Welding Electrodes

Bestseller
BHLER
Bestseller
Contents
Selection guide 3
Key to symbols
W.-Nr. Werkstoffnummer (material number acc. to EN/DIN) to AWS and EN / 1G, 1F / 2F / 2G / 4F / 4G / 3G, 3F, 5G up / 3G, 3F, 5G down flat position horizontal position horizontal vertical position horizontal overhead position overhead position vertical position up vertical position down
Filler metals for mild steels

Coated electrodes Solid wires Submerged arc welding wires / fluxes Flux and metal cored welding wires Gas welding rod Electrodes for pipeline welding Electrode for gouging 4, 5 5, 6 6 7 7 8, 9 9
Welding positions acc. PA 4G, 4F PD, PE PB 3G PC 3G down PG 3F 3F PF PD 5G down PE PA, PB, PC PF 1G, 1F, 2G, 2F PG dotted line thick marked solid line Type of current ~ = = = = = = = Mechanical Re Rm A5 Av
= limited weldability in this position = particularly good weldability in this position
Filler metals for low alloyed steels

High strength, low temperature resistant Coated electrodes 10 Solid wires 10, 11 Submerged arc welding wires / fluxes 11 High temperature and creep resistant Coated electrodes Solid wires Submerged arc welding wires / fluxe Flux cored welding wire type E 308H Gas welding rods
alternating current direct current (electrode direct current (electrode direct current (electrode direct current (electrode direct current (electrode direct current (electrode
positive) negative) positive or negative) positive) or alternating current negative) or alternating current positive or negative) or alternating current
12 13 14 14 15
properties of all weld metal = yield strength in N/mm2 = Rp 0,2 = tensile strength in N/mm2 = elongation in % = impact strength in Joule untreated / as welded stress relieved normalised quenched and tempered tempered
Filler metals for stainless steels

Stainless, corrosion resistant and highly corrosion resistant Coated electrodes Solid wires Submerged arc welding wires / fluxes Flux cored welding wires
Heat treatment u = s = n = v = a = Approvals ABS BN BV CL CWB DB DNV FI GdF GL INSPECTA ITI KTA 1408.1 LR LTSS BB PRS RINA RMR SEPROS Statoil TV-D TV-A UDT VNIIGAZ VNIIST VUZ WIWEB
16 18 18 20 20, 21 22, 23
Filler metals for dissimilar joints and special purpose

Coated electrodes Solid wires Flux cored welding wires 24 25 25
Heat resistant
Coated electrodes Solid wires 26 26
Nickel base
Coated electrodes Solid wires Flux cored welding wires 27 27 28
and approval societies = American Bureau of Shipping = Baseler Norm = Bureau Veritas = Vereniging voor Controlle op Lasgebied Controlas = Canadian Welding Bureau = German Railways = Det Norske Veritas = Force Institute (Dansk Standard) = Gaz de France = Germanischer Lloyd = Technical Supervisory Association, Finland = Institut Technick Inspekce, Czech Republic = TV-approval acc. to KTA-Regelwerk 1408.1, Germany = Lloyds Register of Shipping = Lithuanian Technical Supervision Service = Austrian Railways = Polish Register of Shipping = Registro Italiano Navale = Maritime Register of Shipping, Russia = Approval Society, Ukraine = Statoil, Norway = Technical Supervisory Association, Germany = Technical Supervisory Association, Austria = Technical Supervisory Association, Poland = bereinstimmungszertifikat acc. to Bauregelliste A, Teil 1, Germany = Scientific & Research Institute of Natural Gases & Gas Technologies = Engineering Research Company Russia = Vyskumny stav Zvracsky, Slovakia = Bundesamt fr Wehrtechnik und Beschaffung, Germany
Addional information
Forms of supply Graph for weight calculations Selection tables Company profile 30 31 32, 33 34
General remarks This brochure contains only the most popular brands of BHLER WELDING CONSUMABLES. For specific applications please contact your nearest BHLER Supplier. Details regarding the nature and application purpose of our products are intended for the information of the user. The data concerning the mechanical properties always refer to the all-weld-metal deposit in accordance with the applicable standards. In the area of the weld joint, the weld metal properties are influenced by the base metal, the welding position and the welding parameters. A guarantee of the suitability for a specific type of application requires in each individual case an implicit agreement in writing. Information is subjected to change without notice.
Selection guide
Base Metals Standard Classification Metals-No. EN ASTM AISI
Coated electrodes
Solid wires for MAG & TIG
SAW wires / fluxes
Gas welding rods
Flux and metal cored welding wires
Mild steels & pipe steels such as S235J2G3, S355J2G3, GE 260 P255G1TH, P285NH S255NL-P355NL1 ASTM: A 381, GR Y 50 / 52, A 573 Gr. 70, A 285 Gr. C, A 106 Gr. B API X52, X60, X70
FOX BVD 85 FOX CEL FOX CEL 75 FOX CEL 85 FOX CEL 90 FOX ETI FOX EV 47 FOX EV 50 FOX EV 50-A FOX EV 50-W FOX EV PIPE FOX EV 60 PIPE FOX EV 70 PIPE FOX HL 180 Ti FOX KE FOX MSU FOX OHV FOX SPE FOX SPEM FOX SUS Page 4, 5, 8, 9 FOX EV FOX EV FOX EV FOX EV FOX EV Page 10 60 63 60 PIPE 70 PIPE 85
EMK 6 EMK 8 EML 5
EMS 2 BB 24 BF 16
BW Xll
HL 51-FD HL 53-FD Ti 52-FD
Page 5, 6 NiCu 1-IG NiMo 1-lG NiCrMo 2,5-lG X 70-lG X 90-IG Page 10, 11 DM0-IG DCMS-IG CM 2-lG CM 5-IG C 9 MV-IG 20 MVW-IG CN 18/11-IG Page 13 2,5 Ni-lG Page 11 CN 13/4-lG Page 18 EAS 2-lG EAS 2-lG (Si) EAS 4 M-IG EAS 4 M-IG (Si) SAS 2-lG SAS 2-lG (Si) SAS 4-lG SAS 4-lG (Si) Page 18, 19 ASN 5-lG ASN 5-lG (Si) CN 20/25 M-IG CN 20/25 M-IG (Si) CN 22/9 N-IG Page 19, 20 NIBAS 70/20-lG NiCr 70 Nb-lG NIBAS 625-lG NiCr 625-lG Page 28 FA-IG FFB-IG Page 26 A 7-lG A 7 CN-IG CN 19/9 M-IG CN 23/12-lG
Page 6 3NiMo 1-UP 3NiCrMo 2,5-UP BB24 Page 11 EMS 2 Mo EMS 2 CrMo CM 2-UP BB 24 C 9 MV-UP/BB910
Page 7
Page 7
Low alloyed and high strength steels, such as S355J2G3, S380NL1-S460NL2 quenched & tempered fine grained steels 720 N/mm2 yield strength. ASTM: A 656 Gr. 1, A 572 Gr. 55 High temperature and creep resistant steels such as 16Mo3, 13CrMo 4-5, 10CrMo 9-10, X20CrMoV 12-1, X10CrMoVNb 9-1, ASTM: A 204 Gr. A, B a. C, A387. Gr. 11 a. 12, A 335 Gr. P 1, P 11, P 12, P 22, P 91
FOX DMO Ti FOX DMO Kb FOX DCMS Ti FOX DCMS KB FOX CM 2 Kb FOX C 9 MV FOX 20 MVW FOX CN 18/11 Page 12 FOX 2,5 Ni Page 10 FOX CN 13/4 Page 16 FOX EAS 2 FOX EAS 2-A FOX EAS 2-VD FOX EAS 4 M FOX EAS 4 M-A FOX EAS 4 M-VD FOX SAS 2 FOX SAS 2-A FOX SAS 4 FOX SAS 4-A Page 16, 17 FOX ASN 5 FOX ASN 5-A FOX CN 20/25 M FOX CN 20/25 M-A FOX CN 22/9 N FOX CN 22/9 NB Page 17, 18 FOX NIBAS 70/15 FOX NiCr 70/15 FOX NIBAS 70/20 FOX NiCr 70 Nb FOX NIBAS 625 FOX NiCr 625 Page 27 FOX FA FOX FFB FOX FFB-A Page 26 FOX A 7 FOX A 7-A FOX CN 19/9 M FOX CN 23/12-A FOX CN 23/12 Mo-A FOX CN 29/9 FOX CN 29/9-A FOX CN 29/9 SUPRA FOX RDA Page 24 FOX NUT Page 9
DMO DCMS
E 308H PW-FD
Page 14
Page 15
Page 14
Low temperature steels such as 12Ni14 ASTM: A 333 Gr. 1 a. Gr. 3, A 442 Gr. 55 a. Gr. 60 Stainless steels such as 1.4313 ACI Gr. CA6NM Corrosion resistant steels such as 1.4301, 1.4306, 1.4541, 1.4550, 1.4571, 1.4580 AISI 304 L AISI 347 AISI 316 L AISI 316 Cb AISI 316 Ti
CN 13/4-UP BB 203 Page 20 EAS 2-UP EAS 4 M-UP SAS 2-UP SAS 4-UP BB 202
CN 13/4-MC Page 22 EAS 2-FD EAS 2 PW-FD EAS 4 M-FD EAS 4 PW-FD SAS 2-FD SAS 2 PW-FD SAS 4-FD SAS 4 PW-FD Page 22, 23 E 317 L-FD E 317 L PW-FD CN 22/9 N-FD CN 22/9 PW-FD Page 23 NIBAS 70/20-FD
Page 20, 21 ASN 5-UP BB 203 CN 22/9 N-UP BB 202 Page 21
Highly corrosion resistant steels such as 1.4438, 1.4539, 1.4462 UNS S 31803, AISI 317 L, UNS N 08904
Nickel base alloys such as NiCr 15 Fe, Incoloy 800, NiCr21 Mo, NiCr22Mo9Nb, 1.4529 UNS N06625, Inconel 600
Page 28
Heat resistant steels such as 1.4762, 1.4828, 1.4841 AISI 314, AISI 310, AISI 305
Special applications Dissimilar joints Cladding Armour plates
A 7-FD A 7 PW-FD CN 23/12-FD CN 23/12 PW-FD CN 23/12 Mo-FD CN 23/12 Mo PW-FD
Page 25
Page 25
Gouging and bevelling
BHLER Bestseller
Selection guide
S275JR, S235J0G3-S355J0G3, P235GH, P265GH, P255NH, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210, L360NB, L290MB, S235JRS1-S235J0S1, S235JRS2-S235J0S2 ASTM e. g. A 106 Gr. A a. B, A 936 Gr. 50 A 283 Gr. D, A 607 Gr. 45 A 285 Gr. A, B a. C S275JR, S235J0G3-S355J0G3, P235GH, P265GH, P255NH, P355T1, P235T2-P355T2, P235G1TH, L210-L360NB, S235JRS1-S235J0S1, S235JRS2-S235J0S2 ASTM e. g. A 106 Gr. A a. B, A 936 Gr. 50 A 283 Gr. D, A 607 Gr. 45 A 285 Gr. A, B a. C S275JR, S235J0G3-S355J0G3, P235GH, P265GH, P255NH, P235T1, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210L360NB, L290MB, S235JRS1S235J0S1, S235JRS2-S235J0S2 ASTM e. g. A 106 Gr. A a. B, A 936 Gr. 50 A 283 Gr. D, A 607 Gr. 45 A 285 Gr. A, B a. C
FOX ETI E 420 RR 12 E 6013
C 0.07 Si 0.4 Mn 0.5
Re Rm A5 Av
460 N/mm2 520 N/mm2 26 % 65 J 50 J0 C
Amperage A
Base Metals Standard Classification EN ASTM
BHLER Brand EN AWS/ASME
Welding position
Type of current
mm
Analysis of all Weld Metal (Typical Values %)
Mechanical properties of all Weld Metal (Typical Values)
Welding parameters and sizes
Approvals Characteristics and Applications
1.5 2 2.5 3.2 4 5
40 45 60 90 110 170
- 60 - 80 - 110 - 140 - 190 - 240
TV-D TV-A, FI, LR, ABS, BV, DNV, GL, UDT, LTSS, SEPROS
Heavy rutile coated electrode giving fine performance in all positions except vertical down. Extremely smooth beads, easy slag removal; suitable for AC/DC and small transformers.
FOX KE E 38 0 RC 11 E 6013
C 0.06 Si 0.3 Mn 0.5
Re Rm A5 Av
430 N/mm2 490 N/mm2 26 % 75 J 50 J-10 C
2 2.5 3.2 4
45 60 90 110
80 100 130 170
LR, UDT, SEPROS
Heavy rutile coated contact electrode engineered for fine performance in all positions including vertical down. Excellent striking and restriking characteristics, sound penetration, flat beads; popular with general fabricators.
FOX MSU E 38 0 RC 11 E 6013
C 0.05 Si 0.3 Mn 0.4
Re Rm A5 Av
430 N/mm2 490 N/mm2 26 % 75 J 58 J-10 C
2.5 3.2 4
70 - 100 90 - 130 140 - 180
TV-D, , DB, BB, BV, DNV, GL, LR, ABS, CL, RMR, SEPROS
Medium thick rutile coated electrode designed to operate in all welding positions without the need to change current settings. Very stable arc, good gap bridging ability, popular in shipbuilding.
Coated electrodes
S275JR, S235J0G3-S355J0G3, P235GH, P265GH, P255NH, P235T1, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210L360NB, L290MB, S235JRS1S235J0S1, S235JRS2-S235J0S2 ASTM e. g. A 106 Gr. A a. B, A 570 Gr. 45 A 283 Gr. D, A 607 Gr. 45 A 285 Gr. A, B a. C
FOX OHV E 38 0 RC 11 E 6013
C 0.06 Si 0.4 Mn 0.6
Re Rm A5 Av
460 N/mm2 520 N/mm2 25 % 75 J 47 J-10 C
2 2.5 3.2 4 5
45 60 90 110 170
80 100 130 170 240
TV-D, , TV-A, FI, BB, DB, DNV, LR, UDT, ABS, LTSS, SEPROS
Medium thick rutile coated electrode. Most popular E 6013 type. All welding positions, AC/DC, also for small transformers, very good operating characteristics, flexible coating, good for tack welding, suitable for galvanized components.
S275JR, S235J2G3-S355J2G3, S235JRS2-S235J2S2, P235GH, P265GH, P255NH, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB, L290MB-L360MB, S235JRS1-S235J1S ASTM e. g. A 106 Gr. A a. B, A 570 Gr. 45 A 283 Gr. D, A 607 Gr. 45 A 285 Gr. A, B a. C S275JR, S235J2G3-S355J2G3, P235GH, P265GH, P255NH, P295GH, P355T1, P235T2P355T2, P235G1TH, P255G1TH, L210-L360NB, L210MB-L360MB, S235JRS-S235J2S1, S235JRS2S235J2S2, S255N-S355N ASTM e. g. A 106 Gr. A a. B, A 570 Gr. 45 A 283 Gr. D, A 607 Gr. 45 A 285 Gr. A, B a. C S275JR, S235J0G3-S355J0G3, P235GH, P265GH, P255NH, P295GH, P235T1, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB, L290MB, S235JRS1-S235J0S1, S235JRS2-S235J0S2 ASTM e. g. A 106 Gr. A a. B, A 936 Gr. 50 A 283 Gr. D, A 607 Gr. 45 A 285 Gr. A, B a. C
FOX SPE E 38 2 RB 12 E 6013 (mod.)
C 0.08 Si 0.2 Mn 0.5
Re Rm A5 Av
420 N/mm2 500 N/mm2 28 % 90 J 60 J-20 C
2 2.5 3.2 4 5
45 60 90 110 170
75 100 140 190 250
TV-D, , TV-A, BB, DB, UDT, LTSS, SEPROS
Heavy rutile basic coated electrode offering fine performance in all positions except vertical down; designed to produce first class X-Ray quality welds, mainly in tube constructional work for root and filler passes. Impact strength down to -20 C.
FOX SPEM E 38 2 RB 12 E 6013 (mod.)
C 0.08 Si 0.2 Mn 0.6
Re Rm A5 Av
450 N/mm2 540 N/mm2 27 % 70 J 47 J-20 C
2.5 3.2 4 5
70 110 140 200
90 140 190 250
TV-D, TV-A, BB, DB, , SEPROS
Heavy rutile basic coated electrode offering fine performance in all positions except vertical down; designed to produce first class X-Ray quality welds, mainly in tube constructional work for root and filler passes. Impact strength down to -20 C. Exceeds the FOX SPE electrode in tensile strength due to the increased Mn-content of the deposit.
FOX SUS E 42 0 RR 12 E 6013
C 0.07 Si 0.5 Mn 0.6
Re Rm A5 Av
430 N/mm2 510 N/mm2 27 % 75 J 45 J-10 C
2 2.5 3.2 4 5
60 80 120 160 220
80 100 150 200 250
TV-D, , DB, GL, BB, BV, DNV, LR, ABS, CL, SEPROS
Heavy rutile coated electrode giving fine performance in all positions except vertical down. Soft arc, well shaped beads, excellent restriking characteristics, easy slag removal.
S235JR, S275JR, S235J0G3, S275J0G3, S355J0G3, P235GH, P265GH, S255N, P295GH, S235JRS1-S235J0S1, S235JRS2-S235J0S2 ASTM e. g. A 570 Gr. 45 A 283 Gr. D, A 607 Gr. 45 A 285 Gr. A, B a. C S235JR-E295, S235J2G3S355J2G3, C22, P235T1-P275T1, P235T2, P275T2, L210-L320, L290MB-L320MB, P235G1TH, P255G1TH, P235GH, P265GH, P295GH, S235JRS1-S235J4S, S355G1S-S355G3S, S255NS355N, P255NH-P355NH, S255NL-S355NL, GE200-GE240 ASTM e. g. A 285 Gr. A, B a. C, A 668 Gr. A, B A 570 Gr. 45, A 516 Gr. 55 A 572 Gr. 42-50 S235JR-E335, S235J2G3-S355J2G3, C22, P235T1-P355T1, P235T2, P355T2, L210-L360NB L290MBL320MB, P235G1TH, P255G1TH, P235GH, P265GH, P295GH, S235JRS1-S235J4S, S355G1SS355G3S, S255N-S355N, P255NH-P355NH, S255NLS355NL, GE200-GE260, GE300 ASTM e. g. A 285 Gr. A, B a. C; A 516 Gr. 55 A 570 Gr. 45, A 572 Gr. 42-50 A 515 Gr. 70, A 668 Gr. B A 907 Gr. 30-40, A 936 Gr. 50
FOX HL 180 Ti E 38 0 RR 74 E 7024
C 0.07 Si 0.5 Mn 0.8
Re Rm A5 Av
440 N/mm2 510 N/mm2 27 % 85 J 50 J-10 C
3.2 4 5
120 - 180 160 - 230 200 - 330
Amperage A
Welding position
Type of current
mm
TV-A, FI, DNV, ABS, LR, GL, RMR, UDT, RINA, SEPROS
Rutile/iron powder electrode yielding 180 % metal recovery. Very long weldable length. Self detaching slag, smooth welds free of undercuts. Excellent striking characteristics, suitable for contact welding. Preferable for long fillet welds.
FOX EV 47 E 38 4 B 42 H5 E 7016-1 H4R
C 0.06 Si 0.5 Mn 0.7
Re Rm A5 Av
2.5 3.2 4 5
80 100 130 180
110 140 180 230
TV-D, , TV-A, RINA, BB, DB, ABS, DNV, LR, VUZ, BV, RMR, UDT, GL, LTSS, SEPROS, ISPESL
Basic coated electrode for making high quality welds (about 110 % metal recovery) in all positions except vertical down. Deposit exhibits unique ductility and crack resistance. Low hydrogen content (HD 5 ml/100 g). Suitable for rigid weldments and heavy cross sections.
FOX EV 50 E 42 5 B 42 H5 E 7018-1 H4R
C 0.07 Si 0.5 Mn 1.1
Re Rm A5 Av
490 N/mm2 560 N/mm2 27 % 190 J 100 J-50 C
2 2.5 3.2 4 5 6
50 80 100 130 180 240
70 110 140 180 230 290
TV-D, , TV-A, RINA, FI, BB, DB, ABS, DNV, LR, UDT, RMR, BV, LTSS, GL, SEPROS, ITI, CL, ISPESL, VUZ, PDO
Basic coated electrode engineered for high quality welds (about 110 % metal recovery) in all positions except vertical down. Also suitable for the welding of low purity higher carbon steel. Excellent impact strengths at low temperature. Outstanding positional welding characteristics. Low hydrogen content (HD 5 ml/100 g). The electrode coating is resistant to moisture absorption. CTOD tested at -10 C. HIC and SSC approved. Most popular E 7018-1 electrode.
S235J2G3-S355J2G3, S235JRFOX EV 50-A E295, C22, P235T1-P355T1, P235T2-P355T2, L210-L360NB, E 42 3 B 12 H10 L290MB-L360MB, P235G1TH, E 7016 P255G1TH, P235GH, P265GH, S255N, P295GH, S235JRS1S235J3S, S355G1S-S355G3S, S255N-S355N, P255NH-P355NH, GE200-GE260 ASTM e. g. A 285 Gr. A, B a. C A 516 Gr. 55, A 515 Gr. 60-70 A 570 Gr. 45, A 572 Gr. 42-50 S235JR-E335, S235J2G3-S355J2G3, C22, P235T1-P355T1, P235T2, P355T2, L210-L360NB, L290MB, P235G1TH, P255G1TH, P235GH, P265GH, P295GH, S235JRS1S235J4S, S355G1S-S355G3S, S255NS355N, P255NH-P355NH, S255NLS355NL, GE200-GE260, GE300 ASTM e. g. A 285 Gr. A, B a. C A 515 Gr. 60-70, A 516 Gr. 55 A 907 Gr. 30-40, A 577 Gr. 30-45 FOX EV 50-W E 42 4 B 12 H5 E 7016-1 H4 R
C 0.05 Si 0.6 Mn 1.0
Re Rm A5 Av
440 N/mm2 550 N/mm2 28 % 180 J 47 J-30 C
2.5 3.2 4 5
60 100 140 190
90 150 190 250
TV-D, DB, BB
Rutile basic double coated electrode for positional welding on DC+ and AC. Excellent for root passes and fillet welds due to fast travel speeds. HD 10 ml/100 g.
C 0.07 Si 0.5 Mn 1.1
Re Rm A5 Av
460 N/mm2 560 N/mm2 28 % 200 J 120 J-40C
2 2.5 3.2 4 5
40 55 80 110 180
60 85 140 180 230
TV-D, CL, GL, FI, UDT, LTSS, SEPROS, PDO
Basic coated electrode. Designed for root pass welding on DC negative polarity as well as for welding of pipes on DC+ or AC. HD 5 ml/100 g. FOX EV 50-W shows outstanding welding characteristics and good impact properties down to -46 C. Its thin flux coating allows excellent manipulation and accessibility.
TIG Spools, mm Rods 1000 mm mm Argon S 1-S 3 Argon
MAG Mixture Gas
S235J2G3-S355J2G3, P235G1TH EML 5 P255G1TH, L210, L290MB, P235GH, P265GH, P295GH, W 46 5 W2Si P310GH, P255NH, S255N-S385N, ER 70 S-3 P255NH-P385NH, S235JRS1S235J4S, S355G1S-S355G3S, GE200-GE260 ASTM e. g. A 285 Gr. A, B a. C, A 515 Gr. 6070, A 516 Gr. 55, A 570 Gr. 30-45, A 572 Gr. 42-50, A 668 Gr. B, A 656 Gr. 50-60, X 42-X 60
C 0.10 Si 0.6 Mn 1.2
Re Rm A5 Av
500 N/mm2 600 N/mm2 26 % 220 J 47 J-50 C
1.6 2.0 2.4 3.0
TV-D, TV-A, DB, CL, UDT, BB Statoil, ITI,
TIG welding rod for high requirements of weld metal impact strength down to -50 C. Also for components subjected to galvanising after welding. Very popular rod for high integrity welds.
BHLER Bestseller
Solid wires, MAG & TIG
Average Analysis of Wire %
CO2
Form of Supply
Welding Process
Approvals
Characteristics and Applications
Coated electrodes
460 N/mm2 530 N/mm2 27 % 190 J 90 J-40 C
Spools, mm
Rods 1000 mm mm
Argon S 1-S 3
Mixture Gas
Argon
Solid wires, MAG & TIG
S235J2G3-S355J2G3, E360, P235T1-P355T1, P235G1TH, P255G1TH, P235GH, P265GH, P295GH, P310GH, P255NH, S235JRS1-S235J4S, S355G1SS355G3S, S255N-S385N, P255NH-P420NH, GE200-GE260 ASTM e. g. A 285 Gr. A, B a. C A 515 Gr. 60-70, A 516 Gr. 55 A 570 Gr. 30-45, A 572 Gr. 42-50 A 668 Gr. A, B A 656 Gr. 50-60, X 42-X 56
EMK 6 W 42 5 W3Si 1 ER 70 S-6 WSG 2 G 38 4 M (C) G3 Si 1 ER 70 S-6
C 0.1 Si 0.9 Mn 1.4
Re Rm A5 Av
430 N/mm2 1.6 540 N/mm2 2.0 27 % 2.4 160 J 70 J-40 C 47 J-50 C 440 N/mm2 530 N/mm2 30 % 160 J 80 J-40 C 440 N/mm2 540 N/mm2 29 % 120 J 50 J-40 C 470 N/mm2 600 N/mm2 26 % 120 J 50 J-40 C 470 N/mm2 580 N/mm2 29 % 110 J 50 J-40 C
0.8 1.0 1.2 0.8 1.0 1.2 1.6
CO2
Form of Supply
Welding Process
TIG MAG
Approvals
TV-D, TV-A, UDT, LTSS, SEPROS
Bhler EMK 6 is a copper-coated solid wire suited for GMAW and TIG welding. The MAG wire provides excellent welding, wetting and feeding characteristics. For robotic welding or the T.I.M.E.-process we recommend BHLER EMK 6 TOP, a non copper coated version of the solid wire BHLER EMK 6. It is designed for extremely high wire feed rates up to 30 m/minute. Its bright and corrosion protected wire surface ensures trouble-free wire feeding, lowest possible cleaning and maintenance of the wire liner because there are no copper residues and thus guarantees the best possible efficiency and operating capacity of robotic applications.
Re Rm A5 Av Re Rm A5 Av
TV-D, , TV-A, DB, BB, CWB, GL, ABS, LR, FI, DNV, UDT, LTSS, SEPROS
S235J2G3-S355J2G3, E360, P235T1-P355T1, P235G1TH, P255G1TH, P235GH, P265GH, P295GH, P310GH, P255NH, S235JRS1-S235J4S, S355G1SS355G3S, S255N-S460N, P255NH-P460NH, GE200-GE260 ASTM e. g. A 285 Gr. A, B a. C A 515 Gr. 60-70, A 516 Gr. 55 A 570 Gr. 30-45, A 572 Gr. 42-50 A 668 Gr. A, B A 656 Gr. 50-60, X 42-X 60
EMK 8 G 46 4 M (C) G4Si1 ER 70 S-6
C 0.07 Si 1.0 Mn 1.7
TV-D, , DNV, GL, LR, DB, BB, UDT, SEPROS, ABS
Solid wire for MAG welding. Provides unique welding and feeding characteristics similar to BHLER EMK 6, but should be used where higher strengths are demanded.
Submerged arc welding wires/fluxes
S235JR-S335JR, S235J2G3S335J2G3, P235T1-P335T1, P235T2-P355T2, P235GH, P265GH, S255N, P295GH, P310GH, S235JRS1-S235J4S, S255N-S380N ASTM e. g. A 285 Gr. A, B a. C A 515 Gr. 60-70, A 516 Gr. 55 A 570 Gr. 30-45, A 572 Gr. 42-50 A 668 Gr. A, B A 656 Gr. 50-60, X 42-X 56
Wire: EMS 2 Flux: BB 24 S2 EM 12 K SA FB 1 65 DC H5 S 38 6 FB S 2 F7A8-EM 12 K F48A6-EM 12 K
C 0.07 Si 0.25 Mn 1.05
Re Rm A5 Av
440 N/mm2 520 N/mm2 33 % 185 J 140 J-60 C
See Page 30 mm
Form of Supply
Approvals
2.0 2.5 3.0
TV-D, ITI, UDT Wire KTA 1408.1, TV-D, TV-A, , BB, DB, SEPROS
SAW wire/flux combinations. BB24 is a fluoride-basic, agglomerated flux. Its metallurgical behaviour is neutral, designed to produce consistently good mechanical properties with high impact values at low test temperatures. Smooth beads with good wetting characteristics as well as easy slag removal and low hydrogen content ( 5 ml/100 g) are appreciated by all users. Density ~ 1.0 kg/dm3. Basicity 2,6.
S235JR-S335JR, S235J0G3S335J0G3, P235T1-P335T1, P235T2- P355T2, P235GH, P265GH, S255N, P295GH, P310GH, S235JRS1-S235J0S, S255N-S380N ASTM e.g. A 36 Gr. all A 106 Gr. A, B, A 214 A 242 Gr. 1-5, A 266 Gr. 1, 2, 4; A 283 Gr. A, B, C, D A 285 Gr. A, B, C A 299 Gr. A, B, A 328, A 366 A 515, Gr. 60, 65, 70 A 516 Gr. 55, A 556 Gr. B2A A 570 Gr. 30, 33, 36, 40, 45 A 572 Gr. 42, 50, A 606 Gr. all A 607 Gr. 45, A 656 Gr. 50, 60 A 668 Gr. A, B, A 907 Gr. 30, 33, 36, 40 A 841, A 851 Gr. 1, 2 A 935 Gr. 45, A 936 Gr. 50 API 5L X42 - X52
Wire: EMS 2 Flux: BF 16 S2 EM 12 K SF MS 1 78 ACM S 38 0 MS S 2 F6A0-EM 12 K F43A2-EM12 K
C 0.04 Si 0.5 Mn 1.3
Re Rm A5 Av
400 N/mm2 500 N/mm2 29 % 90 J 60 J0 C
2.0 2.5 3.0 3.2 4.0
TV-A, UDT Wire KTA 1408.1, TV-D, TV-A, , BB, DB, SEPROS
BF 16 is a fused acid Si and Mn alloying flux with high current carrying capacity on both AC and DC. Density ~ 1.5 kg/dm3. Basicity 0.7. In combination with the wire EMS 2 it gives fine performance in universal applications for mild steel constructural work of thinner walled ( 20 mm) components. BF 16 is very homogeneous and not susceptible to moisture.
T 42 2 PC 1 H5 T 46 2 PM 1 H10 E 71-T 1 H4 E 71T-1M H8
or 100 % CO2
ASTM e. g. A 285 Gr. A, B a. C A 515 Gr. 60-70, A 516 Gr. 55 A 570 Gr. 30-45, A 572 Gr. 42-50 A 668 Gr. A, B A 656 Gr. 50-60, X 42-X 56 S235J2G3-S355J2G3, GE200, HL 51-FD GE240, GE260, S235JRS1-S235J4S, AH, DH, EH, S255N-S380N, T 46 4 MM 2 H5 P235GH, P265GH, S255N, E 70 C-6M H4 P295GH, S235G2T, S255GT, S355GT, L210-L360NB, P235G1TH, P255G1TH ASTM e. g. A 285 Gr. A, B a. C A 515 Gr. 60-70, A 516 Gr. 55 A 570 Gr. 30-45, A 572 Gr. 42-50 A 668 Gr. A, B A 656 Gr. 50-60, X 42-X 60 S235-S355J2G3, GE200, GE240, GE260, S235JRS1-S235J4S, AH, DH, EH, S255N-S380N, S275MLS420ML, P235GH, P265GH, S255N, P295GH, P355GH, S235G2T, S255GT, S355GT, L210-L360NB, X 42-X 60, P235G1TH, P255G1TH ASTM e. g. A 285 Gr. A, B a. C A 515 Gr. 60-70, A 516 Gr. 55 A 570 Gr. 30-45, A 572 Gr. 42-50 A 668 Gr. A, B A 656 Gr. 50-60, X 42-X 60 Base Metals Standard Classification EN ASTM BHLER Brand EN AWS/ASME Average Analysis of Wire % HL 53-FD T 46 6 1 Ni MM 2 H5 E 70 C-GM H4 C Si Mn Ni 0.06 0.5 1.2 1.0 C 0.07 Si 0.7 Mn 1.5
420 N/mm2 510 N/mm2 22 % 170 J 80 J-40 C (100 % CO2) Re Rm A5 Av Re Rm A5 Av 490 N/mm2 610 N/mm2 27 % 130 J 90 J-40 C 1.2 1.6
Argon + 15-25 % CO2
TV-D, , GL, DNV, DB, LR, BB, SEPROS, ABS
Metal cored high efficiency welding wire for automatic and semi-automatic joint welding of mild and fine-grained constructional steels. Deposition rates of up to 9 kg/h. Steady spray transfer with minimum spatter formation. Very little oxide formation permits the welding of several layers without the need for interlayer cleaning. HD 5 ml/100 g. Ideal for fillet welds. Provides 20 % better productivity than MAG solid wire welding.
Re Rm A5 Av
510 N/mm2 560 N/mm2 27 % 180 J 80 J-60 C
1.2 1.6
Argon + 15-25 % CO2
Metal cored welding wire for single and multipass welding providing a ductile weld metal with < 1 % Ni for good CVN toughness down to -50 C. Developed for applications involving thick plates, high restraint and/or low-temperature toughness requirements, as in offshore construction and heavy machinery fabrication. HD 5 ml/100 g. Primarily used for multilayer butt and fillet welds in the downhand and horizontal/vertical positions.
Mild steels with relevant strength properties ASTM e. g. A 283 Gr. B, C, D A 515 Gr. 60 A 285 Gr. B
BW XII O III R 60-G G III
C Si Mn Ni
0.08 0.1 1.1 0.4
Re Rm A5 Av
275 N/mm2 410 N/mm2 14 % 47 J
Rods 1000 mm mm
Form of Supply
Approvals
2.0 2.5 3.0
TV-D, BB, DB, UDT,
Gas welding rod, nickel alloyed. Easy to operate due to very easy weld pool and slag control and good gap bridging ability. Weld pools are not susceptible to overheating when welding with a too hot flame.
BHLER Bestseller
Gas welding rod
Flux and metal cored welding wires
S235J2G3-S355J2G3, GE200, GE240, GE260, S235JRS1-S235J2S, S255N-S355N, P235GH, P265GH, S255N, P295GH, S235G2T, S255GT, S355GT, L210-L360NB, P235G1TH, P255G1TH
Ti 52-FD
C Si Mn Ti
0.06 0.5 1.2 +
Re Rm A5 Av
490 N/mm2 580 N/mm2 26 % 180 J 90 J-40 C (80 % Ar/20 % CO2)
1.2 1.6
Argon + 15-25 % CO2
Shielding Gas
Welding position
Type of current
mm
Mechanical properties of all Weld Metal (Typical values)
TV-D, TV-A, GL, DNV, ABS, LR, UDT, BV
All-position rutile flux cored wire for 100 % CO2 and Ar/CO2 gas. This wire offers complete welder appeal. It operates in the spray arc transfer without any spatter formation, provides an easy slag removal, smooth beads with good side plate wetting, can be welded in any position with the same parameters ( 1.2 mm) and is very easy to operate. In addition vertical up welding with 230 amps ensures a very high productivity and considerable time and cost savings.
Electrodes for pipeline welding
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, P355T1, P235T2P355T2, L210NB-L415NB, L290MB-L415MB, P235G1TH, P255G1TH Root pass up to L555NB, L555MB API Spec. 5 L: A, B, X 42, X 46, X 52, X 56, Root pass up to X 80 as well as root runs for higher strength pipeline steels.
FOX CEL E 38 3 C 21 E 6010
C 0.12 Si 0.14 Mn 0.5
Re Rm A5 Av
450 N/mm2 520 N/mm2 26 % 110 J 45 J-40 C
2.5 3.2 4 5
50 80 120 160
Amperage A
Base Metals Standard Classification EN ASTM/API
Welding position
Type of current
mm
90 130 180 210
TV-D, FI, TV-A, UDT, CL, Statoil, PDO, VNIIST, SEPROS, ISPESL, DNV
BHLER FOX CEL is a cellulose coated all positional pipe welding electrode designed especially for vertical down root pass welding on DC negative polarity and for subsequent passes on DC positive polarity. As well as its excellent welding and gap bridging characteristics FOX CEL offers a weld deposit with outstanding impact strength values and thus offers the benefit of still more safety in field welding of pipelines. For vertical up welding of root passes on DC positive polarity we recommend the use of BHLER FOX CEL +. HIC and SSC approved.
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, L210-L415NB, L290MBL415MB, P355T1, P235T2P355T2, P235G1TH, P255G1TH Root pass up to L480MB API Spec. 5 L: Grade A, B, X 42, X 46, X 52, X 56, X 60, Root pass up to X 70
** suitable for root passes
FOX CEL 75 E 42 3 C 25 E 7010-P1
C 0.14 Si 0.14 Mn 0.7
Re Rm A5 Av
480 N/mm2 550 N/mm2 23 % 100 J 45 J-40 C
**
3.2 4 5
80 - 130 120 - 180 160 - 210
TV-A, FI, CL, UDT
Coated electrodes for pipelines
L415NB-L485NB, L415MBL485MB API Spec. 5 L: X 56, X 60, X 65, X 70
FOX CEL 85 E 464 1 Ni C 25 E 8010-P1
C Si Mn Ni
0.14 0.1 0.7 0.6
Re Rm A5 Av
490 N/mm2 570 N/mm2 23 % 110 J 70 J-40 C
3.2 4 5
80 - 130 120 - 180 160 - 210
TV-D, TV-A, FI, UDT, ABS, CL, ISPESL, SEPROS, GdF, PDO
Cellulose coated electrodes for vertical down welding of higher strength pipe steels. Especially recommended for hot passes, filler and cap layers. BHLER FOX CEL 75, FOX CEL 85 as well as FOX CEL 90 are designed to meet individual yield and tensile strength of the different high strength pipe steels. Consistently high quality product as well as outstanding low temperature toughness values together with superior operating characteristics ensure that the high demands in pipeline welding are satisfied. BHLER cellulose coated electrodes are amongst the most popular products worldwide for pipeline welding. FOX CEL 75 and FOX CEL 85 are HIC and SSC approved.
L450MB, L485MB, L555MB API Spec. 5 L: X 65, X 70, X 80
FOX CEL 90 E 503 1 Ni C 25 E 9010-G
C Si Mn Ni
0.17 0.15 0.9 0.8
Re Rm A5 Av
610 N/mm2 650 N/mm2 21 % 100 J 40 J-40 C
4 5
120 - 180 160 - 210
TV-D, TV-A, CL, Statoil, ISPESL, UDT, GdF, SEPROS, VNIST TV-D, CL, UDT, SEPROS, GdF Basic coated electrode for vertical down welding of filler and cover passes. The weld deposit shows an ideal combination of high strength and cryogenic toughness down to -50 C. Special design and development work has enabled this electrode to provide exceptional striking characteristics and the avoidance of start porosity on cover (cap) passes. Due to this and the good welding characteristics this special basic electrode offers easy handling even under field conditions (HD 5 ml/100 g). The deposition rate is 80 - 100 % higher than vertical up welding. HIC and SSC approved. Special coated electrode for vertical up welding of root passes on DC negative polarity. Offers outstanding operating characteristics, good mechanical properties, low hydrogen content ( 5 ml/100 g) and is ready for use due to its packaging in hermetically sealed tins.
S235J2G3-S355J2G3, L290NB-L450NB, L290MB-L450MB, P235GH-P295GH API Spec. 5 L: A, B, X 42, X46, X 52, X 56, X 60, X 65
FOX BVD 85 E 465 1 Ni B 4 5 H5 E 8018-G
C Si Mn Ni
0.04 0.4 0.9 0.9
Re Rm A5 Av
510 N/mm2 560 N/mm2 27 % 170 J 65 J-50 C
3.2 4 4.5
110 - 160 180 - 210 200 - 240
P235GH, P265GH, P295GH, P235T1, P275T1, P235G2TH, P255G1TH, S255N-S420N*, S255NL1-S420NL1, L290NBL360NB, L290MB-L415MB, L450MB**-L555MB** X 42, X46, X52, X56, X60, X65-X80**
*Stress relieved up to S380N/S380NL1 **only for root passes subsequent passes with BHLER FOX CEL 90 or BHLER FOX BVD 90
FOX EV PIPE E 42 4 B 12 H5 E 7016-1 H4 R
C Si Mn Ni
0.06 0.6 0.9 0.17
Re Rm A5 Av
470 N/mm2 560 N/mm2 29 % 170 J 60 J-40 C
2 2.5 3.2 4
30 30 60 110
60 85 140 180
TV-D, CL, LTSS, VNIIST, SEPROS, UDT, VNIIGAZ
ASTM e. g. A53 Grade A-B, A106 Grade A-C, A179, A192, A210 Grade A-1
S235J2G3-S355J2G3, L210NBFOX EV 60 PIPE L450NB, L210MB-L450MB, P235GH-P295GH, E295, E335, E 50 4 1 Ni B 1 2 H5 S355J2G3, C35-C45, P310GH, E 8016-G H4 R S380N-S460N, P380NH-P460NH, S380NL-S460NL, S380NL1S460NL2, GE260-GE300 API Spec. 5L: A, B, X 42, X 46, X 52, X 56, X 60, X 65 ASTM e. g. A516 Gr. 65, A572 Gr. 55, 60, 65, A633 Gr. E, A612, A618 GR. 1, A537 Gr. 1-3
C Si Mn Ni
0.07 0.6 1.2 0.9
Re Rm A5 Av
550 N/mm2 590 N/mm2 26 % 170 J 110 J-40 C
Amperage A
Base Metals Standard Classification EN ASTM/API
Welding position
Type of current
mm
2.5 3.2 4 5
40 60 110 180
90 130 180 230
Basic coated electrode excellent suited for vertical up welding of root passes using D.C. negative polarity as well as for filler and cover passes for pipes, tubes and plates on D.C. positive polarity, or even A.C. The electrode offers considerable time savings against AWS E 8018 type electrodes when welding root passes due to increased travel speeds. Good impact properties down to -40 C, low hydrogen content (HD < 5 ml/100 %), as well as packaging in hermetically sealed tins are further features for the user.
L450MB, L485MB, L555MB API Spec. 5L: X 65, X 70, X 80
FOX EV 70 PIPE E 55 4 Z (Mn 2Ni Mo) B 1 2 H5 E 9016-G H4 R
C Si Mn Ni Mo
0.06 0.5 1.7 2.2 0.3
Re Rm A5 Av
620 N/mm2 680 N/mm2 20 % 140 J 70 J-40 C
2.5 3.2 4
40 - 90 60 - 130 110 - 180
Basic coated electrode excellent suited for vertical up welding of root passes using D.C. negative polarity as well as for filler and cover passes for pipes, tubes and plates on D.C. positive polarity, or even A.C. The electrode offers considerable time savings against AWS E 8018 (AWS E 9018) type electrodes when welding root passes due to increased travel speeds. Good impact properties down to -40 C, low hydrogen content (HD < 5 ml/100 %), as well as packaging in hermetically sealed tins are further features for the user.
Electrode for gouging
Base Metals Standard Classification
Amperage A
Welding position
Type of current
mm
FOX NUT
3.2 4.0
180 - 240 250 - 320
Special coated gouging electrode. Use for gouging and grooving, removal of unsound weld metal or cracks prior to repair welding. Provides high travel speeds in all positions and is suitable for various base metals.
BHLER Bestseller
Electrode for gouging
Coated electrodes, high strength, low temperature
E295, E335, S355J2G3, C35-C45, L210-L360NB, L210MB-L360MB, P310GH, S380N-S460N, P380NH-P460NH, S380NLS460NL, S380NL1-S460NL2, GE260-GE300 ASTM e. g. A 572 Gr. 55-65 A 516 Gr. 65, A 633 Gr. E, A 537 Gr. 1-3, A 618 Gr. I S355J2G3, E295-E360, C35-C60, S315N-S500N, P315NH-P500NH, GE200-GE340, Rail steels up to R0800-785 N/mm2 A 225 Gr. C, A 517 Gr. A-P
FOX EV 60 E 4661 Ni B 42 H5 E 8018-C3 H4 R
C Si Mn Ni
0.07 0.4 1.15 0.9
Re Rm A5 Av
510 N/mm2 610 N/mm2 27 % 180 J 110 J-60 C
2.5 3.2 4 5
80 110 140 190
Amperage A
Welding position
Type of current
mm
100 140 180 230
TV-D, TV-A, DNV, UDT, LTSS, Statoil, ISPESL, SEPROS, RMR
Basic coated low hydrogen electrode (HD 5 ml/100 g), Ni-alloyed, excellent operating characteristics in all positions, particularly high toughness properties down to -60 C. Metal recovery about 115 %.
FOX EV 63 E 50 4 B 42 H5 E 8018-G H4 R
C 0.06 Si 0.7 Mn 1.7
Re Rm A5 Av
580 N/mm2 630 N/mm2 26 % 170 J 90 J-40 C
2.5 3.2 4 5
80 100 140 190
110 140 180 230
TV-D, , TV-A, BB, DB, RMR, UDT, SEPROS
Basic coated low hydrogen electrode with increased Mn content for un- and low alloyed steels of higher strength. The weld metal is very ductile and cracking resistant. HD 5 ml/100 g. Metal recovery about 115 %.
Quenched and tempered fine-grained steels up to 720 N/mm2 yield strength. S620QL-S690QL S620QL1, S690QU N-AXTRA 56, 63, 70
FOX EV 85 E 69 6 Mn 2 Ni Cr Mo B 42 H5 E 11018-G H4 R
C Si Mn Cr Mo Ni
0.05 0.4 1.7 0.4 0.5 2.1
Re Rm A5 Av
780 N/mm2 840 N/mm2 20 % 110 J 60 J-60 C
2.5 3.2 4 5
70 100 140 190
100 140 180 230
TV-D, DB, BB, UDT, SEPROS
Basic coated low hydrogen electrode for positional welding of high strength steels with minimum yield strength of 690 N/mm2 (100 ksi) and reliable CVN toughness down to -60 C. HD 5 ml/100 g.
Cryogenic constructional steels and Ni-steels, cryogenic steels for ship building. 12Ni14, 14Ni6, 13MnNi6-3, G12Ni14, S255N-S460N, S255NH-S460NH, S255NLS460NL, S255NL1-S460NL1 ASTM e. g. A 633 Gr. E, A 572 Gr. 65 A 203 Gr. D, A 333 a. A 334 Gr. 3 A 350 Gr. LF3
FOX 2,5 Ni E 46 8 2 Ni B 42 H5 E 8018-C 1 H4R
C Si Mn Ni
0.04 0.3 0.8 2.4
Re Rm A5 Av
490 N/mm2 570 N/mm2 30 % 180 J 110 J-80 C
2.5 3.2 4 5
70 110 140 190
100 140 180 230
TV-D, , BB, DB, ABS, BV, DNV, GL, LR, UDT, CL, Statoil, WIWEB, SEPROS, RINA
Basic coated low hydrogen electrode containing 2.5 % Ni for low temperature service down to -80 C. BHLER Fox 2.5 Ni is an excellent electrode for welding 2.5 % Nickel steels. HD 5 ml/100 g.
Solid wires, MAG & TIG, high strength, low temperature
Spools, mm
Rods 1000 mm mm
Argon S 1-S 3
Mixture Gas
Argon
Weather resistant constructional NiCu 1-IG steels: S235JRW, S235J2G3 Cu, G 42 4 M (C) G 0 S355J2G3 Cu. ER 80 S-G Base metals such as Corten A, Patinax 37, Alcodur 50, Koralpin 52 ASTM e. g. ASTM A 36, A 283 Gr. B, C Pipe and fine grained steels, quenched and tempered fine grained steels such as S460NS500N, S460NL-S500NL, S500NC-S550NC. N-A-XTRA 56-70, BHV 70, PAS 600, HSM 600, 20MnMoNi5-5 ASTM e. g. A 517 Gr. A-P, A 225 Gr. C, A 633 Gr. E, A 572 Gr. 65 High strength fine grained steels such as S690Q, L690M, N-A-XTRA 70, USS-T1, BH 70 V, HY 100, Pass 700, HSM 700 ASTM e. g. A514 Grade F X 70-IG G 69 5 M Mn3 Ni 1 CrMo ER 110 S-G NiMo 1-IG G 55 6 M Mn3Ni1Mo G 55 4 C Mn3Ni1Mo ER 90 S-G
C Si Mn Ni Cu
0.1 0.5 1.1 0.9 0.4
Re Rm A5 Av
500 N/mm2 580 N/mm2 26 % 130 J 47 J-40 C
1.0 1.2
CO2
Form of Supply
Welding Process
TIG MAG
Approvals
DB, BB, , UDT
Ni Cu-alloyed MAG welding wire for weather resistant constructional steels providing increased resistance to atmospheric corrosion.
C Si Mn Ni Mo
0.08 0.6 1.8 0,9 0.3
Re Rm A5 Av
620 N/mm2 700 N/mm2 23 % 140 J 110 J-40 C 47 J-60 C
1.0 1.2
BB, DB, , GL, SEPROS, UDT
BHLER NiMo 1-IG is designed for MAGwelding of medium/high strength steels (Re 550 N/mm2). It is an optimum solution for dynamically stressed components which require very ductile and tough welding joints even at low temperature service.
C Si Mn Cr Mo Ni V
0.1 0.6 1.6 0.25 0.25 1.3 0.1
Re Rm A5 Av
800 N/mm2 900 N/mm2 19 % 190 J 47 J-50 C
1.0 1.2
TV-D, , TV-A, DB, BB, UDT, ABS, BV, LR, GL, RMR, DNV, SEPROS
For MAG-welding of high-strength fine grained steels with a minimum yield strength of 690 N/mm2. As a result of the precise addition on of micro-alloying elements X 70-lG wire yields a weld deposit featuring high ductility and crack resistance despite its high strength. Good cryogenic notchedbar impact energy down to -50 C. BHLER X 70-IG is very popular with crane fabricators.
10
Spools, mm
Rods 1000 mm mm
Argon S 1-S 3
Mixture Gas
Argon
Quenched & tempered fine grained NiCrMo 2.5-IG steels with high requirements to low temperature impact strength. G 69 6 M N-A-XTRA65-70, USS-T 1 etc. Mn3 Ni 2.5 CrMo ER 110 S-G
C Si Mn Cr Mo Ni
0.08 0.6 1.4 0.3 0.4 2.5
Re Rm A5 Av
810 N/mm2 910 N/mm2 18 % 120 J 47 J-60 C
1.0 1.2
CO2
Form of Supply
Welding Process
TIG MAG
Approvals
DB, ABS, DNV, BV, GL, LR, BB, UDT, , SEPROS
BHLER NiCrMo 2.5-IG is designed for MAG-welding of high-strength steels (Re 690 N/mm2) for reliable CVN toughness of the weld metal even after stress relieving.
High strength fine-grained steels. S890Q, XABO 90, OX 1002 etc.
X 90-IG G 89 6 M Mn 4 Ni 2 CrMo ER 120 S-G
C Si Mn Cr Mo Ni
0.1 0.8 1.8 0.35 0.6 2.25
Re Rm A5 Av
915 N/mm2 960 N/mm2 20 % 130 J 47 J-60 C
1.0 1.2
TV-D, , TV-A, DB, UDT, SEPROS, BB
For MAG-welding of high-strength fine grained steels with a minimum yield strength of 890 N/mm2. As a result of the precise addition of micro-alloying elements X 90-IG wire yields a weld deposit featuring high ductility and crack resistance despite its high strength. Good cryogenic notched-bar impact energy down to -60 C.
Cryogenic constructional steels and Ni-steels. S235NL2, S255NL2, 14Ni6, 12Ni14, X12Ni5, S255NL-S460NL, S255NL1-S460NL1 ASTM e. g. A 633 Gr. E A 572 Gr. 65 A 203 Gr. D A 333 a. A 334 Gr. 3 A 350 Gr. LF3
2.5 Ni-IG W 46 8 W 2 Ni 2 (TIG) G 46 8 M G 2 Ni 2 (MAG) G 46 6 C G 2 Ni 2 (MAG) ER 80 S-Ni 2
C Si Mn Ni
0.1 0.6 1.1 2.5
2.0 510 N/mm2 2.4 600 N/mm2 3.0 26 % 280 J 47 J-80 C
TV-D, GL, TV-A, CL, UDT, BV, Statoil, SEPROS
2.5 % Ni-alloyed TIG and MAG welding wire for high quality welds in the construction of storage tanks and piping systems for cryogenic applications. The weld deposit is noted for its particularly good low temperature and non-ageing properties down to -80 C. N.B. All these solid wires for MAG-welding are noted for their first class feeding and welding characteristics providing consistent high productivity and can be used for robotic welding as well.
510 N/mm2 600 N/mm2 22 % 170 J 47 J-80 C
1.0 1.2
TV-D, TV-A, , BB, LR, ABS, DB, DNV, GL, UDT, BV, SEPROS
Pipe steels and fine grained steels S460N-S500N, S460NL-S500NL, S500NC-S550NC, quenched and tempered fine grained steels S550GD-S690GD, N-A-XTRA 56-65, BHV 70, PAS 700, HSM 700, 20MnMoNi5-5 ASTM e. g. A 517 Gr. A-P, A 572 Gr. 65 A 225 Gr. C, A 633 Gr. E
Wire: 3NiMo 1-UP Flux: BB 24 SZ3Ni1Mo EF3(mod) S 50 4 FB SZ3Ni1Mo F 9 A 4-EF3(mod)-F3 F 62 A 4-EF3(mod)-F3
C Si Mn Ni Mo
0.08 0.45 1.55 0.95 0.55
Re Rm A5 Av
580 N/mm2 650 N/mm2 21 % 180 J 60 J-40 C
4.0
TV-D, UDT Wire TV-D
SAW wire/flux combinations for joint welding of high strength steels. With minimum yield strength of 560 N/mm2 (3NiMo1-UP/BB24) and > 690 N/mm2 (3NiCrMo2.5-UP/BB24) BHLER BB 24 is a fluoride-basic, agglomerated flux. Its metallurgical behaviour is neutral, designed to produce consistently good mechanical properties with high impact values at low test temperatures. Smooth beads with good wetting characteristic as well as easy slag removal and low hydrogen content ( 5 ml/100 g), are produced.
Quenched and tempered fine grained steels with high requirements for lowtemperature thoughness N-A-XTRA65-70, USS-T 1 e.g.
Wire: 3NiCrMo 2,5-UP Flux: BB 24 SZ3Ni2CrMo EM4 (mod) S 69 6 FB SZ3Ni2CrMo F11 A8-EM4(mod)-M4 F76 A6-EM4(mod)-M4
C Si Mn Cr Ni Mo
0.06 0.3 1.5 0.5 2.2 0.5
Re Rm A5 Av
740 N/mm2 850 N/mm2 20 % 120 J 85 J-40 C
3.0 4.0
UDT
Density ~ 1.0 kg/dm3 Basicity 2.6
BHLER Bestseller
11
Submerged arc welding wires/fluxes, high strength, low temperature
See page 30 mm
Form of Supply
Approvals
S355J2G3, E295, P255G1TH, FOX DMO Ti L320-L415NB, 16Mo3, L320MBL415MB, 16Mo3, S255N, P295GH, E Mo R 12 P310GH, P255-P355N, P255NH-P355NH ASTM e. g. A 335, Gr. P 1, A 161-94 Gr. T 1 A 182 M Gr. F 1, A 250 M Gr. T 1 S355J2G3, E295, E335, P255G1TH, FOX DMO Kb 16Mo3, L320-L415NB, L320MBL415MB, S255N, 16Mo3, P295GH, E Mo B 42 H5 P310GH, 15NiCuMoNb5, E 7018-A 1 H4R 20MnMoNi4-5, 17MnMoV6-4, S255N-S500N, S255NH-S500NH, S255NL-S500NL, GE240-GE300, 22Mo4, GP240GH ASTM e. g. A 335, Gr. P 1, A 217 Gr. WC 1 A 182 M Gr. F 1, A 250 M Gr. T 1
C Si Mn Mo
0.06 0.3 0.6 0.5
Re Rm A5 Av
500 N/mm2 570 N/mm2 23 % 90 J
2 2.5 3.2 4
60 80 110 140
Amperage A
Welding position
Type of current
mm
80 110 140 180
TV-D, , TV-A, CL, DNV, BV, DB, UDT, Statoil, RMR, BB, VUZ
Rutile coated electrode for 0.5 % Mo alloyed boiler and tube steels up to +550 C* service temperature. It offers excellent striking and restriking characteristics, easy slag removal, smooth beads, AC/DC weldability and produces first class X-ray quality welds in all positions.
C Si Mn Mo
0.08 0.4 0.8 0.5
Re Rm A5 Av
550 N/mm2 600 N/mm2 25 % 200 J 32 J-50 C
2.5 3.2 4 5
80 100 130 190
110 140 180 230
TV-D, , TV-A, FI, BB, DB, ABS, DNV, GL, RMR, Statoil, CL, LTSS, UDT, KTA 1408.1 ITI, VUZ, Kotlanadzor SEPROS
Basic coated low hydrogen electrode for 0.5 % Mo alloyed boiler and tube steels up to +550 C* service temperature. For high quality welds of long term stressed components with reliable mechanical properties under high and low temperature conditions. HD 5 ml/100 g. Low temperature toughness proven down to -50 C.
Coated electrodes, high temperature, creep resistant
13CrMo4-5, 15CrMo5, 16CrMoV4 ASTM e. g. A 335 Gr. P 11 A 335 Gr. P 12 A 193 Gr. B 7
FOX DCMS Ti ECrMo 1 R 12 E 8013-G
C Si Mn Cr Mo
0.06 0.4 0.6 1.1 0.5
PWHT a 680 C/2h Re 510 N/mm2 Rm 610 N/mm2 A5 21 % Av 100 J
2.5 3.2 4
80 - 110 110 - 140 140 - 180
TV-D, , TV-A, BB, DB, DNV, GL, ABS, CL, SEPROS, UDT
Rutile coated electrode for 1 % Cr 0.5 % Mo alloyed boiler plate and tube steels up to +570 C* service temperature. Easy to operate. Fully alloyed core wire. Specifically prefered for thin walled welds and root pass welding in all positions and first class X-ray quality.
13CrMo4-5, 15CrMo5, 16CrMoV4, G17CrMo5-5, G22CrMo5-4 Furthermore: Steels resistant to caustic cracking, quenched and tempered steels up to 780 N/mm2 tensile strength, case hardening and nitriding steels. ASTM e. g. A 335 Gr. P 11, A 335 Gr. P 12 A 193 Gr. B 7, A 217 Gr. WC 6 10CrMo9-10, 10CrSiMoV7, Cast steels: (G-17CrMo9-10), (W.-Nr. 1.7379). Heat treatable steels similar to alloy steels up to 980 N/mm2 tensile strength. Case hardening and nitriding steels: similar types. ASTM e. g. A 335, Gr. P 22, A 217 Gr. WC 9
FOX DCMS Kb E CrMo 1 B 42 H5 E 8018-B 2 H4R
C Si Mn Cr Mo
0.07 0.4 0.8 1.1 0.5
2.5 3.2 4 5
80 100 130 180
110 140 180 220
TV-D, , TV-A, FI, BB, DB, DNV, GL, CL, LTSS, UDT, ABS, ITI, VUZ, SEPROS
Basic coated low hydrogen electrode for 1 % Cr 0.5 % Mo alloyed boiler and tube steels up to +570 C* service temerature. For high quality welds, suitable for Step-Cooling treatments, fully alloyed core wire which will provide reliable creep rupture properties for the whole service life of a boiler plant. HD 5 ml/100 g.
FOX CM 2 Kb E CrMo 2 B 42 H5 E 9018-B 3 H4R
C Si Mn Cr Mo
0.07 0.3 0.8 2.3 1.0
2.5 3.2 4 5
80 100 130 180
110 140 180 230
TV-D, , TV-A, FI, DB, DNV, CL, UDT, ABS, GL, BB, SEPROS, VUZ
Basic coated electrode for 2,25 % Cr 1 % Mo alloyed boiler and tube steels up to +600 C* service temperature. For high quality welds suitable for Step-Cooling treatments, fully alloyed core wire which will provide reliable creep rupture properties for the whole service life of a boiler plant. HD 5 ml/100 g.
X10CrMoVNb9-1 (W.-Nr. 1.4903) ASTM e. g. A 335 Gr. P 91 A 213 Gr. T 91 A 199 Gr. T 91
FOX C9 MV E CrMo 9 1 B 42 H5 E 9015-B9
C Si Mn Cr Mo Ni V Nb
0.09 0.3 0.5 9.0 0.9 0.9 0.2 0.05
2.5 3.2 4 5
60 90 110 150
80 120 140 180
TV-D, CL, UDT, SEPROS
X20CrMoV12-1 (W.-Nr. 1.4922) X20CrMoWV12-1 (W.-Nr. 1.4935) X22CrMoV12-1 ( W.-Nr. 1.4923) X19CrMoVNb11-1 (W.-Nr. 1.4913) (Turbotherm 20 MVNb) G-X22CrMoV12-1 (W.-Nr. 1.4931)
FOX 20 MVW E CrMoWV 12 B 4 2 H5
C Si Mn Cr Mo V W Ni
0.18 0.3 0.6 11.0 1.0 0.3 0.5 0.6
2.5 3.2 4 5
60 90 110 150
80 120 140 180
TV-D, , TV-A, CL, DB, LTSS, UDT, KTA 1408.1, SEPROS, BB
Basic coated electrodes. For creep resisting, heat treatable 9 and 12 % Cr steels in turbine and boiler construction as well as in the chemical industry. Service temperatures up to +650 C*. High creep rupture strength and very good toughness under long term stress. Low hydrogen content (< 5 ml/100 g). Both BHLER FOX C9 MV and FOX 20 MVW have a fully alloyed core wire.
X6CrNi18-11 (W.-Nr. 1.4948) X3CrNiN18-11 (W.-Nr. 1.4949) AISI 304H AISI 321H AISI 347H
FOX CN 18/11 E 19 9 B 4 2 H5 E 308-15
C Si Mn Cr Ni
0.04 0.3 1.3 19.0 10.3
Re Rm A5 Av
420 N/mm2 580 N/mm2 40 % 85 J
2.5 3.2 4
50 - 80 80 - 100 110 - 140
TV-D, TV-A, KTA 1408.1 UDT, LTSS, CL, SEPROS
Basic coated fully alloyed core wire electrode with controlled ferrite content (3-8 FN) of the weld metal. For elevated temperature service up to +700 C*; in case of wet corrosion up to +300 C. If there is a requirement according to AWS E 308 H we recommend our similar electrode BHLER FOX E 308 H.
* in long term condition
12
Spools, mm
Rods 1000 mm mm
Argon S 1-S 3
Mixture Gas
Argon
S355J2G3, L320-L415NB, L320 MB-L415MB, P255G1TH, P235GH, P265GH, P295GH, P310GH, P255NH, 16Mo3, 17MnMoV6-4, 22NiMoCr4-7, 20MnMoNi5-5, 15NiCuMoNb5, 20MnMoNi4-5, GE240-GE300, 22Mo4, S255N-S460N, P255NH-P460NH, ageing resistant and resistant to caustic cracking ASTM e. g. A 335, Gr. P 1, A 217 Gr. WC 1 A182 M Gr. F 1, A 250 M Gr. T 1 13CrMo4-5, 15CrMo5, 16CrMoV4, G17CrMo5-5, G22CrMo5-4 Furthermore: Steels resistant to caustic cracking, quenched and tempered steels up to 780 N/mm2 tensile strength, case hardening and nitriding steels. ASTM e. g. A 335 Gr. P 11, A 335 Gr. P 12 A 193 Gr. B 7, A 217 Gr. WC 6 10CrMo9-10, 10CrSiMoV7, G-17CrMo9-10, (W.-Nr. 1.7379). High temperature steels and similar alloyed cast steels, similar alloyed case hardening steels, nitriding steels. ASTM e. g. A 335, Gr. P 22, A 217 Gr. WC 9
DMO-IG W Mo Si (WIG) G Mo Si (MAG) ER 70 S-A1
C Si Mn Mo
0.1 0.6 1.2 0.5
Re Rm A5 Av
520 N/mm2 630 N/mm2 27 % 200 J 47 J-45 C 500 N/mm2 620 N/mm2 25 % 150 J 47 J-40 C
1.6 2.0 2.4 3.0 3.2

0.8 1.0 1.2
CO2
Form of Supply
Welding Process
TIG MAG
Approvals
TV-D, , TV-A, FI, DB, BV, CL, UDT, DNV, KTA 1408.1 BB, ITI
TIG and MAG welding wire for 0.5 % Mo-alloyed boiler and tube steels as well as in pressure vessel and structural steel engineering. Recommended for service in the temperature range -45 C (TIG) or -40 C (MAG) up to +550 C*. BHLER DMO-IG is very popular due to its excellent welding, wetting and feeding characteristics.
Re Rm A5 Av
TV-D, , TV-A, CL, FI, UDT, ITI, SEPROS, DB, BB
DCMS-IG W Cr Mo 1 Si (WIG) G Cr Mo 1 Si (MAG) ER 80 S-G
C Si Mn Cr Mo
0.11 0.6 1.0 1.2 0.5
PWHT a 680 C/2 h Re 490 N/mm2 Rm 590 N/mm2 A5 25 % Av 250 J Re Rm A5 Av 460 N/mm2 570 N/mm2 23 % 150 J
1.6 2.0 2.4 3.0 0.8 1.0 1.2 1.6
TV-D, CL, TV-A, FI, UDT, ITI, SEPROS
CM 2-IG W Cr Mo 2 Si (WIG) G Cr Mo 2 Si (MAG) ER 90 S-G
C Si Mn Cr Mo
0.06 0.7 1.1 2.6 1.0
1.6 2.0 2.4 3.0 0.8 1.0 1.2
TV-D, TV-A, CL, UDT, ITI, SEPROS, FI
TIG and MAG welding wire for 2,25 % Cr 1 % Mo-alloyed boiler and tube steels up to +600 C* service temperature. BHLER CM 2-IG (TIG) meets the requirements for Step-Cooling. The weld metal meets all prerequisites for reliable long term creep properties without embrittlement due to very low content of trace elements. BHLER CM5-IG (TIG and MAG) is designed for hot hydrogen service in pressure vessel fabrication and for the petrochemical industry. Service temperature up to +650 C*.
TV-D, TV-A, FI, UDT, SEPROS
X12CrMo5 (1.7362) G-X12CrMo5 (1.7363) ASTM e. g. A 213, Gr. T5 A 217, Gr. C5 A 335, Gr. P5
CM 5-IG W Cr Mo 5 Si (WIG) G Cr Mo 5 Si (MAG) ER 80 S-B6
C Si Mn Cr Mo
0.08 0.4 0.5 5.8 0.6
1.6 2.0 2.4 3.0 1.2
TV-D, TV-A, UDT, SEPROS
X10CrMoVNb9-1 (W.-Nr. 1.4903) ASTM e. g. A 335 Gr. P 91 A 213 Gr. T 91 A 199 Gr. T 91
C9 MV-IG W CrMo 91 ER 90 S-B9
0.09 0.3 0.5 9.0 0.9 0.9 0.2 0.05
PWHT a 760 C/2 h 2.0 2.4 Re 660 N/mm2 3.0 Rm 760 N/mm2 A5 17 % Av 55 J
TV-D, CL, UDT
TIG welding rods for creep resistant, quenched and tempered 9 % and 12 % Cr steels in boiler fabrication and the chemical industry for service temperatures up to +650 C*. Deposit displays high creep rupture strength and good toughness properties under long term stress. If there is a requirement for 9 % Cr alloyed TIG welding rods which have to be Tungsten alloyed (alloy 911) as well please contact us.
X20CrMoV12-1 (W.-Nr. 1.4922) X20Cr MoWV12-1 (W.-Nr. 1.4935) X22CrMoV12-1 (W.-Nr. 1.4923) X19CrMoVNb11-1 (W.-Nr. 1.4913) (Turbotherm 20 MVNb) G-X22CrMoV12-1 (W.-Nr. 1.4931)
20 MVW-IG W CrMoWV12Si
C Si Mn Cr Mo V W
0.21 0.4 0.6 11.3 1.0 0.3 0.45
PWHT a 760 C/2 h Re 610 N/mm2 Rm 780 N/mm2 A5 18 % Av 60 J
2.0 2.4
TV-D, , TV-A, DB CL, UDT, KTA 1408.1 SEPROS, BB
X6CrNi18-11 (W.-Nr. 1.4948) X3CrNiN18-11 (W.-Nr. 1.4949) AISI 304 H AISI 321 H AISI 347 H
1)
CN 18/11-IG W 19 9 H (WIG) G 19 9 H (MAG) ER 19-10 H
C Si Mn Cr Ni
0.05 0.6 1.4 18.8 9.8
2.0 2.4 3.0
TV-D, TV-A, KTA 1408.1 CL, UDT
TIG welding rod and MIG welding wire with controlled ferrite content for service temperatures up to +700 C*; in case of wet corrosion up to +300 C. If there is a requirement according to AWS ER 308 H we recommend our product BHLER ER 308 H-IG, or the flux cored wire BHLER E 308H PW-FD.
1.2
Argon + max. 2.5 % CO2
1)
TV-D, CL, UDT, SEPROS
BHLER Bestseller
13
Solid wires, MAG & TIG, high temperature, creep resistant
TV-D, , TV-A, ITI, DB, CL, FI, BB, UDT, SEPROS
TIG and MAG welding wire for 1 % Cr 0.5 % Moalloyed boiler and tube steels up to +570 C* service temperature. Suitable for Step-Cooling treatments (TIG). The weld metal meets all prerequisites for reliable long term creep properties without embrittlement due to very low content of trace elements.
Flux cored wire, high temperature, creep resistant
Metals-No. EN
ASTM/AISI UNS
X6CrNi18-11 (W.-Nr. 1.4948) X12CrNiTi18-9 (W.-Nr. 1.4878) AISI AISI AISI AISI 304 304 H 321 H 347 H
E 308H PW-FD T Z 19 9 H P M(C) 1 E 308 H T1-4 (1)
C Si Mn Cr Ni
0.06 0.5 1.1 19.4 10.1
Re Rm A5 Av
390 N/mm2 585 N/mm2 42 % 90 J
Shielding Gas
Welding position
Type of current
mm
1.2
Argon +15-25 % CO2 or 100 % CO2
BHLER E 308H PW-FD is a rutile flux cored welding wire with fast freezing slag providing excellent positional welding characteristics and fast travel speeds. It is designed for welding of creep resistant austenitic CrNi-steels like AISI 304 H. Controlled ferrite content of 3 - 8 FN. Bimax 0.001 %. Suitable for service temperatures up to 700 C.
16 Mo3, P275T1-P355T1, WB25 P315NH-P420NH, P310 G-H ASTM e. g. A 335 Gr. P 1 API X52-X65
Wire: EMS 2 Mo Flux: BB 24 S2 Mo EA2 SA FB 1 65 DC H5 S 46 4 FB S2 Mo F8 A 4-EA2-A2 F55 A 4-EA2-A2
C Si Mn Mo
0.08 0.25 1.15 0.45
Re Rm A5 Av
470 N/mm2 550 N/mm2 24 % 140 J 47J-40 C
See page 30 mm
Form of Supply
Approvals
2.0 2.5 3.0 4.0
TV-D, UDT Wire TV-D, TV-A, , DB, BB, KTA 1408.1 SEPROS
SAW wire/flux combination. Mainly for high temperature 0.5 % Mo alloyed steels up to service temperatures of +550 C* but also for low temperature conditions due to good toughness behaviour of the weld metal. The recommended flux BHLER BB 24 reach metallurgically Mn-neutral and produces very good low temperature impact properties.
Submerged arc welding wires/fluxes, high temperature, creep resistant
13CrMo4-5 (1.7335) Wire: Steels resistant to caustic cracking EMS 2 Cr Mo ASTM e. g. A 335 Gr. P 11 A 335 Gr. P 12 A 193 Gr. B 7 Flux: BB 24 S Cr Mo 1 EB2 SA FB 1 65 DC H5 F8 P 4-EB2-B2 F55 P 4-EB2-B2 10CrMo9-10 (1.7380) ASTM e. g. A 335 Gr. P 22 Wire: CM 2-UP Flux: BB 24 S Cr Mo 2 EB3 SA FB 1 65 DC H5 F9 P 2-EB3-B3 F55 P 0-EB3-B3 X10CrMoVNb9-1 (1.4903) ASTM e. g. A 335 Gr. P 91 A 213 Gr. T 91 A 199 Gr. T 91 Wire: C 9 MV-UP Flux: BB 910 S CrMo 91 EB9 SA FB 2 55 DC H5 F9 PZ-EB9-B9 F62 PZ-EB9-B9
C Si Mn Cr Mo
0.08 0.25 1.0 1.0 0.45
PWHT a 680 C/2 h 2.5 Re 460 N/mm2 3.0 Rm 550 N/mm2 4.0 A5 22 % Av 47 J
TV-D, UDT Wire TV-D, TV-A, SEPROS
SAW wire/flux combination for 1 % Cr 0.5 % Moalloyed boiler and tube steels up to +570 C* service temperature. Suitable for Step-Cooling treatments. The weld metal meets all pre-requisites for reliable long term creep properties without embrittlement due to very low content of trace elements. The recommended flux BHLER BB 24 reach metallurgically Mn-neutral and produces very good low temperature impact properties.
C Si Mn Cr Mo
0.07 0.25 0.80 2.30 0.95
PWHT a 720 C/2 h 2.5 3.0 Re 460 N/mm2 4.0 Rm 530 N/mm2 A5 22 % Av 47 J
TV-D, UDT Wire TV-D, TV-A KTA 1408.1 SEPROS
SAW wire/flux combination for 2,25 % Cr 1 % Mo-alloyed boiler and tube steels up to +600 C* service temperature. Suitable for Step-Cooling treatments. The weld metal meets all pre-requisites for reliable long term creep properties without embrittlement due to very low content of trace elements. The recommended flux BHLER BB 24 reach metallurgically Mn-neutral and produces very good low temperature impact properties.
0.11 0.3 0.6 9.0 0.8 0.7 0.2 0.05
PWHT a 760 C/2 h 2.5 3.0 Re 610 N/mm2 Rm 740 N/mm2 A5 20 % Av 40 J
TV-D, UDT, CL, SEPROS
SAW wire/flux combination for 9 % Cr 1 % Moalloyed P91 creep resistant steels and service temperatures up to +650 C*. Wire and flux are precisely tuned to meet the highest technical standard with consistent and reliable creep properties and ensuring the utmost safety of the relevant high stressed components.
14
P255G1TH, P295GH, P265GH, P285NH, 16Mo3 ASTM e. g. A 335 Gr. P 1 A 570 Gr. 33-40
DMO O IV R 60-G
C Si Mn Mo
0.12 0.15 1.0 0.5
Re Rm A5 Av
330 N/mm2 470 N/mm2 24 % 60 J
2.0 2.5 3.2 4.0
See page 30 mm
Form of Supply
Approvals
TV-D, DB, , SEPROS, BB, UDT
Mo-alloyed gas welding rod. Easy weld pool and slag control. Good gap bridging ability and easy to operate.
13CrMo4-5 (1.7335), 16Cr Mo V4 ASTM e. g. A 335 Gr. P 11 a. P 12 A 217 Gr. WC 6
DCMS OV R 65-G
C Si Mn Cr Mo
0.12 0.15 0.9 1.0 0.5
PWHT a 680 C/2 h 2.5 Re 315 N/mm2 3.0 Rm 490 N/mm2 A5 18 % Av 47 J
TV-D, UDT, SEPROS
CrMo-alloyed gas welding rod for high temperature boiler and pipe steels up to +500 C*. Viscous weld pool.
BHLER Bestseller
15
Gas welding rods, high temperature, creep resistant
Base Metals Standard Classification Metals-No. EN ASTM/AISI UNS
1.4317 G-X4CrNi13-4 1.4313 X3CrNiMo13-4 1.4351 X3CrNi13-4
ACI Gr. CA 6 NM S41500
FOX CN 13/4 E 13 4 B 62 E 410 NiMo-25
C Si Mn Cr Mo Ni
0.035 0.3 0.5 12.2 0.5 4.5
PWHT a 600 C/2 h Re 680 N/mm2 Rm 910 N/mm2 A5 17 % Av 66 J 50 J-60C
2.5 3.2 4 5
60 90 120 160
Amperage A
Welding position
Type of current
mm
90 130 170 220
Basic coated electrode for welding similar soft martensitic and martensiticferritic rolled, forged and cast steels. As a result of the optimum alloying composition BHLER FOX CN 13/4 yields a weld deposit featuring very good ductility and CVN toughness and crack resistance despite its high strength. Excellent operating characteristics, easy slag removal, smooth beads and a metal recovery of approx. 130 % as well as positional weldability up to dia. 3.2 mm are further benefits. A very popular electrode in the construction of hydroturbines. Basic coated stainless steel electrode. Designed to produce first class weld deposits with reliable CVN toughness values down to -196 C, 100 % X-Ray safety together with very good root pass and positional welding characteristics, good gap bridging ability, easy weld pool and slag control as well as easy slag removal even in narrow preparations resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site! Fully alloyed core wire and packed into hermetically sealed tins. Rutile coated stainless steel electrode. An acknowledged world leader, noted for its superior welding characteristics and metallurgy. Can be used on AC or DC. Other advantages include high current carrying capacity, minimum spatter formation, self releasing slag, smooth and clean weld profile, safety against formation of porosity due to moisture resistant coating and packaging into hermetically sealed tins. Rutile-basic coated stainless steel electrode for vertical down welding. Ideal for welding thin sheet in the vertical down position. Extremely low heat input and little distortion due to the fast welding speed. An ideal product to save time and money in sheet metal fabrication. Basic coated stainless steel electrode. Designed to produce first class weld deposits with reliable CVN toughness values down to -120 C, 100 % X-ray safety together with very good root pass and positional welding characteristics, good gap bridging ability, easy weld pool and slag control as well as easy slag removal even in narrow preparations resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site! Fully alloyed core wire and packed into hermetically sealed tins. Rutile coated stainless steel electrode. An acknowledged world leader, noted for its superior welding characteristics and metallurgy. Can be used on AC or DC. Other advantages include high current carrying capacity, minimum spatter formation, self releasing slag, smooth and clean weld profile, safety against formation of porosity due to moisture resistant coating and packaging into hermetically sealed tins. Fully alloyed core wire ensures the most reliable corrosion resistance. Rutile-basic coated stainless steel electrode for vertical down welding. Ideal for welding thin sheet in the vertical down position. Extremely low heat input and little distortion due to the fast welding speed. An ideal product to save time and money in sheet metal fabrication.
Coated electrodes, stainless, corrosion resistant
1.4306 X2CrNi19-11 1.4301 X5CrNi18-10 1.4541 X6CrNiTi18-10 1.4550 X6CrNiNb18-10 1.4311 X2CrNiN18-10 1.4546 X5CrNiNb18-10 1.4312 G-X10CrNi18-8
FOX EAS 2 304 L 304 321 347 304 LN A 320 Gr. B 8 C a. D 302 E 19 9 LB 22 E 308 L-15
C Si Mn Cr Ni
0.03 0.4 1.3 19.5 10.5
Re Rm A5 Av
430 N/mm2 580 N/mm2 42 % 100 J 34 J-196C
2.5 3.2 4
50 - 80 80 - 110 110 - 140
TV-D, , TV-A, BB, DB, CL, UDT, Statoil, SEPROS
FOX EAS 2-A E 19 9 LR 32 E 308 L-17
C 0.03 Si 0.8 Mn 0.8 Cr 19.8 Ni 10.2
Re Rm A5 Av
430 N/mm2 560 N/mm2 40 % 70 J 32 J-120C
1.5 2 2.5 3.2 4 5
25 40 50 80 110 140
40 60 90 120 160 200
TV-D, , TV-A, BB, DB, ABS, CL, GL, UDT, Statoil, SEPROS, VUZ
FOX EAS 2-VD E 19 9 LR 15 E 308 L-17
C 0.02 Si 0.7 Mn 0.7 Cr 19.5 Ni 10.5
Re Rm A5 Av
470 N/mm2 600 N/mm2 36 % 55 J 32 J-120C
2.5 3.2
75 - 85 105 - 115
UDT, SEPROS
1.4583 X10CrNiMoNb18-12 1.4435 X2CrNiMo18-14-3 1.4436 X3CrNiMo17-13-3 1.4404 X2CrNiMo17-12-2 1.4401 X5CrNiMo17-12-2 1.4571 X6CrNiMoTi 17-12-2 1.4580 X6CrNiMoNb17-12-2 1.4409 G-X2CrNiMo19-11-2
FOX EAS 4 M 316 Cb 316 L 316 316 Ti S 31653 E 19 12 3 LB 22 E 316 L-15 E 19 12 3 LB 20+ EZ 19 12 3 LB 20
C Si Mn Cr Mo Ni
0.03 0.4 1.2 18.8 2.7 11.5
Re Rm A5 Av
460 N/mm2 600 N/mm2 38 % 90 J 32 J-120C
2.5 3.2 4
50 - 80 80 - 110 110 - 140
TV-D, TV-A, BB, UDT, CL, DNV, Statoil, SEPROS, Kotlandzor
FOX EAS 4 M-A E 19 12 3 LR 32 E 316 L-17
C 0.03 Si 0.8 Mn 0.8 Cr 18.8 Mo 2.7 Ni 11.7
Re Rm A5 Av
460 N/mm2 600 N/mm2 36 % 70 J 32 J-120C
1.5 2 2.5 3.2 4 5
25 40 50 80 110 140
40 60 90 120 160 200
TV-D, , TV-A, BB, DB, DNV, GL, ABS, CL, LR, UDT, Statoil, SEPROS, VUZ
FOX EAS 4 M-VD E 19 12 3 LR 15 E 316 L-17
C 0.03 Si 0.7 Mn 0.7 Cr 19.0 Mo 2.7 Ni 12.0
Re Rm A5 Av
470 N/mm2 600 N/mm2 35 % 55 J 32 J-120C
2.5 3.2
75 - 85 105 - 115
TV-D, DNV, GL, UDT, CL, SEPROS, LTSS
16
1.4311 X2CrNiN18-10 FOX SAS 2-A E 19 9 Nb R 32 E 347-17 C 0.03 Si 0.8 Mn 0.8 Cr 19.5 Ni 10.0 Nb + Re Rm A5 Av 470 N/mm2 630 N/mm2 35 % 70 J 32 J-120 C 2 2.5 3.2 4 5 40 50 80 110 140 60 90 120 160 200 TV-D, , TV-A, BB, DB, ABS, CL, UDT, LTSS, VUZ, GL, SEPROS Rutile coated stainless steel electrode. An acknowledged world leader, noted for its superior welding characteristics and metallurgy. Can be used on AC or DC. Other advantages include high current carrying capacity, minimum spatter formation, self releasing slag, smooth and clean weld profile, safety against formation of porosity due to moisture resistant coating and packaging into hermetically sealed tins. Fully alloyed core wire ensures the most reliable corrosion resistance.
1.4571 X6CrNiMoTi17-12-2 1.4580 X6CrNiMoNb17-12-2 1.4401 X5CrNiMo17-12-2 1.4581 G-X5CrNiMoNb19-11-2 1.4583 X10CrNiMoNb18-12 1.4436 X3CrNiMo17-13-3
FOX SAS 4 316 Ti 316 Cb 316 316 L E 19 12 3 Nb B 22 E 318-15
C Si Mn Cr Mo Ni Nb
0.04 0.4 1.3 18.8 2.7 11.5 +
Re Rm A5 Av
490 N/mm2 660 N/mm2 31 % 120 J 32 J-90 C
2.5 3.2 4
50 - 80 80 - 110 110 - 140
TV-D, , TV-A, BB, DB, ABS, GL, UDT, SEPROS
Basic coated stainless steel electrode. Designed to produce first class weld deposits with reliable CVN toughness values down to -90 C, 100 % X-ray safety together with very good root pass and positional welding characteristics, good gap bridging ability, easy weld pool and slag control as well as easy slag removal even in narrow preparations resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site!
FOX SAS 4-A E 19 12 3 Nb R 32 E 318-17
C 0.03 Si 0.8 Mn 0.8 Cr 19.0 Mo 2.7 Ni 11.5 Nb +
Re Rm A5 Av
490 N/mm2 640 N/mm2 32 % 60 J 32 J-60 C
2 2.5 3.2 4 5
40 50 80 110 140
60 90 120 160 200
TV-D, , TV-A, CL, BB, DB, UDT, LTSS, SEPROS, VUZ
Rutile coated stainless steel electrode. An acknowledged world leader, noted for its superior welding characteristics and metallurgy. Can be used on AC or DC. Other advantages include high current carrying capacity, minimum spatter formation, self releasing slag, smooth and clean weld profile, safety against formation of porosity due to moisture resistant coating and packaging into hermetically sealed tins. Fully alloyed core wire ensures the most reliable corrosion resistance.
1.4462 FOX CN 22/9 N X2CrNiMoN22-5-3 S 31803 1.4462 S 32205 E 22 9 3 NLR 32 X2CrNiMoN22-5-3 with E 2209-17 1.4583 X10CrNiMoNb18-12 1.4462 X2CrNiMoN22-5-3 Dissimilar joints FOX CN 22/9 N-B E 22 9 3 NLB 22 E 2209-15
C 0.03 Si 0.9 Mn 0.8 Cr 23.0 Mo 3.2 Ni 9.0 N 0.17 PREN 35 C 0.03 Si 0.3 Mn 1.1 Cr 23.0 Mo 3.2 Ni 8.8 N 0.16 PREN 35
Re Rm A5 Av
650 N/mm2 820 N/mm2 25 % 55 J 32 J-20 C
Amperage A
Welding position
Type of current
mm
2.5 3.2 4 5
40 70 110 150
75 120 150 200
TV-D, TV-A, DNV, CL, ABS, LR Statoil, UDT, FI, GL, RINA, SEPROS TV-D, CL, UDT
Re Rm A5 Av
630 N/mm2 830 N/mm2 27 % 105 J 65 J-40 C
2.5 3.2 4 5
50 80 100 140
75 110 145 180
Rutile-basic coated Duplex electrode. BHLER FOX CN 22/9 N offers excellent positional weldability and thus is perfectly suited for pipe welding. Besides the good wetting characteristics, slag removability, resistance to porosity and reliable CVN toughness down to -20 C it is designed with a fully alloyed core wire providing best corrosion resistance and a very homogeneous micro structure with specified ferrite contents of 30 - 60 FN (WRC) and a PITTING RESISTANCE EQUIVALENT PREN of > 35. For wall thicknesses > 25 mm or impact requirements down to -50 C we recommend our basic coated electrode BHLER FOX CN 22/9 N-B and our similar flux cored welding wires.
BHLER Bestseller
17
Coated electrodes, highly corrosion resistant
Coated electrodes, stainless, corrosion resistant
1.4550 X6CrNiNb18-10 1.4541 X6CrNiTi18-10 1.4552 G-X5CrNiNb19-11 1.4301 X5CrNi18-10 1.4312 G-X10 CrNi18-8
347 FOX SAS 2 321 A 296 E 19 9 Nb B 22 CF8c E 347-15 304 A 157 Gr. C 9 321 A 320 Gr. B 8 C a. D 304 LN 304 L 302
C 0.04 Si 0.4 Mn 1.3 Cr 19.8 Ni 10.5 Nb +
Re Rm A5 Av
470 N/mm2 640 N/mm2 36 % 110 J 32 J-196 C
2.5 3.2 4
50 - 80 80 - 110 110 - 140
Amperage A
Welding position
Type of current
mm
TV-D, , TV-A, BB, DB, ABS, GL, UDT, LTSS, SEPROS
Basic coated stainless steel electrode. Designed to produce first class weld deposits with reliable CVN toughness values down to -196 C, 100 % X-ray safety together with very good root pass and positional welding characteristics, good gap bridging ability, easy weld pool and slag control as well as easy slag removal even in narrow preparations resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site!
Coated electrodes, highly corrosion resistant
1.4439 X2 CrNiMoN17-13-5 1.4436 X3 CrNiMo17-13-3 1.4429 X2 CrNiMoN17-13-3 1.4583 X10 CrNiMoNb18-12 1.4438 X2 CrNiMo18-15-4
317LN 316 L 316 Cb 316 LN S 31726
FOX ASN 5 E 18 16 5 N LB 22 E 317 LN-15 (mod.)
C 0.04 Si 0.5 Mn 2.5 Cr 18.5 Mo 4.3 Ni 17.0 N 0.15 PREN 36
Re Rm A5 Av
460 N/mm2 660 N/mm2 35 % 100 J 32 J...-269 C
2.5 3.2 4
50 - 80 80 - 110 110 - 140
Amperage A
Welding position
Type of current
mm
TV-D, TV-A, GL, UDT, DNV, SEPROS
FOX ASN 5-A E 18 16 5 N LR 32 E 317 LN-17(mod.)
C 0.03 Si 0.7 Mn 1.1 Cr 18.0 Ni 16.0 Mo 4.5 N 0.13 PREN 36 C 0.04 Si 0.4 Mn 4.0 Cr 20.0 Mo 6.5 Ni 25.0 Cu 1.4 N 0.14 PREN 45
Re Rm A5 Av
460 N/mm2 660 N/mm2 32 % 70 J 32 J-120 C
2.5 3.2 4
65 - 85 90 - 120 110 - 150
TV-D, UDT
BHLER FOX ASN 5 is a basic coated electrode. Its weld metal shows a stable austenitic micro structure with good pitting resistance (PREN > 35) and crevice corrosion resistance as well as an excellent toughness behaviour down to -269C. BHLER FOX ASN 5-A is a rutile-basic coated electrode providing good operating characteristics on DC and AC, easy slag removal, smooth and clean bead surfaces. It is recommeded for wall thicknesses < 15 mm. Both electrodes are characterized by an increased Mo content (4.3 %) to compensate for segregation in high molybdenum alloyed weld metals to meet equivalent corrosion properties as the relevant base metals with 3 - 4 % Mo guarantee. Basic and rutile-basic coated electrodes. For CrNiMo steels with 4 - 5 % molybdenum where very high resistance against pitting and crevice corrosion is required. The above averagemolybdenum content (6.2 %) is characteristic to BHLER FOX CN 20/25 M-A and FOX CN 20/25 M, thus compensating for segregation in high molybdenum alloyed weld metals. The pitting resistance equivalent (PREN) is 44. FOX CN 20/25 M-A should be preferably used up to wall thicknesses of 14 mm. It is designed for excellent operating characteristics on DC/AC.
1.4539 X1NiCrMoCu25-20-5 N 08904 1.4439 X2CrNiMoN17-13-5 S 31726 1.4537 X1CrNiMoCuN25-25-5 and same alloyed high-Mo, CrNi-steels
FOX CN 20/25 M E 20 25 5 Cu NLB 22 E 385-15 (mod.)
Re Rm A5 Av
440 N/mm2 650 N/mm2 35 % 75 J 32 J-269 C
2.5 3.2 4.0
60 - 80 80 - 100 100 - 130
TV-D, TV-A, UDT, Statoil, SEPROS, Kotlandzor
FOX CN 20/25 M-A E 20 25 5 Cu N LR 32 E 385-17 (mod.)
C 0.03 Si 0.7 Mn 2.0 Cr 20.5 Mo 6.2 Ni 25.0 Cu 1.6 N 0.17 PREN 45 Average Analysis of Wire %
Re Rm A5 Av
410 N/mm2 640 N/mm2 34 % 70 J 32 J-196 C
2.5 3.2 4
50 - 80 80 - 110 100 - 135
TV-D, UDT, SEPROS
Argon 1-2% O2
Spools, mm
Rods 1000 mm mm
Mixture Gas
Argon
Solid wires, MIG & TIG, corrosion resistant
1.4313 X3 CrNiMo13-4 1.4351 X3 CrNi13-4 1.4317 G-X 4 CrNi13-4
CN 13 / 4-IG ACI Gr. Ca 6 NM W 13 4 (WIG) G 13 4 (MAG) ER 410 NiMo (mod.)
C 0.02 Si 0.7 Mn 0.6 Cr 12.3 Mo 0.5 Ni 4.7
PWHT a 600 C/8 h 2.0 2.4 Re 750 N/mm2 Rm 830 N/mm2 A5 21 % Av 150 J PWHT a 580 C/8 h Re 760 N/mm2 Rm 890 N/mm2 A5 17 % Av 80 J Re Rm A5 Av 450 N/mm2 620 N/mm2 38 % 150 J 32 J-269 C 1.6 2.0 2.4 3.0
1.2
CO2
Form of Supply
Welding Process
TIG MAG
Approvals
TV-D, UDT, SEPROS
UDT, SEPROS
TIG welding rod and MAG welding wire with precisely tuned alloying composition creating a weld deposit featuring very good ductility, CVN toughness and crack resistance despite its high strength. BHLER CN 13/4-IG is very popular in the construction of hydro turbines. The prefered gas for MAG welding is 92 % Argon + 8 % CO2.
1.4306 X2 CrNi19-11 1.4301 X5 CrNi18-10 1.4541 X6 CrNiTi18-10 1.4550 X6 CrNiNb18-10 1.4311 X2 CrNiN18-10
EAS 2-IG 304 L 304 321 347 304 LN A 320 Gr. B 8 C a. D EAS 2-IG (Si) G 19 9 L Si ER 308 L (Si) W 19 9 L ER 308 L
C 0.02 Si 0.5 Mn 1.7 Cr 20.1 Ni 9.8
TV-D, , TV-A, BB, DB, GL, DNV, CL, UDT, SEPROS
TIG welding rod of type ER 308 L. Suitable not only for standard welding jobs but also for cryogenic applications down to -269 C. As well as the good welding and wetting characteristics of EAS 2-IG corrosion resistance up to +350 C is achieved.
C 0.02 Si 0.8 Mn 1.7 Cr 20.0 Ni 10.2
Re Rm A5 Av
420 N/mm2 630 N/mm2 38 % 110 J 32 J-196 C
0.8 1.0 1.2
TV-D, , TV-A, BB, CL, DB, DNV, GL, UDT, SEPROS
MIG welding wire of type ER 308 L (Si). Designed for first class welding, wetting and feeding characteristics and excellent weld metal CVN values down to -196 C. Resistant to intergranular corrosion up to +350 C.
18
Argon 1-2% O2
Spools, mm
Rods 1000 mm mm
Mixture Gas
Argon
316 L 316 316 Ti S 31653
EAS 4 M-IG (Si) G 19 12 3 L Si ER 316 L Si
C 0.02 Si 0.8 Mn 1.7 Cr 18.4 Mo 2.8 Ni 11.8
Re Rm A5 Av
450 N/mm2 630 N/mm2 38 % 120 J 32 J-196 C
0.8 1.0 1.2
TV-D, , TV-A, Statoil, GL, DB, CL, BB, DNV, UDT, SEPROS
MIG welding wire of type ER 316 L (Si). Designed for first class welding, wetting and feeding characteristics as well as reliable corrosion resistance up to +400 C and low temperature service down to -196 C.
1.4550 X6 CrNiNb18-10 1.4541 X6 CrNiTi18-10 1.4552 G-X 5 CrNiNb19-11 1.4301 X5 CrNi18-10 1.4312 G-X 10 CrNi18-8 1.4546 X5 CrNiNb18-10
SAS 2-IG 347 321 A 296 Gr. CF 8c 304 SAS 2-IG (Si) A 157 Gr. C9 A 320 Gr. B8 C a. D G 19 9 Nb Si ER 347 Si W 19 9 Nb ER 347
C Si Mn Cr Ni Nb
0.05 0.5 1.8 19.4 9.5 +
Re Rm A5 Av
490 N/mm2 660 N/mm2 35 % 140 J 32 J-196 C
1.6 2.0 2.4 3.0
TV-D, TV-A, CL, GL, UDT, LTSS, SEPROS
TIG welding rod of type ER 347. Engineered to a very precise analysis to create a weld deposit of high purity, superior hot cracking and corrosion resistance. CVN toughness down to -196 C, resistant to intergranular corrosion up to +400 C.
C Si Mn Cr Ni Nb
0.03 0.9 1.3 19.4 9.7 +
Re Rm A5 Av
460 N/mm2 630 N/mm2 33 % 110 J 32 J-196 C
0.8 1.0 1.2
MIG welding wire of type ER 347 (Si). Designed for first class welding, wetting and feeding characteristics as well as reliable corrosion resistance up to +400 C and low temperature service down to -196 C.
1.4571 X6 CrNiMoTi17-12-2 316 Ti 1.4580 X6 CrNiMoNb17-12-2 316 Cb 1.4401 X5 CrNiMo17-12-2 316 1.4581 G-X 5CrNiMoNb19-11-2 316 L 1.4583 X10 CrNiMoNb18-12
SAS 4-IG W 19 12 3 Nb ER 318
C 0.03 Si 0.5 Mn 1.7 Cr 19.6 Mo 2.7 Ni 11.4 Nb +
Re Rm A5 Av
520 N/mm2 700 N/mm2 35 % 120 J 32 J-120 C
1.0 1.2 1.6 2.0 2.4 3.0
TV-D, , TV-A, GL, BB, DB, CL, UDT, KTA 1408.1 SEPROS
TIG welding rod of type ER 318. Engineered to a very precise analysis to create a weld deposit of high purity, superior hot cracking and corrosion resistance. CVN toughness down to -120 C, resistant to intergranular corrosion up to +400 C.
SAS 4-IG (Si) G 19 12 3 Nb Si ER 318 (mod.)
C 0.035 Si 0.8 Mn 1.4 Cr 19.0 Mo 2.8 Ni 11.5 Nb +
Re Rm A5 Av
490 N/mm2 670 N/mm2 33 % 100 J 32 J-120 C
0.8 1.0 1.2
TV-D, TV-A, UDT, GL, SEPROS, LTSS
MIG welding wire of type ER 318 (Si). Designed for first class welding, wetting and feeding characteristics as well as reliable corrosion resistance up to +400 C and low temperature service down to -120 C.
Spools, mm
Rods 1000 mm mm
Argon S 1-S 3
Mixture Gas
Argon
1.4462 X2CrNiMoN22-5-3 S 31803 1.4462 S 32205 X2CrNiMoN22-5-3 with 1.4583 X10CrNiMoNb18-12 1.4462 X2CrNiMoN22-5-3 with same alloyed duplex steels as well as similar alloyed ferritic-austenitic steels with higher tensile strength P235GH, P265GH, P295GH, S255N, S355N, 16 Mo 3
1)
CN 22 / 9 N-IG G (W) 22 9 3 NL ER 2209
C Si Mn Cr Mo Ni N
0.015 0.4 1.7 22.6 3.2 8.8 0.15
Re Rm A5 Av
600 N/mm2 1.6 800 N/mm2 2.0 33 % 2.4 150 J 3.2 32 J-60 C 660 N/mm2 830 N/mm2 28 % 85 J 32 J-40 C 1.0 1.2
CO2
Form of Supply
Welding Process
TIG MAG
Approvals
TV-D, CL, TV-A, LR, DNV, UDT, GL, ABS, Statoil
Re Rm A5 Av
1)
TV-D, CL, TV-A, DNV, GL, Statoil, UDT, SEPROS
TIG welding rod and MIG wire of type ER 2209. A precisely alloyed composition which includes an extremely low oxygen content and offers very high quality standards for ease of operation, mechanical properties and resistance to stress corrosion cracking and pitting. PREN > 35. Ferrite content 30 - 60 FN (WRC). The prefered gas for MIG welding is Argon + 20 % Helium + 2 % CO2.
Ar + 20 % - 30 % He + max. 2 % CO2 (or 1 % O2)
BHLER Bestseller
19
Solid wires, MIG & TIG, highly corrosion resistant
Solid wires, MIG & TIG, corrosion resistant
1.4583 X 10 CrNiMoNb18-12 1.4435 X2 CrNiMo18-14-3 1.4436 X3 CrNiMo17-13-3 1.4404 X2 CrNiMo17-12-2 1.4401 X5 CrNiMo17-12-2 1.4571 X6 CrNiMoTi17-12-2 1.4580 X6 CrNiMoNb17-12-2
EAS 4 M-IG 316 Cb W 19 12 3 L ER 316 L
C 0.02 Si 0.5 Mn 1.7 Cr 18.6 Mo 2.8 Ni 12.3
Re Rm A5 Av
470 N/mm2 650 N/mm2 38 % 140 J 32 J-196 C
1.6 2.0 2.4 3.0
CO2
Form of Supply
Welding Process
TIG MAG
Approvals
TV-D, , TV-A, CL, DNV, GL, UDT, DB, BB, SEPROS
TIG welding rod of type ER 316 L. Engineered to a very precise analysis to create a weld deposit of high purity, superior hot cracking and corrosion resistance. CVN toughness down to -196 C, resistant to intergranular corrosion up to +400 C.
Solid wires, MIG & TIG, highly corrosion resistant
Spools, mm
Rods 1000 mm mm
Argon S 1-S 3
Mixture Gas
Argon
Metals-No. EN
ASTM/AISI UNS
ASN 5-IG 317LN 316 L 316 Cb 316 LN S 31726 ASN 5-IG (Si) G Z 18 16 5 NL ER 317 LN (mod.) W Z 18 16 5 NL ER 317 LN (mod.)
C 0.02 Si 0.2 Mn 5.0 Cr 19.0 Mo 4.1 Ni 16.5 N 0.16
Re Rm A5 Av
1.6 440 N/mm2 2.0 650 N/mm2 2.4 35 % 120 J 32 J-269 C
CO2
Form of Supply
Welding Process
TIG MAG
Approvals
TV-D, TV-A, UDT, DNV, SEPROS
C 0.03 Si 0.7 Mn 7.0 Cr 19.0 Mo 4.3 Ni 17.5 N 0.16
Re Rm A5 Av
430 N/mm2 650 N/mm2 35 % 110 J 32 J-196 C
1.0 1.2
TV-D, GL, UDT, DNV
TIG welding rod and MIG wire for 3 - 4 % Mo alloyed CrNi-steels. The weld metal shows a stable austenitic micro structure with good pitting resistance (PREN > 35) and crevice corrosion resistance as well as excellent CVN toughness behaviour. Both MIG and TIG wires have an increased Mo content (4.3 %) to compensate for segregation when welding high molybdenum alloyed steels, thus producing equivalent corrosion resistance to the relevant base metals offering a 3 - 4 % Mo guarantee.
1.4539 X1NiCrMoCu25-20-5 N 08904 1.4439 X2CrNiMoN17-13-5 S 31726 1.4537 X1CrNiMoCuN25-25-5 similar type CrNi steels with Mo content up to 5 %
CN 20/25 M-IG W Z 20 25 5 Cu NL ER 385 (mod.)
C 0.02 Si 0.7 Mn 4.7 Cr 20.0 Mo 6.2 Ni 25.4 Cu 1.5 N 0.12
Re Rm A5 Av
1.6 440 N/mm2 2.0 670 N/mm2 42 % 2.4 115 J 32 J-269 C
TV-D, TV-A, UDT, Statoil
1)
Ar +20 - 30 % He + max. 2 % CO2 Ar +20 % He + 0.5 % CO2
CN 20/25 M-IG (Si) G Z20 25 5 Cu NL ER 385 (mod.)
C 0.02 Si 0.7 Mn 4.7 Cr 20.0 Mo 6.2 Ni 25.4 Cu 1.5 N 0.12
Re Rm A5 Av
410 N/mm2 650 N/mm2 39 % 100 J 32 J-196 C
1.0 1.2
1)
TV-D, TV-A, UDT, Statoil, SEPROS
TIG welding rod and MIG wire for 4 - 5 % Mo alloyed CrNi-steels. The weld metal shows a stable austenitic micro structure with excellent pitting resistance (PREN > 45) and crevice corrosion resistance as well as resistance to stress corrosion cracking. Both TIG and MIG wires have an increased Mo content (6.2 %) to compensate for segregation when welding high molybdenum alloyed steels, thus producing equivalent corrosion resistance to the relevant base metals offering a 4 - 5 % Mo guarantee.
Submerged arc welding wires/fluxes, corrosion resistant
ACI Gr. Ca 6 NM
Wire: CN 13/4-UP Flux: BB 203 S 13 4 ER 410 NiMo (mod.) SA FB 2 DC
C Si Mn Cr Mo Ni
0.025 0.20 0.6 12.1 0.5 4.7
PWHT a 600 C/2 h 3.0 Re 600 N/mm2 Rm 800 N/mm2 A5 15 % Av 50 J
Spools, mm
See page 30 mm
Metals-No. EN
ASTM/AISI UNS
Form of Supply
Approvals
UDT, SEPROS Wire SEPROS
SAW wire/flux combination of type 410 NiMo. BHLER CN 13/4-UP in combination with flux BB 203 yields a weld deposit featuring very good ductility and CVN toughness as well as high crack resistance. BHLER BB 203 is a fluoride-basic, agglomerated flux providing good operating characteristics, smooth beads and a low hydrogen weld metal. Basicity 2.7. Density 1.0 kg/dm3.
1.4306 X2 CrNi19-11 1.4301 X5 CrNi18-10 1.4541 X6 CrNiTi18-10 1.4550 X6 CrNiNb18-10 1.4311 X2 CrNiN18-10
304 L 304 321 347 304 LN A 320 Gr. B 8 C a. D
Wire: EAS 2-UP Flux: BB 202 S 19 9 L ER 308 L SA FB 2 DC (Flux)
C 0.02 Si 0.6 Mn 1.3 Cr 19.8 Ni 9.8
Re Rm A5 Av
350 N/mm2 3.0 550 N/mm2 35 % 80 J 35 J-196 C
TV-D, UDT Wire TV-D, TV-A, KTA 1408.1 SEPROS
SAW-wire/flux combination of type 308 L. Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. Suitable for service temperatures from -196 C to +350 C. BHLER BB 202 is a fluoride-basic, agglomerated flux, providing a low flux consumption. Basicity 2.3. Density 1.0 kg/dm3.
1.4583 X 10 CrNiMoNb18-12 1.4435 X2 CrNiMo18-14-3 1.4436 X3 CrNiMo17-13-3 1.4404 X2 CrNiMo17-12-2 1.4401 X5 CrNiMo17-12-2 1.4571 X6 CrNiMoTi17-12-2 1.4580 X6 CrNiMoNb17-12-2
316 Cb 316 L 316 316 Ti S 31653
Wire: EAS 4 M-UP Flux: BB 202 S 19 12 3 L ER 316 L SA FB 2 DC (Flux)
C 0.02 Si 0.6 Mn 1.3 Cr 18.3 Mo 2.7 Ni 12.2
Re Rm A5 Av
350 N/mm2 3.0 560 N/mm2 35 % 80 J 50 J-100 C
TV-D, UDT Wire TV-D, , TV-A, KTA 1408.1 DB, BB, SEPROS
SAW-wire/flux combination of type 316 L. Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. Suitable for service temperatures from -120 C to +400 C. BHLER BB 202 is a fluoride-basic, agglomerated flux, providing a low flux consumption. Basicity 2.3. Density 1.0 kg/dm3.
20
1.4550 X6 CrNiNb18-10 347 1.4541 X6 CrNiTi18-10 321 1.4552 G-X 5 CrNiNb19-11 A 296 Gr. CF 8c 1.4301 X 5 CrNi18-10 304 1.4312 G-X 10 CrNi18-8 A 157 Gr. C9 1.4546 X5 CrNiNb18-10 A 320 Gr. B8 C a. D 1.4571 X6 CrNiMoTi17-12-2 1.4580 X6 CrNiMoNb17-12-2 1.4401 X5 CrNiMo17-12-2 1.4581 G-X 5CrNiMoNb19-11-2 1.4583 X10 CrNiMoNb18-12
Wire: SAS 2-UP Flux: BB 202 S 19 9 Nb ER 347 SA FB 2 DC (Flux)
C 0.045 Si 0.65 Mn 1.3 Cr 19.3 Ni 9.5 Nb 0.5
Re Rm A5 Av
3.0 420 N/mm2 600 N/mm2 30 % 90 J 35 J-196 C
Spools, mm
See page 30 mm
Form of Supply
Approvals
TV-D, UDT TV-A, Wire TV-D, , TV-A, BB, DB KTA 1408.1 SEPROS
SAW-wire/flux combination of type 347. Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. Suitable for service temperatures from -196 C to +400 C. BHLER BB 202 is a fluoride-basic, agglomerated flux, providing a low flux consumption. Basicity 2.3. Density 1.0 kg/dm3.
316 Ti 316 Cb 316 316 L
Wire: SAS 4-UP Flux: BB 202 S 19 12 3 Nb ER 318 SA FB 2 DC (Flux)
1.4462 X2CrNiMoN22-5-3 S 31803 1.4462 S 32205 X2CrNiMoN22-5-3 with 1.4583 X10CrNiMoNb18-12 1.4462 X2CrNiMoN22-5-3 with same alloyed duplex steels as well as similar alloyed ferritic-austenitic steels with higher tensile strength. P235GH, P265GH, P295GH, S255N, S355N, 16 Mo 3
Wire: CN 22/9 N-UP Flux: BB 202 S 22 9 3 NL ER 2209 SA FB 2 DC (Flux)
Re Rm A5 Av
550 N/mm2 3.0 750 N/mm2 27 % 100 J 32 J-40 C
TV-D, TV-A, LR, UDT, CL, GL, ABS, DNV
SAW-wire/flux combination of type Duplex 2209. Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. Suitable for service temperatures from -40 C to +250 C. The pitting index PREN is > 35. BHLER BB 202 is a fluoride-basic, agglomerated flux, providing a low flux consumption. Basicity 2.3. Density 1.0 kg/dm3. For CVN requirements lower than -40 C we recommend our flux BHLER BB 203.
317 LN 316 L 316 Cb 316 LN S 31726
Wire: ASN 5-UP Flux: BB 203 S 18 16 5 NL ER 317 LN (mod.) SA FB 2 DC (Flux)
Re Rm A5 Av
420 N/mm2 3.0 630 N/mm2 35 % 120 J 40 J-196 C
UDT Wire TV-D, , TV-A, KTA 1408.1 DB, BB, SEPROS
SAW-wire/flux combination of type 317 L modified. For CrNiMo-steels with 3 - 4 % Mo. The weld metal shows a stable austenitic micro structure with good pitting resistance (PREN > 33) and crevice corrosion resistance as well as an excellent toughness behaviour down to -196 C. BHLER BB 203 is a fluoride-basic, agglomerated flux providing good operating characteristics, smooth beads and a low hydrogen weld metal. Basicity 2.7. Density 1.0 kg/dm3.
BHLER Bestseller
21
Submerged arc welding wires/fluxes, corrosion resistant
C Si Mn Cr Mo Ni Nb
0.025 0.65 1.3 18.8 2.7 11.4 0.45
Re Rm A5 Av
430 N/mm2 3.0 600 N/mm2 30 % 80 J 32 J-120 C
TV-D, TV-A, UDT Wire TV-D, , TV-A, KTA 1408.1 DB, BB, SEPROS
SAW-wire/flux combination of type 318. Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. Suitable for service temperatures from -120 C to +400 C. BHLER BB 202 is a fluoride-basic, agglomerated flux, providing a low flux consumption. Basicity 2.3. Density 1.0 kg/dm3.
CN 13/4-MC ACI Gr. Ca 6 NM T 13 4 MM2 EC 410 NiMo (mod.)
C 0.025 Si 0.7 Mn 0.9 Cr 12.0 Ni 4.6 Mo 0.6
PWHT(a) 580 C/8H Re 760 N/mm2 Rm 900 N/mm2 A5 16 % Av 65 J 47J-20 C
1.2 1.6
Argon + 2.5 % CO2
Shielding Gas
Welding position
Type of current
mm
SEPROS
High efficient metal cored wire for the fabrication and repair welding of hydro turbine components made of soft martensitic 13 % Cr, 4 % Ni alloyed steels and cast steels. BHLER CN 13/4-MC offers favourable spray arc or pulsarc characteristics, minimum spatter formation, flat and smooth bead profiles, an excellent wetting behaviour and safe penetration as well as best productivity.
1.4306 X2 CrNi 19 11 1.4301 X5 CrNi 18 10 1.4541 X6 CrNiTi 18 10 1.4550 X6 CrNiNb 18 10 1.4311 X2 CrNiN 18 10 1.4546 X5 CrNiNb 18-10
EAS 2-FD 304 L 304 321 347 304 LN 302 A 320 Gr. B 8 C a. D EAS 2 PW-FD T 19 9 LP M (C) 1 E 308 LT1-4 (1) T 19 9 LR M (C) 3 E 308 LT0-4 (1) 0.9 mm T 19 9 L P M (C) 1 E 308 LT1-4 (1)
C 0.03 Si 0.7 Mn 1.5 Cr 19.8 Ni 10.2
Re Rm A5 Av
380 N/mm2 560 N/mm2 40 % 60 J 32 J-196C
0.9
0.9 1.2 1.6
Argon + 15-25 % CO2 or 100 % CO2
1.2
TV-D, , TV-A, CL, UDT, DB, CWB, SEPROS, GL, BB
1.6
Flux cored welding wires, corrosion resistant
C 0.03 Si 0.7 Mn 1.5 Cr 19.8 Ni 10.2
Re Rm A5 Av
380 N/mm2 560 N/mm2 40 % 70 J 32J-196C
1.2 1.6
Argon + 15-25 % CO2 or 100 % CO2
TV-D, , CL, UDT, CWB, SEPROS, DB, BB
Rutile flux cored welding wire of type 308 L. This product achieves high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money. Suitable for service temperatures from -196 C to +350 C. BHLER EAS 2 PW-FD is a rutile flux cored welding wire with fast freezing slag providing excellent positional welding characteristics and fast travel speeds.
1.4583 X10 CrNiMoNb 18-12 1.4435 X2 CrNiMo 18-14-3 1.4436 X3 CrNiMo 17-13-3 1.4404 X2 CrNiMo 17-12-2 1.4401 X5 CrNiMo 17-12-2 1.4571 X6 CrNiMoTi 17-12-2 1.4580 X6 CrNiMoNb 17-12-2
EAS 4 M-FD 316 Cb 316 L 316 316 Ti S 31653 EAS 4 PW-FD T 19 12 3 LP M (C) 1 E 316 LT1-4 (1) 0.9 mm T 19 12 3 L P M (C) 1 E 316 LT1-4 (1) T 19 12 3 L R M(C) 3 E 316 LT0-4 (1)
C 0.03 Si 0.7 Mn 1.5 Cr 19.0 Mo 2.7 Ni 12.0
Re Rm A5 Av
400 N/mm2 560 N/mm2 38 % 55 J 35 J-120 C
0.9
0.9 1.2 1.6
Argon + 15-25 % CO2 or 100 % CO2
1.2
TV-D, TV-A, CL, UDT, GL, DB, CWB, BB, LR, SEPROS
1.6
C 0.03 Si 0.7 Mn 1.5 Cr 19.0 Mo 2.7 Ni 12.0
Re Rm A5 Av
400 N/mm2 560 N/mm2 38 % 65 J 32 J-120 C
1.2 1.6
Argon + 15-25 % CO2 or 100 % CO2
TV-D, , CL, UDT, GL, CWB, SEPROS, DB, BB, LR
Rutile flux cored welding wire of type 316 L. This product achieves high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money. Suitable for service temperatures from -120 C to +400 C. BHLER EAS 4 PW-FD is a rutile flux cored welding wire with fast freezing slag providing excellent positional welding characteristics and fast travel speeds.
1.4550 X6 CrNiNb18-10 1.4541 X6 CrNiTi18-10 1.4552 G-X 5 CrNiNb19-11 1.4301 X5 CrNi18-10 1.4312 G-X 10 CrNi18-8
SAS 2-FD 347 321 A 296 Gr. CF 8c 304 A 157 Gr. C9 A 320 Gr. B 8 C a. D SAS 2 PW-FD T 19 9 Nb PM (C) 1 E 347 T1-4(1) T 19 9 Nb RM (C) 3 E 347 T0-4(1)
C 0.03 Si 0.7 Mn 1.4 Cr 19.0 Ni 10.4 Nb +
Re Rm A5 Av
420 N/mm2 600 N/mm2 35 % 75 J 32 J-196 C
1.2
1.2 1.6
Argon + 15-25 % CO2 or 100 % CO2
TV-D, SEPROS
1.6
C 0.03 Si 0.7 Mn 1.4 Cr 19.0 Ni 10.4 Nb +
Re Rm A5 Av
420 N/mm2 600 N/mm2 35 % 75 J 32 J-120 C
1.2
Argon + 15-25 % CO2 or 100 % CO2
TV-D, SEPROS
Rutile flux cored welding wire of type 347. This product achieves high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money. Suitable for service temperatures from -196 C to +400 C. BHLER SAS 2 PW-FD is a rutile flux cored welding wire with fast freezing slag providing excellent positional welding characteristics and fast travel speeds.
22
1.4583 X10 CrNiMoNb 18-12 1.4435 X2 CrNiMo 18-14-3 1.4436 X3 CrNiMo 17-13-3 1.4404 X2 CrNiMo 17-12-2 1.4401 X5 CrNiMo 17-12-2 1.4571 X6 CrNiMoTi 17-12-2 1.4580 X6 CrNiMoNb 17-12-2
SAS 4-FD 316 Cb 316 L 316 316 Ti S 31653 SAS 4 PW-FD T 19 12 3 Nb PM (C) 1 E 318 T1-4(1)* T 19 12 3 Nb RM (C) 3 E 318 T0-4(1)*
C 0.03 Si 0.6 Mn 1.3 Cr 18.8 Mo 2.6 Ni 12.2 Nb +
Re Rm A5 Av
430 N/mm2 570 N/mm2 35 % 65 J 35 J-120 C
1.2
1.2 1.6
Argon + 15-25 % CO2 or 100 % CO2
Shielding Gas
Welding position
Type of current
mm
TV-D
1.6
C 0.03 Si 0.6 Mn 1.3 Cr 18.8 Mo 2.6 Ni 12.2 Nb +
Re Rm A5 Av
430 N/mm2 570 N/mm2 35 % 65 J 40 J-120 C
1.2
Argon + 15-25 % CO2 or 100 % CO2
TV-D
Rutile, flux cored welding wire for GMAW of austenitic CrNiMo (Ti/Cb/Nb) alloyed stainless steels. This product provides high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money. Suitable for service temperatures down to -120 C. Resists to intergranular corrosion up to +400 C. BHLER SAS 4 PW-FD providing excellent positional welding characteristics and fast travel speeds.
1.4435 317L X2 CrNiMo18-14-3 317LN 1.4429 316 L X2 CrNiMoN17-13-3 316 LN 1.4438 316 Cb X2 CrNiMo18-15-4 Weld cladding of mild steels.
E 317 L-FD T 19 13 4 LR M 3 E 317 LT0-4 (1)
C 0.035 Si 0.7 Mn 1.3 Cr 18.5 Ni 13.3 Mo 3.4
Re Rm A5 Av
420 N/mm2 570 N/mm2 32 % 50 J 45 J-60 C
1.2
1.2 1.6
Argon + 15-25 % CO2 or 100 % CO2
UDT
1.6
1.4435 317L X2 CrNiMo18-14-3 317LN 1.4429 316 L X2 CrNiMoN17-11-2 316 LN 1.4436 X3 CrNiMo17-13-3 CrNiMo-steels with increased Mo-content, resp. for corrosion resistant claddings an mild steels. 1.4462 X2CrNiMoN22-5-3 S 31803 1.4462 S 32205 X2CrNiMoN22-5-3 with 1.4583 X10CrNiMoNb18-12 1.4462 X2CrNiMoN22-5-3 as well as similar ferritic-austenitic materials with higher tensile strength. P235GH, P265GH, P295GH, S255N, S355N, 16 Mo 3
E 317 L PW-FD E 317 LT1-4
C 0.035 Si 0.7 Mn 1.3 Cr 18.5 Ni 13.3 Mo 3.4
Re Rm A5 Av
380 N/mm2 560 N/mm2 39 % 58 J 32 J-60 C
1.2
Argon + 15-25 % CO2 or 100 % CO2
BV
BHLER E 317 L PW-FD providing excellent positional welding characteristics and fast travel speeds.
CN 22/9 N-FD T 22 9 3 NLR M (C) 3 E 2209 T0-4 (1)
Re Rm A5 Av
600 N/mm2 800 N/mm2 27 % 60 J 45 J-40 C
1.2
Argon + 15-25 % CO2 or 100 % CO2
TV-D, UDT, CL, RINA, GL, DNV, ABS, LR, CWB, SEPROS
CN 22/9 PW-FD T 22 9 3 NL PM (C) 1 E 2209 T1-4 (1)
Re Rm A5 Av
600 N/mm2 800 N/mm2 27 % 80 J 45 J-46 C
1.2
Argon + 15-25 % CO2 or 100 % CO2
TV-D, DNV, CL, ABS, LR, UDT, GL, RINA, CWB
BHLER CN 22/9 N-FD offers many economical and quality advantages over solid wire pulse arc welding of Duplex steels in downhand and horizontal positions. As well as high productivity and all the other advantages of cored welding there are a number of additional cost effective benefits when welding Duplex steels: better wetting characteristics, reduced discolourisation from oxidised bead surfaces which reduces grinding/ cleaning work when multipass welding. BHLER CN 22/9 PW-FD is a rutile flux cored welding wire with fast freezing slag providing excellent positional welding characteristics and is designed to satisfy the high demands of offshore fabricators, shipyards building chemical carriers as well as the chemical/petrochemical, pulp and paper industries.
* wires not yet classified acc. to AWS A5.22-95
BHLER Bestseller
23
Flux cored welding wires, corrosion resistant
Rutile flux cored welding wire of type 317 L. This product achieves high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money.
Filler metals for dissimilar joints and special purpose
For fabrication, -repair and maintanance! Dissimilar joints, tough buffer and intermediate layers prior to hardfacing, 14 % manganese steels, 13 - 17 % Cr heat resistant steels, armour plates, high carbon and quenched & tempered steels, surfacing of gears, valves, turbine blades etc.
FOX A 7 FOX A 7 CN E 18 8 Mn B 22 E 307-15 (mod.)
C Si Mn Cr Ni
0.1 0.7 6.5 18.8 8.8
Re Rm A5 Av
460 N/mm2 660 N/mm2 38 % 90 J 32 J-110 C
Amperage A
Welding position
Type of current
mm
2.5 3.2 4 5 6
55 80 100 140 160
75 100 130 170 200
TV-D, DNV, GL, UDT, LTSS, PRS, VUZ SEPROS
FOX A 7-A EZ 18 9 Mn Mo R 32 E 307-16 (mod.)
C Si Mn Cr Ni Mo
0.1 1.2 4.2 19.5 8.5 0.7
Re Rm A5 Av
520 N/mm2 720 N/mm2 35 % 75 J 32 J-100 C
2.5 3.2 4 5
60 80 110 140
80 110 140 170
TV-D UDT, SEPROS
Basic resp. rutile basic coated stainless steel electrodes. Very popular for numerous applications. The weld deposit offers exceptionally high ductility and elongation together with crack resistance. There is no fear of embrittlement when operating between -110 C and +850 C and can be PWHT without any problems. The deposit will work harden and offers good resistance against cavitation. Ductility is good even after high dilution when welding problem steels or when subjected to thermal shock or scaling. An excellent alloy providing cost effective performance. BHLER FOX A7-A is suitable for both AC and DC.
Coated electrodes, dissimilar joints & special purpose
High-strength, mild steels and low-alloyed constructional steels, QT-steels and armour plates among themselves or among each other; non-alloy as well as alloyed boiler or constructional steels with highalloy stainless Cr- and Cr-Ni-steels; austenitic manganese steels and dissimilar.
FOX CN 19/9 M E 20 10 3 R 32 E 308 Mo-17 (mod.)
C 0.04 Si 0.8 Mn 1.0 Cr 20.2 Mo 3.2 Ni 10.3 N 0.09
Re Rm A5 Av
520 N/mm2 700 N/mm2 30 % 70 J 32 J-80 C
2.5 3.2 4 5
50 75 110 160 -
85 115 160 200
TV-D, , DB, GL, ABS, LR, BB, UDT
Rutile coated electrode of type 308 Mo (mod.). Designed for dissimilar joints and weld cladding. It offers a lower Cr and ferrite content than a 309 Mo L weld deposit with the result that carbon diffusion and Cr-carbide formation is reduced after PWHT and lower ferrite contents can be achieved in the second layer of 316 L weld claddings.
For welding stainless to mild steel and low alloy steel, for surfacing of mild steel and for root pass welding of clad steel and the first layer of corrosion resistant claddings on mild and low alloyed steels.
FOX CN 23/12-A E 23 12 LR 32 E 309 L-17
C Si Mn Cr Ni
0.02 0.7 0.7 23.0 12.5
Re Rm A5 Av
440 N/mm2 570 N/mm2 40 % 60 J 32 J-60 C
2.5 3.2 4 5
60 80 110 140
80 110 140 180
FOX CN 23/12 Mo-A E 23 12 2 LR 32 E 309 Mo L-17 (mod.)
C 0.02 Si 0.7 Mn 0.8 Cr 23.0 Mo 2.7 Ni 12.5
Re Rm A5 Av
580 N/mm2 720 N/mm2 27 % 55 J 45 J-20 C
2 2.5 3.2 4 5
45 60 80 100 140
60 80 120 160 220
Rutile coated stainless steel electrodes of type 309 L, 309 Mo L. An acknowledged world leader, noted for its superior welding characteristics and metallurgy. Can be used on AC or DC. Other advantages include high current carrying capacity, minimum spatter formation, self releasing slag, smooth and clean weld profile, safety against formation of TV-D, TV-A, CL, porosity due to the moisture UDT, LTSS, resistant coating and its packaging DNV, RINA, into hermetically sealed tins. ABS, VUZ, SEPROS, LR TV-D, DB, UDT, ABS, TV-A, , GL, DNV, SEPROS, BV, LR, CL, VUZ, BB
For problem steels with high strength. Joining of dissimilar materials, tool steels, heat treatable or quenched and tempered steels, spring steels, high carbon steels etc.
FOX CN 29/9 E 29 9 R 12 E 312-16 (mod.)
C Si Mn Cr Ni
0.11 1.0 0.7 29.0 10.2
Re Rm A5 Av
620 N/mm2 770 N/mm2 25 % 30 J
2.5 3.2 4
60 - 80 80 - 110 110 - 140
BB, DB, UDT, , SEPROS
Rutile-basic, resp. rutile coated electrodes of type 312. Two REPAIR & MAINTENANCE electrodes that offer outstanding operating characteristics and weld metals of high strength combined with high crack resistance when welding problem steels.
FOX CN 29/9-A E 29 9 R 32 E 312-17 (mod.)
C Si Mn Cr Ni
0.11 0.9 0.7 28.5 9.5
Re Rm A5 Av
650 N/mm2 810 N/mm2 24 % 30 J
2.5 3.2 4 5
60 80 110 140
80 110 140 180
DB, UDT, , BB, SEPROS
Rule die steels.
FOX RDA
1.5 2.0
40 - 60 50 - 80
Special coated stainless steel electrode for welding of rule die steel in leather industries. Provides easy striking and re-striking, excellent welding characteristics as well as very ductile & crack resistant joint welds on rule die steels.
24
TIG Ar+max. 2.5%CO2 Spools, mm Rods 1000 mm mm Argon
MAG Ar+max. 1%O2
For fabrication, repair and maintanance! Dissimilar joints, tough buffer and intermediate layers prior to hardfacing, 14 % manganese steels, 13 - 17 % Cr heat resistant steels, armour plates, high carbon and quenched & tempered steels, surfacing of gears, valves, turbine blades etc. Also available as SMA-wire/flux combination A7 CN-UP/BB 203. High-strength unalloyed and alloyed constructional - heat treatable - and armour steels among themselves and to each other. Unalloyed as well as alloyed boiler steels or constructional steels with high alloyed Cr- and CrNi-steels. Austenitic manganese steels among themselves and with other grades of steels.
A 7 CN-IG W 18 8 Mn ER 307 (mod.)
C Si Mn Cr Ni C Si Mn Cr Ni
0.08 0.9 7.0 19.2 9.0 0.08 0.9 7.0 19.2 9.0
Re Rm A5 Av
460 N/mm2 660 N/mm2 38 % 120 J 32J-110 C 430 N/mm2 640 N/mm2 36 % 110 J 32J-110 C
1.6 2.0 2.4 3.0
TV-D, DNV, GL, UDT
A 7-IG G 18 8 Mn ER 307 (mod.)
Re Rm A5 Av
0.8 1.0 1.2
TV-D, DB, UDT, , BB, SEPROS
BHLER A7 CN-IG (TIG) and the MIG wire A7-IG are very popular stainless steel wires for numerous applications. The weld deposit offers exceptionally high ductility and elongation together with crack resistance. There is no fear of embrittlement when operating between -110 C and +850 C and can be PWHT without any problems. The deposit will work harden and offers good resistance against cavitation. Ductility is good even after high dilusion when welding problem steels or when subjected to thermal shock or scaling. An excellent alloy providing cost effective performance. TIG rod and MIG welding wire of type 308 Mo (mod). Designed for dissimilar joints and weld cladding. It offers a lower Cr and ferrite content than a 309 Mo L weld deposit with the result that carbon diffusion and Cr-carbide formation is reduced after PWHT and lower ferrite contents can be met in the second layer of 316 L weld claddings.
CN 19/9 M-IG G (W) 20 10 3 ER 308 Mo (mod.)
C 0.06 Si 0.7 Mn 1.3 Cr 20.0 Ni 10.0 Mo 3.3
550 N/mm2 750 N/mm2 35 % 150 J 32J-80 C 520 N/mm2 720 N/mm2 32 % 140 J 32J-60 C 440 N/mm2 590 N/mm2 34 % 150 J 32J-120 C 420 N/mm2 570 N/mm2 32 % 130 J 32J-80 C
1.6 2.0 2.4
TV-D, DNV
1.0 1.2
TV-D, DNV, DB, BB
Dissimilar joints between high alloyed Cr- and CrNi- steels to un- and low alloyed steels. Furthermore for weld cladding. Also available as SMA-wire/flux combination CN 23/12 UP/BB 202.
CN 23/12-IG G (W) 23 12 L ER 309 L
C 0.02 Si 0.5 Mn 1.7 Cr 24.0 Ni 13.2
1.6 2.0 2.4
TV-D, TV-A, CL, UDT, GL, SEPROS
0.8 1.0 1.2
TV-D, DB, TV-A, CL, BB, UDT, , GL, DNV, SEPROS
TIG rod and MIG welding wire of type 309 L. Standard alloy for welding dissimilar joints. Designed for first class welding, wetting and feeding characteristics as well as good safety after dilution when welding dissimilar joints. Suitable for service temperatures between -120 C (-80 C) to +300 C.
For fabrication, -repair and maintanance! Dissimilar joints, tough buffer and intermediate layers prior to hardfacing, 14 % manganese steels, 13 - 17 % Cr heat resistant steels, armour plates, high carbon and quenched & tempered steels, surfacing of gears, valves, turbine blades etc.
A 7-FD T 18 8 MnRM (C) 3 E 307 T0-G
C Si Mn Cr Ni C Si Mn Cr Ni
0.1 0.8 6.8 19.0 9.0 0.1 0.8 6.8 19.0 9.0
Re Rm A5 Av
420 N/mm2 630 N/mm2 39 % 60 J 32 J-100 C 420 N/mm2 630 N/mm2 39 % 60 J 32 J-100 C 400 N/mm2 540 N/mm2 35 % 60 J 45 J-60 C
1.2
1.2 1.6
Argon + 15-25 % CO2
1.6
A 7 PW-FD T 18 8 MnPM (C) 2 E 307 T1-G
Re Rm A5 Av
1.2
Rutile flux cored welding wire of Type E 307. These products achieve high productivity and are easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discolouration, smooth weld finish and safe penetration. The weld deposit offers exceptionally high ductility and elongation together with crack resistance. There is no fear of embrittlement when operating between -100 C and +850 C and can be PWHT without any problems.
Dissimilar joints between high alloyed Cr- and CrNi- steels to un- and low alloyed steels. Furthermore for weld cladding.
CN 23/12-FD T 23 12 L R M (C) 3 E 309 LT0-4 (1) 0.9 mm T 23 12 L P M (C) 1 E 309 LT1-4 (1) CN 23/12 PW-FD T 23 12 LPM (C) 1 E 309 LT1-4 (1)
C 0.03 Si 0.7 Mn 1.4 Cr 22.8 Ni 12.5
Re Rm A5 Av
0.9
0,9 1.2 1.6
1.2
Argon + 15-25 % CO2 or 100 % CO2
1.6
C 0.03 Si 0.7 Mn 1.4 Cr 22.8 Ni 12.5 C 0.03 Si 0.6 Mn 1.4 Cr 22.7 Mo 2.7 Ni 12.3
Re Rm A5 Av
0.9
1.2 1.6
Argon + 15-25 % CO2 or 100 % CO2 Argon + 15-25 % CO2 or 100 % CO2
Dissimilar joints between high alloyed Cr- and CrNi(Mo)- steels to un- and low alloyed steels. Furthermore for Mo containing weld claddings.
CN 23/12 Mo-FD T 23 12 2 L R M (C) 3 E 309 LMoT0-4 (1) 0.9 mm T 23 12 2 L P M (C) 1 E 309 LMoT1-4 (1) CN 23/12 Mo PW-FD T 23 12 2 LPM (C) 1 E 309 LMoT1-4 (1)
Re Rm A5 Av
0,9 1.2 1.6
1.2
1.6
Rutile flux cored welding wire of type 309 L and 309 Mo L. These products achieve high productivity and are easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discolouration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide TV-D, , considerable savings in time and money. UDT, ABS, Suitable for service temperatures SEPROS, LR, from -60 C to +300 C. CWB, CL, BHLER CN 23/12 Mo-FD can also be used for 316 L weld cladding of unDB, BB or low alloyed base metals with very economic results. TV-D, , BHLER CN 23/12 (Mo) PW-FD are a rutile TV-A, CL, flux cored welding wire with fast freezing BB, DB, slag providing excellent positional UDT, GL, welding characteristics and fast travel DNV, LR, speeds. ABS, RINA, SEPROS TV-D, , TV-A, GL, CL, DB, UDT, CWB, BB, LR, SEPROS
C 0.03 Si 0.7 Mn 1.4 Cr 22.7 Mo 2.7 Ni 12.3
Re Rm A5 Av
530 N/mm2 720 N/mm2 32 % 65 J 50 J-60 C
1.2
Argon + 15-25 % CO2 or 100 % CO2
TV-D, UDT, SEPROS
BHLER Bestseller
25
Flux cored welding wires, dissimilar joints & special purpose
Shielding Gas
Welding position
Type of current
mm
Solid wires, MIG & TIG, dissimilar joints & special purpose
CO2
Form of Supply
Welding Process
Approvals
Heat resistant
Coated electrodes
ferritic-austenitic 1.4821 X20CrNiSi 25 4 327 1.4823*) G-X40CrNiSi 27 4 A 297 HC ferritic-perlitic 1.4713 X10CrAI7 1.4724 X10CrAI13 1.4742 X10CrAI18 1.4762 X10CrAI25 1.4710*) G-X30CrSi6 1.4740*) G-X40CrSi17 *) limited weldability austenitic 1.4841 X15CrNiSi25-20 1.4845 X12CrNi25-21 1.4828 X15CrNiSi20-12 1.4840 G-X15 CrNi25-20 1.4846 G-X40 CrNi25-21 1.4826 G-X40 CrNiSi22-9 ferritic-perlitic 1.4713 X10CrAl7 1.4724 X10CrAl13 1.4742 X10CrAl18 1.4762 X10CrAl25 1.4710 X30CrSi6 1.4740 G-X40CrSi17
FOX FA E 25 4 B 22
C Si Mn Cr Ni
0.1 0.5 1.2 25.0 5.4
Re Rm A5 Av
520 N/mm2 680 N/mm2 22 % 45 J
2.5 3.2 4
50 - 75 80 - 105 100 - 130
Amperage A
Welding position
Type of current
mm
UDT, SEPROS
Basic coated electrode for heat resistant steels and service temperatures up to +1100 C. An excellent product when increased resistance against reducing and oxidizing, sulphur containing gases is required. Can also be used for the capping of joint welds which have been carried out with higher nickel alloyed filler metals (e.g. FOX FF-A, FOX FFB) where better joint toughness is required.
FOX FFB 314 310 305 FOX FFB-A E 25 20 R 32 E 310-16 E 25 20 B 22 E 310-15 (mod.)
C Si Mn Cr Ni
0.11 0.6 3.5 26.0 20.5
Re Rm A5 Av
420 N/mm2 600 N/mm2 36 % 100 J
2.5 3.2 4 5
50 80 110 140
75 110 140 180
TV-D, UDT, Statoil, SEPROS
A 287 HJ A 297 HF
C Si Mn Cr Ni
0.12 0.5 2.2 26.0 20.5
Re Rm A5 Av
430 N/mm2 620 N/mm2 35 % 75 J
2 2.5 3.2 4
40 50 80 110
60 80 110 140
Statoil, UDT, SEPROS, VUZ
For similar heat resisting, hot rolled, and forged steels and castings. Scale resistant up to +1200 C. BHLER FOX FFB with a basic low hydrogen coating is recommended particularly for heavy walled components and production welding of matching steel castings. BHLER FOX FFB-A with a rutile-basic coating and AC weldability is recommended for thinner walled plates and tubes.
Spools, mm
Rods 1000 mm mm
Argon S 1-S 3
Mixture Gas
Argon
Solid wires
FA-IG ferritic-austenitic 1.4821 X20CrNiSi 25 4 327 G (W) 25 4 1.4823*) G-X40CrNiSi 27 4 A 297 HC ferritic-perlitic 1.4713 X10CrAI7 1.4724 X10CrAI13 1.4742 X10CrAI18 1.4762 X10CrAI25 1.4710*) X30CrSi6 1.4740*) G-X40CrSi17 *) limited weldability austenitic 1.4841 X15CrNiSi25-20 1.4845 X12CrNi25-21 1.4828 X15CrNiSi20-12 1.4840 G-X15 CrNi25-20 1.4846 G-X40 CrNi25-21 1.4826 G-X40 CrNiSi22-9 ferritic-perlitic 1.4713 X10CrAl7 1.4724 X10CrAl13 1.4742 X10CrAl18 1.4762 X10CrAl25 1.4710 X30CrSi6 1.4740 G-X40CrSi17 FFB-IG 314 310 305 G (W) 25 20 Mn ER 310 (mod.)
C Si Mn Cr Ni
0.08 0.8 1.2 25.7 4.5
Re Rm A5 Av
540 N/mm2 710 N/mm2 22 % 70 J
2.4
CO2
Form of Supply
Welding Process
TIG MAG
Approvals
UDT
Re Rm A5 Av
520 N/mm2 690 N/mm2 20 % 50 J
1.0 1.2
UDT
TIG welding rod and MIG wire. For heat resistant steels and service temperatures up to +1100 C. An excellent product when increased resistance against reducing and oxidizing, sulphur containing gases is required. Also for the capping of joints which have been welded with higher nickel alloyed filler metals (e.g. FF-IG, FFB-IG) where better joint toughness is required.
C Si Mn Cr Ni
0.12 0.9 3.2 25.0 20.5
Re Rm A5 Av
420 N/mm2 630 N/mm2 33 % 85 J
1.6 2.0 2.4
UDT, SEPROS
TIG welding rod and MIG wire of type ER 310. Resistant to scaling up to +1200 C. BHLER FFB-IG has a Mn-content which is above the maximum limit of AWS ER 310 to provide much better hot cracking resistance of the fully austenitic weld metal than a similar AWS corresponding type (Mn < 2.5 %) can provide.
A 287 HJ A 297 HF
Re Rm A5 Av
400 N/mm2 620 N/mm2 38 % 95 J
0.8 1.0 1.2
UDT, SEPROS
26
Nickel base
Base Metals Standard Classification Metals-No. EN
FOX NIBAS 70/20 FOX NiCr 70 Nb*) EL-NiCr 19 Nb ENiCrFe 3 (mod.)
C 0.025 Si 0.4 Mn 5.0 Cr 19.0 Mo 1.2 Ni 67.0 Nb 2.2 Fe 3.0 Co 0.08 Ti 0.5 C 0.025 Si 0.4 Mn 0.7 Cr 22.0 Mo 9.0 Ni >60.0 Nb 3.3 Fe 0.5 Co 0.05 Ti <0.4 Al 0.4 PREN 52
Re Rm A5 Av
420 N/mm2 680 N/mm2 40 % 120 J 80 J-196 C
2.5 3.2 4 5
40 70 90 120
70 105 125 160
TV-D, UDT, VUZ, TV-A, SEPROS Statoil, LTSS, Kotlandzor FOX NiCr70Nb TV-D, KTA 1408.1 TV-D, TV-A, Statoil, UDT, LTSS, SEPROS FOX NiCr625 TV-D
FOX NIBAS 70/15 corresponds to AWS-standard. FOX NIBAS 70/20 corresponds to DIN-standard.
2.4856 NiCr 22 Mo 9 Nb (Inconel 625) 2.4816 NiCr 15 Fe (Inconel 600) 2.4858 NiCr 21 Mo 1.4529 X1NiCrMoCuN25-20-7 1.5662 X8Ni9 1.4876 X10 NiCrAlTi 3220 (Incoloy 800) 1.4876 X10 NiCrAlTi 3220H Joining dissimilar steels: X8Ni9-X10CrNiMoNb18-12 NiCr 22 Mo 9 Nb with above named materials. Joint welds of listet materials with S 355N, 16 Mo 3, X8 Ni9, ASTM A 553 Gr. 1 Base Metals Standard Classification Metals-No. EN ASTM/AISI UNS
FOX NIBAS 625 FOX NiCr 625*) EL-NiCr 20 Mo 9 Nb E Ni Cr Mo 3
Re Rm A5 Av
530 N/mm2 800 N/mm2 40 % 80 J 45 J-196 C
2.5 3.2 4
45 - 60 65 - 95 90 - 120
For high quality welding of high molybdenum nickel base alloys as well as CrNiMo-steels with high molybdenum content (e.g. 6 % Mo steels). Also recommended for high temperature and creep resisting steels, heat resisting and cryogenic materials, dissimilar joints and problem steels. Suitable in pressure vessel fabrication for -196 C up to +550 C, scaling resistance temperature of +1200 C (S-free atmosphere). Electrode and weld metal meet highest quality requirements. The pitting resistance equivalent (PREN) is 52.
Spools, mm
Rods 1000 mm mm
Argon S 1-S 3
Mixture Gas
Argon
Re Rm A5 Av
420 N/mm2 680 N/mm2 40 % 160 J 80 J-196 C
0.8 1.0 1.2
1)
TV-D, TV-A, Statoil, SEPROS NiCr 70 Nb-IG TV-D TV-D, TV-A, Statoil, SEPROS NiCr 625-IG TV-D
2.4856 NiCr 22 Mo 9 Nb (Inconel 625) 2.4816 NiCr 15 Fe (Inconel 600) 2.4858 NiCr 21 Mo 1.4529 X1NiCrMoCuN25-20-7 1.5662 X8Ni9 1.4876 X10 NiCrAlTi 3220 (Incoloy 800) 1.4876 X10 NiCrAlTi 3220H Joining dissimilar steels: X8Ni9-X10CrNiMoNb18-12 NiCr 22 Mo 9 Nb with above named materials. Joint welds of listet materials with S 355N, X8 Ni9, 16 Mo 3, ASTM A 553 Gr. 1
1)
NIBAS 625-IG NiCr 625-IG*) SG-Ni Cr 21 Mo 9 Nb ER Ni Cr Mo 3
C 0.02 Si 0.2 Mn 0.3 Cr 21.5 Mo 9.0 Ni 60.0 Nb 3.6 Fe 2.0
Re Rm A5 Av
540 N/mm2 800 N/mm2 38 % 160 J 130 J-196 C
1.6 2.0 2.4
Re Rm A5 Av
510 N/mm2 780 N/mm2 40 % 130 J 80 J-196 C
1.0 1.2
1)
TV-D, TV-A, Statoil, SEPROS, UDT NiCr 625-IG TV-D
TIG welding rod and MIG wire of type ER NiCrMo 3. For high quality welding of high molybdenum nickel base alloys as well as CrNiMo-steels with high molybdenum content (e. g. > 6 % Mo < steels). Suitability in pressure vessel fabrication from -196 C up to +550 C and scaling resistance temperature of +1200 C (S-free atmosphere). Wire and weld metal meet highest quality requirements. The pitting resistance equivalent (PREN) is 52.
Argon + 40 % Helium * product name in Germany
BHLER Bestseller
27
Solid wires, MIG & TIG
2.4640 Ni Cr 15 Fe 2.4817 LC-NiCr 15 Fe 2.4867 NiCr 6015 Inconel 600, Inconel 600 L Nickel and Nickel alloys, lowtemperature steels up to X8Ni9, unalloyed and alloyed, hightemperature, creep resisting, high-alloy Cr- and CrNiMosteels, particularly for joint welding of dissimilar steels, and nickel to steel combinations. Also recommended for Incoloy 800.
NIBAS 70/20-IG NiCr 70 Nb-IG* SG-Ni Cr 20 Nb ER Ni Cr 3
C 0.03 Si 0.3 Mn 3.0 Cr 20.0 Nb 2.5 Fe 1.7 Ni 67.0 Ti +
Re Rm A5 Av
440 N/mm2 680 N/mm2 42 % 190 J 100 J-196 C
1.6 2.0 2.4
CO2
Form of Supply
Welding Process
TIG MAG
Approvals
TV-D, TV-A, Statoil, SEPROS NiCr 70 Nb-IG TV-D, KTA 1408.1
TIG welding rod and MIG wire of type ER NiCr 3. For high quality welding of nickel base alloys, high temperature and creep resisting steels, heat resisting and cryogenic materials, dissimilar joints and low alloy problem steels. Suitable in pressure vessel fabrication from -196 C to +550 C and scaling resistance temperature of +1200 C (S-free atmosphere). Wire and weld metal meet highest quality requirements.
Coated electrodes
2.4640 Ni Cr 15 Fe 2.4817 LC-NiCr 15 Fe 2.4867 NiCr 6015 Inconel 600, Inconel 600 L Nickel and Nickel alloys, lowtemperature steels up to X8Ni9, unalloyed and alloyed, hightemperature, creep resisting, high-alloy Cr- and CrNiMo-steels, particularly for joint welding of dissimilar steels, and nickel to steel combinations. Also recommended for Incoloy 800.
FOX NIBAS 70/15 FOX NiCr 70/15*) EL-NiCr 16 FeMn E NiCrFe 3
C 0.025 Si 0.4 Mn 6.0 Cr 16.0 Ni 67.0 Nb 2.2 Fe 6.0 Co 0.08 Ta 0.08
Re Rm A5 Av
400 N/mm2 670 N/mm2 40 % 120 J 80 J-196 C
2.5 3.2 4
45 - 75 70 - 105 95 - 130
Amperage A
Welding position
Type of current
mm
TV-D, UDT FOX NiCr70/15 KTA 1408.1 TV-D
For high quality welding of nickel base alloys, high temperature and creep resisting steels, heat resisting and cryogenic materials, dissimilar joints and low alloy problem steels. Suitable in pressure vessel fabrication for -196 C to +650 C, scaling resistance temperature of +1200 C (S-free atmosphere). Electrode and weld metal meet highest quality requirements.
Nickel base
2.4640 Ni Cr 15 Fe 2.4817 LC-NiCr 15 Fe 2.4867 NiCr 6015 Inconel 600, Inconel 600 L Nickel and Nickel alloys, lowtemperature steels up to X8Ni9, unalloyed and alloyed, hightemperature, creep resisting, high-alloy Cr- and CrNiMo-steels, particularly for joint welding of dissimilar steels, and nickel to steel combinations. Also recommended for Incoloy 800.
1)
NIBAS 70/20-FD PrEN 14172 Ni 6082 NiCr 20 Mn 3 Nb AWS A5.34 ENiCr-3T0-4
C 0.03 Si 0.4 Mn 3.0 Cr 20.0 Nb 2.5 Fe 2.0 Ni 67.0
Re Rm A5 Av
400 N/mm2 650 N/mm2 39 % 135 J 110 J-196C
1.2 1.6
Argon + 15-25 % CO2
Shielding Gas
Welding position
Type of current
mm
TV-D
Nickel base rutile flux cored welding wire. Provides good welding characteristics, self releasing slag, smooth weld finish and safe penetration. Increased travel speeds and little demand for cleaning offer considerable savings in time and money. Suitable in pressure vessel fabrication from - 196 C to + 550 C. Scaling resistant up to 1200 C (s-free-atmosphere). Wire and weld metal meet highest quality requirements.
Argon + 15 - 25 % CO2
Flux cored welding wires

28
Notes
BHLER Bestseller
29
Forms of supply
Wire basket spool for GMAW wires

d2 d2
ECO-DRUM
ECO-MULTI
CARDBOARD-DRUM
tension ring
tension ring
top cover
top cover
300 300
800
d1 d1
810
810
800
900
EN ISO 544
Outside diameter d1 300
Internal diameter d2 180
External width b 103
kg wire 15/16/18
18 kg 15 kg 16 kg
520 530
650 650
900
B 300
520 Bulk pack for 250 kg of un-, low and high alloyed GMAW-wire in robotic quality. Qutstanding for welding robots and other mechanized welding stations.
530
Wire net weight per spool:
un-/low alloyed solid wires stainless steel solid - and flux cored wires un-/low alloyed cored welding wires
Plastic spool
For 250 kg of un-, low and high alloyed GMAW-wires in robotic quality. ECOMULTIs are re-useable and will reduce waste disposal expense and/or storage space as empty units can be stacked.
Bulk pack for 400 kg un-, low and high alloyed SAW-wire.
d3
d3
Bulk spool (sheet metal)
d1 d1
b b
d2
d2
d1
d3
EN ISO 544 Outside diameter d1 S 100 100 200 300 S 200 S 300
Spindle hole d3 16.5 50.5 51.5
External width b 45 55 103
Tapped hole diameter distance from center d4 e1 10 10 44.5 44.5
kg wire
d3
d1
b1 b1
1.0 5 15
Forms of supply
BHLER Outside EN ISO 544 diameter d1 S 760 760
Internal diameter d2 430
Spindle hole diameter d3 40.5
Width external b1 290
kg wire
Spool types for submerged arc welding wires

Wire basket spool
300
Packaging of TIG and gas welding rods

d2 d1
Un- and low alloyed rods are supplied in 25 kg packs or in 3 x 5 kg cartons. Stainless steel welding rods in 20 kg packs (4 x 5 kg per pack)
b
Forms of supply of coated electrodes

Internal diameter d 300 300 External width b 100 70 kg wire 25 25 Un- and low alloyed electrodes: Coated electrodes for pipeline welding: 4 boxes per carton
BHLER K 415-100 K 435-70*
Outside diameter d 415 435
* K 435-70 is the standard spool for stainless steel SAW wires
In hermetically sealed tins. Net weight approx. 9.5 kg. 2 tins per carton. With only few exceptions BHLER stainless steel electrodes are packed into hermetically sealed tins. Net weight per tin approx. 3.5 to 5 kg. 3 tins per carton.
Coils
d1 d2
d1 d2
Stainless steel electrodes:
The BHLER tin guarantee: Internal diameter d2 280 310 300 310 310 External width b 70 100 70 80 100 kg wire 26 30 23 21 25 Completely dry and factory fresh electrodes. Electrodes can be used direct from the tin without any rebaking. The weld metal will not show any porosity caused by moisture. Electrodes are 100 % protected during transport and have an unlimited storage time. The BHLER tin can be scrapped or recycled. The BHLER tin provides improved quality assurance and saves costs. Similar advantages are available for all other BHLER electrodes in Vacuum packs which are offered on special request for an extra charge.
BHLER
Outside diameter d1 B 390 I 430 S 390 PRG 80* 390 PRG 100* 430 * coiled on a cardboard former
Packaging of submerged arc fluxes

In bags of 25 kg In tins of 30 kg (BF 16, BB 24, BB 25, BB 33 M) (BB 202, BB 203, BB 910)
Individual forms of supply

For individual requirements regarding packaging of BHLER Welding consumables please contact us.
30
Typical weights of different joints welds
The figures include 1.5 mm excess weld metal

10 9 8 7 6 5 4 3
V-butt 70 V-butt 60 V-butt 50 DV-butt 70 DV-butt 60 DV-butt 50
2 1.5
Weight of weld metal (kg/m)
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3
0.2 0.15
0.10 0.09 0.08 0.07 0.06 0.05 0.04
Fillet weld 120
Fillet weld 90 Fillet weld 60
0.03
0.02
0.01 1 2 3 4 5 6 7 8 9 10 12 15 18 20 22 25 30 35 40 45 50
Thickness of weld (mm)
BHLER Bestseller
31
Weight calculation
Selection guide for stainless and corrosion resistant BHLER welding consumables
Coated electrodes
Base metals
Werkstoff-No 1.4000 1.4001 1.4002 1.4003 1.4006 1.4008 1.4016 1.4021 1.4024 1.4057 1.4113 1.4120 1.4301 1.4303 1.4306 1.4308 1.4311 1.4313 1.4317 1.4361 1.4401 1.4404 1.4406 1.4408 1.4429 1.4435 1.4436 1.4438 1.4439 1.4462 1.4500 1.4505 1.4506 1.4510 1.4511 1.4512 1.4529 1.4536 1.4539 1.4541 1.4550 1.4571 1.4580 1.4581 1.4583 1.4586 1.4713 1.4724 1.4742 1.4762 1.4821 1.4828 1.4841 1.4845 1.4861 1.4864 1.4865 1.4876 1.4878 2.4816 2.4856 2.4858
CN 13 /4-MC , CN FOX CN FOX KW
CAT 430
KW L Cb 10-IG KWA -IG, C -IG, S AT 4 39L T KWA -IG, S i-IG KWA SKW -UP/B AM-IG B 202 , SKW AM-U P/BB 202 EAS 2 -IG/E AS 2IG (S i), EA S 2-U P/BB EAS 2 202 EAS 4 -FD, M-IG EAS 2 , EAS PW-F 4M-IG D (Si), E EAS 4 AS 4M PW-F -FD, D, EA SAS 2 S 4M -IG, S -UP/B AS 2-I B 202 G (Si) , SAS 2-UP /BB 2 SAS 2 SAS 4 02 -FD, -IG, S SAS 2 AS 4PW-F IG (S D i), SA S 4-U P/BB SAS 4 202 -FD, SAS 4 PW-F E 317 ASN D L PW 5-IG, -FD, ASN E 317 5-IG( L-FD Si), A SN 5 -UP/B B 202 CN 2 EASN 0/25M 2 Si-IG -IG, C CN 2 N 20 2/9N /25M -IG, C -IG ( Si) N 22 /9N-U CN 2 P/BB 2/9 N 202 -FD, CN 2 2/9 P W-FD NIBA S 70/2 0-FD , NIB AS 70 NIBA /20-IG S 625 -IG/N iCr 6 25-IG
2
FF-IG A7-IG /A7C FFB-IG N-IG , A7 CN-U P/BB CN 2 203 A 7-F 3/12D, A IG, C 7 PW N 19/9 -FD M-IG CN 2 , CN 3/12 P 23/12 CN 2 W-FD -FD 3/12 M , CN 23/12 o PW Mo-F -FD, CN 2 D 3/12UP/B B 202
1 1 1 1 1 1 1 1
MAG wires TIG rods Flux cored wires SAW wires and fluxes
13/4, FOX 10 FOX SKW A FOX SKW AM FOX EAS 2 , FOX EAS 2 FOX -A EAS 2 -VD FOX EAS 4 M, FO X EA FOX S 4M EAS 4 -A M-VD , FOX FOX EAS 4 SAS 2 M-TS FOX SAS 2 -A FOX SAS 4 FOX SAS 4 -A CN 1 3/4 SUPR A FOX ASN 5, FO X AS FOX N 5-A EAS 2 Si FOX CN 2 0/25M , FOX FOX CN 2 CN 2 0/25M 2/9 N -A FOX CN 2 2/9 N -B FOX NIBA S 70/1 5, FO FOX X NiC NIBA r 70/1 S 70/2 5 0, FO FOX X NiC NIBA r 70 S 625 Nb , FOX FOX NiCr FA 625 FOX FF, FO X FF -A FOX FFB, FOX FFB-A FOX A7 3, FOX A7-A 3 FOX CN FOX CN 23/12 -A 23/12 Mo-A FOX CN 1 9/9M FOX CN 2 9/9(A )
AISI/UNS 403/S 40300 429/S 42900 405/S 40500 410/S 41000 CA 15 430/S 43000 420/S 42000 410 431/S 43100 434/S 43400 304/S 30400 305 L/S 30503 304 L/S 30403 304 LN/S 30453 S 41500 CA 6 NM 316/S 31600 316 L/S 31603 316 LN/S 31653 316 LN/S 31653 317 L/S 31603 316/S 31600 317 L/S 31703 317 LN/S 31726 S 31803 430 Ti/S 43036 409/S 40900 N 08925 N 08904 321/S 32100 347/S 34700 316 Ti/S 31635 316 Cb/S 31640 316 CB 405 446/S 44600 327 309/S 30900 314/S 31400 310/S 31008 330/N 08330 HB 163/alloy 800 321 H/S 32109 N 06600/alloy 600 N 06625/alloy 625 N 08825/alloy 825
13/4-I G, CN
13/4-U P/BB 203
FA-IG
Coated electrodes
FOX DMO Kb FOX DMO Ti FOX EV 6 5 FOX EV 7 0 Mo FOX DCM S Kb FOX DCM S Ti FOX DCM V FOX DMV 83 K b FOX CM 2 Kb FOX CM 5 Kb
Base metals
Werkstoff-No 1.0405 1.0461 1.0481 1.0482 1.5415 1.7335 1.7715 1.7380 1.0619 1.5419 1.7357 1.7706 1.7379 1.7218 1.7273 1.7362 1.7386 1.6368 1.6311 1.7733 1.8070 1.7375 1.6369 1.6310 1.0569 1.4903 1.4905 1.4922 1.4923 1.4926 1.4931 1.4935 1.4948 1.4949 1.4878 1.4961 ASTM, AISI, UNS A 106, Gr. A A 516, Gr. 55 A 106, Gr. C A 515, Gr. 70 A 335, Gr. P1 A 335, Gr. P11, P12 A 405, Gr. P24 A 335, Gr. P22 A 216, Gr. WCA-C A 217, Gr. WC1 A 217, Gr. WC6 I 21610 A 217, Gr. WC9 A 519, Gr. 4130 A 335, Gr. P5 A 335, Gr. P9 A 508, Cl. 3 A 389, Gr. C 23 A 389, Gr. C 24 A 533, Gr. BCI. 1 A 516, Gr. 70 A 335, Gr. P91 A 335, Gr. P911 0.20 % C, 12 % Cr, 1 % Mo + V 0.22 % C, 12 % Cr, 1 % Mo + V 0.22 % C, 12 % Cr, 1 % Mo + V 0.20 % C, 12 % Cr, 1 % Mo + V + W 0.20 % C, 12 % Cr, 1 % Mo + V + Cb AISI 304 H AISI 304 LN AISI 321 H 0.08 % C, 16 % Cr, 13 % Ni + Cb
FOX CM 9 Kb FOX C9 M V FOX C9 M VW FOX 20 M VW FOX CN 18/11 , FO XE FOX 308 CN H 16/13 FOX NIBA S 70 /20 FOX NIBA S 70 /15
TIG rods MAG wires Flux cored wires SAW wires/fluxes Gas welding rods
Analogous or similar filler metals. Dissimilar or higher alloyed filler metals (service conditions must be taken into consideration). Preferable for corrosion resistant surfacing and cladding on un or low alloyed base metals.
For dissimilar joint welds between un- and low alloyed steels with high alloyed CrNi/CrNiMo- or ferritic Cr-steels. Approved up to service temperatures of +300 C and 30 mm wall thickness in the as welded condition. Otherwise we recommend FOX NIBAS 70/20, FOX NiCr 70 Nb or NIBAS 70/20-IG, NiCr 70 Nb-IG resp. For cladding of un or low alloyed steels (service temperatures as before) as well as for buffer layers prior to hardfacing. Also for repair and joint welding of difficult to weld steels with higher carbon contents or ferritic-martensitic Cr-steels. For joint welding of steels and cast steels with limited weldability and higher strength properties. Also for buffer layers prior to hardfacing and wear resistant build up welding.
1
Tougher austenitic weld metal. Attack of S-containing media or requirement of matching colour of weld metal may call for the use of filler metals of analogous composition for the final layer. At service temperatures above +400 C please contact us. Also for dissimilar joint welds of austenitic manganese steels, higher carbon steels, heat resisting Cr-steels or for buffer layers prior to hardfacing.
2 3
BHLER Bestseller
33
Selection guide for high temperature and creep resistant BHLER welding consumables
CM 2-IG CM 2-UP /BB2 4 CM 5-IG CM 5-UP /BB2 4 C9 M CM 9-IG V-IG , C9 C9 M MVUP/B VWB910 IG, C 9 MV W-U 20 M P/BB VW910 IG, 2 CN 18 0 MV /11-IG W-U , E 30 P/BB 8HP 24 W-FD , CN 18/11-U P/BB2 02 CN 16/13 -IG NIBA S 70 /20-IG NIBA S 70 /20-F D
NiM o1-IG 3NiM o1-U P/BB 24 DCM S-IG , DC MS EMS 2 Cr Mo/B B24
-IG, DMO EMS 2 Mo /BB 24
DMO
DMV
83-IG
for welding nickel base alloys and dissimilar joints
Company Profile
Profile
BHLER SCHWEISSTECHNIK AUSTRIA GMBH in Kapfenberg is an enterprise of the Bhler Uddeholm AG, in Vienna, in its Welding Consumables Division with a workforce of 1500 and sales of 70 000 tons of welding consumables worth 260 million Euros annually; it sells its products worldwide in conjunction with its own corporate partners as well as with external partners. Production facilities are located in Austria, Belgium, Germany, Italy, Turkey, Mexico and Brazil.
Pioneers
BHLER SCHWEISSTECHNIK was already a force to be reckoned with at the emergence of arc welding in industrial production. Since 1927 the company has contributed to an increase in user productivity with its numerous process and material developments. That alone provides a sense of security.
Innovation
The experience that the company has gained throughout the years, the personal commitment and the technical knowledge of the staff are a guarantee for progress. Actively conducting research and coordinating further education helps BHLER SCHWEISSTECHNIK set a decisive impulse for developing pioneering solutions.
Cooperating with knowledge

BHLER SCHWEISSTECHNIK participates in cooperation with international research projects and is a member of all of the relevant committees. This close cooperation with leading technical universities guarantees the customer products in which the latest scientific findings have been implemented.
Technology
At BHLER SCHWEISSTECHNIK consistent product quality is guaranteed on modern production units and by means of optimized production processes.
The environment
Environmental protection enjoys particular status at BHLER SCHWEISSTECHNIK. Exact attention is paid to environmentally sound aspects in the production processes as well as with regard to newly developed products. All of this takes place in accordance with the certification in compliance with EN ISO 4001.
34
Foto: Andritz AG
Foto: Siemens Transportation Systems
Foto: Palfinger AG
Foto: Andritz AG
Foto: Gefyra SA
Foto: Graz 2003
Bhler Schweitechnik Austria GmbH Bhler-Welding-St. 1 8605 Kapfenberg / AUSTRIA Tel.: ++43 (0) 3862-301-0 Fax: ++43 (0) 3862-301-95193 E-mail: postmaster.bsga@bsga.at http://www.boehler-welding.com
forwarded by:
BSGA 05/2004 E6500

Welding Electrodes

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Welding Electrodes

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Bestseller

Filler metals for mild steels

= limited weldability in this position = particularly good weldability in this position

Filler metals for low alloyed steels

Filler metals for stainless steels

Filler metals for dissimilar joints and special purpose

Base Metals Standard Classification Metals-No. EN ASTM AISI

Solid wires for MAG & TIG

SAW wires / fluxes

Gas welding rods

Flux and metal cored welding wires

EMK 6 EMK 8 EML 5

HL 51-FD HL 53-FD Ti 52-FD

Page 20, 21 ASN 5-UP BB 203 CN 22/9 N-UP BB 202 Page 21

Special applications Dissimilar joints Cladding Armour plates

A 7-FD A 7 PW-FD CN 23/12-FD CN 23/12 PW-FD CN 23/12 Mo-FD CN 23/12 Mo PW-FD

Gouging and bevelling

Filler metals for mild steels

FOX ETI E 420 RR 12 E 6013

C 0.07 Si 0.4 Mn 0.5

460 N/mm2 520 N/mm2 26 % 65 J 50 J0 C

Base Metals Standard Classification EN ASTM

BHLER Brand EN AWS/ASME

Analysis of all Weld Metal (Typical Values %)

Mechanical properties of all Weld Metal (Typical Values)

Welding parameters and sizes

Approvals Characteristics and Applications

1.5 2 2.5 3.2 4 5

- 60 - 80 - 110 - 140 - 190 - 240

C 0.06 Si 0.3 Mn 0.5

430 N/mm2 490 N/mm2 26 % 75 J 50 J-10 C

80 100 130 170

LR, UDT, SEPROS

FOX MSU E 38 0 RC 11 E 6013

C 0.05 Si 0.3 Mn 0.4

430 N/mm2 490 N/mm2 26 % 75 J 58 J-10 C

70 - 100 90 - 130 140 - 180

FOX OHV E 38 0 RC 11 E 6013

C 0.06 Si 0.4 Mn 0.6

460 N/mm2 520 N/mm2 25 % 75 J 47 J-10 C

80 100 130 170 240

FOX SPE E 38 2 RB 12 E 6013 (mod.)

C 0.08 Si 0.2 Mn 0.5

420 N/mm2 500 N/mm2 28 % 90 J 60 J-20 C

75 100 140 190 250

TV-D, , TV-A, BB, DB, UDT, LTSS, SEPROS

FOX SPEM E 38 2 RB 12 E 6013 (mod.)

C 0.08 Si 0.2 Mn 0.6

450 N/mm2 540 N/mm2 27 % 70 J 47 J-20 C

70 110 140 200

90 140 190 250

TV-D, TV-A, BB, DB, , SEPROS

FOX SUS E 42 0 RR 12 E 6013

C 0.07 Si 0.5 Mn 0.6

430 N/mm2 510 N/mm2 27 % 75 J 45 J-10 C

60 80 120 160 220

80 100 150 200 250

FOX HL 180 Ti E 38 0 RR 74 E 7024

C 0.07 Si 0.5 Mn 0.8

440 N/mm2 510 N/mm2 27 % 85 J 50 J-10 C

120 - 180 160 - 230 200 - 330

Base Metals Standard Classification EN ASTM

BHLER Brand EN AWS/ASME

Analysis of all Weld Metal (Typical Values %)