+24 VOLT MEMORY

GY/BK-16, VI/BK
GY/VI

RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

24 VOLT RADIO
NOTE D
NOTE K

L8

A
L7

L1

L1

FF
E

L19

L19
HARN CODE 0
HARN CODE 1
HARN CODE 2
HARN CODE 3
HARN CODE 4
HARN CODE 5

FF
1
6
2
5
4
3

T
522-WH-14
200-BK-14
517-BU-14
516-GN-14
515-GY-14

MM
A
G

A MTR BAT
MOTOR

REFRIGERANT
SW
NOTE A
114-5333

MM
AA
STARTER
6V-5227

SS

EE

FRAME
GROUND

WH/RD-14

ENGINE
BLOCK

DIODE
106-8704

FF

GN-14
GN-14

200-BK-6

WH/RD-14

FF

BLOWER
MOTOR 3E-6386

JJ

BK-4

AIR CONDITIONER
CLUTCH SOLENOID
134-3998

ALT
R
JJ

JJ

L8
L7

L7
L1

BK-6

JJ

L62

L62
RESISTOR
9G-1950

RD-16
BK-16

ALTERNATOR
132-2156
ATCH 3E-7577

BK-14
FF

OPERATOR SW
ACTION ALARM

SS

200-BK-14
200-BK-14
515-GY-14
515-GY-14

FF

CLEAR SW
SERVICE SW

IDENT
2
1

MM

BLOWER
MOTOR 3E-6387

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAUGE


NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
AT LEAST 1 TURN / 25 MILLIMETERS
(892-BR, 893-GN); (E902-PU, E903-YL);
(E904-BR, E905-BU); (E900-WH, E901-GN);
(E906-OR, E907-GY); (E908-BR, E909-WH);
(450-YL, G939-PK).

610-OR-14
200-BK-14

1
2

PP
610-OR-14
200-BK-14

D
L1

THIS DIAGRAM IS FOR THE D6R ECB TTT (108-2214 CHG 03)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON

1
2

L62

610-OR-14
200-BK-14
1
2

1
2

GG
610-OR-14
200-BK-14

FLOOD LAMP
106-8964

LOC

HARNESS AS.
136-2086 02
138-7916 02
109-6376 05
134-3853 01
109-6374 01
136-2087 01
109-9781 03
124-5785 02
109-6379 03
133-8468 03
126-8871 00
109-7954 04
109-7955 02
120-9890 03
109-7224 00
124-7657 01
113-7133 01
109-6410 00
126-8872 01
109-4042 03
123-8329 03
111-7198 01
126-8873 00
112-7686 04
126-8708 00
126-8874 00
126-8875 01

K
V
JJ
JJ
SS

WIRE AS.
142-8587
1Q-2444
4D-6565
1Q-2807
3N-0539

00
00
01
01
01

F-12
A-12
B-1
B-2
B-2

AA
BB
BB
CC
CC
DD
EE
HH
MM

CABLE AS.
8P-6264
128-0314
8V-0622
4E-2655
5T-0101
9D-3437
7P-6682
9U-8746
3T-2980

04
00
00
00
03
01
01
01
01

F-12
F-12
F-12
F-12
F-12
F-12
B-2
C-2
B-2

D-3
D-3
F-2
F-10
F-1
D-4
D-11
C-12
E-2
E-2
A-12/E-12
B-7
B-7
B-9
A-2/F-1
A-8
E-12
B-12/E-12
A-12/E-12
C-12
C-12
B-3
A-2/F-1
A-5
A-9
A-12/E-12
A-2/F-1

NOTE G
NOTE J

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
STD
ATCH

STD
ATCH
NOTE G
NOTE J

ATCH

PP

FLOOD LAMP
106-8964

PP

610-OR-14
200-BK-14

GG

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

FLOOD LAMP
106-8964

GG
GG

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

FLOOD LAMP
106-8964

STARTING CIRCUIT.

GG

MONITOR CIRCUIT. (EMS)

NOTE: HARNESS "R" FOR RADIATOR GUARD MOUNTED FLOODS


HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
WITH HARNESS "GG", REPLACE LAMPS FUSE WITH 8M-8948 (15A) FUSE

PANEL LAMP CIRCUIT.


WASHER / WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
ELECTRONIC CLUTCH BRAKE CONTROL.
START AID CIRCUIT.
CAT DATA LINK
ALL DASHED LINES ARE ATTACHMENTS.

NOTE

610-OR-14
200-BK-14

NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK


(ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON)
NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
24 VOLT RADIO
RADIO OPTIONS
12 VOLT
135-5944 AM/FM U.S.
135-5946 AM/FM CASSETTE U.S.
NOTE E: NORMALLY OPEN BEFORE INSTALLATION
NOTE G: NOT ON POWERSHIFT DIRECT DRIVE MACHINES
NOTE J: USED ONLY ON POWERSHIFT DIRECT DRIVE
NOTE K: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
NOTE M: WITH HARNESS "GG", REPLACE WITH 8M-8948 (15A) FUSE
NOTE N: WITH HARNESS "NN", REPLACE WITH 8M-0456 (20A) FUSE

PART NO. CHG

A
A
B
C
D
E
F
G
H
J
L
M
N
P
R
S
T
U
W
X
Y
FF
GG
KK
LL
NN
PP

E05720

CIRCUIT GROUPING
DESIGNATION

FF
CONN 23

ATCH WIRE, CABLE,


COMPONENT

BK-14
THERMOSTAT
3E-5464

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

HH

WH/BK-16, GN/BK
WH/GN
BK
RD

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

513-OR-14
522-WH-14

HH

521-YL-14
513-OR-14

+12 VOLT MEMORY


+12 VOLT
RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

1
2

YL
RD
GY/BK-16, VI/BK
GY/VI

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

CIRCUIT NOT CONNECTED


RESISTOR
3E-7842

EE

PWR TRN TEMP


ALTERNATOR

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT CONNECTED

403-GN
109-RD-4

LH SPEAKER (-)
LH SPEAKER (+)
GROUND

+ BATTERY
DATA LINK +
DATA LINK COOLANT TEMP
FUEL LEVEL
HYD OIL TEMP
ENGINE OIL PR
PWR TRN FILTER

L8
L7
L1

L1

L15

L62
M

L19

L8

ANTENNA AS.
8E-1118

WH/BK-16, GN/BK
WH,GN
BK

12 VOLT RADIO
NOTE D
NOTE K

1
2
3
4
5
6
7
8

512-GN
511-BR

ACTION
ALARM
3E-6328

1
2
3
4

CONN 25

L8
1
2

L1

L7

L7

OPERATOR STATION
410-WH
201-BK

WH
BK
ENGINE
SPEED
6V-2455

G939-PK
E908-BR
E909-WH
K978-BU
975-WH
709-OR
K977-PK
443-YL

COOLANT
SENDER
7N-8532

337-WH
113-OR
307-OR

2
1

L62

443-YL

RD-00

SYMBOL

1
2
3
4
5
6
7
8

509-WH
508-PU
200-BK
108-BU-16
102-RD

L65

198-RD-16
G731-GY
140-BU
G939-PK
F790-BR
140-BU
G939-PK
F843-YL

4
5
6
7
8
9
10
11
1
2
3
12

L12

LOAD
CLOCK
+V DISPLAY
DATA
ACTION LAMP
GROUND

311-WH
311-WH
310-PU
311-WH
200-BK
L14

337-WH

CONN 24

A513-PK
592-BU
512-GN
511-BR

OPERATOR STATION
L30

113-OR
307-OR

C414-BU
E708-PK
E707-GN
C413-YL
411-PK
201-BK

201-BK
E735-PU

NO

+ BATTERY
RETURN
SIGNAL

BK
OR
GN
WH
YL
BU

892-BR
893-GN
113-OR

L59

124-GN-14
521-YL-14
307-OR
105-RD
522-WH-14
308-YL
310-PU
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN

509-WH
508-PU
200-BK

L24

L24

200-BK
200-BK

L59

NC
NO

KK

114-RD
A

DOME LAMP
3E-6389
A
C
B

129-RD
200-BK-14

200-BK

WINCH
LAMP
CONNECTOR

RIGHT WIPER
117-1881

RIGHT WIPER SW
3T-6655

1
2

L
GND

BK-16
GY-16
BR-16
OR-16

OPERATOR
MONITOR SW
133-9405
C

CONN 17
L19

GN-16

L59

HARNESS CODE
D6R
111-7056
201-BK
BK 7
270-BK
BK 1
271-BK
2
272-BK
BK 3
273-BK
BK 4
274-BK
5
275-BK
BK 6
8
E

4
1
2
6
3
5

L59

201-BK

977-YL
201-BK

2
1
3
4
5
6

LAMP
7N-5876

L25

201-BK
201-BK

GAGE
CLUSTER
100-5895
GROUND
+V DISPLAY
CLOCK
DATA
LOAD
HARN CODE

CONN 20

E
BK
BK
BK

201-BK
E707-GN
E708-PK
C413-YL
C414-BU

201-BK

MONITOR SERVICE
CONNECTOR
4
201-BK
1
290-BK
2
291-BK
3
E735-PU
E

L29

ACTION LAMP
LAMP 115-1748
HOUSING 123-0304

BK
BK

L29

CONN 19

+8V POWER
AUTO LAMP

527-GN

RESISTOR
116-6203
E
600-BR
2
1
663-GY

DATALINK
SERVICE
CONNECTOR
C
F
G
B
201-BK
113-OR
A
D
893-GN
E
892-BR
H
J
CONN 21
E

310-PU
308-YL

L26

L29

KEY START SW
9G-7641

BLOWER SW
6P-3236
INDICATOR STRIP
125-3401
E
+8V POWER WH 1
709-OR
AUTO LAMP
F846-PU
WH 2
2F-2R LAMP
973-BR
WH 3
1F-2R LAMP
F847-YL
WH 4

LIGHT PIPE
LAMPS 123-9294

FLOOD LAMP
106-8964

GG

302-OR
207-BK
304-WH-8
101-RD-4

NC
NO

201-BK
411-PK

124-GN-14
522-WH-14
521-YL-14
308-YL
307-OR
105-RD
310-PU

L31
START AID
SW 133-9405

NO

N
L

E
200-BK
600-BR
E
200-BK
600-BR
E
200-BK
600-BR

600-BR

600-BR

GG

NOTE B

450-YL
G939-PK

2
1

4 E

L31

124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

102-RD

TRANS
INTERMEDIATE
SPEED 1
3E-8848

102-RD-14
116-BR-14
102-RD-14

600-BR

N
H

L25
L24

L24

610-OR-14

L24

528-PK

NOTE B

3 E

AUTO DOWNSHIFT
INDICATOR
133-8979

N
H

L29

L29

L24

527-GN

N
L

LL

2
1

L24

L19

THIRD GEAR
CLUTCH 3
118-1336

CONN 10

E902-PU
E903-YL

508-PU
508-PU
509-WH
509-WH
511-BR
511-BR
512-GN
512-GN

NO

SECOND GEAR
CLUTCH 4
118-1336

L26

L26

608-GN-14

L25
E B3

AUTO DOWNSHIFT
133-9405
C
NC

FIRST GEAR
CLUTCH 5
118-1336

L27

L65

N
+
N

609-YL-14

108-BU-16
526-YL
527-GN
528-PK

N P
W
N

LL

B2

L22
L55

L55

1
2

2 E

116-BR-14

L32

522-WH-14
521-YL-14
124-GN-14

200-BK-16
200-BK

RIGHT
STEER
CLUTCH
121-4030
NOTE H
FORWARD
CLUTCH 2
118-1336

A
21
25
29
37
40
19
20
22
23
24
26
28
31
32
33
34
35
36
39
14
15
16
17
18
27
30
38
1
2
3
4
5
6
7
8
9
10
11
12
13

RD-16
RD-16

CONN 8
F843-YL
977-YL

1
2

F789-YL
975-WH

975-WH-14
975-WH
975-WH

200-BK

E B1

L31

LEFT
STEER
CLUTCH
121-4030
NOTE H
LEFT
BRAKE
121-4030

A
F791-BU

PARK
BRAKE
DUMP
133-2250

200-BK-14

L58

FLOOD LAMP
106-8964

GG

L1

513-OR-14
522-WH-14

1
2

GN
GN

SERV
BRAKE
DUMP
133-2250

L27
201-BK
L58
200-BK-14
200-BK
L65
200-BK
200-BK
200-BK
200-BK

200-BK-6
200-BK
199-OR-16
322-GY
426-BR
442-GY
608-GN-14
447-PK
200-BK-14
200-BK-14
201-BK
201-BK
114-RD
129-RD
321-BR
975-WH

RD-00
BK-00

1
2
3
4

F788-PU
975-WH

F792-WH

L8

3
1
4
9
12
8
5
6
7
2
10
11
G730-PK
975-WH

F788-PU

CONN 7

11

GN
GN

A
G730-PK

L22

12

G731-GY

L54

L48

L52

CONDENSOR
106-2721

G731-GY
L44

L48
L48

1
2
3
4

G731-GY
975-WH

G731-GY

L54

2
1

F789-YL

J2
(CONN B)

NOTE B

L28

GG

FORWARD
HORN
7T-0970

1
2

CONDENSOR
MOTOR 106-2721

LEFT
SPEAKER
6T-7695

L28

200-BK-14

L23

L29

L29

322-GY
200-BK

L63

513-OR-14
522-WH-14

158-BR-14
521-YL-14
200-BK-14

200-BK-14
200-BK-14
BK-14

975-WH-14
975-WH

L34

L17

201-BK
200-BK-14
F846-PU
F847-YL
709-OR
973-BR
977-YL
F848-OR
F849-WH
G848-GN
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14

322-GY
200-BK-14
610-OR-14

C
A
B

1
2

754-BU
F843-YL
K978-BU
334-BU
K977-PK
709-OR
F791-BU
E901-GN
F790-BR
F792-WH
E900-WH
973-BR
E909-WH
E902-PU
E906-OR
G848-GN
E908-BR
E905-BU
E907-GY
F846-PU
E903-YL
E904-BR
321-BR
450-YL
F847-YL
975-WH-14

975-WH
975-WH
975-WH

L33

B+

L16
L18

200-BK
322-GY

L63

200-BK
200-BK-6
200-BK-14
200-BK-14
201-BK
201-BK
114-RD
129-RD
321-BR
975-WH
199-OR-16

L13

G848-GN
F849-WH
F848-OR
F846-PU
F847-YL
709-OR
973-BR
977-YL
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
124-GN-14
521-YL-14
105-RD
522-WH-14
308-YL
310-PU
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN
113-OR
337-WH

322-GY
200-BK-14
610-OR-14

322-GY
426-BR
442-GY
608-GN-14
447-PK

L13

L13

109-RD-4
B CONN 27

L17

A
2
9
5
6
15
34
37
16
36
33
20
26
38
3
8
13
19
25
4
18
22
23
28
29
30
1
7
10
11
12
21
31
32
39
40
14
17
24
27
35

610-OR-14
200-BK-14

L15

CONN 29

403-GN
109-RD-4

A
B
C

L53

GROUND
DATA LINK FORWARD CLUTCH SOL
GROUND
SERVICE BRAKE DUMP
DATA LINK +
REVERSE CLUTCH SOL
SECOND GEAR CLUTCH
LEFT STEER CLUTCH
FIRST GEAR CLUTCH
RIGHT STEER CLUTCH
BI-DIRECTIONAL (N/O)
AIH POST HEAT SW
SW IP 1
AUTO DOWNSHIFT SW
BI-DIRECTIONAL (N/C)
+ BATTERY
+ BATTERY
SOLENOID RETURN
SWITCH RETURN
SWITCH RETURN

G730-PK
G730-PK

N
+
N

509-WH
508-PU

BK-16
GY-16
BR-16
OR-16

E
201-BK
200-BK-14
F846-PU
F847-YL
709-OR
973-BR
977-YL
F848-OR
F849-WH
G848-GN
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
609-YL-14
124-GN-14
521-YL-14
307-OR
105-RD
522-WH-14
308-YL
310-PU
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN

L58

L58

FLOOD LAMP
106-8964

NOTE: HARNESS "R" FOR RADIATOR GUARD MOUNTED FLOODS


HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS

RD-00

202-BK-14
892-BR
752-YL
202-BK-14
G731-GY
893-GN
751-GN
755-OR
F788-PU
900-PU
F789-YL
F848-OR
F842-BU
F850-PK
977-YL
F849-WH
140-BU-14
140-BU-14
975-WH-14
G939-PK
G939-PK
140-BU

THIRD GEAR CLUTCH


INCHING PEDAL SENSOR
ECPC PUMP SOLENOID
AIR INLET HEATER
TRANS OIL TEMP SEN
+ V SENSOR
RIGHT BRAKE SOLENOID
TRANS OUT SP 1 SERVICE BRAKE PEDAL
LEFT BRAKE SOLENOID
TRANS OUT SP 1 +
2F-2R INDICATOR
TRANS INPUT SP TRANS INT SP 1 +
TRANS OUT SP 2 +
AUTO INDICATOR
TRANS INPUT SP +
TRANS INT SP 2 TRANS OUT SP 2 2F-1R INDICATOR
TRANS INT SP 1 TRANS INT SP 2 +
BACK UP ALARM
ENGINE SPEED SENSOR
1F-2R INDICATOR
SOLENOID RETURN

L49

L40

MOTOR

PP

FORWARD
HORN
7T-0969

BK-6

158-BR-14
521-YL-14
200-BK-14

L55

PARK BRAKE SW (N/C)


PARK BRAKE SW (N/O)
DOWNSHIFT SW (N/O)
REVERSE SW (N/O)
UPSHIFT SW (N/C)
DOWNSHIFT SW (N/C)
UPSHIFT SW (N/O)
REVERSE SW (N/C)

L49

108-BU-16
108-BU-16
108-BU-16
A513-PK
592-BU
523-BR
524-BU
525-GY
500-BR
501-GN
502-OR
508-PU
509-WH
511-BR
512-GN
102-RD
200-BK
200-BK
200-BK
200-BK

L39
975-WH-14
975-WH-14

116-BR-14

512-GN

L33

L33

GN-16

FRONT
WIPER
H 134-0392

L27

1 E

511-BR

L34

GND

GG
610-OR-14
200-BK-14

FLOOD LAMP
106-8964

PP

610-OR-14
200-BK-14

COOLANT SW
3E-6425

BK-00

L51

PARK BRAKE DUMP

851-WH
830-WH
828-WH
G730-PK

4
5
11
1
9
2
6
7
8
10
12
13
14
18
19
20
22
23
24
25
28
29
30
31
34
35
36
37
38
40
3
15
16
17
21
26
27
32
33
39

L16
L18
L17

L32

LAMP SW
109-7189

509-WH
B+

L17

L11

207-BK

A
B
C

CONN 1

DIRECTION SENSOR

L38

975-WH
975-WH
G731-GY

L23

J NO

BK-16
GY-16
BR-16
OR-16

L34

975-WH
975-WH
975-WH-14

REVERSE
SW
123-6377

L17

L14

301-BU
302-OR

L50

F780-PK
419-YL
F781-BR
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY

HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4

MOTOR

L32

L28

MOTOR
524-BU
200-BK
108-BU-16
523-BR
525-GY
108-BU-16
500-BR
501-GN
502-OR
200-BK
200-BK
108-BU-16
A513-PK
592-BU
200-BK
102-RD
508-PU

L
4
1
2
6
3
5

200-BK
108-BU-16
500-BR
502-OR

201-BK

CONSOLE RAISE/LOWER
110-9178

J NC COM J

L45

L45
L39

RD
YL

L
GND

GN-16

4
1
2
6
3
5

200-BK-16
108-BU-16
503-BR
505-BU

E901-GN
E900-WH
E903-YL
E902-PU
E906-OR
E907-GY
E904-BR
E905-BU

158-BR-14
521-YL-14
200-BK-14

L50

NOTE B

FLOOD
LAMP
107-6689

L51
L50
L49
L48

1
2
3
4
8
7
6
5

A
B
C

CONN 2

SENR1708-01

L49

25
26
32
36
14
28
31
13
19
20
23
24
29
30
35
33
34
39
2
3
4
5
8
9
10
11
12
17
18
21
22
27
37
38
1
6
7
15
16
40

CONSOLE RAISE/LOWER SWITCH


110-7880

REAR
WIPER
119-0098

L34

L34

1
2

L38
L39
L40

B+

592-BU
A513-PK
108-BU-16
102-RD-14
E CONN 22

L32

G939-PK
F786-GY
F782-OR

BK-16
GY-16
BR-16
OR-16

2
3
4
1
M

H LEFT
MOTOR
WIPER
117-1882
T

L32

3
4

L45

L40

200-BK
108-BU-16
523-BR
525-GY

L51
L50
L49
L48

1
2
1

504-YL

L50
276-BK
277-BK
278-BK
279-BK
280-BK
G939-PK

CONN 13

L39

L51
L50

592-BU
A513-PK
108-BU-16
102-RD

L
GND

L16

L16

PP
610-OR-14
200-BK-14

L7
L1

L55

CONN 5
J
1
2
BK
3
4
BK
5
BK
BK
6

176-YL
200-BK

L51
L50
L49
L48

24 TO
12 VOLT
CONVERTER
119-1733
NOTE D

L51
L50
ELECTRONIC
BRAKES
DIFF STEER
ECPC 3-SPD
111-7053

AUX CKT
PLUG

L38

L51

158-BR-14
521-YL-14
200-BK-14

L64

L55

4
3
2
1

L45

L48

FLOOD
LAMP
107-6689

199-OR-16
199-OR-16

L38
L61

L42
L42

L51
L50
L49
L48

L34

L61

FLOOD
LAMP
106-8964

L37

L34

501-GN

GN-16

4
1
2
6
3
5

200-BK-6

L10

L10

MODULE

L33

524-BU

200-BK-14
200-BK-14
200-BK-14
201-BK
201-BK
200-BK-6

L33

L41

200-BK-10
200-BK-14
200-BK-14
200-BK-14
200-BK-14
199-OR-16
197-GN-16

200-BK-10

L34

L61

NOTE: PLUG ONLY REQUIRED


WITH 24 VOLT RADIOS.
REMOVE PLUG AND
INSTALL CONVERTER
WITH 12 VOLT RADIOS.

507-WH
506-PU
529-WH
530-OR
200-BK

608-GN-14

NC
NO

BR-22
DOWNSHIFT SW
132-7419

L41

1
2
3
4
5
6

CONN 6
321-BR
975-WH
447-PK
201-BK
200-BK-14

BACKUP
ALARM
123-6449

L42

L46

PK-22

L37

L42

201-BK
201-BK

200-BK-10
200-BK-14
200-BK-10

1
2
3
4
5
6

RIGHT
WASHER
7T-8891

L46

199-OR-16
197-GN-16

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

REAR
WASHER
7T-8891

L46

102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

MOTOR

975-WH
321-BR

2
1

MOTOR

FUEL LEVEL SENDER


113-9478
BK
BK

447-PK
201-BK

LEFT
WASHER
7T-8891

507-WH-16
506-PU-16
529-WH-16
530-OR-16

FRONT
WASHER
7T-8891

1
2
3
4
5
6

1
2

F
MOTOR

200-BK

T
PK
BK

F
MOTOR

L47

L41

L41

202-BK-14
202-BK-14

202-BK-14
202-BK-14
200-BK
200-BK
200-BK
200-BK-14
200-BK-14
200-BK-10
200-BK-14

200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK-14

200-BK-10

L9

200-BK-14
201-BK
201-BK
201-BK
200-BK
200-BK-6
200-BK-14
200-BK-14
201-BK
200-BK-14

1
2

A
B
CONN 28
12
322-GY
5
311-WH
2
310-PU
3
200-BK-14
6
11 610-OR-14
521-YL-14
1
4
522-WH-14
7
201-BK
8
403-GN
405-GY
9
10 441-OR

L3

200-BK-16

L64

2
1
3
4

200-BK-16

T
608-GN-14
200-BK-14
447-PK
201-BK

608-GN-14
200-BK-14

L47

L40

UPSHIFT SW
132-7450
YL-22

L45

NC
NO

L9

L9

1
2

D
610-OR-14
200-BK-14

L15

R
R

L15

L8

200-BK-16
CONN 3
A
608-GN-14
200-BK-14
447-PK
201-BK

200-BK-16

200-BK-14
608-GN-14

102-RD-14
108-BU-16
158-BR-14
200-BK
200-BK
200-BK-14
521-YL-14
A513-PK
592-BU

158-BR-14
521-YL-14
200-BK-14
102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

L61

L40

L18

610-OR-14
200-BK-14

L14

OPERATOR STATION

RELAY PANEL
L61

L47

GN-22
PK-22
WH-22

1
2
6
3
5
4

F783-GN
G939-PK
F785-WH
F784-YL
G939-PK
F781-BR

709-OR
709-OR

E909-WH
E908-BR
321-BR
F790-BR
450-YL
G731-GY
975-WH
975-WH

L11

1
2

BK-16
BK-16

2
1

140-BU-10

197-GN-16

L10

L9

START AID
SOLENOID
3E-6332

2
1

199-OR-16

AUX 1

L41

8
9

PARKING BRAKE
SW 118-0639

L45

L39

L9

200-BK-14

176-YL

L39

L9

L8

L11

2
1

L11
109-RD-4
311-WH
310-PU
200-BK-14
201-BK
310-PU
610-OR-14
522-WH-14
441-OR
403-GN
405-GY
521-YL-14
521-YL-14
G848-GN
F848-OR
F849-WH
592-BU
A513-PK
108-BU-16
116-BR-14
102-RD-14
337-WH
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
977-YL
973-BR
F846-PU
F847-YL
709-OR
442-GY
608-GN-14
447-PK
426-BR
443-YL

515-GY-14
516-GN-14
517-BU-14

CONSOLE

L9

WH
PU

1
2

L8

L8
L11

L11

663-GY

10A

113-OR
116-BR-14

2
3
4
6
7

G939-PK
G939-PK

G939-PK
G939-PK
F847-YL
337-WH
892-BR
893-GN
K978-BU
K977-PK
709-OR

L8

L25

112-PU-14

OPERATOR MONITOR
NOTE N
FLOODLAMPS

102-RD-14

L56

L56

11
12
1

1
2

L3

L3

L3

201-BK

608-GN-14
200-BK-14

108-BU-16

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

L3

201-BK

WIPERS

108-BU-16

G939-PK
337-WH

10

L12

L12

L25

10A

140-BU-10

337-WH
306-GN
176-YL
200-BK

L38

L12

L29

C
112-PU-14

POWERTRAIN CTRL

201-BK

10A

158-BR-14

140-BU
G730-PK

L38

116-BR-14
102-RD-14
102-RD-14

112-PU-14

A/C CONDENSER

105-RD
308-YL
306-GN

L48

L48
L35

1
2
3
4
5
6
7
8
9
10
11
12

L37

200-BK-14
522-WH-14
515-GY-14
516-GN-14
517-BU-14

10A

112-PU-14

114-RD
198-RD-16

310-PU
311-WH

L23

FORWARD HORN
DUMP VALVE

101-RD
304-WH
109-RD
112-PU
306-GN
308-YL
105-RD
105-RD
308-YL
306-GN
108-BU-16
108-BU-16
102-RD-14
102-RD-14
158-BR-14
109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU-14
140-BU-14
140-BU
140-BU
176-YL
198-RD-16
199-OR-16

L49

306-GN
F780-PK
419-YL

L37

RIGHT
STEER
LEVER
POSITION
9X-5592

+ BATTERY
GROUND
SIGNAL

502-OR

L46

RD
BK
YL

108-BU-16
507-WH

15A

112-PU-14

T
1
2

10A

310-PU
302-OR
207-BK
311-WH
199-OR-16
198-RD-16
140-BU
140-BU
105-RD
108-BU-16
102-RD-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
158-BR-14
108-BU-16
102-RD-14
306-GN
140-BU-14
140-BU-14
176-YL
202-BK-14
202-BK-14
200-BK
200-BK-14
200-BK
200-BK

A
B
C

521-YL-14
A513-PK
592-BU
F849-WH
F848-OR
F843-YL
977-YL
973-BR
F846-PU
G848-GN

200-BK

NN
NN
1
2

20A

129-RD

LEFT
STEER
LEVER
POSITION
9X-5592

501-GN

NN

608-GN-14
200-BK-14

AUX
BREAKER
3T-8728

L50

507-WH

FLOOD
LAMP
106-8964

608-GN-14
200-BK-14

112-PU-14

20A

FLOOD
LAMP
106-8964

10A
10A

105-RD

CIGAR LIGHTER

+ BATTERY
GROUND
SIGNAL

506-PU
500-BR

NN

NN

608-GN-14
200-BK-14

L46
L46

102-RD-14

KEY

RD
BK
YL

L40
L41
L42

500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR
102-RD

NN

608-GN-14
200-BK-14

197-GN-16

10A

C
101-RD-14
112-PU-14

1
2

10A

A
B
C

1
2
3
4
5
6
7
8
9
10
11
12

NN
FLOOD
LAMP
107-6689

101-RD-14

W
608-GN-14
200-BK-14

101-RD-14

DIRECTION
106-4437

L35

L39

500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR

FLOOD
LAMP
106-8964

101-RD-14

+ BATTERY
GROUND
SIGNAL

J
140-BU-14
G939-PK
830-WH

529-WH
523-BR

608-GN-14
200-BK-14

10A

L47

140-BU-14
G939-PK
828-WH

G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
L51
G939-PK
G939-PK
140-BU
F780-PK
F781-BR
L50
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY
419-YL
G730-PK
L49
851-WH
828-WH
830-WH

L51
L47

L46

RD
BK
YL

L47

101-RD
109-RD-4
101-RD-4
NOTE M
C
LAMPS

A
B
C

506-PU
507-WH
529-WH
530-OR
200-BK
108-BU-16
108-BU-16
108-BU-16
108-BU-16
102-RD
102-RD
102-RD
A513-PK
592-BU

608-GN-14
200-BK-14

101-RD-14

C 80A
C
ALTERNATOR
BREAKER
9S-4693

CONN 9

BLOWER BREAKER
3T-8728

109-RD-4
101-RD
101-RD-4

140-BU-14
G939-PK
851-WH

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR

1
2

L56

124-GN-14

20A

140-BU-14
140-BU-14
140-BU-14

12
5
9
10
11
2
3
7
8
6
4
1

200-BK-10
124-GN-14
109-RD-4
101-RD-4
102-RD-14

109-RD-4

BK-16
BK-16

FLOOD
LAMPS
107-6689

L42

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR

608-GN-14
200-BK-14

308-YL
200-BK-10

L41

L38

511-BR
512-GN
508-PU
509-WH
200-BK-16
200-BK
530-OR
526-YL
527-GN
528-PK
529-WH
523-BR
524-BU
525-GY
506-PU
500-BR
501-GN
502-OR
108-BU-16
507-WH

FLOOD
LAMP
107-6689

200-BK-10
308-YL

1
2

608-GN-14
200-BK-14

200-BK
308-YL

112-PU-14
112-PU-14

608-GN-14
200-BK-14

BK
BK

109-RD-4
109-RD-4

2
1

L37

L37
L38
L39
L40
L41
L42

530-OR
526-YL

608-GN-14
200-BK-14

FLOOD
LAMP
107-6689

200-BK
306-GN

U
FLOOD
LAMP
106-8964

1
2

NOTE: HARNESS "U" FOR TANK MOUNTED FLOODS


HARNESS "L" FOR 1 TANK MOUNTED (REAR), 1 SWEEPS MOUNTED (FRONT)
HARNESS "W" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (FRONT)
HARNESS "NN" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (REAR),
AND 1 ROPS MOUNTED (FRONT)
WITH HARNESS "NN", FUSE FOR 116-BR TO BE CHANGED TO
8M-0456 (20A) FUSE.

112-PU-14

112-PU-14
112-PU-14

FRAME
GROUND

BK-00

START
RELAY
125-1302

L37
L38
L39
L40

OPERATOR STATION

STRIP 110-4638

DD

CONN 12

L37

DD

304-WH-8

MAIN RELAY
101-7740

306-GN
308-YL

DISCONNECT
SW
7N-0718

304-WH

12V BATTERY
3T-5760 STD
9X-9721 ATCH

109-RD

CC

112-PU

BK-00
203-BK

RD-00

CC

POS NEG

112-PU
109-RD
304-WH
101-RD
306-GN
308-YL
304-WH-8
102-RD-14
124-GN-14
109-RD-4
101-RD-4
200-BK-10
140-BU-10
114-RD
129-RD
199-OR-16
158-BR-14
116-BR-14
108-BU-16
198-RD-16
197-GN-16
105-RD
113-OR
176-YL

CONN 4
NOTE:
20A BREAKER; 3T-8728
80A BREAKER; 9S-4693
10A FUSE; 3K-8782
15A FUSE; 8M-8948
20A FUSE; 8M-0456
FUSE HOLDER; 4K-5122

4
14
17
10
18
2
3
24
7
13
19
20
22
1
5
6
8
9
11
12
15
16
21
23
25

199-OR-16
450-YL
G939-PK
E908-BR
E909-WH
K978-BU
975-WH
709-OR
K977-PK
114-RD
129-RD
321-BR
975-WH
101-RD-4
304-WH-8
302-OR
207-BK
F843-YL
198-RD-16
F790-BR
G731-GY
140-BU
140-BU
G939-PK
G939-PK
116-BR-14
521-YL-14
102-RD-14
337-WH
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
592-BU
A513-PK
108-BU-16
977-YL
973-BR
709-OR
F846-PU
F847-YL
F848-OR
F849-WH
G848-GN
109-RD-4
311-WH
310-PU

199-OR-16
198-RD-16
310-PU
302-OR
207-BK
311-WH
105-RD
308-YL
108-BU-16
102-RD-14
109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU
140-BU

L35

DIAGNOSTIC CONN.

203-BK

RD-00
L35

L35

RELAY PANEL

OPERATOR STATION
503-BR
504-YL
505-BU
108-BU-16
200-BK-16
508-PU
509-WH
511-BR
512-GN

A
1
2

201-BK
201-BK
201-BK-14

203-BK

AA

RD-00

RD-00
K
203-BK

NEG POS

BB

203-BK
101-RD
304-WH
109-RD
112-PU
308-YL
105-RD
306-GN
207-BK
302-OR
310-PU
311-WH

BB

108-BU-16

12V BATTERY
3T-5760 STD
9X-9721 ATCH

10

201-BK-14
201-BK
201-BK

11

201-BK
201-BK

12

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